JP3325532B2 - Injection molding method for thermoplastic resin molded article and injection molding apparatus used for this molding method - Google Patents
Injection molding method for thermoplastic resin molded article and injection molding apparatus used for this molding methodInfo
- Publication number
- JP3325532B2 JP3325532B2 JP04855599A JP4855599A JP3325532B2 JP 3325532 B2 JP3325532 B2 JP 3325532B2 JP 04855599 A JP04855599 A JP 04855599A JP 4855599 A JP4855599 A JP 4855599A JP 3325532 B2 JP3325532 B2 JP 3325532B2
- Authority
- JP
- Japan
- Prior art keywords
- pressure
- gas
- gas supply
- injection molding
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、熱可塑性樹脂成形
品、特に熱可塑性樹脂発泡成形品または溶融粘度が高く
溶融成形が困難な熱可塑性樹脂成形品の射出成形方法お
よびこの成形方法に用いる射出成形装置に関するもので
ある。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an injection molding method for a thermoplastic resin molded article, especially a thermoplastic resin foam molded article or a thermoplastic resin molded article having a high melt viscosity and which is difficult to melt-mold, and an injection molding method used for this molding method. The present invention relates to a molding device.
【0002】[0002]
【従来の技術】熱可塑性樹脂発泡体を射出成形によって
得る方法として、発泡剤となる炭酸ガスや窒素ガスなど
の常温・常圧で気体状態の不活性ガスを射出される溶融
樹脂中に含浸させる方法がある。溶融樹脂中に上記のよ
うな不活性ガスを含浸させる方法としては、1)シリン
ダ内に投入される前の固体状態の原料樹脂に予め高圧下
で含浸させておく方法、2)米国特許5158986号
公報に記載されているようにシリンダ中で溶融状態とし
た樹脂に含浸させる方法がある。2. Description of the Related Art As a method of obtaining a thermoplastic resin foam by injection molding, a gaseous inert gas such as carbon dioxide or nitrogen gas serving as a foaming agent is impregnated in a molten resin to be injected at normal temperature and normal pressure. There is a way. As a method for impregnating the molten resin with the inert gas as described above, 1) a method of impregnating a raw material resin in a solid state before being charged into a cylinder under high pressure in advance, and 2) US Pat. No. 5,158,986 There is a method of impregnating a resin in a molten state in a cylinder as described in the gazette.
【0003】しかしながら、1)の固体状態の原料樹脂
にガスを含浸させる方法は、熱可塑性樹脂発泡体を得る
ことは可能であるが、常温・常圧で気体状態のガス、特
に不活性ガスが、樹脂との親和性が低いことから、樹脂
中にガスを完全に含浸させるために数十時間を要してし
まい、工業的に実施するのは困難である。すなわち、飽
和含浸状態になるまで、成形機への樹脂の供給を停止
し、耐圧チヤンバー内でガスを含浸させる必要がある。
因みに、熱可塑性樹脂ペレット(高密度ポリエチレン、
サイズφ4×2.3mm)に、二酸化炭素ガスを室温
(20℃)、圧力10.0MPaの状態で含浸させた場
合の、含浸量曲線は図9に示すようになる。したがっ
て、飽和含浸状態になるまで1960分もかかる。However, the method 1) of impregnating the raw material resin in the solid state with a gas can obtain a thermoplastic resin foam, but a gas in a gaseous state at normal temperature and normal pressure, particularly an inert gas, is used. Because of its low affinity with the resin, it takes several tens of hours to completely impregnate the gas with the resin, and it is difficult to carry out the method industrially. That is, it is necessary to stop supplying the resin to the molding machine until the saturated impregnation state is reached, and to impregnate the gas in the pressure chamber.
Incidentally, thermoplastic resin pellets (high density polyethylene,
FIG. 9 shows an impregnation amount curve when carbon dioxide gas is impregnated into a size of φ4 × 2.3 mm) at room temperature (20 ° C.) and a pressure of 10.0 MPa. Therefore, it takes 1960 minutes to reach the saturated impregnation state.
【0004】一方、米国特許5158986号公報のよ
うにシリンダ中で溶融状態とした樹脂に含浸させる方法
では、原料供給口から供給される樹脂ペレットなどを、
スクリューをシリンダ内で回転させながら、溶融すると
ともに、スクリューを後退させてシリンダの先端の計量
部に可塑化計量する間にシリンダの1ヵ所に設けられた
ガス供給口から二酸化炭素ガスを供給するようになって
いるが、計量中のシリンダ内の樹脂が高圧状態であるた
めに、供給されるガスの圧力を溶融樹脂圧力より高圧に
しないとガスを注入することが非常に困難となる。しか
しながら、高圧ガスを用いるようにすると、装置自体を
高圧ガスに耐える耐圧構造にしなければならず、製造コ
ストがかかると言う問題がある。On the other hand, in a method of impregnating a resin in a molten state in a cylinder as disclosed in US Pat. No. 5,158,986, resin pellets supplied from a raw material supply port are used.
While rotating the screw inside the cylinder, it melts, and at the same time, retracts the screw to supply carbon dioxide gas from the gas supply port provided in one place of the cylinder while plasticizing and metering to the measuring section at the tip of the cylinder. However, since the resin in the cylinder being measured is in a high pressure state, it is very difficult to inject the gas unless the pressure of the supplied gas is higher than the pressure of the molten resin. However, if a high-pressure gas is used, the apparatus itself must have a pressure-resistant structure that can withstand the high-pressure gas, and there is a problem that the manufacturing cost is high.
【0005】[0005]
【発明が解決しようとする課題】本発明は、このような
事情に鑑み、常温・常圧で気体状態のガス、特に不活性
ガスを比較的低圧で熱可塑性樹脂に安定的かつ連続的に
供給、含浸することができる熱可塑性樹脂成形品の射出
成形方法およびこの成形方法に用いる射出成形装置を提
供することを目的としている。SUMMARY OF THE INVENTION In view of such circumstances, the present invention provides a stable and continuous supply of a gas in a gaseous state at normal temperature and normal pressure, particularly an inert gas, to a thermoplastic resin at a relatively low pressure. Injection of thermoplastic resin moldings that can be impregnated
An object of the present invention is to provide a molding method and an injection molding apparatus used for the molding method.
