JP3364387B2 - Mounting structure of burner unit of water heater - Google Patents
Mounting structure of burner unit of water heaterInfo
- Publication number
- JP3364387B2 JP3364387B2 JP23139096A JP23139096A JP3364387B2 JP 3364387 B2 JP3364387 B2 JP 3364387B2 JP 23139096 A JP23139096 A JP 23139096A JP 23139096 A JP23139096 A JP 23139096A JP 3364387 B2 JP3364387 B2 JP 3364387B2
- Authority
- JP
- Japan
- Prior art keywords
- burner
- unit
- burner unit
- water heater
- heat exchanger
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 61
- 238000005192 partition Methods 0.000 claims description 70
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000005452 bending Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000000638 solvent extraction Methods 0.000 claims 1
- 238000012856 packing Methods 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 239000000567 combustion gas Substances 0.000 description 3
- 239000000295 fuel oil Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- 125000002066 L-histidyl group Chemical group [H]N1C([H])=NC(C([H])([H])[C@](C(=O)[*])([H])N([H])[H])=C1[H] 0.000 description 1
- 102220488234 Uromodulin-like 1_F23D_mutation Human genes 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Housings, Intake/Discharge, And Installation Of Fluid Heaters (AREA)
Description
【0001】[0001]
【産業上の利用分野】この発明は、熱交換器と、この熱
交換器を加熱するバーナを内蔵した給湯機のバーナユニ
ットの取付構造に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat exchanger and a burner unit mounting structure for a water heater having a burner for heating the heat exchanger.
【0002】[0002]
【従来の技術】従来よりこの種のものに於いては、熱交
換器に取り付けられている仕切板に、バーナユニットの
フランジの全周に、断熱パッキンを介して、バーナユニ
ットのフランジの下側より、多数のビスにて締め付け固
定され、バーナユニットを熱交換器のユニットとして、
本体ケースに内蔵され給湯機として構成されていた。2. Description of the Related Art Conventionally, in this type, a partition plate attached to a heat exchanger is provided on a lower side of a burner unit flange through a heat insulating packing over the entire circumference of the burner unit flange. More, it is tightened and fixed with many screws, and the burner unit is used as a heat exchanger unit.
It was built in the body case and configured as a water heater.
【0003】しかし、この従来のバーナユニットの取付
構造では、バーナユニットと熱交換器がビスにて一体に
固定されているため、点検や修理のためにバーナユニッ
トを取り外す時、バーナユニット単独で取り外すことが
できず、特に施工完了後は熱交換器との給水、給湯の配
管が既にされていることもあり、メンテナンス作業は極
めて困難であった。However, in this conventional burner unit mounting structure, since the burner unit and the heat exchanger are integrally fixed by screws, when the burner unit is removed for inspection or repair, the burner unit alone is removed. It was not possible to do this, and especially after the completion of construction, the piping for water supply and hot water supply with the heat exchanger had already been done, so maintenance work was extremely difficult.
【0004】そこで例えば特開平5−296574号公
報に開示されている如く、図13に示すように、両側面
に案内板101と奥側にコ字形状の保持金具102を設
けた仕切板103を熱交換器の下部に設け、バーナユニ
ット104のフランジ105に前記仕切板103との間
に介在される断熱パッキン106を介して、前記保持金
具102に挟持させると共に前記案内板101に案内さ
せ、更に前記フランジ105の手前側は前記仕切板10
3に固定したものであった。Therefore, as disclosed in, for example, Japanese Unexamined Patent Publication No. 5-296574, as shown in FIG. 13, a partition plate 103 having guide plates 101 on both side surfaces and a U-shaped holding metal fitting 102 on the back side is provided. It is provided in the lower part of the heat exchanger, and is sandwiched by the holding metal fitting 102 and guided by the guide plate 101 via a flange 105 of the burner unit 104, which is interposed between the flange plate 105 and the partition plate 103. The front side of the flange 105 is the partition plate 10
It was fixed at 3.
【0005】[0005]
【発明が解決しようとする課題】ところでこの従来のも
のでは、バーナユニットを給湯機本体に組み付ける時、
熱交換器に一体となった仕切板の両側面に取り付けられ
たコ字形状の案内板に、バーナユニットのフランジの両
端を挿入しなくてはならないため、挿入が完了するまで
目で確認しながらバーナユニットを挿入しなくてはなら
なかった。そのため、バーナユニットの挿入位置が目の
高さより低いときは中腰や屈んだ無理な姿勢をとらなく
てはならず、また、バーナユニットの挿入位置が目の高
さより高いときは踏み台や脚立などを用意しなくてはな
らなかった。また、バーナユニットのフランジの両端が
仕切板の両側面に取り付けられたコ字形状の案内板に挿
入されるまでバーナユニットを手で保持しなくてはなら
ず、無理な姿勢をとらなくてはならないときは大変作業
がやりにくいという欠点があった。By the way, in this conventional one, when the burner unit is assembled to the water heater main body,
Since both ends of the burner unit flange must be inserted into the U-shaped guide plates attached to both sides of the partition plate that is integrated with the heat exchanger, visually check until the insertion is completed. I had to insert a burner unit. Therefore, when the insertion position of the burner unit is lower than the eye level, it is necessary to take a middle waist or a crooked and unreasonable posture. I had to prepare. Also, the burner unit must be held by hand until both ends of the burner unit flange are inserted into the U-shaped guide plates attached to both sides of the partition plate, and it is necessary to take an unreasonable posture. When it didn't happen, there was a drawback that it was very difficult to do the work.
【0006】[0006]
【問題点を解決するための手段】この発明はこの点に着
目し上記欠点を解決する為、特にその構成を、請求項1
では、給湯機本体内背面に、熱交換器を内蔵した熱交換
器ユニットと、該熱交換器ユニットを加熱するバーナユ
ニットと、上面に熱交換器ユニットの底部を固定すると
共に下面にバーナユニットの上面と密着する仕切板とを
取り付ける給湯機に於いて、前記バーナユニットは前面
側に仮止め部を回動自在に設け、前記仕切板は手前側に
バーナユニットの仮止め部と係合する仮止め受け部を設
けたものである。又請求項2では、給湯機本体内背面
に、熱交換器を内蔵した熱交換器ユニットと、該熱交換
器ユニットを加熱するバーナユニットと、上面に熱交換
器ユニットの底部を固定すると共に下面にバーナユニッ
トの上面と密着する仕切板とを取り付ける給湯機に於い
て、前記バーナユニットは底部奥側にバーナユニット下
部係合部を設けると共に前面側に仮止め部を回動自在に
設け、前記仕切板は手前側にバーナユニットの仮止め部
と係合する仮止め受け部を設け、前記給湯機本体内背面
にバーナユニット下部係合部と係合するバーナ係合片を
設けたものである。 又請求項3では、給湯機本体内に、
熱交換器を内蔵した熱交換器ユニットと、該熱交換器ユ
ニットを加熱するバーナユニットと、上面に熱交換器ユ
ニットの底部を固定すると共に下面にバーナユニットの
上面と密着する仕切板と、給湯機本体の背面内側に設
け、前記熱交換器ユニットとバーナユニットと仕切板を
取り付ける取付板とを備えた給湯機に於いて、前記バー
ナユニットは底部奥側にバーナユニット下部係合部を設
けると共に前面側に仮止め部を回動自在に設け、前記仕
切板は手前側にバーナユニットの仮止め部と係合する仮
止め受け部を設け、前記取付板はバーナユニットのバー
ナユニット下部係合部と係合するバーナ係合片を設けた
ものである。 又請求項4では、請求項3に於いて、前記
仮止め受け部は、仕切板の手前側略中央に設けられ、立
ち上げの高さを他の部分より低くした係止部と、その係
止部より若干奥側の位置に立設してねじ切り孔が形成さ
れたねじ止め片とからなり、前記仮止め部は、断面が略
逆L字形状で前面板の中央上部に回動自在に軸支され 、
仕切板の仮止め受け部と係合した時、仮止め受け部のね
じ止め片を挟み込むと共に、仮固定状態の時に底面が仮
止め受け部の係止部に当接することにより仮止め部を係
止する曲げ部分の係止片と、該係止片の真ん中部分の一
部を更に曲げ返して形成し、仮止め受け部と係合した時
ねじ止め片と当接し、そのねじ止め片のねじ切り孔に対
応する位置にねじ孔が形成されたねじ止め部とからなる
ものである。 又請求項5では、請求項4に於いて、前記
バーナユニットの背面に断面略U字形状の背面係合部を
設けるとともに、給湯機本体の背面内側に前記背面係合
部と係合する背面係合受け部を設け、前記背面係合受け
部は、取付板の左右に設けられ、真ん中がくぼんでその
周りがテーパー状に傾斜したテーパー面を形成した案内
凹部と、仕切板と一体化して設けた断面凸形状のバーナ
受け板の、その凸面の左右に設けたバーナ受け孔の下の
部分を曲げて形成した当接面とからなるものである。 Means for solving the problem] This invention for solving the above drawbacks by focusing on this point, in particular its configuration, according to claim 1
In, on the back in the water heater main body, and a heat exchanger unit with a built-in heat exchanger, the burner unit to the lower surface is fixed a burner unit for heating the heat exchanger unit, the bottom of the heat exchanger unit to the upper surface A partition plate that is in close contact with the top surface
In the water heater to be attached , the burner unit has a temporary fixing portion rotatably provided on the front side, and the partition plate has a temporary fixing receiving portion engaging with the temporary fixing portion of the burner unit on the front side. is there. Further, in claim 2, the rear surface in the main body of the water heater
A heat exchanger unit with a built-in heat exchanger,
Heat exchange with the burner unit that heats the reactor unit
Fix the bottom of the burner unit and attach the burner unit to the bottom.
