JP3320431B2 - Nitrogen oxide removal catalyst - Google Patents
Nitrogen oxide removal catalystInfo
- Publication number
- JP3320431B2 JP3320431B2 JP21507391A JP21507391A JP3320431B2 JP 3320431 B2 JP3320431 B2 JP 3320431B2 JP 21507391 A JP21507391 A JP 21507391A JP 21507391 A JP21507391 A JP 21507391A JP 3320431 B2 JP3320431 B2 JP 3320431B2
- Authority
- JP
- Japan
- Prior art keywords
- copper
- composite oxide
- catalyst
- aluminum
- zeolite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 title claims description 58
- 239000003054 catalyst Substances 0.000 title claims description 58
- 239000002131 composite material Substances 0.000 claims description 65
- 239000010949 copper Substances 0.000 claims description 41
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 40
- 229910052802 copper Inorganic materials 0.000 claims description 38
- 239000010457 zeolite Substances 0.000 claims description 35
- 229910021536 Zeolite Inorganic materials 0.000 claims description 34
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical group O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 32
- 229910052782 aluminium Inorganic materials 0.000 claims description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 18
- 229910017052 cobalt Inorganic materials 0.000 claims description 18
- 239000010941 cobalt Substances 0.000 claims description 18
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 18
- 239000002002 slurry Substances 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 8
- 229910001657 ferrierite group Inorganic materials 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 229910052680 mordenite Inorganic materials 0.000 claims description 7
- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 description 40
- 238000000034 method Methods 0.000 description 38
- 239000000843 powder Substances 0.000 description 24
- 239000007789 gas Substances 0.000 description 23
- 229930195733 hydrocarbon Natural products 0.000 description 23
- 150000002430 hydrocarbons Chemical class 0.000 description 23
- 238000002156 mixing Methods 0.000 description 19
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 12
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 12
- 239000004215 Carbon black (E152) Substances 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 11
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 10
- 230000007423 decrease Effects 0.000 description 9
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 8
- 229910002091 carbon monoxide Inorganic materials 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 7
- 238000000354 decomposition reaction Methods 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000000446 fuel Substances 0.000 description 5
- 238000011056 performance test Methods 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000001238 wet grinding Methods 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 238000002441 X-ray diffraction Methods 0.000 description 3
- 238000001354 calcination Methods 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000000975 co-precipitation Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 239000012495 reaction gas Substances 0.000 description 3
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- BLJNPOIVYYWHMA-UHFFFAOYSA-N alumane;cobalt Chemical compound [AlH3].[Co] BLJNPOIVYYWHMA-UHFFFAOYSA-N 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 229940011182 cobalt acetate Drugs 0.000 description 2
- 229910000428 cobalt oxide Inorganic materials 0.000 description 2
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 description 2
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 2
- 229910000431 copper oxide Inorganic materials 0.000 description 2
- 229940051250 hexylene glycol Drugs 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000011975 tartaric acid Substances 0.000 description 2
- 235000002906 tartaric acid Nutrition 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- 229910021591 Copper(I) chloride Inorganic materials 0.000 description 1
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 1
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 1
- 230000000536 complexating effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 description 1
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 1
- ALKZAGKDWUSJED-UHFFFAOYSA-N dinuclear copper ion Chemical compound [Cu].[Cu] ALKZAGKDWUSJED-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000010574 gas phase reaction Methods 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- OGHBATFHNDZKSO-UHFFFAOYSA-N propan-2-olate Chemical compound CC(C)[O-] OGHBATFHNDZKSO-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 238000003746 solid phase reaction Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B3/00—Engines characterised by air compression and subsequent fuel addition
- F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition
Landscapes
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Catalysts (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は窒素酸化物の除去用触媒
に関し、詳しくは自動車などの内燃機関、例えばガソリ
ンエンジン、ディーゼルエンジン、さらにボイラー、工
業用プラントなどから排出される排ガス中の窒素酸化物
を効率よく除去する触媒に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a catalyst for removing nitrogen oxides, and more particularly to nitrogen oxides in exhaust gas discharged from internal combustion engines such as automobiles, for example, gasoline engines, diesel engines, boilers and industrial plants. The present invention relates to a catalyst for efficiently removing substances.
【0002】[0002]
【従来の技術】近年、自動車などの内燃機関、ボイラ
ー、工業プラントから排出される排ガス中には、窒素酸
化物(以下、NOxという場合もある)の有害成分が含
まれ、大気汚染の原因となっている。このため、この排
ガス中のNOxの除去が種々の方面から検討されてい
る。2. Description of the Related Art In recent years, harmful components of nitrogen oxides (hereinafter, also referred to as NOx) are contained in exhaust gas discharged from internal combustion engines such as automobiles, boilers, and industrial plants. Has become. Therefore, removal of NOx in the exhaust gas has been studied from various aspects.
【0003】従来、例えば自動車の排ガスの場合、三元
触媒を用いて排ガスを処理し炭化水素(HC)および一
酸化炭素(CO)と同時にNOxを除去する方法が用い
られている。この方法は、燃料が完全燃焼できる量だけ
の空気を導入する条件下で行われる。しかし、燃料に対
する空気の割合(空燃比=空気/燃料)が大きくなる
と、排ガス中の炭化水素、一酸化炭素などの未燃料成分
を完全燃焼させるのに必要な酸素量より過剰な酸素が存
在することになり、このような酸化雰囲気下において
は、通常の三元触媒によってNOxを還元除去すること
はできない。Conventionally, for example, in the case of automobile exhaust gas, a method has been used in which exhaust gas is treated using a three-way catalyst to remove NOx simultaneously with hydrocarbons (HC) and carbon monoxide (CO). This method is performed under the condition that air is introduced in an amount that can completely burn the fuel. However, when the ratio of air to fuel (air-fuel ratio = air / fuel) increases, oxygen is present in excess of the amount of oxygen necessary to completely burn unfueled components such as hydrocarbons and carbon monoxide in exhaust gas. That is, in such an oxidizing atmosphere, NOx cannot be reduced and removed by a normal three-way catalyst.
【0004】また、内燃機関のうちのディーゼルエンジ
ンやボイラーにおいて窒素酸化物を除去する場合、アン
モニア、水素または一酸化炭素等の還元剤を用いる方法
が一般的である。しかし、この方法においては、未反応
の還元剤の回収、処理のため特別な装置が必要という問
題がある。In the case of removing nitrogen oxides from a diesel engine or a boiler among internal combustion engines, a method using a reducing agent such as ammonia, hydrogen, or carbon monoxide is generally used. However, this method has a problem that a special device is required for collecting and treating the unreacted reducing agent.
【0005】最近、NOxの除去方法として、銅イオン
を含有する結晶性アルミノ珪酸塩からなるNOx分解触
媒を用いる方法が提案されているが(特開昭60−12
5250号公報、米国特許第4,297,328号明細
書)、これは単に一酸化窒素(NO)が窒素(N2)と
酸素(O2)とに分解可能であると示されているにすぎ
ず、実際の排ガス条件下での有効性および不飽和炭化水
素がNOxの分解に有効であることは記載されていな
い。Recently, as a method for removing NOx, a method using a NOx decomposition catalyst comprising a crystalline aluminosilicate containing copper ions has been proposed (JP-A-60-12).
