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JP3280225B2 - Sol-gel thin film deposition method - Google Patents
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JP3280225B2 - Sol-gel thin film deposition method - Google Patents

Sol-gel thin film deposition method

Info

Publication number
JP3280225B2
JP3280225B2 JP04618296A JP4618296A JP3280225B2 JP 3280225 B2 JP3280225 B2 JP 3280225B2 JP 04618296 A JP04618296 A JP 04618296A JP 4618296 A JP4618296 A JP 4618296A JP 3280225 B2 JP3280225 B2 JP 3280225B2
Authority
JP
Japan
Prior art keywords
film
forming
thin film
sol
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP04618296A
Other languages
Japanese (ja)
Other versions
JPH09234415A (en
Inventor
佳則 赤松
佳弘 西田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Central Glass Co Ltd
Original Assignee
Central Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Central Glass Co Ltd filed Critical Central Glass Co Ltd
Priority to JP04618296A priority Critical patent/JP3280225B2/en
Publication of JPH09234415A publication Critical patent/JPH09234415A/en
Application granted granted Critical
Publication of JP3280225B2 publication Critical patent/JP3280225B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/001General methods for coating; Devices therefor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/22Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
    • C03C17/23Oxides
    • C03C17/25Oxides by deposition from the liquid phase
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/10Deposition methods
    • C03C2218/11Deposition methods from solutions or suspensions
    • C03C2218/113Deposition methods from solutions or suspensions by sol-gel processes
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/10Deposition methods
    • C03C2218/11Deposition methods from solutions or suspensions
    • C03C2218/116Deposition methods from solutions or suspensions by spin-coating, centrifugation

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Window Of Vehicle (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Surface Treatment Of Glass (AREA)
  • Chemically Coating (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、アルコキシドゾル
などの溶液を用いて行う湿式成膜法において、ことに大
面積等の基板における片面の全面もしくはほぼ全面に、
例えば2000nm程度以下、特に1000nm程度以下の膜厚を制
御よくゾルゲル薄膜、特にベ−ス膜、あるいは撥水性
膜、紫外線遮蔽膜、赤外線遮蔽、保護膜、透明導電膜、
光触媒膜、着色膜等の各種機能性膜を連続的に形成する
ことができ、広い面積に渡ってその光学特性を損なうこ
となく均一な膜厚分布を持つ優れた品質の酸化物薄膜を
高効率で提供できる有用なゾルゲル薄膜の成膜法に関す
る。
The present invention relates to a wet film forming method using a solution such as an alkoxide sol.
For example, a sol-gel thin film with a well-controlled thickness of about 2000 nm or less, particularly about 1000 nm or less, especially a base film, or a water-repellent film, an ultraviolet shielding film, an infrared shielding, a protective film, a transparent conductive film,
Various functional films such as photocatalyst film and colored film can be formed continuously, and high quality oxide thin film with uniform film thickness distribution over a large area with uniform film thickness distribution can be obtained with high efficiency. The present invention relates to a method for forming a useful sol-gel thin film that can be provided by the method described above.

【0002】[0002]

【従来の技術】従来、溶液を用いて基板に塗膜を形成す
る湿式成膜においては、例えば基板を溶液中に浸漬した
後一定速度で引き上げるディッピング法、基板の上部か
ら溶液を基板上に流し拡げるフローコート法、回転する
プラスチツクロール表面を溶液で濡らし基板を搬送しな
がらロールに接触させるロールコート法、あるいは回転
する基板上に溶液を落とし回転力によって基板上に流し
拡げるスピンコート法など種々の方法が知られている。
2. Description of the Related Art Conventionally, in a wet film forming method for forming a coating film on a substrate using a solution, for example, a dipping method in which the substrate is immersed in the solution and then pulled up at a constant speed, a solution is poured from above the substrate onto the substrate. There are various methods such as a flow coating method that spreads, a roll coating method that wets the rotating plastic roll surface with a solution and contacts the roll while transporting the substrate, and a spin coating method that drops the solution on the rotating substrate and flows it over the substrate by rotating force to spread it. Methods are known.

【0003】これらの方法のうち、前記したフローコー
ト法やロールコート法は基板の片面に極めて容易に塗膜
を形成することがてきるが、例えば1μm程度以下の極
めて薄い膜を得ようとすると、フローコート法では幅広
い溶液のカーテンを作るため、常に多量の溶液を循環さ
せねばならず、溶液が溶質濃度の増加や粘度の増加など
の経時変化を起こしやすかったり、ロールコート法では
ロールと基板の接触度合(ギャップ)の調整が非常に困
難であったりするため、大きいサイズの基板上に薄膜を
形成しようとすると、得られる膜厚が場所によってバラ
ツキ易く、均一な膜、特に例えば膜厚が±10%以内に入
る光学薄膜などが得られ難く、ことにサブミクロンオー
ダーでの膜厚制御が困難で例えば光学薄膜などの形成に
は不適である。
[0003] Among these methods, the above-mentioned flow coating method and roll coating method can form a coating film on one side of a substrate very easily. However, when an extremely thin film having a thickness of about 1 μm or less is to be obtained, for example. In the flow coating method, a large amount of solution must be constantly circulated in order to create a curtain of a wide range of solutions, and the solution is liable to change with time, such as an increase in solute concentration and an increase in viscosity. Since it is very difficult to adjust the contact degree (gap) of the substrate, when forming a thin film on a large-sized substrate, the obtained film thickness tends to vary from place to place, and a uniform film, particularly, for example, It is difficult to obtain an optical thin film or the like falling within ± 10%, and it is particularly difficult to control the film thickness on the order of submicrons, which is not suitable for forming an optical thin film or the like.

【0004】またロール回転方向と基板の搬送方向とが
反対の所謂リバースロールコート法においても、例えば
数μm程度以上の比較的厚い膜では膜厚の揃った均一な
膜が得られるものの、例えばサブミクロン程度の薄膜、
ことに光学薄膜では良好な薄膜を得難く実用例はないと
いっても過言ではないと言えるものであった。
In a so-called reverse roll coating method in which the roll rotation direction and the substrate transfer direction are opposite to each other, for example, a relatively thick film having a thickness of about several μm or more can obtain a uniform film having a uniform thickness. Micron thin film,
In particular, it can be said that it is not an exaggeration to say that there is no practical example because it is difficult to obtain a good thin film with an optical thin film.

【0005】一方前記したディッピング法やスピンコー
ト法は膜厚の制御性が非常に優れ、例えばサブミクロン
オーダーでの膜厚制御が可能な方法として一般によく利
用されているが、前者では常に基板の両面全面に塗膜が
形成されてしまい、片面のみに塗膜を形成する場合には
非成膜面をマスキングテープなどで覆って成膜操作を行
う必要があり、また後者は基板の片面に膜厚を制御性よ
く塗膜が形成されるが、基板のサイズが大きくなると該
基板を高速で回転させるため大掛かりな装置が必要とな
り、また基板の着脱も極めて煩雑となり易い。
On the other hand, the above-mentioned dipping method and spin coating method have very excellent controllability of the film thickness, and are generally used, for example, as a method capable of controlling the film thickness on the order of submicrons. When a coating film is formed on both surfaces, it is necessary to cover the non-film-forming surface with a masking tape or the like to perform the film-forming operation. Although a coating film is formed with good controllability of the thickness, when the size of the substrate is large, a large-scale apparatus is required to rotate the substrate at a high speed, and the attachment / detachment of the substrate tends to be extremely complicated.