In a water heater that attaches a partition plate that adheres to the upper surface of the heater
The burner unit below the bottom side
Partial engagement part is provided and the temporary fixing part is rotatable on the front side
The partition plate is provided on the front side, and the temporary fixing part of the burner unit is provided.
Provided with a temporary fixing receiving part that engages with
A burner engaging piece that engages with the lower engaging portion of the burner unit
It is provided. Further, in claim 3, in the main body of the water heater,
A heat exchanger unit having a built-in heat exchanger, and the heat exchanger unit.
A burner unit for heating the knit and a heat exchanger unit on the top.
Fix the bottom of the knit and attach the burner unit
Installed inside the partition plate that is in close contact with the top surface and inside the back of the water heater body.
Install the heat exchanger unit, burner unit and partition plate.
In a water heater having a mounting plate to be mounted, the bar
The lower unit of the burner unit has a lower engaging unit on the bottom.
In addition, the temporary fixing part is rotatably provided on the front side,
The cutting plate is engaged with the temporary fixing part of the burner unit on the front side.
The stopper plate is provided, and the mounting plate is the bar of the burner unit.
A burner engaging piece that engages with the lower unit engaging portion is provided.
It is a thing. According to claim 4, in claim 3,
The temporary fixing receiving part is provided near the center on the front side of the partition plate and
Locking part with lower lifting height than other parts, and its engagement
A threaded hole is formed by standing upright at a position slightly behind the stop.
The temporary fixing portion has a substantially cross section.
It has an inverted L shape and is rotatably supported on the upper center of the front plate .
When it engages with the temporary fixing receiving part of the partition plate,
Insert the stopper piece and keep the bottom surface
The temporary fixing part is engaged by contacting the locking part of the stopper receiving part.
The locking piece of the bent portion to be stopped and the middle part of the locking piece
When the part is further bent back and is engaged with the temporary fixing receiving part
Abut the screw stopper and insert it into the threaded hole of the screw stopper.
It consists of a screw stop with a screw hole formed at the corresponding position.
It is a thing. According to claim 5, in claim 4,
On the back side of the burner unit, a back side engaging part with a substantially U-shaped cross section
Provided and the back side engagement inside the back side of the water heater body
Is provided with a rear engagement receiving portion for engaging with the rear engagement receiving portion.
The parts are provided on the left and right of the mounting plate, and the center is hollow
Guide with a tapered surface around which the circumference is tapered
Burner with a convex cross section provided integrally with the recess and the partition plate
Below the burner receiving holes provided on the left and right of the convex surface of the receiving plate
The contact surface is formed by bending a part.
【0007】[0007]
【作用】バーナユニット28を給湯器本体1に取り付け
るとき、まず給湯機本体1内の取付板6に設けたバーナ
係合片12にバーナユニット28の底部の奥側に設けた
バーナユニット下部係合部44を係合させることによ
り、バーナユニット28自体の重さを取付板6のバーナ
係合片12で支えることができ、作業者がバーナユニッ
ト28の重さを手で支える必要がなくなる。また、給湯
機本体1内の取付板6に設けたバーナ係合片12にバー
ナユニット28の底部の奥側に設けたバーナユニット下
部係合部44を係合させることで、バーナユニット28
の取付位置が位置決めされ、作業者は係合部分を支点に
してバーナユニット28を上方向に回転させることによ
り、所定の取付位置にバーナユニット28をセットでき
るものである。When the burner unit 28 is attached to the water heater main body 1, first, the burner engaging piece 12 provided on the mounting plate 6 in the water heater main body 1 is engaged with the lower portion of the burner unit provided at the inner side of the bottom of the burner unit 28. By engaging the portion 44, the weight of the burner unit 28 itself can be supported by the burner engaging piece 12 of the mounting plate 6, and the operator does not need to support the weight of the burner unit 28 by hand. Further, the burner unit lower engaging portion 44 provided on the inner side of the bottom portion of the burner unit 28 is engaged with the burner engaging piece 12 provided on the mounting plate 6 in the water heater main body 1 to thereby burner unit 28.
The mounting position is determined, and the worker can set the burner unit 28 at a predetermined mounting position by rotating the burner unit 28 upward with the engaging portion as a fulcrum.
【0008】更にその状態でバーナユニット28の前面
板33に設けた仮止め部35を回動させることにより、
仮止め部35の係止片36の底面と仕切板15の前部に
設けた仮止め受け部20の係止部17が係合して仮止め
部35が係止され、それによりバーナユニット28が仮
固定され、作業者はバーナユニット28から両手を離し
た状態が可能となり、両手を使ってねじによりバーナユ
ニット28を完全に固定することが容易にできるもので
ある。Further, in this state, the temporary fixing portion 35 provided on the front plate 33 of the burner unit 28 is rotated,
The bottom surface of the locking piece 36 of the temporary fixing portion 35 and the locking portion 17 of the temporary fixing receiving portion 20 provided in the front portion of the partition plate 15 are engaged with each other to lock the temporary fixing portion 35, whereby the burner unit 28. Is temporarily fixed, the operator can keep both hands away from the burner unit 28, and it is easy to completely fix the burner unit 28 with screws using both hands.
【0009】[0009]
【実施例】次にこの発明に係る給湯機を図面に示す一実
施例で説明する。1は給湯機本体で、天板2と、側面板
と背面板を兼ねた中板3と、底板4と、前面パネル5に
より構成されている。DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, a hot water supply apparatus according to the present invention will be described with reference to an embodiment shown in the drawings. Reference numeral 1 denotes a water heater main body, which includes a top plate 2, an intermediate plate 3 that also serves as a side plate and a back plate, a bottom plate 4, and a front panel 5.
【0010】6は取付板で、凸設した取付面7の上方の
左右に熱交係合部8を設け、中央付近の左右に真ん中が
くぼんでその周りがテーパー状に傾斜したテーパー面9
を形成した案内凹部10と、その左右の案内凹部10の
ほぼ中間で案内凹部10より若干下の位置に取付面7の
一部を90度曲げて受け板案内片11を立設し、下方の
ほぼ中央にも取付面7の一部を90度曲げてバーナ係合
片12を立設したもので、取付面7の周囲の固定面13
のねじ切り孔14に本体外側からねじ(図示せず)を中
板3の背面部分のねじ孔からねじ込んで取付板6を本体
内側に固定するものである。Reference numeral 6 designates a mounting plate, which is provided with heat exchange engaging portions 8 on the left and right above the projecting mounting surface 7, and a tapered surface 9 in which the center is hollowed in the left and right and the periphery thereof is tapered.
The guide plate 10 is formed with the guide recesses 10 and the guide recesses 10 on the left and right of the guide recesses 10 at a position slightly lower than the guide recesses 10, and a part of the mounting surface 7 is bent 90 degrees to set the receiving plate guide piece 11 upright. The burner engaging piece 12 is provided upright by bending a part of the mounting surface 7 at approximately the center, and a fixing surface 13 around the mounting surface 7 is provided.
The mounting plate 6 is fixed to the inside of the main body by screwing a screw (not shown) into the threaded hole 14 from the outside of the main body through the screw hole in the rear portion of the intermediate plate 3.
【0011】15は仕切板で、燃焼ガスが通過するため
に水平面部分の略中央が開口され、水平面の端のまわり
には熱交止め孔16が形成され、また、手前側略中央に
は立ち上げの高さを他の部分より低くした係止部17
と、その係止部17より若干奥側の位置に立設してねじ
切り孔18が形成されたねじ止め片19とからなる仮止
め受け部20が設けられている。Reference numeral 15 denotes a partition plate, which is opened at a substantially central portion of a horizontal surface for the combustion gas to pass through, has a heat exchange stop hole 16 formed around the end of the horizontal surface, and stands at a substantially central portion on the front side. Locking part 17 with a raised height lower than other parts
Further, a temporary fixing receiving portion 20 is provided, which is erected at a position slightly deeper than the locking portion 17 and is provided with a screwing piece 19 having a threaded hole 18 formed therein.
