JP3291211B2 - Plate strength tester - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for examining the strength of a plate-like body such as a flooring material.

[0002]

2. Description of the Related Art A so-called free access floor has been widely used in order to meet a demand for an increase in the degree of freedom of underfloor wiring accompanying the OA. In this case, a floor plate is floated from a floor base material such as a slab. Since it is installed in a state, the strength of the floorboard becomes a problem. This is because a load of several hundred kg may be applied to the floorboard, for example, when running a cart full of papers.

[0003] For this reason, a floor plate for a free access floor, which is mounted on a column having four corners standing upright from a floor base material, is made of a high-strength steel plate. As shown in FIG.
And a wheel 92 is mounted in the middle of the lever 9 having a weight 91 suspended from the other end, and a load by the weight 91 is applied to the test body 8 as a floor plate.

[0004]

However, the above-mentioned strength test merely examines the strength under static load, and does not reflect the load when the bogie is actually running on the floorboard. Nor can it be used to determine the exact characteristics of the floorboard in terms of durability. It is conceivable to move the floorboard left and right in order to perform the test under dynamic load. However, since the displacement of the floorboard cannot be measured without stopping the floorboard, there are many problems in the strength test.

The present invention has been made in view of the above points, and an object of the present invention is to provide a plate-like body strength test apparatus capable of accurately examining the strength of a plate-like body such as a floor plate. To be.

[0006]

According to the present invention, there is provided an apparatus for testing the strength of a plate-like body, comprising: a supporting means for supporting a plate-like specimen; and a load means comprising a rotating body for applying a set load to the surface of the specimen. Driving means for moving the load means along the surface of the test object; displacement amount measuring means for measuring the amount of displacement of the test object due to the load means and the load applied by the drive means; Recording means for recording a load value and a displacement amount measured by the displacement amount measuring means, and capable of performing a durability strength test in a state where a dynamic load is applied to a test body; Detecting means for detecting the state, and control means for rapidly stopping the test operation by the output of the abnormal state detecting means.
The detecting means calculates the displacement amount and the load value given by the load means.
Since the monitoring is performed to detect an abnormality , even in a test in an unmanned state, an accident or a problem due to the continuation of the test despite the occurrence of an abnormal state does not occur.

The abnormal state detecting means has a monitoring camera.
It is also preferable to provide a recording / recording device that is operated by the output of the abnormal state detecting means. A communication means may be provided which communicates the notification of the sudden stop to a predetermined location via a public line in response to the sudden stop output of the control means.

[0008]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An example of an embodiment of the present invention will be described. A gantry 1 which is framed by a type steel material such as a C-type steel and has an internal space divided into three layers of upper, middle and lower parts.
The middle space is a test space in which the test specimen 8 to be subjected to the strength test is arranged.
As shown in FIG. 1, a door 10 is provided, and a drawer 11 for accommodating accessories and the like of the strength test device is provided on the lower front surface.
It is covered with 2. The door 10 and the plate 1 surrounding the test space
2, at least the front part, that is, the door 10 is formed of a transparent plate such as a transparent acrylic plate so that the test space can be seen through.
The door 10 is configured by a sliding door (four consecutive sliding doors in the illustrated example) so that opening and closing of the door 10 does not require a large space on the front side of the gantry 1 and each door 10 is an individual sliding door. In addition to being able to open only an arbitrary door 10 by being arranged in a groove, if all four doors 10 are moved to one side in the illustrated example, the four doors 10 overlap one another,
The front of the test space can be greatly opened.

The floor of the test space is covered with a steel plate, so that a support table 15 serving as a support means can be fixed at an arbitrary position with bolts or the like. Then, the flat plate-like test body 8 such as a floor material is placed on the support table 15 and disposed in the test space. Support table 15 here
Is such that the upper surface of the specimen 8 is horizontal.
The height of which can be adjusted by a spacer or the like so that the upper surface can be arranged at a predetermined height or higher from the floor of the test space.

