JP3308799B2 - Resin mold and its manufacturing equipment - Google Patents
Resin mold and its manufacturing equipmentInfo
- Publication number
- JP3308799B2 JP3308799B2 JP03306496A JP3306496A JP3308799B2 JP 3308799 B2 JP3308799 B2 JP 3308799B2 JP 03306496 A JP03306496 A JP 03306496A JP 3306496 A JP3306496 A JP 3306496A JP 3308799 B2 JP3308799 B2 JP 3308799B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- mold
- support plate
- back layer
- molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920005989 resin Polymers 0.000 title claims description 225
- 239000011347 resin Substances 0.000 title claims description 225
- 238000004519 manufacturing process Methods 0.000 title claims description 61
- 238000000465 moulding Methods 0.000 claims description 60
- 239000000463 material Substances 0.000 claims description 16
- 239000011521 glass Substances 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 239000003365 glass fiber Substances 0.000 claims description 13
- 229920003002 synthetic resin Polymers 0.000 claims description 6
- 239000000057 synthetic resin Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 description 63
- 238000002347 injection Methods 0.000 description 13
- 239000007924 injection Substances 0.000 description 13
- 239000002344 surface layer Substances 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000006837 decompression Effects 0.000 description 3
- 239000002440 industrial waste Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、樹脂製成形型とそ
の製造装置に関するものであり、特に、樹脂部の最後部
に位置する裏層部が硬化する前に該裏層部に支持板を一
体装着した樹脂製成形型とその製造装置に関するもので
ある。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin mold and an apparatus for manufacturing the same, and more particularly, to a method for attaching a support plate to a back layer located at the end of a resin before the back layer is cured. The present invention relates to an integrally mounted resin mold and a manufacturing apparatus therefor.
【0002】[0002]
【従来の技術】従来より、成形型には石膏製の成形型、
金属製の成形型、樹脂製の成形型等がある。石膏製の成
形型は、熱に強いため、金属のように融点の高い物質か
らなる製品の成形に用いられている。金属製の成形型
は、NC機械による加工が必要になるため、かなりの手
間と時間がかかるが、精度が高く耐久性があるので、高
精度で大量生産を要する製品に向いている。樹脂製の成
形型は、耐久性は金属製の成形型程ではないが、ある程
度あり、加工が容易で、材料費も安価である。そのた
め、販売台数の比較的少ない特殊な自動車のバンパーや
内装材をはじめ、注文住宅等の客先の希望に応じた建築
用外壁材成形型等の成形に適している。2. Description of the Related Art Gypsum molds have conventionally been used as molds.
There are a metal mold and a resin mold. Gypsum molds are resistant to heat and are therefore used for molding products made of a substance having a high melting point, such as metal. A metal mold requires processing by an NC machine, and thus requires considerable labor and time. However, since it has high accuracy and durability, it is suitable for products requiring high accuracy and mass production. Although the mold made of resin is not as durable as the mold made of metal, it has some durability, is easy to process, and has a low material cost. Therefore, it is suitable for molding special automobile bumpers and interior materials having a relatively small number of units sold, as well as a mold for forming an exterior wall material for a building according to a customer's request such as a custom-built house.
【0003】通常、樹脂製成形型は、製品の形状を決定
する樹脂部と、該樹脂部を支持する支持板とで構成され
ている。そして、樹脂部を支持板に装着するためには、
予め樹脂部の裏層部を研磨して厚みを揃え、一定の平滑
な平面をだす必要がある。その後、接着剤で樹脂部の裏
面と支持板を密着固定している。[0003] Usually, a resin molding die comprises a resin portion for determining the shape of a product and a support plate for supporting the resin portion. And in order to attach the resin part to the support plate,
It is necessary to polish the back layer portion of the resin portion in advance to make the thickness uniform and to form a constant smooth plane. After that, the back surface of the resin portion and the support plate are tightly fixed with an adhesive.
【0004】ここで、従来の樹脂製成形型の製作工程に
ついて説明する。図9乃至図11は従来の樹脂製成形型
の製作工程を示す断面図である。Here, a description will be given of a manufacturing process of a conventional resin mold. 9 to 11 are cross-sectional views showing steps of manufacturing a conventional resin mold.
【0005】図11の(c)に示すように、従来の製作
工程により製作される樹脂製成形型21は、樹脂部22
と支持板23とで構成されており、樹脂部22は表層部
22aと中間層部22bと裏層部22cとの三層構造と
なっている。また、図9及び図10の(a)に示すよう
に、樹脂製成形型21の樹脂部22を成形するための製
造型31は、樹脂部22の表面形状を決定する成形面3
1aを有している。[0005] As shown in FIG. 11 (c), a resin mold 21 manufactured by a conventional manufacturing process includes a resin part 22.
And a support plate 23, and the resin portion 22 has a three-layer structure of a surface layer portion 22a, an intermediate layer portion 22b, and a back layer portion 22c. As shown in FIGS. 9 and 10A, the production mold 31 for molding the resin portion 22 of the resin molding die 21 has a molding surface 3 that determines the surface shape of the resin portion 22.
1a.
【0006】まず、図9の(a)に示すように、所定の
模様等を施した成形面31aを有する製造型31に、樹
脂部22のうち表層部22aとなる合成樹脂を積層す
る。なお、この表層部22a用の樹脂は手積み作業によ
って製造型31に積層する。そして、図9の(b)に示
すように、図9の(a)で積層した表層部22aの上に
中間層部22bとなるガラス繊維及び樹脂を積層する。
この中間層部22bにはガラス繊維と樹脂を使用する。
なお、中間層部22bも手積み作業によって積層する。
さらに、図9の(c)に示すように、図9の(b)で積
層した中間層部22bの上に裏層部22cとなる樹脂を
積層する。なお、この裏層部22c用の樹脂は手積み作
業及び流込みによって積層する。First, as shown in FIG. 9A, a synthetic resin to be a surface layer portion 22a of the resin portion 22 is laminated on a manufacturing die 31 having a molding surface 31a provided with a predetermined pattern or the like. The resin for the surface portion 22a is laminated on the production mold 31 by a manual loading operation. Then, as shown in FIG. 9B, a glass fiber and a resin to be the intermediate layer 22b are laminated on the surface layer 22a laminated in FIG. 9A.
Glass fiber and resin are used for the intermediate layer portion 22b.
The intermediate layer 22b is also stacked by a manual operation.
Further, as shown in FIG. 9C, a resin to be the back layer 22c is laminated on the intermediate layer 22b laminated in FIG. 9B. The resin for the back layer portion 22c is laminated by hand-loading work and pouring.
