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JP3324072B2 - Multilayer filtration cartridge filter - Google Patents
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JP3324072B2 - Multilayer filtration cartridge filter - Google Patents

Multilayer filtration cartridge filter

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Publication number
JP3324072B2
JP3324072B2 JP24218797A JP24218797A JP3324072B2 JP 3324072 B2 JP3324072 B2 JP 3324072B2 JP 24218797 A JP24218797 A JP 24218797A JP 24218797 A JP24218797 A JP 24218797A JP 3324072 B2 JP3324072 B2 JP 3324072B2
Authority
JP
Japan
Prior art keywords
support tube
filter
suction
laminate
cartridge filter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP24218797A
Other languages
Japanese (ja)
Other versions
JPH1157351A (en
Inventor
修 栗坂
恒久 安西
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Roshi Kaisha Ltd
Original Assignee
Toyo Roshi Kaisha Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Roshi Kaisha Ltd filed Critical Toyo Roshi Kaisha Ltd
Priority to JP24218797A priority Critical patent/JP3324072B2/en
Publication of JPH1157351A publication Critical patent/JPH1157351A/en
Application granted granted Critical
Publication of JP3324072B2 publication Critical patent/JP3324072B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Filtering Materials (AREA)
  • Filtration Of Liquid (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、液体中の固形物の
濾過に用いる濾過用カートリッジフィルターに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a filter cartridge for filtering a solid substance in a liquid.

【0002】[0002]

【従来の技術】深層濾材で構成された濾過用カートリッ
ジフィルターは従来より用いられており、主繊維と熱硬
化性樹脂から成るスラリー液を吸引支持管を通して吸引
し、前記吸引支持管表面に積層体を形成させた後、前記
積層体を加熱することにより熱硬化させて製造する方法
は特公昭35−9668号に開示されている。
2. Description of the Related Art A filter cartridge composed of a deep filter medium has conventionally been used, and a slurry liquid composed of a main fiber and a thermosetting resin is sucked through a suction support tube, and a laminate is formed on the surface of the suction support tube. Is formed, and then the laminate is heated and cured by heating. The method is disclosed in JP-B-35-9668.

【0003】また、上記主繊維と熱硬化性樹脂から成る
スラリー液を吸引支持管を通して吸引し、前記吸引支持
管表面に積層体を形成させた後、前記積層体を加熱する
ことにより熱硬化させて製造する方法において、カート
リッジフィルターの表面積を増加させるために、筒状部
の内表面または外表面の少なくとも一方の筒方向に沿っ
た複数の溝部を設けたカートリッジフィルターは、特開
平8−332316号や特開平9−38430号に開示
されている。
[0003] Further, a slurry liquid comprising the main fiber and the thermosetting resin is sucked through a suction support tube to form a laminate on the surface of the suction support tube, and then the laminate is heated and cured by heating. In order to increase the surface area of the cartridge filter, a cartridge filter provided with a plurality of grooves along at least one of the inner surface and the outer surface of the cylindrical portion in the cylindrical direction is disclosed in JP-A-8-332316. And Japanese Patent Application Laid-Open No. 9-38430.

【0004】更に、深層濾材を用い、内外表面層の何れ
か一方または両方に多数の凹凸を有し、且つ熱融着性繊
維の熱融着にて安定化された濾過用カートリッジフィル
ターは特公昭53−43709号に開示されている。
Further, a cartridge filter for filtration using a deep filter medium, having a large number of irregularities on one or both of the inner and outer surface layers, and stabilized by heat fusion of heat fusion fibers is disclosed in 53-43709.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、特公昭
35−9668号記載の発明においては、通水抵抗が高
いという欠点があった。そこで、特開平8−33231
6号や特開平9−38430号においては通水抵抗の低
減化を図るため、筒方向に沿った複数の溝部を有する吸
引成形支持管を用い、カートリッジフィルターの筒状部
内表面または外表面の少なくとも一方の筒方向に沿った
複数の溝部を設けることにより、表面積を増加させるこ
とを提案している。しかし、これらを以てしても、より
通水抵抗を低減化することが望まれている。
However, the invention described in Japanese Patent Publication No. 35-9668 has a drawback of high water flow resistance. Therefore, Japanese Patent Application Laid-Open No. 8-33231
No. 6 and JP-A-9-38430, in order to reduce water flow resistance, a suction-molded support tube having a plurality of grooves along the cylinder direction is used, and at least the inner surface or outer surface of the cylindrical portion of the cartridge filter is used. It has been proposed to increase the surface area by providing a plurality of grooves along one cylinder direction. However, even with these, it is desired to further reduce water flow resistance.