No. 5,250, U.S. Pat. No. 4,297,328), which merely states that nitric oxide (NO) can be decomposed into nitrogen (N 2 ) and oxygen (O 2 ). However, it does not describe the effectiveness under actual exhaust gas conditions and that unsaturated hydrocarbons are effective in decomposing NOx.
【0006】また、特開昭63−100919号公報に
は、炭化水素の存在下に酸化雰囲気下で銅含有触媒を用
いて排ガスを処理するとNOxと炭化水素との反応が優
先的に促進され、NOxが効率よく除去できることが記
載されている。この方法において使用する炭化水素は、
排ガス中に含まれている炭化水素でも、あるいは外部か
ら必要に応じて添加する炭化水素でもよいとしている。
また、その具体的態様として、排ガスを先ず銅含有触媒
に接触させてNOxを除去し、次いで酸化触媒に接触さ
せて炭化水素、一酸化炭素などを除去する方法も開示さ
れている。Japanese Patent Application Laid-Open No. 63-100919 discloses that when an exhaust gas is treated with a copper-containing catalyst in an oxidizing atmosphere in the presence of a hydrocarbon, the reaction between NOx and the hydrocarbon is preferentially promoted. It is described that NOx can be efficiently removed. The hydrocarbon used in this method is
It is stated that hydrocarbons contained in the exhaust gas or hydrocarbons added as needed from outside may be used.
Further, as a specific embodiment, a method is disclosed in which exhaust gas is first contacted with a copper-containing catalyst to remove NOx, and then contacted with an oxidation catalyst to remove hydrocarbons, carbon monoxide, and the like.
【0007】しかしながら、特開平1−171625号
公報には、上記触媒は耐熱性に劣り、高温の排ガスに曝
されるとNOx分解性能が低下するため、この対策とし
て、上記触媒を並列に配置し、排ガスが高温になった
時、酸化触媒あるいは三元触媒側へバイパスさせる方法
が記載されている。However, Japanese Patent Application Laid-Open No. 1-171625 discloses that the above catalyst has poor heat resistance and, when exposed to high-temperature exhaust gas, deteriorates NOx decomposition performance. A method is described in which, when the exhaust gas becomes high in temperature, the exhaust gas is bypassed to the oxidation catalyst or the three-way catalyst.
【0008】このように、排ガス中のNOxを効率よく
分解除去し、しかも高温耐熱性に優れた窒素酸化物分解
用触媒は開発されていないのが現状である。As described above, at present, a catalyst for decomposing nitrogen oxides that efficiently decomposes and removes NOx in exhaust gas and has excellent high-temperature heat resistance has not been developed.
【0009】[0009]
【発明が解決しようとする課題】本発明の目的は、NO
x分解性能に優れ、また優れた高温耐熱性を有し、さら
に高い空間速度(S.V.)下でも効率よくNOxを分
解除去できる窒素酸化物除去用触媒を提供することであ
る。SUMMARY OF THE INVENTION The object of the present invention is to
An object of the present invention is to provide a nitrogen oxide removing catalyst that has excellent x decomposition performance, has excellent high-temperature heat resistance, and can efficiently decompose and remove NOx even under a high space velocity (SV).
【0010】[0010]
【課題を解決するための手段】本発明者らは上記課題を
解決するために鋭意研究の結果、(A)銅および/また
はコバルト並びにアルミニウムからなる複合酸化物と、
(B)H型フェリエライト、H型モルデナイトおよびプ
ロトンで置換されたペンタシル型ゼオライトからなる群
から選ばれる少なくとも1種のゼオライトとからなる触
媒組成物を一体構造のハニカム状担体に担持せしめるこ
とにより、本発明を完成するに至った。Means for Solving the Problems The present inventors have conducted intensive studies to solve the above-mentioned problems, and have found that (A) a composite oxide comprising copper and / or cobalt and aluminum;
(B) a catalyst composition comprising at least one zeolite selected from the group consisting of H-type ferrierite, H-type mordenite and proton-substituted pentasil-type zeolite, is supported on a honeycomb-shaped carrier having an integral structure, The present invention has been completed.
【0011】すなわち、本発明は、(A)銅および/ま
たはコバルト並びにアルミニウムからなる複合酸化物と
(B)H型フェリエライト、H型モルデナイトおよびプ
ロトンで置換されたペンタシル型ゼオライトから選ばれ
る少なくとも1種のゼオライトとを含有する触媒成分を
一体構造を有するハニカム状担体に担持せしめたことを
特徴とする窒素酸化物除去用触媒に関する。That is, the present invention relates to (A) a composite oxide comprising copper and / or cobalt and aluminum, and (B) at least one selected from H-type ferrierite, H-type mordenite and pentasil-type zeolite substituted with protons. The present invention relates to a catalyst for removing nitrogen oxides, characterized in that a catalyst component containing at least one kind of zeolite is supported on a honeycomb-shaped carrier having an integral structure.
【0012】以下、本発明を詳細に説明する。Hereinafter, the present invention will be described in detail.
【0013】本発明に係る複合酸化物(A)は、銅およ
び/またはコバルト並びにアルミニウムからなる複合酸
化物であり、この銅および/またはコバルトの含有率
は、(A)銅および/またはコバルト並びにアルミニウ
ムからなる複合酸化物に対し、金属換算で1〜20重量
%、好ましくは2〜10重量%であり、銅および/また
はコバルトの含有率が1重量%より少なすぎると触媒活
性が低下し、また、含有率が20重量%より多くくなっ
ても活性が低下する。これは含有率が20重量%を越え
ると炭化水素と窒素酸化物との反応より炭化水素と酸素
との反応が優先的に進行すると考えられるため、触媒活
性の低下が生じると考えられる。The composite oxide (A) according to the present invention is a composite oxide composed of copper and / or cobalt and aluminum. The content of copper and / or cobalt is (A) copper and / or cobalt and It is 1 to 20% by weight, preferably 2 to 10% by weight, in terms of metal, based on the composite oxide composed of aluminum. If the content of copper and / or cobalt is less than 1% by weight, the catalytic activity decreases, Further, even if the content exceeds 20% by weight, the activity decreases. It is considered that when the content exceeds 20% by weight, the reaction between hydrocarbon and oxygen proceeds preferentially over the reaction between hydrocarbon and nitrogen oxides, so that the catalytic activity is reduced.
【0014】上記の範囲内ではNOx分解性能が優れ、
また高温耐熱性の向上が認められる。これは、銅および
/またはコバルト並びにアルミニウムとの複合化によっ
て、銅および/またはコバルトのシンタリングが抑制さ
れ高温耐熱性が向上するものと考えられる。Within the above range, the NOx decomposition performance is excellent,
In addition, improvement in high-temperature heat resistance is recognized. This is considered to be due to the fact that the sintering of copper and / or cobalt is suppressed and the high-temperature heat resistance is improved by complexing with copper and / or cobalt and aluminum.
【0015】また、(A)銅および/またはコバルト並
びにアルミニウムからなる複合酸化物の量は、一体構造
体1リットル当たり、10g〜240g、好ましくは1
6g〜200gである。10g未満であるときは、触媒
活性が低下するものであり、240gを越えるときは、
担持量に見合うだけの触媒活性が得られないものであ
る。The amount of the composite oxide (A) composed of copper and / or cobalt and aluminum is 10 g to 240 g, preferably 1 g per liter of the integrated structure.