【0007】図9の(c)の状態のまま、樹脂部22の
硬化が終了するのを待った後、図10の(a)に示すよ
うに、樹脂部22を製造型31から脱型する。そして、
図10の(b)に示すように、樹脂部22の外周に突出
しているバリ22dを取除く。なお、このバリ22dの
除去はサンダー等で行なう。周囲のバリ22dを除去し
た樹脂部22は、図10の(c)に示すように、裏層部
22cの表面を研削し、樹脂部22全体の厚みを揃える
とともに、裏層部22cの表面を平滑な平面にする。こ
のような作業工程を経て、樹脂部22は完成する。After waiting for the curing of the resin portion 22 to end in the state of FIG. 9C, the resin portion 22 is removed from the production mold 31 as shown in FIG. And
As shown in FIG. 10B, the burrs 22d protruding from the outer periphery of the resin portion 22 are removed. The burrs 22d are removed with a sander or the like. As shown in FIG. 10C, the resin portion 22 from which the surrounding burrs 22d have been removed is formed by grinding the surface of the back layer portion 22c so as to make the entire resin portion 22 uniform in thickness and to reduce the surface of the back layer portion 22c. Make it a smooth plane. Through such working steps, the resin part 22 is completed.
【0008】次に、図11の(a)に示すように、支持
板23に接着剤23aを塗布し、樹脂部22を支持板2
3に接着する。樹脂部22と支持板23との接着作業終
了後には、図11の(b)に示すように、周囲に突出し
た余剰接着剤23bを除去する。こうして、図11の
(c)に示すような、樹脂製成形型21が完成する。Next, as shown in FIG. 11A, an adhesive 23a is applied to the support plate 23, and the resin portion 22 is attached to the support plate 2.
Adhere to 3. After the bonding operation between the resin portion 22 and the support plate 23 is completed, as shown in FIG. 11B, the excess adhesive 23b projecting to the periphery is removed. Thus, a resin mold 21 as shown in FIG. 11C is completed.
【0009】[0009]
【発明が解決しようとする課題】しかし、上記のよう
に、従来の樹脂製成形型21では、樹脂部22を支持板
23に装着するために、予め樹脂部22の裏層部22c
を研磨して厚みを揃え、平滑な平面にする必要があり、
この作業には大変な労力と時間を要していた。However, as described above, in the conventional resin molding die 21, in order to mount the resin portion 22 on the support plate 23, the back layer portion 22c of the resin portion 22 is required.
Must be polished to make the thickness uniform and a smooth flat surface.
This required a lot of work and time.
【0010】しかも、接着剤23aで樹脂部22の裏層
部22cと支持板23を接着によって、密着固定するた
めに、裏層部22cの研磨面はかなりの平面精度が要求
されていた。うまく接着したつもりでも、裏層部22c
が支持板23から剥がれることがあった。In addition, in order to adhere and fix the back layer 22c of the resin portion 22 and the support plate 23 by bonding with the adhesive 23a, the polished surface of the back layer 22c is required to have considerable planar accuracy. Even if it is intended to adhere well,
Was peeled off from the support plate 23 in some cases.
【0011】また、樹脂部22を構成する各層の樹脂
は、揮発性の溶剤等により軟化したものを空気中にさら
すことで、溶剤だけ気化させて、硬化させるものである
から、空気に直接触れる部分と内部とでは硬化速度が異
なっていた。このため、樹脂硬化中に、樹脂部22が歪
むことを免れず、大型の樹脂製成形型21を製造する場
合には問題になっていた。例えば、建築用外壁材を製作
する場合には、比較的大きな樹脂製成形型21が要求さ
れ、歪みの小さな樹脂製成形型21ができるまで、何度
も繰返し製作しなければならなかった。The resin of each layer constituting the resin portion 22 is a material which is softened by a volatile solvent or the like and is exposed to air so that only the solvent is vaporized and hardened. The curing speed was different between the part and the inside. For this reason, the resin part 22 is inevitably distorted during the curing of the resin, which has been a problem when manufacturing a large-sized resin mold 21. For example, when manufacturing an exterior wall material for a building, a relatively large resin mold 21 is required, and the resin mold 21 must be repeatedly manufactured until a resin mold 21 with small distortion is formed.
【0012】そこで、本発明は、従来の樹脂製成形型に
おいて大変な労力を要していた樹脂部の裏層部の研磨作
業及び樹脂部と支持板との接着作業を省略して、極めて
容易に短時間で製作できるとともに、安価で、歪みの小
さい品質精度の高い樹脂製成形型とその製造装置の提供
を課題とするものである。Therefore, the present invention omits the work of polishing the back layer of the resin portion and the work of bonding the resin portion to the support plate, which require a great deal of labor in the conventional resin mold, and is extremely easy. It is an object of the present invention to provide a resin mold which can be manufactured in a short time, is inexpensive, has low distortion and high quality accuracy, and a manufacturing apparatus therefor.
【0013】[0013]
【課題を解決するための手段】請求項1の発明にかかる
樹脂製成形型は、建築用外壁材の成形型であって、前記
建築用外壁材の外壁面側成形用の合成樹脂素材からなる
積層構造の樹脂部と、前記樹脂部の裏層部成形時に前記
樹脂部の裏面に一体で固着された支持板とからなり、前
記支持板は、予め樹脂部側にガラス繊維からなるガラス
マットが固着されているものである。ここで、支持板に
は、通常コスト面と変形しにくいことから鋼板を使用す
るが、変形しにくいものであれば鋼板に限定されるもの
ではなく、例えばファインセラミック等のようなもので
もよい。また、ガラスマットは、ガラス繊維で形成した
所定形状を呈するものでも、あるいは市販のガラスマッ
トを切断したものでもよい。 According to a first aspect of the present invention, there is provided a resin mold for forming a building outer wall material, comprising a synthetic resin material for forming the outer wall side of the building outer wall material. and the resin portion of the laminated structure, Ri Do from the back to a supporting plate which is fixed integrally in the resin portion at the back layer portion molding of the resin portion, before
The support plate is made of glass made of glass fiber on the resin part side in advance.
Mat is shall have been fixed. Here, a steel plate is generally used for the support plate because it is hard to deform because of cost considerations. However, the support plate is not limited to a steel plate as long as it does not easily deform, and may be, for example, a fine ceramic. Also, the glass mat was formed of glass fiber
It can be of a given shape or a commercially available glass
May be cut.
【0014】したがって、請求項1の発明の樹脂製成形
型によれば、従来のような樹脂部を支持板に装着する前
に、樹脂部の裏層部の研磨をする必要がないとともに、
樹脂部と支持板との接着作業をする必要がなく、裏層部
硬化中に樹脂部が歪むこともない。また、裏層部硬化後
は支持板が容易に剥がれることもない。さらに、支持板
にガラスマットが固着されているため、樹脂部の裏層部
硬化後は支持板がより一層剥がれにくい。 Therefore, according to the resin mold of the first aspect of the present invention, it is not necessary to grind the back layer portion of the resin portion before mounting the resin portion on the support plate as in the related art.
There is no need to perform the bonding operation between the resin portion and the support plate, and the resin portion does not deform during curing of the back layer portion. Further, after the back layer is cured, the support plate does not easily come off. In addition, support plate
Because the glass mat is fixed to the
After curing, the support plate is harder to peel off.
【0015】請求項2の発明にかかる樹脂製成形型は、
請求項1の支持板が、前記樹脂部の裏層部用の樹脂が侵
入可能な複数の孔を有するものである。According to a second aspect of the present invention, there is provided a resin mold.