【0006】そこで、更に表面積を増加させるために、
濾層を薄くし、凹凸間隔を狭め、凹凸数を増加させるこ
とが容易に考えられる。しかし、この方法ではある程度
の通水抵抗は低減化できるものの、凹凸間隔が狭くなる
ことにより、凹部における繊維の積層は均一とならない
ため、濾過精度の低下を引き起こすこととなる。また、
濾層が薄く且つ筒方向に対する垂直方向の断面形状が円
形でないため、濾過時における耐圧強度不足が発生し、
実用化には至っていない。
Therefore, in order to further increase the surface area,
It is easily conceivable to make the filter layer thinner, narrow the interval between the irregularities, and increase the number of irregularities. However, although this method can reduce the water flow resistance to a certain extent, the narrowing of the unevenness causes uneven lamination of the fibers in the concave portions, which causes a decrease in filtration accuracy. Also,
Because the filter layer is thin and the cross-sectional shape in the direction perpendicular to the cylinder direction is not circular, insufficient pressure resistance occurs during filtration,
It has not been put to practical use.

【0007】また、特公昭53−43709号記載の発
明においては、内外表面の筒方向または、筒方向と直角
方向、または螺旋状に凹凸溝を設けるカートリッジフィ
ルターが提案されている。しかし、当該カートリッジフ
ィルターは凹凸を有する内筒と外筒の間隙に熱融着繊維
を含む繊維を充填し、熱処理することにより製造される
ため、本発明のような、吸引成型に起因する粗密層や、
濾過層全体を構成する各層において均一な濾過層は形成
されず、よって、通水抵抗が高く濾過寿命が短いという
問題があった。
In the invention described in Japanese Patent Publication No. 53-43709, there is proposed a cartridge filter having grooves on the inner and outer surfaces in a cylindrical direction, or a direction perpendicular to the cylindrical direction, or spirally. However, since the cartridge filter is manufactured by filling the gap between the inner cylinder and the outer cylinder having irregularities with the fiber containing the heat-fused fiber and heat-treating the same, the dense and dense layer caused by suction molding as in the present invention is used. And
A uniform filtration layer was not formed in each layer constituting the entire filtration layer, and thus there was a problem that the water flow resistance was high and the filtration life was short.

【0008】従って、粗密層を有しつつ、均一な各層で
構成された深層濾材から成り、且つ、低い通水抵抗であ
り、更に十分な耐圧強度を有する積層型カートリッジフ
ィルターはこれまでに存在していない。
[0008] Accordingly, there has been a laminated cartridge filter which is composed of a deep filter medium composed of uniform layers while having a dense and dense layer, has a low water flow resistance, and has a sufficient pressure-resistant strength. Not.

【0009】[0009]