6 g to 200 g. When the amount is less than 10 g, the catalytic activity decreases, and when the amount exceeds 240 g,
The catalyst activity cannot be obtained in proportion to the supported amount.
【0016】(A)銅および/またはコバルト並びにア
ルミニウムからなる複合酸化物の調製方法としては、通
常の調製方法、例えば、(1)水溶性又は有機溶媒可溶
性の塩の溶液を混合し乾燥、焼成する方法、(2)水溶
性又は有機溶媒可溶性の塩の溶液を混合し、アンモニア
又は酒石酸等を用い共沈させる方法、例えば、(i)銅
およびアルミニウムの水溶性塩の混合水溶液に、アンモ
ニア水,水酸化ナトリウム,炭酸ナトリウム、尿素等に
よって共沈させる方法、または(ii)銅およびアルミ
ニウムの有機溶媒可溶の塩を用いて、有機溶媒の混合液
にクエン酸,酒石酸,グルコース酸等でゲル共沈させる
方法であり、(3)酸化物を粉砕混合し焼成する、固相
反応法、(4)アルミナのゲルに各酸化物水溶性塩を加
え、乾燥、焼成する方法、(5)各々の元素について、
蒸気圧の低い化合物を用い気相反応させる方法等を用い
ることができる。(A) A method for preparing a composite oxide composed of copper and / or cobalt and aluminum includes a conventional preparation method, for example, (1) mixing a solution of a water-soluble or organic solvent-soluble salt, drying and calcining. (2) a method of mixing a solution of a salt soluble in water or an organic solvent and co-precipitating with ammonia or tartaric acid, for example, (i) adding aqueous ammonia to a mixed aqueous solution of a water-soluble salt of copper and aluminum; , Sodium hydroxide, sodium carbonate, urea, etc., or (ii) using a salt of copper and aluminum soluble in an organic solvent, gelling a mixture of organic solvents with citric acid, tartaric acid, glucose acid, etc. (3) solid-phase reaction method, in which oxides are pulverized, mixed and fired, (4) water-soluble salts of each oxide are added to gel of alumina, dried and fired Method, the element (5), respectively,
A method of performing a gas phase reaction using a compound having a low vapor pressure can be used.
【0017】通常の含浸法であるアルミナに水溶性の塩
を含浸し、乾燥、焼成したものは、一般的なX線回折に
おいて、銅および/またはコバルト酸化物のピークが十
分に観測されるものであるが、上記の調製方法(1)〜
(5)での銅および/またはコバルト並びにアルミニウ
ムからなる複合酸化物においては、X線回折で観測でき
ない程度の微粒子の銅および/またはコバルト酸化物が
存在するものであった。A conventional impregnation method in which alumina is impregnated with a water-soluble salt, dried and calcined is one in which a peak of copper and / or cobalt oxide is sufficiently observed in general X-ray diffraction. However, the above preparation methods (1) to
In the composite oxide composed of copper and / or cobalt and aluminum in (5), fine particles of copper and / or cobalt oxide which could not be observed by X-ray diffraction were present.
【0018】上記方法のうち、水溶性の塩を混合し、ア
ンモニア等を用いて共沈することによって、複合酸化物
の前駆体となる水酸化物を経由させる共沈させる方法が
好ましく、この方法を具体的に述べると、硝酸銅、硝酸
コバルト、硝酸アルミニウムを含む混合水溶液をアンモ
ニア等によって水酸化物の沈殿とし、これをろ過等によ
り分離し、該沈殿物を120℃程度で乾燥、800℃程
度で焼成することにより、複合酸化物を得ることができ
る。この共沈時のpHは4〜10程度が好ましい。ま
た、種々の共沈方法で得られた沈殿物をろ過洗浄を行っ
た後の乾燥温度は、50℃〜200℃程度の温度が好ま
しく、焼成温度は、上記複合酸化物を調製する方法によ
って若干異なるが、300℃〜800℃程度の温度が好
ましいものである。Of the above methods, a method of mixing a water-soluble salt and co-precipitating with ammonia or the like to co-precipitate through a hydroxide serving as a precursor of the composite oxide is preferable. Specifically, a mixed aqueous solution containing copper nitrate, cobalt nitrate, and aluminum nitrate is converted into a hydroxide precipitate with ammonia or the like, which is separated by filtration or the like, and the precipitate is dried at about 120 ° C., 800 ° C. By sintering to a degree, a composite oxide can be obtained. The pH during this coprecipitation is preferably about 4 to 10. Further, the drying temperature after performing filtration and washing of the precipitate obtained by various coprecipitation methods is preferably a temperature of about 50 ° C. to 200 ° C., and the calcination temperature is slightly depending on the method of preparing the composite oxide. Although different, a temperature of about 300 ° C. to 800 ° C. is preferred.
【0019】銅および/またはコバルト並びにアルミニ
ウムからなる複合酸化物に用いる銅、コバルトおよびア
ルミニウムの出発源は、硝酸塩,硫酸塩,酢酸塩,塩化
物,アルコキシド塩等が用いられ、また有機溶媒を用い
る場合はエチレングリコール,ヘキシレングリコール,
エタノール,2ープロパノール等を用いることができ
る。The starting sources of copper, cobalt and aluminum used in the composite oxide comprising copper and / or cobalt and aluminum include nitrates, sulfates, acetates, chlorides and alkoxides, and use an organic solvent. In the case of ethylene glycol, hexylene glycol,
Ethanol, 2-propanol and the like can be used.
【0020】本発明に係るゼオライト(B)は、H型フ
ェリエライト、H型モルデナイトおよびプロトンで置換
されたペンタシル型ゼオライトからなる群から選ばれる
少なくとも1種のゼオライトである。The zeolite (B) according to the present invention is at least one zeolite selected from the group consisting of H-type ferrierite, H-type mordenite and pentasil-type zeolite substituted with protons.
【0021】上記ゼオライトとしては、シリカ/アルミ
ナ(モル比)が4/1以上のものが特に好適に用いられ
る。また、H型ゼオライトとは、通常、Na型あるいは
K型のゼオライトにおいて、NaまたはKをH(プロト
ン)で置換したものである。ペンタシル型ゼオライトと
は、通常、シリカ成分比の高いゼオライトであり、例え
ば、ZSM−5、ZSM−11等のように10員環を有
するゼオライトをいう。As the zeolite, those having a silica / alumina (molar ratio) of 4/1 or more are particularly preferably used. The H-type zeolite is usually a Na-type or K-type zeolite in which Na or K is replaced with H (proton). The pentasil-type zeolite is usually a zeolite having a high silica component ratio, and for example, refers to a zeolite having a 10-membered ring such as ZSM-5 and ZSM-11.
