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JP3316381B2 - Printing surface inspection device - Google Patents
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JP3316381B2 - Printing surface inspection device - Google Patents

Printing surface inspection device

Info

Publication number
JP3316381B2
JP3316381B2 JP14301396A JP14301396A JP3316381B2 JP 3316381 B2 JP3316381 B2 JP 3316381B2 JP 14301396 A JP14301396 A JP 14301396A JP 14301396 A JP14301396 A JP 14301396A JP 3316381 B2 JP3316381 B2 JP 3316381B2
Authority
JP
Japan
Prior art keywords
camera
printing surface
image
printing
surface inspection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP14301396A
Other languages
Japanese (ja)
Other versions
JPH09325121A (en
Inventor
豊彦 常峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Electric Co Ltd
Original Assignee
Sanyo Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Electric Co Ltd filed Critical Sanyo Electric Co Ltd
Priority to JP14301396A priority Critical patent/JP3316381B2/en
Priority to US08/844,958 priority patent/US5956080A/en
Publication of JPH09325121A publication Critical patent/JPH09325121A/en
Application granted granted Critical
Publication of JP3316381B2 publication Critical patent/JP3316381B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

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  • Inking, Control Or Cleaning Of Printing Machines (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Image Processing (AREA)
  • Image Analysis (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、コンパクトディス
ク(以下CDと云う)等の、被検査物の表面に印刷され
た文字、図形等の印刷面状態を検査する検査装置に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an inspection apparatus for inspecting a printed surface condition of characters, graphics, etc. printed on the surface of an inspection object such as a compact disk (hereinafter, referred to as a CD).

【0002】[0002]

【従来の技術】一般的に、CDには記録内容等を表示す
るため、その表面にメーカー名、曲名、演奏者名等が印
刷されている。この印刷状態に不備があるか否かを検査
するための検査装置として、例えば、特開平5−945
17号公報「光学検査装置用画像入力装置」のように、
撮像装置(2台のCCDカメラ)を用いて、印刷面の欠
陥を検出している。この撮像装置のカメラは、レンズが
角度Θだけ傾き、鏡面状被検査物からの反射像が撮像装
置に映るのを回避する構造のものである。
2. Description of the Related Art Generally, in order to display recorded contents and the like on a CD, a maker name, a song name, a player name, and the like are printed on the surface of the CD. As an inspection device for inspecting whether or not the printing state is defective, for example, Japanese Patent Application Laid-Open No. 5-945
No. 17, “Image input device for optical inspection device”
An image pickup device (two CCD cameras) is used to detect a defect on a printing surface. The camera of this imaging device has a structure in which a lens is tilted by an angle Θ and a reflection image from a mirror-like inspection object is not reflected on the imaging device.

【0003】[0003]

【発明が解決しようとする課題】従来は、従来の技術に
示された、印刷面検査装置の撮像装置のカメラが一定角
度傾く構造のものがある以外は、カメラは定位置に固定
されたままのものが多かった。
Conventionally, the camera remains fixed at a fixed position except for a camera having a structure in which the camera of the image pickup apparatus of the printing surface inspection apparatus is inclined at a fixed angle as shown in the prior art. There were many things.

【0004】一般的に印刷面検査装置は、印刷機に組み
込まれて設置されている場合が多く印刷機の限られたス
ペース内に取り付けなければならず、印刷面検査装置の
設計は非常に制約を受け、苦労する場合が多い。またそ
の限られたスペースに設置される印刷面検査装置におい
ても、印刷機の搬送ライン上の被検査物(CD等)の印
刷画像とカメラの画像基準を合わせなければ、印刷面検
査装置のモニター上に映る画像が印刷画像とずれが生
じ、非常に見にくいものとなってしまう。
In general, a printing surface inspection device is often installed in a printing press and installed in a limited space of the printing press, and the design of the printing surface inspection device is very limited. In many cases, they struggle. Also, in a printing surface inspection apparatus installed in the limited space, if the printed image of the inspection object (CD or the like) on the transport line of the printing press does not match the image standard of the camera, the monitor of the printing surface inspection device is not used. The image displayed on the upper part is displaced from the printed image, and becomes very difficult to see.

