JP3332010B2 - Manufacturing method of low phosphorus hot metal - Google Patents
Manufacturing method of low phosphorus hot metalInfo
- Publication number
- JP3332010B2 JP3332010B2 JP17324499A JP17324499A JP3332010B2 JP 3332010 B2 JP3332010 B2 JP 3332010B2 JP 17324499 A JP17324499 A JP 17324499A JP 17324499 A JP17324499 A JP 17324499A JP 3332010 B2 JP3332010 B2 JP 3332010B2
- Authority
- JP
- Japan
- Prior art keywords
- hot metal
- concentration
- oxygen
- source
- dephosphorization
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、溶銑の予備処理と
して行われる脱燐処理に関するもので、より詳細には、
F源を含まないCaO系媒溶剤を用いた場合でも効率的
な脱燐を行うことができる低燐溶銑の製造方法に関する
ものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a dephosphorization treatment performed as a pretreatment of hot metal,
The present invention relates to a method for producing low-phosphorus hot metal capable of performing efficient dephosphorization even when a CaO-based solvent containing no F source is used.
【0002】[0002]
【従来の技術】従来、溶銑段階で予備脱燐を行い、溶銑
中のPをある程度除去してから転炉脱炭吹錬を行う溶銑
予備処理法が発展してきた。この予備脱燐処理はトーピ
ード、溶銑鍋、転炉などの設備で実施され、CaO系媒
溶剤と気体酸素や固体酸素源などの酸素源を添加して行
われる。この脱燐処理の際に溶銑からスラグ側にPを効
率的に移行させるためには、スラグ組成やスラグ量など
の制御が重要な因子となる。特に、媒溶剤にCaF2を
添加することにより、1)スラグの融体性が向上する、2)
SiO2のネットワークを分断してCaイオンが増加す
る、3)FeOの活量が増加する、などの作用が得られる
ことが従来から指摘されており、実操業でも脱燐の反応
性を高めるためにCaF2が広く使用されている。2. Description of the Related Art Heretofore, a hot metal pretreatment method has been developed in which preliminary dephosphorization is performed at a hot metal stage, P in the hot metal is removed to some extent, and then converter decarburization blowing is performed. This preliminary dephosphorization treatment is performed in equipment such as a torpedo, a hot metal pot, and a converter, and is performed by adding a CaO-based solvent and an oxygen source such as gaseous oxygen or a solid oxygen source. In order to transfer P efficiently from the hot metal to the slag side during the dephosphorization treatment, control of the slag composition and the slag amount is an important factor. In particular, by adding CaF 2 to the solvent medium, 1) the meltability of the slag is improved, 2)
It has been pointed out that the following effects can be obtained: the SiO 2 network is divided to increase Ca ions, 3) the activity of FeO is increased, and the like. CaF 2 is used widely.
【0003】例えば、特公平6−17496号公報で
は、添加するCaOと酸素Oの重量比CaO/O以外
に、[CaF2+Al2O3]/CaO及びAl2O3
/CaF 2の各重量比を規定し、CaF2添加により脱
燐効率を向上させる技術が開示されている。ところが、
最近では環境保護の観点からスラグ中Fの溶出量の規制
基準が強化される傾向にあり、このため脱燐スラグ中の
F濃度を極限まで低下させる必要が生じている。[0003] For example, Japanese Patent Publication No.
Is the weight ratio of CaO to oxygen O other than CaO / O
[CaF2+ Al2O3] / CaO and Al2O3
/ CaF 2Is defined, and CaF2Desorption by addition
Techniques for improving phosphorus efficiency have been disclosed. However,
Recently, from the viewpoint of environmental protection, regulation of the amount of F released from slag
Standards have tended to be strengthened, and as a result
There is a need to lower the F concentration to the limit.
【0004】このためCaF2などのF源を使用しない
脱燐処理技術の開発が強く望まれているが、現状ではス
ラグを低塩基度化してスラグ量を極端に多くした操業を
行うとか、多重処理を実施するなどの方法しか有効な対
策がないのが実情である。しかし、前者のように脱燐ス
ラグ量が極端に増大することは、環境保護の面から強く
望まれているスラグ量削減というニーズに逆行するもの
であり、また、後者のように多重処理を実施することは
溶鋼の製造コストの上昇を招く問題があり、したがっ
て、これらは抜本的な対策にはなり得ない。[0004] For this reason, there is a strong demand for the development of a dephosphorization treatment technique that does not use an F source such as CaF 2. However, at present, slag is made to have a low basicity to carry out an operation with an extremely large amount of slag, In fact, there are only effective measures, such as performing processing. However, the extreme increase in the amount of dephosphorized slag, as in the former case, goes against the need to reduce the amount of slag, which is strongly demanded from the viewpoint of environmental protection. Doing so raises the problem of increasing the production cost of molten steel, and therefore these cannot be a drastic measure.
【0005】[0005]
【発明が解決しようとする課題】したがって本発明の目
的は、このような従来技術の課題を解決し、CaF2な
どのF源を含まない媒溶剤を用いた場合でも溶銑脱燐を
効率的に行うことができる低燐溶銑の製造方法を提供す
ることにある。SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to solve the above-mentioned problems of the prior art, and to efficiently perform hot metal dephosphorization even when a medium solvent not containing an F source such as CaF 2 is used. An object of the present invention is to provide a method for producing low-phosphorus hot metal that can be performed.
【0006】[0006]
【課題を解決するための手段】本発明者らは、CaF2
(蛍石等)などのF源を使用することなく効率的に脱燐
処理を行うことができる溶銑予備処理法を見い出すべ
く、転炉型容器を用いて種々の実験と検討を行った。先
に述べたようにCaF2はスラグの溶融性を確保するた
めに重要な働きをしており、本発明者らの実験において
も、CaF2を添加しない場合には添加された媒溶剤
(CaO源)は見掛け上滓化したようには見えず、脱燐
反応効率も低下した。しかし、種々の実験の結果、以下
のような事実が判明した。Means for Solving the Problems The present inventors have proposed CaF 2
Various experiments and examinations were conducted using a converter type vessel in order to find a hot metal pretreatment method capable of efficiently performing a dephosphorization treatment without using an F source such as (fluorite). As described above, CaF 2 plays an important role in ensuring the meltability of the slag, and in the experiments of the present inventors, when CaF 2 was not added, the added medium solvent (CaO 2) was used. Source) did not appear to be slag, and the dephosphorization reaction efficiency was reduced. However, as a result of various experiments, the following facts were found.
【0007】(1) CaO源と酸素源の投入条件を種々変
えて行った実験の結果から、初期のスラグを溶融させる
ことができれば脱燐反応効率が飛躍的に増加すること、
また、このような初期のスラグの溶融は、初期CaO源
の添加前に溶銑に酸素源を供給して酸化鉄(FeO)を
積極的に生成させることにより達成できることが判っ
た。すなわち、従来ではCaO源の滓化をなるべく早め
るためには早期にCaO源を添加して送酸を行うことが
必要であると考えられてきたが、このような従来の常識
に反し、初期CaO源を添加するのに先立ち、まず溶銑
に酸素源のみを供給することによりFeOを生成させて
スラグ中の酸化鉄濃度を高めておき、しかる後CaO源
を添加(好ましくは、分割添加)することにより、Ca
F2などのF源を含まないCaO−FeO系スラグでも
十分に溶融する領域が生じ、脱燐反応効率が飛躍的に向
上することが判った。(1) From the results of experiments conducted under various conditions of charging the CaO source and the oxygen source, it was found that if the initial slag could be melted, the efficiency of the dephosphorization reaction would increase dramatically.
It has also been found that such initial melting of slag can be achieved by supplying an oxygen source to the hot metal before the addition of the initial CaO source to actively generate iron oxide (FeO). That is, conventionally, it has been considered that it is necessary to add a CaO source at an early stage to carry out acidification in order to make slagging of a CaO source as early as possible. Prior to adding the source, first, only the oxygen source is supplied to the hot metal to generate FeO to increase the concentration of iron oxide in the slag, and then add the CaO source (preferably, divided addition). Gives Ca
Region to fully melt in CaO-FeO slag containing no F source, such as F 2 is generated, dephosphorization reaction efficiency was found to dramatically improve.
【0008】[0008]
【0009】(2) 固体酸素源と媒溶剤の投入条件を種々
変えて行った実験の結果から、所定の温度以上に予熱さ
れた固体酸素源や媒溶剤を溶銑に添加することによりC
aOの溶解が効果的に促進され、CaF2などのF源を
含まないCaOを主体とした媒溶剤を用いた場合でも脱
燐反応効率が飛躍的に向上することが判った。また、固
体酸素源は媒溶剤に較べて融点が低いため、CaOの溶
解をより効果的に促進するには固体酸素源を予熱した方
が有利であることも判った。 (2) From the results of experiments conducted under various conditions of charging the solid oxygen source and the medium solvent, it was found that adding a solid oxygen source and a medium solvent preheated to a predetermined temperature or higher to hot metal
dissolution of aO is promoted effectively, dephosphorization reaction efficiency even when a medium solvent mainly containing CaO which do not contain F source, such as CaF 2 was found to dramatically improve. In addition, since the solid oxygen source has a lower melting point than the medium solvent, it has been found that it is advantageous to preheat the solid oxygen source in order to more effectively promote the dissolution of CaO.
【0010】(3) 脱燐処理により生じる排ガスが脱燐反
応効率に及ぼす影響を調査するために行った実験の結果
から、脱燐反応効率の向上には脱燐処理により発生した
排ガスを二次燃焼させることが有効であり、排ガスの二
次燃焼率を或る適正範囲に制御することにより、CaF
2などのF源を含まないCaOを主体とした媒溶剤を用
いた場合でも脱燐反応効率が飛躍的に向上することが判
った。これは、排ガスが二次燃焼することより発生した
熱がスラグに着熱し、CaOの溶解を効果的に促進する
ことによるものである。 (3) From the results of an experiment conducted to investigate the effect of the exhaust gas generated by the dephosphorization on the efficiency of the dephosphorization reaction, it was found that the exhaust gas generated by the dephosphorization was secondary to improve the efficiency of the dephosphorization reaction. Combustion is effective, and by controlling the secondary combustion rate of exhaust gas to a certain appropriate range, CaF
It has been found that the efficiency of the dephosphorization reaction is drastically improved even when a medium solvent mainly containing CaO which does not contain the F source such as No. 2 is used. This is because the heat generated by the secondary combustion of the exhaust gas heats the slag and effectively promotes the dissolution of CaO.
【0011】(4) 気体酸素の供給条件を種々変えて行っ
た実験の結果から、脱燐反応効率の向上には上吹きラン
スからの送酸条件を適正化することが有効であり、上吹
きランスからの送酸により形成される溶銑浴面の凹み深
さと上吹きランスからの送酸速度を或る特定の範囲に制
御し、スラグ中のFeO濃度を適正化することにより、
CaF2などのF源を含まないCaOを主体とした媒溶
剤を用いた場合でも脱燐反応効率が飛躍的に向上するこ
とが判った。 (4) From the results of experiments conducted under various conditions of supply of gaseous oxygen, it is effective to optimize the acid supply conditions from the top blowing lance to improve the dephosphorization reaction efficiency. By controlling the pit depth of the hot metal bath surface formed by the acid supply from the lance and the acid supply rate from the top blowing lance to a certain range, and optimizing the FeO concentration in the slag,
Dephosphorization reaction efficiency even when a medium solvent mainly containing CaO which do not contain F source, such as CaF 2 was found to dramatically improve.
【0012】本発明はこのような知見に基づきなされた
もので、その特徴とする構成は以下の通りである。 [1] 溶銑予備処理として行われる脱燐処理において、溶
銑にCaO源である媒溶剤を添加する前に気体酸素を供
給することでスラグ中の酸化鉄濃度を高めておき、しか
る後、CaO源である媒溶剤を添加することを特徴とす
る低燐溶銑の製造方法。 [2] 上記[1]の製造方法において、さらに、固体酸素源
を、溶銑に媒溶剤を添加する前に供給することを特徴と
する低燐溶銑の製造方法。The present invention has been made on the basis of such knowledge, and the characteristic configuration thereof is as follows. [1] In the dephosphorization treatment performed as a hot metal pretreatment, the concentration of iron oxide in the slag is increased by supplying gaseous oxygen before adding a medium solvent that is a CaO source to the hot metal, and then the CaO source A method for producing low-phosphorus hot metal, comprising adding a medium solvent as described above. [2] The method of the above-mentioned [1], further comprising a solid oxygen source
Is supplied before adding a solvent to the hot metal.
【0013】[3] 上記[1]または[2]の製造方法におい
て、媒溶剤を複数回に分けて添加することを特徴とする
低燐溶銑の製造方法。 [4] 上記[1]〜[3]のいずれかの製造方法において、溶銑
にCaO源である媒溶剤を添加する前に下記(1)式を満
足する量の気体酸素または気体酸素と固体酸素源を供給
することを特徴とする低燐溶銑の製造方法。 0.010≦B/A≦0.50 … (1) 但し A:脱燐処理に要する媒溶剤中の全CaO量[k
g/T] B:気体換算の酸素供給量[Nm3/T][3] The method for producing low-phosphorus molten iron according to the above-mentioned [1] or [2], wherein the medium solvent is added in plural portions. [4] In the production method according to any one of the above [1] to [3], before adding a medium solvent that is a CaO source to the hot metal, an amount of gaseous oxygen or gaseous oxygen satisfying the following expression (1) is satisfied. A method for producing low-phosphorus hot metal, comprising supplying a source . 0.010 ≦ B / A ≦ 0.50 (1) where A: the total amount of CaO in the solvent required for the dephosphorization treatment [k
g / T] B: Oxygen supply amount in terms of gas [Nm 3 / T]
【0014】[5] 上記[1]〜[4]のいずれかの製造方法に
おいて、媒溶剤添加前の気体酸素または気体酸素と固体
酸素源の供給時における排ガスのガス分析値から溶銑の
脱炭量を求め、該脱炭量と気体酸素または気体酸素と固
体酸素源の供給量に基づいてスラグ中の酸化鉄濃度を算
出し、この酸化鉄濃度値に基づいて気体酸素または気体
酸素と固体酸素源の供給条件を制御することを特徴とす
る低燐溶銑の製造方法。[5] The method according to any one of the above [1] to [4], wherein the gaseous oxygen or the gaseous oxygen and the solid before the addition of the medium solvent are added.
The amount of decarburized hot metal was determined from the gas analysis value of the exhaust gas when the oxygen source was supplied, and the decarbonized amount and gaseous oxygen or gaseous oxygen and solidified
The iron oxide concentration in the slag is calculated based on the supply amount of the body oxygen source , and gaseous oxygen or gas
A method for producing low-phosphorus hot metal, comprising controlling supply conditions of oxygen and a solid oxygen source .