【0012】21はバーナ受け板で、断面が凸形状で、
その凸面には左右にバーナ受け孔22を形成し、更にそ
のバーナ受け孔22の下の部分を曲げて当接面23を形
成して、このバーナ受け孔22の当接面23と前記取付
板10の案内凹部10のテーパー面9とにより背面係合
受け部24を形成するものである。Reference numeral 21 is a burner receiving plate having a convex cross section,
Burner receiving holes 22 are formed on the left and right sides of the convex surface, and a lower portion of the burner receiving hole 22 is bent to form an abutting surface 23. The abutting surface 23 of the burner receiving hole 22 and the mounting plate are formed. The back surface engagement receiving portion 24 is formed by the tapered surface 9 of the guide concave portion 10 of 10.
【0013】また、下のねじ止め面25の略中央にはそ
のねじ止め面25を一部90度曲げ加工して受け板案内
部26を立設しており、仕切板15の奥側とスポット溶
接などにより一体化され、仕切板15ごと取付板6のほ
ぼ中央部分にねじ27にて固定されているものである。Further, a receiving plate guide portion 26 is provided upright at a portion of the lower screw fixing surface 25 by bending the screw fixing surface 25 by 90 degrees, and a receiving plate guide portion 26 is provided so as to stand on the rear side of the partition plate 15 and a spot. It is integrated by welding or the like, and is fixed together with the partition plate 15 to the substantially central portion of the mounting plate 6 with a screw 27.
【0014】28はバーナユニットで、燃料の灯油の気
化・予混合・燃焼を行う燃焼部29と、該燃焼部29を
収納する収納体30と、先端が燃焼部29内のバーナヘ
ッドに近接して点火を行う点火プラグ31や炎の状態を
検知するためのフレームロッド32が取り付けられた前
面板33とにより構成され、仕切板15の下面とユニッ
ト上面との間に断熱パッキン34を介在させた状態で仕
切板15の下面にユニット上面を密着させて固定するこ
とにより、給湯機本体1内に固定されている。Reference numeral 28 denotes a burner unit, which includes a combustion section 29 for vaporizing, premixing and burning kerosene as a fuel, a container 30 for accommodating the combustion section 29, and a tip thereof located near the burner head in the combustion section 29. And a front plate 33 to which a frame rod 32 for detecting the state of flame is attached, and a heat insulating packing 34 is interposed between the lower surface of the partition plate 15 and the upper surface of the unit. In this state, the upper surface of the unit is closely attached and fixed to the lower surface of the partition plate 15, so that the water heater main body 1 is fixed.
【0015】35は仮止め部で、断面が略逆L字形状
で、前面板33の中央上部に回動自在に軸支され、仕切
板15の仮止め受け部20と係合した時、仮止め受け部
20のねじ止め片19を挟み込むと共に、更に、仮固定
状態の時には底面が仮止め受け部20の係止部17に当
接することにより仮止め部35を係止する曲げ部分の係
止片36と、その係止片36の真ん中部分の一部を更に
曲げ返して形成し、仮止め受け部20と係合した時ねじ
止め片19と当接し、そのねじ止め片19のねじ切り孔
18に対応する位置にねじ孔37が形成されたねじ止め
部38とからなるものである。Reference numeral 35 denotes a temporary fixing portion, which has a substantially inverted L-shaped cross section, is rotatably supported by the center upper portion of the front plate 33, and temporarily engages with the temporary fixing receiving portion 20 of the partition plate 15. In addition to sandwiching the screw fastening piece 19 of the stopper receiving portion 20, the bottom surface is brought into contact with the engaging portion 17 of the temporary receiving portion 20 in the temporarily fixed state to engage the bent portion for engaging the temporary attaching portion 35. The piece 36 and a part of the middle portion of the locking piece 36 are further bent back to be formed. When the piece 36 is engaged with the temporary fixing receiving portion 20, the piece 36 is brought into contact with the screw fixing piece 19, and the threaded hole 18 of the screw fixing piece 19 is formed. And a screw stop portion 38 having a screw hole 37 formed at a position corresponding to.
【0016】39はバーナユニット上部固定ねじで、中
央部分に鍔が形成された鍔付のねじよりなり、前面板3
3の上端を曲げて断面をコ字形状にしたねじ受け40の
そのコ字形状の真ん中にその鍔を位置させて、ねじ止め
していないときは鍔がのねじ受け40と係合して落下し
たり外れたりして紛失することがないもので、バーナユ
ニット28が仮止めされた後、前面板33の上端の曲げ
部分と当接する仕切板15の手前側両端に設けたねじ切
り孔41に螺合させて、バーナユニット28と仕切板1
5の下面を密着させ固定するものである。Reference numeral 39 designates a burner unit upper fixing screw, which is a screw with a brim having a brim formed in the central portion thereof, and which has a front plate 3
The upper end of 3 is bent to locate the tsuba in the middle of the U-shape of the screw receiver 40 having a U-shaped cross section, and when not screwed, the tsuba engages with the screw receiver 40 and falls. After being temporarily fixed to the burner unit 28, the burner unit 28 is prevented from being lost by coming off or coming off. Combined, burner unit 28 and partition plate 1
The lower surface of 5 is closely attached and fixed.
【0017】42は背面係合部で、断面が略U字形状
で、収納体30の背面に左右に設けられ、バーナ受け板
21のバーナ受け孔22を通過し、更にその先端がずれ
てバーナ受け孔22を通過すると、取付板6の案内凹部
10のテーパー面9に当接して所定の位置に案内し、そ
れにより背面係合部42の底面43がバーナ受け板20
の当接面23と当接してバーナユニット28の重さがバ
ーナ受け板21にかかるものである。Reference numeral 42 denotes a rear surface engaging portion, which has a substantially U-shaped cross section, is provided on the left and right sides of the rear surface of the storage body 30, passes through the burner receiving hole 22 of the burner receiving plate 21, and the tip thereof is further displaced to burner. When it passes through the receiving hole 22, it abuts on the tapered surface 9 of the guide recess 10 of the mounting plate 6 and guides it to a predetermined position, whereby the bottom surface 43 of the rear engagement portion 42 is made into contact with the burner receiving plate 20.
The burner receiving plate 21 bears the weight of the burner unit 28 in contact with the contact surface 23.
【0018】44はバーナユニット下部係合部で、収納
体30の背面下部中央に設けられ、中央には取付板6の
下方のバーナ係合片12と係合する係合片受け部45を
形成し、両端には断面をコ字形状にしたねじ受け46を
形成し、そのコ字形状の真ん中に中央部分に鍔が形成さ
れた鍔付のねじのバーナユニット下部固定ねじ47の鍔
が位置するように設けて抜けを防止し、バーナユニット
28が仮止めされた後に、取付板6の下方のバーナ係合
片12の左右の位置に設けたねじ切り孔48に螺合させ
て、バーナユニット28の下部を取付板6に固定するも
のである。Reference numeral 44 denotes a lower burner unit engaging portion, which is provided at the center of the lower rear surface of the storage body 30 and has an engaging piece receiving portion 45 for engaging with the burner engaging piece 12 below the mounting plate 6 in the center. Then, a screw receiver 46 having a U-shaped cross section is formed at both ends, and a flange of a burner unit lower fixing screw 47 of a flanged screw having a flange formed at the center is located in the middle of the U-shape. After the burner unit 28 is temporarily fixed, it is screwed into the threaded holes 48 provided at the left and right positions of the burner engaging piece 12 below the mounting plate 6 to prevent the burner unit 28 from being removed. The lower part is fixed to the mounting plate 6.
【0019】49は上部案内片で、バーナユニット28
の上部の両端に設けられ、バーナユニット28が組み込
まれた状態の時、バーナユニット28が仕切板15に対
して大きくずれないようにバーナユニット28を案内す
るものである。50は上部係止片で、バーナユニット2
8の上部の正面に設けられ、バーナユニット28が組み
込まれた時、仕切板15の正面部分と当接して仕切板1
5とバーナユニット28との前後の位置関係がずれない
ようにするものである。Reference numeral 49 is an upper guide piece, which is a burner unit 28.
The burner unit 28 is provided at both ends of the upper part of the burner unit 28 and guides the burner unit 28 so that the burner unit 28 does not largely deviate from the partition plate 15 when the burner unit 28 is incorporated. 50 is an upper locking piece, which is a burner unit 2
When the burner unit 28 is installed in the front of the upper part of the partition plate 8, the partition plate 1 comes into contact with the front part of the partition plate 15.