【0005】そのために、印刷面検査装置は、印刷機へ
設置後、搬送ライン上の被検査物の方向に合わせて、カ
メラの取付方向が自由に変えられるものでなければなら
ない。
[0005] For this purpose, the printing surface inspection apparatus must be capable of freely changing the mounting direction of the camera in accordance with the direction of the inspection object on the transport line after being installed on the printing press.

【0006】[0006]

【課題を解決するための手段】上記問題点を解決するた
めに本発明は、被検査物の印刷面を撮影するカメラと、
カメラを本体枠に固定する固定手段とを備えた印刷面検
査装置において、被検査物の中心軸と同軸の光軸を有す
るカメラと、カメラを、本体枠に、光軸を中心として回
動自在に固定する固定手段とを備え、固定手段は、カメ
ラを、印刷面の図柄方向に合わせて、光軸を中心に回動
させることを特徴とするものである。
SUMMARY OF THE INVENTION In order to solve the above problems, the present invention provides a camera for photographing a printed surface of an inspection object,
In a printing surface inspection apparatus having fixing means for fixing a camera to a main body frame, a camera having an optical axis coaxial with a central axis of an object to be inspected, and the camera being rotatable about the optical axis on the main body frame And fixing means for rotating the camera around the optical axis in accordance with the design direction of the printing surface.

【0007】また、固定手段は、カメラを、印刷面の印
刷方向に合わせて、光軸を中心に回動させることを特徴
とするものである。
Further, the fixing means rotates the camera about the optical axis in accordance with the printing direction of the printing surface.

【0008】[0008]

【発明の実施の形態】本発明は、印刷面検査装置の略中
央部にカラーカメラと、該カラーカメラの外周に数台の
白黒カメラを印刷面検査装置本体枠に固定する固定手段
を、本体枠との間で、カラーカメラの光軸を中心に、被
検査物の印刷面の画像または印刷面の印刷方向とカメラ
の画像基準が合うように回動させながら調整し、基準を
合わせた後、本体枠に固定するものである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention comprises a color camera at a substantially central portion of a printing surface inspection apparatus, and a fixing means for fixing a plurality of black-and-white cameras around the color camera to a frame of the printing surface inspection apparatus main body. After adjusting between the frame and the optical axis of the color camera around the optical axis of the color camera, rotating and adjusting the image of the printing surface of the inspection object or the printing direction of the printing surface to the image reference of the camera, and then adjusting the reference. , To be fixed to the body frame.

【0009】[0009]

【実施例】本発明の一実施例を、図に基ずいて説明す
る。図1は実施例におけるCD印刷面検査装置の主要な
構成を示す断面図である。図2は実施例におけるCD印
刷面検査装置のx−x断面図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a cross-sectional view illustrating a main configuration of a CD printing surface inspection apparatus according to an embodiment. FIG. 2 is a sectional view of the CD printing surface inspection apparatus taken along line xx in the embodiment.

【0010】図1及び図2に示すように、CD印刷面検
査装置1は、CD2の印刷面3からの反射光を撮影する
撮像装置4と、印刷面3を照射する照明装置5及びそれ
ぞれの装置を固定する本体枠6より構成されている。撮
像装置4は、1台のカラー用CCDカメラ7、4台の白
黒用CCDカメラ8及び夫々のCCDカメラを本体枠に
固定する固定手段9より構成されている。撮像装置4に
て撮影された画像は、画像処理装置(図示していない)
にて欠陥を検出する。
As shown in FIGS. 1 and 2, a CD printing surface inspection apparatus 1 includes an imaging device 4 for photographing reflected light from a printing surface 3 of a CD 2, an illumination device 5 for irradiating the printing surface 3, and a respective device. It is composed of a body frame 6 for fixing the device. The imaging device 4 includes one color CCD camera 7, four black and white CCD cameras 8, and fixing means 9 for fixing each CCD camera to the main body frame. An image captured by the imaging device 4 is an image processing device (not shown)
To detect defects.