【0022】(B)H型フェリエライト、H型モルデナ
イトおよびペンタシル型ゼオライトからなる群から選ば
れた少なくとも1種のゼオライトとを含有する触媒組成
物は一体構造体の体積1リットル当り10〜240g、
好ましくは、16〜200gである。10g未満である
ときは、ゼオライトの含有率が減少し、炭化水素吸着量
が減少するためNOx分解活性が低下するものであり、
240gを越えるときは、NOxと反応する炭化水素が
十分に触媒表面上に存在するため、担持量に見合うだけ
のNOx分解活性が得られないものである。さらに、複
合酸化物(A)とゼオライト(B)との混合比率(複合
酸化物(A)/ゼオライト(B)重量比)は、通常、
0.25/1〜4/1であり、特に0.5/1〜2/1
の範囲が好ましい。この混合比率が4/1を超えると、
ゼオライト(B)の割合が少なくなって炭化水素吸着量
が減少するためNOx分解能が低下するが、混合比率が
0.25/1より小さくなるようにゼオライト(B)を
多量に使用しても、それに見合うだけのNOx分解能の
向上は見られない。(B) A catalyst composition containing H-type ferrierite, H-type mordenite and at least one zeolite selected from the group consisting of pentasil-type zeolites is 10 to 240 g per liter of the volume of the integrated structure,
Preferably, it is 16 to 200 g. When it is less than 10 g, the content of zeolite decreases, and the amount of hydrocarbon adsorbed decreases, so that the NOx decomposition activity decreases,
If the amount exceeds 240 g, hydrocarbons reacting with NOx are sufficiently present on the catalyst surface, so that the NOx decomposing activity corresponding to the supported amount cannot be obtained. Further, the mixing ratio (composite oxide (A) / zeolite (B) weight ratio) of composite oxide (A) and zeolite (B) is usually
0.25 / 1 to 4/1, especially 0.5 / 1 to 2/1
Is preferable. If this mixing ratio exceeds 4/1,
Although the ratio of zeolite (B) decreases and the amount of adsorbed hydrocarbons decreases, the NOx resolution decreases, but even if a large amount of zeolite (B) is used so that the mixing ratio becomes smaller than 0.25 / 1, There is no corresponding improvement in NOx resolution.
【0023】本発明の触媒は、上記の複合酸化物(A)
とゼオライト(B)とを含有する触媒組成物を一体構造
を有するハニカム状担体に被覆担持して調製される。こ
の触媒組成物の被覆担持方法については、特に制限はな
いが、本発明に係る触媒は、複合酸化物(A)とゼオラ
イト(B)を別個に湿式粉砕して得られるスラリーに一
体構造体を含浸し、また複合酸化物(A)とゼオライト
(B)とを混合し湿式粉砕して得られるスラリーに一体
構造体を含浸し、過剰のスラリーを圧縮空気のブローな
どの手段により除去した後、乾燥する方法が特に好適に
用いられる。The catalyst of the present invention comprises the above composite oxide (A)
And a catalyst composition containing zeolite (B) is coated and supported on a honeycomb-shaped carrier having an integral structure. The method for supporting the coating of the catalyst composition is not particularly limited, but the catalyst according to the present invention is obtained by forming an integrated structure into a slurry obtained by separately wet-milling the composite oxide (A) and the zeolite (B). After impregnating, mixing the composite oxide (A) and zeolite (B), and wet-milling the slurry to impregnate the integrated structure, and removing excess slurry by means such as blowing compressed air, A drying method is particularly preferably used.
【0024】上記方法におけるスラリーの平均粒子径は
0.1〜5μmの範囲にあるのが好ましく、特に0.5
〜3μmの範囲にあるのが好ましい。この平均粒子径が
5μmを超えると、得られる触媒のNOx分解性が低下
するが、これはゼオライト(B)に吸着される炭化水素
と複合酸化物(A)に吸着されるNOxとの距離が大き
くなり、炭化水素とNOxとの反応が起こりにくくなる
ためと考えられる。一方、平均粒子径を0.1μmより
も小さくしても、それに見合うNOx分解能の向上は認
められない。これは、吸着された炭化水素とNOxとの
距離が既に反応するに十分なものになっているためと考
えられる。In the above method, the average particle diameter of the slurry is preferably in the range of 0.1 to 5 μm, particularly preferably 0.5 to 5 μm.
It is preferably in the range of 33 μm. When the average particle diameter exceeds 5 μm, the NOx decomposability of the obtained catalyst is reduced. This is considered to be due to the fact that the reaction between hydrocarbon and NOx hardly occurs. On the other hand, even if the average particle diameter is smaller than 0.1 μm, no improvement in NOx resolution corresponding to the average particle diameter is observed. It is considered that this is because the distance between the adsorbed hydrocarbon and NOx is already sufficient to react.
【0025】従って、本発明の窒素酸化物除去用触媒に
排ガスを接触させることにより排ガス中の窒素酸化物を
効率よく分解除去することができる。この分解除去に際
して、排ガスがディーゼルエンジン排ガスのように炭化
水素含量が少ない場合には、適宜、炭化水素を添加導入
することによって炭化水素量を補い分解除去をすること
もできる。Therefore, by bringing the exhaust gas into contact with the catalyst for removing nitrogen oxides of the present invention, the nitrogen oxides in the exhaust gas can be efficiently decomposed and removed. When the exhaust gas has a low hydrocarbon content, such as diesel engine exhaust gas, the amount of hydrocarbons can be compensated for by adding and introducing hydrocarbons as appropriate to carry out the decomposition and removal.
【0026】本発明で使用する一体構造を有するハニカ
ム状担体としては、モノリスハニカム担体は、メタルハ
ニカム担体、プラグハニカム担体、コルゲート型担体な
どを用いることができる。これらの一体構造体のセル
数、セルの形状等は対象とする内燃機関及びその排ガス
量、線速等によって適宜選択することができる。As the honeycomb-shaped carrier having an integral structure used in the present invention, a monolith honeycomb carrier may be a metal honeycomb carrier, a plug honeycomb carrier, a corrugated carrier, or the like. The number of cells, the shape of the cells, and the like of these integrated structures can be appropriately selected depending on the target internal combustion engine, its exhaust gas amount, linear velocity, and the like.
【0027】[0027]
【効果】本発明の窒素酸化物除去用触媒は(1)NOx
の分解性能に優れている。(2)優れた高温耐熱性を有
している。(3)高い空間速度下でも効率よくNOxを
分解除去することができるなどの利点を有する。The catalyst for removing nitrogen oxides according to the present invention comprises (1) NOx
Excellent decomposition performance. (2) It has excellent high temperature heat resistance. (3) There is an advantage that NOx can be efficiently decomposed and removed even under a high space velocity.
【0028】また、本発明に係るゼオライト(B)を上
記複合酸化物(A)と組合せ使用することにより、高い
空間速度下でも効率よくNOxを分解除去することが可
能となった。これは、排ガス中の炭化水素あるいは排ガ
ス中に別途導入した炭化水素を利用して排ガス中のNO
xを分解する際、ゼオライト(B)が炭化水素吸着材と
して機能し、触媒表面上にできるだけ多くの炭化水素を
吸着するためと考えられる。Further, by using the zeolite (B) according to the present invention in combination with the composite oxide (A), NOx can be efficiently decomposed and removed even at a high space velocity. This is achieved by utilizing the hydrocarbons in the exhaust gas or the hydrocarbons separately introduced in the exhaust gas to reduce the NO in the exhaust gas.
It is considered that when decomposing x, the zeolite (B) functions as a hydrocarbon adsorbent and adsorbs as much hydrocarbon as possible on the catalyst surface.
【0029】[0029]
【実施例】以下、実施例を挙げて本発明をさらに具体的
に説明する。The present invention will now be described more specifically with reference to examples.