The support plate according to claim 1 has a plurality of holes through which a resin for a back layer portion of the resin portion can enter.
【0016】したがって、請求項2の発明の樹脂製成形
型によれば、樹脂部の裏層部の樹脂が支持板の複数の孔
に侵入し、そのアンカー効果で裏層部硬化後は樹脂部と
支持板とがより密着状態で固着されるので、支持板が一
層剥がれにくい。Therefore, according to the resin mold of the second aspect of the present invention, the resin in the back layer of the resin portion penetrates into the plurality of holes of the support plate, and after the back layer portion is cured by the anchor effect, the resin portion is formed. The support plate and the support plate are more closely adhered to each other, so that the support plate is less likely to peel off.
【0017】請求項3の発明にかかる樹脂製成形型は、
請求項1または請求項2の支持板の樹脂部側にエキスパ
ンドメタルが配設されているものである。ここで、エキ
スパンドメタルは、支持板に予め点付溶接等により取付
けられている。The resin mold according to the third aspect of the present invention comprises:
The expanded metal is provided on the resin portion side of the support plate according to claim 1 or 2. Here, the expanded metal is previously attached to the support plate by spot welding or the like.
【0018】したがって、請求項3の発明の樹脂製成形
型によれば、支持板の樹脂部側に配設されたエキスパン
ドメタル中に樹脂が侵入し、裏層部は支持板とより強固
に接合する。According to the third aspect of the present invention, the resin penetrates into the expanded metal provided on the resin portion side of the support plate, and the back layer is more firmly joined to the support plate. I do.
【0019】請求項4の発明にかかる樹脂製成形型の製
造装置は、請求項1乃至請求項3のいずれか一つに記載
の樹脂製成形型を製造する製造装置であって、樹脂製成
形型の裏面に一体化される前記支持板が着脱可能に装着
されている上型と、前記樹脂製成形型の表面形状を決定
する成形面部が着脱可能に装着されている下型と、前記
上型の重心線上で且つ両側部に位置する支持棒を中心
に、前記上型を回転可能とした支持台とを具備するもの
である。 According to the fourth aspect of the present invention, there is provided a resin mold.
The manufacturing apparatus according to any one of claims 1 to 3,
A manufacturing apparatus for manufacturing a resin mold of
The support plate integrated on the back of the mold is detachably mounted
The upper mold and the surface shape of the resin mold
A lower mold having a molding surface portion detachably mounted thereon,
Centering on the support rods located on the center of gravity of the upper die and on both sides
And a support base on which the upper die is rotatable.
It is.
【0020】したがって、請求項4の発明の樹脂製成形
型の製造装置によれば、所定形状の樹脂製成形型を製造
するときは、上型及び下型の間に合成樹脂を充填する。
また、成形対象製品の形状を変更する度に、該製品を成
形する樹脂製成形型の樹脂部の形状を決定する成形面部
のみの交換ができ、成形面部以外の部分を廃棄処分する
ことなく何度でも再使用でき、産業廃棄物の減少にもつ
ながる。さらに、樹脂製成形型を成形する上型の向きを
作業に応じて適宜変更したり、移動したりするのが容易
にできる。 Therefore, the resin molding according to the fourth aspect of the present invention.
According to the mold manufacturing equipment, it manufactures resin molding molds of predetermined shape
When performing, the space between the upper mold and the lower mold is filled with a synthetic resin.
Each time the shape of the product to be formed is changed, the product is formed.
Molding surface that determines the shape of the resin part of the resin mold to be molded
Can be replaced only and the parts other than the molding surface are discarded
Can be reused as many times as possible, reducing industrial waste
It goes. In addition, adjust the direction of the upper mold to mold the resin mold.
Easy to change or move according to work
Can be.
【0021】[0021]
【0022】[0022]
【0023】[0023]
【0024】[0024]
【0025】[0025]
【発明の実施の形態】以下、本発明の実施形態について
説明をする。図1乃至図3は本発明の一実施形態である
樹脂製成形型の製作工程を示す断面図、図4は本発明の
一実施形態である樹脂製成形型を製造する上型を示す分
解斜視図、図5は本発明の一実施形態である樹脂製成形
型を製造する下型を示す分解斜視図である。Embodiments of the present invention will be described below. 1 to 3 are cross-sectional views showing a manufacturing process of a resin mold according to one embodiment of the present invention. FIG. 4 is an exploded perspective view showing an upper mold for manufacturing the resin mold according to one embodiment of the present invention. FIG. 5 and FIG. 5 are exploded perspective views showing a lower mold for manufacturing a resin mold according to one embodiment of the present invention.
【0026】図3の(c)に示すように、本実施形態の
樹脂製成形型1は、製品を成形する部分である合成樹脂
素材からなる樹脂部2と、この樹脂部2を支持する鋼板
からなる支持板3とで構成されている。そして、樹脂部
2は、表層部2aと、中間層の補強材としてガラス繊維
で形成したガラスマット2bと、裏層部2cとの三層構
造になっている。この樹脂製成形型1は、建築用外壁材
の成形型として使用される。As shown in FIG. 3C, the resin mold 1 of the present embodiment comprises a resin part 2 made of a synthetic resin material, which is a part for molding a product, and a steel plate supporting the resin part 2. And a support plate 3 composed of The resin portion 2 has a three-layer structure including a surface layer portion 2a, a glass mat 2b formed of glass fiber as a reinforcing material for the intermediate layer, and a back layer portion 2c. The resin molding die 1 is used as a molding die for building exterior wall materials.
【0027】本実施形態の樹脂製成形型1を成形するに
は、製造型10が使用され、この製造型10は上型11
と下型12とで構成されている。ここで、製造型10の
詳細について説明する。図4は上型11を示す分解斜視
図であり、樹脂製成形型1の支持板3を上型11に装着
する様子を示している。また、図5は下型12を示す分
解斜視図であり、樹脂製成形型1の樹脂部2の形状を決
定する成形面部材13を下型基体14に装着する様子を
示している。In order to mold the resin molding die 1 of the present embodiment, a production die 10 is used.
And a lower mold 12. Here, the details of the manufacturing die 10 will be described. FIG. 4 is an exploded perspective view showing the upper mold 11, and shows a state in which the support plate 3 of the resin mold 1 is mounted on the upper mold 11. FIG. 5 is an exploded perspective view showing the lower mold 12, and shows a state in which a molding surface member 13 for determining the shape of the resin portion 2 of the resin mold 1 is mounted on the lower mold base 14.