【0011】CD2は、印刷面3を上に向け、カラー用
CCDカメラ7の光軸Lに中心を合わせ、検査台10の
略中央に載置される。ハーフミラー11の上方には、撮
像装置4としてのカラー用CCDカメラ7、白黒用CC
Dカメラ8が固定手段9にて固定されている。
The CD 2 is placed substantially at the center of the inspection table 10 with the printing surface 3 facing upward, centered on the optical axis L of the color CCD camera 7. Above the half mirror 11, a color CCD camera 7 as an image pickup device 4, a monochrome CCD camera
The D camera 8 is fixed by fixing means 9.

【0012】固定手段9は、カメラ取付金具12、カメ
ラ取付枠13、画像調整金具14、スライド片40、撮
像装置取付枠17、及び固定ネジ42にて構成されてい
る。カラー用CCDカメラ7は、カメラ取付金具12に
より、カメラ取付枠13の上部に固定されている。白黒
用CCDカメラ8は、カメラ取付枠13の下部に、4台
の夫々のカメラの光軸dが、直角に交わる2本の対角線
sの交点より外側へ均等の位置に来るように配設され、
該交点がカラーCCDカメラ7の光軸Lと一致する。カ
メラ取付枠13上部は、画像調整金具14に固定されて
いる。画像調整金具14の上面に位置し、1個の画像調
整金具14に対し、1個の係止片40が相対向する位置
に撮像装置取付枠17に取り付けられている。
The fixing means 9 includes a camera mounting bracket 12, a camera mounting frame 13, an image adjusting bracket 14, a slide 40, an image pickup device mounting frame 17, and a fixing screw 42. The color CCD camera 7 is fixed to an upper portion of a camera mounting frame 13 by a camera mounting bracket 12. The black-and-white CCD camera 8 is disposed below the camera mounting frame 13 such that the optical axes d of the four cameras are located at equal positions outside the intersection of two diagonal lines s that intersect at right angles. ,
The intersection coincides with the optical axis L of the color CCD camera 7. The upper part of the camera mounting frame 13 is fixed to the image adjustment fitting 14. One locking piece 40 is mounted on the imaging device mounting frame 17 at a position located on the upper surface of the image adjustment metal fitting 14 and opposed to one image adjustment metal fitting 14.

【0013】スライド片40には、カラーCCDカメラ
7の光軸Lを中心とする半径で円弧状スリット溝41
が、固定ネジ42のネジ部が貫通するに足る幅と、カラ
ーCCDカメラ7の光軸を中心として45°の角度で撮
像装置取付枠17が回動可能な範囲で明けられ、固定ネ
ジ42が円弧状スリット溝41を貫通し、画像調整金具
14に、画像調整金具14が自在に回動するに足る締付
力にて仮止めされ、画像調整金具14を回動させ、印刷
面3の印刷の図柄、または印刷面3の印刷の方向(スク
リーン印刷では、スキージを動かす方向)とカメラ画面
の水平または垂直基準を合わせた後で固定ネジ42を本
締めする。カメラ取付枠13の下部には、当接金具15
が取り付けられ、当接金具15を当接枠16の内周に当
接させることにより、CCDカメラの光軸の振れを防止
している。撮像装置取付枠17及び当接枠16は、本体
枠6の内壁に固定されている。
The slide piece 40 has an arc-shaped slit groove 41 having a radius centered on the optical axis L of the color CCD camera 7.
However, the width of the fixing screw 42 is large enough to penetrate it, and an angle of 45 ° about the optical axis of the color CCD camera 7 is opened in a range in which the imaging device mounting frame 17 can rotate. It penetrates the arc-shaped slit groove 41, is temporarily fixed to the image adjustment fitting 14 by a tightening force enough to freely rotate the image adjustment fitting 14, rotates the image adjustment fitting 14, and prints the printing surface 3. Or the printing direction of the print surface 3 (the direction of moving the squeegee in screen printing) and the horizontal or vertical reference of the camera screen, and then fully tighten the fixing screw 42. At the lower part of the camera mounting frame 13, a contact fitting 15 is provided.
The contact fitting 15 is brought into contact with the inner periphery of the contact frame 16 to prevent the optical axis of the CCD camera from swinging. The imaging device mounting frame 17 and the contact frame 16 are fixed to the inner wall of the main body frame 6.

【0014】次に、本実施例において、印刷面3の欠陥
検出過程を説明する。
Next, a process of detecting a defect on the printing surface 3 in this embodiment will be described.