【0030】(実施例1)一体構造のハニカム状担体と
して、横断面が1インチ平方当り約400個のガス流通
セルを有する直径33mm長さ76mm、体積65mL(L:
リットル)の円柱状のコージェライト質ハニカム担体
(日本碍子(株)製)を用いた。硝酸アルミニウム[A
l(NO3)3・9H2O]736gと硝酸銅[Cu(N
O3)2・3H2O](純度78.5%)29.7gを含
む混合水溶液に撹拌しながらpH7になるまでアンモニ
ア水を添加し、銅とアルミニウムの共沈物を調製した。
この得られた共沈物をろ過洗浄を行い、120℃で2時
間乾燥した後、800℃で2時間焼成した。この得られ
た銅−アルミニウム複合酸化物は、金属換算で銅が6重
量%含有していた。(Example 1) As a honeycomb-shaped carrier having an integral structure, a diameter of 33 mm, a length of 76 mm, and a volume of 65 mL (L:
Liter) of a cordierite-type honeycomb carrier (manufactured by Nippon Insulators, Ltd.). Aluminum nitrate [A
l (NO 3 ) 3 .9H 2 O] and 736 g of copper nitrate [Cu (N
Aqueous ammonia was added to a mixed aqueous solution containing 29.7 g of [O 3 ) 2 .3H 2 O] (purity: 78.5%) until the pH became 7 while stirring to prepare a coprecipitate of copper and aluminum.
The obtained coprecipitate was filtered and washed, dried at 120 ° C. for 2 hours, and then calcined at 800 ° C. for 2 hours. The obtained copper-aluminum composite oxide contained 6% by weight of copper in terms of metal.
【0031】別途、硫酸アニミニウム[Al2(SO4)
3・16H2O]24.3gとケイ酸ナトリウム(SiO
2含量、58.5重量%)307gとを用い、“Rap
idCrystallization Metho
d”,Proceedings8th Interna
tional Congress on Cataly
sis,Berlin,1984,Vol.3,p59
6に記載の方法により、Na型ZSM−5(シリカ/ア
ルミナ(モル比)、40/1)ゼオライトを調製した。
得られたゼオライトはX線回折によりNa型ZSM−5
であることを確認した。次に、このNa型ZSM−5粉
体を1モルの硝酸アンモニウム水溶液中に投入し、80
℃で3時間撹拌を行ってから室温で水洗し、引続き12
0℃で24時間乾燥した後、空気中で550℃で3時間
焼成してH型ZSM−5粉体を得た。Separately, animinium sulfate [Al 2 (SO 4 )
3 · 16H 2 O] 24.3 g and sodium silicate (SiO
2 content, 58.5% by weight).
idCrystalization Metho
d ", Proceedings8th International
tionic Congress on Catalogy
sis, Berlin, 1984, Vol. 3, p59
According to the method described in No. 6, a Na-type ZSM-5 (silica / alumina (molar ratio), 40/1) zeolite was prepared.
The obtained zeolite was analyzed by X-ray diffraction to obtain Na-type ZSM-5.
Was confirmed. Next, this Na-type ZSM-5 powder was put into a 1 mol aqueous solution of ammonium nitrate,
Stirring at room temperature for 3 hours, washing with water at room temperature,
After drying at 0 ° C. for 24 hours, it was calcined in air at 550 ° C. for 3 hours to obtain H-type ZSM-5 powder.
【0032】上記の銅−アルミニウム複合酸化物粉体5
0gとH型ZSM−5粉体50gとをボールミルで湿式
粉砕し、粒子の平均粒径が1μmの水性スラリーを調製
した。この水性スラリーに上記ハニカム状担体を浸潰
し、取り出した後、余剰のスラリーを圧縮空気により、
吹き飛ばした。次いで、120℃で2時間乾燥し、完成
触媒(A)を得た。The above copper-aluminum composite oxide powder 5
0 g and 50 g of H-type ZSM-5 powder were wet-pulverized with a ball mill to prepare an aqueous slurry having an average particle diameter of 1 μm. After the honeycomb-shaped carrier is immersed in the aqueous slurry and taken out, excess slurry is compressed with compressed air.
I blew it away. Next, it was dried at 120 ° C. for 2 hours to obtain a completed catalyst (A).
【0033】銅−アルミニウム複合酸化物において銅の
含有率は6重量%であり、銅−アルミニウム複合酸化物
とH型ZSM−5の混合比率(重量比)は1/1であっ
た。In the copper-aluminum composite oxide, the copper content was 6% by weight, and the mixing ratio (weight ratio) of the copper-aluminum composite oxide and the H-type ZSM-5 was 1/1.
【0034】(実施例2)実施例1において硝酸銅2
9.7gの代りに硝酸銅9.9gを用いた以外は、実施
例1と同様に行い、完成触媒(B)を得た。(Example 2) In Example 1, copper nitrate 2
A completed catalyst (B) was obtained in the same manner as in Example 1, except that 9.9 g of copper nitrate was used instead of 9.7 g.
【0035】銅−アルミニウム複合酸化物において銅の
含有率は2重量%であり、銅−アルミニウム複合酸化物
とH型ZSM−5の混合比率(重量比)は1/1であっ
た。 (実施例3)実施例1において、硝酸銅29.7gの代
りに硝酸銅49.5gを用いた以外は、実施例1と同様
に行い、完成触媒(C)を得た。In the copper-aluminum composite oxide, the copper content was 2% by weight, and the mixing ratio (weight ratio) of the copper-aluminum composite oxide and the H-type ZSM-5 was 1/1. (Example 3) A completed catalyst (C) was obtained in the same manner as in Example 1, except that 49.5 g of copper nitrate was used instead of 29.7 g of copper nitrate.
【0036】銅−アルミニウム複合酸化物において銅の
含有率は10重%であり、銅−アルミニウム複合酸化物
とH型ZSM−5の混合比率(重量比)は1/1であっ
た。The copper content of the copper-aluminum composite oxide was 10% by weight, and the mixing ratio (weight ratio) of the copper-aluminum composite oxide and the H-type ZSM-5 was 1/1.
【0037】(実施例4)実施例1において、硝酸銅の
代りに酢酸コバルト[Co(CH3COO)2・4H
2O]16.9gを用いた以外は、実施例1と同様に行
い、完成触媒(D)を得た。Example 4 In Example 1, cobalt acetate [Co (CH 3 COO) 2 .4H] was used instead of copper nitrate.
Except for using 2 O] 16.9 g, performed in the same manner as in Example 1 to obtain a complete catalyst (D).
【0038】コバルト−アルミニウム複合酸化物におい
てコバルト含有率は4重量%であり、コバルト−アルミ
ニウム複合酸化物とH型ZSM−5の混合比率(重量
比)は1/1であった。In the cobalt-aluminum composite oxide, the cobalt content was 4% by weight, and the mixing ratio (weight ratio) of the cobalt-aluminum composite oxide and the H-type ZSM-5 was 1/1.
【0039】(実施例5)実施例1において、H型ZS
M−5粉体50gの代りにH型フェリエライト(シリカ
/アルミナ(モル比)、16/1)50gを用いた以外
は実施例1と同様に行い、完成触媒(E)を得た。銅−
アルミニウム複合酸化物において銅の含有率は6重量%
であり、銅−アルミニウム複合酸化物とH型フェリエラ
イトの混合比率(重量比)は1/1であった。(Example 5) In Example 1, the H-type ZS
A completed catalyst (E) was obtained in the same manner as in Example 1 except that 50 g of H-type ferrierite (silica / alumina (molar ratio, 16/1)) was used instead of 50 g of the M-5 powder. Copper-
Copper content of aluminum composite oxide is 6% by weight
And the mixing ratio (weight ratio) of the copper-aluminum composite oxide and the H-type ferrierite was 1/1.