【0006】例えば特公昭60-52870号公報には、被膜形
成法が記載されており、回転中心軸が基材以外に位置す
る回転(公転)により、基材表面に被膜を形成せしめる
被膜形成法において、公転しつつある該基材の中心軸線
またはその付近を中心にして回転(自転)せしめる方法
であり、比較的表面の小さな平坦な基材、例えば直径30
mm以下に好適であると言うものである。
For example, Japanese Patent Publication No. Sho 60-52870 describes a method of forming a film, in which a film is formed on the surface of a substrate by rotation (revolution) in which a rotation center axis is located at a position other than the substrate. In the method, the substrate is rotated (rotated) around or around the central axis of the orbiting substrate, and is a flat substrate having a relatively small surface, for example, a diameter of 30.
mm or less.

【0007】また、例えば特開平3-65530 号公報には、
被膜の形成方法が記載されており、R をアルキル基とす
るSi(OR)4 のアルコ−ル溶液に粒子径 5〜1000nmの範囲
内に整粒されたMgF2、SiO2等の微粒子を添加した液をガ
ラス表面にスピン塗布した後焼成することからなる被膜
の形成方法において、ガラス表面を10°〜60°の範囲の
角度に傾斜した状態で上記液をスピン塗布する方法であ
り、陰極線管のフェ−ス面程度においてよいことが記載
されている。
[0007] For example, in Japanese Patent Application Laid-Open No. 3-65530,
A method for forming a film is described, and fine particles such as MgF 2 and SiO 2 sized to a particle diameter of 5 to 1000 nm are added to an alcohol solution of Si (OR) 4 having R as an alkyl group. A method of forming a coating comprising spin-coating a liquid obtained on a glass surface and baking the liquid, wherein the liquid is spin-coated while the glass surface is inclined at an angle in the range of 10 ° to 60 °, and a cathode ray tube. It is described that the face surface may be sufficient.

【0008】また、例えば特開平5-24887 号公報には、
撥水処理ガラスが記載されており、ガラス表面に透明な
金属酸化物皮膜を有し、更にその表面が(1) CFX H Y
たはCCl x H y もしくはこれらの混合ガス中か、あるい
は(2)O2,H2,N2O,CO2およびArガスから成る群から選ばれ
た少なくとも1種以上のガス中か、または(1) と(2)を
混合したガス中でプラズマエッチングすることにより設
けた微細な凹凸を有し、更にその上に撥水処理層を有す
ることが記載されている。
[0008] For example, in Japanese Patent Application Laid-Open No. H5-24887,
A water-repellent treated glass is described, which has a transparent metal oxide film on the glass surface, and the surface of which is (1) CF X H Y or CCl x H y or a mixed gas thereof, or (2) ) Plasma etching in at least one gas selected from the group consisting of O 2 , H 2 , N 2 O, CO 2 and Ar gas, or in a mixed gas of (1) and (2) It has a description that it has fine irregularities provided by the above, and further has a water-repellent treatment layer thereon.

【0009】なかでも例えば実施例1には、エトキシシ
ランとヘキシレングリコ−ルをエタノ−ルに溶解し、反
応して冷却後、水と硝酸を添加し加熱反応し合成した皮
膜作製用ゾルゲルコ−ティング剤を、スピンナ−にセッ
トしたガラス板上に2 〜3ml適量滴下し、3000rpm で30
秒間コ−ティングし約30分間セッティングし、500 ℃で
30分間焼付けしSiO2皮膜を作製したことが記載されてい
る。
Among them, for example, in Example 1, ethoxysilane and hexylene glycol were dissolved in ethanol, reacted and cooled, then water and nitric acid were added, and the mixture was heated and reacted to form a sol-gel coating for film formation. 2 to 3 ml is dropped on a glass plate set on a spinner at 30 rpm at 3000 rpm.
Coat for 30 seconds, set for about 30 minutes,
It is described that a SiO 2 film was prepared by baking for 30 minutes.

【0010】また、例えば特開平5-120921号公報には、
透明導電膜及びその製造方法が記載されており、キレ−
ト配位子がアルミニウムに配位したアルミニウム錯体と
導電性酸化物の超微粒子とを含むコ−ティング液を基体
上に塗布し、硬化させることが記載され、なかでも例え
ば実施例1には、前記コ−ティング液をガラス板表面に
750rpm、5 秒間スピンコ−ト法で塗布したことが記載さ
れている。
[0010] For example, Japanese Patent Application Laid-Open No. H5-120921 discloses that
A transparent conductive film and a method for producing the same are described.
It is described that a coating liquid containing an aluminum complex in which a ligand is coordinated to aluminum and ultrafine particles of a conductive oxide is applied to a substrate and cured, and for example, in Example 1, for example, The coating liquid is applied to the surface of the glass plate.
It describes that the coating was performed by a spin coat method at 750 rpm for 5 seconds.

【0011】[0011]

【発明が解決しようとする課題】前述した例えば、特公
昭60-52870号公報に記載の被膜形成法あるいは特開平3-
65530 号公報に記載の被膜の形成方法では、直径30mm以
下程度や陰極線管のフェ−ス面程度と比較的表面積が小
さいものを対象としたものであり、前者の自転と公転の
組合せによるまた後者のガラス表面を10〜60°の角度で
傾斜状態による自動車用窓ガラスや建築用窓ガラス等の
大面積へのスピンコ−トでは、不安定で不安全な作業と
なり易く、必ずしも大面積に充分均一でフリンジ(光の
干渉などによる縞模様)現象のない膜とは成り難く、到
底大面積のガラスには採用し難いものである。
The above-mentioned method of forming a film described in, for example, Japanese Patent Publication No.
The method of forming a coating described in Japanese Patent No. 65530 is intended for a material having a relatively small surface area of about 30 mm or less in diameter or about the face surface of a cathode ray tube. Spin coating on large areas such as automotive window glass or architectural window glass by tilting the glass surface at an angle of 10 to 60 ° tends to be unstable and unsafe, and is not necessarily sufficiently uniform over a large area. Thus, it is difficult to form a film having no fringe (striped pattern due to light interference) phenomenon, and it is difficult to adopt it for glass having a very large area.

【0012】また例えば、前述した特開平5-24887 号公
報に記載の撥水処理ガラスでは、エッチングによる微細
な凹凸を表面に施す膜をスピンコ−トする程度のもので
あり、車輌用素板の全面に均一膜厚分布で光学干渉を受
けないような高精度の膜厚を必要とする成膜には必ずし
も充分なスピン成膜として採用し難いものである。
For example, in the water-repellent glass described in the above-mentioned Japanese Patent Application Laid-Open No. Hei 5-24887, a film on the surface of which fine irregularities are formed by etching is spin-coated, and the glass plate for a vehicle is not coated. It is not always possible to adopt a sufficient spin film formation for film formation that requires a high-precision film thickness that does not receive optical interference with a uniform film thickness distribution over the entire surface.

