JP3341812B2 - One-powder type polymer cement composition for semi-flexible pavement - Google Patents
One-powder type polymer cement composition for semi-flexible pavementInfo
- Publication number
- JP3341812B2 JP3341812B2 JP7488897A JP7488897A JP3341812B2 JP 3341812 B2 JP3341812 B2 JP 3341812B2 JP 7488897 A JP7488897 A JP 7488897A JP 7488897 A JP7488897 A JP 7488897A JP 3341812 B2 JP3341812 B2 JP 3341812B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- powder
- parts
- composition
- semi
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0045—Polymers chosen for their physico-chemical characteristics
- C04B2103/0057—Polymers chosen for their physico-chemical characteristics added as redispersable powders
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/0075—Uses not provided for elsewhere in C04B2111/00 for road construction
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/34—Non-shrinking or non-cracking materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/50—Flexible or elastic materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/70—Grouts, e.g. injection mixtures for cables for prestressed concrete
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、道路の半たわみ性
舗装に使用する一粉型ポリマーセメント組成物に関する
ものである。TECHNICAL FIELD The present invention relates to a one-powder type polymer cement composition used for semi-flexible pavement of roads.
【0002】[0002]
【従来の技術】半剛性舗装とも呼ばれる半たわみ性舗装
は、アスファルト舗装のたわみ性とコンクリート舗装の
剛性とを兼ねた備えた舗装である。この半たわみ性舗装
は耐流動性、耐油性、耐熱性、明色性などが必要とされ
るところ、例えば車両の制動、停止、発進などが高頻度
で行われる道路の交差点、バス停、高速道路の料金所、
ガソリンスタンドなどに用いられる。半たわみ性舗装の
施工は、母体となる20〜27%程度の空隙率の大きい
開粒度アスファルト混合物を舗設した後に、この開粒度
アスファルト混合物にグラウトとして浸透用セメントミ
ルクを浸透させることにより行われる。浸透後の交通開
放までの養生時間は、セメントに普通ポルトランドセメ
ントを用いた場合で約3日間、早強ポルトランドセメン
トを用いた場合で約1日間、超速硬セメント或いは普通
又は早強ポルトランドセメントに急硬化材を添加したも
のを用いた場合で約3時間である。この浸透用セメント
ミルクは、施工現場で水性の樹脂エマルジョン又はゴム
ラテックスと水との混合液を予め撹拌しつつ、これにセ
メント、珪砂等の粉体を添加してミキサーで均一に混練
される。2. Description of the Related Art Semi-flexible pavement, also called semi-rigid pavement, is a pavement having both the flexibility of asphalt pavement and the rigidity of concrete pavement. This semi-flexible pavement requires fluid resistance, oil resistance, heat resistance, light color, etc.For example, intersections of roads where vehicles are frequently braked, stopped, started, bus stops, highways Toll booth,
Used for gas stations. The construction of the semi-flexible pavement is performed by paving an open asphalt mixture having a large porosity of about 20 to 27% as a base material, and then infiltrating cement milk for infiltration into the open asphalt mixture as grout. The curing time until the opening of traffic after infiltration is about 3 days when using ordinary Portland cement as cement, and about 1 day when using early-strength Portland cement. It takes about 3 hours in the case of using a material to which a hardener is added. This cement milk for infiltration is added to a powder of cement, silica sand or the like while stirring a mixed solution of water-based resin emulsion or rubber latex and water at a construction site in advance, and uniformly kneaded by a mixer.
【0003】[0003]
【発明が解決しようとする課題】上記施工方法では、浸
透用セメントミルクを調製するために数種類以上の材料
の調合に時間を要するばかりか、作業員が未熟な場合に
は調合ミスを生じる恐れがあった。また、浸透用セメン
トミルクを調製するときに粉体が発塵し易く作業環境の
悪化を招いていた。一方、予めセメントミルク用の組成
物を混合しておくと長期保存した場合にセメントミルク
の凝結時間の遅延を招き、浸透後の交通開放までの養生
時間が延長される問題点がある。In the above-mentioned construction method, not only takes time to prepare several or more kinds of materials to prepare the cement milk for infiltration, but also if there is immature workers, there is a possibility that mixing errors may occur. there were. In addition, when preparing the cement milk for infiltration, the powder is liable to generate dust, resulting in deterioration of the working environment. On the other hand, if the composition for cement milk is mixed in advance, the setting time of the cement milk is delayed when stored for a long period of time, and there is a problem that the curing time until the opening of traffic after infiltration is extended.
【0004】本発明の目的は、施工現場で迅速に調合で
き、浸透用セメントミルクの施工上の悪影響を最小限に
留めることができる半たわみ性舗装用一粉型ポリマーセ
メント組成物を提供することにある。本発明の別の目的
は、作業員による調合ミスを起こすことのない半たわみ
性舗装用一粉型ポリマーセメント組成物を提供すること
にある。本発明の別の目的は、浸透用セメントミルクを
調製するときの粉塵飛散を防止し作業環境を改善する半
たわみ性舗装用一粉型ポリマーセメント組成物を提供す
ることにある。本発明の更に別の目的は、セメントミル
クの凝結時間に変化を与えずに長期保存に耐え得る半た
わみ性舗装用一粉型ポリマーセメント組成物を提供する
ことにある。[0004] It is an object of the present invention to provide a one-powder type semi-flexible polymer cement composition for pavement which can be quickly compounded on the construction site and minimizes the adverse effect on the construction of the cement milk for infiltration. It is in. It is another object of the present invention to provide a one-powder type polymer cement composition for semi-flexible pavement, which does not cause a mixing mistake by an operator. Another object of the present invention is to provide a one-powder type semi-flexible polymer cement composition for pavement, which prevents scattering of dust and improves working environment when preparing cement milk for infiltration. Still another object of the present invention is to provide a semi-flexible one-powder type polymer cement composition for pavement which can withstand long-term storage without changing the setting time of cement milk.
【0005】[0005]
【課題を解決するための手段】請求項1に係る発明は、
セメントと石灰石微粉末と珪砂と再乳化性粉体樹脂とス
メクタイト型粘土鉱物と粉体添加物が所定の割合で均一
に混合して調製された組成物であって、この組成物に更
にジエチレングリコールが0.05〜0.5重量%混合
されたことを特徴とする半たわみ性舗装用一粉型ポリマ
ーセメント組成物である。石灰石微粉末を用いることに
より、浸透用セメントミルクの流動性が向上し、所望の
フロー値を得るための水粉体比を低下させることがで
き、結果として乾燥収縮を低減してクラック発生を抑制
できる。またスメクタイト型粘土鉱物を用いることによ
り、良好な流動性を保持しつつ、浸透用セメントミルク
のブリーディングを抑制することができる。更に、ジエ
チレングリコールを0.05〜0.5重量%混合するこ
とにより、セメントミルクの凝結時間の遅延を防止す
る。ジエチレングリコールが0.05重量%未満である
と貯蔵期間にセメントミルクの凝結時間が遅延し、0.