【0015】[6] 溶銑予備処理として行われる脱燐処理
において、固体酸素源及び/又は媒溶剤を200℃以
上、1000℃未満の温度に予熱した後、溶銑に添加す
ることを特徴とする低燐溶銑の製造方法。[7] 溶銑予備処理として行われる脱燐処理において、脱
燐処理容器から排出される排ガス中のCOとCO2の濃
度が下記(2)式を満足するような操業条件で脱燐処理を
行うことを特徴とする低燐溶銑の製造方法。 0.10≦[CO2]/([CO2]+[CO])≦0.35 … (2) 但し [CO2]:排ガス中のCO2濃度[wt%] [CO] :排ガス中のCO濃度[wt%] [6] In the dephosphorization treatment performed as a hot metal pretreatment, a solid oxygen source and / or a medium solvent is preheated to a temperature of 200 ° C. or more and less than 1000 ° C., and then added to the hot metal. Manufacturing method of hot metal. [7] In the dephosphorization treatment performed as a hot metal pretreatment, the dephosphorization treatment is performed under operating conditions such that the concentrations of CO and CO 2 in the exhaust gas discharged from the dephosphorization treatment container satisfy the following expression (2). A method for producing low-phosphorus hot metal, comprising: 0.10 ≦ [CO 2 ] / ([CO 2 ] + [CO]) ≦ 0.35 (2) where [CO 2 ]: CO 2 concentration in exhaust gas [wt%] [CO]: In exhaust gas CO concentration [wt%]
【0016】[8] 溶銑予備処理として行われる脱燐処理
において、上吹きランスから溶銑に気体酸素を上吹きす
るとともに、該上吹きされた気体酸素の運動エネルギー
により形成される溶銑浴面の凹み深さL(m)と溶銑の
浴深さLo(m)の比L/Loと上吹きランスからの送
酸速度F(Nm3/min/T)が下記(3)式及び(4)式
を満足するような条件で脱燐処理を行うことを特徴とす
る低燐溶銑の製造方法。 0.02≦L/Lo≦0.10 … (3) 0.25≦F≦1.50 … (4) [8] In the dephosphorization treatment performed as a hot metal pretreatment, gas oxygen is blown upward from the upper blowing lance to the hot metal, and a pit on the hot metal bath surface formed by the kinetic energy of the gas oxygen blown upward. The ratio L / Lo of the depth L (m) to the hot metal bath depth Lo (m) and the acid feed rate F (Nm 3 / min / T) from the top blowing lance are expressed by the following equations (3) and (4). A method for producing low-phosphorus molten iron, comprising performing a dephosphorization treatment under conditions that satisfy the following conditions. 0.02 ≦ L / Lo ≦ 0.10 (3) 0.25 ≦ F ≦ 1.50 (4)
【0017】[9] 上記[1]〜[8]のいずれかの製造方法に
おいて、Si濃度が0.10重量%以下の溶銑を脱燐処
理することを特徴とする低燐溶銑の製造方法。[10] 上記[9]の製造方法において、Si濃度が0.10
重量%を超える溶銑を0.10重量%以下のSi濃度ま
で脱珪処理した後、脱燐処理することを特徴とする低燐
溶銑の製造方法。[11] 上記[1]〜[10]のいずれかの製造方法において、F
源を含まないCaOを主体とした媒溶剤を用いることを
特徴とする低燐溶銑の製造方法。 [9] The method for producing low-phosphorus hot metal according to any one of [1] to [8] , wherein the hot metal having a Si concentration of 0.10% by weight or less is dephosphorized. [10] In the manufacturing method of the above [9] , the Si concentration is 0.10
A method for producing low-phosphorus hot metal, comprising desiliconizing a hot metal exceeding 0.1% by weight to a Si concentration of 0.10% by weight or less, and then dephosphorizing. [11] The method according to any one of [1] to [10] , wherein
A method for producing low-phosphorus hot metal, comprising using a medium solvent mainly containing CaO that does not contain a source.
【0018】[0018]
【発明の実施の形態】まず、本願の第1の発明について
説明する。この発明の低燐溶銑の製造方法(脱燐方法)
では、溶銑にCaO源である媒溶剤を添加する前に酸素
源を供給することでスラグ中の酸化鉄(FeO)濃度を
高めておき、しかる後CaO源である媒溶剤を添加する
ものであり、これによりCaF2などのF源を添加しな
くても脱燐反応効率を飛躍的に高めることが可能にな
る。これは、媒溶剤添加前の溶銑への酸素源の添加によ
ってFeOを十分に生成させ、酸化鉄濃度が高い初期ス
ラグを溶融させておき、このような高酸化鉄濃度の初期
スラグ中にCaO源を直接投入することにより、高濃度
に生成しているFeO中に高融点のCaOが取り込まれ
る形で滓化が進行するため、CaO+FeOの反応によ
る滓化が飛躍的に促進されるためであると考えられる。DESCRIPTION OF THE PREFERRED EMBODIMENTS First, the first invention of the present application will be described. Method for producing low phosphorus hot metal of the present invention (phosphorus removal method)
In this method, the concentration of iron oxide (FeO) in slag is increased by supplying an oxygen source before adding a medium solvent as a CaO source to hot metal, and then a medium solvent as a CaO source is added. Thus, the efficiency of the dephosphorization reaction can be dramatically increased without adding an F source such as CaF 2 . This is because FeO is sufficiently generated by adding an oxygen source to hot metal before the addition of a medium solvent, an initial slag having a high iron oxide concentration is melted, and a CaO source is contained in the initial slag having a high iron oxide concentration. Is directly added, the slagging proceeds in a form in which CaO having a high melting point is incorporated into FeO generated at a high concentration, and slagging by the reaction of CaO + FeO is drastically promoted. Conceivable.
【0019】これに対して、従来技術のように早い時期
にCaO源を投入して酸素源の供給を行った場合には、
上述した本発明の作用とは逆に、酸素源の供給により生
成したFeOが未滓化のCaO中に取り込まれる形で滓
化が進行するため、CaO+FeOの反応による滓化が
迅速に進行しないものと考えられる。On the other hand, when the CaO source is supplied at an early stage to supply the oxygen source as in the prior art,
Contrary to the above-described operation of the present invention, since slagging proceeds in a form in which FeO generated by supply of an oxygen source is incorporated into unslagged CaO, slagging due to the reaction of CaO + FeO does not rapidly progress. it is conceivable that.
【0020】この発明において媒溶剤の添加前に溶銑に
供給される酸素源としては、FeOを生成させるもので
あれば気体酸素、固体酸素源の何れでもよいが、スラグ
−メタル界面の温度を上昇させることができるという点
で気体酸素の方がより好ましい。また、気体酸素と固体
酸素源を併用してもよい。使用する気体酸素は純酸素ガ
ス、酸素含有ガスのいずれでもよく、また、固体酸素源
としては酸化鉄やミルスケールなどを用いることができ
る。なお、この発明の脱燐処理は、CaO源である媒溶
剤の添加前に溶銑に酸素源の供給を行うことを特徴とす
るものであるが、当然のことながら媒溶剤を添加した以
降も酸素源(気体酸素及び/又は固体酸素源)の供給が
行われる。In the present invention, the oxygen source supplied to the hot metal before the addition of the medium solvent may be gaseous oxygen or solid oxygen source as long as it generates FeO, but the temperature of the slag-metal interface is increased. Gaseous oxygen is more preferred in that it can be used. Further, gaseous oxygen and a solid oxygen source may be used in combination. The gaseous oxygen used may be either a pure oxygen gas or an oxygen-containing gas, and iron oxide or mill scale can be used as a solid oxygen source. Note that the dephosphorization treatment of the present invention is characterized in that an oxygen source is supplied to hot metal before the addition of a medium solvent as a CaO source. A source (a source of gaseous oxygen and / or solid oxygen) is provided.
【0021】この発明に係る低燐溶銑の製造方法では、
媒溶剤の添加前の酸素源の供給により初期FeOの生成
量を確保しておくことが重要であるが、一方において酸
素源の供給により溶銑の脱炭も進行し、また、過剰な量
の酸素源を供給すると媒溶剤添加後の酸素源の供給にお
いて酸素量が不足する事態を招くため、媒溶剤添加前の
酸素供給量を適正化することが必要である。すなわち、
CaO源である媒溶剤を添加する前に供給する酸素量
は、必要且つ十分なFeO生成量を確保するという観点
から、下記(1)式を満足することが好ましい。 0.010≦B/A≦0.50 … (1) 但し A:脱燐処理に要する媒溶剤中の全CaO量[k
g/T](T:溶銑ton、以下同様) B:気体換算の酸素供給量[Nm3/T]In the method for producing low-phosphorus hot metal according to the present invention,
It is important to secure the initial amount of FeO generated by the supply of the oxygen source before the addition of the medium solvent, but on the other hand, the supply of the oxygen source also promotes the decarburization of the hot metal, When the source is supplied, the amount of oxygen becomes insufficient in the supply of the oxygen source after the addition of the medium solvent. Therefore, it is necessary to optimize the oxygen supply amount before the addition of the medium solvent. That is,
It is preferable that the amount of oxygen supplied before adding the medium solvent as the CaO source satisfies the following expression (1) from the viewpoint of securing a necessary and sufficient amount of FeO generated. 0.010 ≦ B / A ≦ 0.50 (1) where A: the total amount of CaO in the solvent required for the dephosphorization treatment [k
g / T] (T: hot metal ton, the same applies hereinafter) B: Oxygen supply amount in terms of gas [Nm 3 / T]
【0022】ここで、B/A<0.010では媒溶剤添
加前のFeO生成量を十分に確保することができず、一
方、B/A>0.50では、媒溶剤添加後の酸素源の供
給における酸素量が不足し、所望の脱燐率が確保できな
くなるおそれがあり、また、溶銑の脱炭量も多くなるた
め好ましくない。また、このような観点から特に好まし
いB/Aの範囲は0.05〜0.20である。上記のよ
うに酸素源を供給して所定の濃度のFeOを生成させた
後、CaO源である媒溶剤を添加するが、媒溶剤添加時
にその滓化に必要な量のFeOを生成させておくため、
媒溶剤の添加は複数回に分けて行うことが好ましい。ま
た、同様の理由から、媒溶剤を少量ずつ連続的又は間欠
的に添加してもよい。Here, when B / A <0.010, it is not possible to secure a sufficient amount of FeO before the addition of the medium solvent, whereas when B / A> 0.50, the oxygen source after the addition of the medium solvent is not obtained. There is a risk that the amount of oxygen in the supply of iron may be insufficient and a desired dephosphorization rate may not be secured, and the amount of decarburization of the hot metal is also increased. In addition, a particularly preferable range of B / A from such a viewpoint is 0.05 to 0.20. After supplying an oxygen source as described above to generate FeO at a predetermined concentration, a medium solvent serving as a CaO source is added, and an amount of FeO necessary for slagging is added when the medium solvent is added. For,
It is preferable to add the solvent in a plurality of times. For the same reason, the medium solvent may be added little by little continuously or intermittently.
【0023】また、この発明を実施する際に媒溶剤添加
前の酸素源の供給量を適切に制御する方法として、以下
のような方法を採ることができる。すなわち、媒溶剤添
加前の酸素源の供給時に、脱燐容器から排出される排ガ
スのガス分析(排ガス中のC濃度分析)をオンラインで
実施することにより溶銑の脱炭量を求めることができ、
この脱炭量と酸素源の供給量に基づき、さらには溶銑の
脱珪推定量、排ガス分析から求められる二次燃焼量など
を必要に応じて勘案することにより、脱燐容器内に蓄積
された酸素量を求めることができ、さらにこれからスラ
グ中のFeO量が算出できる。したがって、排ガスのガ
ス分析値から溶銑の脱炭量を求め、この脱炭量と酸素源
の供給量に基づいてスラグ中の酸化鉄濃度を算出し、こ
の酸化鉄濃度の算出値に基づいて酸素源の供給条件(例
えば、送酸量、送酸速度など)を制御すれば、媒溶剤添
加前の酸素源供給による酸化鉄濃度の制御を容易に行う
ことができる。In carrying out the present invention, the following method can be employed as a method for appropriately controlling the supply amount of the oxygen source before adding the medium solvent. In other words, when the oxygen source is supplied before the addition of the medium solvent, the gas analysis of the exhaust gas discharged from the dephosphorization vessel (analysis of the C concentration in the exhaust gas) is performed online, whereby the decarburized amount of the hot metal can be obtained,
Based on the decarburization amount and the supply amount of the oxygen source, and further considering the desiliconization amount of the hot metal and the amount of secondary combustion determined from the exhaust gas analysis as necessary, it was accumulated in the dephosphorization vessel. The amount of oxygen can be determined, and from this the amount of FeO in the slag can be calculated. Therefore, the decarburization amount of the hot metal is determined from the gas analysis value of the exhaust gas, the iron oxide concentration in the slag is calculated based on the decarburization amount and the supply amount of the oxygen source, and the oxygen concentration is calculated based on the calculated value of the iron oxide concentration. By controlling the supply conditions of the source (for example, the amount of acid supply, the rate of acid supply, etc.), the concentration of iron oxide can be easily controlled by supplying the oxygen source before adding the solvent medium.
【0024】さらに、この発明の効果は脱燐処理前の溶
銑のSi濃度によって差があり、脱燐処理前のSi濃度
が0.10wt%以下の溶銑に対して本発明法を実施し
た場合に特に顕著な脱燐反応効率が得られることが判っ
た。一般に、脱燐処理前の溶銑のSi濃度が高いと生成
するSiO2が多くなり、この結果、スラグ量が増加す
るだけでなく、塩基度調整のためのCaO量も多くな
る。したがって、このような観点からは脱燐処理前の溶
銑のSi濃度は低い方が好ましいが、一方において、脱
燐処理前の溶銑のSi濃度が低いとスラグ中のSiO2
濃度が低下するためCaOの溶融性がさらに悪化し、脱
燐反応効率が低下してしまう。Further, the effect of the present invention is different depending on the Si concentration of the hot metal before the dephosphorization treatment, and when the method of the present invention is carried out on the hot metal having the Si concentration before the dephosphorization treatment of 0.10 wt% or less. It was found that particularly remarkable dephosphorization efficiency was obtained. In general, when the Si concentration of the hot metal before the dephosphorization treatment is high, the generated SiO 2 increases, and as a result, not only the amount of slag increases, but also the amount of CaO for adjusting the basicity increases. Therefore, from such a viewpoint, it is preferable that the Si concentration of the hot metal before the dephosphorization treatment is low. On the other hand, if the Si concentration of the hot metal before the dephosphorization treatment is low, the SiO 2 content in the slag is low.
Since the concentration is reduced, the melting property of CaO is further deteriorated, and the dephosphorization reaction efficiency is reduced.
【0025】ところが、本発明者らが種々のSi濃度を
有する溶銑について本発明法を実施したところ、上記の
ような予想に反して、脱燐処理前Si濃度が0.10w
t%以下の溶銑に対して本発明法を実施した場合に、特
に顕著な脱燐反応効率が得られることが判った。この理
由は次のように考えられる。まず、第一の理由として
は、溶銑中のSi濃度が低いと、媒溶剤添加前に供給さ
れた酸素源のうち、溶銑中のSiと反応してSiO2の
生成に消費される割合が少ないため、それだけFeOの
生成量が多くなり、このためにCaOの滓化がより効果
的に促進されることが考えられる。However, when the present inventors carried out the method of the present invention on hot metal having various Si concentrations, contrary to the above prediction, the Si concentration before the dephosphorization treatment was 0.10 watts.
