JP3344946B2 - Functionally graded alloy and method for producing the same - Google Patents
Functionally graded alloy and method for producing the sameInfo
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- JP3344946B2 JP3344946B2 JP18126898A JP18126898A JP3344946B2 JP 3344946 B2 JP3344946 B2 JP 3344946B2 JP 18126898 A JP18126898 A JP 18126898A JP 18126898 A JP18126898 A JP 18126898A JP 3344946 B2 JP3344946 B2 JP 3344946B2
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Description
【0001】[0001]
【発明の属する技術分野】本発明は傾斜機能合金及びそ
の製造方法に関し、特に組成及び径が均一な銅系合金成
形体に硬さ、弾性伸び等の特性を連続的又は段階的に変
化させることができる傾斜機能合金及びその製造方法に
関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a functionally graded alloy and a method for producing the same, and more particularly, to a method for continuously or stepwise changing the properties such as hardness and elastic elongation of a copper-based alloy compact having a uniform composition and diameter. The present invention relates to a functionally graded alloy that can be formed and a method for producing the same.
【0002】[0002]
【従来の技術】傾斜機能材料とは、切削等の機械加工や
エッチング等の化学処理により寸法に傾斜を付与しなく
ても、硬さ、弾性、熱伝導度、導電率等の機能特性が連
続的又は段階的に変化した(傾斜した)材料である。現
在まで開発された傾斜機能材料として、SiC/C 系、ZrO/
W 系、TiC/Ni系、ZrO/Ni系等があるが、それらのほとん
どは二成分系の組成比を徐々に変化させたものである。2. Description of the Related Art Functionally graded materials are characterized by continuous functional properties such as hardness, elasticity, thermal conductivity, and electrical conductivity without imparting a gradient to the dimensions by machining such as cutting or chemical treatment such as etching. It is a material that has been changed (graded) in a targeted or stepwise manner. As functionally graded materials developed to date, SiC / C-based, ZrO /
There are W system, TiC / Ni system, ZrO / Ni system, etc., but most of them are those in which the composition ratio of the binary system is gradually changed.
【0003】二成分の組成比を徐々に変化させた従来の
傾斜機能材料は、それぞれの成分の粉末を用いて、配合
比が異なる複数の混合粉末を用意し、それらを順番に積
層して成形し、焼結する方法で製造されている。例え
ば、特開平5-278158号はWとMoの粉末を積層して焼結し
てなる金属−金属傾斜機能材料を開示している。A conventional functionally graded material in which the composition ratio of two components is gradually changed is prepared by preparing a plurality of mixed powders having different mixing ratios by using powders of the respective components, and laminating them in order. And sintering. For example, Japanese Patent Application Laid-Open No. 5-278158 discloses a metal-metal functionally gradient material obtained by laminating and sintering W and Mo powders.
【0004】[0004]
【発明が解決しようとする課題】しかし、このような方
法で製造された傾斜機能材料では、圧延、引抜きによる
成形ができず、切削でしか成形できないため、製造コス
トが高い上、複雑な形状に成形できない問題がある。従
って、従来の傾斜機能材料はおもに宇宙産業、原子力発
電等の付加価値の高い分野で利用されており、低コスト
で製造でき、簡単に成形できる傾斜機能材料が強く望ま
れているのが現状である。However, the functionally graded material manufactured by such a method cannot be formed by rolling and drawing, but can be formed only by cutting, so that the manufacturing cost is high and the shape is complicated. There is a problem that molding is not possible. Therefore, conventional functionally graded materials are mainly used in high value-added fields such as the space industry and nuclear power generation, and at present, there is a strong demand for functionally graded materials that can be manufactured at low cost and that can be easily formed. is there.
【0005】本発明の目的は、これらの問題を解決し、
優れた加工性を持つ低廉な傾斜機能合金、及びその製造
方法を提供することである。[0005] It is an object of the present invention to solve these problems,
An object of the present invention is to provide an inexpensive functionally graded alloy having excellent workability and a method for producing the same.
【0006】[0006]
【課題を解決するための手段】本発明者らはβ単相構造
のCu-Al-Mn系形状記憶合金について先に提案したが(特
開平7-62472号)、このβ単相構造のCu-Al-Mn基銅合金
を部分的に特定の温度で加熱したり、加熱温度に勾配を
設けると、結晶構造が部分的に異なり、機能特性が大き
く変化することを発見し、本発明を完成した。The present inventors previously proposed a Cu-Al-Mn based shape memory alloy having a β single-phase structure (Japanese Patent Laid-Open No. 7-62472). -Completed the present invention by discovering that partially heating the Al-Mn-based copper alloy at a specific temperature or providing a gradient in the heating temperature results in a partial change in the crystal structure and a large change in the functional characteristics. did.
【0007】すなわち、本発明の傾斜機能合金は、3〜
10質量%のAlと、5〜20質量%のMnと、残部Cu及び不可
避不純物とからなる組成を有し、実質的にβ単相からな
る結晶構造を有する第一部分と、実質的にα相とホイス
ラー相からなる結晶構造を有する第二部分と、前記第一
部分と前記第二部分との間にあって、前記第一部分の結
晶構造から前記第二部分の結晶構造に変化する結晶構造
を有する第三部分とを有することを特徴とする。That is, the functionally graded alloy of the present invention comprises
A first portion having a composition of 10 % by mass of Al, 5 to 20 % by mass of Mn, the balance of Cu and unavoidable impurities, and having a crystal structure substantially consisting of β single phase , and substantially α phase and a second portion having a crystal structure consisting of Heusler phase and the first
Between the first part and the second part.
Crystal structure changing from the crystal structure to the crystal structure of the second part
And a third portion having:
【0008】本発明の傾斜機能合金はさらにNi、Co、F
e、Ti、V、Cr、Si、Nb、Mo、W、Sn、Mg、P、Zr、Z
n、B及びミッシュメタルからなる群から選択される1
種又は2種以上を総計で0.001 〜10質量%含有すること
ができる。[0008] The functionally graded alloy of the present invention further comprises Ni, Co, F
e, Ti, V, Cr, Si, Nb, Mo, W, Sn, Mg, P, Zr, Z
1 selected from the group consisting of n, B and misch metal
Species or two or more species can be contained in a total of 0.001 to 10 % by mass .
【0009】また上記傾斜機能合金を製造する本発明の
方法は、 (a) 上記組成を有する銅合金を所望の形状に成形し、 (b) 500℃以上の温度で保持した後急冷して、結晶構造
を実質的にβ単相にし、 (c) 温度勾配を有する加熱装置を用い、前記第1部分の
加熱温度を250℃未満とし、前記第二部分の加熱温度を2
50 〜350℃とし、かつ前記第三部分に前記第一部分の加
熱温度から前記第二部分の加熱温度まで変化する温度勾
配を設けて、時効処理することを特徴とする。The method of the present invention for producing a functionally graded alloy comprises the steps of: (a) forming a copper alloy having the above composition into a desired shape; (b) quenching after holding at a temperature of 500 ° C. or more; (C) using a heating device having a temperature gradient, setting the heating temperature of the first part to less than 250 ° C., and setting the heating temperature of the second part to 2
The aging treatment is performed at 50 to 350 ° C., and a temperature gradient is provided in the third portion from the heating temperature of the first portion to the heating temperature of the second portion.