5重量%を越えるとコストが上昇する不具合がある。好
ましくは0.1〜0.2重量%である。このジエチレン
グリコールの混合割合を決めた理由は、次の請求項2な
いし請求項5に係る発明でも同じである。The invention according to claim 1 is
A composition prepared by uniformly mixing cement, limestone fine powder, silica sand, re-emulsifiable powder resin, smectite-type clay mineral and powder additive at a predetermined ratio, and further comprising diethylene glycol in this composition. It is a one-powder type polymer cement composition for semi-flexible pavement, which is mixed at 0.05 to 0.5% by weight. By using limestone fine powder, the fluidity of the cement milk for infiltration is improved, and the water powder ratio for obtaining a desired flow value can be reduced, and as a result, drying shrinkage is reduced and cracks are suppressed. it can. In addition, by using a smectite-type clay mineral, bleeding of the cement milk for infiltration can be suppressed while maintaining good fluidity. Further, by mixing 0.05 to 0.5% by weight of diethylene glycol, the setting time of cement milk is prevented from being delayed. If the content of diethylene glycol is less than 0.05% by weight, the setting time of the cement milk will be delayed during the storage period, and the amount of 0.1% will be required.
If it exceeds 5% by weight, there is a problem that the cost increases. Preferably it is 0.1 to 0.2% by weight. The reason for determining the mixing ratio of diethylene glycol is the same in the following inventions according to claims 2 to 5.
【0006】請求項2に係る発明は、セメントと石灰石
微粉末と珪砂と再乳化性粉体樹脂とシリカフュームと粉
体添加物が所定の割合で均一に混合して調製された組成
物であって、この組成物に更にジエチレングリコールが
0.05〜0.5重量%混合されたことを特徴とする半
たわみ性舗装用一粉型ポリマーセメント組成物である。
シリカフュームを用いることにより、良好な流動性を保
持しつつ、ブリーディングの発生を低減させ強度発現性
が向上する。The invention according to claim 2 is a composition prepared by uniformly mixing cement, limestone fine powder, silica sand, re-emulsifiable powder resin, silica fume and powder additives at a predetermined ratio. A one-powder type polymer cement composition for semi-flexible pavement, characterized in that this composition is further mixed with 0.05 to 0.5% by weight of diethylene glycol.
By using silica fume, occurrence of bleeding is reduced and strength expression is improved while maintaining good fluidity.
【0007】請求項3に係る発明は、セメントと珪砂と
再乳化性粉体樹脂と収縮低減剤と粉体添加物が所定の割
合で均一に混合して調製された組成物であって、この組
成物に更にジエチレングリコールが0.05〜0.5重
量%混合されたことを特徴とする半たわみ性舗装用一粉
型ポリマーセメント組成物である。請求項4に係る発明
は、セメントと石灰石微粉末と珪砂と再乳化性粉体樹脂
と収縮低減剤と粉体添加物が所定の割合で均一に混合し
て調製された組成物であって、この組成物に更にジエチ
レングリコールが0.05〜0.5重量%混合されたこ
とを特徴とする半たわみ性舗装用一粉型ポリマーセメン
ト組成物である。請求項5に係る発明は、セメントと速
硬材と石灰石微粉末と珪砂と再乳化性粉体樹脂と収縮低
減剤と粉体添加物が所定の割合で均一に混合して調製さ
れた組成物であって、この組成物に更にジエチレングリ
コールが0.05〜0.5重量%混合されたことを特徴
とする半たわみ性舗装用一粉型ポリマーセメント組成物
である。請求項3ないし5のいずれかに係る発明では、
収縮低減剤を用いることにより、浸透用セメントミルク
の乾燥収縮が低減し、これによりクラック発生が抑えら
れ、かつ浸透用セメントミルクの調製時の粉塵飛散が防
止され作業環境が改善される。速硬材を用いることによ
り、交通開放までの養生時間を短縮できる。According to a third aspect of the present invention, there is provided a composition prepared by uniformly mixing cement, silica sand, a re-emulsifiable powder resin, a shrinkage reducing agent, and a powder additive at a predetermined ratio. A one-powder type polymer cement composition for semi-flexible pavement, wherein the composition further contains 0.05 to 0.5% by weight of diethylene glycol. The invention according to claim 4 is a composition prepared by uniformly mixing cement, limestone fine powder, silica sand, re-emulsifiable powder resin, shrinkage reducing agent, and powder additive at a predetermined ratio, A one-powder type polymer cement composition for semi-flexible pavement, characterized in that the composition further contains 0.05 to 0.5% by weight of diethylene glycol. The invention according to claim 5 is a composition prepared by uniformly mixing cement, fast-hardening material, limestone fine powder, silica sand, re-emulsifiable powder resin, shrinkage reducing agent, and powder additive at a predetermined ratio. A semi-flexible one-powder type polymer cement composition for pavement characterized by further mixing 0.05 to 0.5% by weight of diethylene glycol with this composition. In the invention according to any one of claims 3 to 5,
The use of the shrinkage reducing agent reduces the drying shrinkage of the cement milk for infiltration, thereby suppressing the occurrence of cracks and preventing the scattering of dust during the preparation of the cement milk for infiltration, thereby improving the working environment. By using the fast-hardened material, the curing time until opening of traffic can be reduced.
【0008】[0008]
【発明の実施の形態】請求項1に係るポリマーセメント
組成物は、100重量部のセメントに対して、5〜10
0重量部の石灰石微粉末と、6〜300重量部の珪砂
と、2〜46重量部の再乳化性粉体樹脂と、0.5〜2
0重量部のスメクタイト型粘土鉱物を含む。請求項2に
係るポリマーセメント組成物は、100重量部のセメン
トに対して、5〜100重量部の石灰石微粉末と、6〜
200重量部の珪砂と、2〜25重量部の再乳化性粉体
樹脂と、0.5〜45重量部のシリカフュームとを含
む。請求項3に係るポリマーセメント組成物は、100
重量部のセメントに対して、5〜150重量部の珪砂
と、1〜20重量部の再乳化性粉体樹脂と、0.5〜1
0重量部の収縮低減剤とを含む。請求項4に係るポリマ
ーセメント組成物は、100重量部のセメントに対し
て、5〜100重量部の石灰石微粉末と、6〜300重
量部の珪砂と、2〜46重量部の再乳化性粉体樹脂と、
0.5〜20重量部の収縮低減剤を含む。請求項5に係
るポリマーセメント組成物は、100重量部のセメント
に対して、10〜200重量部の速硬材と、5〜100
重量部の石灰石微粉末と、10〜600重量部の珪砂
と、1〜100重量部の再乳化性粉体樹脂と、0.5〜
50重量部の収縮低減剤とを含む。BEST MODE FOR CARRYING OUT THE INVENTION The polymer cement composition according to claim 1 is 5 to 10 parts by weight based on 100 parts by weight of cement.
0 parts by weight of limestone fine powder, 6 to 300 parts by weight of silica sand, 2 to 46 parts by weight of re-emulsifiable powder resin, 0.5 to 2 parts by weight
Contains 0 parts by weight of smectite-type clay mineral. The polymer cement composition according to claim 2 is characterized in that, based on 100 parts by weight of cement, 5 to 100 parts by weight of limestone fine powder;
It contains 200 parts by weight of silica sand, 2 to 25 parts by weight of a re-emulsifiable powder resin, and 0.5 to 45 parts by weight of silica fume. The polymer cement composition according to claim 3 has 100
5 to 150 parts by weight of silica sand, 1 to 20 parts by weight of re-emulsifiable powder resin,
0 parts by weight of a shrinkage reducing agent. The polymer cement composition according to claim 4, wherein 5 to 100 parts by weight of limestone fine powder, 6 to 300 parts by weight of silica sand, and 2 to 46 parts by weight of re-emulsifiable powder are used for 100 parts by weight of cement. Body resin,
It contains 0.5 to 20 parts by weight of a shrinkage reducing agent. The polymer cement composition according to claim 5, comprising 100 to 100 parts by weight of cement, 10 to 200 parts by weight of a fast-setting material, and 5 to 100 parts by weight.