【0013】さらに例えば、前述した特開平5-120921号
公報に記載の透明導電膜及びその製造方法では、まだな
お、大面積の車輌用素板の全面に均一膜厚分布で光学干
渉を受けないような高精度の膜厚を必要とする成膜には
必ずしも充分なスピン成膜として採用し難いものであ
る。
Furthermore, for example, in the transparent conductive film and the manufacturing method thereof described in the above-mentioned Japanese Patent Application Laid-Open No. 5-210921, there is still no uniform thickness distribution on the entire surface of a large-sized vehicle base plate and no optical interference. It is difficult to necessarily adopt a sufficient spin deposition for a deposition that requires such a highly accurate film thickness.

【0014】[0014]

【課題を解決するための手段】本発明は、従来のかかる
問題点に鑑みてなしたものであって、スピンコート法に
よってゾルゲル溶液を基板上に塗布し薄膜を形成する際
に、成膜時のスピン成膜条件を、比較的速いスピン回転
速度時間と、スピン回転を静止した時間と、比較的遅い
スピン回転速度時間とを適宜時系列に組み合わせ設定す
ることにより、例えば有機金属化合物を主成分としたゾ
ルゲル溶液を、大面積の基板の全面あるいはほぼ全面の
いずれの場合に対しても、簡便で比較的短時間で効率よ
く、ディッピングと同レベルの膜厚制御性を保ちつつ、
2000nm程度以下、特に1000nm程度以下の薄膜について均
一な膜厚分布でフリンジ〔光の干渉(膜厚ムラ)などに
よる縞模様)現象を抑制し、膜割れ(液切れ状)現象も
ない光学薄膜が得れる薄膜の成膜法を提供するものであ
る。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and has been made in consideration of the problem that a sol-gel solution is applied to a substrate by a spin coating method to form a thin film. By setting the spin film forming conditions of the comparatively fast spin rotation time, the time at which the spin rotation is stopped, and the relatively slow spin rotation time in an appropriate time series, for example, the organometallic compound is used as the main component. The sol-gel solution that has been prepared is simple, efficient in a relatively short time, and maintains the same level of film thickness controllability as dipping, regardless of the entire surface or almost the entire surface of a large-area substrate.
An optical thin film that suppresses fringe (stripes due to light interference (thickness unevenness), etc.) with a uniform film thickness distribution for thin films of about 2000 nm or less, especially about 1000 nm or less It is intended to provide a method for forming a thin film to be obtained.

【0015】すなわち、本発明は、ガラス基板上にスピ
ンコート法によってゾルゲル薄膜を被形成する自動車
窓ガラスや建築用窓ガラス板状体への成膜法において、
スピンコータ−上にセットしてスピン回転速度が50rpm
以上500rpm以下で回転しつつある基板表面に溶液の粘度
を約0.1〜50センチポイズに調製した被膜形成用塗布液
を滴下し、該塗布液を基板表面上に被膜化した後、該被
膜化した塗布液が渇きはじめて流動性を失う前に基板の
スピン回転を一旦停止し、被膜化した塗布液自体の流動
によりレベリングさせ、次いでレベリングした状態で
転速度が20rpm以上100rpm以下で低速回転させること
より大面積の基板の全面あるいはほぼ全面に対して膜厚
1000nm以下の均一な膜厚分布をもつ被膜を形成し、ガラ
ス基板の四隅のフリンジ現象部および液割れ部の生成を
防ぐことを特徴とするゾルゲル薄膜の成膜法。
[0015] That is, an automobile present invention, to be covered form a sol-gel film by spin coating on a glass substrate
In the method of film formation on window glass and architectural window glass plate ,
Set on spin coater and spin rotation speed is 50rpm
Viscosity of the solution on the surface of the substrate rotating at 500 rpm or less
Was added dropwise to about 0.1 to 50 centipoise film-forming coating solution prepared in, after coating the coating solution on the substrate surface, a spin rotation of the substrate before losing first flowable coating solution該被forming a film thirst the once stopped, then leveling the flow of the coating solution itself was coated reduction, then times while leveling
That the rolling speed to low speed below 100rpm or more 20rpm
Film thickness over or almost the entire surface of a larger substrate
A film with a uniform thickness distribution of 1000 nm or less is formed ,
Of fringe phenomena and liquid cracks at the four corners of the substrate
A method for forming a sol-gel thin film, wherein

【0016】ならびに、前記被膜形成用塗布液の有機金
属化合物の濃度を酸化物換算で0.1〜10wt%としたこと
を特徴とする上述したルゲル薄膜の成膜法。
Further, the organic gold of the coating solution for forming a film is used.
The method for forming a Rugel thin film as described above , wherein the concentration of the group compound is 0.1 to 10% by weight in terms of oxide .

【0017】ならびに、前記膜厚が10nmから単分子層状
膜の薄膜を形成することを特徴とする上述したゾルゲル
薄膜の成膜法。
Further, the film thickness is from 10 nm to a monomolecular layer.
A method for forming a sol-gel thin film as described above, comprising forming a thin film.

【0018】また、25℃で相対湿度45−70%RHの環境で
塗布被膜形成、レベリングならびに乾燥することを特徴
とする上述したゾルゲル薄膜の成膜法。
In an environment of 25 ° C. and a relative humidity of 45-70% RH
Coating film-forming, leveling and drying to film formation method of the sol-gel thin film described above, characterized in Rukoto.

【0019】さらにまた、前記薄膜がSiO 2 −TiO 2 である
ことを特徴とする上述したゾルゲル薄膜の成膜法。
Furthermore, the above-mentioned method for forming a sol-gel thin film , wherein the thin film is SiO 2 —TiO 2 .

【0020】[0020]