【0010】[0010]
【発明の実施の形態】[1] 傾斜機能合金の組成 本発明の傾斜機能合金は、3〜10質量%のAl、及び5〜
20質量%のMnを含有し、残部Cuと不可避的不純物からな
る。この合金は高温でβ(bcc構造)単相を有するが、低
温でマルテンサイト(無拡散)変態が生じる。具体的に
は、β単相の組織は300℃前後の加熱処理でα相(fcc構
造)とホイスラー相(規則bcc構造)の二相組織に変化
する。DESCRIPTION OF THE PREFERRED EMBODIMENTS [1] Composition of Functionally Gradient Alloy The functionally graded alloy of the present invention contains 3 to 10 % by mass of Al,
It contains 20 % by mass of Mn, with the balance being Cu and unavoidable impurities. This alloy has a β (bcc structure) single phase at high temperatures, but undergoes martensitic (non-diffusion) transformation at low temperatures. Specifically, the structure of β single phase changes to a two phase structure of α phase (fcc structure) and Heusler phase (regular bcc structure) by heat treatment at about 300 ° C.
【0011】Al元素の含有量が3質量%未満では、β単
相を形成できず、また10質量%を超えると極めて脆くな
る。Al元素の含有量はMn元素の組成によって変化する
が、好ましいAl元素の含有量は6〜10質量%である。When the content of the Al element is less than 3 % by mass , a β single phase cannot be formed, and when it exceeds 10 % by mass , it becomes extremely brittle. Although the content of the Al element varies depending on the composition of the Mn element, the preferable content of the Al element is 6 to 10 % by mass .
【0012】Mn元素を含有することにより、β相の存在
範囲が低Al側へ広がり、冷間加工性が著しく向上するの
で、成形加工が容易になる。Mn元素の添加量が5質量%
未満では満足な加工性が得られず、かつβ単相の領域を
形成することができない。またMn元素の添加量が20質量
%を超えると、十分な形状回復特性が得られない。好ま
しいMnの含有量は8〜12質量%である。By containing the Mn element, the range of existence of the β phase is widened toward the low Al side, and the cold workability is remarkably improved, thereby facilitating the forming process. 5 % by mass of Mn element added
If it is less than 30, satisfactory workability cannot be obtained, and a β single phase region cannot be formed. In addition, the addition amount of Mn element is 20 mass
% , Sufficient shape recovery characteristics cannot be obtained. The preferred Mn content is 8 to 12 % by mass .
【0013】上記組成のCu-Al-Mn合金は熱間加工性及び
冷間加工性に富み、冷間で20%〜90%又はそれ以上の加
工率が可能である。従って、従来の傾斜機能材料では得
ることの難しかった極細線、箔、パイプ等に容易に成形
加工することができる。[0013] The Cu-Al-Mn alloy having the above composition is excellent in hot workability and cold workability, and can have a work ratio of 20% to 90% or more in a cold state. Therefore, it can be easily formed into a very fine wire, foil, pipe, or the like, which is difficult to obtain with the conventional functionally graded material.
【0014】上記成分元素以外に、本発明の傾斜機能合
金はさらに、Ni、Co、Fe、Ti、V、Cr、Si、Nb、Mo、
W、Sn、Mg、P、Zr、Zn、B及びミッシュメタルからな
る群より選ばれた1種又は2種以上を含有することがで
きる。これらの元素は冷間加工性を維持したまま結晶粒
を微細化して傾斜機能合金の強度を向上させる効果を発
揮する。これらの添加元素の含有量は合計で0.001 〜10
質量%であるのが好ましく、特に0.001 〜5質量%が好
ましい。これら元素の含有量が10質量%を超えるとマル
テンサイト変態温度が低下し、β単相組織が不安定にな
る。In addition to the above component elements, the functionally graded alloy of the present invention further comprises Ni, Co, Fe, Ti, V, Cr, Si, Nb, Mo,
One, two or more selected from the group consisting of W, Sn, Mg, P, Zr, Zn, B and misch metal can be contained. These elements exhibit the effect of refining the crystal grains while maintaining the cold workability and improving the strength of the functionally graded alloy. The total content of these additional elements is 0.001 to 10
It is preferably from wt%, especially 0.001 to 5% by mass. If the content of these elements exceeds 10 % by mass , the martensitic transformation temperature decreases and the β single phase structure becomes unstable.
【0015】Ni、Co、Fe、Snは基地組織の強化に有効な
元素である。Ni、Feの好ましい含有量はそれぞれ0.001
〜3質量%である。CoはまたCoAlの形成により結晶粒を
微細化するが、過剰になると合金の靭性を低下させる。
Coの好ましい含有量は0.001〜2質量%である。Snの好
ましい含有量は0.001 〜1質量%である。Ni, Co, Fe and Sn are effective elements for strengthening the base structure. The preferred contents of Ni and Fe are 0.001 each.
33 % by mass . Co also refines the crystal grains by forming CoAl, but excessively reduces the toughness of the alloy.
The preferred content of Co is 0.001 to 2 % by mass . The preferred content of Sn is 0.001 to 1 % by mass .
【0016】Tiは阻害元素であるN及びOと結合し酸窒
化物を形成する。またBとの複合添加によってボライド
を形成し、結晶粒を微細化し、形状回復率を向上させ
る。Tiの好ましい含有量は0.001 〜2質量%である。[0016] Ti combines with N and O, which are inhibitory elements, to form oxynitride. In addition, boron is formed by addition of B in combination to refine the crystal grains and improve the shape recovery rate. The preferable content of Ti is 0.001 to 2 % by mass .
【0017】V、Nb、Mo、Zrは硬さを高める効果を有
し、耐摩耗性を向上させる。またこれらの元素はほとん
ど基地に固溶しないので、bcc結晶として析出し、結晶
粒の微細化に有効である。V、Nb、Mo、Zrの好ましい含
有量はそれぞれ0.001 〜1質量%である。V, Nb, Mo, and Zr have the effect of increasing hardness and improve wear resistance. In addition, since these elements hardly form a solid solution in the matrix, they precipitate as bcc crystals, and are effective in refining crystal grains. The preferred contents of V, Nb, Mo and Zr are each 0.001 to 1 % by mass .
【0018】Crは耐摩耗性及び耐食性を維持するのに有
効な元素である。Crの好ましい含有量は0.001 〜2質量
%である。[0018] Cr is an element effective for maintaining wear resistance and corrosion resistance. The preferable content of Cr is 0.001 to 2 mass.
% .
【0019】Siは耐食性を向上させる効果を有する。Si
の好ましい含有量は0.001 〜2質量%である。Si has an effect of improving corrosion resistance. Si
Is preferably 0.001 to 2 % by mass .