Parts by weight of limestone fine powder, 10 to 600 parts by weight of silica sand, 1 to 100 parts by weight of re-emulsifiable powder resin,
50 parts by weight of a shrinkage reducing agent.
【0009】石灰石微粉末の好ましい含有量は、請求項
1、2及び4の場合、20〜60重量部、請求項5の場
合10〜40重量部である。珪砂の好ましい含有量は、
請求項1、2及び4の場合25〜100重量部、請求項
3の場合20〜80重量部、請求項5の場合50〜15
0重量部である。再乳化性粉体樹脂の好ましい含有量
は、請求項1、2及び5の場合1.5〜15重量部、請
求項3の場合1.0〜10重量部、請求項5の場合2〜
40重量部である。請求項1のスメクタイト型粘土鉱物
の好ましい含有量は1〜10重量部である。請求項2の
シリカフュームの好ましい含有量は1〜15重量部であ
る。収縮低減剤の好ましい含有量は、請求項3の場合1
〜5重量部、請求項4の場合1〜8重量部、請求項5の
場合1〜15重量部である。請求項5の速硬材の好まし
い含有量は15〜100重量部である。The preferred content of the fine limestone powder is 20 to 60 parts by weight in the case of claims 1, 2 and 4, and 10 to 40 parts by weight in the case of claim 5. The preferred content of quartz sand is
25 to 100 parts by weight in the case of claims 1, 2 and 4, 20 to 80 parts by weight in the case of claim 3, 50 to 15 parts in the case of claim 5
0 parts by weight. The preferable content of the re-emulsifiable powder resin is 1.5 to 15 parts by weight in claims 1, 2 and 5, 1.0 to 10 parts by weight in claim 3, and 2 to 5 in claim 5.
40 parts by weight. The preferred content of the smectite-type clay mineral of claim 1 is 1 to 10 parts by weight. The preferred content of the silica fume of claim 2 is 1 to 15 parts by weight. The preferable content of the shrinkage reducing agent is as follows.
5 to 5 parts by weight, 1 to 8 parts by weight in the case of claim 4, and 1 to 15 parts by weight in the case of claim 5. The preferred content of the quick-hardening material of claim 5 is 15 to 100 parts by weight.
【0010】石灰石微粉末が上記下限値未満では良好な
流動性が得られず、上記上限値を越えると強度発現性が
低下する不具合を生じる。珪砂が上記下限値未満では所
望の流動性が得られず、上記上限値を越えると強度発現
性が低下する不具合を生じる。再乳化性粉体樹脂が上記
下限値未満ではひび割れが発生し易く、上記上限値を越
えると強度発現性が低下し不経済となる不具合を生じ
る。スメクタイト型粘土鉱物が上記下限値未満では十分
なブリーディング抑制効果が得られず、上記上限値を越
えると流動性が低下する不具合を生じる。シリカフュー
ムが上記下限値未満では十分な強度発現に対する効果が
得られず、上記上限値を越えると粘性が増大し、流動性
が低下する不具合を生じる。収縮低減剤が上記下限値未
満ではその効果が発現せず、上記上限値を越えると硬化
に悪影響を与える不具合を生じる。速硬材が上記下限値
未満では十分な速硬効果が得られず、上記上限値を越え
ると過早硬化とコストが上昇する不具合を生じる。[0010] If the limestone fine powder is less than the above lower limit, good fluidity cannot be obtained, and if it exceeds the above upper limit, there arises a problem that strength developability is reduced. If the silica sand is less than the above lower limit, the desired fluidity cannot be obtained, and if it exceeds the above upper limit, there occurs a problem that strength developability is reduced. If the re-emulsifiable powder resin is less than the above lower limit, cracks are liable to occur, and if it exceeds the above upper limit, strength developability is reduced, resulting in uneconomical problems. If the smectite-type clay mineral is less than the above lower limit, a sufficient bleeding suppressing effect cannot be obtained, and if it exceeds the above upper limit, a problem that the fluidity is reduced occurs. If the silica fume is less than the above lower limit, no sufficient effect on strength development can be obtained, and if the silica fume exceeds the above upper limit, the viscosity increases and the fluidity decreases. When the shrinkage reducing agent is less than the above lower limit, the effect is not exhibited, and when the shrinkage reducing agent exceeds the above upper limit, there is a problem that the curing is adversely affected. If the fast-hardened material is less than the lower limit, a sufficient quick-hardening effect cannot be obtained, and if it exceeds the upper limit, premature curing and cost increase will occur.
【0011】請求項1ないし請求項5に係るポリマーセ
メント組成物を通じて、各材料について詳述する。本発
明のセメントには、交通開放が求められる養生時間に応
じて、普通ポルトランドセメント、早強ポルトランドセ
メント、混合セメント、超速硬セメントが用いられる。
またこれらを併用してもよい。普通又は早強ポルトラン
ドセメントに急硬化材を添加して超速硬セメントとして
使用してもよい。また超速硬セメントを使用する場合に
は、オキシカルボン酸又はその塩、アルカリ金属塩、ア
ルミン酸塩、硫酸塩などの凝結調整剤を用いて注入作業
を確保することができる。速硬性セメントには、ポル
トランドセメント又は混合セメント20〜70重量部に
II型無水石膏10〜30重量部と製鋼滓20〜50重量
部とこれら成分の総重量に対して凝結遅延剤0.5〜5
重量部を添加して比表面積が3500cm2/gになる
まで粉砕し、この微粉混合物に上記割合のポルトランド
セメント又は混合セメントを混合したもの(特開昭62
−260749号公報に記載の急硬性セメント)、ポ
ルトランドセメント又は混合セメント100重量部にス
テンレス製鋼精錬過程の脱酸工程でアルミニウム使用で
副産されるステンレス製鋼滓10〜70重量部とII型無
水石膏4〜40重量部と酒石酸のような有機系凝結遅延
剤及び炭酸ナトリウムのような炭酸アルカリからなる凝
結調整剤0.5〜5重量部とを混合した後、この混合物
を粉砕したもの(特開平6−321607号公報に記載
の速硬性組成物)、又は市販のカルシウムアルミネー
ト系の速硬性材料を用いることができる。Each material will be described in detail through the polymer cement compositions according to claims 1 to 5. As the cement of the present invention, normal Portland cement, early-strength Portland cement, mixed cement, and ultra-rapid hardening cement are used according to the curing time required to open the traffic.
These may be used in combination. A rapid hardening material may be added to ordinary or early-strength Portland cement to be used as an ultra-fast setting cement. In the case of using ultra-rapid hardening cement, the injection operation can be ensured by using a setting modifier such as oxycarboxylic acid or a salt thereof, an alkali metal salt, an aluminate or a sulfate. For fast-setting cement, 20 to 70 parts by weight of Portland cement or mixed cement
II-type anhydrous gypsum 10-30 parts by weight, steelmaking slag 20-50 parts by weight and setting retarder 0.5-5 based on the total weight of these components
A mixture of the fine powder mixture and Portland cement or mixed cement in the above ratio was added to the mixture by adding the above parts by weight to obtain a specific surface area of 3500 cm 2 / g.