It has been found that when the method of the present invention is carried out on hot metal of not more than t%, particularly remarkable dephosphorization reaction efficiency can be obtained. The reason is considered as follows. First, as a first reason, when the Si concentration in the hot metal is low, a small percentage of the oxygen source supplied before the addition of the medium solvent is consumed by the reaction with Si in the hot metal to generate SiO 2. Therefore, it is conceivable that the production amount of FeO is increased by that much, and the slagging of CaO is more effectively promoted.
【0026】また、第二のより大きな理由として、以下
の点が挙げられる。すなわち、脱燐反応ではPは3Ca
O・P2O5または4CaO・P2O5の形でスラグ中
に固定される。したがって、スラグ中のSiO2は脱燐
には直接必要がないスラグ成分であり、また、このSi
O2の一部は滓化したCaOの一部と反応し、このSi
O2と反応したCaOは脱燐反応には寄与しないことに
なる。したがって、溶銑のSi濃度が低くSiO2生成
量が少ないと、SiO2と反応して脱燐反応に寄与しな
くなるCaO量が減少し、脱燐反応に寄与できるCaO
量が相対的に増加することになるが、特に本発明法の場
合にはCaOの滓化能が極めて高いため、溶銑の低Si
濃度に起因した上記スラグ組成(脱燐反応に寄与できる
CaO量の増加)の影響が顕著に現われ、この結果、脱
燐反応効率が向上するものと考えられ、また、このよう
な効果が脱燐処理前の溶銑中Si濃度:0.10wt%
以下の低Si濃度領域において顕在化するものと考えら
れる。これに対して従来法では、溶銑のSi濃度が低く
SiO2生成量が少ないことにより脱燐反応に寄与でき
るCaO量が相対的に増加しても、元来CaOの滓化能
が低いため、上述したような溶銑の低Si濃度化による
効果が現われないものと考えられる。The following is a second and larger reason. That is, P is 3Ca in the dephosphorization reaction.
It is fixed in the slag in the form of O.P 2 O 5 or 4CaO.P 2 O 5 . Therefore, SiO 2 in the slag is a slag component that is not directly necessary for dephosphorization, and
A part of O 2 reacts with a part of CaO that has been slagged,
CaO reacted with O 2 will not contribute to the dephosphorization reaction. Therefore, when the Si concentration of the hot metal is low and the amount of generated SiO 2 is small, the amount of CaO that does not contribute to the dephosphorization reaction by reacting with SiO 2 is reduced, and CaO that can contribute to the dephosphorization reaction is reduced.
Although the amount is relatively increased, particularly in the case of the method of the present invention, since CaO slagging ability is extremely high, low Si
The effect of the slag composition (increase in the amount of CaO that can contribute to the dephosphorization reaction) due to the concentration appears remarkably, and as a result, the dephosphorization reaction efficiency is considered to be improved. Si concentration in hot metal before treatment: 0.10 wt%
It is considered that it becomes obvious in the following low Si concentration region. In the conventional method with respect to this, even if the amount of CaO is increased relatively to contribute to the dephosphorization reaction by less SiO 2 generation amount lower Si concentration of the molten iron, originally it has low grounds of ability of CaO, It is considered that the effect of reducing the Si concentration of the hot metal as described above does not appear.
【0027】このように本発明の低燐溶銑の製造方法は
Si濃度が0.10wt%以下の溶銑に対して実施した
場合に特に効果が大きく、したがって、出銑された溶銑
のSi濃度が0.10wt%を超える場合には、高炉鋳
床や溶銑鍋などで脱珪処理(通常、固体酸素源や気体酸
素などの酸素を溶銑に添加して行う)を実施し、脱燐処
理前の溶銑のSi濃度を0.10wt%以下とした上で
脱燐処理を行うことが好ましい。As described above, the method of the present invention for producing a low-phosphorus hot metal is particularly effective when applied to hot metal having an Si concentration of 0.10 wt% or less. If the content exceeds 10 wt%, desiliconization (usually performed by adding oxygen such as a solid oxygen source or gaseous oxygen to the hot metal) is performed in a blast furnace cast bed or hot metal pot, etc. It is preferable to perform the dephosphorization treatment after setting the Si concentration to 0.10 wt% or less.
【0028】この発明の脱燐処理が実施される容器とし
ては、フリーボードが十分に確保できるという点から転
炉型容器が最も好ましいが、これ以外にも溶銑鍋、トー
ピードなどの任意の容器を用いることができる。また、
酸素源の供給方法(媒溶剤添加前及び添加後の供給方
法)に特別な制約はなく、気体酸素の場合にはランスに
よる上吹きや溶銑中へのインジェクション、或いは底吹
きなどの任意の方法で送酸を行うことができ、また、固
体酸素源の場合にはインジェクションや上置き装入など
の任意の方法で溶銑中への供給を行うことができる。な
お、気体酸素を供給する場合、脱燐処理を転炉型容器や
溶銑鍋などを用いて実施する場合にはランスによる上吹
きが、また、トーピードを用いて実施する場合にはラン
スによる溶銑中へのインジェクションが一般的である。As the container in which the dephosphorization treatment of the present invention is carried out, a converter type container is most preferable in that a sufficient free board can be secured, but any other container such as a hot metal pot or torpedo may be used. Can be used. Also,
There is no particular restriction on the supply method of the oxygen source (supply method before and after the addition of the medium solvent), and in the case of gaseous oxygen, any method such as top blowing with a lance, injection into hot metal, or bottom blowing. Acid supply can be performed, and in the case of a solid oxygen source, supply into the hot metal can be performed by any method such as injection or overhead charging. When gaseous oxygen is supplied, the dephosphorization treatment is performed by upward blowing with a lance when the dephosphorization is performed using a converter type vessel or hot metal pot, and when the dephosphorization is performed using a torpedo, Injection is common.
【0029】また、脱燐効率をさらに向上させるために
は溶銑をガス撹拌させることが好ましい。このガス撹拌
は、例えばインジェクションランスや底吹きノズルなど
を通じて窒素ガスやアルゴンガスなどの不活性ガスを溶
銑中に吹き込むことにより行われる。このような撹拌ガ
スの供給量としては、十分な浴撹拌性を得るために0.
03Nm3/min/T以上とし、また、浴の撹拌が強
すぎると生成したFeOを溶銑中のCが還元する速度が
大きくなり過ぎるためのため0.3Nm3/min/T
以下とすることが好ましい。Further, in order to further improve the dephosphorization efficiency, it is preferable to stir the hot metal with gas. This gas stirring is performed by blowing an inert gas such as a nitrogen gas or an argon gas into the hot metal through an injection lance, a bottom blowing nozzle, or the like. The supply amount of such a stirring gas is set at 0.1 to obtain a sufficient bath stirring property.
0.3 Nm 3 / min / T. Since the rate of C reduction in the hot metal from the produced FeO is too high if the bath is stirred too strongly, the rate is 0.3 Nm 3 / min / T.
It is preferable to set the following.
【0030】この発明の脱燐処理は、CaF2などのF
源を含まないCaOを主体とした媒溶剤を使用するだけ
で高い脱燐反応効率が得られることが最大の特徴である
が、CaF2などのF源の添加を排除するものでなく、
例えば、CaO源の滓化をより促進するために、許容さ
れる限度でCaF2などのF源を添加することを妨げな
い。なお、この発明の脱燐処理においてCaF2などの
F源を含まないCaOを主体とした媒溶剤のみを使用す
る場合、媒溶剤がF源を含まないとはF源を実質的に含
まないことを意味し、したがって、媒溶剤中に例えば不
可避的不純物などとして少量のF源が含まれることは妨
げない。[0030] The dephosphorization treatment of the present invention is carried out by removing F such as CaF 2.
The biggest feature is that a high dephosphorization reaction efficiency can be obtained only by using a medium solvent mainly containing CaO that does not contain a source, but this does not exclude the addition of an F source such as CaF 2 .
For example, it does not prevent the addition of an F source, such as CaF 2 , to an acceptable limit in order to further promote slagging of the CaO source. In the case of using only a medium mainly composed of CaO that does not contain an F source such as CaF 2 in the dephosphorization treatment of the present invention, the fact that the medium does not contain the F source means that the F source is not substantially contained. Therefore, it does not prevent that a small amount of the F source is contained in the medium solvent as, for example, unavoidable impurities.
【0031】[0031]
【0032】[0032]
【0033】[0033]
【0034】[0034]
【0035】[0035]
【0036】[0036]
【0037】[0037]
【0038】[0038]
【0039】[0039]
【0040】次に、本願の第2の発明について説明す
る。この発明に係る低燐溶銑の製造方法では、固体酸素
源及び/又は媒溶剤を200℃以上、1000℃未満の
温度に予熱した後、溶銑に添加するものであり、これに
よりCaF2などのF源を含む媒溶剤を添加しなくても
脱燐反応効率を飛躍的に高めることが可能になる。これ
は適正な温度に予熱された固体酸素源や媒溶剤を溶銑に
添加することにより、CaOの溶解が効果的に促進され
るためである。Next, the second invention of the present application will be described. In the manufacturing method of the low phosphorus hot metal according to the present invention, the solid oxygen source and / or medium solvent 200 ° C. or higher, was preheated to a temperature below 1000 ° C., is intended to be added to the molten iron, thereby F, such as CaF 2 The efficiency of the dephosphorization reaction can be drastically increased without adding a medium solvent containing a source. This is because the addition of a solid oxygen source or a medium solvent preheated to an appropriate temperature to the hot metal effectively promotes the dissolution of CaO.
【0041】固体酸素源及び/又は媒溶剤の予熱温度が
200℃未満では、CaOの溶解を十分に促進できない
ため脱燐反応効率を効果的に高めることはできない。一
方、固体酸素源及び/又は媒溶剤の予熱温度が1000
℃以上になると固体酸素源や媒溶剤の加熱・保持部の維
持や補修などのためのコストが増大するため好ましくな
い。本発明では溶銑に添加すべき固体酸素源、媒溶剤の
いずれか一方又はその両方を予熱することができるが、
固体酸素源は媒溶剤に較べて融点が低いため予熱による
CaOの溶解がより効果的に促進され、このため少なく
とも固体酸素源を予熱することが好ましい。If the preheating temperature of the solid oxygen source and / or the solvent is less than 200 ° C., the dissolution of CaO cannot be sufficiently promoted, so that the efficiency of the dephosphorization reaction cannot be effectively increased. On the other hand, the preheating temperature of the solid oxygen source and / or the medium solvent is 1000
C. or more is not preferred because the cost for maintaining and repairing the heating / holding portion of the solid oxygen source and the solvent and the like increases. In the present invention, the solid oxygen source to be added to the hot metal, one or both of the medium solvent can be preheated,
Since the melting point of the solid oxygen source is lower than that of the medium solvent, the dissolution of CaO by preheating is more effectively promoted. Therefore, it is preferable to preheat at least the solid oxygen source.
【0042】この発明の脱燐処理で使用する固体酸素源
の種類に特別な制限はないが、通常、固体酸素源として
は酸化鉄やミルスケールなどが用いられる。また溶銑に
供給する酸素源として気体酸素(純酸素ガス又は酸素含
有ガス)を併用してもよい。また、媒溶剤としてはCa
O源が添加され、後述するようにCaF2などのF源を
含まないCaOを主体とした媒溶剤を用いることができ
る。There is no particular limitation on the type of solid oxygen source used in the dephosphorization treatment of the present invention, but iron oxide or mill scale is usually used as the solid oxygen source. Further, gaseous oxygen (pure oxygen gas or oxygen-containing gas) may be used in combination as an oxygen source to be supplied to the hot metal. Further, Ca is used as a medium solvent.
An O source is added, and a medium mainly composed of CaO that does not contain an F source such as CaF 2 can be used as described later.
【0043】さらに、この発明の効果は脱燐処理前の溶
銑のSi濃度によって差があり、脱燐処理前のSi濃度
が0.10wt%以下の溶銑に対して本発明法を実施し
た場合に特に顕著な脱燐反応効率が得られることが判っ
た。一般に、脱燐処理前の溶銑のSi濃度が高いと生成
するSiO2が多くなり、この結果、スラグ量が増加す
るだけでなく、塩基度調整のためのCaO量も多くな
る。したがって、このような観点からは脱燐処理前の溶
銑のSi濃度は低い方が好ましいが、一方において、脱
燐処理前の溶銑のSi濃度が低いとスラグ中のSiO2
濃度が低下するためCaOの溶融性がさらに悪化し、脱
燐反応効率が低下してしまう。Further, the effect of the present invention is different depending on the Si concentration of the hot metal before the dephosphorization treatment, and when the method of the present invention is performed on the hot metal having the Si concentration of 0.10 wt% or less before the dephosphorization treatment. It was found that particularly remarkable dephosphorization efficiency was obtained. In general, when the Si concentration of the hot metal before the dephosphorization treatment is high, the generated SiO 2 increases, and as a result, not only the amount of slag increases, but also the amount of CaO for adjusting the basicity increases. Therefore, from such a viewpoint, it is preferable that the Si concentration of the hot metal before the dephosphorization treatment is low. On the other hand, if the Si concentration of the hot metal before the dephosphorization treatment is low, the SiO 2 content in the slag is low.
Since the concentration is reduced, the melting property of CaO is further deteriorated, and the dephosphorization reaction efficiency is reduced.
【0044】ところが、本発明者らが種々のSi濃度を
有する溶銑について本発明法を実施したところ、上記の
ような予想に反して、脱燐処理前Si濃度が0.10w
t%以下の溶銑に対して本発明法を実施した場合に、特
に顕著な脱燐反応効率が得られることが判った。この理
由としては、脱燐処理前のSi濃度が0.10wt%以
下の場合には生成するスラグ量が少ないため、予熱され
た固体酸素源及び/又は媒溶剤からスラグへの着熱が単
位スラグ重量当たりで増加するためであると考えられ
る。また、予熱した固体酸素源及び/又は媒溶剤を溶銑
中に添加するとSiO2のフォーミングが促進されてス
ロッピングが大きくなり、安定操業性を阻害する要因に
なりやすいが、脱燐処理前のSi濃度が0.10wt%
以下の場合には問題となるようなスロッピングは発生せ
ず、安定操業性が損なわれることはない。However, when the present inventors carried out the method of the present invention on hot metal having various Si concentrations, contrary to the above-mentioned prediction, the Si concentration before the dephosphorization treatment was 0.10 watts.
It has been found that when the method of the present invention is carried out on hot metal of not more than t%, particularly remarkable dephosphorization reaction efficiency can be obtained. The reason for this is that when the Si concentration before the dephosphorization treatment is 0.10 wt% or less, the amount of slag generated is small, and thus the heating of the slag from the preheated solid oxygen source and / or medium solvent to the unit slag It is thought to be due to the increase per weight. In addition, when a preheated solid oxygen source and / or a medium solvent is added to the hot metal, the forming of SiO 2 is promoted to increase the slopping, which tends to hinder stable operability. The concentration is 0.10wt%
In the following cases, no problematic slopping occurs and the stable operability is not impaired.