【0020】Wは基地にほとんど固溶しないので、析出
強化の効果がある。Wの好ましい含有量は0.001 〜1質
量%である。Since W hardly forms a solid solution in the matrix, it has the effect of strengthening precipitation. Preferred content of W is 0.001 to 1 quality
% .
【0021】Mgは阻害元素であるN及びOを除去すると
ともに、阻害元素であるSを硫化物として固定し、熱間
加工性や靭性の向上に効果があるが、多量の添加は粒界
偏析を招き、脆化の原因となる。Mgの好ましい含有量は
0.001 〜0.5質量%である。Mg removes the inhibitory elements N and O, and fixes the inhibitory element S as a sulfide, and is effective in improving hot workability and toughness. And cause embrittlement. The preferred content of Mg is
0.001 to 0.5 % by mass .
【0022】Pは脱酸剤として作用し、靭性向上の効果
を有する。Pの好ましい含有量は0.01〜0.5質量%であ
る。P acts as a deoxidizing agent and has an effect of improving toughness. The preferable content of P is 0.01 to 0.5 % by mass .
【0023】Znは形状記憶処理温度を低下させる効果を
有する。Znの好ましい含有量は0.001 〜5質量%であ
る。Zn has the effect of lowering the shape memory processing temperature. The preferred content of Zn is 0.001 to 5 % by mass .
【0024】Bは結晶組織を微細化する効果がある。特
にTi、Zrとの複合添加が好ましい。Bの好ましい含有量
は0.01〜0.5質量%である。B has the effect of refining the crystal structure. In particular, complex addition with Ti and Zr is preferable. The preferable content of B is 0.01 to 0.5 % by mass .
【0025】ミッシュメタルは結晶粒を微細化する効果
を有する。ミッシュメタルの好ましい含有量は0.001 〜
2質量%である。The misch metal has an effect of making crystal grains fine. The preferred content of misch metal is 0.001 ~
2 % by mass .
【0026】[2] 傾斜機能合金の製造方法 (a) 銅合金の成形 上記組成の銅合金を溶解鋳造し、熱間圧延、冷間圧延、
プレス等の成形加工法により所望の形状に成形する。本
発明の組成を有する銅合金は熱間加工及び冷間加工性に
富み、冷間で20%〜90%又はそれ以上の加工率が可能で
あるので、従来の傾斜機能材料では得ることの難しかっ
た極細線、箔、パイプ等に容易に成形することができ
る。[2] Production method of functionally graded alloy (a) Forming of copper alloy A copper alloy having the above composition is melt-cast, and hot-rolled, cold-rolled,
It is formed into a desired shape by a forming method such as pressing. The copper alloy having the composition of the present invention is rich in hot workability and cold workability, and can be worked at a cold working rate of 20% to 90% or more. It can be easily formed into ultrafine wires, foils, pipes and the like.
【0027】熱間加工において、銅合金が8〜10質量%
のAlを含有する場合、熱間加工後の平均冷却速度を200
℃/分以下にすることにより、加工性に富むα+βの2
相組織にすることが可能となる。特に800〜400℃の温度
範囲においてこの冷却速度で冷やすのが望ましい。上記
冷却速度より速い冷却速度では、β単相となりα+βの
2相組織の加工性より劣る場合がある。また3〜8質量
%のAlを含有する銅合金の場合、熱間加工後の組織はβ
単相であっても差し支えなく、熱間加工後の冷却速度に
関する限定はない。In hot working, copper alloy is 8 to 10 % by mass
When Al is contained, the average cooling rate after hot working is 200
C./min or less, α + β2 which is rich in processability
It becomes possible to have a phase organization. In particular, it is desirable to cool at this cooling rate in a temperature range of 800 to 400 ° C. If the cooling rate is higher than the above cooling rate, it becomes β single phase and may be inferior to the workability of the α + β two-phase structure. 3-8 mass
% In the case of a copper alloy containing Al, the structure after hot working is β
It may be a single phase, and there is no limitation on the cooling rate after hot working.
【0028】(b) 加熱処理(溶体化処理) 次に500℃以上、好ましくは600〜800 ℃の温度で加熱
し、結晶組織をβ単相に変態させる。加熱処理後50℃/
秒以上の速度で急冷して、β単相状態を凍結させる。急
冷は水などの冷媒に入れるか、強制空冷によって行うこ
とができる。冷却速度が50℃/秒未満であると、α相の
析出が生じてしまうので、β単相の結晶構造を維持でき
なくなり、機能の傾斜度が小さくなる。好ましい冷却速
度は200℃/秒以上である。(B) Heating treatment (solution treatment) Next, heating is performed at a temperature of 500 ° C. or more, preferably 600 to 800 ° C., to transform the crystal structure into a β single phase. 50 ℃ / after heat treatment
Rapid cooling at a rate of at least 2 seconds freezes the β single phase state. The quenching can be carried out by putting into a cooling medium such as water or by forced air cooling. If the cooling rate is less than 50 ° C./sec, precipitation of α phase occurs, so that it is impossible to maintain the crystal structure of β single phase, and the gradient of function becomes small. The preferred cooling rate is at least 200 ° C./sec.
【0029】(c) 時効処理 本発明では、結晶構造をβ単相に維持する部位(第一部
分)の時効処理を250℃未満の温度で行い、結晶構造を
α相とホイスラー相の二相組織に変態させる部位(第二
部分)の時効処理を250 〜350℃の温度で行う。第一部
分と第二部分の間に位置する第三部分は前記第一部分の
加熱温度から第二部分の加熱温度まで連続的又は段階的
に変化する温度勾配(温度分布)で時効処理を行う。(C) Aging treatment In the present invention, the aging treatment is performed at a temperature lower than 250 ° C. on the portion (first part) for maintaining the crystal structure in a β single phase, and the crystal structure is changed to a two-phase structure of α phase and Heusler phase. Aging treatment is performed at a temperature of 250 to 350 ° C. for the part (second part) to be transformed. The third part located between the first part and the second part is subjected to aging with a temperature gradient (temperature distribution) that changes continuously or stepwise from the heating temperature of the first part to the heating temperature of the second part.