【0040】(実施例6)実施例1において、H型ZS
M−5粉体50gの代りにH型モルデナイト(シリカ/
アルミナ(モル比)、16/1)50gを用いた以外は
実施例1と同様に行い、完成触媒(F)を得た。銅−ア
ルミニウム複合酸化物において銅の含有率は6重量%で
あり、銅−アルミニウム複合酸化物とH型モルデナイト
の混合比率(重量比)は1/1であった。(Embodiment 6) In Embodiment 1, H-type ZS
H-type mordenite (silica /
A completed catalyst (F) was obtained in the same manner as in Example 1 except that 50 g of alumina (molar ratio, 16/1) was used. The copper content of the copper-aluminum composite oxide was 6% by weight, and the mixing ratio (weight ratio) of the copper-aluminum composite oxide and the H-type mordenite was 1/1.
【0041】(実施例7)実施例1において湿式粉砕時
間を調節して平均粒子径0.5μmの水性スラリーを調
製した以外は実施例1と同様に行い、完成触媒(G)を
得た。銅−アルミニウム複合酸化物において銅の含有率
は6重量%であり、銅−アルミニウム複合酸化物とH型
ZSM−5の混合比率(重量比)は1/1であった。Example 7 A completed catalyst (G) was obtained in the same manner as in Example 1 except that the aqueous slurry having an average particle diameter of 0.5 μm was prepared by adjusting the wet grinding time. The copper content in the copper-aluminum composite oxide was 6% by weight, and the mixing ratio (weight ratio) of the copper-aluminum composite oxide and the H-type ZSM-5 was 1/1.
【0042】(実施例8)実施例1において、湿式粉砕
時間を調節して、平均粒子径3μmの水性スラリーを調
製した以外は、実施例1と同様に行い、完成触媒(H)
を得た。銅−アルミニウム複合酸化物において銅の含有
率は6重量%であり、銅−アルミニウム複合酸化物とH
型ZSM−5の混合比率(重量比)は1/1であった。Example 8 The procedure of Example 1 was repeated, except that the wet milling time was adjusted to prepare an aqueous slurry having an average particle diameter of 3 μm.
I got The copper content in the copper-aluminum composite oxide was 6% by weight, and the copper-aluminum composite oxide and H
The mixing ratio (weight ratio) of the type ZSM-5 was 1/1.
【0043】(実施例9)実施例1において、銅−アル
ミニウム複合酸化物粉体の使用量を50gから65g
に、またH型ZSM−5粉体の使用量を50gから35
gに変更した以外は、実施例1と同様に行い、完成触媒
(I)を得た。Example 9 In Example 1, the amount of the copper-aluminum composite oxide powder was changed from 50 g to 65 g.
And the amount of the H-type ZSM-5 powder is reduced from 50 g to 35
Except having changed to g, it carried out similarly to Example 1 and obtained the completed catalyst (I).
【0044】銅−アルミニウム複合酸化物において銅の
含有率は6重量%であり、銅−アルミニウム複合酸化物
とH型ZSM−5の混合比率(重量比)は1.9/1で
あった。The copper content of the copper-aluminum composite oxide was 6% by weight, and the mixing ratio (weight ratio) of the copper-aluminum composite oxide and the H-type ZSM-5 was 1.9 / 1.
【0045】(実施例10)実施例1において銅−アル
ミニウム複合酸化物粉体の使用量を50gから35g
に、またH型ZSM−5粉体の使用量を50gから65
gに変更した以外は実施例1と同様に行い、完成触媒
(J)を得た。Example 10 The amount of the copper-aluminum composite oxide powder used in Example 1 was changed from 50 g to 35 g.
The amount of the H-type ZSM-5 powder is
Except having changed to g, it carried out similarly to Example 1 and obtained the completed catalyst (J).
【0046】銅−アルミニウム複合酸化物において銅の
含有率は6重量%であり、銅−アルミニウム複合酸化物
とH型ZSM−5の混合比率(重量比)は0.53/1
であった。The copper content of the copper-aluminum composite oxide was 6% by weight, and the mixing ratio (weight ratio) of the copper-aluminum composite oxide and H-type ZSM-5 was 0.53 / 1.
Met.
【0047】(実施例11)実施例1において、銅−ア
ルミニウム複合酸化物とH型ZSM−5に変えて、以下
の手順により得られる銅−アルミニウム複合酸化物の粉
体50gと、実施例1で用いたZSM−5の粉体50g
とを用いた以外は、実施例1と同様の手順によりボール
ミルを用いて水性スラリーとし、完成触媒(K)を得
た。この銅−アルミニウム複合酸化物とH型ZSM−5
の混合比率は重量比で1/1であった。(Example 11) In place of the copper-aluminum composite oxide and the H-type ZSM-5 in Example 1, 50 g of a copper-aluminum composite oxide powder obtained by the following procedure was used. 50g of ZSM-5 powder used in
A water-based slurry was prepared using a ball mill in the same procedure as in Example 1 except that the above was used to obtain a completed catalyst (K). This copper-aluminum composite oxide and H-type ZSM-5
Was 1/1 in weight ratio.
【0048】銅−アルミニウム複合酸化物の調製方法 硝酸アルミニウム736gと硝酸銅29.7gとの混合
溶液を撹拌しながら、pH7になるまで1Nの水酸化ナ
トリウム水溶液を添加し、銅とアルミニウムの共沈物を
調製し、これをろ過洗浄し、120℃で2時間乾燥し、
800℃で2時間焼成し銅アルミニウム複合酸化物を得
た(金属換算で銅が、6重量%含有していた。)。Method for Preparing Copper-Aluminum Composite Oxide While stirring a mixed solution of 736 g of aluminum nitrate and 29.7 g of copper nitrate, a 1N aqueous sodium hydroxide solution was added until the pH reached 7, and co-precipitation of copper and aluminum was performed. The product was prepared, washed by filtration, dried at 120 ° C. for 2 hours,
Calcination was performed at 800 ° C. for 2 hours to obtain a copper-aluminum composite oxide (copper contained 6% by weight in terms of metal).
【0049】(実施例12)実施例1において、銅−ア
ルミニウム複合酸化物とH型ZSM−5に変えて、以下
の手順により得られる銅−アルミニウム複合酸化物の粉
体50gと、実施例1で用いたZSM−5の粉体50g
とを用いた以外は、実施例1と同様にして、完成触媒
(L)を得た。この銅−アルミニウム複合酸化物とH型
ZSM−5の混合比率は、重量比で1/1であった。(Example 12) In place of the copper-aluminum composite oxide and H-type ZSM-5 in Example 1, 50 g of a copper-aluminum composite oxide powder obtained by the following procedure was used. 50g of ZSM-5 powder used in
A completed catalyst (L) was obtained in the same manner as in Example 1 except that The mixing ratio between the copper-aluminum composite oxide and the H-type ZSM-5 was 1/1 by weight.