【課題を解決するための手段】本発明は、上記課題を解
決するため、下記構造の補強された積層型濾過用カート
リッジフィルターを提案する。即ち、スラリー液を多孔
性吸引支持管を通して吸引し、前記多孔性吸引支持管表
面に積層体を形成させた後、前記積層体を加熱すること
により熱硬化させて製造する濾過用カートリッジフィル
ターにおいて、筒方向に対し垂直方向に凹凸溝を連続形
成した吸引支持管を用いることにより、吸引成形支持管
の外表面に前記凹凸溝に応じた積層体が形成され、且つ
前記積層体を熱硬化させた後は前記吸引支持管を濾材と
一体化させたまま支持体として備えた、中空円筒状の深
層濾材と支持体から成る積層型濾過用カートリッジフィ
ルターである。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention proposes a reinforced laminated filter cartridge having the following structure. That is, in a filtration cartridge filter manufactured by sucking the slurry liquid through a porous suction support tube, forming a laminate on the surface of the porous suction support tube, and then heat-curing the laminate to produce a cured product. By using a suction support tube in which concave and convex grooves are continuously formed in a direction perpendicular to the cylindrical direction, a laminate according to the concave and convex grooves is formed on the outer surface of the suction molded support tube, and the laminate is thermally cured. After that, there is provided a laminated filtration cartridge filter comprising a hollow cylindrical deep filter medium and a support, wherein the suction support tube is provided as a support while being integrated with the filter medium.

【0010】また上記構成において、中空円筒状の深層
濾材の一方が閉塞された鐘形状の濾材から成る積層型濾
過用カートリッジフィルターである。
[0010] In the above-mentioned structure, the present invention is a laminated filter cartridge for filtration comprising a bell-shaped filter medium in which one of a hollow cylindrical deep layer filter medium is closed.

【0011】[0011]

【作用】このように筒方向に対する垂直方向の内表面及
び外表面に凹凸溝を形成させることにより、筒方向に対
し垂直方向の断面形状がいずれの位置においても円形と
なり、筒方向の内外表面に凹凸溝を形成させたカートリ
ッジフィルターに比較し、繊維が均一に積層されると共
に、内外表面積を増加させ、通水抵抗の低減化を促す。
また、濾過時における垂直方向の圧力に対する耐性を従
来の星乃至花弁形状より強化することが可能となる。
By forming the concave and convex grooves on the inner surface and the outer surface in the direction perpendicular to the cylinder direction, the cross-sectional shape in the direction perpendicular to the cylinder direction becomes circular at any position, and Compared with the cartridge filter having the concave and convex grooves, the fibers are evenly laminated, and the inner and outer surface areas are increased to promote a reduction in water flow resistance.
Further, the resistance to the pressure in the vertical direction at the time of filtration can be enhanced more than the conventional star or petal shape.

【0012】また、更に吸引支持管を濾材と一体化させ
たまま支持体として設けることにより、製造工程におい
て熱硬化後に成型体と嵌合している吸引支持管を引き抜
く作業工程を割愛できると共に、これにより引き抜く際
に生じる積層体の内表面付近に形成される緻密層の損傷
から生じる濾過精度の低下を防止することができる。更
に、吸引支持管を補強支持体として機能させることによ
り、強固な耐圧強度を保持することが可能である。
Further, by providing the suction support tube as a support while being integrated with the filter medium, it is possible to omit the operation step of pulling out the suction support tube fitted with the molded body after thermosetting in the manufacturing process, and As a result, it is possible to prevent a decrease in filtration accuracy caused by damage to the dense layer formed near the inner surface of the laminate when the layer is pulled out. Further, by making the suction support tube function as a reinforcing support, it is possible to maintain strong pressure resistance.

【0013】また、中空円筒の両端が開口状態である場
合は、複数本のカートリッジフィルターをフェノール樹
脂等で接着することにより長尺化が可能となり、更に、
単体にて使用する場合は、中空円筒状の深層濾材の一方
を閉塞した鐘形状の濾材から成る積層型濾過用カートリ
ッジフィルターとすることにより、更なる製造工程の簡
略化を図れると共に、部品点数の削減が可能となる。
When both ends of the hollow cylinder are open, the cartridge filter can be made longer by bonding a plurality of cartridge filters with a phenol resin or the like.
When used as a single unit, it is possible to further simplify the manufacturing process by using a multilayer filter cartridge filter composed of a bell-shaped filter medium in which one of the hollow cylindrical deep layer filter medium is closed, and to reduce the number of parts. Reduction is possible.