The positional relationship between the front and rear of the burner unit 28 is prevented from shifting.
【0020】51は熱交換器ユニットで、背面上部に設
けた係合突片(図示せず)を取付板6の熱交係合部8に
係合させ、底部の開口面をパッキンを介在させた状態で
仕切板15の上面にねじ(図示せず)にて密着させて固
定することにより給湯機本体1内に固定され、バーナユ
ニット28での燃焼ガスが、底部の開口面から熱交換器
ユニット51内を通過して熱交換器を加熱し、上部の排
気口52から排気されるものである。Reference numeral 51 is a heat exchanger unit, in which an engaging protrusion (not shown) provided on the upper rear surface is engaged with the heat exchange engaging portion 8 of the mounting plate 6, and an opening surface of the bottom portion is provided with a packing. In this state, it is fixed in the water heater main body 1 by closely fixing it to the upper surface of the partition plate 15 with a screw (not shown), and the combustion gas in the burner unit 28 is transferred from the bottom opening surface to the heat exchanger. It passes through the inside of the unit 51, heats the heat exchanger, and is exhausted from the exhaust port 52 in the upper part.
【0021】53は送風機ユニットで、内蔵したファン
をモータで回転させることにより、吸気口54より空気
を流入してバーナユニット28へ供給するものである。Reference numeral 53 is a blower unit, which rotates the built-in fan with a motor to supply air to the burner unit 28 through the intake port 54.
【0022】55はダンパユニットで、燃焼空気量を調
節するダンパと、燃油を噴出するノズルを内蔵し、バー
ナユニット28の側面に設けた噴出口56に密着させて
固定され、上面の開口部分と送風機ユニット53の底面
の開口部分が密着するように固定されている。Reference numeral 55 is a damper unit which has a built-in damper for adjusting the amount of combustion air and a nozzle for ejecting fuel oil, and is fixed in close contact with an ejection port 56 provided on the side surface of the burner unit 28, and an opening portion on the upper surface. The opening portion of the bottom surface of the blower unit 53 is fixed so as to be in close contact.
【0023】57はオイルレベラーで、汲み上げポンプ
58により汲み上げられた燃油を一定量貯え、それを流
量ポンプ59により油量を調節してダンパユニット55
のノズルから気化室へ噴出するもので、ダンパユニット
55の下部に位置するようにバーナユニット28の側面
に固定したものである。Reference numeral 57 is an oil leveler, which stores a fixed amount of fuel oil pumped up by a pumping pump 58 and adjusts the amount of fuel oil by a flow rate pump 59 to adjust the damper unit 55.
It is ejected from the nozzle to the vaporization chamber, and is fixed to the side surface of the burner unit 28 so as to be located under the damper unit 55.
【0024】60は基板ユニットで、給湯機の制御全体
を行う基板が取り付けられ、上部をバーナユニット28
の前面板33の両端下部に設けたねじ切り孔61にねじ
止めし、下部を底板4の手前側に設けたねじ切り孔にね
じ止めすることにより給湯機本体1内に固定されている
ものである。Reference numeral 60 denotes a board unit, on which a board for controlling the entire water heater is attached, and the burner unit 28 is provided at the upper part.
The front plate 33 is fixed in the water heater body 1 by being screwed into the screw holes 61 provided at the lower ends of both ends of the front plate 33, and the lower parts being screwed into the screw holes provided on the front side of the bottom plate 4.
【0025】次にこの一実施例の給湯機の組立手順につ
いて説明する。まず、中板3に天板2と底板4をねじ止
めして給湯機本体1を組み立てる。次に中板3の背面部
分の内側に取付板6をねじにて固定する。ここで取付板
6の取付面7と中板3との間の空間に断熱材を挿入して
取付板6を固定するので、バーナユニット28や、熱交
換器ユニット51での燃焼熱や燃焼ガスの熱が取付板6
から中板3へ伝わらないようにしている。Next, the procedure for assembling the water heater according to this embodiment will be described. First, the top plate 2 and the bottom plate 4 are screwed to the middle plate 3 to assemble the water heater body 1. Next, the mounting plate 6 is fixed to the inside of the back surface portion of the middle plate 3 with screws. Here, since the heat insulating material is inserted into the space between the mounting surface 7 of the mounting plate 6 and the middle plate 3 to fix the mounting plate 6, combustion heat or combustion gas in the burner unit 28 or the heat exchanger unit 51 is fixed. The heat of the mounting plate 6
Is not transmitted to the middle plate 3.
【0026】そして次に仕切板15と一体化されたバー
ナ受け板21のねじ止め面25のねじ孔(図示せず)
と、取付板6の取付面7に設けたねじ切り孔(図示せ
ず)とをねじ27を差し込んで螺合することにより、仕
切板15とバーナ受け板21を取付板6に固定する。Then, a screw hole (not shown) in the screwing surface 25 of the burner receiving plate 21 integrated with the partition plate 15 is formed.
The partition plate 15 and the burner receiving plate 21 are fixed to the mounting plate 6 by inserting a screw 27 and screwing it into a threaded hole (not shown) provided in the mounting surface 7 of the mounting plate 6.
【0027】次に熱交換器ユニット51の背面上部に設
けた係合突片を取付板6の熱交係合部8に係合させ、底
部の開口面をパッキンを介在させた状態で仕切板15の
上面にねじ(図示せず)にて密着させて固定することに
より給湯機本体1内に固定する。尚、仕切板15と一体
化されたバーナ受け板21の固定と、熱交換器ユニット
51の固定を別々に行ったが、取付板6に固定する前に
先に熱交換器ユニット51の底部の開口面をパッキンを
介在させた状態で仕切板15の上面にねじにて密着させ
て固定し、仕切板15とバーナ受け板21と熱交換器ユ
ニット51とを一体化させてからそれを取付板6に取り
付けてもよく、特に施工完了後のメンテナンス作業では
仕切板15とバーナ受け板21と熱交換器ユニット5
1とが一体化した状態で給湯機本体1からの取外し、取
付を行うものである。Next, the engaging projection provided on the upper rear surface of the heat exchanger unit 51 is engaged with the heat exchange engaging portion 8 of the mounting plate 6, and the partition plate with the opening surface of the bottom portion interposing packing. It is fixed in the water heater main body 1 by closely fixing it to the upper surface of 15 with a screw (not shown). The fixing of the burner receiving plate 21 integrated with the partition plate 15 and the fixing of the heat exchanger unit 51 were separately performed. However, before fixing to the mounting plate 6, the bottom portion of the heat exchanger unit 51 was fixed. The opening surface is fixed to the upper surface of the partition plate 15 with a screw in close contact with the packing, and the partition plate 15, the burner receiving plate 21, and the heat exchanger unit 51 are integrated, and then the mounting plate is attached. 6 may be installed, especially in the maintenance work after the completion of construction, the partition plate 15, the burner receiving plate 21, the heat exchanger unit 5
The unit 1 and the unit 1 are integrated and removed from the water heater main body 1.
【0028】次に、ダンパユニット55とオイルレベラ
ー57を予めねじにて取り付けて一体化させたバーナユ
ニット28の上部を手前に傾けて斜めの状態で、まず取
付板6の下方のバーナ係合片12に、バーナユニット2
8のバーナユニット下部係合部44の係合片受け部45
を係合させる。係合片受け部45がバーナ係合片12に
係合すると、係合片受け部45がバーナ係合片12の上
に乗る状態となり、バーナユニット28の重さはバーナ
係合片12にかかり、給湯機本体1が直立状態の時は作
業者はバーナユニット28の傾きが増さないようにバー
ナユニット28の前面の上部に手を添えておく程度でよ
い状態となる。Next, the burner unit 28 in which the damper unit 55 and the oil leveler 57 are previously attached by screws and integrated together is tilted toward the front with the upper portion of the burner unit 28 tilted toward the front, and first, the burner engaging piece below the mounting plate 6 is engaged. 12, burner unit 2
8, the engaging piece receiving portion 45 of the burner unit lower engaging portion 44
Engage. When the engagement piece receiving portion 45 engages with the burner engagement piece 12, the engagement piece receiving portion 45 is placed on the burner engagement piece 12, and the weight of the burner unit 28 is applied to the burner engagement piece 12. When the water heater main body 1 is in the upright state, it is sufficient for the operator to put his / her hand on the upper front surface of the burner unit 28 so that the inclination of the burner unit 28 does not increase.