【0006】[0006]
【課題を解決するための手段】このようにな目的を達成
するために、本発明の請求項1にかかる熱可塑性樹脂成
形品の射出成形方法(以下、「請求項1の成形方法」と
記す)は、射出機のシリンダ内で溶融状態になった溶融
樹脂に、シリンダに設けたガス供給口から常温・常圧で
気体状態のガスを、溶融樹脂の圧力がガス供給口から供
給されるガスの圧力より低くなる低圧部を形成する低圧
部形成部に供給して含浸させるガス含浸工程と、得られ
たガス含浸樹脂を可塑化計量したのちに金型へ射出して
金型形状の成形品を得る射出成形工程とを備える熱可塑
性樹脂成形品の射出成形方法において、ガス供給口をシ
リンダの前後方向に、複数のガス供給口が、ピッチ
(P)≦(低圧部の長さ)/2で、かつガス供給口数
(n)≧(可塑化計量時に移動するスクリューの移動距
離)/ピッチ(P)を満足するように設けられ、これら
のガス供給口の少なくともいずれか1つのガス供給口が
臨む部分の溶融樹脂圧力を常にガス供給口から供給され
るガスの圧力より低い状態に保ちながらガスを含浸させ
るようにした。In order to achieve the above object, an injection molding method for a thermoplastic resin molded article according to claim 1 of the present invention (hereinafter referred to as "a molding method of claim 1"). ) Is to supply a gas in a gaseous state at normal temperature and normal pressure from a gas supply port provided in the cylinder to the molten resin in a molten state in the cylinder of the injection machine, and to supply the molten resin pressure from the gas supply port.
Low pressure forming a low pressure section that is lower than the pressure of the supplied gas
Thermoplastic resin comprising a gas impregnating step of supplying and impregnating the formed gas impregnating section, and an injection molding step of plasticizing and measuring the obtained gas impregnated resin and then injecting it into a mold to obtain a mold-shaped molded product. In the injection molding method for molded articles, the gas supply ports are arranged in the front-rear direction of the cylinder, and the plurality of gas supply ports are arranged at pitches.
(P) ≦ (length of low pressure part) / 2 and number of gas supply ports
(N) ≧ (the moving distance of the screw that moves during plasticization measurement
Separation) / Pitch (P), and the pressure of the molten resin at a portion facing at least one of the gas supply ports is always lower than the pressure of the gas supplied from the gas supply port. The gas was impregnated while maintaining the state.
【0007】本発明の請求項2にかかる熱可塑性樹脂成
形品の射出成形装置(以下、「請求項2の成形装置」と
記す)は、シリンダー内のスクリューの回転によって溶
融混練された溶融樹脂に、シリンダーに設けられたガス
供給口から常温・常圧で気体状態のガスを供給しこのガ
スを含浸させるようになっている射出成形装置におい
て、前記シリンダの内壁面と、スクリューの外壁面との
隙間が大きく、溶融樹脂の圧力がガス供給口から供給さ
れるガスの圧力より低くなる低圧部を形成する低圧部形
成部がスクリューの一部に設けられているとともに、前
記低圧部がスクリューの計量移動領域内で常にいずれか
のガス供給口に臨むように、複数のガス供給口が、ピッ
チ(P)≦(低圧部の長さ)/2で、かつガス供給口数
(n)≧(可塑化計量時に移動するスクリューの移動距
離)/ピッチ(P)を満足するようにシリンダーの軸方
向に複数箇所設けられている構成とした。[0007] The injection molding apparatus for a thermoplastic resin molded product according to the second aspect of the present invention (hereinafter referred to as "the molding apparatus of the second aspect") is capable of forming a molten resin melt-kneaded by rotation of a screw in a cylinder. In an injection molding apparatus adapted to supply a gas in a gaseous state at normal temperature and normal pressure from a gas supply port provided in a cylinder and impregnate the gas, an inner wall surface of the cylinder and an outer wall surface of the screw are formed. A gap is large, a low-pressure part forming part that forms a low-pressure part where the pressure of the molten resin is lower than the pressure of the gas supplied from the gas supply port is provided in a part of the screw, and the low-pressure part is used for measuring the screw. always to face any of the gas supply ports in the moving area, the plurality of gas supply ports, pip
H (P) ≦ (length of low pressure part) / 2 and number of gas supply ports
(N) ≧ (the moving distance of the screw that moves during plasticization measurement
(Separation) / pitch (P) is provided at a plurality of positions in the axial direction of the cylinder so as to satisfy .
【0008】本発明の請求項3にかかる熱可塑性樹脂成
形品の射出成形装置(以下、「請求項3の成形装置」と
記す)は、請求項2の成形装置において、ガス供給口か
らガス供給路へのシリンダー内の溶融樹脂の入り込みを
防止する逆流防止弁がガス供給口に設けられている構成
とした。According to a third aspect of the present invention, there is provided a thermoplastic resin molded article injection molding apparatus (hereinafter referred to as a "third molding apparatus"). A check valve for preventing the molten resin from entering the cylinder into the passage is provided at the gas supply port.
【0009】本発明の請求項4にかかる熱可塑性樹脂成
形品の射出成形装置(以下、「請求項4の成形装置」と
記す)は、請求項3の成形装置において、逆流防止弁と
して、ばね式のものまたはボールチェック式のもののい
ずれかを用いた。According to a fourth aspect of the present invention, there is provided an injection molding apparatus for a thermoplastic resin molded article (hereinafter referred to as a "molding apparatus of the fourth aspect"). Either the ball type or the ball check type was used.
【0010】本発明において、ガス供給口数(n)およ
びピッチ(P)は、請求項1の成形方法および請求項2
の成形装置のように、低圧部を設け、以下の式(1),
(2)を満足するように設けられる。In the present invention, the number (n) of gas supply ports and the pitch (P) are determined by the molding method of claim 1 and claim 2.
A low-pressure section is provided as in the molding apparatus of
It is provided to satisfy (2).
【0011】[0011]
【数1】 ガス供給口数(n)およびピッチ(P)と低圧部形成部
との関係をこのようにして設けることにより、スクリュ
ーの可塑化計量時の移動範囲内で、低圧部が複数箇所の
ガス供給口の内のいずれかのガス供給口に臨むこととな
り、射出成形装置のシリンダ内の溶融樹脂に安定的、連
続的に常温常圧で気体状態のガスを比較的低圧で供給可
能となる。 (Equation 1) Number of gas supply ports (n) and pitch (P) and low pressure part forming part
By providing the relationship with
The low-pressure part is located at multiple locations within the range of plasticizer
It will face any of the gas supply ports.
And stable to molten resin in the cylinder of the injection molding machine.
Can supply gas in gaseous state at normal temperature and normal pressure at relatively low pressure
It works.
【0012】請求項3の成形装置において、逆流防止弁
は、ガス圧力が溶融樹脂圧力より大きくなった場合にガ
ス供給口を開くものであれば、特に限定されるものでは
ないが、請求項4の成形装置のように、動作が確実なバ
ネ式やボールチェック式のものが好ましい。また、溶融
樹脂の圧力を検出し、予め設定されたガス圧力より溶融
樹脂圧力が低くなった場合に電磁バルブが開くようなも
のでも構わない。なお、逆流防止弁の材質は耐熱性が2
00℃以上あるものであれば特定されるものでは無い
が、強度・耐熱性・摺動性・加工性の面から金属製、特
にステンレス鋼が好ましい。In the molding apparatus according to the third aspect, the check valve is not particularly limited as long as it opens the gas supply port when the gas pressure becomes higher than the molten resin pressure. It is preferable to use a spring-type or ball-check-type device that reliably operates as in the molding device of (1). Alternatively, the pressure of the molten resin may be detected, and the electromagnetic valve may be opened when the pressure of the molten resin becomes lower than a preset gas pressure. The material of the check valve has heat resistance of 2
It is not specified as long as it has a temperature of 00 ° C. or higher, but from the viewpoint of strength, heat resistance, slidability, and workability, metal, particularly stainless steel is preferable.
