JP3273225B2 - Rotary atomizer - Google Patents
Rotary atomizerInfo
- Publication number
- JP3273225B2 JP3273225B2 JP21886794A JP21886794A JP3273225B2 JP 3273225 B2 JP3273225 B2 JP 3273225B2 JP 21886794 A JP21886794 A JP 21886794A JP 21886794 A JP21886794 A JP 21886794A JP 3273225 B2 JP3273225 B2 JP 3273225B2
- Authority
- JP
- Japan
- Prior art keywords
- joint
- output shaft
- shaft
- sun
- female
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member
- B05B3/1007—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member characterised by the rotating member
- B05B3/1021—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member characterised by the rotating member with individual passages at its periphery
Landscapes
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Nozzles (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、セラミックス、食料
品、医薬品等の各種の粉末の乾燥、造粒工程及び有害な
排ガス除去に使用されるロータリーアトマイザに関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotary atomizer used for drying various kinds of powders such as ceramics, foodstuffs, pharmaceuticals, etc., a granulating step and removing harmful exhaust gas.
【0002】[0002]
【従来の技術】一般に、ロータリーアトマイザは、出力
軸下端に設けたロータリーディスクを、ほぼ6,000
〜24,000rpmで高速回転させ、ロータリーディ
スクに作用する遠心力を利用して、ロータリーディスク
に供給される固体成分を含む液体や上記粉末のスラリー
等を、ロータリーディスクに設けた噴射ノズルからチャ
ンバ内に噴射させることにより噴霧化させ、乾燥や化学
反応によって微粒化物質を生成させる。また、有害な排
ガス除去にスラリー、薬剤を用いて化学処理を行ってい
る。2. Description of the Related Art In general, a rotary atomizer includes a rotary disk provided at the lower end of an output shaft, which is approximately 6,000.
Rotating at a high speed of up to 24,000 rpm, and using a centrifugal force acting on the rotary disk, a liquid containing a solid component or a slurry of the powder supplied to the rotary disk is supplied from a spray nozzle provided on the rotary disk into the chamber. To produce atomized substances by drying or chemical reaction. In addition, chemical treatment is performed using slurries and chemicals to remove harmful exhaust gases.
【0003】このロータリーアトマイザは、一般的に
は、本体ケース内に、上下方向に配置される入力軸と、
該入力軸の下方に、入力軸と同一軸線上に配置される出
力軸とをそれぞれ軸受を介して支承し、前記入力軸と前
記出力軸との間に遊星ローラ方式の増速装置を配設し、
前記出力軸を前記本体ケース下端から突出させ、該出力
軸下端にロータリーディスクを設けている。尚、増速装
置として遊星歯車方式を採用したものもある。[0003] This rotary atomizer is generally provided with an input shaft arranged vertically in a main body case,
Below the input shaft, an input shaft and an output shaft arranged on the same axis are supported via bearings, respectively, and a planetary roller type speed increasing device is disposed between the input shaft and the output shaft. And
The output shaft projects from the lower end of the main body case, and a rotary disk is provided at the lower end of the output shaft. Some of the speed increasing devices employ a planetary gear system.
【0004】例えば、実開昭56−44245号公報に
示されるロータリーアトマイザを図16に基づいて説明
すると、ロータリーアトマイザ100は、本体ケース1
01内の上部に上下方向に配置される入力軸102を軸
受103を介して支承し、入力軸102の下部に中空の
下部軸104をリーマボルト105で連結するととも
に、入力軸102と下部軸104との間に遊星ローラ式
増速装置106を配設し、下部軸104内に出力軸10
7を入力軸102と同一軸線上に挿通配置して軸受10
8を介して支承し、出力軸107を本体ケース101の
下部に設けた潤滑油タンク109内に立設した出力軸挿
通筒110を貫通して本体ケース101下端から突出さ
せ、出力軸107下端にロータリーディスク111を設
けており、潤滑油タンク109から各軸受103,10
8や遊星ローラ式増速装置106等へ潤滑油を供給する
潤滑油供給回路112を備えている。For example, a rotary atomizer disclosed in Japanese Utility Model Laid-Open Publication No. Sho 56-44245 will be described with reference to FIG.
An input shaft 102 disposed in the upper part of the input shaft 102 in a vertical direction is supported via a bearing 103, and a hollow lower shaft 104 is connected to a lower portion of the input shaft 102 by a reamer bolt 105. A planetary roller type speed increasing device 106 is disposed between the lower shaft 104 and the output shaft 10.
7 is inserted and arranged on the same axis as the input shaft 102 so that the bearing 10
8, and the output shaft 107 is protruded from the lower end of the main body case 101 through the output shaft insertion cylinder 110 erected in a lubricating oil tank 109 provided at the lower portion of the main body case 101, and A rotary disk 111 is provided, and each bearing 103, 10
8 and a lubricating oil supply circuit 112 for supplying lubricating oil to the planetary roller type speed increasing device 106 and the like.
【0005】[0005]
【発明が解決しようとする課題】ところで、ロータリー
アトマイザは、一般にロータリーディスクを6,000
〜24,000rpm程度の高速回転させるため、回転
中心軸の精度を高めると共に、部品の重量アンバランス
を無くすように製作加工や組立精度の向上を図って振動
の惹起を最小限に押さえるようにしている。The rotary atomizer generally has a rotary disk of 6,000.
In order to rotate at a high speed of about 24,000 rpm, the accuracy of the center axis of rotation is increased, and the production and assembly accuracy is improved so as to eliminate weight imbalance of parts so as to minimize the occurrence of vibration. I have.
【0006】しかしながら、始動時、停止時の回転数が
変化する過程で、一時的ではあるが主に一次、二次の共
振回転数を通過する際、共振による撓みで振動が発生す
る場合がある。また、軸長の長い出力軸の先端に設けら
れるロータリーディスク内にスラリー等が不均一に付着
硬化した場合等には、偏心質量が負荷されたことにな
り、強制振動源の一つになる。However, in the process of changing the rotation speed at the time of start and stop, when the motor temporarily passes through the primary and secondary resonance rotation speeds temporarily, vibration may occur due to bending due to resonance. . In addition, when the slurry or the like adheres and hardens unevenly in the rotary disk provided at the tip of the output shaft having a long shaft length, the eccentric mass is loaded and becomes one of the forced vibration sources.
【0007】これらの振動に起因して出力軸と一体の太
陽ローラが傾くため、接触しているローラ同士間で部分
的に応力が集中し、ローラ面の剥離や割損等が発生する
という問題があった。Since the sun roller integrated with the output shaft is tilted due to these vibrations, stress is partially concentrated between the rollers that are in contact with each other, and peeling or splitting of the roller surface occurs. was there.
【0008】尚、遊星歯車方式増速装置を用いても上記
と同様な問題がある。[0008] Even if the planetary gear type speed increasing device is used, there is a problem similar to the above.
【0009】また、駆動機構の連結構造が複雑なため
に、保守・点検時の分解・組立が面倒であった。In addition, since the connection structure of the drive mechanism is complicated, disassembly and assembly at the time of maintenance and inspection are troublesome.
【0010】そこで本発明は、共振や偏心荷重による出
力軸の傾きに対しても増速装置が故障しないロータリー
アトマイザを提供することを目的としている。Accordingly, an object of the present invention is to provide a rotary atomizer in which the speed increasing device does not fail even when the output shaft is tilted due to resonance or eccentric load.
【0011】[0011]
【課題を解決するための手段】上記した目的を達成する
ため本発明は、本体ケース内に、上下方向に配置される
入力軸と、該入力軸の下方に、入力軸と同一軸線上に配
置される出力軸とをそれぞれ軸受を介して支承し、前記
入力軸と前記出力軸との間に遊星ローラ方式又は遊星歯
車方式の増速装置を配設し、前記出力軸を前記本体ケー
ス下端から突出させ、該出力軸下端にロータリーディス
クを備えたロータリーアトマイザにおいて、前記本体ケ
ース内に円筒ケースを着脱可能に設け、該円筒ケース内
上部に前記入力軸を、該円筒ケース内下部に前記出力軸
を、該出力軸と前記入力軸との間に前記増速装置をそれ
ぞれ配設し、該増速装置の太陽軸と前記出力軸とを、歯
筋方向と歯幅方向にクラウニング加工を施したインボリ
ュートスプラインに形成された雄継手部を直線インボリ
ュートスプラインに形成された雌継手部に嵌合してなる
軸継手を介して揺動可能に連結したことを特徴としてい
る。 SUMMARY OF THE INVENTION In order to achieve the above-mentioned object, the present invention provides an input shaft disposed vertically in a main body case, and disposed below the input shaft on the same axis as the input shaft. The output shafts are supported via bearings, and a planetary roller type or planetary gear type speed increasing device is disposed between the input shaft and the output shaft, and the output shaft is moved from the lower end of the main body case. is projected, a rotary atomizer having a rotary disk to said output shaft bottom, the detachable circular cylinder casing in the main body casing, the input shaft to the upper cylindrical case, the output in the lower cylindrical casing Shaft, the speed increasing device is disposed between the output shaft and the input shaft, respectively, and the sun shaft and the output shaft of the speed increasing device are toothed.