【0029】そして傾いているバーナユニット28の前
面の上部を押していくと、バーナユニット28はバーナ
係合片12を支点にして回動する。そしてバーナユニッ
ト28がほぼまっすぐの位置になったとき、仕切板15
がバーナユニット28の上部の両端に設けらた上部案内
片49の間に位置するように案内され、更に仕切板15
の正面とバーナユニット28の上部正面に形成した上部
係止片50が当接して仕切板15の下面とバーナユニッ
ト28の上面との位置関係を決定するものである。When the upper portion of the front surface of the tilted burner unit 28 is pushed, the burner unit 28 rotates about the burner engaging piece 12 as a fulcrum. When the burner unit 28 is in a substantially straight position, the partition plate 15
Are guided so as to be located between upper guide pieces 49 provided at both ends of the upper portion of the burner unit 28, and the partition plate 15
The upper locking piece 50 formed on the front surface of the burner unit 28 and the front surface of the burner unit 28 contact each other to determine the positional relationship between the lower surface of the partition plate 15 and the upper surface of the burner unit 28.
【0030】更にバーナユニット28の背面に設けた背
面係合部42がバーナ受け板21のバーナ受け孔22内
を通過してその先端が取付板6の案内凹部10に案内さ
れ、背面係合部42の底面43がバーナ受け板21の当
接面23と当接してバーナユニット28の重さがバーナ
受け板21にもかかるものである。Further, the back surface engaging portion 42 provided on the back surface of the burner unit 28 passes through the burner receiving hole 22 of the burner receiving plate 21 and its tip is guided to the guide recess 10 of the mounting plate 6, and the back surface engaging portion. The bottom surface 43 of 42 contacts the contact surface 23 of the burner receiving plate 21, and the weight of the burner unit 28 also applies to the burner receiving plate 21.
【0031】この案内凹部10は、くぼんだ周りの面が
テーパー状に傾斜したテーパー面9を形成しており、背
面係合部42が多少ずれてバーナ受け孔22を通過して
も、背面係合部42の先端がそのテーパー面9に当たっ
て、背面係合部42を所定の位置に案内するもので、こ
の案内凹部10のテーパー面9とバーナ受け孔22の当
接面23とにより、背面係合部42と係合する背面係合
受け部24を構成するものである。The guide recess 10 has a tapered surface 9 in which the recessed surface is inclined in a tapered shape. Even if the rear surface engaging portion 42 is slightly displaced and passes through the burner receiving hole 22, the rear surface engaging portion is engaged. The tip of the joint portion 42 hits the tapered surface 9 to guide the rear surface engaging portion 42 to a predetermined position, and the tapered surface 9 of the guide recess 10 and the contact surface 23 of the burner receiving hole 22 allow the rear surface engaging portion to be engaged. The rear engagement receiving portion 24 that engages with the joining portion 42 is configured.
【0032】そしてバーナユニット28がほぼまっすぐ
の位置になったとき、仮止め部35を回動させると、仕
切板15の仮止め受け部20のねじ止め片19が、仮止
め部35の係止片36と係止片36との間に挟まれると
共に、仕切板15に対してバーナユニット28が完全に
係合せず、バーナユニット28の前面が多少下向きの斜
めの状態のため、仮止め部35の係止片36の底面が仕
切板15の仮止め受け部20の係止部17に当接した状
態となって仮止め部35が係止される。When the temporary fixing portion 35 is rotated when the burner unit 28 is in a substantially straight position, the screw fixing piece 19 of the temporary fixing receiving portion 20 of the partition plate 15 is locked by the temporary fixing portion 35. The burner unit 28 is sandwiched between the piece 36 and the locking piece 36, the burner unit 28 does not completely engage with the partition plate 15, and the front surface of the burner unit 28 is slightly downward, and therefore the temporary fixing portion 35 is formed. The bottom surface of the locking piece 36 is brought into contact with the locking portion 17 of the temporary fixing receiving portion 20 of the partition plate 15, and the temporary fixing portion 35 is locked.
【0033】このように、バーナユニット28の係合片
受け部45と取付板6のバーナ係合片12との係合及び
バーナユニット28の背面係合部42とバーナ受け板2
1との係合によりバーナユニット28の重さを支え、更
に、バーナユニット28の仮止め部35が仕切板15の
ねじ止め片19と係合することにより、バーナユニット
28が取付板6から外れる方向に回動しようとしても、
仕切板15の係止部17に仮止め部35の係止片36が
係合しているので、バーナユニット28が取付板6から
外れる方向に回動できず、この状態でバーナユニット2
8が完全に取付板6に仮固定されるものである。As described above, the engagement piece receiving portion 45 of the burner unit 28 and the burner engagement piece 12 of the mounting plate 6 are engaged with each other, and the rear engagement portion 42 of the burner unit 28 and the burner receiving plate 2 are engaged.
1, the weight of the burner unit 28 is supported, and the temporary fixing portion 35 of the burner unit 28 engages with the screw fastening piece 19 of the partition plate 15, so that the burner unit 28 is disengaged from the mounting plate 6. Even if you try to rotate in the direction
Since the locking piece 36 of the temporary fixing portion 35 is engaged with the locking portion 17 of the partition plate 15, the burner unit 28 cannot rotate in the direction of coming off the mounting plate 6, and in this state the burner unit 2 cannot be rotated.
8 is temporarily fixed to the mounting plate 6.
【0034】そして、その状態でバーナユニット28の
前面板33のバーナユニット上部固定ねじ39を仕切板
15のねじ切り孔(図示せず)に螺合させ、次にバーナ
ユニット下部係合部44の両端のバーナユニット下部固
定ねじ47を取付板6の下方のねじ切り孔48に螺合さ
せ、更に仮止め部35のねじ止め部38のねじ孔37と
仮止め受け部20のねじ止め片19のねじ切り孔18と
を螺合させることにより、バーナユニット28を完全に
固定するものである。In this state, the burner unit upper fixing screw 39 of the front plate 33 of the burner unit 28 is screwed into the threaded hole (not shown) of the partition plate 15, and then both ends of the burner unit lower engaging portion 44 are screwed. The lower fixing screw 47 of the burner unit is screwed into the threaded hole 48 below the mounting plate 6, and further, the screw hole 37 of the temporary fastening portion 35 and the threaded hole of the screw fastening piece 19 of the temporary fastening receiving portion 20. The burner unit 28 is completely fixed by screwing with the burner unit 28.
【0035】この状態で、バーナユニット28の上面に
は、中心に開口部分を設けた断熱パッキン34が乗せて
あるので、仕切板15の下面とバーナユニット28の上
面はその断熱パッキン34が介在することにより完全に
密着状態となる。また、バーナユニット28が完全に固
定された状態では、バーナユニット28は仕切板15に
対して完全にまっすぐになり、仮固定のときは若干下向
きに傾いていたため当接していた係止片36の底面と仮
止め受け部20の係止部17も離れて、仮止め部35と
仮止め受け部20の係合は、仮止め受け部20のねじ止
め片19が、仮止め部35の係止片36と係止片36と
の間に挟まれて係合しているのみとなる。In this state, since the heat insulating packing 34 having an opening at the center is placed on the upper surface of the burner unit 28, the heat insulating packing 34 is interposed between the lower surface of the partition plate 15 and the upper surface of the burner unit 28. As a result, the state of complete contact is achieved. Further, when the burner unit 28 is completely fixed, the burner unit 28 is completely straight with respect to the partition plate 15, and at the time of temporary fixing, the burner unit 28 is tilted slightly downward, so that the engaging piece 36 that is in contact with the same. The bottom surface and the locking portion 17 of the temporary fixing receiving portion 20 are also separated from each other, and the temporary fixing portion 35 and the temporary fixing receiving portion 20 are engaged with each other by the screwing piece 19 of the temporary fixing receiving portion 20 locking the temporary fixing portion 35. It is only sandwiched and engaged between the piece 36 and the locking piece 36.
【0036】次に、送風機ユニット53 の上部と吸気
口54を接続するとともに、送風機ユニット53の下部
をダンパユニット55にねじ止めすることにより、送風
機ユニット53を固定する。Next, the blower unit 53 is fixed by connecting the upper portion of the blower unit 53 and the intake port 54 and screwing the lower portion of the blower unit 53 to the damper unit 55.
【0037】そして基板ユニット60の上部をねじにて
前面板33の下方の両端に設けたねじ切り孔61に螺合
し、基板ユニット60の下部をねじにて底板4の手前側
に設けたねじ切り孔(図示せず)と螺合させて基板ユニ
ット60を固定する。これで後は各配線を接続した後、
前面パネル5をはめ込んでねじ止めすれば組立が完了す
る。Then, the upper part of the board unit 60 is screwed into the threaded holes 61 provided at both ends below the front plate 33, and the lower part of the board unit 60 is screwed into the screw hole provided on the front side of the bottom plate 4. The board unit 60 is fixed by being screwed with (not shown). With this, after connecting each wiring,
When the front panel 5 is fitted and screwed, the assembly is completed.