10-70 parts by weight of stainless steel slag by-produced by the use of aluminum in the deoxidation step of stainless steel refining in 100 parts by weight of Portland cement or mixed cement described in JP-A-260749, and II-type anhydrous gypsum After mixing 4 to 40 parts by weight with 0.5 to 5 parts by weight of an organic setting retarder such as tartaric acid and a setting modifier consisting of an alkali carbonate such as sodium carbonate, the mixture is pulverized (Japanese Patent Laid-Open No. No. 6-321607) or a commercially available calcium aluminate-based quick-setting material can be used.
【0012】本発明のスメクタイト型粘土鉱物として
は、ベントナイト、モンモリロナイト、バイデライト、
ノントロナイト、サポナイト、鉄サポナイト、ヘクトラ
イト等が挙げられる。本発明の珪砂は、鋳物砂、海砂、
川砂、山砂のいずれを用いてもよい。7号程度の比較的
細かい珪砂が好ましい。本発明の再乳化性粉体樹脂とし
ては、市販の酢酸ビニル系樹脂粉末が挙げられる。例え
ばエチレン酢酸ビニル樹脂、カルボン酸変性酢酸ビニル
樹脂、ベオバ変性酢酸ビニル樹脂、酢酸アクリル酸エス
テル共重合体、純アクリル樹脂等の樹脂粉末が挙げられ
る。石灰石微粉末には、ブレーン値(比表面積)が10
00〜6000cm2/g、好ましくは2000〜45
00cm2/gの粉体を用いる。The smectite-type clay mineral of the present invention includes bentonite, montmorillonite, beidellite,
Nontronite, saponite, iron saponite, hectorite, and the like. The quartz sand of the present invention is foundry sand, sea sand,
Either river sand or mountain sand may be used. A relatively fine silica sand of about No. 7 is preferable. Examples of the re-emulsifiable powder resin of the present invention include a commercially available vinyl acetate resin powder. For example, resin powders of ethylene vinyl acetate resin, carboxylic acid-modified vinyl acetate resin, veova-modified vinyl acetate resin, acetic acid acrylate copolymer, pure acrylic resin, and the like can be given. The limestone fine powder has a Blaine value (specific surface area) of 10
00-6000 cm 2 / g, preferably 2000-45
A powder of 00 cm 2 / g is used.
【0013】本発明の粉体添加剤としては、粉末状の減
水剤、消泡剤、増粘剤が挙げられる。請求項1ないし請
求項5に係るポリマーセメント組成物を通じて、これら
の組成物に、セメント100重量部に対して、減水剤は
0.1〜10重量部、消泡剤は0.01〜2重量部、増
粘剤は0.01〜3.0重量部含まれる。これらの下限
値未満ではそれぞれの所望の性能が発現せず、上限値を
越えると、減水剤の場合、材料分離と硬化遅延を生じ、
消泡剤の場合、硬化遅延を生じ、増粘剤の場合、硬化遅
延を生じかつ流動性が低下する恐れがある。The powder additive of the present invention includes a powdery water reducing agent, defoaming agent and thickener. The polymer cement composition according to any one of claims 1 to 5, wherein the composition contains 0.1 to 10 parts by weight of a water reducing agent and 0.01 to 2 parts by weight of a defoaming agent based on 100 parts by weight of cement. Parts and a thickener are contained in an amount of 0.01 to 3.0 parts by weight. Below these lower limits, the desired performance of each does not appear, and when it exceeds the upper limit, in the case of a water reducing agent, material separation and curing delay occur,
In the case of an antifoaming agent, curing delay may occur, and in the case of a thickener, curing delay may occur and fluidity may be reduced.
【0014】減水剤としてはリグニンスルフォン酸塩、
オキシ有機酸塩、βナフタリンスルフォン酸塩、ポリカ
ルボン酸塩、メラミン樹脂スルフォン酸塩、クレオソー
ト油スルフォン酸縮合物塩等が挙げられる。また粉末消
泡剤としてはエーテル類、脂肪酸エステル、脂肪酸アミ
ド、高級アルコール、高重合グリコール、シリコーン類
等が挙げられる。この中で非イオン系又はシリコーン系
が好ましい。増粘剤としてはヒドロキシエチルセルロー
ス、メチルセルロース、ヒドロキシメチルセルロース等
のセルロース誘導体が挙げられる。更に収縮低減剤とし
ては液状のグリコールエーテル、低分子エチレンオキサ
イド、プロピレンオキサイド共重合体、ポリエーテル、
低級アルコールのアルキレンオキサイド付加物等及び粉
末状のネオペンチルグリコールが挙げられる。なお、請
求項1ないし5に係る発明に混合されるジエチレングリ
コールはエーテル結合を有する二価アルコールの一種で
あって、エチレンオキシドとエチレングリコールを加熱
して得られるものである。Lignin sulfonate as a water reducing agent,
Oxyorganic acid salts, β-naphthalene sulfonates, polycarboxylates, melamine resin sulfonates, creosote oil sulfonic acid condensates, and the like. Examples of the powder defoaming agent include ethers, fatty acid esters, fatty acid amides, higher alcohols, highly polymerized glycols, and silicones. Among them, nonionic or silicone is preferred. Examples of the thickener include cellulose derivatives such as hydroxyethylcellulose, methylcellulose, and hydroxymethylcellulose. Further, as a shrinkage reducing agent, liquid glycol ether, low molecular ethylene oxide, propylene oxide copolymer, polyether,
Examples thereof include alkylene oxide adducts of lower alcohols and the like, and neopentyl glycol in powder form. The diethylene glycol mixed in the first to fifth aspects of the present invention is a kind of dihydric alcohol having an ether bond and is obtained by heating ethylene oxide and ethylene glycol.
【0015】本発明の一粉型ポリマーセメント組成物を
調製するには、各材料をV型ミキサ、縦型ミキサ、万能
混合機等の通常の粉体混合装置により乾式混合する。ま
た本発明の一粉型ポリマーセメント組成物を用いた半た
わみ性舗装の施工は、母体となる開粒度アスファルト混
合物を舗設した後で、一粉型ポリマーセメント組成物1
00重量部に対して、水20〜60重量部、好ましくは
25〜50重量部を移動式ミキサなどで混合して浸透用
セメントミルク(グラウト)を調製する。舗設した開粒
度アスファルト混合物が50℃以下になった後に、この
浸透用セメントミルク(グラウト)を散布し、ゴムレー
キで広げて振動ローラで開粒度アスファルト混合物に浸
透させることにより行われる。In order to prepare the one-powder type polymer cement composition of the present invention, each material is dry-mixed by a usual powder mixing apparatus such as a V-type mixer, a vertical mixer, a universal mixer and the like. In addition, the semi-flexible pavement using the one-powder type polymer cement composition of the present invention is formed by paving an open-grain asphalt mixture as a base material, and then applying the one-powder type polymer cement composition 1
20 to 60 parts by weight of water, preferably 25 to 50 parts by weight, is mixed with 00 parts by weight using a mobile mixer or the like to prepare cement milk for penetration (grout). After the paved open-grain asphalt mixture has a temperature of 50 ° C. or less, the cement milk for infiltration (grout) is sprayed, spread with a rubber lake, and penetrated into the open-grain asphalt mixture with a vibrating roller.