Involute with crowning in the direction of the streaks and width of the teeth
Straight spline to the male joint formed on the straight spline.
Mating with the female joint formed on the auto spline
It is characterized by being swingably connected via a shaft coupling.
You.
【0012】前記雄継手部と前記雌継手部との具体的関
係は、その1として、継手の上下端に前記雄継手部を、
前記太陽軸の下端及び前記出力軸の上端に前記雌継手部
をそれぞれ設け、継手上端の雄継手部を太陽軸下端の雌
継手部に、継手下端の雄継手部を出力軸上端の雌継手部
にそれぞれ嵌合し、その2として、継手の上端及び前記
出力軸の上端に前記雌継手部を、前記太陽軸の下端及び
継手の下端に前記雄継手部をそれぞれ設け、継手上端の
雌継手部に太陽軸下端の雄継手部を、継手下端の雄継手
部を出力軸上端の雌継手部にそれぞれ嵌合し、その3と
して、前記太陽軸の下端に前記雄継手部を、前記出力軸
の上端に前記雌継手部をそれぞれ設け、太陽軸下端の雄
継手部を出力軸上端の雌継手部に嵌合している。また、
前記太陽軸の上端が前記入力軸の下端に軸受を介して支
承されていてもよく、さらに、前記出力軸を前記円筒ケ
ースに支承する上下の軸受に、内輪と外輪との間に鋼球
を介在させたアンギュラー球軸受を使用し、このうち上
部の軸受が、鋼球と内輪及び外の接触点を結ぶ直線がラ
ジアル方向に対してある接触角を有しており、前記直線
を円筒ケースの軸線方向へ延長した線上に、前記出力軸
上端の雌継手部のインボリュートスプラインと該雌継手
部に嵌合する雄継手部のインボリュートスプラインの噛
合いピッチ円が交差する基準接触点を該雄継手部のイン
ボリュートスプラインの歯幅の中心位置になるように配
設されていてもよい。さらにまた、前記円筒ケースを、
前記入力軸と前記増速装置を配設した上部円筒ケース
と、前記出力軸を配設した下部円筒ケースとに分割し、
両円筒ケースを着脱可能としてもよい。 A specific relation between the male joint and the female joint is as follows.
The staff, as a first, the male joint portion at the upper and lower ends of the joint,
The female joint portion is provided at a lower end of the sun shaft and an upper end of the output shaft.
And the male joint at the top of the joint is female at the bottom of the sun shaft.
At the joint, connect the male joint at the lower end of the joint to the female joint at the upper end of the output shaft.
Respectively, as the second, the upper end of the joint and the
The female joint at the upper end of the output shaft, the lower end of the sun shaft and
The male joints are provided at the lower end of the joint, respectively.
The male joint at the lower end of the sun shaft is attached to the female joint, and the male joint at the lower end of the joint.
Parts are fitted to the female joints at the upper end of the output shaft, respectively.
The male joint at the lower end of the sun shaft, and the output shaft
The female joints are provided at the upper end of the
The joint is fitted to the female joint at the upper end of the output shaft. Also,
The upper end of the sun shaft is supported on the lower end of the input shaft via a bearing.
And the output shaft is connected to the cylindrical casing.
Steel balls between the inner and outer rings on the upper and lower bearings
Use an angular ball bearing with
The straight line connecting the steel ball to the inner ring and the outer contact points
Has a certain contact angle with respect to the dial direction,
On the line extending in the axial direction of the cylindrical case, the output shaft
Involute spline of female joint at upper end and female joint
Of the involute spline of the male joint that fits
The reference contact point where the mating pitch circles intersect
Arrange so that it is at the center of the tooth width of the volute spline.
It may be provided. Furthermore, the cylindrical case is
An upper cylindrical case in which the input shaft and the speed increasing device are disposed, and a lower cylindrical case in which the output shaft is disposed,
Both cylindrical case may be detachable.
【0013】[0013]
【作 用】上記構成によれば、太陽軸と出力軸とを揺動
可能に軸継手を介して連結したから、出力軸の共振によ
る振動や偏心質量による強制振動に起因する出力軸の傾
きが発生しても、太陽軸に傾きが生じないので、ローラ
同士あるいは歯車同士は均一な応力で接触が保たれる。[Operation] According to the above configuration, the sun shaft and the output shaft are swingably connected via the shaft coupling, so that the inclination of the output shaft due to the vibration due to the resonance of the output shaft or the forced vibration due to the eccentric mass is reduced. Even if it occurs, the inclination of the sun axis does not occur, so that the rollers or the gears are kept in contact with uniform stress.
【0014】また、入力軸と増速装置を配設した上部円
筒ケースと、出力軸を配設した下部円筒ケースとを着脱
可能とすることにより、駆動機構の保守・点検時の分解
・組立を容易にできる。The upper cylindrical case provided with the input shaft and the speed-increasing device and the lower cylindrical case provided with the output shaft are detachable so that the drive mechanism can be disassembled and assembled at the time of maintenance and inspection. Easy.
【0015】[0015]
【実施例】以下、本発明を図面に示す実施例に基づいて
さらに詳細に説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in more detail with reference to the embodiments shown in the drawings.
【0016】図1乃至図8は本発明の第1実施例を示す
もので、ロータリーアトマイザ1は、図3に示すよう
に、チャンバ2のリング受台2aに設置されるもので、
該ロータリーアトマイザ1は、駆動機構を備えた本体ケ
ース3に、スラリー等の供給管4と、エアー供給装置5
からの第1エアー供給管6、第2エアー供給管7と、エ
アー排出管8とを接続している。FIGS. 1 to 8 show a first embodiment of the present invention. As shown in FIG. 3, a rotary atomizer 1 is installed on a ring receiver 2a of a chamber 2.
The rotary atomizer 1 includes a main body case 3 having a driving mechanism, a supply pipe 4 for slurry or the like, and an air supply device 5.
A first air supply pipe 6, a second air supply pipe 7, and an air discharge pipe 8 are connected to each other.
【0017】本体ケース3は、図2に示すように、前記
リング受台2aに取付けられる取付板9を挟んで、取付
板9の上部に着脱可能に設けられる円筒状の上部ケース
10と、取付板9の下部に着脱可能に設けられる逆円錐
形状の下部ケース11とで構成されている。As shown in FIG. 2, the main body case 3 has a cylindrical upper case 10 detachably provided above the mounting plate 9 with the mounting plate 9 mounted on the ring receiving base 2a interposed therebetween. An inverted conical lower case 11 is provided at the lower part of the plate 9 so as to be detachable.
【0018】上部ケース10内には、図1に示す遊星ロ
ーラ方式増速装置12を内蔵した円筒ケース13が着脱
可能に設けられ、該円筒ケース13下端から突出する出
力軸14は、図2に示すように、下部ケース11を貫通
して下部ケース11下面に突出して先端にロータリーデ
ィスク15を設けている。In the upper case 10, a cylindrical case 13 incorporating a planetary roller type speed increasing device 12 shown in FIG. 1 is detachably provided, and an output shaft 14 projecting from the lower end of the cylindrical case 13 is shown in FIG. As shown in the figure, a rotary disk 15 is provided at the tip of the lower case 11 so as to penetrate the lower case 11 and protrude from the lower surface of the lower case 11.