【0014】本発明にて積層体を形成するためのスラリ
ー液には、木材パルプやガラス等の無機繊維やアクリル
やレーヨン等の化学繊維を使用することができる。ま
た、濾過性能や成形強度を高めるため、フェノール樹脂
やメラミン樹脂、エポキシ樹脂等の熱硬化性樹脂や熱融
着性繊維を添加することもできる。また、更に低圧力損
失、高濾過精度を達成するため、ポリアミドエピクロル
ヒドリンやポリアミンエピクロルヒドリン等の、ゼータ
電位による吸着能を付与する樹脂を添加するとより効果
的である。
In the present invention, as the slurry liquid for forming the laminate, inorganic fibers such as wood pulp and glass and chemical fibers such as acrylic and rayon can be used. In addition, a thermosetting resin such as a phenol resin, a melamine resin, or an epoxy resin, or a heat-fusible fiber can be added in order to enhance the filtration performance and the molding strength. Further, in order to further achieve low pressure loss and high filtration accuracy, it is more effective to add a resin such as polyamide epichlorohydrin or polyamine epichlorohydrin, which imparts adsorption ability by zeta potential.

【0015】前記、熱硬化性樹脂や熱融着性繊維及びゼ
ータ電位による吸着能を付与する樹脂はスラリー液に予
め添加しておいてもよいが、吸引成形後に含浸や噴霧等
の方法にて添加することも可能である。
The thermosetting resin, the heat-fusible fiber, and the resin imparting the adsorptivity by the zeta potential may be previously added to the slurry liquid, but may be impregnated or sprayed after suction molding. It is also possible to add.

【0016】また、吸引成形支持管(支持体)として
は、吸引成形支持管に繊維を積層させる際に生ずる減圧
度、及び積層した積層体を熱硬化させるために付与され
る熱に耐え得る素材であれば特に限定されるものではな
いが、ポリブチレンテレフタレートやケプラー等の耐熱
性を有するプラスチック素材やステンレス等の金属が好
適に用いられる。また、形状としてはネット状やメッシ
ュ状のものが好適に用いられる。
The suction-molded support tube (support) is made of a material capable of withstanding the degree of reduced pressure generated when laminating the fibers on the suction-molded support tube and the heat given to thermally cure the laminated body. The material is not particularly limited as long as the material is a heat-resistant plastic material such as polybutylene terephthalate or Kepler, or a metal such as stainless steel. As the shape, a net shape or a mesh shape is suitably used.

【0017】[0017]

【発明の実施の形態】発明の実施の形態を図面に基づい
て以下説明する。なお、図1及び図2には、凹凸溝の連
続断面が矢城形状の、図3及び図4にはジグザグ形状の
実施態様が示されているが、以下「凹凸溝2a」として
共通に扱い説明する。
Embodiments of the present invention will be described below with reference to the drawings. 1 and 2 show an embodiment in which the continuous cross section of the concave-convex groove has an arrowhead shape, and FIGS. 3 and 4 show a zigzag-shaped embodiment. explain.

【0018】平均繊維径10μm及び20μmの2種の
アクリル繊維を重量比1:1の割合で、樹脂固形分31
%のエマルジョンタイプのフェノール樹脂液に分散し、
スラリー液を作成し、最小径φ28mm、最大径φ50
mmの凹凸溝2aを有し、高さ60mmである図2、4
記載の有底のステンレス製メッシュを吸引支持管2とし
て用い、その支持管表面に前記繊維と樹脂からなる積層
体3を形成させた後、積層体3を熱硬化させることによ
り濾層の厚さが5mmとなる深層濾材5と支持体4が一
体化されたカートリッジフィルター1を得た。
Two kinds of acrylic fibers having an average fiber diameter of 10 μm and 20 μm were mixed at a weight ratio of 1: 1 and a resin solid content of 31%.
% Phenol resin liquid of emulsion type,
Make a slurry liquid, minimum diameter φ28mm, maximum diameter φ50
2 and 4 which have a concave-convex groove 2a of 60 mm and a height of 60 mm.
Using the bottomed stainless steel mesh described above as the suction support tube 2, a laminate 3 made of the fibers and the resin is formed on the surface of the support tube, and then the laminate 3 is thermally cured to obtain a thickness of the filter layer. Was obtained, and the cartridge filter 1 in which the depth filter medium 5 and the support 4 were integrated was obtained.