【0016】[0016]
【実施例】次に本発明の実施例を比較例とともに説明す
る。 <実施例1〜3>普通ポルトランドセメント100重量
部に対して、ブレーン値が3000cm2/gの石灰石
微粉末35重量部と、珪砂7号40重量部を万能混合機
の容器に採取し、撹拌羽根を取付けて、最初低速で10
分間撹拌した。続いてこの容器に再乳化性粉体樹脂とし
てアクリル共重合樹脂粉末4重量部と、スメクタイト型
粘土鉱物としてベントナイト6重量部と、粉体添加物と
して高性能減水剤(メラミン樹脂スルフォン酸縮合物
塩)0.9重量部と、粉末消泡剤(非イオン系)0.1
重量部と増粘剤(ヒドロキシエチルセルロース)0.0
2重量部とジエチレングリコールを所定の比率で入れ、
撹拌速度を高速にして20分間撹拌混合し、半たわみ性
舗装用一粉型ポリマーセメント組成物を調製した。ジエ
チレングリコールの混合比率が0.05重量部混合した
組成物を実施例1とし、0.1重量部混合した組成物を
実施例2とし、0.5重量部混合した組成物を実施例3
として、これらをそれぞれ密閉容器に入れた。Next, examples of the present invention will be described together with comparative examples. <Examples 1 to 3> 35 parts by weight of limestone fine powder having a Blaine value of 3000 cm 2 / g and 40 parts by weight of silica sand No. 7 were collected in a container of a universal mixer with respect to 100 parts by weight of ordinary Portland cement, and stirred. Attach the wings and start at 10
Stirred for minutes. Subsequently, 4 parts by weight of an acrylic copolymer resin powder as a re-emulsifiable powder resin, 6 parts by weight of bentonite as a smectite type clay mineral, and a high-performance water reducing agent (melamine resin sulfonic acid condensate salt) as a powder additive. ) 0.9 parts by weight, 0.1 powder defoamer (non-ionic)
Parts by weight and a thickener (hydroxyethyl cellulose) 0.0
2 parts by weight and diethylene glycol are added in a predetermined ratio,
The stirring speed was increased and the mixture was stirred for 20 minutes to prepare a one-powder type polymer cement composition for semi-flexible pavement. Example 1 was a composition in which the mixing ratio of diethylene glycol was 0.05 part by weight, Example 2 was a composition in which 0.1 part by weight was mixed, and Example 3 was a composition in which 0.5 part by weight was mixed.
These were each put in a closed container.
【0017】<比較例1>ジエチレングリコールを全く
添加しない以外は実施例1〜3と同様にして半たわみ性
舗装用一粉型ポリマーセメント組成物を調製し、これを
比較例1として密閉容器に入れた。 <比較例2及び3>ジエチレングリコールの配合量を
0.02重量部と0.7重量部にした以外は実施例1〜
3と同様にして半たわみ性舗装用一粉型ポリマーセメン
ト組成物を調製した。0.02重量部混合した組成物を
比較例2とし、0.7重量部混合した組成物を比較例3
として、これらをそれぞれ密閉容器に入れた。<Comparative Example 1> A one-powder type polymer cement composition for semi-flexible pavement was prepared in the same manner as in Examples 1 to 3 except that no diethylene glycol was added, and this was placed in a closed container as Comparative Example 1. Was. <Comparative Examples 2 and 3> Examples 1 to 3 except that the amount of diethylene glycol was changed to 0.02 parts by weight and 0.7 parts by weight.
In the same manner as in Example 3, a one-powder type polymer cement composition for semi-flexible pavement was prepared. The composition mixed with 0.02 parts by weight was designated as Comparative Example 2, and the composition mixed with 0.7 parts by weight was designated as Comparative Example 3.
These were each put in a closed container.
【0018】<実施例4〜6>ベントナイトを6重量部
採取する代わりに、シリカフュームを7重量部採取した
以外は実施例1〜3と同様にして半たわみ性舗装用一粉
型ポリマーセメント組成物を調製した、これらを実施例
4〜6としてそれぞれ密閉容器に入れた。 <比較例4>ジエチレングリコールを全く添加しない以
外は実施例4〜6と同様にして半たわみ性舗装用一粉型
ポリマーセメント組成物を調製し、これを比較例4とし
て密閉容器に入れた。 <比較例5及び6>ジエチレングリコールの配合量を
0.02重量部と0.7重量部にした以外は実施例4〜
6と同様にして半たわみ性舗装用一粉型ポリマーセメン
ト組成物を調製した。0.02重量部混合した組成物を
比較例5とし、0.7重量部混合した組成物を比較例6
として、これらをそれぞれ密閉容器に入れた。<Examples 4 to 6> A one-powder type polymer cement composition for semi-flexible pavement in the same manner as in Examples 1 to 3, except that 7 parts by weight of silica fume was collected instead of 6 parts by weight of bentonite. These were placed in closed containers as Examples 4 to 6, respectively. <Comparative Example 4> A one-powder type polymer cement composition for semi-flexible pavement was prepared in the same manner as in Examples 4 to 6 except that no diethylene glycol was added, and this was placed in a closed container as Comparative Example 4. <Comparative Examples 5 and 6> Examples 4 to 6 were repeated except that the amount of diethylene glycol was changed to 0.02 parts by weight and 0.7 parts by weight.
In the same manner as in Example 6, a one-powder type polymer cement composition for semi-flexible pavement was prepared. The composition mixed with 0.02 parts by weight was designated as Comparative Example 5, and the composition mixed with 0.7 parts by weight was designated as Comparative Example 6.
These were each put in a closed container.
【0019】<実施例7〜9>珪砂7号29重量部と、
収縮低減剤として液状のグリコールエーテル2重量部を
万能混合機の容器に採取し、撹拌羽根を取付けて、最初
低速で10分間撹拌した。続いてこの容器に普通ポルト
ランドセメント100重量部と、再乳化性粉体樹脂とし
てアクリル共重合樹脂粉末3重量部と、粉体添加物とし
て高性能減水剤(メラミン樹脂スルフォン酸縮合物塩)
0.5重量部とジエチレングリコールを所定の比率で入
れ、撹拌速度を高速にして20分間撹拌混合し、半たわ
み性舗装用一粉型ポリマーセメント組成物を調製した。
ジエチレングリコールの混合比率が0.05重量部混合
した組成物を実施例7とし、0.1重量部混合した組成
物を実施例8とし、0.5重量部混合した組成物を実施
例9として、これらをそれぞれ密閉容器に入れた。<Examples 7 to 9> 29 parts by weight of silica sand 7
As a shrinkage reducing agent, 2 parts by weight of liquid glycol ether was collected in a container of a universal mixer, and a stirring blade was attached thereto, and the mixture was first stirred at a low speed for 10 minutes. Subsequently, 100 parts by weight of ordinary Portland cement, 3 parts by weight of an acrylic copolymer resin powder as a re-emulsifiable powder resin, and a high-performance water reducing agent (melamine resin sulfonic acid condensate salt) as a powder additive are added to the container.
0.5 parts by weight and diethylene glycol were added at a predetermined ratio, and the mixture was stirred and mixed for 20 minutes at a high stirring speed to prepare a one-powder type polymer cement composition for semi-flexible pavement.
The composition in which the mixing ratio of diethylene glycol was 0.05 part by weight was used as Example 7, the composition in which 0.1 part by weight was mixed was used in Example 8, and the composition in which 0.5 part by weight was mixed was used as Example 9. These were each placed in a closed container.