【0028】図4に示すように、上型11の中央部に
は、樹脂製成形型1の支持板3を装着するための支持板
取付部11aが支持板3の厚さ分だけ凹状に形成されて
いる。支持板3には、支持板3を上型11に取付けるた
めのボルト孔3aが複数穿設されているとともに、樹脂
部2の裏層部2cの樹脂が侵入する孔3bが複数穿設さ
れている。なお、支持板3の孔3bは、必ずしも専用に
設けることなく、ボルト孔3aを余分に穿設し、このボ
ルト孔3aが兼ねるようにしてもよい。また、支持板3
の中央部には、樹脂部2の裏層部2cを成形用の樹脂を
注入するための樹脂注入口3cが穿設されている。上型
11の支持板取付部11aにも、支持板3のボルト孔3
a及び樹脂注入口3cに対応する位置に、ボルト孔11
f及び樹脂注入口11bが各々穿設されている。上型1
1の支持板取付部11aには、支持板3がボルト11f
及びボルト孔3aを介してボルト11eによって取付け
られるが、上型11の支持板取付部11aに支持板3を
取付けた状態では、上型11の支持板3の表面と、上型
11の支持板取付部11a以外の面とは面一になる。な
お、支持板3の樹脂部2側には、エキスパンドメタルを
予め点付溶接により取付けておいてもよい。As shown in FIG. 4, a support plate mounting portion 11a for mounting the support plate 3 of the resin mold 1 is formed in the center of the upper die 11 in a concave shape corresponding to the thickness of the support plate 3. Have been. The support plate 3 is provided with a plurality of bolt holes 3a for attaching the support plate 3 to the upper die 11, and is provided with a plurality of holes 3b through which the resin in the back layer 2c of the resin portion 2 enters. I have. The hole 3b of the support plate 3 is not necessarily provided exclusively, but an extra bolt hole 3a may be formed so that the bolt hole 3a also serves as the hole. Also, the support plate 3
A resin injection port 3c for injecting a molding resin into the back layer 2c of the resin part 2 is formed in the center of the resin part 2. The bolt hole 3 of the support plate 3 is also provided in the support plate mounting portion 11a of the upper die 11.
a and a bolt hole 11 at a position corresponding to the resin injection port 3c.
f and a resin injection port 11b are respectively formed. Upper mold 1
The support plate 3 has bolts 11f on the support plate mounting portion 11a.
And the bolt 11e through the bolt hole 3a. When the support plate 3 is mounted on the support plate mounting portion 11a of the upper die 11, the surface of the support plate 3 of the upper die 11 and the support plate of the upper die 11 The surface other than the mounting portion 11a is flush. The expanded metal may be previously attached to the resin portion 2 side of the support plate 3 by spot welding.
【0029】そして、上型11の端部には、樹脂製成形
型1の樹脂部2の裏層部2c用の樹脂を樹脂注入口11
bから注入する際に注入を促進するための減圧吸引口1
1c、及び下型12との締付けを強固にするための型締
用減圧吸引口11dが穿設されている。減圧吸引口11
cは、上型11と下型12とを組合わせたときに、下型
12の下型基体14の周囲に形成された減圧吸引溝14
aに連通するように穿設されており、型締用減圧吸引口
11dは、上型11と下型12を合わせて型締めする場
合に、下型12との密着度を上げるために真空引きがで
きる位置に穿設されている。At the end of the upper mold 11, the resin for the back layer 2 c of the resin part 2 of the resin mold 1 is filled with a resin injection port 11.
b vacuum inlet 1 to facilitate injection when injecting from b
1c and a mold-reducing vacuum suction port 11d for strengthening the fastening with the lower mold 12 are provided. Vacuum suction port 11
c is a reduced-pressure suction groove 14 formed around the lower mold base 14 of the lower mold 12 when the upper mold 11 and the lower mold 12 are combined.
a, and the vacuum suction port 11 d for mold clamping is evacuated to increase the degree of adhesion to the lower mold 12 when the upper mold 11 and the lower mold 12 are combined and clamped. It is drilled at the position where it can be made.
【0030】また、上型11の両端部には、上型11を
支持台15によって支持できるように支持棒11gが配
設されており、支持台15の受部15aに上型11の両
端の支持棒11gが支持され、必要に応じて上型11が
支持棒11gを支点にして回転できるようになってい
る。A support rod 11g is provided at both ends of the upper die 11 so that the upper die 11 can be supported by the support base 15, and a receiving portion 15a of the support base 15 has both ends of the upper die 11. The support bar 11g is supported, and the upper die 11 can be rotated about the support bar 11g as a fulcrum, if necessary.
【0031】一方、図5に示すように、下型12は、樹
脂製成形型1の樹脂部2の表層部2aを形成するための
成形面部材13と、下型基体14とで構成されており、
下型基体14の中央部には成形面部材13を装着するた
めの成形面受部14cが形成されている。したがって、
この下型12では、成形面部材13を適宜交換すること
ができる。成形面部材13の表面には、樹脂製成形型1
の樹脂部2の表面の形状を決定する模様等が施されてい
る。また、下型基体14の周囲には、樹脂部2の裏層部
2c成形時に樹脂の注入を促進するように、裏層部2c
に連通する減圧吸引溝14aが形成されており、この減
圧吸引溝14aは上型11と下型12とを組合わせたと
きに上型11の減圧吸引口11cにも連通する。減圧吸
引溝14aの周囲には、上型11と下型12との密着度
を増大させるためにシール部材14bが平行に環状に介
装され、このシール部材14b間に位置する溝部は、上
型11と下型12との型締めをする際に、上型11の型
締用減圧吸引口11dによって真空引きがされる。そし
て、下型基体14の側面には、下型12をクレーン等で
移動させる場合の引掛部となるアイボルト等からなる吊
部材14dが配設されている。On the other hand, as shown in FIG. 5, the lower mold 12 comprises a molding surface member 13 for forming the surface layer 2a of the resin portion 2 of the resin molding die 1, and a lower mold base 14. Yes,
A molding surface receiving portion 14c for mounting the molding surface member 13 is formed at the center of the lower mold base 14. Therefore,
In the lower mold 12, the molding surface member 13 can be appropriately replaced. On the surface of the molding surface member 13, a resin molding die 1 is provided.
A pattern or the like for determining the shape of the surface of the resin portion 2 is provided. Further, around the lower mold base 14, the back layer 2c is formed so as to facilitate the injection of the resin when the back layer 2c of the resin portion 2 is formed.
Is formed, and the reduced pressure suction groove 14a also communicates with the reduced pressure suction port 11c of the upper mold 11 when the upper mold 11 and the lower mold 12 are combined. Around the depressurized suction groove 14a, a seal member 14b is annularly interposed in parallel in order to increase the degree of close contact between the upper mold 11 and the lower mold 12, and the groove located between the seal members 14b is an upper mold. When the mold 11 is clamped between the lower mold 12 and the lower mold 12, the upper mold 11 is evacuated by the mold-reducing vacuum suction port 11 d. On the side surface of the lower mold base 14, a suspending member 14d made of an eyebolt or the like serving as a hook when the lower mold 12 is moved by a crane or the like is provided.
【0032】次に、上記のように構成された製造型10
で、樹脂製成形型1を成形する手順を図1乃至図3に基
づいて説明する。Next, the production mold 10 constructed as described above is used.
The procedure for molding the resin mold 1 will be described with reference to FIGS.
【0033】まず、図1の(a)に示すように、上型1
1の支持板取付部11aに、支持板3を取付ける。支持
板3は、上型11の上方よりボルト孔11fを貫通して
突出するボルト11eによって、支持板3のボルト孔3
aにねじ込んで固定される。また、この支持板3の樹脂
部2側にあたる面には、ガラス繊維で形成したガラスマ
ット2bをボルト11e等により、支持板3のボルト孔
3aにねじ込んで固着しておく。First, as shown in FIG.