【0050】銅−アルミニウム複合酸化物の調製方法 硝酸アルミニウム736gと硝酸銅29.7gを含む混
合水溶液に尿素93.9gを加え80℃で10時間加熱
撹拌をし、沈殿物を得た。この得られた共沈物をろ過洗
浄し、120℃で乾燥、800℃で2時間焼成した銅−
アルミニウム複合酸化物を得た(金属換算で銅が6重量
%含有していた。)。Method for Preparing Copper-Aluminum Composite Oxide 93.9 g of urea was added to a mixed aqueous solution containing 736 g of aluminum nitrate and 29.7 g of copper nitrate, and heated and stirred at 80 ° C. for 10 hours to obtain a precipitate. The obtained coprecipitate was filtered and washed, dried at 120 ° C, and calcined at 800 ° C for 2 hours.
An aluminum composite oxide was obtained (copper contained 6% by weight in terms of metal).
【0051】(実施例13)実施例1において、銅−ア
ルミニウム複合酸化物とH型ZSM−5に変えて、以下
の手順により得られる銅−アルミニウム複合酸化物の粉
体50gと、実施例1で用いたZSM−5の粉体50g
とを用いた以外は、実施例1と同様にして、完成触媒
(M)を得た。この銅−アルミニウム複合酸化物とH型
ZSM−5の混合比率は、重量比で1/1であった。Example 13 The procedure of Example 1 was repeated, except that the copper-aluminum composite oxide and the H-type ZSM-5 were replaced with 50 g of a copper-aluminum composite oxide powder obtained by the following procedure. 50g of ZSM-5 powder used in
A finished catalyst (M) was obtained in the same manner as in Example 1 except that The mixing ratio between the copper-aluminum composite oxide and the H-type ZSM-5 was 1/1 by weight.
【0052】銅−アルミニウム複合酸化物の調製方法 アルミニウムイソプロポキシド〔Al(OCH(C
H3)2)3〕229.8g、ヘキシレングリコール50
0gとイソプロパノール3リットルを加え、85℃で1
時間加熱撹拌し、イソプロポキシドを溶解させ、次い
で、塩化銅〔CuCl 2〕4.87gを溶解したエタノ
ール溶液600mlを加え、85℃で30分撹拌し、こ
れに純水180mlとイソプロパノール溶液450ml
との混合溶液を滴下し、85℃で10時間撹拌し加水分
解により沈殿物を得た。Method for Preparing Copper-Aluminum Composite Oxide Aluminum isopropoxide [Al (OCH (C
HThree)Two)Three229.8 g, hexylene glycol 50
0 g and 3 liters of isopropanol were added.
Heat and stir for hours to dissolve the isopropoxide.
With copper chloride [CuCl TwoEtano with 4.87 g dissolved
And then stirred at 85 ° C for 30 minutes.
180 ml of pure water and 450 ml of isopropanol solution
And mixed at 85 ° C. for 10 hours,
A precipitate was obtained by dissolution.
【0053】この沈殿物をメタノールで洗浄した後、純
水でろ過洗浄し、120℃で2時間乾燥した後、500
℃で2時間焼成し銅−アルミニウム複合酸化物(金属換
算で銅が4重量%含有していた。)を得た。The precipitate was washed with methanol, filtered and washed with pure water, and dried at 120 ° C. for 2 hours.
C. for 2 hours to obtain a copper-aluminum composite oxide (copper contained 4% by weight in terms of metal).
【0054】(実施例14)実施例1において、銅−ア
ルミニウム複合酸化物とH型ZSM−5に変えて、以下
の手順で得られる銅−アルミニウム複合酸化物の粉体5
0gと実施例1で用いたZSM−5粉体50gとを用い
た以外は、以下実施例1と同様にして完成触媒(N)を
得た。(Example 14) In Example 1, the copper-aluminum composite oxide powder 5 obtained by the following procedure was used instead of the copper-aluminum composite oxide and H-type ZSM-5.
A completed catalyst (N) was obtained in the same manner as in Example 1 except that 0 g and 50 g of the ZSM-5 powder used in Example 1 were used.
【0055】銅−アルミニウム複合酸化物の調製方法 硝酸アルミニウム736gと硝酸銅29.7gを含有す
る混合溶液を調製し、120℃で12時間、蒸発乾固さ
せ、次いでメノウ乳鉢で十分混合したのち、500℃で
2時間焼成した。Method for Preparing Copper-Aluminum Composite Oxide A mixed solution containing 736 g of aluminum nitrate and 29.7 g of copper nitrate was prepared, evaporated to dryness at 120 ° C. for 12 hours, and then thoroughly mixed in an agate mortar. It was baked at 500 ° C. for 2 hours.
【0056】(比較例1)実施例1において、銅−アル
ミニウム複合酸化物とH型ZSM−5に変えて以下の手
順で調製される銅−ゼオライト粉体を用いた以外は、実
施例1と同様の操作を行い完成触媒(I)を得た。Comparative Example 1 The procedure of Example 1 was repeated except that a copper-zeolite powder prepared according to the following procedure was used instead of the copper-aluminum composite oxide and H-type ZSM-5. The same operation was performed to obtain a completed catalyst (I).
【0057】銅−ゼオライト粉体の調製方法 実施例1で用いたと同じH型ZSM−5粉体100gに
純水400gを加え、98℃で2時間撹拌した後、80
℃で0.2モル/リットルの銅アンミン錯体水溶液をゆ
っくり滴下した。滴下終了後も80℃で12時間加熱撹
拌し、イオン交換を行った。イオン交換されたゼオライ
トはろ過し、十分水洗を行った。このイオン交換された
ゼオライトを120℃で24時間乾燥し、銅−ゼオライ
ト粉体を得た。Preparation Method of Copper-Zeolite Powder To 100 g of the same H-type ZSM-5 powder as used in Example 1, 400 g of pure water was added, and the mixture was stirred at 98 ° C. for 2 hours.
At 0.2 ° C., a 0.2 mol / liter aqueous solution of a copper ammine complex was slowly dropped. After completion of the dropwise addition, the mixture was heated and stirred at 80 ° C. for 12 hours to perform ion exchange. The ion-exchanged zeolite was filtered and sufficiently washed with water. The ion-exchanged zeolite was dried at 120 ° C. for 24 hours to obtain a copper-zeolite powder.
【0058】銅の担持率は、H型ZSM−5に対して、
5.8重量%であった。The loading ratio of copper is as follows with respect to H type ZSM-5.
It was 5.8% by weight.
【0059】(比較例2)実施例1において、銅−アル
ミニウム複合酸化物とH型ZSM−5に変えて以下の手
順で調製される銅−アルミナ粉体を用いた以外は、実施
例1と同様に行い、完成触媒(II)を得た。Comparative Example 2 The procedure of Example 1 was repeated except that the copper-alumina powder prepared according to the following procedure was used instead of the copper-aluminum composite oxide and H-type ZSM-5. In the same manner, a completed catalyst (II) was obtained.
【0060】銅−アルミナ粉体の調製方法 硝酸銅29.1gを含む水溶液と比表面積100m2/
gの活性アルミナ100gとを混合し、120℃で2時
間乾燥した後、500℃で2時間焼成して銅−活性アル
ミナ粉体を得た。銅の担持率は活性アルミナに対して6
重量%であった 。(比較例3)比較例2において、硝酸銅の代りに酢酸
コバルト16.9gを用いた以外は比較例2と同様に行
い、完成触媒(III)を得た。Preparation method of copper-alumina powder An aqueous solution containing 29.1 g of copper nitrate and a specific surface area of 100 m 2 /
g of activated alumina and dried at 120 ° C. for 2 hours, and then calcined at 500 ° C. for 2 hours to obtain a copper-activated alumina powder. Copper loading was 6 per activated alumina.