【0019】下部ケース11内は、図2に示すように、
内側の潤滑油タンク16と、外側の冷却室17との二重
構造に形成されており、潤滑油タンク16内には、出力
軸14が挿通される出力軸挿通筒16aが設けられ、冷
却室17には、潤滑油タンク16内の潤滑油を冷却する
ために前記第1エアー供給管6とエアー排出管8とが接
続され、さらに、冷却室17内には、前記スラリー等の
供給管4と、前記第2エアー供給管7とが配設されてい
る。The inside of the lower case 11 is, as shown in FIG.
The lubricating oil tank 16 is provided with an output shaft insertion cylinder 16a through which the output shaft 14 is inserted, and is formed in a double structure of an inner lubricating oil tank 16 and an outer cooling chamber 17. The first air supply pipe 6 and the air discharge pipe 8 are connected to the lubricating oil tank 16 for cooling the lubricating oil in the lubricating oil tank 16. And the second air supply pipe 7 are provided.
【0020】円筒ケース13は、図1に示すように、上
部ケース10内に配置される大径部13aと、下部ケー
ス11内に配置される小径部13bと、大径部13aの
上部開口を塞ぐ蓋体13cとで構成され、大径部13a
内には、駆動モータ18の駆動軸18aとカップリング
19を介して連結される入力軸20が上部に、前記遊星
ローラ方式増速装置12が下部にそれぞれ配設され、小
径部13b内には、前記出力軸14が配設されている。As shown in FIG. 1, the cylindrical case 13 has a large-diameter portion 13a disposed in the upper case 10, a small-diameter portion 13b disposed in the lower case 11, and an upper opening of the large-diameter portion 13a. And a large-diameter portion 13a.
Inside, an input shaft 20 connected to a drive shaft 18a of a drive motor 18 via a coupling 19 is provided at an upper portion, and the planetary roller type speed increasing device 12 is provided at a lower portion, and inside a small diameter portion 13b. , The output shaft 14 is provided.
【0021】入力軸20は、大径部13a内上部に固定
されるベアリングハウジング21に、アンギュラー球軸
受を使用した上部軸受22と下部軸受23を介して支承
されている。The input shaft 20 is supported by a bearing housing 21 fixed to the upper portion inside the large diameter portion 13a via an upper bearing 22 and a lower bearing 23 using angular ball bearings.
【0022】遊星ローラ方式増速装置12は、図5に示
すように、入力軸20の下端に固設される複数本の遊星
ピン24と、各遊星ピン24にそれぞれニードルベアリ
ング25を介して設けられる遊星ローラ26と、各遊星
ローラ26の外周に配設されて円筒ケース13の大径部
13aと小径部13bとの段部13d上部に固定される
固定リング27と、各遊星ローラ26の中心に配設され
る太陽軸28とで構成されている。As shown in FIG. 5, the planetary roller type speed increasing device 12 is provided with a plurality of planet pins 24 fixed to the lower end of the input shaft 20 and a needle bearing 25 on each of the planet pins 24. A planetary roller 26, a fixing ring 27 disposed on the outer periphery of each planetary roller 26 and fixed to an upper portion of a step 13 d of the large diameter portion 13 a and the small diameter portion 13 b of the cylindrical case 13, and a center of each planetary roller 26. And a sun shaft 28 disposed at the center.
【0023】太陽軸28は、上部外周に各遊星ローラ2
6と接触する太陽ローラ28aが、下端に雌継手部28
bがそれぞれ形成され、上端面から軸心を通る潤滑油供
給路28cが貫通形成されている。The sun shaft 28 has a planetary roller 2
Roller 28a in contact with the female joint 6
b are formed, and a lubricating oil supply passage 28c passing through the axis from the upper end surface is formed to penetrate therethrough.
【0024】太陽軸28と出力軸14とは、図1及び図
5に示すように、継手29を介して連結されている。該
継手29は、上部及び下部にそれぞれ雄継手部29a,
29bを設けており、上部雄継手部29aは、太陽軸2
8の雌継手部28bに、下部雄継手部29bは、出力軸
14の上端に設けられた雌継手部14aにそれぞれ嵌合
している。The sun shaft 28 and the output shaft 14 are connected via a joint 29 as shown in FIGS. The joint 29 has a male joint part 29a,
29b, and the upper male joint 29a is
8 and the lower male joint 29b are fitted to the female joint 14a provided at the upper end of the output shaft 14, respectively.
【0025】雄継手部29a,29bは、それぞれ歯筋
方向と歯幅方向にクラウニング加工を施したインボリュ
ートスプラインに形成され、また、雌継手部28b、雌
継手部14aは、それぞれ直線インボリュートスプライ
ンに形成されている。The male joints 29a and 29b are formed as involute splines that have been crowned in the tooth trace direction and the tooth width direction, respectively, and the female joints 28b and the female joints 14a are formed as linear involute splines. Have been.
【0026】[0026]
【0027】また、継手29の上端面及び下端面は滑ら
かな球面に形成され、上端面には、潤滑油が通る油溝2
9dが放射状に形成されている。The upper and lower end surfaces of the joint 29 are formed into smooth spherical surfaces, and the upper end surface has an oil groove 2 through which lubricating oil passes.
9d are formed radially.
【0028】出力軸14は、上端に前記雌継手部14a
を有し、該雌継手部14aのインボリュートスプライン
上部に継手29の抜け止めとなるスナップリング30を
設けると共に、雌継手部14aの底部から外周面に開口
する潤滑油の排出路14b,14bを形成し、円筒ケー
ス13下端から突出する軸部に、前記出力軸挿通筒16
a上部外周を覆う遮油キャップ31を設けている。The output shaft 14 has the female joint 14a at the upper end.
A snap ring 30 is provided on the upper part of the involute spline of the female joint portion 14a to prevent the joint 29 from coming off, and the lubricating oil discharge passages 14b, 14b open from the bottom of the female joint portion 14a to the outer peripheral surface. The output shaft insertion tube 16 is attached to a shaft protruding from the lower end of the cylindrical case 13.
a The oil-shielding cap 31 is provided to cover the upper outer periphery.
【0029】この出力軸14は、図1に示す如く、雌継
手部14aの外周を円筒ケース13の小径部13b上部
に配設した上部軸受32に、遮油キャップ31上部を円
筒ケース13の小径部13b下部に配設した下部軸受3
3にそれぞれ支承され、円筒ケース13下端から突出す
る軸部を前記出力軸挿通筒16a内を貫通して下部ケー
ス11下端から先端を突出し、該先端にロータリーディ
スク15を取付けている。尚、上部軸受32及び下部軸
受33は、スラスト荷重の負荷を考慮してアンギュラー
球軸受を使用している。As shown in FIG. 1, the output shaft 14 includes an upper bearing 32 provided on the outer periphery of the female joint portion 14a above the small-diameter portion 13b of the cylindrical case 13, and an upper portion of the oil-shielding cap 31 provided on the small diameter of the cylindrical case 13. Lower bearing 3 disposed below portion 13b
3, a shaft protruding from the lower end of the cylindrical case 13 penetrates through the output shaft insertion tube 16a, protrudes from the lower end of the lower case 11, and a rotary disk 15 is attached to the front end. The upper bearing 32 and the lower bearing 33 use angular ball bearings in consideration of the thrust load.
【0030】上部軸受32は、図6に示すように、鋼球
32aと内輪32b及び外輪32cの接触点を結ぶ直線
Aがラジアル方向に対してある接触角αを有しており、
この直線Aを円筒ケース13の軸線C方向へ延長した線
上に、雌継手部14aのインボリュートスプラインと雄
継手部29bのインボリュートスプラインの噛合いピッ
チ円が交差する基準接触点Pを雄継手部29bのインボ
リュートスプラインの歯幅Bの中心位置になるように配
設されている。As shown in FIG. 6, the upper bearing 32 has a contact angle α with a straight line A connecting the steel ball 32a and the contact points of the inner ring 32b and the outer ring 32c in the radial direction.
A reference contact point P at which the meshing pitch circle of the involute spline of the female joint portion 14a and the involute spline of the male joint portion 29b intersects on a line obtained by extending the straight line A in the direction of the axis C of the cylindrical case 13 is set to the male joint portion 29b. The involute spline is disposed at the center position of the tooth width B.