【0045】このように本発明の低燐溶銑の製造方法は
Si濃度が0.10wt%以下の溶銑に対して実施した
場合に特に効果が大きく、したがって、出銑された溶銑
のSi濃度が0.10wt%を超える場合には、高炉鋳
床や溶銑鍋などで脱珪処理(通常、固体酸素源や気体酸
素などの酸素を溶銑に添加して行う)を実施し、脱燐処
理前の溶銑のSi濃度を0.10wt%以下とした上で
脱燐処理を行うことが好ましい。As described above, the method of the present invention for producing low-phosphorus hot metal is particularly effective when applied to hot metal having a Si concentration of 0.10% by weight or less. If the content exceeds 10 wt%, desiliconization (usually performed by adding oxygen such as a solid oxygen source or gaseous oxygen to the hot metal) is performed in a blast furnace cast bed or hot metal pot, etc. It is preferable to perform the dephosphorization treatment after setting the Si concentration to 0.10 wt% or less.
【0046】この発明の脱燐処理が実施される容器とし
ては、フリーボードが十分に確保できるという点から転
炉型容器が最も好ましいが、これ以外にも溶銑鍋、トー
ピード等の任意の容器を用いることができる。また、酸
素源の供給方法に特別な制約はなく、気体酸素の場合に
はランスによる上吹きや溶銑中へのインジェクション、
或いは底吹きなどの任意の方法で送酸を行うことがで
き、また、固体酸素源の場合にはインジェクションや上
置き装入などの任意の方法で溶銑中への供給を行うこと
ができる。なお、気体酸素を供給する場合、脱燐処理を
転炉型容器や溶銑鍋等を用いて実施する場合にはランス
による上吹きが、また、トーピードを用いて実施する場
合にはランスによる溶銑中へのインジェクションが一般
的である。As a container in which the dephosphorization treatment of the present invention is carried out, a converter type container is most preferable from the viewpoint that a sufficient free board can be secured, but other containers such as a hot metal pot, a torpedo, etc. may be used. Can be used. In addition, there is no special restriction on the supply method of the oxygen source, and in the case of gaseous oxygen, the upper lance is injected by lance or injected into hot metal,
Alternatively, the acid can be fed by any method such as bottom blowing, and in the case of a solid oxygen source, it can be fed into the hot metal by any method such as injection or overhead charging. When gaseous oxygen is supplied, the dephosphorization treatment is performed by upward blowing with a lance when the dephosphorization is performed using a converter type vessel or a hot metal ladle, or when the dephosphorization is performed using a torpedo. Injection is common.
【0047】また、脱燐反応効率をさらに向上させるた
めには溶銑をガス撹拌することが好ましい。このガス撹
拌は、例えばインジェクションランスや底吹きノズルな
どを通じて窒素ガスやアルゴンガスなどの不活性ガスを
溶銑中に吹き込むことにより行われる。このような撹拌
ガスの供給量としては、十分な浴撹拌性を得るために
0.02Nm3/min/T以上とし、また、浴の撹拌
が強すぎると生成したFeOを溶銑中のCが還元する速
度が大きくなり過ぎるためのため0.3Nm3/min
/T以下とすることが好ましい。Further, in order to further improve the dephosphorization reaction efficiency, it is preferable to stir the hot metal with gas. This gas stirring is performed by blowing an inert gas such as a nitrogen gas or an argon gas into the hot metal through an injection lance, a bottom blowing nozzle, or the like. The supply amount of such a stirring gas is set to 0.02 Nm 3 / min / T or more in order to obtain a sufficient bath stirring property, and if the stirring of the bath is too strong, the C in the hot metal reduces the generated FeO. 0.3 Nm 3 / min.
/ T or less.
【0048】この発明の脱燐処理は、CaF2などのF
源を含まないCaOを主体とした媒溶剤を使用するだけ
で高い脱燐反応効率が得られることが最大の特徴である
が、CaF2などのF源の添加を排除するものでなく、
例えば、CaO源の滓化をより促進するために、許容さ
れる限度でCaF2などのF源を添加することを妨げな
い。なお、この発明の脱燐処理においてCaF2などの
F源を含まないCaOを主体とした媒溶剤のみを使用す
る場合、媒溶剤がF源を含まないとはF源を実質的に含
まないことを意味し、したがって、媒溶剤中に例えば不
可避的不純物などとして少量のF源が含まれることは妨
げない。The dephosphorization process of this invention, F, such as CaF 2
The biggest feature is that a high dephosphorization reaction efficiency can be obtained only by using a medium solvent mainly containing CaO that does not contain a source, but this does not exclude the addition of an F source such as CaF 2 .
For example, it does not prevent the addition of an F source, such as CaF 2 , to an acceptable limit in order to further promote slagging of the CaO source. In the case of using only a medium mainly composed of CaO that does not contain an F source such as CaF 2 in the dephosphorization treatment of the present invention, the fact that the medium does not contain the F source means that the F source is not substantially contained. Therefore, it does not prevent that a small amount of the F source is contained in the medium solvent as, for example, unavoidable impurities.
【0049】次に、本願の第3の発明について説明す
る。この発明に係る低燐溶銑の製造方法では、脱燐処理
容器から排出される排ガス中のCOとCO2の濃度が下
記(2)式を満足するような操業条件で脱燐処理を行うも
のであり、これによりCaF2などのF源を添加しなく
ても脱燐反応効率を飛躍的に高めることが可能になる。 0.10≦[CO2]/([CO2]+[CO])≦0.35 … (2) 但し [CO2]:排ガス中のCO2濃度[wt%] [CO] :排ガス中のCO濃度[wt%]Next, the third invention of the present application will be described. In the manufacturing method of the low phosphorus hot metal according to the present invention, in which the concentration of CO and CO 2 in the exhaust gas discharged from the dephosphorization container perform dephosphorization in such operating conditions as to satisfy the following formula (2) This makes it possible to dramatically increase the dephosphorization reaction efficiency without adding an F source such as CaF 2 . 0.10 ≦ [CO 2 ] / ([CO 2 ] + [CO]) ≦ 0.35 (2) where [CO 2 ]: CO 2 concentration in exhaust gas [wt%] [CO]: In exhaust gas CO concentration [wt%]
【0050】これは、排ガスが二次燃焼することより発
生した熱がスラグに着熱し、CaOの溶解が効果的に促
進されるためである。脱燐処理容器から排出される排ガ
スの[CO2]/([CO2]+[CO])が0.10
未満では二次燃焼率が低くすぎ、スラグへの着熱が不十
分であるため、CaOの溶解が十分に促進されない。こ
のため脱燐反応効率はあまり向上しない。一方、[CO
2]/([CO2]+[CO])が0.35を超える
と、二次燃焼により生じる過剰な熱によって脱燐処理容
器の耐火物の溶損を早めてしまうため好ましくない。This is because the heat generated by the secondary combustion of the exhaust gas heats the slag, and the dissolution of CaO is effectively promoted. [CO 2 ] / ([CO 2 ] + [CO]) of the exhaust gas discharged from the dephosphorization treatment vessel is 0.10
If it is less than 2, the secondary combustion rate is too low and the heat on the slag is insufficient, so that the dissolution of CaO is not sufficiently promoted. For this reason, the efficiency of the dephosphorization reaction does not improve much. On the other hand, [CO
If 2 ] / ([CO 2 ] + [CO]) exceeds 0.35, the excess heat generated by the secondary combustion undesirably accelerates the erosion of the refractory in the dephosphorization vessel.
【0051】脱燐処理容器から排出される排ガスの[C
O2]/([CO2]+[CO])は、例えば、溶銑に
対する送酸を上吹きランスから行う場合には、送酸速度
とランス高さを制御することで容易に調整することがで
きる。また、この発明の脱燐処理を実施する場合、脱燐
処理容器から排出される排ガスのガス組成分析を行い、
このガス組成分析値に基づき上記の制御を行えば、排ガ
スの[CO2]/([CO2]+[CO])をオンライ
ンで容易にコントロールすることができる。[C] of the exhaust gas discharged from the dephosphorization treatment vessel
O 2 ] / ([CO 2 ] + [CO]) can be easily adjusted by controlling the acid feeding speed and the lance height, for example, when acid feeding to hot metal is performed from the top blowing lance. it can. When performing the dephosphorization treatment of the present invention, the gas composition of the exhaust gas discharged from the dephosphorization treatment vessel is analyzed,
If the above control is performed based on the gas composition analysis value, [CO 2 ] / ([CO 2 ] + [CO]) of the exhaust gas can be easily controlled online.
【0052】さらに、この発明の効果は脱燐処理前の溶
銑のSi濃度によって差があり、脱燐処理前のSi濃度
が0.10wt%以下の溶銑に対して本発明法を実施し
た場合に特に顕著な脱燐反応効率が得られることが判っ
た。一般に、脱燐処理前の溶銑のSi濃度が高いと生成
するSiO2が多くなり、この結果、スラグ量が増加す
るだけでなく、塩基度調整のためのCaO量も多くな
る。したがって、このような観点からは脱燐処理前の溶
銑のSi濃度は低い方が好ましいが、一方において、脱
燐処理前の溶銑のSi濃度が低いとスラグ中のSiO2
濃度が低下するためCaOの溶融性がさらに悪化し、脱
燐反応効率が低下してしまう。Further, the effect of the present invention is different depending on the Si concentration of the hot metal before the dephosphorization treatment. When the method of the present invention is carried out on the hot metal having the Si concentration before the dephosphorization treatment of 0.10 wt% or less. It was found that particularly remarkable dephosphorization efficiency was obtained. In general, when the Si concentration of the hot metal before the dephosphorization treatment is high, the generated SiO 2 increases, and as a result, not only the amount of slag increases, but also the amount of CaO for adjusting the basicity increases. Therefore, from such a viewpoint, it is preferable that the Si concentration of the hot metal before the dephosphorization treatment is low. On the other hand, if the Si concentration of the hot metal before the dephosphorization treatment is low, the SiO 2 content in the slag is low.
Since the concentration is reduced, the melting property of CaO is further deteriorated, and the dephosphorization reaction efficiency is reduced.
【0053】ところが、本発明者らが種々のSi濃度を
有する溶銑について本発明法を実施したところ、上記の
ような予想に反して、脱燐処理前Si濃度が0.10w
t%以下の溶銑に対して本発明法を実施した場合に、特
に顕著な脱燐反応効率が得られることが判った。この理
由としては、脱燐処理前のSi濃度が0.10wt%以
下の場合には生成するスラグ量が少ないため、二次燃焼
によるスラグへの着熱が単位スラグ重量当たりで増加す
るためであると考えられる。However, when the present inventors carried out the method of the present invention on hot metal having various Si concentrations, contrary to the above-mentioned prediction, the Si concentration before the dephosphorization treatment was 0.10 watts.
It has been found that when the method of the present invention is carried out on hot metal of not more than t%, particularly remarkable dephosphorization reaction efficiency can be obtained. The reason for this is that when the Si concentration before the dephosphorization treatment is 0.10 wt% or less, the amount of slag generated is small, so that the heat on the slag by secondary combustion increases per unit slag weight. it is conceivable that.
【0054】このように本発明の低燐溶銑の製造方法は
Si濃度が0.10wt%以下の溶銑に対して実施した
場合に特に効果が大きく、したがって、出銑された溶銑
のSi濃度が0.10wt%を超える場合には、高炉鋳
床や溶銑鍋などで脱珪処理(通常、固体酸素源や気体酸
素などの酸素を溶銑に添加して行う)を実施し、脱燐処
理前の溶銑のSi濃度を0.10wt%以下とした上で
脱燐処理を行うことが好ましい。As described above, the method for producing low-phosphorus hot metal of the present invention is particularly effective when applied to hot metal having a Si concentration of 0.10 wt% or less. If the content exceeds 10 wt%, desiliconization (usually performed by adding oxygen such as a solid oxygen source or gaseous oxygen to the hot metal) is performed in a blast furnace cast bed or hot metal pot, etc. It is preferable to perform the dephosphorization treatment after setting the Si concentration to 0.10 wt% or less.
【0055】この発明の脱燐処理において供給される酸
素源は気体酸素、固体酸素源のいずれでもよく、また両
者を併用してもよい。使用する気体酸素は純酸素ガス、
酸素含有ガスのいずれでもよく、また、固体酸素源とし
ては酸化鉄やミルスケールなどを用いることができる。
この発明の脱燐処理が実施される容器としては、フリー
ボードが十分に確保できるという点から転炉型容器が最
も好ましいが、これ以外にも溶銑鍋、トーピード等の任
意の容器を用いることができる。The oxygen source supplied in the dephosphorization treatment of the present invention may be either gaseous oxygen or solid oxygen source, or both may be used in combination. The gaseous oxygen used is pure oxygen gas,
Any oxygen-containing gas may be used, and iron oxide or mill scale may be used as a solid oxygen source.
As the container in which the dephosphorization treatment of the present invention is performed, a converter type container is most preferable from the viewpoint that a free board can be sufficiently secured, but any other container such as a hot metal pot or a torpedo may be used. it can.
【0056】また、酸素源の供給方法に特別な制約はな
く、気体酸素の場合にはランスによる上吹きや溶銑中へ
のインジェクション、或いは底吹きなどの任意の方法で
送酸を行うことができ、また、固体酸素源の場合にはイ
ンジェクションや上置き装入などの任意の方法で溶銑中
への供給を行うことができる。なお、気体酸素を供給す
る場合、脱燐処理を転炉型容器や溶銑鍋等を用いて実施
する場合にはランスによる上吹きが、また、トーピード
を用いて実施する場合にはランスによる溶銑中へのイン
ジェクションが一般的である。There is no particular limitation on the method of supplying the oxygen source. In the case of gaseous oxygen, the acid can be fed by any method such as top blowing with a lance, injection into hot metal, or bottom blowing. In the case of a solid oxygen source, it can be supplied into the hot metal by any method such as injection or overhead charging. When gaseous oxygen is supplied, the dephosphorization treatment is performed by upward blowing with a lance when the dephosphorization is performed using a converter type vessel or a hot metal ladle, or when the dephosphorization is performed using a torpedo. Injection is common.
【0057】また、脱燐反応効率をさらに向上させるた
めには溶銑をガス撹拌することが好ましい。このガス撹
拌は、例えばインジェクションランスや底吹きノズルな
どを通じて窒素ガスやアルゴンガスなどの不活性ガスを
溶銑中に吹き込むことにより行われる。このような撹拌
ガスの供給量としては、十分な浴撹拌性を得るために
0.02Nm3/min/T以上とし、また、浴の撹拌
が強すぎると生成したFeOを溶銑中のCが還元する速
度が大きくなり過ぎるためのため0.3Nm3/min
/T以下とすることが好ましい。Further, in order to further improve the dephosphorization reaction efficiency, it is preferable to agitate the hot metal with gas. This gas stirring is performed by blowing an inert gas such as a nitrogen gas or an argon gas into the hot metal through an injection lance, a bottom blowing nozzle, or the like. The supply amount of such a stirring gas is set to 0.02 Nm 3 / min / T or more in order to obtain a sufficient bath stirring property, and if the stirring of the bath is too strong, the C in the hot metal reduces the generated FeO. 0.3 Nm 3 / min.
/ T or less.