When the specimen 8 is a floor plate for a free access floor as described above, the four corners of the specimen 8 are placed on the support 15 as shown in FIG. . In the illustrated example, three specimens 8 are arranged on the left and right. However, it is the central specimen 8 that is actually subjected to the strength test. This is for more accurate reproduction.

A load means 2 is arranged above the test space. As shown in FIGS. 1 and 4, the load means 2 is attached to the lower surface of the die steel material of the gantry 1 before and after running in the left-right direction via linear guides 29, 29 so as to be movable in the left-right direction. The upper plate 22, the lower plate 23 on which the rotating body 20 that travels on the upper surface of the test body 8 is attached to the lower surface, and the lower plate 23 fixed to the upper surface of the upper plate 22 and project below the upper plate 22. Air cylinder 21 whose shaft end is connected to lower plate 23 via floating connector 25
And a plurality of linear guides 24 for guiding the vertical movement of the lower plate 23 with respect to the upper plate 22. The connection between the floating connector 25 and the lower plate 23 is such that the floating connector 25 is fixed to the upper surface. The upper ends of a plurality of columns 27 erected from the lower plate 23 are attached to the fixed plate 26. However, as shown in FIG. 5 (a), the fixed plate 26 and the support column 27 have a small play α in the vertical direction, and a load detecting member is provided between the lower surface of the fixed plate 26 and the upper surface of the lower plate 23. Are provided.

Further, the shaft end 24a for fixing the lower end of the shaft of the linear guide 24 to the lower plate 23 can be released by loosening the bolt 24b as shown in FIG. 5 (b). The fixing between the support 27 and the fixing plate 26 can be released by loosening the nut. This is to facilitate replacement of the lower plate 23 on which the rotating body 20 is arranged on the lower surface. In addition, in FIG.
A state in which the lower plate 23 having only one 0 is mounted,
FIG. 2 shows a state in which a lower plate 23 having three rotating bodies 20 is mounted.

The load means 2 constructed as described above operates the air cylinder 21 to extend its shaft, whereby the lower plate 23 descends and the rotating body 20 is moved to the test body 8 installed as described above. The load can be measured by the load cell 40. The floating connector 25 has a ball disposed between members connected to each other in the upper and lower directions. The floating connector 25 can reliably load even if the center between the air cylinder 21 and the rotating body 20 is slightly shifted in a direction orthogonal to the direction in which the load is applied. It is provided so that it can be transmitted to.

As shown in FIG. 7, the rotating body 20 has a lining 20b made of urethane rubber on the outer peripheral surface of an iron wheel 20a.
A vertical shaft 28a penetrating the lower plate 23, as shown in FIG.
It is mounted on the lower plate 23 via a mounting frame 28b whose vertical movement is guided by a guide 23a arranged on the lower surface. Then, as is apparent from the position of the stopper 28c attached to the upper end of the vertical shaft 28a, the lower plate 23
And the floating connector 25 allows the load applied by the air cylinder 21 to be applied to the test body 8 by the rotating body 20 without being affected by the lower plate 23. And the load can be accurately applied to the load cell 40.
It can be measured with.

The proximity switch 45 shown in FIG. 4 mounted on the upper plate 22 is turned on and off by a magnet 46 mounted on the lower plate 23, and applies a sufficient load to the test body 8 in a vertical stroke by the air cylinder 21. It is activated when the lower plate 23 is lowered to a position where the test piece 8 cannot be installed, and outputs an output for warning that the installation height of the test body 8 is insufficient.

The load means 2 is movable in the left and right directions by the linear guide 29 as described above.
Both ends of a timing belt 32 that is bridged between a pair of timing pulleys 33 provided on both right and left ends of the gantry 1 are fixed to the load unit 2. An AC servo motor 30 with a speed reducer is connected to one of the timing pulleys 33. The driving of the timing pulley 33 by the motor 30 causes the load means 2 to move left and right in the gantry 1 and to move the motor controller 31
The load means 2 reciprocates within a predetermined range by the driving means 3 so that the motor 30 reverses the rotation direction when the motor 30 reaches a predetermined position.