【0038】逆にバーナユニット28を給湯機本体1よ
り取り外す場合は、組み立て手順とは逆に、前面パネル
5を外して各配線の接続を外した後、基板ユニット60
の上下のねじを外して基板ユニット60を取り外し、そ
れから送風機ユニット53の上部と吸気口54との接続
を外すとともに、送風機ユニット53の下部をダンパユ
ニット55に螺合しているねじを外して送風機ユニット
53を給湯機本体1から取り外す。On the contrary, when removing the burner unit 28 from the water heater main body 1, the board unit 60 is removed after the front panel 5 is removed and the wirings are disconnected, contrary to the assembly procedure.
The upper and lower screws of the fan unit are removed to remove the board unit 60, the upper part of the blower unit 53 and the intake port 54 are disconnected, and the screw which is screwed to the damper unit 55 at the lower part of the blower unit 53 is removed. The unit 53 is removed from the water heater body 1.
【0039】そして、仮止め部35のねじ止め部38と
仕切板15のねじ止め片19と螺合しているねじを外
し、バーナユニット28のバーナユニット上部固定ねじ
39を回して仕切板15との螺合を外し、更にバーナユ
ニット下部係合部44の両端のバーナユニット下部固定
ねじ47を回して取付板6との螺合を外して仮固定状態
にする。Then, the screw which is engaged with the screw fastening portion 38 of the temporary fastening portion 35 and the screw fastening piece 19 of the partition plate 15 is removed, and the burner unit upper fixing screw 39 of the burner unit 28 is turned to form the partition plate 15. Then, the burner unit lower fixing screws 47 at both ends of the burner unit lower engaging portion 44 are rotated to remove the screw from the mounting plate 6 and temporarily fixed.
【0040】そして、仮止め部35を手前に回動させ
て、仕切板15のねじ止め片19と仮止め部35の係止
片36の係合をはずした後、バーナユニット28の上部
を手前に引くと、バーナユニット28の上面の左右の上
部案内片49と仕切板15との係合が外れて、バーナユ
ニット28はバーナ係合片12を支点にして回動し、バ
ーナユニット28が傾いてた状態になったら手でバーナ
ユニット28を給湯機本体1より取り外すものである。Then, the temporary fixing portion 35 is turned to the front to disengage the screwing piece 19 of the partition plate 15 from the locking piece 36 of the temporary fixing portion 35, and then the upper portion of the burner unit 28 is turned to the front side. When pulled out, the left and right upper guide pieces 49 on the upper surface of the burner unit 28 are disengaged from the partition plate 15, and the burner unit 28 rotates about the burner engaging piece 12 as a fulcrum, and the burner unit 28 tilts. When in the upright state, the burner unit 28 is manually removed from the water heater main body 1.
【0041】[0041]
【発明の効果】以上のようにこの発明は、請求項1に於
いて、給湯機本体内背面に、熱交換器を内蔵した熱交換
器ユニットと、該熱交換器ユニットを加熱するバーナユ
ニットと、上面に熱交換器ユニットの底部を固定すると
共に下面にバーナユニットの上面と密着する仕切板とを
取り付ける給湯機に於いて、前記バーナユニットは前面
側に仮止め部を回動自在に設け、前記仕切板は手前側に
バーナユニットの仮止め部と係合する仮止め受け部を設
けたものであるから、バーナユニットが仮固定され、作
業者はバーナユニットから両手を離した状態で、ねじに
よりバーナユニットを完全に固定することが容易にでき
るもので、給湯機本体を高い位置に設置したときのメン
テナンス作業でのバーナユニットの落下を防止し、一人
でも作業が楽にできるものである。 また、請求項2に於
いて、給湯機本体内背面に、熱交換器を内蔵した熱交換
器ユニットと、該熱交換器ユニットを加熱するバーナユ
ニットと、上面に熱交換器ユニットの底部を固定すると
共に下面にバーナユニットの上面と密着する仕切板とを
取り付ける給湯機に於いて、前記バーナユニットは底部
奥側にバーナユニット下部係合部を設けると共に前面側
に仮止め部を回動自在に設け、前記仕切板は手前側にバ
ーナユニットの仮止め部と係合する仮止め受け部を設
け、前記給湯機本体内背面にバーナユニット下部係合部
と係合するバーナ係合片を設けたものであるから、バー
ナユニットの前面側に仮止め部を回動自在に設け、前記
仕切板の手前側にバーナユニットの仮止め部と係合する
仮止め受け部を設けことにより、バーナユニットが仮固
定され、作業者はバーナユニットから両手を離した状態
で、ねじによりバーナユニットを完全に固定することが
容易にできるもので、給湯機本体を高い位置に設置した
ときのメンテナンス作業でのバーナユニットの落下を防
止し、一人でも作業が楽にできるものであり、又給湯機
本体の背面内側に前記バーナユニット下部係合部と係合
するバーナ係合片を設けたことにより、バーナユニット
を給湯器本体に取り付けるとき、バーナ係合片にバーナ
ユニットの下部の奥側に設けたバーナユニット下部係合
部を係合させることにより、バーナユニット自体の重さ
をバーナ係合片で支えることができ、作業者がバーナユ
ニット の重さを手で支える必要がなくなって楽に作業が
できると共に、バーナユニットの取付位置が位置決めさ
れ、作業者は係合部分を支点にしてバーナユニットを上
方向に回転させるだけで簡単に所定の取付位置にバーナ
ユニットをセットできるものである。また、請求項3に
於いて、給湯機本体内に、熱交換器を内蔵した熱交換器
ユニットと、該熱交換器ユニットを加熱するバーナユニ
ットと、上面に熱交換器ユニットの底部を固定すると共
に下面にバーナユニットの上面と密着する仕切板と、給
湯機本体の背面内側に設け、前記熱交換器ユニットとバ
ーナユニットと仕切板を取り付ける取付板とを備えた給
湯機に於いて、前記バーナユニットは底部奥側にバーナ
ユニット下部係合部を設けると共に前面側に仮止め部を
回動自在に設け、前記仕切板は手前側にバーナユニット
の仮止め部と係合する仮止め受け部を設け、前記取付板
はバーナユニットのバーナユニット下部係合部と係合す
るバーナ係合片を設けたものであるから、バーナユニッ
トを給湯器本体に取り付けるとき、まず給湯機本体内の
取付板に設けたバーナ係合片にバーナユニットの下部の
奥側に設けたバーナユニット下部係合部を係合させるこ
とにより、バーナユニット自体の重さを取付板のバーナ
係合片で支えることができ、作業者がバーナユニットの
重さを手で支える必要がなくなって楽に作業ができると
共に、バーナユニットの取付位置が位置決めされ、作業
者は係合部分を支点にしてバーナユニットを上方向に回
転させるだけで簡単に所定の取付位置にバーナユニット
をセットできるものである。 As described above, the present invention resides in claim 1.
There are, on the back in the water heater main body, and a heat exchanger unit with a built-in heat exchanger, the burner unit to the lower surface is fixed a burner unit for heating the heat exchanger unit, the bottom of the heat exchanger unit to the upper surface A partition plate that is in close contact with the top surface
In the water heater to be attached , the burner unit has a temporary fixing portion rotatably provided on the front side, and the partition plate has a temporary fixing receiving portion engaging with the temporary fixing portion of the burner unit on the front side. Therefore, the burner unit is temporarily fixed and
The contractor puts both hands away from the burner unit and
It is easier to fix the burner unit completely.
When installing the main body of the water heater at a high position,
Prevent the burner unit from falling during tenancy work,
But the work is easy. Also, in claim 2.
And a heat exchanger with a built-in heat exchanger on the back inside the water heater
Unit and a burner for heating the heat exchanger unit
When fixing the knit and the bottom of the heat exchanger unit to the top
Both have a partition plate on the bottom surface that is in close contact with the top surface of the burner unit.
In the attached water heater, the burner unit is the bottom
The lower part of the burner unit is provided on the back side and the front side
A temporary fixing part is rotatably attached to the partition plate, and the partition plate is
The temporary fixing receiving part that engages with the temporary fixing part of the
The lower part of the burner unit is engaged on the back of the water heater body.
Since the burner engaging piece that engages with the bar is provided,
A temporary fixing part is rotatably provided on the front side of the
Engage with the temporary fixing part of the burner unit on the front side of the partition plate
The burner unit is temporarily fixed by providing the temporary fixing receiving part.
Fixed and the operator keeps both hands away from the burner unit
, The burner unit can be completely fixed with the screw.
It's easy to do, with the water heater body installed in a high position
Prevent the burner unit from falling during maintenance work.
It can be stopped and the work can be done easily by one person.
Engage with the lower engaging part of the burner unit inside the back surface of the main body
A burner unit
The burner engaging piece when installing the
Burner unit bottom engaging provided on the back side of the lower part of the unit
The weight of the burner unit itself by engaging the
Can be supported by the burner engaging piece, and
It is no longer necessary to support the weight of the knit with your hand, making it easier to work.