【0013】本発明に使用される熱可塑性樹脂として
は、特に限定されないが、たとえば、溶融粘度が高いた
め溶融押出などの溶融成形が困難な樹脂、熱分解しやす
い樹脂、低沸点の添加剤もしくは熱分解しやすい添加剤
を含有する難成形樹脂などが挙げられる。The thermoplastic resin used in the present invention is not particularly limited. For example, a resin having a high melt viscosity, which is difficult to melt-mold such as melt extrusion, a resin which is easily decomposed by heat, a low-boiling additive or Examples include hard-to-mold resins containing additives that are easily decomposed by heat.
【0014】溶融粘度が高いため溶融押出などの溶融成
形が困難な樹脂としては、例えば、超高分子量ポリエチ
レン、超高重合度ポリ塩化ビニル、ポリテトラフルオロ
エチレン、ポリイミドなどのエンジニアリングプラスチ
ック用の樹脂が挙げられる。熱分解しやすい樹脂として
は、ポリ乳酸、ポリヒドロキシブチレートなどの生分解
性樹脂、高塩素化度ポリ塩化ビニル、ポリアクリロニト
リルなどが挙げられる。Examples of resins which are difficult to melt-mold such as melt-extrusion due to high melt viscosity include resins for engineering plastics such as ultra-high molecular weight polyethylene, ultra-high polymerization degree polyvinyl chloride, polytetrafluoroethylene and polyimide. No. Examples of resins that are easily thermally decomposed include biodegradable resins such as polylactic acid and polyhydroxybutyrate, polyvinyl chloride having a high degree of chlorination, and polyacrylonitrile.
【0015】常温・常圧で気体状態のガスとしては、樹
脂と反応を起こさず、さらにこの樹脂を劣化させるなど
の悪影響を樹脂に与えないガスであれば特に限定されな
いが、たとえば、二酸化炭素、窒素、アルゴン、ネオ
ン、ヘリウム、酸素等の無機系ガス、フロン、低分子量
の炭化水素などの有機系ガスが挙げられる。これらのガ
スのうち、環境に与える悪影響が低く、そしてガスの回
収を必要としない点で無機ガスが好ましく、難成形樹脂
に対する溶解度が高く、樹脂の可塑化効果が大きく、そ
して直接大気中に放出してもほとんど害がないという観
点から、二酸化炭素が好ましい。なお、このような非反
応性ガスは、単独で用いられてもよく、あるいは2種類
以上の非反応性ガスを併用してもよい。The gas that is in a gaseous state at normal temperature and normal pressure is not particularly limited as long as it does not react with the resin and does not adversely affect the resin such as deteriorating the resin. Examples include inorganic gases such as nitrogen, argon, neon, helium, and oxygen, and organic gases such as chlorofluorocarbon and low molecular weight hydrocarbons. Of these gases, inorganic gases are preferred because they have a low adverse effect on the environment and do not require gas recovery, have high solubility in difficult-to-mold resins, have a large plasticizing effect on resins, and are released directly into the atmosphere. Carbon dioxide is preferred from the viewpoint that it hardly causes any harm. Note that such a non-reactive gas may be used alone, or two or more non-reactive gases may be used in combination.
【0016】[0016]
【発明の実施の形態】以下に、本発明の実施の形態を、
図面を参照しつつ詳しく説明する。図1〜図5は本発明
にかかる射出成形装置の1つの実施の形態をあらわして
いる。DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below.
This will be described in detail with reference to the drawings. 1 to 5 show one embodiment of an injection molding apparatus according to the present invention.
【0017】図1に示すように、この射出成形装置A
は、射出機1と、ガス供給装置5とを備えている。射出
機1は、シリンダ2と、スクリュー3とを備えている。As shown in FIG. 1, this injection molding apparatus A
Has an injection machine 1 and a gas supply device 5. The injection machine 1 includes a cylinder 2 and a screw 3.
【0018】スクリュー3は、図2および図3に示すよ
うに、その中間部に低圧部形成部31を備えている。低
圧部形成部31は、他の部分よりスクリュー溝の深さが
深くすることによってシリンダ2との隙間を他の部分よ
り大きくし、この低圧部形成部31とシリンダ2との間
に溶融樹脂圧力がシリンダ2内に供給される常温・常圧
で気体状態のガス圧力より低くなる低圧部29を形成す
るようになっている。As shown in FIGS. 2 and 3, the screw 3 has a low-pressure portion forming portion 31 at an intermediate portion thereof. The low-pressure part forming part 31 makes the gap between the cylinder 2 and the cylinder 2 larger than the other part by making the depth of the screw groove deeper than the other parts. Is formed at a normal temperature and a normal pressure supplied into the cylinder 2 to form a low pressure portion 29 which is lower than the gas pressure in a gaseous state.
【0019】シリンダ2は、図2および図3に示すよう
に、4つのガス供給口21〜24と、原料供給口25と
を備えている。原料供給口25は、耐圧ホッパ26が設
けられていて、この耐圧ホッパ26内の原料樹脂をシリ
ンダ2内に供給できるようになっている。The cylinder 2 has four gas supply ports 21 to 24 and a material supply port 25 as shown in FIGS. The raw material supply port 25 is provided with a pressure-resistant hopper 26 so that the raw material resin in the pressure-resistant hopper 26 can be supplied into the cylinder 2.
【0020】4つのガス供給口21〜24は、以下の式
(1),(2)を満足するようにシリンダ2のメルト部
に軸方向に並んで設けられている。The four gas supply ports 21 to 24 are provided in the melt portion of the cylinder 2 in the axial direction so as to satisfy the following equations (1) and (2).
【数2】 すなわち、スクリュー3の可塑化計量時の移動範囲内
で、低圧部29がいずれかのガス供給口21(22,2
3,24)に臨むようになっている。(Equation 2) That is, within the moving range of the screw 3 during the plasticization measurement, the low-pressure portion 29 is connected to one of the gas supply ports 21 (22, 2).
3, 24).