【発明の実施の形態】ここで、前記スピンコータ−上に
セットして回転しつつある基板表面に被膜形成用塗布液
を滴下し、スピン回転により該塗布液を表面上に被膜化
した後、該被膜化した塗布液が渇きはじめて流動性を失
う前に基板のスピン回転を一旦停止し、被膜化した塗布
液自体の流動によりレベリングさせ、次いでレベリング
した状態で低速回転させることで均一な被膜を形成する
こととしたのは、図1に示すように、塗布被膜域で塗布
液の性状や基板表面積の程度等に整合した最適のスピン
力(遠心力)を発揮するようにし、次いでレベリング域
で塗布液自体のレベリング力と塗膜の特性の確立を行
い、さらに乾燥促進域でタクト低減と塗膜の特性の確定
化等セッティングをすることにより、大面積の基板の全
面あるいはほぼ全面のいずれの場合に対しても、簡便で
比較的短時間で効率よく、ディッピングと同レベルの膜
厚制御性を保ちつつ、2000nm程度以下、特に1000nm程度
以下の薄膜について均一な膜厚分布でフリンジ現象を抑
制し、膜割れ現象もない光学薄膜を得ることができる、
従来に比べ格段に優れたゾルゲル薄膜の成膜法となした
ものである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Here, a coating liquid for forming a coating is dropped on the surface of a substrate which is being set and rotated on the spin coater, and the coating liquid is coated on the surface by spin rotation. The spinning of the substrate is temporarily stopped before the coating liquid starts to dry and loses fluidity, leveling is performed by the flow of the coating liquid itself, and then a low-speed rotation with the leveling is performed to form a uniform coating As shown in FIG. 1, an optimum spin force (centrifugal force) matching the properties of the coating solution and the surface area of the substrate is exerted in the coating film area as shown in FIG. By establishing the leveling power of the liquid itself and the characteristics of the coating film, and by setting such as reducing the tact time and determining the characteristics of the coating film in the drying promotion area, the entire surface of a large-area substrate or almost the entire surface In any case, fringe phenomena with uniform thickness distribution for thin films of about 2000 nm or less, especially about 1000 nm or less, while maintaining the same level of film thickness controllability as simple and efficient in a relatively short period of time while maintaining dipping. Can be obtained, and an optical thin film without a film cracking phenomenon can be obtained.
This is a method of forming a sol-gel thin film which is much better than the conventional method.

【0021】また、前記被膜化時のスピン回転条件を、
回転速度が 50rpm以上500rpm以下で回転時間が60秒間以
下であることとしたのは、回転速度が 50rpm未満である
と、塗布液の広がり性が悪化して液割れ現象が発生する
ようになり、液割れ現象を防止するためにはさらに過多
の塗布液が必要になり無駄が多くなる。また500rpmを超
えると、基板のサイズが大きい場合には、スピン回転状
態の不安定性が増し作業上危険であり、さらに同量の塗
布液を用いた場合には、膜厚が減少するのでそれを補う
ために塗布液中の溶質濃度を増加させなければならずロ
スが多くなり、それに伴い中央部分と周辺端部との膜厚
差も増大する傾向になる。またさらに回転時間を60秒間
以下であることとしたのは、60秒間を超えると、塗布液
の乾燥が進み過ぎて液の自己レベリング性が低下するか
らである。好ましくは前記被膜化時のスピン回転条件
が、回転速度が 70rpm以上250rpm以下で回転時間が30秒
間以下である。より好ましくは回転速度が100rpm以上20
0rpm以下で回転時間が20秒間以下である。
Further, the spin rotation conditions during the film formation are as follows:
The reason that the rotation speed is 50 rpm or more and 500 rpm or less and the rotation time is 60 seconds or less is that if the rotation speed is less than 50 rpm, the spreadability of the coating liquid is deteriorated and a liquid cracking phenomenon occurs, In order to prevent the liquid cracking phenomenon, an excessive amount of the coating liquid is required, and waste is increased. On the other hand, when the rotation speed exceeds 500 rpm, when the size of the substrate is large, the instability of the spin rotation state increases, which is dangerous for the work, and when the same amount of the coating liquid is used, the film thickness decreases. In order to compensate, the concentration of the solute in the coating solution must be increased, resulting in an increase in loss, and with this, the difference in film thickness between the central portion and the peripheral edge tends to increase. The reason why the rotation time is further set to 60 seconds or less is that if the rotation time exceeds 60 seconds, drying of the coating solution proceeds excessively and the self-leveling property of the solution is reduced. Preferably, the spin rotation conditions during the film formation are a rotation speed of 70 rpm or more and 250 rpm or less and a rotation time of 30 seconds or less. More preferably the rotation speed is 100 rpm or more 20
The rotation time is 20 seconds or less at 0 rpm or less.

【0022】また、前記スピン回転を一旦停止しレベリ
ングさせる時間を20秒間以上であることとしたのは、20
秒間未満であれば、塗布液のレベリングと乾燥が進まな
いままに次の回転の遠心力の影響を受け、再び液がガラ
ス基板端面に寄り、膜厚分布が大きくなり、フリンジ現
象などの膜欠陥を発生させることとなる。但し、この時
間は塗布液に用いた希釈溶媒によって大きく変化しうる
こととなる。例えば、メタノ−ル、エタノ−ル、酢酸n-
ブチルなどの乾燥の極めて速いものであれば、20秒程度
でもよいし、逆にブタノ−ルなどの乾燥の遅いものでは
約60秒程度必要になる。
The reason why the time for temporarily stopping the spin rotation and for leveling is 20 seconds or more is as follows.
If the time is less than 2 seconds, the coating solution will be affected by the centrifugal force of the next rotation without proceeding with leveling and drying, and the solution will again approach the glass substrate end face, the film thickness distribution will increase, and film defects such as fringe phenomenon Will be generated. However, this time can vary greatly depending on the dilution solvent used for the coating solution. For example, methanol, ethanol, n-acetate
If the drying time is very fast, such as butyl, about 20 seconds may be used. Conversely, if the drying time is slow, such as butanol, about 60 seconds are required.

【0023】さらに、前記低速回転させる条件を、回転
速度が20rpm 以上100rpm以下で回転時間が10秒間以上で
あることとしたのは、回転速度が20rpm 未満であれば、
膜の乾燥の促進効果が少なく、膜の乾燥促進の意味がな
くなり、また100rpmを超えると膜の乾燥時間は短縮され
ることとなるが、回転当初にはまだ液の流動性が残って
おり、回転の遠心力の影響で再び液がガラス基板端面に
寄り、膜厚分布が大きくなり、フリンジ現象などの膜欠
陥を発生させることとなる。さらに回転時間が10秒間以
上であることとしたのは、10秒間未満であれば、膜の乾
燥が完全には終結しないこととなり、本来の目的を達成
できないこととなる。
Furthermore, the condition for the low-speed rotation is that the rotation speed is 20 rpm or more and 100 rpm or less and the rotation time is 10 seconds or more. If the rotation speed is less than 20 rpm,
The effect of promoting the drying of the film is small, the meaning of promoting the drying of the film is meaningless, and if it exceeds 100 rpm, the drying time of the film will be shortened, but the fluidity of the liquid still remains at the beginning of rotation, Under the influence of the centrifugal force of the rotation, the liquid is again shifted to the end face of the glass substrate, the film thickness distribution increases, and a film defect such as a fringe phenomenon occurs. Further, the reason that the rotation time is set to 10 seconds or more is that if the rotation time is less than 10 seconds, the drying of the film is not completely completed, and the original purpose cannot be achieved.

【0024】また、前記塗布液については、ゾルゲル薄
膜を形成するものであれば、特に限定するものではない
が、例えば、本出願人が既に出願した特願平7-294106号
をはじめ、本出願人が出願したゾルゲル薄膜に係わる塗
布液が好ましいものである。
The coating liquid is not particularly limited as long as it forms a sol-gel thin film. Examples of the coating liquid include Japanese Patent Application No. 7-294106 filed by the present applicant, A coating solution for a sol-gel thin film filed by a human being is preferred.