【0030】上記条件を満すために、時効処理は温度勾
配を有する加熱装置で行うのが好ましい。図1には温度
勾配を有する加熱装置の一例を示す。加熱装置1は棒状
傾斜機能合金を時効処理するものであり、炉心管2と、
炉心管2に巻きつくニクロム線3と、断熱材4と、複数
の温度センサ51、52、・・・及び前記温度センサとニク
ロム線に接続した電源、温度制御装置6からなる。この
例では、ニクロム線3の巻く密度により炉内の温度勾配
を形成する。傾斜機能合金棒7の一端71をβ単相の第一
部分にする場合、端71の位置する炉心管2の端21におけ
るニクロム線密度を低くし、他端72をα相とホイスラー
相との二相からなる結晶構造を有する第二部分にする場
合、端72の位置する炉心管2の端22におけるニクロム線
密度を高くする。このようにして、炉内の温度勾配を形
成し、かつ電源及び温度制御装置6により炉内の温度を
制御する。In order to satisfy the above conditions, the aging treatment is preferably performed by a heating device having a temperature gradient. FIG. 1 shows an example of a heating device having a temperature gradient. The heating device 1 is for aging the rod-shaped functionally graded alloy, and includes a furnace tube 2 and
It comprises a nichrome wire 3 wound around the furnace tube 2, a heat insulating material 4, a plurality of temperature sensors 51, 52,..., A power supply connected to the temperature sensor and the nichrome wire, and a temperature control device 6. In this example, a temperature gradient in the furnace is formed by the winding density of the nichrome wire 3. When the one end 71 of the functionally graded alloy rod 7 is the first part of the single β phase, the nichrome linear density at the end 21 of the core tube 2 where the end 71 is located is reduced, and the other end 72 is divided into the α phase and the Heusler phase. In the case of the second portion having a crystal structure composed of phases, the nichrome linear density at the end 22 of the core tube 2 at the end 72 is increased. Thus, a temperature gradient in the furnace is formed, and the temperature in the furnace is controlled by the power supply and the temperature control device 6.
【0031】第一部分の加熱温度は250℃未満であり、
好ましくは100 〜200℃である。第一部分の加熱温度が
低く過ぎると、β相は不安定であり、室温で放置してお
くとマルテンサイト変態温度が変化する場合がある。逆
に加熱温度が250℃以上であるとα相の析出が起こり、
第二部分との機能特性の差が小さい。The heating temperature of the first part is less than 250 ° C.
Preferably it is 100-200 ° C. If the heating temperature of the first part is too low, the β phase is unstable, and if left at room temperature, the martensitic transformation temperature may change. Conversely, if the heating temperature is 250 ° C or higher, precipitation of the α phase occurs,
The difference in the functional characteristics from the second part is small.
【0032】第二部分の加熱温度は250〜350℃であり、
好ましくは280〜320℃である。第二部分の加熱温度が25
0℃未満であると、第二部分の結晶構造がα相とホイス
ラー相の二相に十分に変態できず、第一部分との機能特
性の差が小さい。また加熱温度が350℃を超えると、組
織が粗大化し、降伏力や硬さ等の機能特性が低下する。The heating temperature of the second part is 250-350 ° C.,
Preferably it is 280-320 degreeC. The heating temperature of the second part is 25
When the temperature is lower than 0 ° C., the crystal structure of the second part cannot be sufficiently transformed into the two phases of the α phase and the Heusler phase, and the difference in the functional properties between the first part and the first part is small. On the other hand, when the heating temperature exceeds 350 ° C., the structure becomes coarse, and the functional properties such as yield strength and hardness are reduced.
【0033】第一部分の加熱温度と第二部分の加熱温度
の差は50℃以上であるのが好ましく、80℃以上が特に好
ましい。第一部分の加熱温度と第二部分の加熱温度の差
が50℃未満であると、両部分の機能特性の差が小さくな
る。The difference between the heating temperature of the first part and the heating temperature of the second part is preferably at least 50 ° C., particularly preferably at least 80 ° C. When the difference between the heating temperature of the first part and the heating temperature of the second part is less than 50 ° C., the difference in the functional characteristics between the two parts is small.
【0034】時効処理時間は傾斜機能合金の組成により
異なるが、1〜300分間が好ましく、5〜200分間が特に
好ましい。時効処理時間が1分間未満では時効の効果が
得られず、また時効処理時間が300分間を超えると、組
織が粗大化してしまい、材料としての機械的特性が不充
分になる。The aging time varies depending on the composition of the functionally graded alloy, but is preferably 1 to 300 minutes, particularly preferably 5 to 200 minutes. If the aging treatment time is less than 1 minute, the effect of aging cannot be obtained, and if the aging treatment time exceeds 300 minutes, the structure becomes coarse and the mechanical properties as a material become insufficient.
【0035】[3] 傾斜機能合金の特性 (1) 結晶構造 本発明の傾斜機能合金は、実質的にβ単相からなる結晶
構造を有する第一部分と、実質的にα相とホイスラー相
の二相からなる結晶構造を有する第二部分との間に結晶
構造が連続的又は段階的に変化する第三部分を有する。[3] Properties of Functionally Graded Alloy (1) Crystal Structure The functionally graded alloy of the present invention has a first portion having a crystal structure substantially consisting of a β single phase, and a substantially two phases of α phase and Heusler phase. There is a third portion in which the crystal structure changes continuously or stepwise between the second portion having a crystal structure composed of phases.
【0036】本発明において、「実質的にβ単相からな
る」とは、結晶構造がβ相のみからなる場合だけでな
く、少量のα相及びホイスラー相、及び少量のTiB、Zr
B、bcc相のV、Mo、Nb及びWや、NiAl、CoAl等の金属
間化合物を含有する場合をも含む。α相及びホイスラー
相の合計は5体積%以下であるのが好ましい。α相及び
ホイスラー相の合計が5体積%を超えると、第一部分の
超弾性や形状回復性が著しく低下し、機能特性の傾斜が
小さくなるので好ましくない。In the present invention, “consisting essentially of a single β phase ” means not only that the crystal structure consists of only the β phase, but also a small amount of the α phase and Heusler phase, and a small amount of TiB and Zr.
This includes the case where V, Mo, Nb and W in the B and bcc phases and intermetallic compounds such as NiAl and CoAl are contained. The total of the α phase and the Heusler phase is preferably 5% by volume or less. If the total of the α phase and the Heusler phase exceeds 5% by volume, the superelasticity and shape recovery of the first portion are significantly reduced, and the slope of the functional characteristics is undesirably reduced.
【0037】一方、「結晶構造が実質的にα相及びホイ
スラー相の二相からなる」とは、結晶構造がα相及びホ
イスラー相のみからなる場合だけでなく、少量のβ相、
及び少量のTiB、ZrB、bcc相のV、Mo、Nb及びW、NiA
l、CoAl等の金属間化合物を含有する場合をも含む。β
相の割合は10体積%以下であるのが好ましい。On the other hand, "the crystal structure substantially consists of two phases of the α phase and the Heusler phase" means not only the case where the crystal structure consists of only the α phase and the Heusler phase but also a small amount of the β phase and the Heusler phase.
And a small amount of TiB, ZrB, V, Mo, Nb and W, NiA in bcc phase
l, including the case of containing an intermetallic compound such as CoAl. β
The proportion of the phase is preferably not more than 10% by volume.