【0020】<比較例7>ジエチレングリコールを全く
添加しない以外は実施例7〜9と同様にして半たわみ性
舗装用一粉型ポリマーセメント組成物を調製し、これを
比較例7として密閉容器に入れた。 <比較例8及び9>ジエチレングリコールの配合量を
0.02重量部と0.7重量部にした以外は実施例7〜
9と同様にして半たわみ性舗装用一粉型ポリマーセメン
ト組成物を調製した。0.02重量部混合した組成物を
比較例8とし、0.7重量部混合した組成物を比較例9
として、これらをそれぞれ密閉容器に入れた。Comparative Example 7 A one-powder type polymer cement composition for semi-flexible pavement was prepared in the same manner as in Examples 7 to 9 except that diethylene glycol was not added at all. Was. <Comparative Examples 8 and 9> Examples 7 to 9 except that the amount of diethylene glycol was changed to 0.02 parts by weight and 0.7 parts by weight.
In the same manner as in Example 9, a one-powder type polymer cement composition for semi-flexible pavement was prepared. The composition mixed with 0.02 parts by weight was designated as Comparative Example 8, and the composition mixed with 0.7 parts by weight was designated as Comparative Example 9.
These were each put in a closed container.
【0021】<実施例10〜12>珪砂7号40重量部
と、ブレーン値が3000cm2/gの石灰石微粉末4
0重量部と、収縮低減剤として液状のグリコールエーテ
ル1重量部を万能混合機の容器に採取し、撹拌羽根を取
付けて、最初低速で10分間撹拌した。続いてこの容器
に普通ポルトランドセメント100重量部と、再乳化性
粉体樹脂としてアクリル共重合樹脂粉末4重量部と、粉
体添加物として高性能減水剤(メラミン樹脂スルフォン
酸縮合物塩)0.9重量部と、増粘剤(ヒドロキシエチ
ルセルロース)0.02重量部とジエチレングリコール
を所定の比率で入れ、撹拌速度を高速にして20分間撹
拌混合し、半たわみ性舗装用一粉型ポリマーセメント組
成物を調製した。ジエチレングリコールの混合比率が
0.05重量部混合した組成物を実施例10とし、0.
1重量部混合した組成物を実施例11とし、0.5重量
部混合した組成物を実施例12として、これらをそれぞ
れ密閉容器に入れた。<Examples 10 to 12> 40 parts by weight of silica sand No. 7 and fine limestone powder 4 having a Blaine value of 3000 cm 2 / g
0 parts by weight and 1 part by weight of a liquid glycol ether as a shrinkage reducing agent were collected in a container of a universal mixer, and a stirring blade was attached, and the mixture was first stirred at low speed for 10 minutes. Subsequently, 100 parts by weight of ordinary Portland cement, 4 parts by weight of an acrylic copolymer resin powder as a re-emulsifiable powder resin, and a high-performance water reducing agent (melamine resin sulfonate condensate salt) as a powder additive were added to the container. 9 parts by weight, 0.02 parts by weight of a thickener (hydroxyethylcellulose) and diethylene glycol are added at a predetermined ratio, and the mixture is stirred and mixed for 20 minutes at a high stirring speed to obtain a one-powder type polymer cement composition for semi-flexible pavement. Was prepared. The composition in which the mixing ratio of diethylene glycol was 0.05 part by weight was used as Example 10, and 0.1% by weight was used.
The composition in which 1 part by weight was mixed was referred to as Example 11, and the composition in which 0.5 part by weight was mixed was referred to as Example 12, each of which was placed in a closed container.
【0022】<比較例10>ジエチレングリコールを全
く添加しない以外は実施例10〜12と同様にして半た
わみ性舗装用一粉型ポリマーセメント組成物を調製し、
これを比較例10として密閉容器に入れた。 <比較例11及び12>ジエチレングリコールの配合量
を0.02重量部と0.7重量部にした以外は実施例1
0〜12と同様にして半たわみ性舗装用一粉型ポリマー
セメント組成物を調製した。0.02重量部混合した組
成物を比較例11とし、0.7重量部混合した組成物を
比較例12として、これらをそれぞれ密閉容器に入れ
た。Comparative Example 10 A one-powder type polymer cement composition for semi-flexible pavement was prepared in the same manner as in Examples 10 to 12 except that no diethylene glycol was added.
This was placed in a closed container as Comparative Example 10. <Comparative Examples 11 and 12> Example 1 except that the amount of diethylene glycol was changed to 0.02 parts by weight and 0.7 parts by weight.
A one-powder type polymer cement composition for semi-flexible pavement was prepared in the same manner as in Examples 0 to 12. The composition obtained by mixing 0.02 parts by weight was referred to as Comparative Example 11, and the composition obtained by mixing 0.7 parts by weight was referred to as Comparative Example 12.
【0023】<実施例13〜15>収縮低減剤の配合量
を1重量部から2重量部に増量した以外は実施例10〜
12と同様にして半たわみ性舗装用一粉型ポリマーセメ
ント組成物を調製し、これらを実施例13〜15として
それぞれ密閉容器に入れた。 <比較例13>ジエチレングリコールを全く添加しない
以外は実施例13〜15と同様にして半たわみ性舗装用
一粉型ポリマーセメント組成物を調製し、これを比較例
13として密閉容器に入れた。 <比較例14及び15>ジエチレングリコールの配合量
を0.02重量部と0.7重量部にした以外は実施例1
3〜15と同様にして半たわみ性舗装用一粉型ポリマー
セメント組成物を調製し、0.02重量部混合した組成
物を比較例14とし、0.7重量部混合した組成物を比
較例15として、これらをそれぞれ密閉容器に入れた。<Examples 13 to 15> Examples 10 to 15 were repeated except that the amount of the shrinkage reducing agent was increased from 1 part by weight to 2 parts by weight.
A one-powder type polymer cement composition for semi-flexible pavement was prepared in the same manner as in Example 12, and these were placed in closed containers as Examples 13 to 15, respectively. Comparative Example 13 A one-powder type polymer cement composition for semi-flexible pavement was prepared in the same manner as in Examples 13 to 15 except that no diethylene glycol was added at all. <Comparative Examples 14 and 15> Example 1 was repeated except that the amount of diethylene glycol was changed to 0.02 parts by weight and 0.7 parts by weight.
A one-powder type polymer cement composition for semi-flexible pavement was prepared in the same manner as in Examples 3 to 15, and a composition obtained by mixing 0.02 parts by weight was referred to as Comparative Example 14, and a composition obtained by mixing 0.7 parts by weight was used as Comparative Example. As No. 15, these were each put in a closed container.
【0024】<実施例16〜18>収縮低減剤の配合量
を1重量部から4重量部に増量した以外は実施例10〜
12と同様にして半たわみ性舗装用一粉型ポリマーセメ
ント組成物を調製し、これらを実施例16〜18として
これらをそれぞれ密閉容器に入れた。 <比較例16>ジエチレングリコールを全く添加しない
以外は実施例16〜18と同様にして半たわみ性舗装用
一粉型ポリマーセメント組成物を調製し、これを比較例
16として密閉容器に入れた。 <比較例17及び18>ジエチレングリコールの配合量
を0.02重量部と0.7重量部にした以外は実施例1
6〜18と同様にして半たわみ性舗装用一粉型ポリマー
セメント組成物を調製した。0.02重量部混合した組
成物を比較例17とし、0.7重量部混合した組成物を
比較例18として、これらをそれぞれ密閉容器に入れ
た。Examples 16 to 18 Examples 10 to 18 were repeated except that the amount of the shrinkage reducing agent was increased from 1 part by weight to 4 parts by weight.