【0025】なお、例えば、塗布液の固形分濃度として
は酸化物換算で約0.1wt %〜10wt%程度で、しかも溶液
の粘度としては約0.1cP 〜50cP程度に調製した溶液を用
いることが安定性に繋がり、耐摩耗性や耐久性さらに光
学特性等にも優れたものとなる。
For example, it is stable to use a solution prepared such that the solid content of the coating solution is about 0.1 wt% to 10 wt% in terms of oxide and the viscosity of the solution is about 0.1 cP to 50 cP. This leads to excellent wear resistance, durability and optical characteristics.

【0026】また、被膜形成用溶液の有機金属化合物す
なわち溶質の濃度を、酸化物換算で0.1 〜 10wt %程度
としたのは、0.1 wt%未満では例えば前記溶液の供給量
ならびに回転速度を変えて所期の膜厚を得ようとした
際、膜厚分布が悪化しバラツキが増すのみでなく、膜切
れ等の欠陥を生じることとなって所期の膜厚が得られな
いこととなり、例えば膜厚が10nmから単分子層状膜にな
ると実用的な薄膜になり難くなるためであり、10wt%を
超えると焼成後薄膜にクラックが発現する傾向が高くな
るとともに頑固な薄膜を得ることが困難となること、お
よび膜厚分布が不均一、そのバラツキが±10%程度以下
とならず、例えば±60〜80nm程度以上とかなり大きくな
ること等のためである。好ましくは0.5 〜7wt %程度で
ある。
The concentration of the organometallic compound, that is, the solute, in the solution for forming a film is set to about 0.1 to 10% by weight in terms of oxide. When the concentration is less than 0.1% by weight, for example, the supply amount of the solution and the rotation speed are changed. When trying to obtain the desired film thickness, not only does the film thickness distribution deteriorate and the variation increases, but also defects such as film breakage occur and the desired film thickness cannot be obtained. When the thickness is changed from 10 nm to a monomolecular layer film, it becomes difficult to become a practical thin film. When the thickness exceeds 10 wt%, cracks tend to develop in the thin film after firing, and it becomes difficult to obtain a stubborn thin film. This is because the film thickness distribution is non-uniform, and the variation does not become less than about ± 10%, but becomes considerably large, for example, about ± 60 to 80 nm or more. Preferably, it is about 0.5 to 7% by weight.

【0027】さらにまた、成膜用の溶液の粘度を0.1 〜
50cP程度としたのは、これによって形成された被膜の膜
厚分布を均一化することができることとなるためであ
り、例えば50cP を超えると成膜用の溶液がガラス基板
上に均一に塗れ広がりにくくなり、このため膜の均質性
が低下してしまうこととなる。好ましくは1 〜20cP程度
である。
Further, the viscosity of the solution for film formation is 0.1 to
The reason for setting it to about 50 cP is that the film thickness distribution of the formed film can be made uniform, and for example, when it exceeds 50 cP, the solution for film formation cannot be spread evenly on the glass substrate and is difficult to spread. As a result, the uniformity of the film is reduced. It is preferably about 1 to 20 cP.

【0028】さらにまた、前記被膜後の膜付き板ガラス
の膜焼成については、例えばラインでの加熱曲げ処理加
工あるいは/および風冷強化処理加工等の工程で適宜行
うことが好ましい。
Furthermore, it is preferable that the baking of the coated glass sheet after the coating is appropriately performed, for example, by a process such as a heating bending process in a line and / or an air-cooling strengthening process.

【0029】さらにまた、前記基板としては、平滑であ
る無機質の透明板ガラスであって、無色または着色、な
らびにその種類あるいは色調等に特に限定されるもので
はなく、さらに焼成後には曲げ板ガラスとしてはもちろ
ん、各種強化ガラスや強度アップガラス、平板や単板で
使用できるとともに、複層ガラスあるいは合せガラスと
しても採用できるものであり、また各種板状体、特に自
動車用窓ガラスにも適宜採用できることは言うまでもな
い。
Further, the substrate is a smooth inorganic transparent plate glass, which is not particularly limited to colorless or colored, and its kind or color tone. It can be used as various tempered glass or strengthened glass, a flat plate or a veneer, and can also be used as a multi-layer glass or a laminated glass. No.

【0030】前述したとおり、本発明のゾルゲル薄膜の
成膜法は、スピンコート法によってゾルゲル溶液を基板
上に塗布し薄膜を形成する際に、成膜時のスピン成膜条
件を、比較的速いスピン回転速度時間と、スピン回転を
静止した時間と、比較的遅いスピン回転速度時間とを適
宜時系列に組み合わせ設定することにより、例えば有機
金属化合物を主成分としたゾルゲル溶液を、大面積の基
板の全面あるいはほぼ全面のいずれの場合に対しても、
簡便で比較的短時間で効率よく、ディッピングと同レベ
ルの膜厚制御性を保ちつつ、光学特性を損なうこともな
く、2000nm程度以下、特に1000nm程度以下の薄膜につい
て均一な膜厚分布でフリンジ〔光の干渉(膜厚ムラ)な
どによる縞模様)現象を抑制し、膜割れ(液切れ状)現
象もない、しかも頑固な密着力で耐摩耗性あるいは耐久
性等が優れた光学薄膜となり、簡便で安定かつ確実に厄
介な工程もなく、しかも高品位でかつ非常に効率よく製
造でき、特に下地層膜として卓越したものとなり、さら
に紫外線遮蔽膜、反射防止膜、熱線反射膜、ある種のパ
ッシベーション膜例えば、撥水性膜やネサ膜の下地膜等
の各種機能性薄膜など広い分野の薄膜形成で適用し得る
有用なゾルゲル薄膜の成膜法を提供するものである。
As described above, in the sol-gel thin film forming method of the present invention, when a sol-gel solution is applied on a substrate by a spin coating method to form a thin film, the spin film forming conditions at the time of film formation are relatively fast. For example, a sol-gel solution containing an organometallic compound as a main component is applied to a large-area substrate by appropriately setting the spin rotation speed time, the time during which the spin rotation is stopped, and the relatively slow spin rotation time in a time series. For the whole or almost the whole of
Simple and efficient in a relatively short time, while maintaining the same level of film thickness controllability as dipping, without impairing the optical characteristics, fringe with a uniform film thickness distribution of about 2000 nm or less, especially about 1000 nm or less thin film [ It is an optical thin film that suppresses the phenomenon of light interference (stripe pattern due to uneven film thickness), has no film cracking (liquid-breaking) phenomenon, and has excellent stiffness and excellent wear resistance or durability. It is stable, reliable and free of troublesome processes, and can be manufactured with high quality and very high efficiency. It is especially excellent as an underlayer film, and furthermore, UV shielding film, antireflection film, heat ray reflection film, and certain types of passivation An object of the present invention is to provide a method for forming a useful sol-gel thin film which can be applied to the formation of thin films in various fields such as various functional thin films such as a water repellent film and a base film of a Nesa film.

【0031】[0031]

【実施例】以下、実施例により本発明を具体的に説明す
る。ただし本発明は係る実施例に限定されるものではな
い。
The present invention will be described below in detail with reference to examples. However, the present invention is not limited to such an embodiment.