【0019】[0019]

【比較例】実施の形態と同一のスラリー液を作成し、内
径φ28mm、外径φ50mm、高さ60mmである図
5記載の断面形状が星形状の吸引成形支持管を用い、そ
の支持管表面に前記と同称の繊維と樹脂からなる積層体
を形成させた後、積層体を熱硬化させた後、吸引支持管
を引き抜き、濾層の厚さが5mmとなる深層濾材を得
た。
[Comparative Example] The same slurry liquid as in the embodiment was prepared, and a suction-molded support tube having a star-shaped cross section shown in FIG. 5 having an inner diameter of 28 mm, an outer diameter of 50 mm, and a height of 60 mm was used. After forming a laminate composed of the same fiber and resin as described above, the laminate was thermally cured, and then the suction support tube was pulled out to obtain a deep filter medium having a filter layer thickness of 5 mm.

【0020】[0020]

【実施の形態及び比較例の性能評価結果】実施形態及び
比較例で得たカートリッジフィルターの濾過性能を調査
した。その結果、JIS8種の0.5ppm分散水の4
0μm以上の粒子の除去効率は実施の形態が95%に対
し、比較例は80%であり、また、通水抵抗は実施の形
態は0.3kg/cm2・at20L/min対し、比
較例は0.5kg/cm2・at20L/mと、粒子除
去効率及び通水抵抗とも実施の形態の方が明らかに優れ
ている結果であった。また、耐圧強度を試験するため、
グリセリン液の通液を行い、徐々に濾過圧力を高めたと
ころ、比較例は約1.5kg/cm2にて変形が発生し
たが、実施の形態は約5kg/cm2においても変形は
生じず、優れた耐圧性を有していた。
Performance Evaluation Results of Embodiments and Comparative Examples The filtration performance of the cartridge filters obtained in the embodiments and the comparative examples was investigated. As a result, JIS 8 kinds of 0.5 ppm dispersed water 4
The removal efficiency of particles having a particle size of 0 μm or more is 95% in the embodiment and 80% in the comparative example, and the water flow resistance is 0.3 kg / cm 2 · at20 L / min in the embodiment. The results were 0.5 kg / cm 2 · at 20 L / m, which is clearly superior to the embodiment in both particle removal efficiency and water flow resistance. Also, to test the pressure resistance,
When the glycerin solution was passed through and the filtration pressure was gradually increased, the comparative example deformed at about 1.5 kg / cm 2 , but the embodiment did not deform even at about 5 kg / cm 2 . And excellent pressure resistance.

【0021】[0021]

【発明の効果】このように吸引支持管の筒方向に対し垂
直方向の内表面及び外表面に凹凸溝2aを形成させるこ
とにより、任意の断面形状が円形となり、その結果均一
な濾層の形成により濾過精度を高められると共に、カー
トリッジフィルターとしてほぼ同じ体積でありながら、
内外表面積を増加させることが可能となる。また、吸引
支持管を濾材と一体化させたまま支持体として設けるこ
とにより、カートリッジフィルターの耐圧強度を高める
ことが可能となると共に、濾過精度に影響を及ぼす緻密
層の損傷を防止することができる。
As described above, by forming the concave and convex grooves 2a on the inner surface and the outer surface in the direction perpendicular to the cylinder direction of the suction support tube, an arbitrary cross-sectional shape becomes circular, and as a result, a uniform filter layer is formed. While increasing the filtration accuracy, while having almost the same volume as a cartridge filter,
It is possible to increase the inner and outer surface areas. In addition, by providing the suction support tube as a support while being integrated with the filter medium, it is possible to increase the pressure resistance of the cartridge filter and to prevent damage to the dense layer that affects filtration accuracy. .