【0031】潤滑油タンク16内の潤滑油は、外部に設
けた油圧ポンプ、ストレーナ、オイルクーラ等(図示せ
ず)を備えた潤滑油供給回路によって円筒ケース13内
の回転各部に供給され、再び潤滑油タンク16へ戻るよ
うに強制循環されている。The lubricating oil in the lubricating oil tank 16 is supplied to each rotating part in the cylindrical case 13 by a lubricating oil supply circuit provided with an externally provided hydraulic pump, strainer, oil cooler and the like (not shown), and again. It is forcibly circulated to return to the lubricating oil tank 16.
【0032】円筒ケース13には、図1に示す如く、潤
滑油供給回路の一部を構成して回転各部へ潤滑油を供給
する潤滑油供給路34と潤滑油排出路35が円筒ケース
13の大径部13aの周壁と段部13dと小径部13b
の周壁内にそれぞれ形成されている。As shown in FIG. 1, a lubricating oil supply passage 34 and a lubricating oil discharge passage 35, which form a part of a lubricating oil supply circuit and supply lubricating oil to each rotating part, are formed in the cylindrical case 13. Peripheral wall of large diameter portion 13a, step 13d, and small diameter portion 13b
Are formed in the peripheral walls of the respective members.
【0033】潤滑油供給路34は、油圧ポンプからのラ
インが接続される給油口34aを蓋体13c上面に開口
し、潤滑油排出路35は、小径部13b下端に潤滑油タ
ンク16へ潤滑油を滴下する排出口35aを開口してい
る。The lubricating oil supply path 34 opens an oil supply port 34a, to which a line from a hydraulic pump is connected, on the upper surface of the lid 13c. The lubricating oil discharge path 35 has a lubricating oil tank 16 at the lower end of the small diameter portion 13b. The opening 35a for dropping the liquid is opened.
【0034】円筒ケース13の内面には、潤滑油供給路
34から入力軸20の上部軸受22と下部軸受23に潤
滑油を供給する供給口34bと、遊星ローラ方式増速装
置12に潤滑油を供給する供給口34cと、出力軸14
の上部軸受32に潤滑油を供給する供給口34dと、出
力軸14の下部軸受33に潤滑油を供給する供給口34
eとが開設されている。On the inner surface of the cylindrical case 13, a supply port 34 b for supplying lubricating oil from the lubricating oil supply path 34 to the upper bearing 22 and the lower bearing 23 of the input shaft 20, and lubricating oil for the planetary roller type speed increasing device 12. Supply port 34c for supplying and output shaft 14
A supply port 34 d for supplying lubricating oil to the upper bearing 32 of the motor shaft and a supply port 34 for supplying lubricating oil to the lower bearing 33 of the output shaft 14.
e has been established.
【0035】また、円筒ケース13の内面には、前記各
供給口に対向して、潤滑油排出路35への排出口とし
て、入力軸20の下部軸受23下部の油溜り36からの
排出口35bと、遊星ローラ方式増速装置12上部の油
溜り37からの排出口35cと、遊星ローラ方式増速装
置12下部の油溜り38からの排出口35dと、油溜り
38底部からの排出口35eと、出力軸14の上部軸受
32下部の油溜り39からの排出口35fとが開設され
ている。On the inner surface of the cylindrical case 13, a discharge port 35 b from the oil sump 36 below the lower bearing 23 of the input shaft 20 is provided as a discharge port to the lubricating oil discharge path 35, opposite to the supply ports. A discharge port 35c from the oil sump 37 above the planetary roller type speed increasing device 12, a discharge port 35d from the oil sump 38 below the planetary roller type speed increasing device 12, and a discharge port 35e from the bottom of the oil sump 38. A discharge port 35f from the oil reservoir 39 below the upper bearing 32 of the output shaft 14 is provided.
【0036】給油口34aから潤滑油供給路34へ供給
された潤滑油は、供給口34bを経由して入力軸20の
軸受22,23へ給油されて油溜り36へ入り、入力軸
20の回転遠心力により排出口35bから潤滑油排出路
35へ排出される。The lubricating oil supplied from the oil supply port 34a to the lubricating oil supply path 34 is supplied to the bearings 22 and 23 of the input shaft 20 via the supply port 34b, enters the oil reservoir 36, and rotates the input shaft 20. The oil is discharged from the discharge port 35b to the lubricating oil discharge path 35 by centrifugal force.
【0037】供給口34cを経由した潤滑油は、遊星ロ
ーラ26の上面へ給油されて油溜り37へ入り、一部は
ニードルベアリング25の内部を通過して遊星ローラ2
6下面の油溜り38へ流れ、一部は高速回転する遊星ロ
ーラ26の遠心力により固定リング27の外周側へ向か
い、固定リング27の上面に形成された内周側溝27
a、放射状溝27b、外周側溝27cを通って排出口3
5cから潤滑油排出路35へ排出される。The lubricating oil that has passed through the supply port 34c is supplied to the upper surface of the planetary roller 26 and enters the oil sump 37, and a portion of the oil passes through the inside of the needle bearing 25 and the planetary roller 2
6 flows to the oil sump 38 on the lower surface, a part of which goes to the outer peripheral side of the fixing ring 27 due to the centrifugal force of the planetary roller 26 rotating at high speed, and the inner peripheral groove 27 formed on the upper surface of the fixing ring 27.
a, the outlet 3 through the radial groove 27b and the outer circumferential groove 27c.
5c is discharged to the lubricating oil discharge path 35.
【0038】また、油溜り37の潤滑油の一部は、太陽
軸28の潤滑油供給路28cを通って継手29上端面の
油溝29dから上部雄継手部29aと太陽軸28の雌継
手部28bを潤滑し、継手29に沿って下方へ流れ、継
手29の下部雄継手部29bと出力軸14の雌継手部1
4aを潤滑して、出力軸14に形成した排出路14b,
14bから出力軸14の上部軸受32下部の油溜り39
へ流れ、排出口35fを通って潤滑油排出路35へ排出
され、潤滑油排出路35の排出口35aから潤滑油タン
ク16へ滴下する。A part of the lubricating oil in the oil sump 37 passes through the lubricating oil supply passage 28c of the sun shaft 28 and from the oil groove 29d on the upper end surface of the joint 29 to the upper male joint portion 29a and the female joint portion of the sun shaft 28. 28b, and flows downward along the joint 29. The lower male joint 29b of the joint 29 and the female joint 1 of the output shaft 14
4a, a discharge passage 14b formed in the output shaft 14,
14b, an oil sump 39 below the upper bearing 32 of the output shaft 14.
The lubricating oil is discharged to the lubricating oil discharge path 35 through the discharge port 35f, and drops to the lubricating oil tank 16 from the discharge port 35a of the lubricating oil discharge path 35.
【0039】油溜り38へ流れた潤滑油の一部は、遊星
ローラ26の遠心力により固定リング27の外周側へ向
かい、固定リング27の下面に形成された内周側溝27
d、放射状溝27e、外周側溝27fを通って排出口3
5dから潤滑油排出路35へ排出され、一部は油溜り3
8底部の排出口35eから潤滑油排出路35へ排出され
る。A part of the lubricating oil flowing into the oil sump 38 moves toward the outer peripheral side of the fixing ring 27 due to the centrifugal force of the planetary roller 26, and the inner peripheral groove 27 formed on the lower surface of the fixing ring 27.
d, the outlet 3 through the radial groove 27e and the outer peripheral side groove 27f.
5d is discharged to the lubricating oil discharge passage 35, and a part is
The oil is discharged to the lubricating oil discharge passage 35 from a discharge port 35e at the bottom of the bottom surface.
【0040】供給口34dを経由する潤滑油は、出力軸
14の上部軸受32を給油して油溜り39から排出口3
5fを通って潤滑油排出路35へ排出され、潤滑油排出
路35の排出口35aから潤滑油タンク16へ滴下し、
また、潤滑油供給口34eを経由する潤滑油は、出力軸
14の下部軸受33を給油して潤滑油タンク16へ滴下
する。The lubricating oil passing through the supply port 34 d supplies the upper bearing 32 of the output shaft 14, and is supplied from the oil sump 39 to the discharge port 3.
5f, is discharged to the lubricating oil discharge path 35, and drops from the discharge port 35a of the lubricating oil discharge path 35 to the lubricating oil tank 16,
Further, the lubricating oil passing through the lubricating oil supply port 34 e is supplied to the lower bearing 33 of the output shaft 14 and drops into the lubricating oil tank 16.