【0021】また、各ガス供給口21(22,23,2
4)には、ガス供給装置5のガス供給路51との間に図
4および図5に示すように、ばね式の逆流防止弁4が設
けられている。この逆流防止弁4は、図4および図5に
示すように、ケーシング41と、弁本体(シャットオフ
弁)42と、コイルばね43とを備えている。Each of the gas supply ports 21 (22, 23, 2)
4), a spring-type check valve 4 is provided between the gas supply device 5 and the gas supply path 51, as shown in FIGS. The check valve 4 includes a casing 41, a valve body (shut-off valve) 42, and a coil spring 43, as shown in FIGS.
【0022】ケーシング41は、ガス供給口21(2
2,23,24)と、ガス供給路51とを連結するガス
流路44が内部に設けられているとともに、弁本体42
がガス供給口21(22,23,24)方向に進退自在
に収容されている。ガス流路44は、ガス供給路51側
からガス供給口21(22,23,24)側に向かっ
て、後述する弁本体42のばね押さえ部材45が収容さ
れる大径部44aと、コイルばね43が収容される中径
部44bと、後述する弁軸47と略同径か少し大径の小
径部44cと、この小径部44cからラッパ状に拡径す
る拡径部44dとを順に備えている。The casing 41 has a gas supply port 21 (2
2, 23, 24) and a gas supply path 51, a gas flow path 44 is provided inside, and a valve body 42
Are accommodated so as to be able to advance and retreat in the direction of the gas supply ports 21 (22, 23, 24). The gas flow path 44 includes a large-diameter portion 44a in which a spring holding member 45 of the valve body 42 described later is housed from the gas supply path 51 side to the gas supply port 21 (22, 23, 24) side, and a coil spring. An intermediate diameter portion 44b for accommodating 43, a small diameter portion 44c having substantially the same diameter as or slightly larger than the valve shaft 47 described later, and a diameter increasing portion 44d which expands in a trumpet shape from the small diameter portion 44c are sequentially provided. I have.
【0023】弁本体42は、弁体46と、弁軸47と、
ばね押さえ部材45とを備えている。弁体46は、外周
面が拡径部44dの内周面に密着するシール面48aと
なった拡径部44dと同じテーパ角度の円錐形状のシー
ル部48と、逆円錐形状をして外周面が受圧面49aと
なる受圧部49とからなる紡錘形状をしている。The valve body 42 includes a valve body 46, a valve shaft 47,
And a spring holding member 45. The valve body 46 has a conical seal portion 48 having the same taper angle as the enlarged diameter portion 44d whose outer peripheral surface is a seal surface 48a closely contacting the inner peripheral surface of the enlarged diameter portion 44d, and an inverted conical outer peripheral surface. Has a spindle shape composed of a pressure receiving portion 49 serving as a pressure receiving surface 49a.
【0024】弁軸47は、一端が弁体46のシール部4
8の先端に一体化され、他端にナット47a,47aが
螺合するねじ部47bが設けられている。コイルばね押
さえ部材45は、弁軸47に外嵌されたコイルばね43
の一端が係止されるようになっている。One end of the valve shaft 47 has a sealing portion 4 of the valve body 46.
A screw portion 47b is provided at the other end, and is screwed with a nut 47a. The coil spring holding member 45 includes a coil spring 43 externally fitted to the valve shaft 47.
Is locked at one end.
【0025】また、弁本体42は、弁体46側の端部か
ら弁体46のシール面48aの一部にかけてガス溝48
bが凹設されている。コイルばね43は、弁軸47に外
嵌された状態で中径部44bに収容され、一端がばね押
さえ部材45に係止され、他端がガス流路44の中径部
44bと小径部44cとの境界に形成された段部44f
に受けられている。The valve body 42 has a gas groove 48 extending from the end on the valve body 46 side to a part of the sealing surface 48a of the valve body 46.
b is recessed. The coil spring 43 is accommodated in the middle diameter portion 44b in a state of being fitted to the valve shaft 47, one end of the coil spring 43 is locked by the spring holding member 45, and the other end is formed of the middle diameter portion 44b and the small diameter portion 44c of the gas flow path 44. 44f formed at the boundary with
Has been received.
【0026】すなわち、この逆流防止弁4は、シリンダ
2内の溶融樹脂圧力が供給されるガス圧力より高い場合
には、図4に示すように、溶融樹脂圧力によって弁体4
6の受圧面49aが押圧されて、弁体46のシール面4
8aが拡径部44dの内壁面に密着し、シリンダ2側か
らの樹脂の流入を防止することができる。一方、溶融樹
脂圧力より供給されるガス圧力が高い場合には、図5に
示すように、ガス溝48bを介して弁体46のシール面
48aと、拡径部44dとの間に送り込まれたガスの圧
力によって弁本体42がコイルばね43の付勢力に抗し
てシリンダ2の方向に移動する。そして、ガスがガス溝
48bおよび弁体46のシール面48aと、拡径部44
dとの隙間を介してシリンダ2内に供給されるようにな
っている。That is, when the pressure of the molten resin in the cylinder 2 is higher than the supplied gas pressure, the check valve 4 is activated by the pressure of the molten resin as shown in FIG.
6 is pressed, and the sealing surface 4 of the valve body 46 is pressed.
8a closely adheres to the inner wall surface of the enlarged diameter portion 44d, and the inflow of resin from the cylinder 2 side can be prevented. On the other hand, when the gas pressure supplied is higher than the molten resin pressure, as shown in FIG. 5, the gas is fed between the sealing surface 48a of the valve body 46 and the enlarged diameter portion 44d via the gas groove 48b. The valve body 42 moves toward the cylinder 2 against the urging force of the coil spring 43 due to the gas pressure. Then, the gas flows into the gas groove 48 b and the sealing surface 48 a of the valve
The air is supplied into the cylinder 2 through a gap with the cylinder d.
【0027】この射出成形装置Aは、以上のようになっ
ているので、原料供給口25から原料樹脂が供給される
と、原料樹脂が、スクリュー3の回転によって溶融混練
されながら、シリンダ2の先端に送られる。そして、ス
クリュー3は、可塑化してシリンダ2の先端に溶融樹脂
がつぎつぎに送られてくるに伴って、図3に示すように
送られた樹脂量に応じて徐々に後退し、所定量の溶融樹
脂をシリンダ2の先端に計量する。Since the injection molding apparatus A is configured as described above, when the raw material resin is supplied from the raw material supply port 25, the raw material resin is melted and kneaded by the rotation of the screw 3, and the leading end of the cylinder 2 is rotated. Sent to Then, as the screw 3 plasticizes and the molten resin is sent to the tip of the cylinder 2 one after another, as shown in FIG. The resin is measured at the tip of the cylinder 2.
【0028】しかも、メルト部に4つのガス供給口21
(22,23,24)が設けられていて、ガス供給装置
5からガス供給路51を介して送られてきたガスがいず
れかのガス供給口21(22,23,24)からシリン
ダ2内の溶融樹脂に供給される。Further, four gas supply ports 21 are provided in the melt portion.