The support plate 3 is mounted on the first support plate mounting portion 11a. The support plate 3 is bolted to the bolt hole 3e of the support plate 3 by a bolt 11e projecting from above the upper die 11 through the bolt hole 11f.
a. Further, a glass mat 2b made of glass fiber is screwed into a bolt hole 3a of the support plate 3 with bolts 11e or the like, and fixed to the surface of the support plate 3 corresponding to the resin portion 2 side.
【0034】一方、図1の(b)に示すように、下型基
体14の成形面受部14cに成形面部材13が取付けら
れた下型12には、樹脂部2の表層部2aを成形するた
めの樹脂が積層される。On the other hand, as shown in FIG. 1B, the lower mold 12 in which the molding surface member 13 is attached to the molding surface receiving portion 14c of the lower mold base 14 is formed with the surface layer portion 2a of the resin portion 2. Is laminated.
【0035】続いて、図2の(a)に示すように、表層
部2aの上に、ガラス繊維等からなるガラスマット2b
が固着された支持板3を組付けた上型11を下型12の
上に重ねて、締付具16等により型締めを行なう。この
とき、型締用減圧吸引口11dから真空引きをし、上型
11と下型12との密着度を増大させる。Subsequently, as shown in FIG. 2A, a glass mat 2b made of glass fiber or the like is placed on the surface layer 2a.
The upper die 11 to which the support plate 3 to which is fixed is attached is stacked on the lower die 12 and the die is clamped by the fastener 16 or the like. At this time, a vacuum is evacuated from the mold clamping vacuum suction port 11d to increase the degree of adhesion between the upper mold 11 and the lower mold 12.
【0036】このあと、図2の(b)に示すように、上
型11に設けられた樹脂注入口11b及び支持板3に設
けられた樹脂注入口3cを通じて、樹脂部2の裏層部2
cとなる空間に、裏層部2c用の樹脂を注入する。この
とき、裏層部2cとなる空間内の空気は、下型12の周
囲に形成された減圧吸引溝14a及び上型11に設けら
れた減圧吸引口11cを通じて真空引きされる。こうし
て、裏層部2cとなる空間には樹脂が行き渡り、樹脂部
2の裏層部2cが形成される。この樹脂は、表層部2a
及びガラスマット2bにも浸透する。また、裏層部2c
用に充填された樹脂は、支持板3に複数穿設されている
孔3bにも侵入する。なお、裏層部2c用の樹脂中に
は、グラスファイバー等の熱膨張率の小さいガラス繊維
が予め混入されており、結果的に、グラスファイバー等
が樹脂中に入ることになる。このガラス繊維の含有量を
適宜調整することにより、樹脂部2の熱膨張率を支持板
3の熱膨張率に極力合わせることができ、支持板3と樹
脂部2との熱膨張率の相違による反りを防止し、支持板
3と樹脂部2とを強固に密着させることができる。Thereafter, as shown in FIG. 2B, the back layer 2 of the resin section 2 is passed through a resin inlet 11b provided in the upper die 11 and a resin inlet 3c provided in the support plate 3.
The resin for the back layer 2c is injected into the space c. At this time, the air in the space serving as the back layer portion 2c is evacuated through the reduced-pressure suction groove 14a formed around the lower mold 12 and the reduced-pressure suction port 11c provided in the upper mold 11. Thus, the resin spreads over the space to be the back layer portion 2c, and the back layer portion 2c of the resin portion 2 is formed. This resin has a surface layer 2a
And penetrates into the glass mat 2b. The back layer 2c
The resin filled for use enters the holes 3 b formed in the support plate 3. The resin for the back layer 2c is preliminarily mixed with glass fibers having a low coefficient of thermal expansion, such as glass fibers. As a result, the glass fibers and the like enter the resin. By appropriately adjusting the content of the glass fiber, the coefficient of thermal expansion of the resin part 2 can be matched to the coefficient of thermal expansion of the support plate 3 as much as possible. Warpage can be prevented, and the support plate 3 and the resin portion 2 can be firmly adhered.
【0037】樹脂部2が硬化したならば、図3の(a)
に示すように、上型11を開き、樹脂製成形型1を脱型
する。なお、このままでは、図3の(b)に示すよう
に、上型11の樹脂注入口11b付近の樹脂が注入され
た部分や裏層部2cの周囲等に不必要な樹脂がはみ出し
ているので、これらのはみ出した不必要な樹脂を取除
く。こうして、図3の(c)に示すような樹脂製成形型
1が完成する。When the resin portion 2 is cured, FIG.
As shown in (1), the upper mold 11 is opened, and the resin mold 1 is released. In this state, as shown in FIG. 3B, unnecessary resin protrudes around the resin injection port 11b of the upper mold 11 and around the back layer 2c. , Removes unnecessary resin that protrudes. Thus, the resin mold 1 as shown in FIG. 3C is completed.
【0038】図6は本発明の一実施形態である樹脂製成
形型の製造装置の全体構成を示す斜視図である。図6に
示すように、上型11の樹脂注入口11bには注入装置
17によって樹脂が注入される。このとき、減圧装置1
8によって、下型12の周囲に形成された減圧吸引溝1
4a及び上型11に設けられた減圧吸引口11cを通じ
て真空引きされるが、減圧吸引溝14aからは空気とと
もに余剰となった樹脂も同時に吸引されるので、減圧吸
引溝14aに連通する減圧装置18の途中には、余剰の
樹脂を貯留するための樹脂トラップ19が介装されてい
る。FIG. 6 is a perspective view showing the overall structure of a resin mold manufacturing apparatus according to an embodiment of the present invention. As shown in FIG. 6, a resin is injected into the resin injection port 11b of the upper mold 11 by an injection device 17. At this time, the pressure reducing device 1
8, the reduced pressure suction groove 1 formed around the lower mold 12
Vacuum is evacuated through the vacuum suction port 11c provided in the upper mold 4a and the upper mold 11. However, since excess resin is sucked together with air from the vacuum suction groove 14a, the decompression device 18 communicates with the vacuum suction groove 14a. Is provided with a resin trap 19 for storing excess resin.
【0039】このように、本実施形態の樹脂製成形型1
は、建築用外壁材の成形型であって、建築用外壁材の外
壁面側成形用の合成樹脂素材からなる表層部2a、中間
層部であるガラスマット2b及び裏層部2cからなる積
層構造の樹脂部2と、樹脂部2の裏層部2c成形時に樹
脂部2の裏面に一体で固着された支持板3とからなるも
のである。As described above, the resin mold 1 of the present embodiment is
Is a molding die for building exterior wall material, and has a laminated structure including a surface layer portion 2a made of a synthetic resin material for molding the exterior wall surface of the building exterior wall material, a glass mat 2b as an intermediate layer portion, and a back layer portion 2c. And a support plate 3 integrally fixed to the back surface of the resin portion 2 when the back layer portion 2c of the resin portion 2 is formed.