【0041】このように構成されたロータリーアトマイ
ザ1における継手29の作用を説明する。The operation of the joint 29 in the rotary atomizer 1 thus configured will be described.
【0042】図7に示すように、出力軸14の固有振動
による主に一次、二次の共振回転数を通過する際の共振
による振動、あるいは、出力軸14の先端に設けられる
ロータリーディスク15内でのスラリー等の不均一な付
着硬化等を原因とする強制振動が生じ、出力軸14が円
筒ケース13の軸線Cに対して角度β傾斜した場合、出
力軸14上端の雌継手部14aの外周に設けられた上部
軸受32の内輪32bが傾斜し、鋼球32aと内輪32
b及び外輪32cの接触点を結ぶ直線Aが角度β傾斜す
る。As shown in FIG. 7, the vibration caused by the natural vibration of the output shaft 14 mainly when passing through the primary and secondary resonance rotation speeds, or the vibration in the rotary disk 15 provided at the tip of the output shaft 14. When the output shaft 14 is inclined at an angle β with respect to the axis C of the cylindrical case 13 when forced vibration occurs due to uneven adhesion and hardening of the slurry or the like at the outer periphery of the female joint portion 14a at the upper end of the output shaft 14 The inner ring 32b of the upper bearing 32 provided at the upper side is inclined, and the steel ball 32a and the inner ring 32
The straight line A connecting the contact point of the outer ring 32b with the outer ring 32c is inclined at an angle β.
【0043】この現象により、雌継手部14aと雄継手
部29bの基準接触点Pが滑りを起こし、基準接触点P
は、雄継手部29bが歯筋方向と歯幅方向にクラウニン
グ加工を施したインボリュートスプラインに形成されて
いるところから、直線Aと軸線Cが交差する点Oを中心
として点Pに至る半径Rの円弧上を点P´に移動する。Due to this phenomenon, the reference contact point P between the female joint portion 14a and the male joint portion 29b slips, and the reference contact point P
Is the radius R from the point where the male joint portion 29b is formed as an involute spline that has been crowned in the tooth trace direction and the tooth width direction to the point P around the point O where the straight line A and the axis C intersect. Move to a point P 'on the arc.
【0044】この滑り移動により、雌継手部14aと雄
継手部29bの基準接触点は、図7において左右の点P
´,P´を通る円弧上を揺動するから、出力軸が角度β
傾いても継手26は傾かない。したがって太陽軸28が
傾かないので、ローラ同士間の接触応力は常に均一とな
る。By this sliding movement, the reference contact point between the female joint portion 14a and the male joint portion 29b is shifted to the left and right points P in FIG.
′ And P ′, so that the output shaft has an angle β
The joint 26 does not tilt when tilted. Therefore, since the sun shaft 28 does not tilt, the contact stress between the rollers is always uniform.
【0045】次に、図8に示すように、製作加工誤差や
組立に起因する太陽軸28と出力軸14の軸線に偏心ε
がある場合は、継手29が円筒ケース13の軸線Cに対
して角度γ傾斜する。Next, as shown in FIG. 8, the eccentricity ε between the axis of the sun shaft 28 and the axis of the output shaft 14 caused by manufacturing errors and assembly.
If there is, the joint 29 is inclined at an angle γ with respect to the axis C of the cylindrical case 13.
【0046】この継手29の傾斜によっても、継手29
の上部雄継手部29aと太陽軸28の雌継手部28bの
基準接触点及び下部雄継手部29bと出力軸14の雌継
手部14aの基準接触点が滑り移動するだけで、太陽軸
28は傾かずローラ同士間の接触応力は常に均一であ
る。また、出力軸14に傾きと偏心の両方が同時に存在
しても太陽軸28の傾きは発生しない。尚、接触点は、
実際は荷重を受け弾性変形するので面である。The inclination of the joint 29 also causes the joint 29
The reference contact point between the upper male joint portion 29a and the female joint portion 28b of the sun shaft 28 and the reference contact point between the lower male joint portion 29b and the female joint portion 14a of the output shaft 14 only slide, and the sun shaft 28 tilts. The contact stress between the rollers is always uniform. Further, even if both the inclination and the eccentricity are present on the output shaft 14 at the same time, the inclination of the sun shaft 28 does not occur. The contact point is
Actually, it is a surface because it is elastically deformed by receiving a load.
【0047】また、従来のように、出力軸の上端に太陽
軸を一体形成せずに、太陽軸28、継手29、出力軸1
4に分割したから、高級な材料であるJISで規定する
機械構造用炭素鋼・合金鋼(例えばSNCM616のよ
うなNi−Cr−Mo鋼)、熱処理加工を必要とする部
材は短い太陽軸28に限られる。Further, unlike the related art, the sun shaft is not integrally formed at the upper end of the output shaft, but the sun shaft 28, the joint 29, and the output shaft 1 are not formed.
Since it is divided into 4 parts, high-grade materials such as carbon steel and alloy steel for machine structure (for example, Ni-Cr-Mo steel such as SNCM616) stipulated by JIS, and members that require heat treatment Limited.
【0048】さらに、前記したように出力軸14に傾き
が発生しても、あるいは製作誤差や組立精度に起因して
太陽軸28と出力軸14の軸線に偏心が生じていたとし
ても、太陽軸28は傾かないので、ローラ同士間の接触
は均一であり、各軸受へ過大荷重が作用されないから、
入力軸20、出力軸14、円筒ケース13等を含めた各
部品の製作加工精度を緩和することができる。Further, even if the output shaft 14 is tilted as described above, or if the axis of the sun shaft 28 and the axis of the output shaft 14 are eccentric due to a manufacturing error or assembly accuracy, the sun shaft Since 28 does not tilt, the contact between the rollers is uniform, and no excessive load is applied to each bearing.
The manufacturing accuracy of each component including the input shaft 20, the output shaft 14, the cylindrical case 13, and the like can be reduced.
【0049】また、継手部をインボリュートスプライン
に形成することにより、小形で強度が得られやすく、さ
らに、分解・組立も容易となり、装置全体としてコンパ
クトにできる。Further, by forming the joint portion in the form of an involute spline, it is easy to obtain a small size and strength, and it is easy to disassemble and assemble, so that the whole apparatus can be made compact.
【0050】図9及び図10は本発明の第2実施例を示
すもので、円筒ケース40を、入力軸42と前記遊星ロ
ーラ方式増速装置12を配設した上部円筒ケース40a
と、前記出力軸14を配設した下部円筒ケース40bと
に分割し、両円筒ケース40a,40bをボルト41で
連結して、両円筒ケース40a,40bを着脱可能とす
ると共に、入力軸42の下端中央部に、太陽軸43の上
端43aを軸受44を介して支承し、太陽軸43と出力
軸14の間に、前記第1実施例の継手29を配設したも
のである。FIGS. 9 and 10 show a second embodiment of the present invention. The cylindrical case 40 comprises an input shaft 42 and an upper cylindrical case 40a in which the planetary roller type speed increasing device 12 is disposed.
And a lower cylindrical case 40b on which the output shaft 14 is disposed, and the two cylindrical cases 40a, 40b are connected by bolts 41 so that the two cylindrical cases 40a, 40b can be attached and detached. The upper end 43a of the sun shaft 43 is supported at the center of the lower end via a bearing 44, and the joint 29 of the first embodiment is disposed between the sun shaft 43 and the output shaft 14.
【0051】図11は本発明の第3実施例を示すもの
で、円筒ケース40を、前記入力軸20と前記遊星ロー
ラ方式増速装置12を配設した上部円筒ケース40a
と、前記出力軸14を配設した下部円筒ケース40bと
に分割し、両円筒ケース40a,40bをボルト41で
連結して、両円筒ケース40a,40bを着脱可能とす
ると共に、入力軸42の下端中央部に、太陽軸45の上
端45aを軸受44を介して支承し、太陽軸45の下端
に、歯筋方向と歯幅方向にクラウニング加工を施したイ
ンボリュートスプラインに形成された雄継手部45bを
形成し、該太陽軸45と出力軸14とを連結する継手4
6の上端に、前記雄継手部45bが嵌合する雌継手部4
6aを、継手46の下端に、歯筋方向と歯幅方向にクラ
ウニング加工を施したインボリュートスプラインに形成
された雄継手部46bをそれぞれ形成し、該雄継手部4
6bを出力軸14の雌継手部14aに嵌合したものであ
る。FIG. 11 shows a third embodiment of the present invention. A cylindrical case 40 is composed of an upper cylindrical case 40a in which the input shaft 20 and the planetary roller type speed increasing device 12 are disposed.