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の濾過用カートリッジフィルターの一つ
の実施形態を示す斜視図。
FIG. 1 is a perspective view showing one embodiment of a filtration cartridge filter of the present invention.

【図2】同上縦断側面図。FIG. 2 is a vertical sectional side view of the same.

【図3】本発明の濾過用カートリッジフィルターの別の
実施の形態を示す斜視図。
FIG. 3 is a perspective view showing another embodiment of the filtration cartridge filter of the present invention.

【図4】同上縦断側面図。FIG. 4 is a vertical sectional side view of the same.

【図5】従来の星型断面形状を持つ吸引成型支持管の斜
視図。
FIG. 5 is a perspective view of a conventional suction molded support tube having a star-shaped cross section.

【符号の説明】[Explanation of symbols]

1 カートリッジフィルター 2 吸引支持管 2a 凹凸溝 3 積層体 4 支持体 5 深層濾材 DESCRIPTION OF SYMBOLS 1 Cartridge filter 2 Suction support pipe 2a Concavo-convex groove 3 Laminated body 4 Support body 5 Deep filter medium

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B01D 39/00 - 39/20 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 7 , DB name) B01D 39/00-39/20

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】スラリー液を多孔性吸引支持管を通して吸
引し、前記多孔性吸引支持管表面に積層体を形成させた
後、前記積層体を加熱することにより熱硬化させて製造
する濾過用カートリッジフィルターにおいて、筒方向に
対し垂直方向に凹凸溝を連続形成した吸引支持管を用い
ることにより、吸引成形支持管の外表面に前記凹凸溝に
応じた積層体が形成され、且つ前記積層体を熱硬化させ
た後は前記吸引支持管を濾材と一体化させたまま支持体
として備えた、中空円筒状の深層濾材と支持体から成る
積層型濾過用カートリッジフィルター。
1. A filtration cartridge manufactured by suctioning a slurry liquid through a porous suction support tube, forming a laminate on the surface of the porous suction support tube, and then heating and thermosetting the laminate. In the filter, by using the suction support tube in which the concave and convex grooves are continuously formed in the direction perpendicular to the cylinder direction, a laminate corresponding to the concave and convex grooves is formed on the outer surface of the suction molded support tube, and the laminate is heated. A laminated filter cartridge filter comprising a hollow cylindrical deep-layer filter medium and a support, wherein the suction support tube is provided as a support with the suction support tube integrated with the filter medium after curing.
【請求項2】中空円筒状の深層濾材の一方が閉塞された
鐘形状の濾材から成る請求項1記載の積層型濾過用カー
トリッジフィルター。
2. The cartridge filter according to claim 1, wherein one of the hollow cylindrical deep-layer filter media is formed of a bell-shaped filter media.
JP24218797A 1997-08-22 1997-08-22 Multilayer filtration cartridge filter Expired - Fee Related JP3324072B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24218797A JP3324072B2 (en) 1997-08-22 1997-08-22 Multilayer filtration cartridge filter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24218797A JP3324072B2 (en) 1997-08-22 1997-08-22 Multilayer filtration cartridge filter

Publications (2)

Publication Number Publication Date
JPH1157351A JPH1157351A (en) 1999-03-02
JP3324072B2 true JP3324072B2 (en) 2002-09-17

Family

ID=17085608

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24218797A Expired - Fee Related JP3324072B2 (en) 1997-08-22 1997-08-22 Multilayer filtration cartridge filter

Country Status (1)

Country Link
JP (1) JP3324072B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101173437B1 (en) * 2011-12-14 2012-08-16 성유경 Filter device
JP6736281B2 (en) * 2015-11-12 2020-08-05 小松マテーレ株式会社 filter
CN120191088B (en) * 2025-05-26 2025-09-12 浙江德鸿碳纤维复合材料有限公司 Carbon/carbon-silicon carbide composite material and preparation method thereof

Also Published As

Publication number Publication date
JPH1157351A (en) 1999-03-02

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