【0058】この発明の脱燐処理は、CaF2などのF
源を含まないCaOを主体とした媒溶剤を使用するだけ
で高い脱燐反応効率が得られることが最大の特徴である
が、CaF2などのF源の添加を排除するものでなく、
例えば、CaO源の滓化をより促進するために、許容さ
れる限度でCaF2などのF源を添加することを妨げな
い。なお、この発明の脱燐処理においてCaF2などの
F源を含まないCaOを主体とした媒溶剤のみを使用す
る場合、媒溶剤がF源を含まないとはF源を実質的に含
まないことを意味し、したがって、媒溶剤中に例えば不
可避的不純物などとして少量のF源が含まれることは妨
げない。The dephosphorization treatment of the present invention is carried out by removing F such as CaF 2.
The biggest feature is that a high dephosphorization reaction efficiency can be obtained only by using a medium solvent mainly containing CaO that does not contain a source, but this does not exclude the addition of an F source such as CaF 2 .
For example, it does not prevent the addition of an F source, such as CaF 2 , to an acceptable limit in order to further promote slagging of the CaO source. In the case of using only a medium mainly composed of CaO that does not contain an F source such as CaF 2 in the dephosphorization treatment of the present invention, the fact that the medium does not contain the F source means that the F source is not substantially contained. Therefore, it does not prevent that a small amount of the F source is contained in the medium solvent as, for example, unavoidable impurities.
【0059】次に、本願の第4の発明について説明す
る。この発明の低燐溶銑の製造方法では、上吹きランス
から溶銑に気体酸素を上吹きするとともに、該上吹きさ
れた気体酸素の運動エネルギーにより形成される溶銑浴
面の凹み深さL(m)と溶銑の浴深さLo(m)の比L
/Loと上吹きランスからの送酸速度F(Nm3/mi
n/T)が下記(3)式及び(4)式を満足するような条件で
脱燐処理を行うものであり、これによりCaF2などの
F源を含む媒溶剤を添加しなくても脱燐反応効率を飛躍
的に高めることが可能になる。 0.02≦L/Lo≦0.10 … (3) 0.25≦F≦1.50 … (4) これは、上吹きランスからの送酸により形成される溶銑
浴面の凹み深さと上吹きランスからの送酸速度を上記の
範囲に制御することにより、スラグ中のFeO濃度を適
正化できるためである。Next, the fourth invention of the present application will be described. In the method for producing a low-phosphorus hot metal of the present invention, gas oxygen is blown upward from the top blowing lance onto the hot metal, and the pit depth L (m) of the hot metal bath surface formed by the kinetic energy of the gas oxygen blown upward. Ratio L of hot metal bath depth Lo (m)
/ Lo and the acid feed rate F from the top blowing lance (Nm 3 / mi
(n / T) is such that the dephosphorization treatment is performed under the conditions satisfying the following formulas (3) and (4) , whereby the dephosphorization can be performed without adding a medium solvent containing an F source such as CaF 2. Phosphorus reaction efficiency can be dramatically increased. 0.02 ≦ L / Lo ≦ 0.10 (3) 0.25 ≦ F ≦ 1.50 (4) This is because the depth of the pit of the hot metal bath formed by the acid supply from the top blowing lance is This is because the FeO concentration in the slag can be optimized by controlling the acid feed rate from the blowing lance within the above range.
【0060】溶銑成分がC:4.0〜4.7wt%、S
i:tr〜0.20wt%、S:tr〜0.030wt
%、P:0.10〜0.15wt%、溶銑温度が127
0〜1330℃の溶銑に対して図6に示すような取鍋型
精錬容器、図7に示すような転炉型精錬容器をそれぞれ
用いて脱燐処理を実施した。この脱燐処理では、撹拌ガ
スとして窒素を0.02〜0.3Nm3/min/Tの
範囲内で溶銑中に吹き込むとともに、生石灰または生石
灰を主体とする媒溶剤を添加した。図6に示す取鍋によ
る脱燐処理では、インジェクションランスを用いて撹拌
ガスとともに媒溶剤を溶銑中に吹き込み、上吹きランス
から送酸を行った。また、図7に示す転炉型精錬容器に
よる脱燐処理では、撹拌ガスを底吹きするとともに、上
吹きランスから送酸を行い、媒溶剤は炉上ホッパーから
上置き装入した。The hot metal component is C: 4.0-4.7 wt%, S
i: tr to 0.20 wt%, S: tr to 0.030 wt%
%, P: 0.10 to 0.15 wt%, hot metal temperature is 127
The hot metal at 0 to 1330 ° C was subjected to dephosphorization using a ladle-type refining vessel as shown in FIG. 6 and a converter-type refining vessel as shown in FIG. In this dephosphorization treatment, nitrogen as a stirring gas was blown into the hot metal within a range of 0.02 to 0.3 Nm 3 / min / T, and a quicklime or a medium solvent mainly containing quicklime was added. In the dephosphorization treatment using the ladle shown in FIG. 6, a medium solvent was blown into the hot metal together with the stirring gas using an injection lance, and the acid was fed from the upper blow lance. In the dephosphorization treatment using the converter type refining vessel shown in FIG. 7, while stirring gas was blown from the bottom, acid was fed from the top blowing lance, and the solvent was placed above the furnace hopper and charged.
【0061】この試験では、上吹きランスから種々の条
件で送酸を行い、溶銑をガス撹拌しながら溶銑中のP濃
度、C濃度の推移と媒溶剤により形成されるスラグの組
成などを調査し、整理を試みた。また、その際に、上吹
ランスから吹付けた酸素ガスが溶銑浴面に衝突する際の
エネルギーを考慮するために、下記(5)式及び(6)式から
求められる溶銑面の凹み深さL(m)と溶銑の浴深さL
o(m)の比L/Loを指標とした。なお、溶銑の浴深
さLoとは精錬容器の底部から溶銑浴面までの距離であ
る。In this test, the acid was fed from the top blowing lance under various conditions, and the transition of the P concentration and C concentration in the hot metal and the composition of the slag formed by the medium solvent were investigated while stirring the hot metal with gas. , Tried to organize. At that time, in order to consider the energy when the oxygen gas blown from the top blowing lance collides with the hot metal bath surface, the pit depth of the hot metal surface obtained from the following formulas (5) and (6) is considered. L (m) and hot metal bath depth L
The ratio L / Lo of o (m) was used as an index. The hot metal bath depth Lo is the distance from the bottom of the refining vessel to the hot metal bath surface.
【数1】 (Equation 1)
【0062】種々の操業条件におけるL/Loを求め、
上吹きランスからの送酸速度F及びL/Loと操業指標
との関係について整理した。操業指標としては、取鍋型
精錬容器の場合は送酸12分実施後、転炉型精錬容器の
場合は送酸10分実施後の溶銑中P濃度[P]、脱燐処
理によるの脱炭量ΔCを用いた。送酸速度FとL/Lo
との関係において、脱燐処理後の溶銑中P濃度[P]が
0.020wt%以下と0.020wt%超えで整理し
たものを図3に示す。これによれば、L/Lo>0.1
0、L/Lo<0.02及び送酸速度F<0.25の場
合には、溶銑中P濃度[P]が0.020wt%を超え
ており、効率的な脱燐が行われていないことが判る。L / Lo under various operating conditions is determined,
The relationship between the acid supply speed F and L / Lo from the top blowing lance and the operation index was summarized. As the operation index, the P concentration in the hot metal [P] after carrying out the acid supply for 12 minutes in the case of the ladle type refining vessel, and the carrying out of the acid supply for 10 minutes in the case of the converter type refining vessel, and decarburization by dephosphorization The quantity ΔC was used. Acid transfer rate F and L / Lo
FIG. 3 shows that the P concentration [P] in the hot metal after the dephosphorization treatment is arranged to be 0.020% by weight or less and more than 0.020% by weight. According to this, L / Lo> 0.1
In the case of 0, L / Lo <0.02, and the acid feed rate F <0.25, the P concentration [P] in the hot metal exceeds 0.020 wt%, and efficient dephosphorization has not been performed. You can see that.
【0063】ここで、L/Lo>0.10の場合には浴
面の撹乱が大きく、酸素と浴面で生成されたFeOが火
点近傍に存在する媒溶剤中のCaOと反応溶融しにくい
ため、溶銑中の燐との反応効率が低下し、脱炭反応が優
先的に発生しやすいため、脱燐が進行しにくい。一方、
L/Lo<0.02の場合には、浴面に到達する酸素量
が少ないため十分な量のFeOを生成させることができ
ず、媒溶剤中のCaOとFeOの反応溶融が進行しにく
くなってしまうため、脱燐反応が遅延することになる。
さらに、送酸速度F<0.25の場合は、浴面へ供給さ
れる酸素が少ないためFeOの生成が遅延し、媒溶剤中
のCaOとFeOの反応溶融が進行しにくくなり、脱燐
反応が遅延することになる。Here, when L / Lo> 0.10, the bath surface is greatly disturbed, and it is difficult for oxygen and FeO generated on the bath surface to react and fuse with CaO in the medium solvent existing near the flash point. Therefore, the reaction efficiency with phosphorus in the hot metal decreases, and the decarburization reaction is likely to occur preferentially, so that the dephosphorization hardly proceeds. on the other hand,
When L / Lo <0.02, the amount of oxygen reaching the bath surface is small, so that a sufficient amount of FeO cannot be generated, and the reaction melting of CaO and FeO in the medium solvent does not easily progress. Therefore, the dephosphorization reaction is delayed.
Further, when the acid supply rate F <0.25, the amount of oxygen supplied to the bath surface is small, so that the production of FeO is delayed, and the reaction and melting of CaO and FeO in the solvent become difficult to proceed, and the dephosphorization reaction Will be delayed.
【0064】次に、送酸速度FとL/Loの関係におい
て、脱炭量ΔCが1.2wt%未満と1.2wt%以上
で整理したものを図4に示す。なお、脱炭量ΔCが1.
2wt%未満であれば、前工程又は次工程以降での加炭
を行うことなく安定的に操業できることが、経験的に判
っている。図4によれば、送酸速度F>1.50の場合
にはΔCが1.2wt%以上となり、脱炭量が過大とな
るため操業上望ましくないことが判る。これは、浴面に
供給される酸素が潤沢でFeOの生成も十分であるが、
脱燐の進行とともに脱炭も進行してしまうため、脱炭量
が過大となるからである。Next, FIG. 4 shows the relationship between the acid supply rate F and L / Lo when the decarburization amount ΔC is less than 1.2 wt% and 1.2 wt% or more. The decarburization amount ΔC was 1.
It has been empirically known that if the content is less than 2 wt%, stable operation can be performed without performing carburizing in the preceding step or the subsequent step. According to FIG. 4, when the acid feed rate F> 1.50, ΔC becomes 1.2 wt% or more, and the amount of decarburization becomes excessive, which is not desirable in operation. This is because the oxygen supplied to the bath surface is abundant and the generation of FeO is sufficient,
This is because the decarburization proceeds with the progress of dephosphorization, and the decarburization amount becomes excessive.
【0065】これら図3及び図4の結果から、上吹ラン
スからの送酸条件を適正化することにより脱炭を抑制し
つつ脱燐を効率的に行うことができ、その適正条件はL
/Lo、Fが上記(3)式及び(4)式で規定する範囲である
ことが判った。この適正範囲を図5に示す。From the results of FIG. 3 and FIG. 4, the dephosphorization can be carried out efficiently while suppressing the decarburization by optimizing the acid feeding conditions from the upper blowing lance.
It was found that / Lo and F were within the ranges defined by the above equations (3) and (4) . This proper range is shown in FIG.
【0066】さらに、この発明の効果は脱燐処理前の溶
銑のSi濃度によって差があり、脱燐処理前のSi濃度
が0.10wt%以下の溶銑に対して本発明法を実施し
た場合に特に顕著な脱燐反応効率が得られることが判っ
た。一般に、脱燐処理前の溶銑のSi濃度が高いと生成
するSiO2が多くなり、この結果、スラグ量が増加す
るだけでなく、塩基度調整のためのCaO量も多くな
る。したがって、このような観点からは脱燐処理前の溶
銑のSi濃度は低い方が好ましいが、一方において、脱
燐処理前の溶銑のSi濃度が低いとスラグ中のSiO2
濃度が低下するためCaOの溶融性がさらに悪化し、脱
燐反応効率が低下してしまう。Further, the effect of the present invention differs depending on the Si concentration of the hot metal before the dephosphorization treatment. When the method of the present invention is carried out on the hot metal having the Si concentration before the dephosphorization treatment of 0.10 wt% or less. It was found that particularly remarkable dephosphorization efficiency was obtained. In general, when the Si concentration of the hot metal before the dephosphorization treatment is high, the generated SiO 2 increases, and as a result, not only the amount of slag increases, but also the amount of CaO for adjusting the basicity increases. Therefore, from such a viewpoint, it is preferable that the Si concentration of the hot metal before the dephosphorization treatment is low. On the other hand, if the Si concentration of the hot metal before the dephosphorization treatment is low, the SiO 2 content in the slag is low.
Since the concentration is reduced, the melting property of CaO is further deteriorated, and the dephosphorization reaction efficiency is reduced.
【0067】ところが、本発明者らが種々のSi濃度を
有する溶銑について本発明法を実施したところ、上記の
ような予想に反して、脱燐処理前Si濃度が0.10w
t%以下の溶銑に対して本発明法を実施した場合に、特
に顕著な脱燐反応効率が得られることが判った。この理
由としては、以下の点が考えられる。すなわち、脱燐反
応ではPは3CaO・P2O5または4CaO・P2O
5の形でスラグ中に固定される。したがって、スラグ中
のSiO2は脱燐には直接必要がないスラグ成分であ
り、また、このSiO2の一部は滓化したCaOの一部
と反応し、このSiO2と反応したCaOは脱燐反応に
は寄与しないことになる。したがって、溶銑のSi濃度
が低くSiO2生成量が少ないと、SiO2と反応して
脱燐反応に寄与しなくなるCaO量が減少し、脱燐反応
に寄与できるCaO量が相対的に増加することになる
が、特に本発明法の場合にはスラグ中のFeO濃度の適
正化によりCaOの滓化能が極めて高くなるため、溶銑
の低Si濃度に起因した上記スラグ組成(脱燐反応に寄
与できるCaO量の増加)の影響が顕著に現われ、この
結果、脱燐反応効率が向上するものと考えられ、また、
このような効果が脱燐処理前の溶銑中Si濃度:0.1
0wt%以下の低Si濃度領域において顕在化するもの
と考えられる。これに対して従来法では、溶銑のSi濃
度が低くSiO2生成量が少ないことにより脱燐反応に
寄与できるCaO量が相対的に増加しても、CaOの滓
化能自体が低いため、上述したような溶銑の低Si濃度
化による効果が現われないものと考えられる。However, when the present inventors carried out the method of the present invention on hot metal having various Si concentrations, contrary to the above-mentioned prediction, the Si concentration before the dephosphorization treatment was 0.10 watts.