(22, 23, 24) is provided, and the gas sent from the gas supply device 5 via the gas supply path 51 is supplied from one of the gas supply ports 21 (22, 23, 24) into the cylinder 2. Supplied to molten resin.
【0029】そして、ガス供給口を1つにして低圧部2
9を設けるだけでは、スクリュー3が可塑化計量が進む
に連れて後退するため、ガス供給口が低圧部29に臨ま
ない場合が生じ安定的になガスの供給が困難となるが、
スクリュー3には、低圧部形成部31が設けられてい
て、この低圧部形成部31によって形成された低圧部2
9で樹脂の圧力がガス供給口21(22,23,24)
から供給されるガス圧より常に低くなるように設計され
ているとともに、少なくともいずれか1つのガス供給口
21(22,23,24)が低圧部29に臨むようにな
っているので、この低圧部29に臨んだガス供給口21
(22,23,24)から溶融樹脂にガスが常に供給さ
れる。したがって、ガスを短時間でかつ均一に含浸させ
ることができる。Then, the gas supply port is made one and the low pressure
When the screw 9 is only provided, the screw 3 retreats as the plasticization measurement proceeds, so that the gas supply port may not reach the low-pressure portion 29, and it becomes difficult to supply a stable gas.
The screw 3 is provided with a low-pressure portion forming portion 31, and the low-pressure portion 2 formed by the low-pressure portion forming portion 31 is provided.
At 9, the pressure of the resin is changed to the gas supply port 21 (22, 23, 24).
Is designed to be always lower than the gas pressure supplied from the low pressure section 29, and at least one of the gas supply ports 21 (22, 23, 24) faces the low pressure section 29. Gas supply port 21 facing 29
Gas is always supplied to the molten resin from (22, 23, 24). Therefore, the gas can be uniformly impregnated in a short time.
【0030】このようにして可塑化計量が終了したガス
含浸溶融樹脂が、シリンダ2の先端の射出口28から射
出金型(図示せず)内に射出され、成形品を得るように
なっている。The gas-impregnated molten resin having undergone plasticization measurement in this manner is injected into an injection mold (not shown) from an injection port 28 at the tip of the cylinder 2 to obtain a molded product. .
【0031】以上のように、この射出成形装置Aを用い
た熱可塑性樹脂成形品の製造方法によれば、短時間で均
一に溶融樹脂中にガスが含浸できる。したがって、均質
で微細な発泡成形体及び難成形材料等の新たな機能(断
熱、緩衝、耐熱、低摩擦)を備えた成型品を射出成形で
安価に得られる。しかも、供給するガスのガス圧も低圧
化することができ、装置の製造コストも低減できる。As described above, according to the method for producing a thermoplastic resin molded article using the injection molding apparatus A, the molten resin can be uniformly impregnated with the gas in a short time. Therefore, a molded article having new functions (insulation, cushioning, heat resistance, low friction) such as a uniform and fine foam molded article and a difficult-to-mold material can be obtained at low cost by injection molding. In addition, the gas pressure of the supplied gas can be reduced, and the manufacturing cost of the apparatus can be reduced.
【0032】図6および図7は、本発明にかかる射出成
形装置の他の実施の形態をあらわしている。図6および
図7に示すように、この射出成形装置Bは、ガス供給口
21(22,23,24)とガス供給路51との間にば
ね式の逆流防止弁4に代えてボールチェック式の逆流防
止弁7を備えている以外は、上記射出成形装置Aと同様
になっている。FIGS. 6 and 7 show another embodiment of the injection molding apparatus according to the present invention. As shown in FIG. 6 and FIG. 7, this injection molding apparatus B has a ball check type between a gas supply port 21 (22, 23, 24) and a gas supply path 51 instead of a spring-type check valve 4. It is the same as the injection molding apparatus A except that the check valve 7 is provided.
【0033】すなわち、逆流防止弁7は、ケーシング7
1と、小径の第1ボール弁72と、大径の第2ボール弁
73と、ボール支持具75とを備えている。ケーシング
71は、ガス供給口21(22,23,24)と、ガス
供給路51とを連結するガス流路74が内部に設けられ
ている。That is, the check valve 7 is connected to the casing 7
1, a small-diameter first ball valve 72, a large-diameter second ball valve 73, and a ball support 75. The casing 71 is provided therein with a gas flow path 74 that connects the gas supply ports 21 (22, 23, 24) and the gas supply path 51.
【0034】ガス流路74は、ガス供給路51側からガ
ス供給口21(22,23,24)に向かって小径部7
4a、中径部74b、大径部74cを備えている。中径
部74bは、小径部74aより大きな径をしているとと
もに、第1ボール弁72の外径より少し大径になってい
て、第1ボール弁72が中径部74b内を移動自在にな
っている。The gas flow path 74 extends from the gas supply path 51 toward the gas supply port 21 (22, 23, 24) toward the small-diameter portion 7.
4a, a middle diameter part 74b, and a large diameter part 74c. The middle diameter portion 74b has a larger diameter than the small diameter portion 74a, and has a slightly larger diameter than the outer diameter of the first ball valve 72, so that the first ball valve 72 can move freely in the middle diameter portion 74b. Has become.
【0035】大径部74cは、ガス供給口21(22,
23,24)に臨み、中径部74bより大きな径をして
いるとともに、第2ボール弁73の外径より少し大径に
なっていて、第2ボール弁73が大径部74c内を移動
自在になっている。ボール支持具75は、多数のガス透
過孔75aが穿設された目皿状になっていて、大径部7
4cの端部を塞ぎ、第1ボール弁72および第2ボール
弁73のガス供給口21(22,23,24)側への抜
けを防止するようになっている。The large diameter portion 74c is connected to the gas supply port 21 (22,
23, 24), the diameter is larger than the middle diameter part 74b, and the diameter is slightly larger than the outer diameter of the second ball valve 73, and the second ball valve 73 moves in the large diameter part 74c. It is free. The ball support 75 has a plate shape having a large number of gas permeable holes 75a formed therein.
The end of 4c is closed to prevent the first ball valve 72 and the second ball valve 73 from coming off to the gas supply port 21 (22, 23, 24) side.
【0036】すなわち、この逆流防止弁7は、溶融樹脂
圧力がガス圧力より大きい場合には、図6に示すよう
に、溶融樹脂の圧力によって第2ボール弁73が中径部
44b側に押圧され、中径部44bの入口部分を閉鎖
し、溶融樹脂のガス供給路51方向への流れ込みを防止
する。また、第1ボール弁72は、第2ボール弁73に
より閉鎖が不十分な場合に中径部74b側に入り込んだ
溶融樹脂によって小径部74a側に押圧され、小径部7
4aの入口部分を閉鎖するようになっている。That is, when the pressure of the molten resin is higher than the gas pressure, the check valve 7 pushes the second ball valve 73 toward the middle diameter portion 44b by the pressure of the molten resin as shown in FIG. The inlet portion of the middle diameter portion 44b is closed to prevent the molten resin from flowing into the gas supply path 51. When the first ball valve 72 is not sufficiently closed by the second ball valve 73, the first ball valve 72 is pressed toward the small diameter portion 74a by the molten resin that has entered the middle diameter portion 74b, and the small diameter portion 7 is pressed.