A one-powder type polymer cement composition for semi-flexible pavement was prepared in the same manner as in Example 12, and these were used as Examples 16 to 18, and these were respectively placed in closed containers. <Comparative Example 16> A one-powder type polymer cement composition for semi-flexible pavement was prepared in the same manner as in Examples 16 to 18 except that no diethylene glycol was added. <Comparative Examples 17 and 18> Example 1 except that the amount of diethylene glycol was changed to 0.02 parts by weight and 0.7 parts by weight.
In the same manner as in Examples 6 to 18, a one-powder type polymer cement composition for semi-flexible pavement was prepared. A composition in which 0.02 parts by weight was mixed was referred to as Comparative Example 17, and a composition in which 0.7 parts by weight was mixed was referred to as Comparative Example 18, each of which was placed in a closed container.
【0025】<実施例19〜21>前記に記載した速
硬性セメントの成分中、ポルトランドセメント又は混合
セメントに加えた成分を速硬材(三菱マテリアル社製、
商品名:コーカエース)とし、この速硬材45重量部を
実施例13〜15の成分に更に加え、粉体添加物として
高性能減水剤及び増粘剤を全く添加しない以外は実施例
13〜15と同様にして半たわみ性舗装用一粉型ポリマ
ーセメント組成物を調製し、これらをそれぞれ密閉容器
に入れた。 <比較例19>ジエチレングリコールを全く添加しない
以外は実施例19〜21と同様にして半たわみ性舗装用
一粉型ポリマーセメント組成物を調製し、これを比較例
19として密閉容器に入れた。 <比較例20及び21>ジエチレングリコールの配合量
を0.02重量部と0.7重量部にした以外は実施例1
0〜21と同様にして半たわみ性舗装用一粉型ポリマー
セメント組成物を調製した。0.02重量部混合した組
成物を比較例20とし、0.7重量部混合した組成物を
比較例21として、これらをそれぞれ密閉容器に入れ
た。実施例1〜21の配合内容を表1に、比較例1〜2
1の配合内容を表2に示す。表1及び表2において「D
EG」とはジエチレングリコールを意味する。<Examples 19 to 21> Among the components of the quick-setting cement described above, the component added to Portland cement or the mixed cement was used as a quick-setting material (manufactured by Mitsubishi Materials Corporation).
Examples 13 to 15 except that 45 parts by weight of this quick-hardening material was further added to the components of Examples 13 to 15, and no high-performance water reducing agent and thickener were added as powder additives. In the same manner as described above, a one-powder type polymer cement composition for semi-flexible pavement was prepared, and these were each placed in a closed container. <Comparative Example 19> A one-powder type polymer cement composition for semiflexible pavement was prepared in the same manner as in Examples 19 to 21 except that no diethylene glycol was added. <Comparative Examples 20 and 21> Example 1 was repeated except that the amount of diethylene glycol was changed to 0.02 parts by weight and 0.7 parts by weight.
In the same manner as in Examples 0 to 21, a one-powder type polymer cement composition for semi-flexible pavement was prepared. The composition obtained by mixing 0.02 parts by weight was referred to as Comparative Example 20, and the composition obtained by mixing 0.7 parts by weight was referred to as Comparative Example 21. Table 1 shows the composition of Examples 1-21 and Comparative Examples 1-2.
Table 2 shows the composition of No. 1. In Tables 1 and 2, "D
"EG" means diethylene glycol.
【0026】[0026]
【表1】 [Table 1]
【0027】[0027]
【表2】 [Table 2]
【0028】<試験及び評価>密閉容器に入れられた半
たわみ性舗装用一粉型ポリマーセメント組成物を温度2
0℃、相対湿度80%の恒温恒湿室に入れ、そこで開封
して1日放置した後、14日放置した後、及び28日放
置した,その後3種類の組成物により3種類のセメント
ミルクを調製し、各セメントミルクのフロー値及び凝結
までの時間を測定した。セメントミルクの調製は、実施
例1〜6,10〜21及び比較例1〜6,10〜21の
半たわみ性舗装用一粉型ポリマーセメント組成物100
重量部をそれぞれ水45重量部に投入し、また実施例7
〜9及び比較例7〜9の半たわみ性舗装用一粉型ポリマ
ーセメント組成物100重量部を水50重量部に投入
し、各別にミキサで均一に混合することにより調製し
た。フロー値は土木学会規準「プレパックドコンクリー
トの注入モルタルの流動性試験方法(P漏斗による方
法)(JSCE−F521−1994)」に準じて試験
した。即ち、実施例1〜21及び比較例1〜21の一粉
型ポリマーセメント組成物から得られた混練直後のグラ
ウトを鉛直に支持された漏斗内に注ぎ、それぞれのフロ
ー値を求め、その流動性を評価した。その結果を表3及
び表4に示す。<Test and Evaluation> A one-powder type polymer cement composition for semi-flexible pavement placed in a closed container was heated to a temperature of 2%.
It was placed in a constant temperature and humidity room at 0 ° C. and a relative humidity of 80%, opened, left for 1 day, left for 14 days, and left for 28 days. Thereafter, three types of cement milk were mixed with three types of compositions. Prepared and measured the flow value and time to set of each cement milk. The preparation of the cement milk was carried out using the one-powder type polymer cement composition 100 for semi-flexible pavement of Examples 1 to 6, 10 to 21 and Comparative Examples 1 to 6, 10 to 21.
Parts by weight were added to 45 parts by weight of water.
-100 and 100 parts by weight of the one-powder type polymer cement composition for semi-flexible pavement of Comparative Examples 7 to 9 were added to 50 parts by weight of water, and each was uniformly mixed with a mixer. The flow value was tested according to the standard of Japan Society of Civil Engineers, "Method of testing fluidity of pre-packed concrete pouring mortar (method using P funnel) (JSCE-F521-1994)". That is, the grout immediately after kneading obtained from the one-powder type polymer cement compositions of Examples 1 to 21 and Comparative Examples 1 to 21 was poured into a vertically supported funnel, and the respective flow values were determined, and the fluidity was determined. Was evaluated. The results are shown in Tables 3 and 4.
【0029】[0029]
【表3】 [Table 3]
【0030】[0030]
【表4】 [Table 4]
【0031】表3、表4及び図1〜図7からジエチレン
グリコールを0.05〜0.5重量部添加した実施例の
半たわみ性舗装用一粉型ポリマーセメント組成物では貯
蔵期間にかかわらず凝結までの時間及びフロー値に変化
が見られなかったのに対して、ジエチレングリコールを
添加しないか或は0.05〜0.5重量部の範囲外の比
率で添加した半たわみ性舗装用一粉型ポリマーセメント
組成物では貯蔵期間が長期になるに従って凝結までの時
間が遅延することが判明した。Tables 3 and 4 and FIGS. 1 to 7 show that the one-powder type polymer cement composition for semi-flexible pavement of the example to which 0.05 to 0.5 parts by weight of diethylene glycol was added was set regardless of the storage period. No change was observed in the time and flow values up to, but a single-powder type for semi-flexible pavement without the addition of diethylene glycol or added in a ratio outside the range of 0.05 to 0.5 parts by weight. In the polymer cement composition, it was found that the longer the storage period, the longer the time until setting.