It has been found that when the method of the present invention is carried out on hot metal of not more than t%, particularly remarkable dephosphorization reaction efficiency can be obtained. The reason may be as follows. That, P is in the dephosphorization reaction 3CaO · P 2 O 5 or 4CaO · P 2 O
It is fixed in the slag in the form of 5 . Therefore, SiO 2 in the slag is a slag component that is not directly required for dephosphorization, and a part of this SiO 2 reacts with a part of CaO that has been turned into slag, and the CaO that has reacted with this SiO 2 is removed. It will not contribute to the phosphorus reaction. Therefore, when the Si concentration of the hot metal is low and the amount of generated SiO 2 is small, the amount of CaO that does not contribute to the dephosphorization reaction by reacting with SiO 2 decreases, and the amount of CaO that can contribute to the dephosphorization reaction relatively increases. In particular, in the case of the method of the present invention, the slag forming ability of CaO becomes extremely high by optimizing the FeO concentration in the slag, so that the slag composition (which can contribute to the dephosphorization reaction) caused by the low Si concentration of the hot metal. The increase in the amount of CaO) is conspicuous, and as a result, the efficiency of the dephosphorization reaction is considered to be improved.
Such an effect is due to the Si concentration in the hot metal before the dephosphorization treatment: 0.1
It is considered that it becomes apparent in a low Si concentration region of 0 wt% or less. In the conventional method with respect to this, even if the amount of CaO is increased relatively to contribute to the dephosphorization reaction by less SiO 2 generation amount lower Si concentration of the molten iron, is low slag formation ability per se of CaO, above It is considered that the effect of lowering the concentration of Si in the hot metal does not appear.
【0068】このように本発明の低燐溶銑の製造方法は
Si濃度が0.10wt%以下の溶銑に対して実施した
場合に特に効果が大きく、したがって、出銑された溶銑
のSi濃度が0.10wt%を超える場合には、高炉鋳
床や溶銑鍋などで脱珪処理(通常、固体酸素源や気体酸
素などの酸素を溶銑に添加して行う)を実施し、脱燐処
理前の溶銑のSi濃度を0.10wt%以下とした上で
脱燐処理を行うことが好ましい。As described above, the method of the present invention for producing a low-phosphorus hot metal is particularly effective when applied to hot metal having a Si concentration of 0.10 wt% or less. If the content exceeds 10 wt%, desiliconization (usually performed by adding oxygen such as a solid oxygen source or gaseous oxygen to the hot metal) is performed in a blast furnace cast bed or hot metal pot, etc. It is preferable to perform the dephosphorization treatment after setting the Si concentration to 0.10 wt% or less.
【0069】この発明の脱燐処理において使用する気体
酸素は、純酸素ガス、酸素含有ガスのいずれでもよい。
この発明の脱燐処理が実施される容器としては、フリー
ボードが十分に確保できるという点から転炉型容器が最
も好ましいが、これ以外にも溶銑鍋などの取鍋型容器、
トーピードなどの任意の容器を用いることができる。但
し、これらの容器は上吹きランスを装備していることが
必要である。上吹きランスの孔径や孔数などに制約はな
く、この発明の条件範囲内の送酸条件が得られるよう、
孔径や孔数などが選定される。The gaseous oxygen used in the dephosphorization treatment of the present invention may be either a pure oxygen gas or an oxygen-containing gas.
As the container in which the dephosphorization treatment of the present invention is carried out, a converter type container is most preferable in that a free board can be sufficiently secured, but in addition, a ladle type container such as a hot metal pot,
Any container such as torpedo can be used. However, these containers need to be equipped with a top blowing lance. There is no restriction on the hole diameter or the number of holes of the upper blowing lance, so that the acid feeding conditions within the condition range of the present invention can be obtained.
The hole diameter and the number of holes are selected.
【0070】この発明の脱燐処理では、溶銑への酸素の
供給は上吹きランスからの送酸が必須となるが、このよ
うな送酸とともに固体酸素源の添加を行ってもよい。通
常、固体酸素源としては酸化鉄やミルスケールが用いら
れる。この固体酸素源の溶銑への供給は、上部ホッパー
などからの上置き装入、インジェクションランスを通じ
た吹き込みなどの任意の方法で行うことができる。ま
た、媒溶剤の溶銑への供給も、上部ホッパーなどからの
上置き装入(一括投入又は分割投入)、インジェクショ
ンランスを通じた吹き込みなどの任意の方法で行うこと
ができる。媒溶剤の供給量は溶銑中のSi、S、P濃度
に応じ決められるが、スラグ発生量の低減化の観点から
20kg/T以下の供給量とすることが望ましい。In the dephosphorization treatment of the present invention, the supply of oxygen to the hot metal requires the supply of acid from the top blow lance, but a solid oxygen source may be added together with the supply of oxygen. Usually, iron oxide or mill scale is used as a solid oxygen source. The supply of the solid oxygen source to the hot metal can be performed by an arbitrary method such as placing it on an upper hopper or the like and blowing it through an injection lance. Also, the supply of the solvent to the hot metal can be carried out by an arbitrary method such as overhead charging (batch charging or split charging) from an upper hopper or the like, or blowing through an injection lance. The supply amount of the medium solvent is determined according to the concentrations of Si, S, and P in the hot metal, but is preferably 20 kg / T or less from the viewpoint of reducing the amount of slag generated.
【0071】また、脱燐反応効率をさらに向上させるた
めには溶銑をガス撹拌することが好ましい。このガス撹
拌は、例えばインジェクションランスや底吹きノズルな
どを通じて窒素ガスやアルゴンガスなどの不活性ガスを
溶銑中に吹き込むことにより行われる。このような撹拌
ガスの供給量としては、十分な浴撹拌性を得るために
0.02Nm3/min/T以上とし、また、浴の撹拌
が強すぎると生成したFeOを溶銑中のCが還元する速
度が大きくなり過ぎるためのため0.3Nm3/min
/T以下とすることが好ましい。Further, in order to further improve the dephosphorization reaction efficiency, it is preferable to agitate the hot metal with gas. This gas stirring is performed by blowing an inert gas such as a nitrogen gas or an argon gas into the hot metal through an injection lance, a bottom blowing nozzle, or the like. The supply amount of such a stirring gas is set to 0.02 Nm 3 / min / T or more in order to obtain a sufficient bath stirring property, and if the stirring of the bath is too strong, the C in the hot metal reduces the generated FeO. 0.3 Nm 3 / min.
/ T or less.
【0072】この発明の脱燐処理は、CaF2などのF
源を含まないCaOを主体とした媒溶剤を使用するだけ
で高い脱燐反応効率が得られることが最大の特徴である
が、CaF2などのF源の添加を排除するものでなく、
例えば、CaO源の滓化をより促進するために、許容さ
れる限度でCaF2などのF源を添加することを妨げな
い。なお、この発明の脱燐処理においてCaF2などの
F源を含まないCaOを主体とした媒溶剤のみを使用す
る場合、媒溶剤がF源を含まないとはF源を実質的に含
まないことを意味し、したがって、媒溶剤中に例えば不
可避的不純物などとして少量のF源が含まれることは妨
げない。The dephosphorization treatment of the present invention is performed by removing F such as CaF 2.
The biggest feature is that a high dephosphorization reaction efficiency can be obtained only by using a medium solvent mainly containing CaO that does not contain a source, but this does not exclude the addition of an F source such as CaF 2 .
For example, it does not prevent the addition of an F source, such as CaF 2 , to an acceptable limit in order to further promote slagging of the CaO source. In the case of using only a medium mainly composed of CaO that does not contain an F source such as CaF 2 in the dephosphorization treatment of the present invention, the fact that the medium does not contain the F source means that the F source is not substantially contained. Therefore, it does not prevent that a small amount of the F source is contained in the medium solvent as, for example, unavoidable impurities.
【0073】[0073]
【実施例】[実施例1-(1)]高炉から出銑された溶銑を
高炉鋳床と溶銑鍋において脱珪処理し、次いで機械撹拌
を用いた溶銑鍋内で脱硫処理した後、300ton転炉
内で脱燐処理を行った。この実施例では、脱燐処理前後
での溶銑温度を1280〜1320℃とし、脱燐用の媒
溶剤としてはCaF2を含まないCaO主体の焼石灰の
みを用いた。CaOの原単位は8〜12kg/Tとし
た。[Example 1- (1)] Hot metal spouted from a blast furnace was desiliconized in a blast furnace casting bed and a hot metal pot, then desulfurized in a hot metal pot using mechanical stirring, and then 300 ton rolling. Dephosphorization was performed in the furnace. In this example, the hot metal temperature before and after the dephosphorization treatment was 1280 to 1320 ° C., and only CaO-based calcined lime containing no CaF 2 was used as a medium solvent for dephosphorization. The basic unit of CaO was 8 to 12 kg / T.
【0074】また、気体酸素の供給は上吹きランスで行
うとともに、鉄鉱石を主体とした固体酸素源の添加も行
い、全酸素原単位を気体O2換算で8〜10Nm3/T
とした。送酸速度は15000〜25000Nm3/h
r、ランス高さは1.5〜2.5mとし、所定の気体酸
素量を供給するため、吹錬時間(全吹錬時間)は9〜1
1分とした。本実施例では、P濃度が0.1wt%でほ
ぼ一定で、Si濃度が種々異なる溶銑について、本発明
例及び比較例の脱燐処理を実施した。The supply of gaseous oxygen is carried out by a top blowing lance, and a solid oxygen source mainly composed of iron ore is also added. The total oxygen consumption is 8 to 10 Nm 3 / T in terms of gaseous O 2.
And Acid supply rate is 15000-25000Nm 3 / h
r, the lance height is 1.5 to 2.5 m, and the blowing time (total blowing time) is 9-1 to supply a predetermined amount of gaseous oxygen.
One minute. In the present example, the dephosphorization treatments of the present invention example and the comparative example were performed on hot metal having a P concentration of approximately 0.1 wt%, which was almost constant, and various Si concentrations.
【0075】本発明例では、媒溶剤の添加に先立ち溶銑
に対する気体酸素の供給を行った後、媒溶剤を約30秒
おきに2〜6回に分けで分割添加した。また、媒溶剤添
加前の吹錬時間は15秒〜4分間とし、脱燐処理に要す
る媒溶剤中の全CaO量A[kg/T]と気体換算の酸
素供給量B[Nm3/T]の比B/Aが0.010〜
0.50の範囲内になるようにした。一方、比較例で
は、本発明例のような媒溶剤添加前の送酸を行うことな
く、初期媒溶剤の添加と同時に送酸を開始した。In the example of the present invention, gaseous oxygen was supplied to the hot metal prior to the addition of the medium solvent, and then the medium solvent was dividedly added in about 2 to 6 times every about 30 seconds. The blowing time before the addition of the solvent is 15 seconds to 4 minutes, the total CaO amount A [kg / T] in the solvent required for the dephosphorization treatment and the oxygen supply amount B [Nm 3 / T] in gaseous form. Ratio B / A of 0.010
It was set to be within the range of 0.50. On the other hand, in the comparative example, the acid supply was started simultaneously with the addition of the initial solvent, without performing the acid supply before the addition of the solvent as in the present invention.
【0076】図1に脱燐処理後の溶銑中のP濃度を脱燐
処理前の溶銑中のSi濃度との関係を示す。これによれ
ば、本発明例では脱燐処理前の溶銑中のSi濃度に拘り
なく、比較例に較べて極めて高い脱燐反応効率が得ら
れ、目標とする0.020wt%以下のP濃度が達成さ
れている。また、脱燐処理前の溶銑中のSi濃度が0.
15wt%以下において[P]≦0.015wt%以下
が達成され、とりわけ脱燐処理前の溶銑中のSi濃度が
0.10wt%以下において低P規格の[P]≦0.0
10wt%が安定して達成されている。また、本発明例
のなかでもB/A≦0.20(但し、B/A≧0.0
5)の場合により高い脱燐反応効率が得られている。FIG. 1 shows the relationship between the P concentration in the hot metal after the dephosphorization treatment and the Si concentration in the hot metal before the dephosphorization treatment. According to this, in the present invention example, irrespective of the Si concentration in the hot metal before the dephosphorization treatment, extremely high dephosphorization reaction efficiency was obtained as compared with the comparative example, and the target P concentration of 0.020 wt% or less was obtained. Has been achieved. In addition, the Si concentration in the hot metal before the dephosphorization treatment is 0.1.
[P] ≦ 0.015 wt% or less is achieved at 15 wt% or less, and especially when the Si concentration in the hot metal before the dephosphorization treatment is 0.10 wt% or less, [P] ≦ 0.0 of the low P standard is satisfied.
10 wt% is stably achieved. Further, among the examples of the present invention, B / A ≦ 0.20 (however, B / A ≧ 0.0
In the case of 5), higher dephosphorization reaction efficiency is obtained.
【0077】[実施例1−(2)]実施例1と同様に、高
炉から出銑された溶銑を高炉鋳床と溶銑鍋において脱珪
処理し、次いで機械撹拌を用いた溶銑鍋内で脱硫処理し
た後、300ton転炉内で脱燐処理を行った。脱燐処
理前後での溶銑温度を1280〜1320℃とし、脱燐
用の媒溶剤としてはCaF2を含まないCaO主体の焼
石灰のみを用いた。[Example 1- (2)] In the same manner as in Example 1, the hot metal poured from the blast furnace was desiliconized in the blast furnace casting bed and the hot metal pot, and then desulfurized in the hot metal pot using mechanical stirring. After the treatment, a dephosphorization treatment was performed in a 300-ton converter. The hot metal temperature before and after the dephosphorization treatment was set to 1280 to 1320 ° C., and only CaO-based calcined lime containing no CaF 2 was used as a medium solvent for dephosphorization.
【0078】この実施例では、媒溶剤の添加に先立ち酸
素源として気体酸素または気体酸素と固体酸素源(ミル
スケール)を溶銑に対して供給した。このうち気体酸素
の供給は上吹きランスにより行い、吹錬時間は15秒〜
4分間とした。また、固体酸素源であるミルスケールの
供給は連続上置き投入により行った。媒溶剤の添加は、
約30秒おきに2〜6回に分けて分割添加する方法また
は媒溶剤全量を一括添加する方法で行った。媒溶剤添加
後は、上吹きランスにより気体酸素の供給を行うととも
に、鉄鉱石を主体とした固体酸素源の添加も行い、媒溶
剤添加前に供給する酸素源を含めた全酸素原単位を気体
O2換算で8〜10Nm3/Tとした。In this embodiment, gaseous oxygen or gaseous oxygen and a solid oxygen source (mill
Scale) was supplied to the hot metal. The supply of gaseous oxygen is performed by an upper blowing lance, and the blowing time is 15 seconds or more.
4 minutes. The supply of the mill scale, which is a solid oxygen source, was performed by continuous top-loading. The addition of the solvent
This was carried out by a method of adding the solution in two to six portions at intervals of about 30 seconds or a method of adding the entire amount of the solvent at once. After the addition of the solvent, gaseous oxygen is supplied by the top blowing lance, and a solid oxygen source mainly composed of iron ore is also added. It was set to 8 to 10 Nm 3 / T in terms of O 2 .