% By weight. (Comparative Example 3) A completed catalyst (III) was obtained in the same manner as in Comparative Example 2, except that 16.9 g of cobalt acetate was used instead of copper nitrate.
【0061】コバルトの担持率はと活性アルミナに対し
て4重量%であった。The cobalt loading was 4% by weight with respect to the activated alumina.
【0062】(試験例1)実施例1〜13および比較例
1〜5で調製した触媒(A)〜(N)および(I)〜
(III)について下記の初期性能テストおよび経時性
能テストを行った。(Test Example 1) Catalysts (A) to (N) and (I) prepared in Examples 1 to 13 and Comparative Examples 1 to 5
(III) was subjected to the following initial performance test and temporal performance test.
【0063】[初期性能テスト]直径34.5mmφ、
長さ300mmのステンレス反応管に触媒を充填した
後、下記組成の反応ガスを空間速度20000Hr~1の
条件下に導入した。触媒層入口温度400℃でNOx浄
化率を測定して触媒性能を評価した(初期性能)。結果
を表1に示す。[Initial Performance Test] Diameter 34.5 mmφ,
After filling the catalyst into a stainless steel reaction tube having a length of 300 mm, a reaction gas having the following composition was introduced under the conditions of a space velocity of 20,000 hr- 1 . The catalyst performance was evaluated by measuring the NOx purification rate at a catalyst layer inlet temperature of 400 ° C. (initial performance). Table 1 shows the results.
【0064】[反応ガス組成]一酸化炭素(NO)75
0ppm、プロピレン(C3H6)1000ppm(メタ
ン換算)、一酸化炭素(CO)0.2容量%、酸素2.
0容量%、水10容量%、二酸化炭素13.5容量%、
残り窒素である。[Reaction gas composition] Carbon monoxide (NO) 75
0 ppm, propylene (C 3 H 6 ) 1000 ppm (converted to methane), carbon monoxide (CO) 0.2% by volume, oxygen 2.
0% by volume, 10% by volume of water, 13.5% by volume of carbon dioxide,
Remaining nitrogen.
【0065】[経時性能テスト]各触媒をマルチコンバ
ーターに充填し、この充填触媒床に、市販のガソリン電
子制御エンジンのクルージング時の排ガスを、空気と混
合して空燃比(A/F)を20/1と調整した後、空間
速度(S.V.)160,000/Hr、触媒床温度7
00℃の条件下に20時間通した。その後、上記初期性
能テストと同様の操作を行いNOx浄化率を測定して触
媒性能を評価した(経時性能)。結果を表1に示す。[Aging Performance Test] Each catalyst was charged into a multi-converter. Exhaust gas from the cruising of a commercially available gasoline electronically controlled engine was mixed with air to fill the packed catalyst bed with an air-fuel ratio (A / F) of 20. / 1, the space velocity (SV) 160,000 / Hr, the catalyst bed temperature 7
It passed for 20 hours under the condition of 00 ° C. Thereafter, the same operation as in the above-mentioned initial performance test was performed, and the NOx purification rate was measured to evaluate the catalytic performance (performance over time). Table 1 shows the results.
【0066】(試験例2)反応ガス中の酸素濃度を2.
0容量%から10容量%に変更した以外は試験例1と同
様に行い、各触媒の初期性能および経時性能を評価し
た。結果を表2に示す。(Test Example 2) The oxygen concentration in the reaction gas was set at 2.
Except that the volume was changed from 0% by volume to 10% by volume, the same procedure as in Test Example 1 was performed to evaluate the initial performance and the aging performance of each catalyst. Table 2 shows the results.
【0067】[0067]
【表1】 [Table 1]
【0068】[0068]
【表2】 [Table 2]
───────────────────────────────────────────────────── フロントページの続き (72)発明者 大幡 知久 兵庫県姫路市網干区興浜字西沖992番地 の1 株式会社日本触媒 触媒研究所内 (56)参考文献 特開 平4−367738(JP,A) 特開 平3−181321(JP,A) 特開 平1−266854(JP,A) (58)調査した分野(Int.Cl.7,DB名) B01J 21/00 - 38/74 B01D 53/86,53/94 ──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor Tomohisa Ohata 992, Nishioki, Okihama-shi, Aboshi-ku, Himeji-shi, Hyogo Nippon Shokubai Catalysis Research Laboratories Co., Ltd. JP-A-3-181321 (JP, A) JP-A-1-266854 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) B01J 21/00-38/74 B01D 53 / 86,53 / 94
Claims (4)
アルミニウムからなる複合酸化物と、(B)H型フェリ
エライト、H型モルデナイトおよびプロトンで置換され
たペンタシル型ゼオライトからなる群から選ばれた少な
くとも1種のゼオライトとを含有する触媒組成物を一体
構造を有するハニカム状担体に被覆担持せしめたことを
特徴とする窒素酸化物除去用触媒。At least one selected from the group consisting of (A) a composite oxide composed of copper and / or cobalt and aluminum, and (B) an H-type ferrierite, an H-type mordenite, and a pentasil-type zeolite substituted with a proton. A catalyst for removing nitrogen oxides, wherein a catalyst composition containing one kind of zeolite is coated and supported on a honeycomb-shaped carrier having an integral structure.
担体に被覆担持せしめる際のスラリー中の平均粒子径が
0.1〜5μmの範囲にある請求項1に記載の窒素酸化
物除去用触媒。2. The catalyst for removing nitrogen oxides according to claim 1, wherein the average particle size in the slurry when the catalyst composition is coated and supported on a honeycomb-shaped carrier as a slurry is in the range of 0.1 to 5 μm.
(A)銅および/またはコバルト並びにアルミニウムか
らなる複合酸化物に対して、金属換算で1〜20重量%
である請求項1に記載の窒素酸化物除去用触媒。3. The content of copper and / or cobalt is:
(A) 1 to 20% by weight in terms of metal, based on a composite oxide comprising copper and / or cobalt and aluminum
The catalyst for removing nitrogen oxides according to claim 1, wherein
(A)の重量比率((A)/(B))が0.25/1〜
4/1である請求項1に記載の窒素酸化物除去用触媒。4. The weight ratio of the composite oxide (A) to the zeolite (B) ((A) / (B)) is from 0.25 / 1 to 0.25 / 1.
The catalyst for removing nitrogen oxides according to claim 1, which is 4/1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21507391A JP3320431B2 (en) | 1991-08-27 | 1991-08-27 | Nitrogen oxide removal catalyst |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21507391A JP3320431B2 (en) | 1991-08-27 | 1991-08-27 | Nitrogen oxide removal catalyst |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0549935A JPH0549935A (en) | 1993-03-02 |
| JP3320431B2 true JP3320431B2 (en) | 2002-09-03 |
Family
ID=16666310
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21507391A Expired - Lifetime JP3320431B2 (en) | 1991-08-27 | 1991-08-27 | Nitrogen oxide removal catalyst |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3320431B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9844767B2 (en) | 2015-08-28 | 2017-12-19 | Korea Institute Of Science And Technology | Catalyst filter comprising nano metallic catalyst sprayed on the surface of support |
-
1991
- 1991-08-27 JP JP21507391A patent/JP3320431B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0549935A (en) | 1993-03-02 |
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