【0038】また「結晶構造が変化する」とは、組織中
におけるβ相の占める割合と、α相及びホイスラー相の
占める割合とが変化することを意味する。時効処理によ
りβ相から徐々にα相及びホイスラー相が析出し、時効
処理の温度が高いほど、また時効処理時間が長いほど、
α相及びホイスラー相の析出量が増大する。第三部分に
おける結晶構造の変化は連続的又は段階的のどちらでも
良い。段階的な温度分布で時効処理を短時間で行えば、
結晶構造は段階的に変化する。なお第三部分の結晶構造
が連続的に変化している場合、第一部分と第三部分、及
び第二部分と第三部分との境界が必ずしもはっきりしな
いが、第三部分における機能特性の変化は一般に急激で
顕著であるため、機能特性の分布から上記三部分の判定
を行うのは比較的容易である。" Changing the crystal structure" means that the ratio of the β phase and the ratio of the α phase and the Heusler phase in the structure change . Due to the aging treatment, the α phase and the Heusler phase are gradually precipitated from the β phase, and the higher the temperature of the aging treatment, the longer the aging treatment time,
The precipitation amount of the α phase and the Heusler phase increases. Change in the crystal structure in the third portion either continuously or stepwise
good. If aging treatment is performed in a short time with a stepwise temperature distribution,
The crystal structure changes stepwise. Note that when the crystal structure of the third part is continuously changing, the boundaries between the first part and the third part and between the second part and the third part are not always clear, but the change in the functional characteristics in the third part is In general, it is relatively sharp and remarkable, so that it is relatively easy to determine the three parts from the distribution of the functional characteristics.
【0039】β単相からなる結晶構造を有する第一部分
は特開平7-62472号に記載の通り、形状記憶特性を有
し、かつ超弾性を有する。一方、第二部分は曲げにくい
硬質な材料であり、第一部分と全く異なる機能特性を有
する。第三部分において、第一部分の機能特性から第二
部分の機能特性まで連続的又は段階的に変化している。
なお第一部分と第二部分との間の距離、つまり第三部分
の長さは任意に設定できるが、およそ2cm以上、特に1
cm以上にするのが好ましい。2cm未満の距離内で時効温
度の勾配を設けるのは困難である。いくつかの機能特性
について、第一部分と第二部分との具体的な相違を以下
詳細に説明する。As described in JP-A-7-62472, the first portion having a β-phase crystal structure has shape memory characteristics and superelasticity. On the other hand, the second part is a hard material that is difficult to bend and has completely different functional characteristics from the first part. In the third part, the functional characteristic of the first part changes continuously or stepwise from the functional characteristic of the second part.
The distance between the first part and the second part, that is, the length of the third part can be arbitrarily set.
It is preferably set to cm or more. It is difficult to provide an aging temperature gradient within a distance of less than 2 cm. Specific differences between the first and second parts of some functional characteristics will be described in detail below.
【0040】(2) 硬さ 硬さは合金組成により異なるが、第一部分の硬さを350H
v未満とし、第一部分と第二部分の硬さの差を20Hv以上
とすることができる。(2) Hardness The hardness varies depending on the alloy composition.
v, and the difference in hardness between the first portion and the second portion can be 20 Hv or more.
【0041】(3) 降伏応力 β単相からなる結晶構造を有する第一部分は超弾性を有
し、その降伏応力(0.2%耐力)は合金組成により異な
るが、400MPa未満である。第一部分と第二部分の降伏応
力の差を50MPa以上とすることができる。(3) Yield stress The first portion having a crystal structure composed of β single phase has superelasticity, and its yield stress (0.2% proof stress) varies depending on the alloy composition, but is less than 400 MPa. The difference in yield stress between the first part and the second part can be set to 50 MPa or more.
【0042】(4) 形状回復率 第一部分は優れた形状記憶性を有し、形状回復率は80%
以上である。一方、第二部分の形状回復率は15%未満で
あり、形状記憶特性はほとんどない。第一部分と第二部
分の形状回復率の差を70%以上とすることができるる。(4) Shape recovery rate The first part has excellent shape memory, and the shape recovery rate is 80%.
That is all. On the other hand, the shape recovery rate of the second portion is less than 15%, and there is almost no shape memory property. The difference between the shape recovery rates of the first portion and the second portion can be 70% or more.
【0043】[0043]
【実施例】実施例1、比較例1 表1に示す試料No.1〜7(実施例1)及び試料No.8
(比較例1)の組成を有する銅合金を溶解し、平均140
℃/分の冷却速度で凝固して、直径20mmのビレットを作
製した後、中間焼鈍を行いながら冷間線引きをして、直
径0.5mm 、長さ200mmの線材を得た。得られた線材を900
℃で15分熱処理した後、氷水中へ投入して急冷し、つい
で図1に示す加熱装置により15分間時効処理を行い、傾
斜機能合金からなる線材を得た。なお時効処理時におけ
る加熱装置の温度分布は、図2に示すように、低温側が
140℃であり、高温側が300℃であった。EXAMPLES Example 1, Comparative Example 1 Sample Nos. 1 to 7 (Example 1) and Sample No. 8 shown in Table 1
A copper alloy having the composition of (Comparative Example 1) was melted and the average was 140
After solidifying at a cooling rate of ° C./min to produce a billet having a diameter of 20 mm, cold drawing was performed while performing intermediate annealing to obtain a wire rod having a diameter of 0.5 mm and a length of 200 mm. 900 obtained wire
After heat treatment at 15 ° C. for 15 minutes, the mixture was put into ice water and rapidly cooled, and then subjected to aging treatment for 15 minutes by a heating device shown in FIG. 1 to obtain a wire made of a functionally graded alloy. As shown in FIG. 2, the temperature distribution of the heating device during the aging treatment is as follows.
The temperature was 140 ° C and the high temperature side was 300 ° C.
【0044】 表1 傾斜機能合金の組成(単位:質量%) 試料No. Cu Al Mn その他 1 残部 8.1 9.7 2 残部 8.7 10.6 3 残部 8.7 10.8 Ti:0.1 B:0.05 4 残部 8.4 10.5 V:0.26 5 残部 7.6 9.7 V:0.45 6 残部 8.0 9.6 Ni:1.0 7 残部 8.1 9.7 Co:0.5 8 残部 8.0 9.5 Co:2.4Table 1 Composition of functionally graded alloy (unit: mass% ) Sample No. Cu Al Mn Other 1 Remaining 8.1 9.7 2 Remaining 8.7 10.6 3 Remaining 8.7 10.8 Ti: 0.1 B: 0.05 4 Remaining 8.4 10.5 V: 0.26 5 Remaining 7.6 9.7 V: 0.45 6 balance 8.0 9.6 Ni: 1.0 7 balance 8.1 9.7 Co: 0.5 8 balance 8.0 9.5 Co: 2.4
【0045】このように時効処理した線材の低温端及び
高温端に対して、それぞれ以下の試験を行い、機能特性
の測定を行った。The low-temperature end and the high-temperature end of the wire thus aged were subjected to the following tests to measure the functional characteristics.
【0046】(1) 硬さ マイクロビッカーズ硬度計を用いて、線材の低温端と高
温端の硬さをそれぞれ測定した。測定結果を表2に示
す。(1) Hardness The hardness at the low-temperature end and the high-temperature end of the wire was measured using a Micro Vickers hardness tester. Table 2 shows the measurement results.