The entrance portion 4a is closed.
【0037】一方、溶融樹脂圧力がガス圧力より小さい
場合には、ガス供給路51を介してガス流路74に供給
されたガスによってボール支持具75に受けられた状態
になるまで押し下げられる。そして、ガスがガス流路7
4内に供給されたガスが、第1ボール弁72と第2ボー
ル弁73と大径部74cの内壁面との間に形成された隙
間およびガス透過孔75aを介してシリンダ2内の溶融
樹脂に供給されるようになる。したがって、この逆流防
止弁7によれば、上記のばね式の逆流防止弁4と同様に
ガス供給口21(22,23,24)が臨む部分の溶融
樹脂圧力がガス圧力より高い場合には、溶融樹脂の逆流
を防止することができ、ガス供給口21(22,23,
24)が臨む部分の溶融樹脂圧力がガス圧力より低い場
合には、ガスをスムーズにシリンダ内に供給して溶融樹
脂中に含浸させることができる。On the other hand, when the pressure of the molten resin is smaller than the gas pressure, the pressure is lowered until the gas supplied to the gas flow path 74 via the gas supply path 51 is received by the ball support 75. Then, the gas flows into the gas passage 7
The gas supplied into the cylinder 4 is supplied to the molten resin in the cylinder 2 through a gap formed between the first ball valve 72, the second ball valve 73, and the inner wall surface of the large diameter portion 74c and the gas permeable hole 75a. Will be supplied to Therefore, according to the check valve 7, when the molten resin pressure at the portion facing the gas supply port 21 (22, 23, 24) is higher than the gas pressure, similarly to the spring-type check valve 4, The backflow of the molten resin can be prevented, and the gas supply ports 21 (22, 23,
When the pressure of the molten resin in the portion facing 24) is lower than the gas pressure, the gas can be smoothly supplied into the cylinder to impregnate the molten resin.
【0038】本発明は、上記の実施の形態に限定されな
い。たとえば、上記の射出成形装置Bでは、第1ボール
弁72および第2ボール弁73の2つのボール弁が設け
られていたが、第1ボール弁72は、高圧のガスの逆流
を防止するために補助的に設けられているだけであるの
で、無くても構わない。また、上記の実施の形態では、
低圧部29が1ヶ所であったが、2ヵ所以上設けるよう
にしても構わない。また、ガス供給口も5ヵ所以上でも
構わない。The present invention is not limited to the above embodiment. For example, in the above-described injection molding apparatus B, two ball valves, a first ball valve 72 and a second ball valve 73, are provided. However, the first ball valve 72 is used to prevent a backflow of high-pressure gas. Since it is provided only as an auxiliary, it need not be provided. In the above embodiment,
Although the low-pressure section 29 is provided at one location, it may be provided at two or more locations. Further, the number of gas supply ports may be five or more.
【0039】[0039]
【実施例】以下に、本発明の実施例を比較例と対比させ
つつ詳しく説明する。EXAMPLES Examples of the present invention will be described in detail below in comparison with comparative examples.
【0040】(実施例1) 低圧部29の溶融樹脂圧力が3MPa以下となるように
設計された図6および図7に示すような射出成形装置B
を用意し、樹脂原料として難成形性の超高分子量ポリエ
チレン(Hoechst社製「HostalenGUR
4120」 平均分子量440万)を原料供給口25か
ら180℃に設定されたシリンダ2内に供給するととも
に、5MPaの圧力で二酸化炭素ガスを、低圧部29が
臨む各ガス供給口21(22,23,24)からシリン
ダ2内に供給して、ガス含浸溶融樹脂を可塑化計量した
のち、直径225mm、厚み3mmの円盤状のキャビティを
備えた金型温度40℃の金型内に射出し、冷却後に金型
から取り出し直径225mm、厚み3mmの円盤状の成形品
を得た。Example 1 An injection molding apparatus B as shown in FIGS. 6 and 7 designed so that the pressure of the molten resin in the low-pressure section 29 is 3 MPa or less.
Is prepared and, as a resin raw material, a difficult-to-form ultra-high molecular weight polyethylene (“HostalenGUR” manufactured by Hoechst)
4120 ”is supplied from the raw material supply port 25 into the cylinder 2 set at 180 ° C., and carbon dioxide gas is supplied at a pressure of 5 MPa to each of the gas supply ports 21 (22, 23) facing the low pressure part 29. , 24) into the cylinder 2 to plasticize and measure the gas-impregnated molten resin, and then inject it into a mold having a disk-shaped cavity of 225 mm in diameter and 3 mm in thickness and having a mold temperature of 40 ° C., and cooling. Thereafter, the molded product was taken out of the mold to obtain a disk-shaped molded product having a diameter of 225 mm and a thickness of 3 mm.
【0041】(比較例1) 4つのガス供給口21〜24のうち、ガス供給口21,
23,24の閉じて、ガス供給口22のみからガスを供
給できるようにした以外は、実施例1と同様にして成形
品を得た。Comparative Example 1 Out of the four gas supply ports 21 to 24, the gas supply ports 21 and
A molded product was obtained in the same manner as in Example 1 except that the gas supply port 22 was used to supply the gas only by closing the ports 23 and 24.
【0042】図8に示すように、上記実施例1および比
較例1で得られた成形品9を2つ折りにしてその折り目
部分をそれぞれ観察したところ、実施例1の成形品は、
剥離現象が観察されなかったが、比較例1の成形品は、
表層と内層との境界面で剥離現象が発生した。これは樹
脂へのガス含浸量が充分でないために発生したと考えら
れる。As shown in FIG. 8, the molded product 9 obtained in Example 1 and Comparative Example 1 was folded in two and the folds were observed.
Although no peeling phenomenon was observed, the molded article of Comparative Example 1
A peeling phenomenon occurred at the interface between the surface layer and the inner layer. This is considered to be caused by insufficient gas impregnation into the resin.
【0043】(実施例2) 樹脂原料としてABS樹脂(電気化学工業社製アクリロ
ニトリルブタジエンスチレン樹脂CL−301Q)を用
い、シリンダ2温度を200℃に設定してガス含浸溶融
樹脂を可塑化計量するとともに、金型内に発泡を考慮し
て金型キヤビティ容量の66%のガス含浸溶融樹脂を射
出した以外は、実施例1と同様にして直径225mm、厚
み6mmの円盤状の発泡成形品を得た。得られた発泡成形
品は平滑で、平均発泡倍率は1.5倍、製品各部での発
泡倍率誤差5%以内とほぼ均一な発泡成形品を得ること
ができた。Example 2 An ABS resin (Acrylonitrile butadiene styrene resin CL-301Q manufactured by Denki Kagaku Kogyo Co., Ltd.) was used as a resin raw material, the temperature of the cylinder 2 was set to 200 ° C., and the gas-impregnated molten resin was plasticized and measured. A disk-shaped foam molded product having a diameter of 225 mm and a thickness of 6 mm was obtained in the same manner as in Example 1 except that a gas-impregnated molten resin having 66% of the mold cavity capacity was injected into the mold in consideration of foaming. . The obtained foamed molded product was smooth, and an average foaming ratio was 1.5 times, and a foamed molded product having an almost uniform foaming ratio error of 5% or less in each part of the product could be obtained.