【0032】実施例1 大きさ約1500mm×850mm 、厚さ約3.5mm のグリ−ン系色
調フロ−トガラス基板を中性洗剤、水すすぎ、アルコ−
ルで順次洗浄し、乾燥した後、アセトンで払拭し被膜用
ガラス基板とした。
Example 1 A green color tone float glass substrate having a size of about 1500 mm × 850 mm and a thickness of about 3.5 mm was washed with a neutral detergent, water rinse, and alcohol.
After sequentially cleaning with a filter and drying, the substrate was wiped with acetone to obtain a glass substrate for coating.

【0033】テトラエトキシシラン〔Si(OC2H5)4:TEO
S〕の重合ゾル(平均分子量Mv= 約1000〜3000)とアセ
チルアセトンで安定化したテトラブトキシチタン〔Ti(O
-Bu)4〕との混合ゾル(アセチルアセトンとで安定化し
たテトラブトキシチタンの含有量は酸化物換算でSiO2
対してモル比で約 20mol%である)を、イソプロピルア
ルコ−ル(iPA )、ブタノ−ル、エタノ−ルのアルコ−
ル溶媒を加え、固形分濃度として酸化物換算で約5wt%
になるまで希釈したものをゾル溶液Aとした。〔例え
ば、大八化学工業(株)製、CG19-Ti-1 〕 メチルトリメトキシシラン〔CH3Si(OCH3)3:MTMS〕の重
合ゾル(平均分子量Mv= 約1,000 )にイソプロピルアル
コ−ル(iPA )を加え、固形分濃度として酸化物換算で
約20wt%になるまで希釈したものをゾル溶液Bとした。
〔例えば、大八化学工業(株)製、MTS-2 〕 上記ゾル溶液A約2gとゾル溶液B約2gと、加水分解
および脱水縮合反応の速度を調整するため調合用ブタノ
−ル(n-BuOH、水分量2000ppm 、例えば150 〜3500ppm
の範囲、あるいは3500ppm 以上、5000ppm 、8000ppm 等
であってもよい) 約5gとでト−タル約9gを約50℃で
約3時間密詮状態で混合攪拌し、さらにiPA 32.4g(90
wt%)と3.6 gn-BuOH(10wt%)の混合系溶媒約36gで
希釈してコ−テイング溶液を得た。この際の固形分濃度
は酸化物換算で約0.5 〜1.5 wt%程度であり、粘度は約
2〜3cP程度であった。
Tetraethoxysilane [Si (OC 2 H 5 ) 4 : TEO
S] polymerized sol (average molecular weight Mv = about 1000-3000) and tetrabutoxytitanium [Ti (O
-Bu) 4 ] (the content of tetrabutoxytitanium stabilized with acetylacetone is about 20 mol% in terms of oxide relative to SiO 2 ) in isopropyl alcohol (iPA) , Butanol and ethanol alcohols
Solvent and add a solid concentration of about 5 wt% in terms of oxide.
The sol solution A was obtained by diluting until the solution became. [For example, CG19-Ti-1 manufactured by Daihachi Chemical Industry Co., Ltd.] Methyltrimethoxysilane [CH 3 Si (OCH 3 ) 3 : MTMS] polymerized sol (average molecular weight Mv = about 1,000) was added to isopropyl alcohol. (IPA) was added and diluted to a solid content concentration of about 20% by weight in terms of oxide, to obtain a sol solution B.
[For example, MTS-2 manufactured by Daihachi Chemical Industry Co., Ltd.] About 2 g of the sol solution A and about 2 g of the sol solution B were mixed with butanol (n-n-butanol) for adjusting the rate of hydrolysis and dehydration condensation reaction. BuOH, moisture content 2000ppm, for example 150-3500ppm
Or 5500 g, 5000 ppm, 8000 ppm, etc.) About 9 g of the total and about 5 g are thoroughly mixed and stirred at about 50 ° C. for about 3 hours, and then 32.4 g of iPA (90
wt%) and 3.6 gn-BuOH (10 wt%) were diluted with about 36 g of a mixed solvent to obtain a coating solution. At this time, the solid content concentration was about 0.5 to 1.5 wt% in terms of oxide, and the viscosity was about 2 to 3 cP.

【0034】なお上述したなかで、ゾル溶液Aとゾル溶
液Bとの比は固形分の重量比で約1:4程度、より好ま
しくは当該比は約1:3.5 〜5.5 程度である。またなお
混合後の攪拌時間は、例えば好ましい当該攪拌時間は約
50℃の温度であれば1〜6時間(蜜栓)程度乃至約30℃
の温度であれば3〜12時間(蜜栓)程度である。
In the above description, the ratio of the sol solution A to the sol solution B is about 1: 4 by weight of the solid content, and more preferably, the ratio is about 1: 3.5 to 5.5. The stirring time after the mixing is, for example, preferably the stirring time is about
If the temperature is 50 ° C, it will be about 1-6 hours (honey stopper) to about 30 ° C
At a temperature of about 3 to 12 hours (honey plug).

【0035】次いで、スピンコ−タ−上に被膜用ガラス
基板をセットし、調製した上記コ−テイング溶液を、該
被膜用ガラス基板が例えば自動車用フロント窓ガラスあ
るいはリア窓ガラスのサイズの場合には約150 〜250ml
程度の滴下量、また自動車用サイド窓ガラス(例えば、
ドアガラス、リアクォ−タ−等)のサイズの場合には約
60〜100ml 程度の滴下量で被膜用ガラス基板上に供給で
きるようにした。但し、塗布量の適量はガラス基板の短
辺と長辺の長さの割合によって変わり、例えばその割合
が約1:1.75程度の場合には約160ml /m2程度が適量であ
り、また例えばその割合が1:1 程度になれば適量の値は
さらに小さくなる。
Next, a glass substrate for coating is set on a spin coater, and the prepared coating solution is applied to the glass substrate for coating, for example, when the size of the front glass or rear window glass for automobiles. About 150-250ml
The amount of dripping, and also the side window glass for automobiles (for example,
Door glass, rear quarter, etc.)
It can be supplied onto the glass substrate for coating in a dripping amount of about 60 to 100 ml. However, the appropriate amount of application varies depending on the ratio of the length of the short side to the length of the long side of the glass substrate. For example, when the ratio is about 1: 1.75, about 160 ml / m 2 is appropriate, and for example, When the ratio becomes about 1: 1, the appropriate value becomes smaller.