【0047】(2) 形状回復率 線材を液体窒素中において直径25mmの丸棒に巻きつけ、
液体窒素から取り出した後、曲がった曲率半径R0 を測
定した。次に曲がった線材を200℃に加熱し、形状回復
を起こさせた後、線材の曲率半径R1 を測定した。次
式: 形状回復率(%)=100 ×(R1 −R0 )/R1 により形状回復率を計算した。形状回復率を表2に示
す。(2) Shape recovery rate The wire is wound around a round bar having a diameter of 25 mm in liquid nitrogen,
After removal from the liquid nitrogen, the radius of curvature R 0 of the bending was measured. Next, the bent wire was heated to 200 ° C. to cause shape recovery, and then the radius of curvature R 1 of the wire was measured. The shape recovery ratio was calculated by the following formula: shape recovery ratio (%) = 100 × (R 1 −R 0 ) / R 1 . Table 2 shows the shape recovery ratio.
【0048】(3) 引張試験 JIS Z 2241に従って線材の引張試験を行い、引張強さ、
破断伸び及び0.2%耐力を求めた。測定結果を表3に示
す。(3) Tensile test A wire rod was subjected to a tensile test according to JIS Z 2241, and the tensile strength and
Elongation at break and 0.2% proof stress were determined. Table 3 shows the measurement results.
【0049】 [0049]
【0050】 表3 傾斜機能合金の引張試験の結果 引張強さ(MPa) 破断伸び(%) 0.2 %耐力(MPa) 試料No. 低温端 高温端 低温端 高温端 低温端 高温端 1 432 1129 15.4 3.2 50 807 2 699 1074 17.2 3.3 310 774 3 639 728 15.7 3.2 315 544 4 749 1147 18.2 4.6 240 745 5 272 947 13.7 7.2 63 539 6 245 1032 18.2 2.7 212 783 7 529 894 17.3 3.6 237 717 8 594 650 2.4 0 370 破断Table 3 Results of tensile test of functionally graded alloy Tensile strength (MPa) Elongation at break (%) 0.2% proof stress (MPa) Sample No. Low temperature end High temperature end Low temperature end High temperature end Low temperature end High temperature end 1 432 1129 15.4 3.2 50 807 2 699 1074 17.2 3.3 310 774 3 639 728 15.7 3.2 315 544 4 749 1147 18.2 4.6 240 745 5 272 947 13.7 7.2 63 539 6 245 1032 18.2 2.7 212 783 7 529 894 17.3 3.6 237 717 8 594 650 2.4 0 370 Break
【0051】表2及び表3からわかるように、低温端と
高温端の機能特性が大きく異なっている。例えば試料N
o.1では、低温端の降伏応力(0.2%耐力)が50MPaと極
めて低いにもかかわらず、高温端では16倍以上の降伏応
力を示している。一方、過剰にCoを添加した試料No.8
(比較例1)では、析出するCoAlの影響で高温端の靭性
が著しく阻害され、引張試験で破断した。As can be seen from Tables 2 and 3, the functional characteristics at the low temperature end and the high temperature end are significantly different. For example, sample N
In o.1, the yield stress (0.2% proof stress) at the low temperature end is extremely low at 50 MPa, but the yield stress at the high temperature end is 16 times or more. On the other hand, sample No. 8 to which excessive Co was added
In (Comparative Example 1), the toughness at the high temperature end was significantly impaired by the influence of the precipitated CoAl, and the sample was broken in the tensile test.
【0052】試料No. 3の線材を10等分し、各区画の中
間点での硬さを測定し、図2に合わせてプロットした。
図2からわかるように、低温端から高温端へ時効温度の
上昇に従って、硬さが連続的に増加している。特に時効
温度が250℃前後では硬さの急激な変化が見られた。硬
さの変化から判断して、低温端からおよそ7cmまでの結
晶構造は実質的にβ単相であり、高温端からおよそ7cm
までは実質的にα相とホイスラー相の二相である。中間
の6cmでは結晶構造が徐々に変化しているものと考えら
れる。The wire rod of sample No. 3 was divided into ten equal parts, and the hardness at the midpoint of each section was measured and plotted according to FIG.
As can be seen from FIG. 2, the hardness increases continuously as the aging temperature increases from the low temperature end to the high temperature end. In particular, when the aging temperature was around 250 ° C, a sharp change in hardness was observed. Judging from the change in hardness, the crystal structure from the low temperature end to about 7 cm is substantially a single phase β, and about 7 cm from the high temperature end.
Up to substantially two phases, the α phase and the Heusler phase. It is considered that the crystal structure is gradually changing at the middle 6 cm.
【0053】試料No.1の線材の低温端及び高温端のミク
ロ組織を光学顕微鏡で観察した。図3は低温端のミクロ
組織の光学顕微鏡写真である。電子回折分析の結果、β
単相であることが確認された。図4は高温端のミクロ組
織の光学顕微鏡写真であり、α相とホイスラー相の二相
組織であることを電子回折により確認した。X線回折に
より試料No.1の線材の組織を測定した結果、低温端での
β相の割合は100体積%で、α相及びホイスラー相の割
合は0体積%であった。一方、高温端でのβ相の割合は
0体積%で、α相の割合は65体積%で、ホイスラー相の
割合は35体積%であった。The microstructure at the low temperature end and the high temperature end of the wire rod of Sample No. 1 was observed with an optical microscope. FIG. 3 is an optical micrograph of the microstructure at the low temperature end. As a result of electron diffraction analysis, β
The single phase was confirmed. FIG. 4 is an optical micrograph of the microstructure at the high-temperature end, and it was confirmed by electron diffraction that it had a two-phase structure of an α phase and a Heusler phase. As a result of measuring the structure of the wire rod of Sample No. 1 by X-ray diffraction, the ratio of the β phase at the low temperature end was 100% by volume, and the ratio of the α phase and the Heusler phase was 0% by volume. On the other hand, the ratio of the β phase at the high temperature end was 0% by volume, the ratio of the α phase was 65% by volume, and the ratio of the Heusler phase was 35% by volume.
【0054】実施例2 表1に示す試料No.2及び3の組成を有する銅合金を実
施例1と同じ方法で直径0.5mmの線材に成形し、実施例
1と同じ条件で急冷した後、それぞれ150、200、250、3
00、350、400℃の温度で15分間の時効処理を行った。得
られた銅合金の硬さを実施例1と同じ方法で測定し、図
5にプロットした。 Example 2 A copper alloy having the composition of Samples Nos. 2 and 3 shown in Table 1 was formed into a wire having a diameter of 0.5 mm in the same manner as in Example 1, and quenched under the same conditions as in Example 1. 150, 200, 250, 3 respectively
The aging treatment was performed at temperatures of 00, 350 and 400 ° C. for 15 minutes. The hardness of the obtained copper alloy was measured in the same manner as in Example 1, and plotted in FIG.