【0079】上吹きランスを用いた送酸では、送酸速度
は15000〜25000Nm3/hr、ランス高さは
1.5〜2.5mとし、所定の気体酸素量を供給するた
めの吹錬時間(全吹錬時間)は9〜11分とした。本実
施例では、P濃度が0.1wt%でほぼ一定で、Si濃
度が種々異なる溶銑について、脱燐処理に要する媒溶剤
中の全CaO量A[kg/T]と媒溶剤添加前に供給さ
れた酸素源の気体換算の酸素供給量B[Nm3/T]と
の比B/Aを種々変えて脱燐処理を実施した。In the acid feeding using the top blowing lance, the acid feeding speed is set to 15,000 to 25000 Nm 3 / hr, the lance height is set to 1.5 to 2.5 m, and the blowing time for supplying a predetermined amount of gaseous oxygen is set. (Total blowing time) was 9 to 11 minutes. In this embodiment, the P content is almost constant at 0.1 wt% and the Si concentration is variously different, and the total CaO amount A [kg / T] in the medium solvent required for the dephosphorization treatment is supplied before the addition of the medium solvent. The dephosphorization treatment was carried out by variously changing the ratio B / A with respect to the supplied oxygen supply amount B [Nm 3 / T] of the oxygen source.
【0080】本実施例における脱燐処理前後の溶銑成分
と比B/Aを表1及び表2に示す。これによれば比B/
Aを0.010〜0.50の範囲にすることにより高い
脱燐反応効率が得られることが判る。また、比B/A:
0.010〜0.50のなかでもB/Aが0.05〜
0.20の範囲において特に良好な脱燐反応効率が得ら
れている。Tables 1 and 2 show the hot metal components and the ratio B / A before and after the dephosphorization treatment in this example. According to this, the ratio B /
It can be seen that by setting A in the range of 0.010 to 0.50, a high dephosphorization reaction efficiency can be obtained. Also, the ratio B / A:
B / A among 0.050 to 0.50 is 0.05 to
In the range of 0.20, particularly good dephosphorization reaction efficiency is obtained.
【0081】[0081]
【表1】 [Table 1]
【0082】[0082]
【表2】 [Table 2]
【0083】[0083]
【0084】[0084]
【0085】[0085]
【0086】[0086]
【0087】[実施例2] 高炉から出銑された溶銑を高炉鋳床と溶銑鍋において脱
珪処理し、次いで機械撹拌を用いた溶銑鍋内で脱硫処理
した後、300ton転炉内で脱燐処理を行った。脱燐
処理前後での溶銑温度は1250〜1330℃とし、脱
燐用媒溶剤はCaF2を含まないCaO主体の焼石灰の
みを用い、CaOの原単位は9〜11kg/Tとした。
また、酸素源としては上吹きランスを通じた気体酸素の
供給と鉄鉱石を主とした固体酸素源の供給を併用し、全
酸素原単位は8〜10Nm3/Tとした。また、固体酸
素源の添加量は気体酸素換算で1〜4Nm3/Tとし
た。気体酸素の供給条件としては、送酸速度を1500
0〜25000Nm3/hr、ランス高さを1.5〜
2.5m、所定の酸素量を供給するための吹錬時間を8
〜10分とした。[Example 2 ] Hot metal spouted from a blast furnace was desiliconized in a blast furnace casting bed and a hot metal pot, and then desulfurized in a hot metal pot using mechanical stirring, and then dephosphorized in a 300 ton converter. Processing was performed. The hot metal temperature before and after the dephosphorization treatment was set to 1250 to 1330 ° C., and only the calcined lime mainly containing CaO containing no CaF 2 was used as the dephosphorization medium solvent, and the basic unit of CaO was set to 9 to 11 kg / T.
As the oxygen source, the supply of gaseous oxygen through the top blowing lance and the supply of a solid oxygen source mainly composed of iron ore were used together, and the total oxygen consumption was 8 to 10 Nm 3 / T. The addition amount of the solid oxygen source was 1 to 4 Nm 3 / T in terms of gaseous oxygen. As the supply condition of the gaseous oxygen, the acid supply rate is set to 1500
0-25000 Nm 3 / hr, lance height 1.5-
2.5 m, blowing time for supplying a predetermined amount of oxygen is 8
-10 minutes.
【0088】固体酸素源を溶銑に供給するに当り、加熱
炉において固体酸素源を種々の温度に予熱し(一部の比
較例では予熱無し)、これを直ちにインジェクションラ
ンスを通じて窒素をキャリアガスとして溶銑中にインジ
ェクションした。各実施例とも脱燐処理前の溶銑中P濃
度は0.10wt%前後でほぼ一定とし、脱燐処理後の
目標P濃度は0.015wt%以下とした。また、高炉
鋳床及び溶銑鍋の脱珪処理を制御して、脱燐処理前の溶
銑中Si濃度を調整した。In supplying the solid oxygen source to the hot metal, the solid oxygen source is preheated to various temperatures in a heating furnace (no preheating in some comparative examples), and this is immediately passed through an injection lance using nitrogen as a carrier gas to convert the hot metal into hot metal. Injected inside. In each of the examples, the P concentration in the hot metal before the dephosphorization treatment was approximately constant at about 0.10 wt%, and the target P concentration after the dephosphorization treatment was 0.015 wt% or less. The desiliconization treatment of the blast furnace cast floor and the hot metal pot was controlled to adjust the Si concentration in the hot metal before the dephosphorization treatment.
【0089】本発明例と比較例の脱燐処理後のP濃度を
図2に示すが、200℃以上の温度に予熱した固体酸素
源を溶銑中に供給した本発明例では、溶銑のSi濃度に
拘りなく目標P濃度である[P]≦0.015wt%が
達成されており、特に溶銑中Si濃度が0.10wt%
以下の場合に低P規格である[P]≦0.010wt%
が安定して達成されている。これに対して予熱していな
か或いは予熱していても予熱温度が200℃未満の固体
酸素源を溶銑中に供給した比較例では、目標P濃度であ
る[P]≦0.015wt%は達成されていない。FIG. 2 shows the P concentrations after the dephosphorization treatment of the present invention example and the comparative example. In the present invention example in which a solid oxygen source preheated to a temperature of 200 ° C. or more was supplied into the hot metal, the Si concentration of the hot metal was Regardless, the target P concentration of [P] ≦ 0.015 wt% is achieved, and particularly, the Si concentration in the hot metal is 0.10 wt%.
[P] ≦ 0.010wt% which is low P standard in the following cases
Has been achieved stably. On the other hand, in the comparative example in which the solid oxygen source having a preheating temperature of less than 200 ° C. was supplied into the hot metal with or without preheating, the target P concentration of [P] ≦ 0.015 wt% was achieved. Not.
【0090】[実施例3] 高炉から出銑された溶銑を高炉鋳床及び溶銑鍋内で脱珪
処理し、次いで機械撹拌を用いて溶銑鍋内で脱硫処理し
た後、300ton転炉内で脱燐処理を行った。脱燐処
理前後での溶銑温度は1280〜1320℃とし、脱燐
用媒溶剤はCaF2を含まないCaO主体の焼石灰のみ
を用い、CaOの原単位は9〜11kg/Tとした。[Example 3 ] Hot metal spouted from a blast furnace was desiliconized in a blast furnace casting bed and a hot metal pot, and then desulfurized in a hot metal pot using mechanical stirring, and then desulfurized in a 300 ton converter. A phosphorus treatment was performed. The hot metal temperature before and after the dephosphorization treatment was set to 1280 to 1320 ° C., and only the calcined lime mainly containing CaO containing no CaF 2 was used as the dephosphorization medium solvent, and the basic unit of CaO was set to 9 to 11 kg / T.
【0091】媒溶剤はインジェクションランスを通じて
窒素をキャリアガスとして溶銑中にインジェクションし
た。また、酸素源としては上吹きランスを通じた気体酸
素の供給と鉄鉱石を主とした固体酸素源の供給を併用
し、全酸素原単位は8〜10Nm3/Tとした。また、
固体酸素源の添加量は気体酸素換算で1〜4Nm3/T
とした。気体酸素の送酸条件としては、送酸速度を15
000〜25000Nm 3/hr、ランス高さを1.5
〜2.5m、所定の酸素量を供給するための吹錬時間は
9〜11分とした。各実施例とも脱燐処理前の溶銑中P
濃度は0.10wt%前後でほぼ一定とし、脱燐処理後
の目標P濃度は0.015wt%以下とした。また、高
炉鋳床及び溶銑鍋の脱珪処理を制御して、脱燐処理前の
溶銑中Si濃度を調整した。The solvent is supplied through an injection lance.
Inject into the hot metal with nitrogen as carrier gas
Was. The oxygen source is gaseous acid
Combination of elemental supply and supply of solid oxygen source mainly iron ore
And the total oxygen intensity is 8 to 10 Nm3/ T. Also,
The added amount of solid oxygen source is 1-4 Nm in gaseous oxygen equivalent.3/ T
And As the oxygen supply conditions for gaseous oxygen, the acid supply rate is set to 15
000-25000Nm 3/ Hr, lance height 1.5
~ 2.5m, the blowing time to supply the specified amount of oxygen is
9-11 minutes. In each of the examples, the P
The concentration is almost constant at around 0.10wt%, and after dephosphorization
Was set to 0.015 wt% or less. Also high
By controlling the desiliconization of the furnace cast iron and hot metal pot,
The Si concentration in the hot metal was adjusted.
【0092】脱燐処理容器である転炉から排出される排
ガス中の[CO2]/([CO2]+[CO])は、送
酸条件とランス高さを調整して排ガスの二次燃焼率を変
えるにことにより制御した。このため転炉から排出され
る排ガスのガス組成分析を随時行い、このガス分析値に
基づき[CO2]/([CO2]+[CO])の制御を
行った。また、炉体の溶損については、出鋼時に炉内を
目視で観察することにより評価した。[CO 2 ] / ([CO 2 ] + [CO]) in the exhaust gas discharged from the converter, which is a dephosphorization treatment vessel, is obtained by adjusting the acid supply conditions and the height of the lance, and It was controlled by changing the burn rate. Therefore, the gas composition of the exhaust gas discharged from the converter was analyzed as needed, and [CO 2 ] / ([CO 2 ] + [CO]) was controlled based on the gas analysis value. The melting of the furnace body was evaluated by visually observing the inside of the furnace during tapping.
【0093】各実施例の脱燐処理前後の溶銑中P濃度と
Si濃度及び炉体溶損の度合いを、排ガス中の[C
O2]/([CO2]+[CO])とともに表3に示
す。表3によれば、排ガス中の[CO2]/([C
O2]+[CO])が0.10〜0.35に制御された
本発明例では溶銑のSi濃度に拘りなく目標P濃度であ
る[P]≦0.015wt%が達成されており、特に溶
銑中Si濃度が0.1wt%以下の場合に低P規格であ
る[P]≦0.01wt%が安定して達成されている。The P concentration and the Si concentration in the hot metal before and after the dephosphorization treatment in each example and the degree of furnace erosion were determined by the [C
O 2] / it is shown <br/> in Table 3 together with the ([CO 2] + [CO ]). According to Table 3 , [CO 2 ] / ([C
In the example of the present invention in which (O 2 ] + [CO]) is controlled to 0.10 to 0.35, the target P concentration [P] ≦ 0.015 wt% is achieved irrespective of the Si concentration of the hot metal. Particularly, when the Si concentration in the hot metal is 0.1 wt% or less, [P] ≦ 0.01 wt%, which is a low P standard, is stably achieved.
【0094】これに対して排ガス中の[CO2]/
([CO2]+[CO])が0.10未満である比較例
では、溶銑中Si濃度が0.10wt%以下であっても
目標P濃度である[P]≦0.015wt%は達成され
ていない。また、[CO2]/[CO2]+[CO])
が0.35を超えた比較例では、過剰な二次燃焼によっ
て炉体に溶損を生じている。On the other hand, [CO 2 ] /
In the comparative example in which ([CO 2 ] + [CO]) is less than 0.10, the target P concentration [P] ≦ 0.015 wt% is achieved even when the Si concentration in the hot metal is 0.10 wt% or less. It has not been. [[CO 2 ] / [CO 2 ] + [CO])
In a comparative example in which exceeds 0.35, the furnace body is melted due to excessive secondary combustion.
【0095】[0095]
【表3】 [Table 3]
【0096】[実施例4−(1)] 図6に示すような取鍋型精錬容器(150ton)を用
いて溶銑の脱燐処理を行った。媒溶剤としては焼石灰を
使用し、これを窒素をキャリアガスとしてインジェクシ
ョンランスから溶銑中に吹き込んだ。溶銑の成分、温
度、送酸時間は可能な限り一定とし、媒溶剤投入量は脱
燐処理前の溶銑中Si濃度に応じて装入基準を設定する
ように留意した。主要な脱燐条件を表4に示す。Example 4- (1) The hot metal was dephosphorized using a ladle-type refining vessel (150 ton) as shown in FIG. Calcined lime was used as a medium solvent, and this was blown into hot metal from an injection lance using nitrogen as a carrier gas. The components, temperature, and acid supply time of the hot metal were kept as constant as possible, and care was taken to set the charging standard according to the Si concentration in the hot metal before the dephosphorization treatment. Table 4 shows the main dephosphorization conditions.
【0097】各実施例とも脱燐処理後の溶銑の目標P濃
度は0.020wt%以下とし、また、脱炭量ΔCは
1.20wt%未満とした。なお、脱燐処理後の溶銑中
P濃度と脱燐処理による脱炭量ΔCは送酸開始前及び終
了時の溶銑、スラグの成分分析値より求めた。各実施例
における脱燐処理後の溶銑中P濃度(終点[P]濃度)
と脱燐処理による脱炭量ΔCを、溶銑温度、送酸速度
F、L/Loなどとともに表5に示す。In each of the examples, the target P concentration of the hot metal after the dephosphorization treatment was set to 0.020 wt% or less, and the decarburization amount ΔC was set to less than 1.20 wt%. The P concentration in the hot metal after the dephosphorization treatment and the decarburization amount ΔC by the dephosphorization treatment were obtained from the analysis values of the components of the hot metal and slag before and after the start of the acid supply. P concentration in hot metal after dephosphorization treatment in each example (end point [P] concentration)
And the decarburization amount ΔC by the dephosphorization treatment are shown in Table 5 together with the hot metal temperature, the acid feed rate F, and L / Lo.
【0098】表5によれば、0.02≦L/Lo≦0.
10で且つ0.25≦F≦1.50を満足する本発明例
では、目標P濃度である[P]≦0.020wt%及び
ΔC<1.20wt%が達成されている。これに対して
L/Lo、Fが上記の本発明条件を満足していない比較
例では、少なくとも[P]≦0.020wt%、ΔC<
1.20wt%のいずれかが達成されていない。According to Table 5 , 0.02 ≦ L / Lo ≦ 0.
In the example of the present invention which satisfies 0.25 ≦ F ≦ 1.50 and the target P concentration, [P] ≦ 0.020 wt% and ΔC <1.20 wt% are achieved. On the other hand, in the comparative examples in which L / Lo and F do not satisfy the above conditions of the present invention, at least [P] ≦ 0.020 wt% and ΔC <
Any of 1.20 wt% has not been achieved.