【0036】スピン成膜条件としては、図1に示すよう
に、スピンコ−タ−上に被膜用ガラス基板である自動車
用リア窓ガラスの素板をセットし、先ず塗布被膜域(高
速スピン回転)において、スピン回転を開始し、回転速
度が約150rpm(例えば約50〜250rpm程度)となり、1〜
3秒後、上記塗布液の塗布量としては約200ml 程度滴下
し、約19〜17秒程度回転速度を維持し被膜化した。続い
てレベリング域(スピン回転停止)において、被膜化し
た塗布液が渇きはじめて流動性を失うようになる前に、
スピン回転を一旦停止し約60秒間程度静止してレベリン
グせしめ、乾燥促進域(低速スピン回転)において、再
度スピン回転を始め、約50rpm 程度(例えば約20〜100r
pm程度)の低速回転で約40秒間程度維持し、塗膜の乾燥
促進とセッティングを行った。なお、約25℃で相対湿度
約45〜70%RH程度の環境で塗布被膜し、レベリング時間
ならびに乾燥促進とセッティングを行い、一サイクルを
終了し、ゲル膜を成膜性よく得た。
As for spin film forming conditions, as shown in FIG. 1, a raw glass of a rear window glass for an automobile, which is a glass substrate for a film, is set on a spin coater, and a coating film area (high-speed spin rotation) is first set. In, the spin rotation is started, the rotation speed becomes about 150 rpm (for example, about 50 to 250 rpm),
After 3 seconds, about 200 ml of the above-mentioned coating solution was dropped, and the rotation speed was maintained for about 19 to 17 seconds to form a film. Subsequently, in the leveling zone (stopping spin rotation), before the coated coating solution begins to dry and loses fluidity,
The spin rotation is temporarily stopped, and the sample is allowed to stand still for about 60 seconds and leveled. In the drying acceleration region (slow spin rotation), the spin rotation is started again, and about 50 rpm (eg, about 20 to 100 rpm).
(approximately pm) and maintained for about 40 seconds to promote drying and setting of the coating film. The coating was performed in an environment of about 25 ° C. and a relative humidity of about 45 to 70% RH, leveling time, drying acceleration and setting were performed, one cycle was completed, and a gel film was obtained with good film-forming properties.

【0037】次に、該ゲル膜付きガラス基板を約250 ℃
で約30分間程度大型熱風循環炉で仮焼成を行い、さらに
約740 ℃で4分間程度(実際には約10秒前後程度と考え
られる)マッフル炉で本焼成しSiO2-TiO2 薄膜を得た。
なお当該仮焼成段階で溶媒や有機物が蒸発または分解し
膜の硬さが増大し、さらに本焼成で有機物、アルキル
基、アルコキシル基等の分解が進み、膜強度は飛躍的に
増大することとなる。
Next, the glass substrate with the gel film was heated to about 250 ° C.
About 30 minutes in a large hot air circulating furnace, then calcining at about 740 ° C for about 4 minutes (actually about 10 seconds) in a muffle furnace to obtain a SiO 2 -TiO 2 thin film Was.
The solvent and organic substances are evaporated or decomposed in the pre-baking step to increase the film hardness, and furthermore, the organic substances, alkyl groups, alkoxyl groups, and the like are decomposed in the main firing, and the film strength is dramatically increased. .

【0038】得られた膜付きガラス基板の評価を下記の
ように行った。 〔表層表面形状の観察〕白色蛍光灯下での目視観察。な
らびに走査型プロ−ブ顕微鏡のAFM (原子間力顕微鏡)
モ−ド(セイコ−電子製、SP13700 、5μm四方スキャ
ンあるいはオリンパス製、NV2000、5μm四方スキャ
ン)で観察し、例えば平均面粗さRa値(nm)〔JIS B 06
01で定義されている中心線平均粗さRaを、測定面に対し
適用し三次元に拡張したもので、「基準面から指定面ま
での偏差の絶対値を平均した値」と表現できる(式は省
略する)〕を求め評価した。 〔膜厚測定〕DEKTAK(Sloan 社製)にて測定する。 〔硬度測定(耐摩耗試験)〕テ−バ−試験器(テ−バ−
社製)にて、摩耗輪CS-10Fで20回転後のヘイズ値の増加
分△Hを求めた。
The obtained glass substrate with a film was evaluated as follows. [Observation of surface shape of surface layer] Visual observation under a white fluorescent lamp. And AFM of scanning probe microscope (atomic force microscope)
Observed in a mode (Seiko Electronics, SP13700, 5 μm square scan or Olympus NV2000, 5 μm square scan), for example, average surface roughness Ra value (nm) [JIS B 06
This is a three-dimensional extension obtained by applying the center line average roughness Ra defined in 01 to the measurement surface, and can be expressed as "the average value of the absolute value of the deviation from the reference surface to the specified surface" (expression Is omitted)]. [Thickness measurement] Measured with DEKTAK (manufactured by Sloan). [Hardness measurement (wear resistance test)] Taber tester (taber
The increase ΔH in the haze value after 20 rotations with a worn wheel CS-10F was determined.

【0039】その結果、得られた膜付きガラス板におけ
るSiO2-TiO2 薄膜の膜厚は、図2に示すように、平均約
147nm 程度であって、例えばガラス基板の長辺方向での
膜厚分布(実施例1、実線)も従来例(破線)に比して
格段に改善され、膜厚の変動幅が大幅に低減し、ディッ
ピング法による成膜に匹敵する優れた均一な膜厚分布で
あった。
As a result, the thickness of the SiO 2 —TiO 2 thin film in the obtained glass plate with a film was, as shown in FIG.
For example, the film thickness distribution in the long side direction of the glass substrate (Example 1, solid line) is remarkably improved as compared with the conventional example (broken line), and the fluctuation width of the film thickness is greatly reduced. Excellent uniform film thickness distribution comparable to film formation by the dipping method.

【0040】また、図3および図4は本実施例と従来例
におけるフリンジ(光の干渉などによる縞模様)現象部
を比較するために示すものであって、1がガラス基板、
2が長辺、3が短辺、4がフリンジ現象部、5が回転中
心部をそれぞれ示し、従来の通常のスピン成膜法におい
て大面積のガラス基板で特に顕著に発現し易い図4に示
すようなフリンジ現象部が、本実施例おける図3では、
ガラス基板の四隅に微かに残る程度となってほぼ解消
し、格段な改善効果を奏し、また本実施例においては、
図5に示すようなガラス基板の四隅に発現する従来の液
割れ部6が生じることもなくなる等充分実用に供するも
のであって、自動車用窓ガラス等にも充分採用可能な膜
付きガラス板をうることができ、本発明がめざすゾルゲ
ル薄膜の成膜法であった。
FIGS. 3 and 4 show a comparison between the fringe (striped pattern due to light interference and the like) phenomenon portion in the present embodiment and the conventional example.
2 indicates a long side, 3 indicates a short side, 4 indicates a fringe phenomenon part, and 5 indicates a rotation center part. FIG. Such a fringe phenomenon part is shown in FIG.
It almost disappears to the extent that it is slightly left at the four corners of the glass substrate, has a remarkable improvement effect, and in this embodiment,
A glass sheet with a film that can be sufficiently used for practical purposes, such as eliminating the conventional liquid cracks 6 appearing at the four corners of the glass substrate as shown in FIG. This is a method for forming a sol-gel thin film aimed at by the present invention.

【0041】さらに、例えばAFM による観察でも、平均
面粗さRa値も約5nm前後程度となって微細な凹凸上表層
を形成しており、しかも耐摩耗試験においてもガラス基
板の非成膜面並みの膜強度を示し極めて良好な密着性な
らびに硬度を有し、かつ被覆膜等に対する担持力や保持
力を格段に有する薄膜であった。
Further, for example, even when observed with an AFM, the average surface roughness Ra value is about 5 nm and the upper surface layer of fine irregularities is formed. It was a thin film having extremely good adhesion and hardness, and having remarkably good supporting and holding powers for a coating film and the like.