【0055】図5からわかるように、時効温度が250℃
以上であると、銅合金の硬さが急激に高くなった。しか
し時効温度が350℃を超えると、逆に硬さが著しく低下
した。As can be seen from FIG. 5, the aging temperature is 250 ° C.
Above, the hardness of the copper alloy sharply increased. However, when the aging temperature exceeded 350 ° C., the hardness decreased significantly.
【0056】実施例3 表1に示す試料No.5及び6の組成を有する銅合金を実
施例1と同じ方法で直径0.5mmに成形し、実施例1と同
じ条件で急冷した後、300℃でそれぞれ5、15、60、20
0、700、4500、10000分間の時効処理を行った。得られ
た銅合金の硬さを実施例1と同じ方法で測定し、図6に
プロットした。 Example 3 A copper alloy having the composition of Samples Nos. 5 and 6 shown in Table 1 was formed into a diameter of 0.5 mm in the same manner as in Example 1, quenched under the same conditions as in Example 1, and then cooled to 300 ° C. 5, 15, 60, 20 respectively
Aging treatment was performed for 0, 700, 4500, and 10,000 minutes. The hardness of the obtained copper alloy was measured in the same manner as in Example 1, and plotted in FIG.
【0057】図6からわかるように、Vを添加した試料
No.5及びNiを添加した試料No.6では、時効時間が5〜
700分間の範囲で最高の硬さを示す。As can be seen from FIG. 6, the sample to which V was added was used.
In No. 5 and Sample No. 6 to which Ni was added, the aging time was 5 to 5.
It shows the highest hardness in the range of 700 minutes.
【0058】[0058]
【発明の効果】以上詳述した通り、本発明の傾斜機能合
金は実質的にβ単相構造からなる銅合金を特定の温度勾
配を有する加熱装置で時効処理することにより得られた
もので、切削等の機械加工やエッチング等の化学処理に
より寸法に傾斜を付けなくても、形状記憶性、超弾性、
強度等の機能が顕著に傾斜している。本発明の傾斜機能
合金は簡単に製造できると同時に、加工性に優れている
ため、多様な形状に安価に形成することができる。As described in detail above, the functionally gradient alloy of the present invention is obtained by aging a copper alloy having a substantially single-phase structure with a heating device having a specific temperature gradient. Shape memory, super-elasticity,
Functions such as strength are remarkably inclined. Since the functionally graded alloy of the present invention can be easily manufactured and has excellent workability, it can be formed in various shapes at low cost.
【図1】 温度勾配を有する加熱装置の一例を示す模式
図である。FIG. 1 is a schematic diagram illustrating an example of a heating device having a temperature gradient.
【図2】 実施例1の試料No.3の傾斜機能合金線材の
硬さ分布及び時効処理の温度分布を示すグラフである。FIG. 2 is a graph showing a hardness distribution and a temperature distribution of an aging treatment of a functionally graded alloy wire rod of Sample No. 3 of Example 1.
【図3】 実施例1の試料No.1の傾斜機能合金線材の低
温端のミクロ組織を示す光学顕微鏡写真である。FIG. 3 is an optical microscope photograph showing a microstructure of a low-temperature end of a functionally graded alloy wire rod of Sample No. 1 of Example 1.
【図4】 実施例1の試料No.1の傾斜機能合金線材の高
温端のミクロ組織を示す光学顕微鏡写真である。FIG. 4 is an optical microscope photograph showing a microstructure of a high-temperature end of a functionally graded alloy wire rod of Sample No. 1 of Example 1.
【図5】 実施例2における時効処理温度と硬さの関係
を示すグラフである。FIG. 5 is a graph showing the relationship between aging treatment temperature and hardness in Example 2.
【図6】 実施例3における時効処理時間と硬さの関係
を示すグラフである。FIG. 6 is a graph showing the relationship between aging time and hardness in Example 3.
2・・・炉心管 3・・・ニクロム線 4・・・断熱材 6・・・温度制御装置 7・・・傾斜機能合金棒 51、52・・・温度センサ 2 ・ ・ ・ Core tube 3 ・ ・ ・ Nichrome wire 4 ・ ・ ・ Insulation material 6 ・ ・ ・ Temperature control device 7 ・ ・ ・ Functional gradient alloy rod 51, 52 ・ ・ ・ Temperature sensor
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI // C22F 1/00 601 C22F 1/00 601 630 630A 630K 630L 691 691B 691Z ────────────────────────────────────────────────── ─── Continued on the front page (51) Int.Cl. 7 Identification symbol FI // C22F 1/00 601 C22F 1/00 601 630 630A 630K 630L 691 691B 691Z
Claims (10)
と、残部Cu及び不可避不純物とからなる組成を有し、実
質的にβ単相からなる結晶構造を有する第一部分と、実
質的にα相及びホイスラー相からなる結晶構造を有する
第二部分と、前記第一部分と前記第二部分との間にあっ
て、前記第一部分の結晶構造から前記第二部分の結晶構
造に変化する結晶構造を有する第三部分とを有すること
を特徴とする傾斜機能合金。1 to 3 % by mass of Al and 5 to 20 % by mass of Mn
When, having a composition comprising the balance Cu and unavoidable impurities, a first portion having a crystal structure consisting essentially of β single phase, <br/> first having a crystal structure consisting essentially of α-phase and a Heusler phase Between the two parts and the first and second parts.
From the crystal structure of the first portion to the crystal structure of the second portion.
A functionally graded alloy comprising: a third portion having a crystal structure that changes in structure .
て、さらにNi、Co、Fe、Ti、V、Cr、Si、Nb、Mo、W、
Sn、Mg、P、Zr、Zn、B及びミッシュメタルからなる群
より選ばれた1種以上を合計で0.001 〜10質量%含有す
ることを特徴とする傾斜機能合金。2. The functionally graded alloy according to claim 1, further comprising Ni, Co, Fe, Ti, V, Cr, Si, Nb, Mo, W,
A functionally graded alloy containing at least one selected from the group consisting of Sn, Mg, P, Zr, Zn, B and misch metal in a total amount of 0.001 to 10 % by mass .
おいて、実質的にβ単相からなる結晶構造を有する銅合
金を、前記第一部分の加熱温度を250 ℃未満とし、前記
第二部分の加熱温度を250 〜350℃とし、前記第三部分
に前記第一部分の加熱温度から前記第二部分の加熱温度
まで変化する温度勾配を設けて、時効処理することによ
り得られることを特徴とする傾斜機能合金。3. The functionally graded alloy according to claim 1, wherein the copper alloy having a crystal structure substantially consisting of a β single phase has a heating temperature of the first portion less than 250 ° C. The heating temperature of the second part from the heating temperature of the first part to the third part.