And a lower cylindrical case 40b on which the output shaft 14 is disposed, and the two cylindrical cases 40a, 40b are connected by bolts 41 so that the two cylindrical cases 40a, 40b can be attached and detached. An upper end 45a of a sun shaft 45 is supported at the center of the lower end via a bearing 44, and a male joint portion 45b formed at the lower end of the sun shaft 45 as an involute spline subjected to a crowning process in a tooth trace direction and a tooth width direction. And the joint 4 connecting the sun shaft 45 and the output shaft 14
6, a female joint part 4 with which the male joint part 45b is fitted.
6a is formed at the lower end of the joint 46 with a male joint 46b formed as an involute spline which has been crowned in the tooth trace direction and the tooth width direction.
6b is fitted to the female joint portion 14a of the output shaft 14.
【0052】これら第2、第3実施例の構成により、前
記第1実施例と同様の効果を奏すると共に、上部円筒ケ
ース40aと下部円筒ケース40bとを着脱可能とした
から、保守・点検時における駆動機構の分解・組立や増
速比の変更及び方式の異なる増速装置、例えば、遊星ロ
ーラ方式増速装置から遊星歯車方式増速装置またはその
逆への組替えを容易にでき、また、軸受44を介して太
陽軸43,45の軸線方向の移動を拘束するから、太陽
ローラ43b,45cと遊星ローラ26の接触面が常時
同一であるので、接触面の磨耗が均一となり、遊星ロー
ラ方式増速装置12の耐久性の向上を図れると共に、安
定した増速機能を保てる。With the constructions of the second and third embodiments, the same effects as those of the first embodiment can be obtained, and the upper cylindrical case 40a and the lower cylindrical case 40b can be attached and detached. It is possible to easily disassemble and assemble the drive mechanism, change the speed increasing ratio and change the speed increasing device of a different type, for example, from a planetary roller type speed increasing device to a planetary gear type speed increasing device or vice versa. , The movement of the sun shafts 43, 45 in the axial direction is restricted, so that the contact surfaces of the sun rollers 43b, 45c and the planetary roller 26 are always the same. The durability of the device 12 can be improved, and a stable speed increasing function can be maintained.
【0053】尚、上記各実施例では、遊星ローラ方式増
速装置12を用いたもので説明したが、遊星歯車方式増
速装置を用いても同様の作用効果を奏する。Although each of the above embodiments has been described using the planetary roller type speed increasing device 12, the same operation and effect can be obtained by using the planetary gear type speed increasing device.
【0054】図12乃至図15は本発明の第4実施例を
示すもので、円筒ケース40の上部円筒ケース40a内
に入力軸42と遊星歯車方式増速装置47を配設し、該
上部円筒ケース40aの下部に、出力軸14を配設した
下部円筒ケース40bをボルト41で連結して、両円筒
ケース40a,40bを着脱可能とし、遊星歯車方式増
速装置47の太陽軸48の上端48aを入力軸42の下
端中央部に軸受44を介して支承すると共に、太陽軸4
8の下端に、歯筋方向と歯幅方向にクラウニング加工を
施したインボリュートスプラインに形成された雄継手部
48bを形成し、該雄継手部48bを出力軸14の雌継
手部14aに嵌合したものである。FIGS. 12 to 15 show a fourth embodiment of the present invention, in which an input shaft 42 and a planetary gear type speed increasing device 47 are disposed in an upper cylindrical case 40a of a cylindrical case 40. A lower cylindrical case 40b on which the output shaft 14 is disposed is connected to the lower part of the case 40a by bolts 41 so that the two cylindrical cases 40a and 40b are detachable, and an upper end 48a of a sun shaft 48 of a planetary gear type speed increasing device 47. Is supported at the center of the lower end of the input shaft 42 via a bearing 44 and the sun shaft 4
At the lower end of 8, a male joint portion 48b formed in an involute spline subjected to crowning processing in the tooth trace direction and the tooth width direction was formed, and the male joint portion 48b was fitted to the female joint portion 14a of the output shaft 14. Things.
【0055】遊星歯車方式増速装置47は、太陽軸48
の上部軸部外周に太陽歯車48cを形成し、入力軸42
の下端に複数本圧入した遊星ピン49に、太陽歯車48
cに噛合う複数の遊星歯車50をニードルベアリング5
1を介して支承し、各遊星歯車50の外周に内歯歯車を
形成した固定リング52を配設しており、それぞれ噛合
う太陽歯車48c、遊星歯車50の歯は、歯筋方向のク
ラウニング加工が施されている。The planetary gear type speed increasing device 47 includes a sun shaft 48.
A sun gear 48c is formed on the outer periphery of the upper shaft portion of the
A plurality of planet pins 49 press-fit into the lower end of
a plurality of planetary gears 50 meshing with the needle bearing 5
1, and a fixed ring 52 having an internal gear formed on the outer periphery of each planetary gear 50 is provided. The teeth of the sun gear 48c and the planetary gear 50 that mesh with each other are crowned in the tooth trace direction. Is given.
【0056】この構成では、図14に示すように、出力
軸14に傾きδが生じた場合、前記各実施例と同様に、
雄継手部48bが歯筋方向と歯幅方向にクラウニング加
工を施したインボリュートスプラインに形成されている
ので、雄継手部48bと雌継手部14aの基準接触点P
の滑り移動により出力軸14がδ傾くだけで、太陽軸4
8は傾かず、したがって遊星歯車方式増速装置47には
無理な荷重が作用しない。In this configuration, as shown in FIG. 14, when the output shaft 14 has a slope δ, as in the above-described embodiments,
Since the male joint 48b is formed as an involute spline that has been crowned in the tooth trace direction and the tooth width direction, the reference contact point P between the male joint 48b and the female joint 14a is formed.
The output shaft 14 only tilts by δ due to the sliding movement of
8 does not tilt, so that no excessive load acts on the planetary gear type speed increasing device 47.
【0057】また、軸受44を介して太陽軸48の軸線
方向の移動を拘束するので、太陽歯車48cと遊星歯車
50の噛合い面が軸線方向で常時同一であるから、噛合
い面の磨耗が均一であるため、耐久性が向上する。Further, since the movement of the sun shaft 48 in the axial direction is restricted via the bearing 44, the meshing surface of the sun gear 48c and the planetary gear 50 is always the same in the axial direction, so that the wear of the meshing surface is reduced. Since it is uniform, durability is improved.
【0058】さらに、図15に示されるように、太陽軸
48と出力軸14の軸線に偏心εがある場合は、雄継手
部48bと雌継手部14a間においては、基準接触点P
の滑り移動により太陽軸48はδ傾くが、太陽歯車48
cと遊星歯車50間においては、太陽歯車48cの形成
位置が、太陽軸48の全長L1 に対して上部のL2 の位
置に形成されているから、太陽歯車48cと遊星歯車5
0間の偏心量ε1 は、太陽軸48と出力軸14の軸線に
偏心εよりも微細な偏心量となり、太陽歯車48cと遊
星歯車50の両歯車の歯にクラウニング加工が施されて
いるので、噛合い面の片当たりとかじりをなくし、歯面
の不均一な磨耗が生ぜず、回転を滑らかにすると同時に
強度的にも安定する。Further, as shown in FIG. 15, when there is an eccentricity ε between the axis of the sun shaft 48 and the output shaft 14, the reference contact point P between the male joint portion 48b and the female joint portion 14a.
The sun shaft 48 tilts by δ due to the sliding movement of
In between c and the planetary gear 50, the formation position of the sun gear 48c is from being formed at the position of the upper portion of the L 2 relative to the overall length L 1 of the sun shaft 48, the sun gear 48c and the planetary gear 5
The eccentricity ε 1 between 0 is smaller than the eccentricity ε in the axis of the sun shaft 48 and the output shaft 14, and the teeth of both the sun gear 48 c and the planetary gear 50 are crowned. This eliminates one-sided contact and galling of the meshing surface, does not cause uneven wear of the tooth surface, smoothes the rotation and stabilizes the strength.