And the burner unit mounting position is
The operator lifts the burner unit using the engaging part as a fulcrum.
The burner can be easily put in the specified mounting position by simply rotating it in the direction
The unit can be set. Also, in claim 3.
In this case, a heat exchanger with a built-in heat exchanger in the body of the water heater
Unit and a burner unit for heating the heat exchanger unit
The bottom of the heat exchanger unit on the
A partition plate that is attached to the bottom surface of the burner unit
It is installed on the inside of the back of the water heater body, and
Supply unit equipped with a corner unit and a partition plate
In the water heater, the burner unit has a burner on the bottom back side.
The lower part of the unit is provided with a temporary fixing part on the front side.
It is rotatably installed and the partition plate is on the front side of the burner unit.
The mounting plate is provided with a temporary fixing receiving portion that engages with the temporary fixing portion.
Engages with the lower engaging portion of the burner unit
Since a burner engaging piece is provided, the burner unit
When attaching the hot water heater to the water heater body, first
Attach the burner engaging piece on the mounting plate to the bottom of the burner unit.
Engage the lower engaging part of the burner unit provided on the back side.
Depending on the weight of the burner unit itself,
The burner unit can be
You don't have to support the weight with your hands and you can work easily.
At the same time, the mounting position of the burner unit is positioned,
Turn the burner unit upwards using the engaging portion as a fulcrum.
Burner unit can be easily installed at the specified mounting position simply by rotating it.
Can be set.
【0042】また、請求項4に於いて、前記仮止め受け
部は、仕切板の手前側略中央に設けられ、立ち上げの高
さを他の部分より低くした係止部と、その係止部より若
干奥側の位置に立設してねじ切り孔が形成されたねじ止
め片とからなり、前記仮止め部は、断面が略逆L字形状
で前面板の中央上部に回動自在に軸支され、仕切板の仮
止め受け部と係合した時、仮止め受け部のねじ止め片を
挟み込むと共に、仮固定状態の時に底面が仮止め受け部
の係止部に当接することにより仮止め部を係止する曲げ
部分の係止片と、該係止片の真ん中部分の一部を更に曲
げ返して形成し、仮止め受け部と係合した時ねじ止め片
と当接し、そのねじ止め片のねじ切り孔に対応する位置
にねじ孔が形成されたねじ止め部とからなるものである
から、給湯機本体内の取付板に設けたバーナ係合片にバ
ーナユニットの下部の奥側に設けたバーナユニット下部
係合部を係合させた状態でバーナユニットの前面板に設
けた仮止め部を回動させることにより、仮止め部の係止
片と係止片との間に仕切板の前部に設けたねじ止め片が
はさまれると共に、仮止め受け部の係止部に仮止め部の
係止片の底面が係合する状態となって仮止め部が係止さ
れ、それによりバーナユニットが取付板から外れる方向
に回動しようとしても、仕切板の係止部に仮止め部の係
止片が係合しているので、バーナユニットが取付板から
外れる方向に回動できず、この状態でバーナユニットが
完全に取付板に仮固定され、作業者はバーナユニットか
ら両手を離した状態で、ねじによりバーナユニットを完
全に固定することが容易にできるもので、給湯機本体を
高い位置に設置したときのメンテナンス作業でのバーナ
ユニットの落下を防止し、一人でも作業が楽にできるも
のである。 Further, in claim 4, the temporary fixing receiver
The part is located near the center of the front side of the partition plate,
The locking part that is lower than other parts, and
A screw stop with a threaded hole formed in a standing position on the deep side.
The temporary fixing portion has a substantially inverted L-shaped cross section.
Is rotatably supported on the upper center of the front plate by the
When engaged with the stopper receiving part,
When sandwiched, the bottom surface is a temporary fixing receiving part when it is temporarily fixed
Bending that locks the temporary fixing part by contacting the locking part of
Further bend the locking piece of the part and a part of the middle part of the locking piece.
Formed by bending back and screwing piece when engaged with the temporary receiving part
A position corresponding to the threaded hole of the screwing piece
It is composed of a screw fastening part with a screw hole formed in
From the burner engaging piece provided on the mounting plate in the main body of the water heater.
The lower part of the burner unit provided at the back of the lower part of the burner unit
Installed on the front plate of the burner unit with the engaging parts engaged.
Lock the temporary fixing part by rotating the temporary fixing part
The screwing piece provided on the front of the partition plate
It is sandwiched, and the temporary fixing part is attached to the locking part of the temporary fixing receiving part.
The bottom of the locking piece is engaged and the temporary fixing part is locked.
The burner unit is removed from the mounting plate.
Even if you try to rotate it to the
Since the stopper is engaged, the burner unit can be removed from the mounting plate.
The burner unit cannot be rotated in the disengaging direction, and the burner unit
Fully temporarily fixed to the mounting plate,
With both hands separated, use a screw to complete the burner unit.
It can be easily fixed to all,
Burner for maintenance work when installed in a high position
Prevents the unit from falling, making it easier for one person to work
Of.
【0043】また、請求項5に於いて、前記バーナユニ
ットの背面に断面略U字形状の背面係合部を設けるとと
もに、給湯機本体の背面内側に前記背面係合部と係合す
る背面係合受け部を設け、前記背面係合受け部は、取付
板の左右に設けられ、真ん中がくぼんでその周りがテー
パー状に傾斜したテーパー面を形成した案内凹部と、仕
切板と一体化して設けた断面凸形状のバーナ受け板の、
その凸面の左右に設けたバーナ受け孔の下の部分を曲げ
て形成した当接面とからなるものであるから、バーナユ
ニットの背面に設けた背面係合部がバーナ受け板のバー
ナ受け孔内を通過してその先端が取付板の案内凹部に案
内され、背面係合部がバーナ受け板の当接面と当接して
バーナユニットの重さがバーナ受け板にもかかり、又背
面係合部が多少ずれてバーナ受け孔を通過しても、背面
係合部の先端がそのテーパー面に当たって、背面係合部
を所定の位置に案内できるものである。 Further , in claim 5, the burner unit is
If a rear surface engaging portion having a substantially U-shaped cross section is provided on the rear surface of the
Also, engage with the back engaging part on the inside of the back of the water heater body.
Is provided with a rear engagement receiving portion, and the rear engagement receiving portion is attached.
It is provided on the left and right of the board, and the center is hollow and the area around it is tapered.
A guide recess with a tapered tapered surface
Of the burner receiving plate with a convex cross section provided integrally with the cutting plate,
Bend the bottom part of the burner receiving holes on the left and right of the convex surface.
Since it consists of the contact surface formed by
The back engaging part on the back of the knit is the bar of the burner receiving plate.
After passing through the hole, the tip is designed as a guide recess in the mounting plate.
And the back-side engaging part contacts the contact surface of the burner receiving plate.
The weight of the burner unit is also applied to the burner support plate,
Even if the surface-engaging part is slightly misaligned and passes through the burner receiving hole,
The tip of the engaging part hits the tapered surface, and the rear engaging part
Can be guided to a predetermined position.
【図1】この発明の一実施例を付した給湯機の内部を示
す正面図。FIG. 1 is a front view showing the inside of a water heater with an embodiment of the present invention.
【図2】同分解斜視図。FIG. 2 is an exploded perspective view of the same.
【図3】同取付板と仕切板とバーナ受け板の組み付け時
の正面図。FIG. 3 is a front view of the mounting plate, the partition plate, and the burner receiving plate when assembled.
【図4】同側面図。FIG. 4 is a side view of the same.
【図5】同バーナユニットの分解斜視図。FIG. 5 is an exploded perspective view of the burner unit.
【図6】同仕切板とバーナ受け板とを取り付けた取付板
にバーナユニットを組み込んだ時の正面図。FIG. 6 is a front view when a burner unit is incorporated in a mounting plate having the partition plate and a burner receiving plate attached thereto.
【図7】同側面図。FIG. 7 is a side view of the same.
【図8】同バーナユニットの背面図。FIG. 8 is a rear view of the burner unit.
【図9】同仮止め部と仮止め受け部との係合状態を示す
要部平面図。FIG. 9 is a plan view of a main part showing an engaged state of the temporary fixing portion and the temporary fixing receiving portion.
【図10】同仮止め部と仮止め受け部との係合状態を示
す要部断面図。FIG. 10 is a cross-sectional view of essential parts showing an engagement state between the temporary fixing portion and the temporary fixing receiving portion.
【図11】同背面係合部と背面係合受け部との係合状態
を示す要部断面図。FIG. 11 is a cross-sectional view of essential parts showing an engagement state between the back surface engagement portion and the back surface engagement receiving portion.