The predetermined range of the reciprocating movement is controlled by a count of output pulses of a limit switch, a proximity switch, or an encoder attached to the motor 30, and is limited to, for example, a range of L in FIG. . When the motor controller 31 moves the load means 2 at the initial position, the motor controller 31 changes the count number C1 according to the count number of the output pulse as shown in FIG.
Until the number of revolutions gradually increases, and then the count number C
The rotation speed is kept constant up to 2, and the rotation speed is gradually decreased during the count number C3 to stop the rotation. Next, the rotation direction is reversed to perform the same rotation speed control. The initial position after the power is turned on is set by disposing a switch such as a limit switch at the initial position and moving the load unit 2 until the load unit 2 operates the switch. The motor 30 and the timing pulleys 33 in the driving means 3 are housed in the upper space of the gantry 1 and are not directly visible from the outside.

The displacement of the test body 8 is measured by one or a plurality of displacement meters 41 disposed at an arbitrary position on the floor of the test space via a magnet stand 42.
The displacement meter 41, which measures a displacement amount when the test body 8 is bent or deformed by receiving a load by applying a measuring needle to the back surface of the test body 8, is mounted on the back surface of a place where the displacement of the test body 8 is to be measured. Arrange so that the measuring needle touches it.

FIG. 8 shows an electric circuit block. The load cell 40 is connected to a personal computer (hereinafter referred to as a personal computer) 50 via a display controller 53 and a sequencer 32, and the displacement meter 41 is connected to the sequencer 32 and the personal computer 50. In the figure, 43 is a load means 2
A switch 44 is provided at a position beyond the both ends of the moving range L of the load device 2 to detect an overrun of the load means 2, and a switch 44 detects the opening and closing of the door 10; For example, when is opened, the sequencer 32 immediately stops the test by the output of these switches 43 and 44. In the figure, 51 is a monitor for the personal computer 50, and 52 is a printer for outputting test results.

The air cylinder 2 in the load means 2
1 operates with compressed air supplied from a compressor (not shown). The supply of air to the air cylinder 21 is increased by a system via a pressure reducing valve 62A as shown in FIG. Two systems of the system via the pressure device 63 and the pressure reducing valve 62B are selectively used by switching by the solenoid valves 61A and 61B. The former system is for observing the displacement of the test body 8 under a dynamic load, and the latter system is for observing the displacement of the test body 8 under a static load. The latter system is also provided with a pressure intensifier 63 in order to apply a load approximately twice as large as the case of a dynamic load. When performing a strength test with a static load, it is preferable to use a separate bracket instead of the rotating body 20. Although the air cylinder 21 is shown here, a hydraulic cylinder may be used. In this case, it is preferable to configure a hydraulic circuit similar to the above using a pressure reducing valve for fine adjustment of the load. .

The personal computer 50 controls the operation of the load means 2 including the valves in the air pipe and the drive means 3 via the sequencer 32 and captures and outputs the outputs of the load cell 40 and the displacement meter 41. In addition, a program that can output the recorded data in the form of a table or a graph as a measurement result is incorporated. Further, a display unit for displaying the load measured by the load cell 40 and a display / operation device 53 capable of performing a touch panel type input are provided with a keyboard connected to the personal computer 50.
And is provided on the upper front surface of the gantry 1.

In the strength test apparatus configured as described above, when performing the durability strength test for the dynamic load of the test body 8, first, the door 10 of the gantry 1 is opened and the test body 8 is set in the test space. At this time, since the floor surface of the test body 8 and the linear guide 29 which is the traveling guide of the load means 2 are parallel to each other, and the gantry 1 is installed so that they are horizontal, the test is performed. The height of the plurality of supports 15 is adjusted so that the body 8 is parallel to the floor surface or the level of the upper surface of the test body 8 is horizontal using a level or the like. Then, the displacement gauge 41 is connected to the magnet catch 4
2 is used to fix the position where the displacement is to be measured, and the measuring needle is brought into contact with the back surface of the test body 8.