【0042】[0042]

【発明の効果】以上前述したように、本発明によれば、
平滑な基板の片面のみに、大面積に渡っても均一な膜厚
分布の薄膜、特にフリンジ現象も抑制でき、2μm程度
以下、特に1μm程度以下の薄膜を、例えば 安価にか
つ格段に効率よく得られ、その光学特性を損なうことな
く、密着性、耐候性等に優れるものとなる等、紫外線遮
蔽膜、反射防止膜、下地層等のある種の保護膜、熱線反
射膜、所謂HUD 膜などに広く採用できる利用価値の高
い、有用な酸化物薄膜等であるゾルゲル薄膜の成膜法を
提供するものである。
As described above, according to the present invention,
A thin film having a uniform thickness distribution over a large area, particularly a fringe phenomenon, can be suppressed on only one side of a smooth substrate, and a thin film having a thickness of about 2 μm or less, particularly about 1 μm or less can be obtained, for example, at a low cost and significantly more efficiently. It has excellent adhesion, weather resistance, etc. without deteriorating its optical characteristics.It is suitable for certain protective films such as UV shielding films, antireflection films, underlayers, heat ray reflective films, so-called HUD films, etc. An object of the present invention is to provide a method of forming a sol-gel thin film, which is a useful oxide thin film and the like, which can be widely used and has high utility value.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のゾルゲル薄膜の成膜法による実施例1
におけるスピン成膜条件を、スピン回転(rpm) と時間(s
ec) との関係を時系列的に示す説明図である。
FIG. 1 shows a sol-gel thin film forming method according to a first embodiment of the present invention.
The spin film formation conditions at spin rotation (rpm) and time (s
FIG. 4 is an explanatory diagram showing the relationship with ec) in a time-series manner.

【図2】図1に示したスピン成膜条件(実施例1)にお
ける膜厚分布(実線)の結果を、従来例の膜厚分布(破
線)と対比して示す説明図である。
FIG. 2 is an explanatory diagram showing a result of a film thickness distribution (solid line) under the spin film forming conditions (Example 1) shown in FIG. 1 in comparison with a film thickness distribution (broken line) of a conventional example.

【図3】図1に示したスピン成膜条件(実施例1)にお
ける、膜付きのガラス基板の膜面に生じたフリンジ現象
を示す平面図である。
FIG. 3 is a plan view showing a fringe phenomenon occurring on a film surface of a glass substrate with a film under the spin film formation conditions (Example 1) shown in FIG.

【図4】従来のスピン成膜法によって、膜付きのガラス
基板の膜面に生じたフリンジ現象を示す平面図である。
FIG. 4 is a plan view showing a fringe phenomenon generated on a film surface of a glass substrate with a film by a conventional spin film formation method.

【図5】従来のスピン成膜法によって、膜付きのガラス
基板の膜面に生じた液割れの状態を示す平面図である。
FIG. 5 is a plan view showing a state of liquid cracks generated on a film surface of a glass substrate with a film by a conventional spin film formation method.

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B05D 1/40 B60J 1/00 C03C 17/30 C23C 18/02 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. 7 , DB name) B05D 1/40 B60J 1/00 C03C 17/30 C23C 18/02

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 ガラス基板上にスピンコート法によって
ゾルゲル薄膜を被形成する自動車窓ガラスや建築用窓
ガラス板状体への成膜法において、スピンコータ−上に
セットしてスピン回転速度が50rpm以上500rpm以下で
転しつつある基板表面に溶液の粘度を約0.1〜50センチ
ポイズに調製した被膜形成用塗布液を滴下し、該塗布液
基板表面上に被膜化した後、該被膜化した塗布液が渇
きはじめて流動性を失う前に基板のスピン回転を一旦停
止し、被膜化した塗布液自体の流動によりレベリングさ
せ、次いでレベリングした状態で回転速度が20rpm以上1
00rpm以下で低速回転させることにより大面積の基板の
全面あるいはほぼ全面に対して膜厚1000nm以下の均一な
膜厚分布をもつ被膜を形成し、ガラス基板の四隅のフリ
ンジ現象部および液割れ部の生成を防ぐことを特徴とす
るゾルゲル薄膜の成膜法。
1. A motor vehicle window glass and building windows that the covering forms a sol-gel film by spin coating on a glass substrate
In a method of forming a film on a glass plate, the viscosity of the solution is set to about 0.1 to 50 cm on the surface of a substrate which is set on a spin coater and spins at a spin speed of 50 rpm or more and 500 rpm or less.
Was added dropwise film-forming coating liquid prepared in poise, after coating the coating solution on the substrate surface, once stops spinning of the substrate before losing first flowable coating solution該被forming a film is thirst, Leveling is performed by the flow of the coating solution itself, and then the rotation speed is 20 rpm or more 1 in the leveled state.
By rotating at a low speed below 00 rpm, large substrates
Uniform thickness of 1000 nm or less over the entire surface or almost the entire surface
A film with a film thickness distribution is formed and the four corners of the glass substrate are free
A method for forming a sol-gel thin film, characterized by preventing formation of a phenomenon phenomenon part and a liquid crack part .
【請求項2】 被膜形成用塗布液の有機金属化合物の濃
度を酸化物換算で0.1〜10wt%としたことを特徴とする
請求項1記載のゾルゲル薄膜の成膜法。
2. The concentration of an organometallic compound in a coating solution for forming a film.
The method for forming a sol-gel thin film according to claim 1 , wherein the degree is 0.1 to 10 wt% in terms of oxide .
【請求項3】 膜厚が10nmから単分子層状膜の薄膜を形
成することを特徴とする請求項1または2記載のゾルゲ
ル薄膜の成膜法。
3. A thin film of a monomolecular layered film having a thickness of 10 nm.
Method of forming the sol-gel thin film according to claim 1 or 2 wherein, characterized in that formed.
【請求項4】 25℃で相対湿度45−70%RHの環境で塗布
被膜形成、レベリングならびに乾燥することを特徴とす
る請求項1ないし3のいずれかに記載のゾルゲル薄膜の
成膜法。
4. Application in an environment of 25 ° C. and a relative humidity of 45-70% RH
Film-forming, film forming method of sol-gel thin film according to any one of claims 1 to 3, leveling and drying to said Rukoto.
【請求項5】 薄膜がSiO 2 −TiO 2 であることを特徴とす
る請求項1ないし4のいずれかに記載のゾルゲル薄膜の
成膜法。
Method of forming the sol-gel thin film according to any one of claims 1 to 4, characterized in that wherein the thin film is a SiO 2 -TiO 2.
JP04618296A 1996-03-04 1996-03-04 Sol-gel thin film deposition method Expired - Fee Related JP3280225B2 (en)

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Application Number Priority Date Filing Date Title
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JP3280225B2 true JP3280225B2 (en) 2002-04-30

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