【0059】さらに、太陽軸48と出力軸14とを分割
したから、出力軸14の材料、熱処理、加工精度を緩和
してコストを低減できると共に、上部円筒ケース40a
と下部円筒ケース40bとを着脱可能としたから、保守
・点検時の駆動機構の分解・組立や増速比の変更及び方
式の異なる増速装置への組替えを容易にできる。Further, since the sun shaft 48 and the output shaft 14 are divided, the material, heat treatment and processing accuracy of the output shaft 14 can be reduced to reduce the cost, and the upper cylindrical case 40a
And the lower cylindrical case 40b are detachable, so that it is easy to disassemble and assemble the drive mechanism during maintenance and inspection, change the speed increasing ratio, and change to a speed increasing device of a different type.
【0060】尚、上記第4実施例では、遊星歯車方式増
速装置47を用いたもので説明したが、遊星ローラ方式
増速装置を用いても同様の作用効果を奏する。Although the fourth embodiment uses the planetary gear type speed increasing device 47, the same operation and effect can be obtained by using the planetary roller type speed increasing device.
【0061】[0061]
【発明の効果】以上説明したように、本発明のロータリ
ーアトマイザは、本体ケース内に増速装置を内蔵した円
筒ケースを着脱可能に設け、円筒ケース内上部に入力軸
を、円筒ケース内下部に出力軸を、出力軸と前記入力軸
との間に増速装置をそれぞれ配設し、増速装置の太陽軸
と出力軸とを分割し、太陽軸と出力軸とを、揺動可能に
軸継手を介して連結したから、出力軸の共振による振動
や偏心質量による強制振動に起因する出力軸の傾きが発
生しても、太陽軸に傾きが生じないので、ローラ同士あ
るいは歯車同士は均一な応力で接触が保たれ、増速装置
が故障しない。As described above, in the rotary atomizer of the present invention, a cylindrical case having a built-in speed-increasing device is detachably provided in a main body case, and an input shaft is provided in an upper portion in the cylindrical case, and a rotary shaft is provided in a lower portion in the cylindrical case. The output shaft, a speed increasing device is respectively disposed between the output shaft and the input shaft, the sun shaft and the output shaft of the speed increasing device are divided, and the sun axis and the output shaft are pivotably pivoted. Even if the output shaft is tilted due to the vibration due to the resonance of the output shaft or the forced vibration due to the eccentric mass due to the connection via the joint, the sun shaft does not tilt, so the rollers or gears are uniform. The contact is maintained by the stress, and the speed increasing device does not break down.
【0062】さらに、製作加工誤差や組立精度に起因し
て太陽軸と出力軸の軸線に偏心が生じても、あるいは、
出力軸に傾きと偏心の両方が同時に存在しても太陽軸の
傾きは発生しないので、ローラ同士あるいは歯車同士の
接触は均一であり、増速装置への影響を受けず、また、
入力軸と出力軸とを支承する各軸受への過大荷重が作用
されない。Furthermore, even if eccentricity occurs between the axis of the sun shaft and the output shaft due to manufacturing errors and assembly accuracy, or
Even if both tilt and eccentricity are present at the same time on the output shaft, no tilt of the sun shaft occurs, so the contact between rollers or between gears is uniform and is not affected by the speed increasing device.
No excessive load is applied to each bearing supporting the input shaft and the output shaft.
【0063】しかも、従来のように出力軸の上端に太陽
軸を一体形成せず、太陽軸、軸継手、出力軸に分割して
いるから、高級な材料、熱処理加工を必要とする部材は
短い太陽軸に限られるので、装置として安価にできる。Moreover, since the sun shaft is not integrally formed at the upper end of the output shaft as in the conventional case but is divided into a sun shaft, a shaft coupling and an output shaft, high-grade materials and members requiring heat treatment are short. Since it is limited to the sun axis, it can be manufactured at low cost.
【0064】したがって、入力軸、出力軸、円筒ケース
等を含めた各部品の全体の製作加工精度を緩和すること
ができる。Therefore, it is possible to reduce the manufacturing accuracy of the whole parts including the input shaft, the output shaft, the cylindrical case and the like.
【0065】また、入力軸と増速装置を配設した上部円
筒ケースと、出力軸を配設した下部円筒ケースとを着脱
可能とすることにより、保守・点検時における駆動機構
の分解・組立や増速比の変更を容易にできる。Further, by making the upper cylindrical case provided with the input shaft and the speed increasing device and the lower cylindrical case provided with the output shaft detachable, the drive mechanism can be disassembled / assembled during maintenance / inspection. The gear ratio can be easily changed.
【図1】 本発明の第1実施例を示す駆動機構の断面図
である。FIG. 1 is a sectional view of a drive mechanism according to a first embodiment of the present invention.
【図2】 ロータリーアトマイザの一部断面図である。FIG. 2 is a partial sectional view of a rotary atomizer.
【図3】 チャンバ内に設けられたロータリーアトマイ
ザの正面図である。FIG. 3 is a front view of a rotary atomizer provided in a chamber.
【図4】 ロータリーアトマイザの平面図である。FIG. 4 is a plan view of a rotary atomizer.
【図5】 継手連結部分の拡大断面図である。FIG. 5 is an enlarged sectional view of a joint connecting portion.
【図6】 雄継手部と雌継手部の噛合い状態を示す拡大
断面図である。FIG. 6 is an enlarged sectional view showing a meshing state of a male joint and a female joint.
【図7】 出力軸が傾斜した状態を示す拡大断面図であ
る。FIG. 7 is an enlarged sectional view showing a state where an output shaft is inclined.
【図8】 太陽軸と出力軸に偏心が生じた状態を示す拡
大断面図である。FIG. 8 is an enlarged cross-sectional view showing a state where eccentricity has occurred between a sun shaft and an output shaft.
【図9】 本発明の第2実施例の継手連結部分の拡大断
面図である。FIG. 9 is an enlarged sectional view of a joint connecting portion according to a second embodiment of the present invention.
【図10】 上部円筒ケースと下部円筒ケースを分離し
た状態を示す拡大断面図である。FIG. 10 is an enlarged sectional view showing a state in which an upper cylindrical case and a lower cylindrical case are separated.
【図11】 本発明の第3実施例の継手連結部分の拡大
断面図である。FIG. 11 is an enlarged sectional view of a joint connecting portion according to a third embodiment of the present invention.
【図12】 本発明の第4実施例の継手連結部分の拡大
断面図である。FIG. 12 is an enlarged sectional view of a joint connecting portion according to a fourth embodiment of the present invention.
【図13】 上部円筒ケースと下部円筒ケースを分離し
た状態を示す拡大断面図である。FIG. 13 is an enlarged sectional view showing a state where an upper cylindrical case and a lower cylindrical case are separated.
【図14】 出力軸が傾斜した状態を示す拡大断面図で
ある。FIG. 14 is an enlarged sectional view showing a state where the output shaft is inclined.
【図15】 太陽軸と出力軸に偏心が生じた状態を示す
拡大断面図である。FIG. 15 is an enlarged cross-sectional view showing a state where eccentricity has occurred between a sun shaft and an output shaft.
【図16】 従来のロータリーアトマイザの断面図であ
る。FIG. 16 is a sectional view of a conventional rotary atomizer.
1…ロータリーアトマイザ、2…チャンバ、3…本体ケ
ース、12…遊星ローラ方式増速装置、13…円筒ケー
ス、14…出力軸、14a…出力軸の雌継手部、15…
ロータリーディスク、20…入力軸、28…太陽軸、2
8b…太陽軸28の雌継手部、29…継手、29a,2
9b…継手29の雄継手部、40…円筒ケース、40a
…上部円筒ケース、40b…下部円筒ケース、43…太
陽軸、44…軸受、45…太陽軸、45b…太陽軸45
の雄継手部、46…継手、46a…継手46の雌継手
部、46b…継手46の雄継手部、47…遊星歯車方式
増速装置、48…太陽軸、48b…太陽軸48の雄継手
部DESCRIPTION OF SYMBOLS 1 ... Rotary atomizer, 2 ... Chamber, 3 ... Body case, 12 ... Planetary roller type speed increasing device, 13 ... Cylindrical case, 14 ... Output shaft, 14a ... Female joint part of output shaft, 15 ...