Next, the power of the strength test apparatus including the personal computer 50 is turned on, and test conditions such as the number of times of running, the running speed, the number of times of measurement, and the measuring speed are set from the display / operation device 53. The number of measurements and the measurement speed are set so that the displacement is not measured and recorded at all times, but is measured and recorded every several runs. Is set to be faster, so that the load means 2 travels at a speed corresponding to the case where an actual load is applied at the time of measurement. Note that the output of the displacement meter 41 is constantly monitored, and if the displacement becomes larger than a certain level or the load value measured by the load cell 40 suddenly decreases, it is determined that there is an abnormality, and the number of measurements is determined. Irrespective of the setting of the measurement speed and the measurement speed, the output of the displacement meter 41 is recorded and the driving device 3 and the load means 2 are suddenly stopped. It does not lead to the inability to keep records.

On the personal computer 50 side, a corresponding program is started, and various inputs such as a recording file name, a name of the specimen 8, a measurement location, and a connection channel of the displacement meter 41 corresponding to the measurement location are performed in response to an inquiry. Further, zero reset is performed for all the displacement meters 41. Thereafter, an offline measurement operation is performed. That is, the rotating body 20 is lowered by operating the air cylinder 21 of the load means 2 at one end of the reciprocating stroke, and is brought into contact with the test body 8. Then, the load value is read by the display / operation device 53, and the load is finely adjusted by operating the pressure reducing valve 62A. And the rotating body 2
0 is pressed against the test piece 8, the load means 2 is moved to the other end of the reciprocating stroke, and the load value is again displayed on the display / operation device 53.
And fine adjustment of the load is performed by operating the pressure reducing valve 62A.

When the various settings are completed in this way, the durability test is started, and the operation in which the rotating body 20 applying a desired load to the test body 8 rolls on the upper surface of the test body 8 is repeated. Let This load causes the test body 8 to bend as shown in FIG. 11, but the displacement δ due to the deflection is measured by the displacement meter 41, and the load value, the amount of displacement, the number of times of travel, and the displacement of the rotating body 20 at the time of the displacement measurement are measured. The running position and the like are recorded by the personal computer 50.

When the reciprocating motion of the load means 2 reaches the set number of running times, the test automatically stops. If the test piece 8 is broken or plastically deformed on the way, an abnormality is detected as described above, the change in displacement at this time is recorded, and measures are taken to stop the test apparatus suddenly. For this reason, the state of destruction and deformation of the test body 8 is maintained. When the load means 2 moves beyond the set traveling range, the output of the overrun detection switch 43 is stopped to stop the test, and the solenoid valve in the air supply path to the load means 2 is stopped. 6
1A is switched to raise the rotating body 20. In addition, the same operation is performed for safety when the door 10 is opened while the load unit 2 is running during the test.

FIG. 13 shows another example. Here, the rotating body 20
The monitoring camera 7 that captures an image of a portion in contact with the test body 8 and the rotating body 20 is attached to the upper plate 22 of the load unit 2 or the like. The image processing output from the surveillance camera 7 detects a portion where the rotating body 20 is in contact with the test body 8 or a change in the vertical position of the rotating body 20, and if the change exceeds a set level, an abnormal situation occurs. The output of the sudden stop from the sequencer 32 is output to each unit.

The recording / recording device 70 for recording the video and audio output of the surveillance camera 7 which captures an image of the contact portion between the rotating body 20 and the test body 8 may be operated by the abnormality detection output. In this case, it is difficult to capture the moment of the destruction or deformation of the specimen 8 if the recording and recording are started after the abnormality is detected. If a plurality of recording / recording devices 70 are provided, and if there is an abnormality detection output, the next recording by the recording / recording device 70 that was recording at that time cannot be started without resetting, Camera 7
The output is always recorded for several seconds after being delayed for several seconds using an image memory or the like.

In the embodiment shown in FIG.
0 is connected to a public telephone line by a modem 75,
When a sudden stop operation is performed upon detection of an abnormality, the personal computer 50 informs a predetermined place through a public telephone line. Even if you are driving unattended, you can know immediately if an abnormality occurs .