【0040】したがって、この樹脂製成形型1は、従来
のように樹脂部2が硬化した後に支持板3を接着する必
要がないので、樹脂部2の裏層部2cを研磨する必要が
なく、作業工程を省くことができる。また、裏層部2c
が硬化する前に支持板3を装着するため、裏層部2cと
支持板3は強固に密着し、裏層部2cの剥がれにくさ
は、裏層部2cの研磨面の仕上がり具合とは無関係にな
る。この結果、極めて容易に短時間で製作できるととも
に、安価で、歪みの小さい品質精度の高い樹脂製成形型
1となる。Therefore, the resin molding die 1 does not need to bond the support plate 3 after the resin portion 2 has hardened as in the prior art, so that the back layer portion 2c of the resin portion 2 does not need to be polished. Work steps can be omitted. The back layer 2c
The backing layer 2c and the supporting plate 3 are firmly adhered to each other because the supporting plate 3 is mounted before the hardening of the backing layer 2c. become. As a result, the resin molding die 1 can be manufactured very easily in a short time, is inexpensive, has low distortion and high quality accuracy.
【0041】特に、本実施形態の樹脂製成形型1では、
支持板3に樹脂部2の裏層部2c用の樹脂が侵入可能な
複数の孔3bが穿設されているので、この孔3bに侵入
した樹脂によるアンカー効果により、裏層部2cは支持
板3に強固に接合するので、支持板3はより一層剥がれ
にくく、信頼性が向上する。なお、孔3bに代えて、ボ
ルト孔3aを使用した場合には、アンカー効果は更に高
まる。さらに、支持板3の樹脂部2側にエキスパンドメ
タルを予め点付溶接により取付けておけば、このエキス
パンドメタル中に樹脂が侵入し、裏層部2cは支持板3
とより強固に接合するので、支持板3は確実に剥がれに
くい。エキスパンドメタル以外にも、樹脂が侵入し易い
網状の部材であっても構わない。In particular, in the resin mold 1 of the present embodiment,
Since a plurality of holes 3b into which the resin for the back layer 2c of the resin portion 2 can penetrate are formed in the support plate 3, the back layer 2c is formed by the anchor effect of the resin penetrating the holes 3b. Since the support plate 3 is firmly joined to the support plate 3, the support plate 3 is harder to peel off, and the reliability is improved. When the bolt hole 3a is used instead of the hole 3b, the anchor effect is further enhanced. Further, if the expanded metal is previously attached to the resin portion 2 side of the support plate 3 by spot welding, the resin enters the expanded metal, and the back layer portion 2 c
Therefore, the support plate 3 is not easily peeled off. In addition to the expanded metal, a net-like member into which the resin can easily enter may be used.
【0042】また、支持板3の樹脂部2側には、ガラス
繊維で形成した所定形状を呈するガラスマット2bが予
め固着されているので、裏層部2c硬化後も支持板3は
より一層剥がれにくい。なお、上記説明では、支持板3
に予めガラスマット2bを固着しておいたが、ガラスマ
ット2bは樹脂部2の表層部2aの上に載置してもよ
い。しかしながら、樹脂部2と支持板3との密着性を増
すには、予めガラスマット2bを支持板3に固着してお
くのが好ましい。Further, since the glass mat 2b having a predetermined shape formed of glass fiber is fixed on the resin portion 2 side of the support plate 3 in advance, the support plate 3 is further peeled off even after the back layer portion 2c is hardened. Hateful. In the above description, the support plate 3
Although the glass mat 2b is previously fixed to the resin member 2, the glass mat 2b may be mounted on the surface layer 2a of the resin portion 2. However, in order to increase the adhesion between the resin portion 2 and the support plate 3, it is preferable to fix the glass mat 2b to the support plate 3 in advance.
【0043】さらに、この樹脂製成形型1を製造する製
造装置の製造型10である下型12には、樹脂製成形型
1の表面形状を決定する成形面部材13が着脱可能に装
着されているので、この成形面部材13のみの交換がで
きる。したがって、成形対象製品の形状を変更する度
に、該製品を成形する樹脂製成形型1の樹脂部2の形状
を決定する成形面部材13以外の部分である下型基体1
4や上型11は、そのまま何度でも再使用できるので、
極めて経済的であり、安価な製品製作に貢献できるとと
もに、産業廃棄物の減少にもつながり、地球環境保護上
も有効である。当然のことながら、下型基体14と成形
面部材13とを一体で成形した下型12としてもよい
が、本実施形態のように、下型基体14に成形面部材1
3を着脱可能な構成にした方が、経済的であることはい
うまでもない。Further, a molding surface member 13 for determining a surface shape of the resin molding die 1 is detachably mounted on a lower die 12 which is a production die 10 of a production apparatus for producing the resin molding die 1. Therefore, only the molding surface member 13 can be replaced. Therefore, each time the shape of the product to be molded is changed, the lower mold base 1 which is a part other than the molding surface member 13 that determines the shape of the resin part 2 of the resin molding die 1 for molding the product.
Since 4 and upper mold 11 can be reused as many times as they are,
It is extremely economical and can contribute to the production of inexpensive products, which leads to a reduction in industrial waste and is effective in protecting the global environment. Naturally, the lower mold base 14 and the molding surface member 13 may be integrally formed into the lower mold 12. However, as in this embodiment, the lower mold substrate 14 is formed on the molding surface member 1.
Needless to say, it is more economical to make the 3 detachable.
【0044】なお、ここでは、下型12の下型基体14
に成形面部材13を装着する製造型10について説明し
たが、下型12と上型11とを逆にした製造型10の場
合には、成形面部材13は上型11に装着されるので、
この場合にも、当然応用できる。Here, the lower mold base 14 of the lower mold 12 is used.
Although the manufacturing die 10 in which the molding surface member 13 is mounted on the manufacturing die 10 is described, in the case of the manufacturing die 10 in which the lower die 12 and the upper die 11 are reversed, since the molding surface member 13 is mounted on the upper die 11,
In this case, too, it is of course applicable.
【0045】また、本製造装置の製造型10の上型11
は、上型11の重心線上で且つ両側部に位置する支持棒
11gを中心に、上型11が回転可能になっている。本
実施形態においては、上型11を反対向きにして上型1
1の支持板取付部11aに支持板3を取付け、下型12
の上に上型11を載せる際に、上型11を反転させて、
クレーン等によって吊上げて下型12の上に載せる。し
たがって、上型11の向きを作業に応じて適宜変更した
り、移動したりするのが容易にできるので、非常に作業
効率がよい。The upper die 11 of the production die 10 of the production apparatus is also used.
The upper die 11 is rotatable around support bars 11g located on both sides of the center line of the upper die 11. In the present embodiment, the upper mold 11 is turned in the opposite direction to the upper mold 1.
The support plate 3 is mounted on the support plate mounting portion 11a of the
When placing the upper mold 11 on the
It is lifted by a crane or the like and placed on the lower mold 12. Therefore, the direction of the upper mold 11 can be easily changed or moved as appropriate according to the work, so that the work efficiency is very high.