【0044】(比較例2) 4つのガス供給口21〜24のうち、ガス供給口21,
23,24の閉じて、ガス供給口22のみからガスを供
給できるようにした以外は、実施例2と同様にして成形
品を得た。得られた成形品は金型に転写しておらず、成
形品寸法が金型キヤビティより小さく、成形品表面はで
こぼこであった。また、発泡状態は部分的に全く発泡し
ていない部位が観察された。Comparative Example 2 Out of the four gas supply ports 21 to 24, the gas supply ports 21 and
A molded product was obtained in the same manner as in Example 2 except that the gas was supplied only from the gas supply port 22 by closing 23 and 24. The obtained molded product was not transferred to the mold, the dimensions of the molded product were smaller than the mold cavity, and the surface of the molded product was uneven. In the foaming state, a part where foaming was completely not observed was partially observed.
【0045】[0045]
【発明の効果】本発明にかかる熱可塑性樹脂成形品の射
出成形方法および射出成形装置は、以上のように構成さ
れているので、射出成形装置のシリンダ内の溶融樹脂に
安定的、連続的に常温常圧で気体状態のガスを供給可能
となる。この効果により、均質で微細な発泡成形体及び
難成形材料等の新たな機能(断熱、緩衝、耐熱、低摩
擦)を備えた成型品を射出成形で安価に得られる。The injection molding method and the injection molding apparatus for a thermoplastic resin molded article according to the present invention are constructed as described above, so that the molten resin in the cylinder of the injection molding apparatus can be stably and continuously supplied. A gas in a gaseous state can be supplied at normal temperature and normal pressure. By this effect, a molded article having new functions (insulation, cushioning, heat resistance, low friction) such as a uniform and fine foam molded article and a difficult-to-mold material can be obtained at low cost by injection molding.
【0046】しかも、供給するガスの圧力も低くするこ
とができ、装置自体の製造コストも低減できる。また、
請求項3のようにすれば、常温常圧で気体状態のガスを
供給するガス供給路への熱可塑性樹脂の逆流を防止して
ガス供給路の詰まりを防止することも可能となる。In addition, the pressure of the supplied gas can be reduced, and the manufacturing cost of the apparatus itself can be reduced. Also,
According to the third aspect, it is possible to prevent the thermoplastic resin from flowing back into the gas supply path for supplying gaseous gas at normal temperature and normal pressure, thereby preventing clogging of the gas supply path.
【0047】請求項4のようにすれば、逆流防止弁の構
造が簡単で装置の製造コストが低減できるとともに、メ
ンテナンスも容易である。According to the fourth aspect, the structure of the check valve is simple, the manufacturing cost of the apparatus can be reduced , and the maintenance is easy.
【図面の簡単な説明】[Brief description of the drawings]
【図1】本発明にかかる射出成形装置の1つの実施の形
態を概略的にあらわす概略図である。FIG. 1 is a schematic view schematically showing one embodiment of an injection molding apparatus according to the present invention.
【図2】図1の射出成形装置の射出機の可塑化計量開始
直後の状態をあらわす要部断面図である。FIG. 2 is a sectional view of a main part showing a state immediately after the start of plasticization measurement of an injection machine of the injection molding apparatus of FIG. 1;
【図3】図1の射出成形装置の射出機の可塑化計量終了
直前の状態をあらわす要部断面図である。FIG. 3 is a sectional view of a main part showing a state immediately before the end of plasticization measurement of an injection machine of the injection molding apparatus of FIG. 1;
【図4】図1の射出成形装置の溶融樹脂圧力がガス圧力
より高い状態の逆流防止弁部分の断面図である。FIG. 4 is a cross-sectional view of the check valve portion of the injection molding apparatus of FIG. 1 in a state where a molten resin pressure is higher than a gas pressure.
【図5】図1の射出成形装置の溶融樹脂圧力がガス圧力
より低い状態の逆流防止弁部分の断面図である。FIG. 5 is a cross-sectional view of a check valve portion of the injection molding apparatus of FIG. 1 in a state where a molten resin pressure is lower than a gas pressure.
【図6】本発明にかかる射出成形装置の他の実施の形態
であって、その溶融樹脂圧力がガス圧力より高い状態の
逆流防止弁部分の断面図である。FIG. 6 is a cross-sectional view of a check valve according to another embodiment of the injection molding apparatus of the present invention, in which a molten resin pressure is higher than a gas pressure.
【図7】図6の射出成形装置の溶融樹脂圧力がガス圧力
より低い状態の逆流防止弁部分の断面図である。7 is a cross-sectional view of a check valve portion of the injection molding apparatus of FIG. 6 in a state where a molten resin pressure is lower than a gas pressure.
【図8】剥離試験方法を説明する説明図である。FIG. 8 is an explanatory diagram illustrating a peel test method.
【図9】熱可塑性樹脂ペレット(高密度ポリエチレン、
サイズφ4×2.3mm)に、二酸化炭素ガスを室温
(20℃)、圧力10.0MPaの状態で含浸させた場
合の、含浸量曲線をあらわしている。FIG. 9 shows thermoplastic resin pellets (high-density polyethylene,
The graph shows an impregnation amount curve when carbon dioxide gas is impregnated with a carbon dioxide gas at room temperature (20 ° C.) and a pressure of 10.0 MPa into a size φ4 × 2.3 mm).