【0015】照明装置5より放射された光は、印刷面3
に放射される。ハーフミラー11を透過した印刷面3か
らの反射光は、カラー用CCDカメラ7及び白黒用CC
Dカメラ8に映像として読み取られる。そして、それぞ
れのCCDカメラの後段には画像処理装置(図示してい
ない)が設けられ、CCDカメラからの映像を処理し、
画像欠陥を検出する。
The light emitted from the illuminating device 5 is
Is radiated. The reflected light from the printing surface 3 transmitted through the half mirror 11 is transmitted to the color CCD camera 7 and the black and white CC camera.
The image is read by the D camera 8 as an image. An image processing device (not shown) is provided at a stage subsequent to each CCD camera, and processes an image from the CCD camera.
Detect image defects.

【0016】次に、本実施例において、印刷面3の画像
gとカメラ画像の関係について説明する。
Next, in this embodiment, the relationship between the image g of the printing surface 3 and the camera image will be described.

【0017】印刷面3の画像gとカメラ画像の水平また
は垂直方向の基準が合っていなければ、モニター上に映
し出された画像が斜めに見え、非常に見ずらいものとな
る。
If the horizontal or vertical reference of the image g of the printing surface 3 and the camera image does not match, the image projected on the monitor looks oblique and very difficult to see.

【0018】次に、本実施例において、印刷面3の印刷
方向とカメラ画像との関係について説明する。
Next, in this embodiment, the relationship between the printing direction of the printing surface 3 and the camera image will be described.

【0019】図3及び図4に示すように、スクリーン印
刷では、印刷方向b(スキージ43を動かす方向)に線
状の色斑cが発生する。この欠陥の原因は、スキージ4
3に傷がついていたり、インク中に混在する異物eをス
キージ43が噛み込んでいた場合に、インクが盛り上が
ったり、薄く削り取られ、線状の色斑欠陥が発生する。
従って線状の色斑欠陥が発生する方向は、スキージ43
の移動方向bにしか発生しない。従って印刷面3の印刷
方向bにカメラの画面の平行または垂直基準を一致させ
ると線状の色斑欠陥が判別しやすくなる。すなわち画像
処理にて欠陥を判別する場合、画像の濃淡にて判別する
ため、画像をスキャンして、画素に分割する場合、印刷
面3の印刷方向bとカメラ画面の水平または垂直基準が
一致していれば、同一方向に規則的な濃淡の差が現れる
ため画像処理部で欠陥の検出がしやすい。
As shown in FIGS. 3 and 4, in screen printing, linear color spots c occur in the printing direction b (the direction in which the squeegee 43 is moved). The cause of this defect is squeegee 4
When the squeegee 43 is damaged or the foreign matter e mixed in the ink is bitten by the squeegee 43, the ink swells or is thinly removed, and a linear color spot defect occurs.
Therefore, the direction in which the linear color spot defect occurs depends on the squeegee 43.
Occurs only in the moving direction b. Therefore, when the parallel or vertical reference of the screen of the camera is matched with the printing direction b of the printing surface 3, the linear color spot defect can be easily identified. That is, when the defect is determined by the image processing, the image is scanned and divided into pixels in order to determine the density based on the density of the image. If so, a regular difference in shading appears in the same direction, so that the image processing unit can easily detect a defect.

【0020】本実施例においては、最大45°の角度ま
でカメラを回動させることができ、カラーCCDカメラ
7を中心とする全ての方向に対して対応することができ
る。このため、印刷機への設置時のカメラの方向を気に
せずに設計でき、設置後カメラの向きを調整すればよ
く、既存の印刷機へ対応する場合に設計が容易にでき
る。
In the present embodiment, the camera can be rotated up to an angle of 45 ° at the maximum, and can cope with all directions around the color CCD camera 7. For this reason, it is possible to design without worrying about the direction of the camera at the time of installation on the printing press, and it is only necessary to adjust the direction of the camera after installation.

【0021】[0021]

【発明の効果】本発明は、以上説明したような形態で実
施され、以下に記載されるような効果を奏する。
The present invention is embodied in the form described above and has the following effects.