【0032】[0032]
【発明の効果】以上述べたように、本発明は一粉型ポリ
マーセメント組成物であるので施工現場で迅速に調合で
き、セメントに超速硬セメント或いは急硬化材を添加し
た普通又は早強ポルトランドセメントを用いた場合で
も、浸透用セメントミルクの施工上の悪影響を最小限に
留めることができる。また作業員が未熟であっても、調
合ミスを起こすことがない。また、ジエチレングリコー
ルを混合するので長期に保存しても調製されたセメント
ミルクの凝結時間に変化を与えることがない。As described above, the present invention is a one-powder type polymer cement composition, so that it can be quickly prepared at a construction site, and a normal or early-strength Portland cement obtained by adding an ultra-fast-hardening cement or a rapidly hardening material to the cement. Even in the case of using, the adverse effect on the construction of the cement milk for infiltration can be minimized. Also, even if the worker is immature, there is no possibility of mis-mixing. In addition, since diethylene glycol is mixed, the setting time of the prepared cement milk does not change even when stored for a long time.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI //(C04B 28/02 C04B 14:28 14:28 14:06 Z 14:06 24:26 E 24:26 14:10 Z 14:10 24:02 24:02 22:06 A 22:06) (72)発明者 地頭薗 博 埼玉県大宮市北袋町1丁目297番地 三 菱マテリアル株式会社セメント研究所内 (56)参考文献 特開 平2−51461(JP,A) 特開 平3−295905(JP,A) 特開 平4−228462(JP,A) 特開 平1−172252(JP,A) 特開 平7−53252(JP,A) 特開 平5−208853(JP,A) 特開 平10−1346(JP,A) 特開 平9−328822(JP,A) (58)調査した分野(Int.Cl.7,DB名) C04B 7/00 - 32/02 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI // (C04B 28/02 C04B 14:28 14:28 14:06 Z 14:06 24:26 E 24:26 14:10 Z 14:10 24:02 24:02 22:06 A 22:06) (72) Inventor Hiroshi Jigizono 1-297 Kitabukuro-cho, Omiya-shi, Saitama Pref. JP-A-2-51461 (JP, A) JP-A-3-295905 (JP, A) JP-A-4-228462 (JP, A) JP-A-1-172252 (JP, A) JP-A-7-53252 (JP JP-A-5-208853 (JP, A) JP-A-10-1346 (JP, A) JP-A-9-328822 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB Name) C04B 7/00-32/02
Claims (5)
性粉体樹脂とスメクタイト型粘土鉱物と粉体添加物が所
定の割合で均一に混合して調製された組成物であって、
前記組成物に更にジエチレングリコールが0.05〜
0.5重量%混合されたことを特徴とする半たわみ性舗
装用一粉型ポリマーセメント組成物。1. A composition prepared by uniformly mixing cement, limestone fine powder, silica sand, re-emulsifiable powder resin, smectite-type clay mineral and powder additive at a predetermined ratio,
The composition further contains diethylene glycol 0.05 to
A one-powder type polymer cement composition for semi-flexible pavement, which is mixed at 0.5% by weight.
性粉体樹脂とシリカフュームと粉体添加物が所定の割合
で均一に混合して調製された組成物であって、前記組成
物に更にジエチレングリコールが0.05〜0.5重量
%混合されたことを特徴とする半たわみ性舗装用一粉型
ポリマーセメント組成物。2. A composition prepared by uniformly mixing cement, limestone fine powder, silica sand, re-emulsifiable powder resin, silica fume, and a powder additive at a predetermined ratio, further comprising: A one-powder type polymer cement composition for semi-flexible pavement, characterized in that diethylene glycol is mixed at 0.05 to 0.5% by weight.
縮低減剤と粉体添加物が所定の割合で均一に混合して調
製された組成物であって、前記組成物に更にジエチレン
グリコールが0.05〜0.5重量%混合されたことを
特徴とする半たわみ性舗装用一粉型ポリマーセメント組
成物。3. A composition prepared by uniformly mixing cement, silica sand, a re-emulsifiable powder resin, a shrinkage reducing agent, and a powder additive at a predetermined ratio, further comprising diethylene glycol in the composition. A one-powder type polymer cement composition for semi-flexible pavement, which is mixed at 0.05 to 0.5% by weight.
性粉体樹脂と収縮低減剤と粉体添加物が所定の割合で均
一に混合して調製された組成物であって、前記組成物に
更にジエチレングリコールが0.05〜0.5重量%混
合されたことを特徴とする半たわみ性舗装用一粉型ポリ
マーセメント組成物。4. A composition prepared by uniformly mixing cement, limestone fine powder, silica sand, a re-emulsifiable powder resin, a shrinkage reducing agent and a powder additive in a predetermined ratio, wherein the composition is A one-powder type polymer cement composition for semi-flexible pavement, further containing 0.05 to 0.5% by weight of diethylene glycol.
と再乳化性粉体樹脂と収縮低減剤と粉体添加物が所定の
割合で均一に混合して調製された組成物であって、前記
組成物に更にジエチレングリコールが0.05〜0.5
重量%混合されたことを特徴とする半たわみ性舗装用一
粉型ポリマーセメント組成物。5. A composition prepared by uniformly mixing cement, fast-hardening material, fine limestone powder, silica sand, re-emulsifiable powder resin, shrinkage reducing agent and powder additive in a predetermined ratio. The composition further contains 0.05 to 0.5 of diethylene glycol.
A one-powder type polymer cement composition for a semi-flexible pavement, which is mixed by weight.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7488897A JP3341812B2 (en) | 1997-03-27 | 1997-03-27 | One-powder type polymer cement composition for semi-flexible pavement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7488897A JP3341812B2 (en) | 1997-03-27 | 1997-03-27 | One-powder type polymer cement composition for semi-flexible pavement |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10265251A JPH10265251A (en) | 1998-10-06 |
| JP3341812B2 true JP3341812B2 (en) | 2002-11-05 |
Family
ID=13560369
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7488897A Expired - Fee Related JP3341812B2 (en) | 1997-03-27 | 1997-03-27 | One-powder type polymer cement composition for semi-flexible pavement |
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| GB2444721B (en) * | 2006-10-13 | 2008-12-17 | Resiblock Ltd | Improved jointing sand composition and method |
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| JP2009132557A (en) * | 2007-11-30 | 2009-06-18 | Taiheiyo Material Kk | Admixture for polymer cement grout |
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| CN103803832A (en) * | 2013-12-23 | 2014-05-21 | 山西凯迪建材有限公司 | Formula and method for preparing post-tensioned prestress duct grouting agent |
| JP6535193B2 (en) * | 2015-03-31 | 2019-06-26 | 三菱マテリアル株式会社 | Semi-flexible pavement filler and semi-flexible pavement |
| CN104909667A (en) * | 2015-06-11 | 2015-09-16 | 中建材中岩科技有限公司 | Water-retaining semi-flexible composite pavement injection material and preparation method thereof |
| JP2021155262A (en) * | 2020-03-26 | 2021-10-07 | 太平洋セメント株式会社 | Semi-flexible pavement composition |
| CN112209682A (en) * | 2020-10-12 | 2021-01-12 | 上海市市政规划设计研究院有限公司 | Self-infiltrating irrigation slurry for semi-flexible pavement and preparation method thereof |
| JP7554020B2 (en) * | 2020-10-27 | 2024-09-19 | 太平洋セメント株式会社 | Semi-flexible paving composition |
-
1997
- 1997-03-27 JP JP7488897A patent/JP3341812B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110117170A (en) * | 2019-04-12 | 2019-08-13 | 新疆北新路桥集团股份有限公司 | Grouting material is used in roadbase reinforcing |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH10265251A (en) | 1998-10-06 |
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