【0046】ところで、図6の製造装置でも樹脂製成形
型1を製造できるが、樹脂製成形型1を大量に製造する
には、図7及び図8の製造装置を使用するのが好まし
い。図7は本発明の他の実施形態である樹脂製成形型の
製造装置の全体構成を示す斜視図、図8は本発明の他の
実施形態である樹脂製成形型の製造装置の成形ラインを
示す正面図である。Although the resin molding die 1 can be produced by the production apparatus shown in FIG. 6, it is preferable to use the production apparatus shown in FIGS. 7 and 8 in order to produce the resin molding die 1 in large quantities. FIG. 7 is a perspective view showing an overall configuration of a resin mold manufacturing apparatus according to another embodiment of the present invention, and FIG. 8 is a view showing a molding line of the resin mold manufacturing apparatus according to another embodiment of the present invention. FIG.
【0047】図7に示すように、注入装置17から複数
のチューブを介して、製造型10に大量の樹脂を短時間
に注入することにより、樹脂製成形型1を短時間で製造
することができる。加えて、図7及び図8に示すよう
に、製造型10の下型12を台車20に載せ、レール2
0a上を移動させ上型11の支持台15の位置に順次搬
送し、支持台15の位置で上型11を下型12に載せ締
付具16で締付けて製造型10をセットし、注入装置1
7から製造型10に樹脂を注入する。そして、製造型1
0に注入した樹脂が硬化した段階で、上型11を外し、
台車20をずらして、樹脂製成形型1を取外すようにす
れば、次々と樹脂製成形型1を連続して製造することが
でき、大量生産が可能になる。As shown in FIG. 7, by injecting a large amount of resin into the manufacturing die 10 in a short time from the injection device 17 through a plurality of tubes, the resin molding die 1 can be manufactured in a short time. it can. In addition, as shown in FIGS. 7 and 8, the lower mold 12 of the production mold 10 is
The upper mold 11 is moved to the position of the support table 15 of the upper mold 11, and the upper mold 11 is placed on the lower mold 12 at the position of the support table 15, and the manufacturing tool 10 is set by tightening with the fastener 16. 1
From 7, the resin is injected into the production mold 10. And production mold 1
At the stage where the resin injected into the resin has hardened, the upper mold 11 is removed,
If the carriage 20 is shifted and the resin mold 1 is removed, the resin molds 1 can be continuously manufactured one after another, and mass production becomes possible.
【0048】また、下型12の成形面部材13を、樹脂
部13aと、樹脂部13aの周囲の額縁フレーム13b
とに分割し、この樹脂部13a及び額縁フレーム13b
からなる成形面部材13を下型基体14で支持するよう
にしてもよい。この場合にも、型デザインを変更しても
下型基体14を共通して使用することができるので、経
済的である。Further, the molding surface member 13 of the lower mold 12 is provided with a resin portion 13a and a frame 13b around the resin portion 13a.
And the resin portion 13a and the frame 13b
May be supported by the lower mold base 14. Also in this case, even if the mold design is changed, the lower mold base 14 can be used in common, which is economical.
【0049】なお、上記説明では、建築用外壁材の成形
型としての樹脂製成形型1及びその製造装置について説
明したが、建築用外壁材以外の成形型にも当然応用する
ことができる。In the above description, the resin mold 1 as a mold for building exterior wall material and the manufacturing apparatus thereof have been described. However, the present invention can naturally be applied to molds other than building exterior wall material.
【0050】[0050]
【発明の効果】以上のように、請求項1の発明の樹脂製
成形型は、従来のような樹脂部を支持板に装着する前
に、樹脂部の裏層部の研磨をする必要がないとともに、
樹脂部と支持板との接着作業をする必要がないので、極
めて容易に短時間で製作できるとともに、裏層部硬化中
に樹脂部が歪むこともなく、裏層部硬化後は支持板が容
易に剥がれることもないので、安価で、歪みの小さい品
質精度の高い樹脂製成形型となる。また、支持板にガラ
スマットが固着されており、樹脂部の裏層部硬化後は支
持板がより一層剥がれにくいので、一段と信頼性が向上
する。 As described above, in the resin mold according to the first aspect of the present invention, there is no need to grind the back layer of the resin portion before mounting the resin portion on the support plate as in the conventional case. With
Since there is no need to bond the resin part to the support plate, it can be manufactured extremely easily and in a short time, and the resin part does not deform during curing of the back layer part, and the support plate is easy after the back layer part is cured Since the resin mold does not peel off, a resin mold having low cost, small distortion and high quality accuracy can be obtained. In addition, the support plate
The smut is fixed, and it is supported after the back layer of the resin is cured.
The holding plate is more difficult to peel off, further improving reliability
I do.
【0051】請求項2の発明の樹脂製成形型は、樹脂部
の裏層部の樹脂が支持板の複数の孔に侵入し、そのアン
カー効果で裏層部硬化後は樹脂部と支持板とが、より密
着状態で固着され、支持板が一層剥がれにくいので、信
頼性が向上する。また、支持板の樹脂部側にエキスパン
ドメタルを予め点付溶接により取付けておけば、このエ
キスパンドメタル中に樹脂が侵入し、裏層部は支持板と
より強固に接合するので、支持板は確実に剥がれにく
い。In the resin mold according to the second aspect of the present invention, the resin in the back layer of the resin portion penetrates into the plurality of holes of the support plate, and the resin portion and the support plate are hardened by the anchor effect after the back layer is cured. However, the support plate is more firmly adhered and the support plate is less likely to peel off, so that the reliability is improved. Also, if the expanded metal is attached to the resin part side of the support plate by spot welding in advance, the resin will penetrate into the expanded metal and the back layer will be more firmly joined to the support plate, so the support plate will be secure. Hard to peel off.
【0052】請求項3の発明の樹脂製成形型は、支持板
の樹脂部側に配設されたエキスパンドメタル中に樹脂が
侵入し、裏層部は支持板とより強固に接合するので、支
持板は確実に剥がれないので、極めて信頼性が向上す
る。In the resin mold according to the third aspect of the present invention, the resin penetrates into the expanded metal provided on the resin portion side of the support plate, and the back layer is more firmly joined to the support plate. Since the plate is not reliably peeled off, the reliability is greatly improved.
【0053】請求項4の発明の樹脂製成形型の製造装置
は、下型に成形面部が着脱可能に装着されており、成形
対象製品の形状を変更する度に成形面部のみの交換がで
き、成形面部以外の部分を廃棄処分することなく何度で
も再使用できるので、極めて経済的であり、安価な製品
製作に貢献できるとともに、産業廃棄物の減少にもつな
がり、地球環境保護上も有効である。また、上型を回転
可能としたことにより、樹脂製成形型を成形する上型の
向きを作業に応じて適宜変更したり、移動したりするの
が容易にできるので、非常に作業効率がよい。 An apparatus for manufacturing a resin mold according to claim 4 of the present invention.
The molding surface is detachably attached to the lower mold,
Each time the shape of the target product is changed, only the molding surface is replaced.
Without disposing of parts other than the molding surface
Is very economical because it can be reused
Not only contribute to production but also reduce industrial waste.