【0099】[0099]
【表4】 [Table 4]
【0100】[0100]
【表5】 [Table 5]
【0101】[実施例4−(2)] 図7に示すような転炉型精錬容器(350ton)を用
いて溶銑の脱燐処理を行った。媒溶剤としては焼石灰を
使用し、これを上部ホッパーからの一括投入又は分割投
入で溶銑に供給した。溶銑の成分、温度、送酸時間は可
能な限り一定とし、媒溶剤投入量は脱燐処理前の溶銑中
Si濃度に応じて装入基準を設定するように留意した。
主要な脱燐条件を表6に示す。Example 4- (2) The hot metal was dephosphorized using a converter type refining vessel (350 ton) as shown in FIG. Calcined lime was used as a medium solvent, and was supplied to the hot metal by batch charging or split charging from the upper hopper. The components, temperature, and acid supply time of the hot metal were kept as constant as possible, and care was taken to set the charging standard according to the Si concentration in the hot metal before the dephosphorization treatment.
Table 6 shows the main dephosphorization conditions.
【0102】各実施例とも脱燐処理後の溶銑の目標P濃
度は0.020wt%以下とし、また、脱炭量ΔCは
1.20wt%未満とした。なお、脱燐処理後の溶銑中
P濃度と脱燐処理による脱炭量ΔCは送酸開始前及び終
了時の溶銑、スラグの成分分析値より求めた。各実施例
における脱燐処理後の溶銑中P濃度(終点[P]濃度)
と脱燐処理による脱炭量ΔCを、溶銑温度、送酸速度
F、L/Loなどとともに表7及び表8に示す。In each of the examples, the target P concentration of the hot metal after the dephosphorization treatment was 0.020 wt% or less, and the decarburization amount ΔC was less than 1.20 wt%. The P concentration in the hot metal after the dephosphorization treatment and the decarburization amount ΔC by the dephosphorization treatment were obtained from the analysis values of the components of the hot metal and slag before and after the start of the acid supply. P concentration in hot metal after dephosphorization treatment in each example (end point [P] concentration)
And the decarburization amount ΔC by the dephosphorization treatment are shown in Tables 7 and 8 together with the hot metal temperature, the acid supply rate F, L / Lo, and the like.
【0103】表7及び表8によれば、0.02≦L/L
o≦0.10で且つ0.25≦F≦1.50を満足する
本発明例では、目標P濃度である[P]≦0.020w
t%及びΔC<1.2wt%が達成されている。これに
対してL/Lo、Fが上記の本発明条件を満足していな
い比較例では、少なくとも[P]≦0.020wt%、
ΔC<1.20wt%のいずれかが達成されていない。According to Tables 7 and 8 , 0.02 ≦ L / L
In the example of the present invention in which o ≦ 0.10 and 0.25 ≦ F ≦ 1.50, the target P concentration [P] ≦ 0.020 w
t% and ΔC <1.2 wt% have been achieved. On the other hand, in the comparative examples in which L / Lo and F do not satisfy the above conditions of the present invention, at least [P] ≦ 0.020 wt%,
Any of ΔC <1.20 wt% has not been achieved.
【0104】[0104]
【表6】 [Table 6]
【0105】[0105]
【表7】 [Table 7]
【0106】[0106]
【表8】 [Table 8]
【0107】[0107]
【発明の効果】以上述べたように本発明法によれば、C
aF2などのF源を含む媒溶剤を用いることなく極めて
優れた脱燐効率で溶銑の脱燐処理を行うことができる。As described above, according to the method of the present invention, C
dephosphorization of the hot metal with excellent dephosphorization efficiency without using any medium solvent containing F source, such as aF 2 can be performed.
【図1】実施例1−(1)において、脱燐処理後の溶銑中
P濃度を脱燐処理前の溶銑中のSi濃度との関係で示す
グラフFIG. 1 is a graph showing the P concentration in hot metal after dephosphorization in relation to the Si concentration in hot metal before dephosphorization in Example 1- (1).
【図2】実施例2において、脱燐処理で使用した固体酸
素源の予熱温度と脱燐処理後の溶銑中P濃度との関係を
示すグラフFIG. 2 is a graph showing the relationship between the preheating temperature of the solid oxygen source used in the dephosphorization treatment and the P concentration in the hot metal after the dephosphorization treatment in Example 2 .
【図3】取鍋型精錬容器と転炉型精錬容器をそれぞれ用
いて行った脱燐処理において、L/Loと送酸速度Fと
の関係を脱燐処理後の溶銑中P濃度で整理して示したグ
ラフFIG. 3 shows the relationship between L / Lo and the acid feed rate F in the dephosphorization treatment performed using a ladle type refining vessel and a converter type refining vessel, respectively, based on the P concentration in the hot metal after the dephosphorization treatment. Graph shown
【図4】取鍋型精錬容器と転炉型精錬容器をそれぞれ用
いて行った脱燐処理において、L/Loと送酸速度Fと
の関係を脱燐処理による脱炭量ΔCで整理して示したグ
ラフFIG. 4 is a graph showing the relationship between L / Lo and the acid transfer rate F in the dephosphorization treatment performed using the ladle-type refining vessel and the converter-type refining vessel, respectively, based on the decarburization amount ΔC by the dephosphorization treatment. The graph shown
【図5】L/Loと送酸速度Fの適正範囲を示すグラフFIG. 5 is a graph showing an appropriate range of L / Lo and an acid feed rate F.
【図6】取鍋型精錬容器を用いた本発明の実施状況の一
例を示す説明図FIG. 6 is an explanatory view showing an example of an embodiment of the present invention using a ladle-type refining vessel.
【図7】転炉型精錬容器を用いた本発明の実施状況の一
例を示す説明図FIG. 7 is an explanatory view showing an example of an embodiment of the present invention using a converter type refining vessel.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 田中 秀栄 東京都千代田区丸の内一丁目1番2号 日本鋼管株式会社内 (72)発明者 赤井 真一 東京都千代田区丸の内一丁目1番2号 日本鋼管株式会社内 (72)発明者 菊地 良輝 東京都千代田区丸の内一丁目1番2号 日本鋼管株式会社内 (72)発明者 田畑 芳明 東京都千代田区丸の内一丁目1番2号 日本鋼管株式会社内 (72)発明者 小平 悟史 東京都千代田区丸の内一丁目1番2号 日本鋼管株式会社内 審査官 木村 孔一 (56)参考文献 特開 昭62−109910(JP,A) 特開 平9−20914(JP,A) 特開 昭63−57712(JP,A) 特開 平11−172313(JP,A) (58)調査した分野(Int.Cl.7,DB名) C21C 1/02 110 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Hidekazu Tanaka, 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Nippon Kokan Co., Ltd. (72) Shinichi Akai 1-1-2, Marunouchi, Chiyoda-ku, Tokyo Nippon Kokan Inside (72) Inventor Yoshiteru Kikuchi 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Nippon Kokan Co., Ltd. (72) Inventor Yoshiaki Tabata 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Nippon Kokan Co., Ltd. ( 72) Inventor Satoshi Kodaira 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Examiner, Nippon Kokan Co., Ltd.Koichi Kimura (56) References JP-A-62-109910 (JP, A) JP-A-9-20914 ( JP, A) JP-A-63-57712 (JP, A) JP-A-11-172313 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) C21C 1/02 110
Claims (11)
おいて、溶銑にCaO源である媒溶剤を添加する前に気
体酸素を供給することでスラグ中の酸化鉄濃度を高めて
おき、しかる後、CaO源である媒溶剤を添加すること
を特徴とする低燐溶銑の製造方法。1. In a dephosphorization treatment performed as a hot metal pretreatment, a gaseous solvent as a CaO source is added to hot metal before adding a solvent.
A method for producing low-phosphorus hot metal, characterized by increasing the iron oxide concentration in slag by supplying body oxygen , and then adding a medium solvent as a CaO source.
添加する前に供給することを特徴とする請求項1に記載2. The method according to claim 1, wherein the supply is performed before the addition.
の低燐溶銑の製造方法。Production method of low phosphorus hot metal.
特徴とする請求項1または2に記載の低燐溶銑の製造方
法。3. The method for producing low-phosphorus hot metal according to claim 1, wherein the medium solvent is added in plural times.
前に下記(1)式を満足する量の気体酸素または気体酸素
と固体酸素源を供給することを特徴とする請求項1、2
または3に記載の低燐溶銑の製造方法。 0.010≦B/A≦0.50 … (1) 但し A:脱燐処理に要する媒溶剤中の全CaO量[k
g/T] B:気体換算の酸素供給量[Nm3/T]4. An amount of gaseous oxygen or gaseous oxygen satisfying the following expression (1) before adding a medium solvent as a CaO source to hot metal:
And supplying a solid oxygen source.
Or the method for producing low-phosphorus hot metal according to 3. 0.010 ≦ B / A ≦ 0.50 (1) where A: the total amount of CaO in the solvent required for the dephosphorization treatment [k
g / T] B: Oxygen supply amount in terms of gas [Nm 3 / T]
と固体酸素源の供給時における排ガスのガス分析値から
溶銑の脱炭量を求め、該脱炭量と気体酸素または気体酸
素と固体酸素源の供給量に基づいてスラグ中の酸化鉄濃
度を算出し、この酸化鉄濃度値に基づいて気体酸素また
は気体酸素と固体酸素源の供給条件を制御することを特
徴とする請求項1、2、3または4に記載の低燐溶銑の
製造方法。5. Gaseous oxygen or gaseous oxygen before addition of a solvent
And determine the decarburization of molten iron from the gas analysis value of the exhaust gas at the time of supply of the solid oxygen source, dehydration coal quantity and the gaseous oxygen or gaseous acid
Based on the supplied amount of iodine and the solid oxygen source to calculate the iron oxide concentration in the slag, gaseous oxygen and based on the iron oxide concentration value
5. The method for producing low-phosphorus hot metal according to claim 1, wherein the step of controlling the supply conditions of the gaseous oxygen and the solid oxygen source .
おいて、固体酸素源及び/又は媒溶剤を200℃以上、
1000℃未満の温度に予熱した後、溶銑に添加するこ
とを特徴とする低燐溶銑の製造方法。6. In the dephosphorization treatment performed as a hot metal pretreatment, a solid oxygen source and / or a medium solvent is heated to 200 ° C. or more.
A method for producing low-phosphorus hot metal, comprising adding to hot metal after preheating to a temperature of less than 1000 ° C.
おいて、脱燐処理容器から排出される排ガス中のCOと
CO2の濃度が下記(2)式を満足するような操業条件で
脱燐処理を行うことを特徴とする低燐溶銑の製造方法。 0.10≦[CO2]/([CO2]+[CO])≦0.35 … (2) 但し [CO2]:排ガス中のCO2濃度[wt%] [CO] :排ガス中のCO濃度[wt%]7. In the dephosphorization treatment performed as a hot metal pretreatment, the dephosphorization treatment is performed under operating conditions such that the concentrations of CO and CO 2 in the exhaust gas discharged from the dephosphorization treatment container satisfy the following expression (2). A method for producing low-phosphorus molten iron. 0.10 ≦ [CO 2 ] / ([CO 2 ] + [CO]) ≦ 0.35 (2) where [CO 2 ]: CO 2 concentration in exhaust gas [wt%] [CO]: In exhaust gas CO concentration [wt%]
おいて、上吹きランスから溶銑に気体酸素を上吹きする
とともに、該上吹きされた気体酸素の運動エネルギーに
より形成される溶銑浴面の凹み深さL(m)と溶銑の浴
深さLo(m)の比L/Loと上吹きランスからの送酸
速度F(Nm3/min/T)が下記(3)式及び(4)式を
満足するような条件で脱燐処理を行うことを特徴とする
低燐溶銑の製造方法。 0.02≦L/Lo≦0.10 … (3) 0.25≦F≦1.50 … (4)8. In a dephosphorization treatment performed as a hot metal pretreatment, gas oxygen is blown upward from a top blowing lance to hot metal, and a pit depth of a hot metal bath surface formed by the kinetic energy of the gas oxygen blown upward. The ratio L / Lo of the length L (m) to the hot metal bath depth Lo (m) and the acid feed rate F (Nm 3 / min / T) from the top blowing lance are calculated by the following equations (3) and (4). A method for producing low-phosphorus molten iron, comprising performing a dephosphorization treatment under satisfactory conditions. 0.02 ≦ L / Lo ≦ 0.10 (3) 0.25 ≦ F ≦ 1.50 (4)
脱燐処理することを特徴とする請求項1、2、3、4、
5、6、7または8に記載の低燐溶銑の製造方法。9. The method according to claim 1, wherein the hot metal having a Si concentration of 0.10 wt% or less is dephosphorized.
The method for producing a low-phosphorus hot metal according to 5, 6, 7, or 8.
銑を0.10wt%以下のSi濃度まで脱珪処理した
後、脱燐処理することを特徴とする請求項9に記載の低
燐溶銑の製造方法。10. The low-phosphorus hot metal according to claim 9, wherein the hot metal having a Si concentration exceeding 0.10 wt% is desiliconized to a Si concentration of 0.10 wt% or less and then dephosphorized. Production method.
溶剤を用いることを特徴とする請求項1、2、3、4、
5、6、7、8、9または10に記載の低燐溶銑の製造
方法。11. A method according to claim 1, wherein a solvent mainly containing CaO containing no F source is used.
The method for producing low-phosphorus molten iron according to 5, 6, 7, 8, 9 or 10.
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|---|---|---|---|
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| JP10-188256 | 1998-06-18 | ||
| JP18825698 | 1998-06-18 | ||
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| JP2002104930A Division JP2002309310A (en) | 1998-06-18 | 2002-04-08 | Manufacturing method of low phosphorus hot metal |
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| JP4757387B2 (en) * | 2001-01-11 | 2011-08-24 | 新日本製鐵株式会社 | Hot metal desiliconization method |
| JP4507429B2 (en) * | 2001-03-14 | 2010-07-21 | Jfeスチール株式会社 | Melting method of low phosphorus cake |
| JP4759832B2 (en) * | 2001-04-20 | 2011-08-31 | Jfeスチール株式会社 | Hot phosphorus dephosphorization method |
| BR0213573B1 (en) * | 2002-08-27 | 2013-11-12 | METHOD FOR PRODUCTION OF LOW Phosphorous cast iron | |
| JP4701727B2 (en) * | 2005-01-25 | 2011-06-15 | Jfeスチール株式会社 | Melting method of high carbon ultra low phosphorus steel |
| JP5141327B2 (en) * | 2008-03-25 | 2013-02-13 | 新日鐵住金株式会社 | Hot metal pretreatment method |
| JP5211895B2 (en) * | 2008-07-02 | 2013-06-12 | 新日鐵住金株式会社 | Hot metal dephosphorization method |
| JP5911751B2 (en) * | 2012-05-22 | 2016-04-27 | 株式会社神戸製鋼所 | Manufacturing method of medium and high carbon steel |
| CN103160647A (en) * | 2013-02-26 | 2013-06-19 | 首钢总公司 | Oxidization dephosphorization agent outside furnace, and preparation and using methods thereof |
| JP6053570B2 (en) * | 2013-02-28 | 2016-12-27 | 株式会社神戸製鋼所 | Manufacturing method of medium and high carbon steel |
| CN113631729B (en) * | 2019-04-11 | 2022-09-20 | 日本制铁株式会社 | High-efficiency refining method of molten ferroalloy |
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