A,B 射出成形装置 1 射出機 2 シリンダ 21〜24 ガス供給口 29 低圧部 3 スクリュー 31 低圧部形成部 4,7 逆流防止弁 5 ガス供給装置 51 ガス供給路 9 成形品 A, B Injection molding apparatus 1 Injection machine 2 Cylinder 21 to 24 Gas supply port 29 Low pressure part 3 Screw 31 Low pressure part formation part 4, 7 Check valve 5 Gas supply device 51 Gas supply path 9 Molded product
Claims (4)
融樹脂に、シリンダに設けたガス供給口から常温・常圧
で気体状態のガスを、溶融樹脂の圧力がガス供給口から
供給されるガスの圧力より低くなる低圧部を形成する低
圧部形成部に供給して含浸させるガス含浸工程と、得ら
れたガス含浸樹脂を可塑化計量したのちに金型へ射出し
て金型形状の成形品を得る射出成形工程とを備える熱可
塑性樹脂成形品の射出成形方法において、ガス供給口を
シリンダの前後方向に、複数のガス供給口が、ピッチ
(P)≦(低圧部の長さ)/2で、かつガス供給口数
(n)≧(可塑化計量時に移動するスクリューの移動距
離)/ピッチ(P)を満足するように設けられ、これら
のガス供給口の少なくともいずれか1つのガス供給口が
臨む部分の溶融樹脂圧力を常にガス供給口から供給され
るガスの圧力より低い状態に保ちながらガスを含浸させ
ることを特徴とする熱可塑性樹脂成形品の射出成形方
法。To 1. A molten resin becomes molten state in the injection machine cylinder, the gas in a gaseous state at normal temperature and normal pressure from the gas supply port formed in a cylinder, from the pressure gas supply port of the molten resin
Low forming a low pressure section that is lower than the pressure of the supplied gas
A thermoplastic process comprising a gas impregnation step of supplying and impregnating the pressure-forming section to the pressure-forming section, and an injection molding step of plasticizing and measuring the obtained gas-impregnated resin and then injecting it into a mold to obtain a mold-shaped molded product. In the injection molding method of a resin molded product , a plurality of gas supply ports are arranged in a pitch direction in a front-rear direction of a cylinder.
(P) ≦ (length of low pressure part) / 2 and number of gas supply ports
(N) ≧ (the moving distance of the screw that moves during plasticization measurement
Separation) / Pitch (P), and the pressure of the molten resin at a portion facing at least one of the gas supply ports is always lower than the pressure of the gas supplied from the gas supply port. An injection molding method for a thermoplastic resin molded product, wherein a gas is impregnated while maintaining the state.
溶融混練された溶融樹脂に、シリンダーに設けられたガ
ス供給口から常温・常圧で気体状態のガスを供給しこの
ガスを含浸させるようになっている射出成形装置におい
て、前記シリンダの内壁面と、スクリューの外壁面との
隙間が大きく、溶融樹脂の圧力がガス供給口から供給さ
れるガスの圧力より低くなる低圧部を形成する低圧部形
成部がスクリューの一部に設けられているとともに、前
記低圧部がスクリューの計量移動領域内で常にいずれか
のガス供給口に臨むように、複数のガス供給口が、ピッ
チ(P)≦(低圧部の長さ)/2で、かつガス供給口数
(n)≧(可塑化計量時に移動するスクリューの移動距
離)/ピッチ(P)を満足するようにシリンダーの軸方
向に複数箇所設けられていることを特徴とする射出成形
装置。2. A gas in a gaseous state is supplied to a molten resin melt-kneaded by rotation of a screw in a cylinder at a normal temperature and a normal pressure from a gas supply port provided in the cylinder to impregnate the gas. In the injection molding apparatus, the gap between the inner wall surface of the cylinder and the outer wall surface of the screw is large, and a low-pressure portion forming portion that forms a low-pressure portion in which the pressure of the molten resin is lower than the pressure of the gas supplied from the gas supply port There together are provided on a part of the screw, the so as to face the low-pressure part is always one of the gas supply ports in the metering movement area of the screw, a plurality of gas supply ports, pip
H (P) ≦ (length of low pressure part) / 2 and number of gas supply ports
(N) ≧ (the moving distance of the screw that moves during plasticization measurement
An injection molding apparatus, which is provided at a plurality of positions in the axial direction of a cylinder so as to satisfy (release) / pitch (P) .
内の溶融樹脂の入り込みを防止する逆流防止弁がガス供
給口に設けられている請求項2に記載の射出成形装置。3. The injection molding apparatus according to claim 2, wherein a check valve for preventing molten resin from entering the cylinder from the gas supply port into the gas supply path is provided at the gas supply port.
ク式のいずれかである請求項3に記載の射出成形装置。4. The injection molding apparatus according to claim 3, wherein the check valve is of a spring type or a ball check type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP04855599A JP3325532B2 (en) | 1999-02-25 | 1999-02-25 | Injection molding method for thermoplastic resin molded article and injection molding apparatus used for this molding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP04855599A JP3325532B2 (en) | 1999-02-25 | 1999-02-25 | Injection molding method for thermoplastic resin molded article and injection molding apparatus used for this molding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000238099A JP2000238099A (en) | 2000-09-05 |
| JP3325532B2 true JP3325532B2 (en) | 2002-09-17 |
Family
ID=12806638
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP04855599A Expired - Fee Related JP3325532B2 (en) | 1999-02-25 | 1999-02-25 | Injection molding method for thermoplastic resin molded article and injection molding apparatus used for this molding method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3325532B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101607361B1 (en) | 2012-12-12 | 2016-03-30 | (주)엘지하우시스 | Apparatus for forming macromolecule |
-
1999
- 1999-02-25 JP JP04855599A patent/JP3325532B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2000238099A (en) | 2000-09-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6901610B2 (en) | Foam molding manufacturing equipment | |
| JP6843919B2 (en) | Screw of injection molding equipment and injection molding equipment | |
| JP3590559B2 (en) | Injection molding equipment for thermoplastic resin molded products | |
| WO2001091987A1 (en) | Injection molding method | |
| JP6023149B2 (en) | Manufacturing method and manufacturing apparatus for foam molded article | |
| US6652254B2 (en) | Molding apparatus including screw for molded articles of thermoplastic gas impregnated resin | |
| JP3325532B2 (en) | Injection molding method for thermoplastic resin molded article and injection molding apparatus used for this molding method | |
| JP3598017B2 (en) | Injection molding equipment for thermoplastic resin molded products | |
| JP2001341152A (en) | Injection molding equipment | |
| JP2003305757A (en) | Gas sealing mechanism in thermoplastic resin manufacturing equipment | |
| JP2017024333A (en) | Injection molding process | |
| CN109906138A (en) | Method and apparatus for producing foam molded body | |
| JP2001277328A (en) | Manufacturing apparatus and manufacturing method of thermoplastic resin molded article | |
| JP3851439B2 (en) | Manufacturing method of difficult-to-mold resin molded products | |
| JP6997847B2 (en) | Manufacturing method and manufacturing equipment for foam molded products | |
| JP2002307499A (en) | Injection molding method and injection molding apparatus for thermoplastic resin molded products | |
| JP3819708B2 (en) | Injection molding equipment for thermoplastic resin molded products | |
| JP2004050569A (en) | Molding equipment for thermoplastic resin molded products | |
| JPWO2001091987A1 (en) | injection molding method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20080705 Year of fee payment: 6 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20080705 Year of fee payment: 6 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090705 Year of fee payment: 7 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090705 Year of fee payment: 7 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100705 Year of fee payment: 8 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110705 Year of fee payment: 9 |
|
| LAPS | Cancellation because of no payment of annual fees |