【図12】同バーナユニット上部固定ねじの取付状態を
示す要部断面図。FIG. 12 is a cross-sectional view of an essential part showing the mounting state of the upper fixing screw of the burner unit.
【図13】従来例のバーナ取付構造を示す要部斜視図。FIG. 13 is a perspective view of essential parts showing a conventional burner mounting structure.
1 給湯機本体 9 テーパー面 12 バーナ係合片 15 仕切板 20 仮止め受け部 23 当接面 24 背面係合受け部 28、バーナユニット 35 仮止め部 42 背面係合部 44 バーナユニット下部係合部 51 熱交換器ユニット 1 water heater body 9 Tapered surface 12 Burner engagement piece 15 dividers 20 Temporary stopper receiving part 23 Contact surface 24 Rear engagement receiving part 28, burner unit 35 Temporary stop 42 Back engaging part 44 Burner unit lower engaging part 51 heat exchanger unit
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平5−106815(JP,A) 特開 平6−117702(JP,A) (58)調査した分野(Int.Cl.7,DB名) F24H 9/18 F24H 9/06 F23D 14/02 ─────────────────────────────────────────────────── ─── Continuation of front page (56) References JP-A-5-106815 (JP, A) JP-A-6-117702 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) F24H 9/18 F24H 9/06 F23D 14/02
Claims (5)
た熱交換器ユニットと、該熱交換器ユニットを加熱する
バーナユニットと、上面に熱交換器ユニットの底部を固
定すると共に下面にバーナユニットの上面と密着する仕
切板とを取り付ける給湯機に於いて、前記バーナユニッ
トは前面側に仮止め部を回動自在に設け、前記仕切板は
手前側にバーナユニットの仮止め部と係合する仮止め受
け部を設けたことを特徴とする給湯機のバーナユニット
の取付構造。On the back 1. A within the water heater body, and a heat exchanger unit with a built-in heat exchanger, a burner unit for heating the heat exchanger unit, the lower surface is fixed to the bottom of the heat exchanger unit to the upper surface in the water heater for mounting the partitioning plate in close contact with the upper surface of the burner unit, said Banayuni'
Of the burner unit of the water heater, characterized in that a temporary fixing portion is rotatably provided on the front surface side, and the partition plate is provided with a temporary fixing receiving portion that engages with the temporary fixing portion of the burner unit on the front side. Mounting structure.
た熱交換器ユニットと、該熱交換器ユニットを加熱する
バーナユニットと、上面に熱交換器ユニットの底部を固
定すると共に下面にバーナユニットの上面と密着する仕
切板とを取り付ける給湯機に於いて、前記バーナユニッ
トは底部奥側にバーナユニット下部係合部を設けると共
に前面側に仮止め部を回動自在に設け、前記仕切板は手
前側にバーナユニットの仮止め部と係合する仮止め受け
部を設け、前記給湯機本体内背面にバーナユニット下部
係合部と係合するバーナ係合片を設けたことを特徴とす
る給湯機のバーナユニットの取付構造。2. A heat exchanger is built in on the rear surface of the body of the water heater.
A heat exchanger unit and heating the heat exchanger unit
Secure the burner unit and the bottom of the heat exchanger unit to the top.
And the bottom surface of the burner unit
In the water heater to which the cut plate is attached, the burner unit
Of the burner unit at the bottom of the bottom part together.
A temporary fixing part is rotatably provided on the front side of the
Temporary lock receiver that engages with the temporary lock part of the burner unit on the front side
Section, and the lower part of the burner unit on the back of the body of the water heater
A burner engaging piece that engages with the engaging portion is provided .
Mounting structure of the burner unit of hot water supply device that.
交換器ユニットと、該熱交換器ユニットを加熱するバー
ナユニットと、上面に熱交換器ユニットの底部を固定す
ると共に下面にバーナユニットの上面と密着する仕切板
と、給湯機本体の背面内側に設け、前記熱交換器ユニッ
トとバーナユニットと仕切板を取り付ける取付板とを備
えた給湯機に於いて、前記バーナユニットは底部奥側に
バーナユニット下部係合部を設けると共に前面側に仮止
め部を回動自在に設け、前記仕切板は手前側にバーナユ
ニットの仮止め部と係合する仮止め受け部を設け、前記
取付板はバーナユニットのバーナユニット下部係合部と
係合するバーナ係合片を設けたことを特徴とする給湯機
のバーナユニットの取付構造。3. A heat having a heat exchanger built into the body of the water heater.
Exchanger unit and bar for heating the heat exchanger unit
The heat exchanger unit and the bottom of the heat exchanger unit.
And a partition plate that sticks to the upper surface of the burner unit on the lower surface
The heat exchanger unit on the inside of the back of the water heater.
Equipped with a mounting plate for attaching the partition plate
In the hot water heater, the burner unit is
The lower part of the burner unit is provided and temporarily fixed on the front side.
A female part is rotatably provided, and the partition plate is a burner on the front side.
A temporary fixing receiving portion that engages with the temporary fixing portion of the knit is provided, and
The mounting plate and the lower engaging portion of the burner unit
Mounting structure of the burner unit of hot water supply equipment characterized in that a burner engagement piece to be engaged.
中央に設けられ、立ち上げの高さを他の部分より低くしIt is provided in the center, and the height of the start-up is made lower than other parts.
た係止部と、その係止部より若干奥側の位置に立設してStanding at a position slightly behind the locking part and the locking part
ねじ切り孔が形成されたねじ止め片とからなり、前記仮And a screw fastening piece having a thread cutting hole formed therein.
止め部は、断面が略逆L字形状で前面板の中央上部に回The stopper has a substantially inverted L-shaped cross section and is located above the center of the front plate.
動自在に軸支され、仕切板の仮止め受It is movably supported by a shaft and temporarily receives the partition plate. け部と係合したIt engaged with the hook
時、仮止め受け部のねじ止め片を挟み込むと共に、仮固At the same time, sandwich the screwing piece of the temporary fixing receiving part and fix it temporarily.
定状態の時に底面が仮止め受け部の係止部に当接するこThe bottom surface may come into contact with the locking part of the temporary fixing receiving part in the fixed state.
とにより仮止め部を係止する曲げ部分の係止片と、該係And the engaging piece of the bent portion that engages the temporary fixing portion with
止片の真ん中部分の一部を更に曲げ返して形成し、仮止Part of the middle part of the stop piece is bent back to form a temporary stop.
め受け部と係合した時ねじ止め片と当接し、そのねじ止When it engages with the female receiving part, it abuts on the screw stop piece and
め片のねじ切り孔に対応する位置にねじ孔が形成されたA screw hole was formed at the position corresponding to the threaded hole in the female piece.
ねじ止め部とからなることを特徴とする請求項3記載の4. A screw fastening portion according to claim 3,
給湯機のバーナユニットの取付構造。Mounting structure for burner unit of water heater.
形状の背面係合部を設けるとともに、給湯機本体の背面The back of the water heater main body is provided with the shape-shaped back engaging part.
内側に前記背面係合部と係合する背面係合受け部を設A back side engagement receiving part that engages with the back side engaging part is provided inside.
け、前記背面係合受け部は、取付板の左右に設けられ、The rear engagement receiving portions are provided on the left and right sides of the mounting plate,
真ん中がくぼんでその周りがテーパー状に傾斜したテーThe center is hollow and the circumference is tapered.
パー面を形成した案内凹部と、仕切板と一体化して設けProvided integrally with the guide recess with the par surface and the partition plate
た断面凸形状のバーナ受け板の、その凸面の左右に設けProvided on the left and right of the convex surface of the burner receiving plate with a convex cross section
たバーナ受け孔の下の部分を曲げて形成した当接面とかAbutment surface formed by bending the lower part of the burner receiving hole
らなることを特徴とする請求項4記載の給湯機のバーナ5. The burner for a water heater according to claim 4, wherein
ユニットの取付構造。Unit mounting structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23139096A JP3364387B2 (en) | 1996-08-12 | 1996-08-12 | Mounting structure of burner unit of water heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23139096A JP3364387B2 (en) | 1996-08-12 | 1996-08-12 | Mounting structure of burner unit of water heater |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH1054614A JPH1054614A (en) | 1998-02-24 |
| JP3364387B2 true JP3364387B2 (en) | 2003-01-08 |
Family
ID=16922866
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23139096A Expired - Fee Related JP3364387B2 (en) | 1996-08-12 | 1996-08-12 | Mounting structure of burner unit of water heater |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3364387B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017172927A (en) * | 2016-03-25 | 2017-09-28 | 株式会社ノーリツ | Hot water device |
-
1996
- 1996-08-12 JP JP23139096A patent/JP3364387B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017172927A (en) * | 2016-03-25 | 2017-09-28 | 株式会社ノーリツ | Hot water device |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH1054614A (en) | 1998-02-24 |
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