[0030]

As described above, according to the present invention, a supporting means for supporting a flat test piece, a load means having a rotating body for applying a set load to the surface of the test piece, A driving means for moving along the surface, a displacement measuring means for measuring a displacement of the test body due to the load given by the loading means and the driving means, a load value given by the loading means and the displacement measuring means Recording means for recording the amount of displacement to be measured, so that a durability strength test can be performed in a state where a dynamic load is applied to the test body, and a detecting means for detecting an abnormal state. And the control means for abruptly stopping the test operation by the output of the abnormal state detecting means, so that even in the unmanned test, the test is continued despite the abnormal state. And questions Without incurring, Oh those durability strength test can be performed appropriately without requiring human intervention
In addition, the abnormal state detection means is provided with displacement amount and load means.
That detect abnormalities by monitoring the
Requires dedicated monitoring members to detect abnormal conditions.
Abnormality detection can be performed without necessity.

The surveillance camera is provided with an abnormal state detecting means.
May be. If the apparatus is provided with a recording and recording device that operates by the output of the abnormal state detecting means, the state at the time of occurrence of the abnormality can be reproduced by video and sound.

If a communication means for communicating the notification of the sudden stop to a predetermined location via a public line according to the sudden stop output of the control means is provided, abnormalities can be generated even during an unattended endurance test. You can know immediately.

[Brief description of the drawings]

FIG. 1 is a front view showing an example of an embodiment of the present invention.

FIG. 2 is a perspective view of the same.

FIG. 3 is a perspective view showing the appearance of the above.

FIG. 4 is a transverse cross-sectional view of the load means.

FIG. 5 (a) is a partially cutaway front view of the above-mentioned load means, and FIG.
2 is a horizontal sectional view of a part of the above.

6A and 6B show a mounting portion of the rotating body of the above, wherein FIG. 6A is a cutaway front view and FIG. 6B is an enlarged sectional view.

FIG. 7 is a cross-sectional view of the rotating body of the above.

FIG. 8 is a circuit block diagram of the above.

FIG. 9 is a schematic piping diagram of the above.

FIG. 10 is a flowchart of a test operation of the above.

FIG. 11 is an operation explanatory diagram of the above.

FIG. 12 is an explanatory diagram of an operation of a motor of the driving means according to the embodiment.

FIG. 13 is a circuit block diagram of another example of the above.

FIG. 14 is a schematic front view of a conventional example.

[Explanation of symbols]

 2 Loading means 3 Driving means 8 Specimen 20 Rotating body 40 Load cell 41 Displacement meter

──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Shigeichi Shimotsu 10-24 Hinoide-cho, Neyagawa-shi, Osaka Horita Iron Works Co., Ltd. (72) Inventor Masataka Hattori 10-24 Hinode-cho, Neyagawa-shi, Osaka Hotta (56) References JP-A-5-332907 (JP, A) JP-A-1-297526 (JP, A) (58) Fields investigated (Int. Cl. ⁷ , DB name) G01N 3/20 JICST file (JOIS)

Claims (4)

(57) [Claims] 1. A supporting means for supporting a plate-shaped test body,
Load means having a rotating body for applying a set load to the surface of the test piece, drive means for moving the load means along the surface of the test piece, and displacement of the test piece due to the load means and the load given by the drive means And a recording means for recording a load value given by the load means and a displacement amount measured by the displacement amount measurement means, wherein an abnormal state is detected. Detection means, and a control means for suddenly stopping the test operation by the output of the abnormal state detection means, the abnormal state detection means,
Monitors the amount of displacement and the load value given by the load means to detect abnormalities
An apparatus for testing the strength of a plate-like body, wherein the strength is detected . 2. An abnormal state detecting means includes a monitoring camera.
2. The apparatus for testing the strength of a plate-like body according to claim 1, wherein: 3. The apparatus is operated by an output of an abnormal state detecting means.
3. The apparatus according to claim 2, further comprising a video recording device.
A plate-like body strength testing device. 4. The emergency stop according to the emergency stop output of the control means.
A communication operator who communicates a stop notification to a specified location via a public line.
4. The method according to claim 1, further comprising a step.
A plate-like body strength test apparatus according to any of the above items .