Rotary disk, 20 ... input shaft, 28 ... sun shaft, 2
8b: Female joint of the sun shaft 28, 29: Joint, 29a, 2
9b: Male joint part of the joint 29, 40: Cylindrical case, 40a
... upper cylindrical case, 40b ... lower cylindrical case, 43 ... sun shaft, 44 ... bearing, 45 ... sun shaft, 45b ... sun shaft 45
Male joint part of 46, joint, 46a female joint part of joint 46, 46b male joint part of joint 46, 47 planetary gear type speed increasing device, 48 sun shaft, 48b male joint part of sun shaft 48
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 実開 昭56−44245(JP,U) 実開 昭61−200933(JP,U) (58)調査した分野(Int.Cl.7,DB名) B05B 3/10 B01D 1/20 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References Japanese Utility Model Showa 56-44245 (JP, U) Japanese Utility Model Showa 61-200933 (JP, U) (58) Fields surveyed (Int. Cl. 7 , DB name) B05B 3/10 B01D 1/20
Claims (7)
入力軸と、該入力軸の下方に、入力軸と同一軸線上に配
置される出力軸とをそれぞれ軸受を介して支承し、前記
入力軸と前記出力軸との間に遊星ローラ方式又は遊星歯
車方式の増速装置を配設し、前記出力軸を前記本体ケー
ス下端から突出させ、該出力軸下端にロータリーディス
クを備えたロータリーアトマイザにおいて、前記本体ケ
ース内に円筒ケースを着脱可能に設け、該円筒ケース内
上部に前記入力軸を、該円筒ケース内下部に前記出力軸
を、該出力軸と前記入力軸との間に前記増速装置をそれ
ぞれ配設し、該増速装置の太陽軸と前記出力軸とを、歯
筋方向と歯幅方向にクラウニング加工を施したインボリ
ュートスプラインに形成された雄継手部を直線インボリ
ュートスプラインに形成された雌継手部に嵌合してなる
軸継手を介して揺動可能に連結したことを特徴とするロ
ータリーアトマイザ。An input shaft arranged vertically in a main body case, and an output shaft arranged below the input shaft and on the same axis as the input shaft are supported via bearings, respectively. A rotary atomizer having a planetary roller type or a planetary gear type speed increasing device disposed between an input shaft and the output shaft, the output shaft protruding from the lower end of the main body case, and a rotary disk provided at the lower end of the output shaft. in, detachable circular cylinder casing in the main body case, wherein the input shaft to the upper cylindrical casing, the output shaft within the lower cylindrical casing, between the output shaft and the input shaft the speed increasing device is disposed, respectively, and said output shaft and the sun shaft of the bulking speed device, the teeth
Involute with crowning in the direction of the streaks and width of the teeth
Straight spline to the male joint formed on the straight spline.
A rotary atomizer characterized in that the rotary atomizer is swingably connected via a shaft coupling which is fitted to a female joint formed on a straight spline .
陽軸の下端及び前記出力軸の上端に前記雌継手部をそれ
ぞれ設け、継手上端の雄継手部を太陽軸下端の雌継手部
に、継手下端の雄継手部を出力軸上端の雌継手部にそれ
ぞれ嵌合したことを特徴とする請求項1記載のロータリ
ーアトマイザ。2. The male joint part is connected to upper and lower ends of a joint,
Connect the female joint to the lower end of the positive shaft and the upper end of the output shaft.
The male joint at the upper end of the joint is the female joint at the lower end of the sun shaft.
The male joint at the lower end of the joint to the female joint at the upper end of the output shaft.
The rotary atomizer according to claim 1, wherein the rotary atomizer is fitted with each other.
雌継手部を、前記太陽軸の下端及び継手の下端に前記雄
継手部をそれぞれ設け、継手上端の雌継手部に太陽軸下
端の雄継手部を、継手下端の雄継手部を出力軸上端の雌
継手部にそれぞれ嵌合したことを特徴とする請求項1記
載のロータリーアトマイザ。3. An upper end of a joint and an upper end of the output shaft.
The female joint is attached to the lower end of the sun shaft and the lower end of the joint.
Each joint is provided, and the female joint at the top of the joint is below the sun axis.
The male joint at the end and the male joint at the lower end of the joint are the female at the upper end of the output shaft.
2. The fitting according to claim 1, wherein the fittings are fitted to the joints.
Rotary atomizer .
記出力軸の上端に前記雌継手部をそれぞれ設け、太陽軸
下端の雄継手部を出力軸上端の雌継手部に嵌合したこと
を特徴とする請求項1記載のロータリーアトマイザ。 4. The male joint at the lower end of the sun shaft,
The female joint is provided at the upper end of the output shaft,
The male joint at the lower end is fitted to the female joint at the upper end of the output shaft
The rotary atomizer according to claim 1, wherein:
軸受を介して支承されていることを特徴とする請求項1
乃至4のいずれか1項記載のロータリーアトマイザ。 5. An upper end of the sun axis is located at a lower end of the input axis.
2. The bearing according to claim 1, wherein the bearing is supported via a bearing.
The rotary atomizer according to any one of claims 1 to 4 .
上下の軸受に、内輪と外輪との間に鋼球を介在させたア
ンギュラー球軸受を使用し、このうち上部の軸受が、鋼
球と内輪及び外の接触点を結ぶ直線がラジアル方向に対
してある接触 角を有しており、前記直線を円筒ケースの
軸線方向へ延長した線上に、前記出力軸上端の雌継手部
のインボリュートスプラインと該雌継手部に嵌合する雄
継手部のインボリュートスプラインの噛合いピッチ円が
交差する基準接触点を該雄継手部のインボリュートスプ
ラインの歯幅の中心位置になるように配設されているこ
とを特徴とする請求項1乃至5のいずれか1項記載のロ
ータリーアトマイザ。 6. The output shaft is supported on the cylindrical case.
The upper and lower bearings have steel balls between the inner and outer rings.
Angular ball bearings are used.
The straight line connecting the ball with the inner ring and the outer contact point is
Having a contact angle of
On the line extended in the axial direction, the female joint at the upper end of the output shaft
Male and female involute splines
The engagement pitch circle of the involute spline at the joint is
The intersecting reference contact point is defined as the involute sp
Be arranged so that it is at the center of the line tooth width.
The method according to any one of claims 1 to 5, wherein
Data atomizer .
速装置を配設した上部円筒ケースと、前記出力軸を配設
した下部円筒ケースとに分割し、両円筒ケースを着脱可
能としたことを特徴とする請求項1乃至6のいずれか1
項記載のロータリーアトマイザ。7. The cylindrical case is connected to the input shaft and the extension.
An upper cylindrical case with a speed controller and the output shaft
Divided into a lower cylindrical case, and both cylindrical cases are removable
7. An apparatus according to claim 1, wherein
The rotary atomizer according to the item .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21886794A JP3273225B2 (en) | 1994-09-13 | 1994-09-13 | Rotary atomizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21886794A JP3273225B2 (en) | 1994-09-13 | 1994-09-13 | Rotary atomizer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0880457A JPH0880457A (en) | 1996-03-26 |
| JP3273225B2 true JP3273225B2 (en) | 2002-04-08 |
Family
ID=16726557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21886794A Expired - Fee Related JP3273225B2 (en) | 1994-09-13 | 1994-09-13 | Rotary atomizer |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3273225B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102081823B1 (en) * | 2019-10-10 | 2020-02-26 | 리텍엔지니어스 주식회사 | Rotary atomizer |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4008619B2 (en) * | 1999-04-30 | 2007-11-14 | ホーチキ株式会社 | Watering nozzle for fire fighting |
| KR101118039B1 (en) * | 2009-11-05 | 2012-02-24 | 녹원종합기술 주식회사 | A rotary atomizer |
| CN101905207A (en) * | 2010-09-03 | 2010-12-08 | 任保林 | Vortex pulse resonance jet spray head device |
| JP2022158889A (en) * | 2021-03-31 | 2022-10-17 | 本田技研工業株式会社 | Power transmission member and compression ratio variable device |
-
1994
- 1994-09-13 JP JP21886794A patent/JP3273225B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102081823B1 (en) * | 2019-10-10 | 2020-02-26 | 리텍엔지니어스 주식회사 | Rotary atomizer |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0880457A (en) | 1996-03-26 |
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