【0022】固定手段が回動することにより、印刷面検
査装置を限られたスペース内に設置する場合、カメラ方
向を気にせず、周囲の制約に合わせて設計することがで
き、既存の印刷機への組み込みが容易にできる。
When the printing surface inspection apparatus is installed in a limited space by rotating the fixing means, it is possible to design the printing surface inspection apparatus in consideration of the surroundings without worrying about the camera direction. Can be easily incorporated into

【0023】また、カメラの位置を印刷画像に合わせる
ことにより、モニター画面が見やすく使用性が良い。
Also, by adjusting the position of the camera to the print image, the monitor screen is easy to see and the usability is good.

【0024】またカメラの画像を印刷方向に合わせるこ
とにより、印刷方向に発生する線状の色斑欠陥の検出が
容易である。
Further, by aligning the image of the camera with the printing direction, it is easy to detect a linear color spot defect occurring in the printing direction.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のCD印刷面検査装置の一実施例の主要
な構成を示す断面概略構成図である。
FIG. 1 is a schematic cross-sectional view showing a main configuration of an embodiment of a CD printing surface inspection apparatus according to the present invention.

【図2】同、撮像装置のx−x断面図である。FIG. 2 is an xx sectional view of the imaging device.

【図3】スクリーン印刷における、印刷方向と異物の位
置関係を示した説明図である。
FIG. 3 is an explanatory diagram showing a positional relationship between a printing direction and a foreign substance in screen printing.

【図4】CDの印刷面に発生する、線状の色斑欠陥の説
明図である。
FIG. 4 is an explanatory diagram of a linear color spot defect occurring on a printing surface of a CD.

【符号の説明】[Explanation of symbols]

2 被検査物(CD) 3 印刷面 4 撮像装置 1 印刷面検査装置(CD印刷面検査装置) 7 カメラ(カラー用CCDカメラ) 8 カメラ(白黒用CCDカメラ) 6 本体部(本体枠) 9 固定手段 g 印刷画像 L カメラの光軸 b 印刷方向 2 Inspection object (CD) 3 Printing surface 4 Imaging device 1 Printing surface inspection device (CD printing surface inspection device) 7 Camera (CCD camera for color) 8 Camera (CCD camera for black and white) 6 Main body (body frame) 9 Fixed Means g Print image L Optical axis of camera b Printing direction

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) G01N 21/88 - 21/95 B41F 33/14 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 7 , DB name) G01N 21/88-21/95 B41F 33/14

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】被検査物の印刷面を撮影するカメラと、該
カメラを本体枠に固定する固定手段とを備えた印刷面検
査装置において、前記被検査物の中心軸と同軸の光軸を
有するカメラと、該カメラを、前記本体枠に、前記光軸
を中心として回動自在に固定する固定手段とを備え、前
記固定手段は、前記カメラを、前記印刷面の図柄方向に
合わせて、前記光軸を中心に回動させることを特徴とす
る印刷面検査装置。
1. A printing surface inspection apparatus comprising: a camera for photographing a printing surface of an object to be inspected; and fixing means for fixing the camera to a main body frame, wherein an optical axis coaxial with a central axis of the object to be inspected is provided. Having a camera and a fixing means for fixing the camera to the main body frame so as to be rotatable around the optical axis, the fixing means aligning the camera with a design direction of the printing surface, A printing surface inspection device, wherein the printing surface inspection device is rotated about the optical axis.
【請求項2】前記固定手段は、前記カメラを、前記印刷
面の印刷方向に合わせて、前記光軸を中心に回動させる
ことを特徴とする請求項1記載の印刷面検査装置。
2. The printing surface inspection apparatus according to claim 1, wherein said fixing means rotates said camera around said optical axis in accordance with a printing direction of said printing surface.
JP14301396A 1996-04-25 1996-06-05 Printing surface inspection device Expired - Fee Related JP3316381B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP14301396A JP3316381B2 (en) 1996-06-05 1996-06-05 Printing surface inspection device
US08/844,958 US5956080A (en) 1996-04-25 1997-04-23 Printing face inspecting apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14301396A JP3316381B2 (en) 1996-06-05 1996-06-05 Printing surface inspection device

Publications (2)

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JPH09325121A JPH09325121A (en) 1997-12-16
JP3316381B2 true JP3316381B2 (en) 2002-08-19

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JPH09325121A (en) 1997-12-16

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