A functionally graded alloy obtained by aging treatment with a temperature gradient varying up to
能合金において、前記第一部分の硬さは350Hv以下であ
り、前記第二部分の硬さは前記第一部分の硬さより20Hv
以上高く、前記第三部分の硬さは前記第一部分の硬さか
ら前記第二部分の硬さまで変化していることを特徴とす
る傾斜機能合金。4. The functionally graded alloy according to claim 1, wherein the hardness of the first portion is 350 Hv or less, and the hardness of the second portion is 20 Hv less than the hardness of the first portion.
The functionally graded alloy according to claim 1, wherein the hardness of the third portion is higher than the hardness of the first portion and the hardness of the second portion.
能合金において、前記第一部分の降伏応力は400MPa以下
であり、前記第二部分の降伏応力は前記第一部分の降伏
応力より50MPa以上高く、前記第三部分の降伏応力は前
記第一部分の降伏応力から前記第二部分の降伏応力まで
変化していることを特徴とする傾斜機能合金。5. The functionally graded alloy according to claim 1, wherein the yield stress of the first portion is 400 MPa or less, and the yield stress of the second portion is 50 MPa or more than the yield stress of the first portion. high yield stress of the third part to the yield stress of the second portion from the yield stress of the first portion
Functionally graded alloy characterized by changes .
能合金において、前記第一部分の形状回復率は80%以上
であり、前記第二部分の形状回復率は15%以下であり、
前記第三部分の形状回復率は前記第一部分の形状回復率
から前記第二部分の形状回復率まで変化していることを
特徴とする傾斜機能合金。6. The functionally graded alloy according to claim 1, wherein the shape recovery ratio of the first portion is 80% or more, and the shape recovery ratio of the second portion is 15% or less,
A functionally graded alloy, wherein the shape recovery ratio of the third portion changes from the shape recovery ratio of the first portion to the shape recovery ratio of the second portion.
能合金において、前記第一部分の結晶構造中のα相及び
ホイスラー相の合計は5体積%以下であり、前記第二部
分の結晶構造中のβ相の割合は10体積%以下であること
を特徴とする傾斜機能合金。 7. The tilting machine according to claim 1,
In the active alloy, the α phase in the crystal structure of the first portion and
The sum of the Heusler phases is not more than 5% by volume,
The ratio of β phase in the crystal structure of the minute should be 10% by volume or less
Functionally graded alloy characterized by the following.
る第一部分と、実質的にα相及びホイスラー相からなる
結晶構造を有する第二部分と、前記第一部分と前記第二
部分との間にあって、前記第一部分の結晶構造から前記
第二部分の結晶構造に変化する結晶構造を有する第三部
分とを有する傾斜機能合金を製造する方法であって、 (a) 3〜10質量%のAlと、5〜20質量%のMnと、残部Cu
及び不可避不純物とからなる組成を有する銅合金を所望
の形状に成形し、 (b) 500℃以上の温度で保持した後急冷して、結晶構造
を実質的にβ単相にし、 (c) 温度勾配を有する加熱装置を用い、前記第1部分の
加熱温度を250℃未満とし、前記第二部分の加熱温度を2
50 〜350℃とし、かつ前記第三部分に前記第一部分の加
熱温度から前記第二部分の加熱温度まで変化する温度勾
配をもうけて、時効処理することを特徴とする傾斜機能
合金の製造方法。8. It has a crystal structure substantially consisting of a β single phase.
Consisting essentially of an α phase and a Heusler phase
A second part having a crystal structure , the first part and the second part
Between the first portion and the crystal structure of the first portion,
The third part having a crystal structure that changes to the crystal structure of the second part
A method of manufacturing a gradient function alloy having a minute, and (a) 3 to 10 wt% Al, and 5 to 20 wt% Mn, balance Cu
And forming a copper alloy having a composition comprising unavoidable impurities into a desired shape, (b) holding at a temperature of 500 ° C. or more and then quenching to substantially change the crystal structure to a β single phase, and (c) temperature Using a heating device having a gradient, the heating temperature of the first portion is less than 250 ° C., and the heating temperature of the second portion is 2
A method for producing a functionally graded alloy, wherein the aging treatment is performed at 50 to 350 ° C. and a temperature gradient is formed in the third part from the heating temperature of the first part to the heating temperature of the second part.
法において、前記銅合金はさらにNi、Co、Fe、Ti、V、
Cr、Si、Nb、Mo、W、Sn、Mg、P、Zr、Zn、B及びミッ
シュメタルからなる群から選ばれた1種以上を合計で0.
001 〜10質量%含有することを特徴とする傾斜機能合金
の製造方法。9. The method of claim 8 , wherein the copper alloy further comprises Ni, Co, Fe, Ti, V,
One or more selected from the group consisting of Cr, Si, Nb, Mo, W, Sn, Mg, P, Zr, Zn, B and misch metal in a total of 0.
A method for producing a functionally graded alloy, comprising 001 to 10 % by mass .
の製造方法において、前記第一部分の結晶構造中のα相
及びホイスラー相の合計は5体積%以下であり、前記第
二部分の結晶構造中のβ相の割合は10体積%以下である
ことを特徴とする傾斜機能合金の製造方法。 10. The functionally gradient alloy according to claim 8 or 9.
Wherein the α phase in the crystal structure of the first part is
And the total of the Heusler phase is 5% by volume or less,
The proportion of β-phase in the two-part crystal structure is less than 10% by volume
A method for producing a functionally graded alloy, comprising:
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18126898A JP3344946B2 (en) | 1998-06-26 | 1998-06-26 | Functionally graded alloy and method for producing the same |
| US09/339,929 US6328822B1 (en) | 1998-06-26 | 1999-06-25 | Functionally graded alloy, use thereof and method for producing same |
| DE69922086T DE69922086D1 (en) | 1998-06-26 | 1999-06-28 | Functional alloy, its use and process for its manufacture |
| EP99305087A EP0967293B1 (en) | 1998-06-26 | 1999-06-28 | Functionally graded alloy, use thereof and method for producing the same |
| US09/983,069 US6916386B2 (en) | 1998-06-26 | 2001-10-23 | Core wire for a guide wire comprising a functionally graded alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18126898A JP3344946B2 (en) | 1998-06-26 | 1998-06-26 | Functionally graded alloy and method for producing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000017357A JP2000017357A (en) | 2000-01-18 |
| JP3344946B2 true JP3344946B2 (en) | 2002-11-18 |
Family
ID=16097733
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18126898A Expired - Lifetime JP3344946B2 (en) | 1998-06-26 | 1998-06-26 | Functionally graded alloy and method for producing the same |
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| Country | Link |
|---|---|
| JP (1) | JP3344946B2 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4275334B2 (en) * | 2001-10-31 | 2009-06-10 | 中央発條株式会社 | Copper-based alloy and manufacturing method thereof |
| JP7103588B2 (en) * | 2019-01-31 | 2022-07-20 | 株式会社古河テクノマテリアル | Cu—Al—Mn-based shape memory alloy molded product having a threaded portion and its manufacturing method |
-
1998
- 1998-06-26 JP JP18126898A patent/JP3344946B2/en not_active Expired - Lifetime
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|---|---|
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