It is also effective in protecting the global environment. Also rotate the upper mold
By making it possible, the upper mold that molds the resin mold
The direction can be changed or moved as appropriate for the task.
The work efficiency is very good because it can be done easily.
【0054】[0054]
【0055】[0055]
【図1】本発明の一実施形態である樹脂製成形型の製作
工程を示す断面図である。FIG. 1 is a cross-sectional view illustrating a manufacturing process of a resin mold according to an embodiment of the present invention.
【図2】本発明の一実施形態である樹脂製成形型の図1
に続く製作工程を示す断面図である。FIG. 2 is a diagram of a resin mold according to an embodiment of the present invention.
FIG. 14 is a cross-sectional view showing a manufacturing step following that shown in FIG.
【図3】本発明の一実施形態である樹脂製成形型の図2
に続く製作工程を示す断面図である。FIG. 3 shows a resin mold according to an embodiment of the present invention;
FIG. 14 is a cross-sectional view showing a manufacturing step following that shown in FIG.
【図4】本発明の一実施形態である樹脂製成形型を製造
する上型を示す分解斜視図である。FIG. 4 is an exploded perspective view showing an upper mold for manufacturing a resin mold according to one embodiment of the present invention.
【図5】本発明の一実施形態である樹脂製成形型を製造
する下型を示す分解斜視図である。FIG. 5 is an exploded perspective view showing a lower mold for manufacturing a resin mold according to an embodiment of the present invention.
【図6】本発明の一実施形態である樹脂製成形型の製造
装置の全体構成を示す斜視図である。FIG. 6 is a perspective view showing an overall configuration of a manufacturing apparatus for a resin mold according to an embodiment of the present invention.
【図7】本発明の他の実施形態である樹脂製成形型の製
造装置の全体構成を示す斜視図である。FIG. 7 is a perspective view showing an overall configuration of a resin molding die manufacturing apparatus according to another embodiment of the present invention.
【図8】本発明の他の実施形態である樹脂製成形型の製
造装置の成形ラインを示す正面図である。FIG. 8 is a front view showing a molding line of an apparatus for manufacturing a resin mold according to another embodiment of the present invention.
【図9】従来の樹脂製成形型の製作工程を示す断面図で
ある。FIG. 9 is a cross-sectional view showing a manufacturing process of a conventional resin mold.
【図10】従来の樹脂製成形型の図9に続く製作工程を
示す断面図である。FIG. 10 is a cross-sectional view showing a manufacturing step following FIG. 9 of the conventional resin mold.
【図11】従来の樹脂製成形型の図10に続く製作工程
を示す断面図である。FIG. 11 is a cross-sectional view showing a manufacturing step following that of FIG. 10 for a conventional resin mold.
1 樹脂製成形型 2 樹脂部 2a 表層部 2b ガラスマット 2c 裏層部 3 支持板 3a ボルト孔 3b 孔 3c 樹脂注入口 10 製造型 11 上型 11a 支持板取付部 11b 樹脂注入口 11c 減圧吸引口 11d 型締用減圧吸引口 11e ボルト 11f ボルト孔 11g 支持棒 12 下型 13 成形面部材 14 下型基体 14a 減圧吸引溝 14b シール部材 14c 成形面受部 14d 吊部材 15 支持台 15a 受部 16 締付具 17 注入装置 18 減圧装置 19 樹脂トラップ DESCRIPTION OF SYMBOLS 1 Resin molding die 2 Resin part 2a Surface part 2b Glass mat 2c Back layer part 3 Support plate 3a Bolt hole 3b Hole 3c Resin injection port 10 Production mold 11 Upper mold 11a Support plate mounting part 11b Resin injection port 11c Decompression suction port 11d Mold clamping vacuum suction port 11e Bolt 11f Bolt hole 11g Support rod 12 Lower mold 13 Molding surface member 14 Lower mold base 14a Reduced pressure suction groove 14b Seal member 14c Molding surface receiving portion 14d Suspension member 15 Support base 15a Receiving portion 16 Fastener 17 injection device 18 decompression device 19 resin trap
Claims (4)
なる積層構造の樹脂部と、 前 記樹脂部の裏層部成形時に前記樹脂部の裏面に一体で
固着された支持板とからなり、 前記支持板は、予め樹脂部側にガラス繊維からなるガラ
スマットが固着されてい ることを特徴とする樹脂製成形
型。1. A mold construction for siding, and the resin portion of the laminated structure consisting of front Symbol synthetic resin material for the outer wall surface forming the building outer walls, a back layer portion molding of front Symbol resin portion Ri at Do and a support plate secured integrally to the back surface of the resin portion, the support plate, glass made of glass fiber in advance resin portion
Smut resin mold, characterized in that Rukoto been fixed.
することを特徴とする請求項1に記載の樹脂製成形型。Wherein said support plate, a resin mold according to claim 1 in which the resin for the back layer portion of the front Symbol resin portion and having a plurality of holes possible intrusion.
とを特徴とする請求項1または請求項2のいずれかに記
載の樹脂製成形型。Wherein said support plate, a resin mold according to claim 1 or claim 2 expanded metal before Symbol resin portion side, characterized in that it is arranged.
記載の樹脂製成形型を製造する製造装置であって、 樹脂製成形型の裏面に一体化される前記支持板が着脱可
能に装着されている上型と、 前記樹脂製成形型の表面形状を決定する成形面部が着脱
可能に装着されている下型と、 前記上型の重心線上で且つ両側部に位置する支持棒を中
心に、前記上型を回転可能とした支持台とを具備するこ
とを特徴とする樹脂製成形型の製造装置。 4. The method according to claim 1, wherein:
A manufacturing apparatus for manufacturing the resin mold according to claim 1, wherein the support plate integrated with the back surface of the resin mold is detachable.
The upper mold that is attached to the mold and the molding surface that determines the surface shape of the resin mold are removable.
The lower die, which is mounted as possible , and the support rods located on both sides of the center line of the upper die.
A support base on which the upper die is rotatable;
And an apparatus for manufacturing a resin mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP03306496A JP3308799B2 (en) | 1996-01-26 | 1996-01-26 | Resin mold and its manufacturing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP03306496A JP3308799B2 (en) | 1996-01-26 | 1996-01-26 | Resin mold and its manufacturing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH09201826A JPH09201826A (en) | 1997-08-05 |
| JP3308799B2 true JP3308799B2 (en) | 2002-07-29 |
Family
ID=12376316
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP03306496A Expired - Fee Related JP3308799B2 (en) | 1996-01-26 | 1996-01-26 | Resin mold and its manufacturing equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3308799B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4242996B2 (en) * | 2000-03-28 | 2009-03-25 | 帝人ファイバー株式会社 | Cushion material molding die manufacturing method |
| JP2002254434A (en) * | 2001-02-28 | 2002-09-11 | Mitsumi Electric Co Ltd | Mold for molding resin body of semiconductor package |
-
1996
- 1996-01-26 JP JP03306496A patent/JP3308799B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH09201826A (en) | 1997-08-05 |
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