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JP3373160B2 - Coating system for water-based recycled paint and color changing method thereof - Google Patents
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JP3373160B2 - Coating system for water-based recycled paint and color changing method thereof - Google Patents

Coating system for water-based recycled paint and color changing method thereof

Info

Publication number
JP3373160B2
JP3373160B2 JP30127198A JP30127198A JP3373160B2 JP 3373160 B2 JP3373160 B2 JP 3373160B2 JP 30127198 A JP30127198 A JP 30127198A JP 30127198 A JP30127198 A JP 30127198A JP 3373160 B2 JP3373160 B2 JP 3373160B2
Authority
JP
Japan
Prior art keywords
water
booth
paint
coating
circulation system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP30127198A
Other languages
Japanese (ja)
Other versions
JP2000126659A (en
Inventor
景樹 藤本
弘樹 楢橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Paint Co Ltd
Nippon Paint Holdings Co Ltd
Original Assignee
Nippon Paint Co Ltd
Nippon Paint Holdings Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Paint Co Ltd, Nippon Paint Holdings Co Ltd filed Critical Nippon Paint Co Ltd
Priority to JP30127198A priority Critical patent/JP3373160B2/en
Publication of JP2000126659A publication Critical patent/JP2000126659A/en
Application granted granted Critical
Publication of JP3373160B2 publication Critical patent/JP3373160B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Landscapes

  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は水性リサイクル塗料
用塗装システム及びその色替え方法、特に、塗料色の色
替えを頻繁に容易に行うことのできる水性リサイクル塗
料用塗装システム及びその色替え方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coating system for a water-based recycled paint and a method for changing the color thereof, and more particularly to a coating system for a water-based recycled paint and a method for changing the color of the paint which can frequently and easily change the color of the paint. .

【0002】[0002]

【従来の技術】従来からオーバーヘッドコンベア等の搬
送手段を用いてワーク(被塗装物)を連続的に塗装ブー
ス内に搬送すると共に、搬送されて来たワークに対して
塗料噴射装置(塗料ノズル)等を用いて塗装を行う塗装
装置が広く利用されている。この時に、塗装ブース内で
ワークに塗着せず、前記塗装ブース内を浮遊する霧状の
未塗着塗料が発生する。この未塗着塗料は、塗装ブース
外に漏れたり、ワークに再付着することを防止する必要
があり、確実に捕集することが要望されている。
2. Description of the Related Art Conventionally, a work (object to be coated) is continuously transferred into a coating booth using a transfer means such as an overhead conveyor, and a paint injection device (paint nozzle) is applied to the transferred work. A coating device that performs coating using such as is widely used. At this time, mist-like uncoated paint that does not adhere to the work inside the coating booth and floats inside the coating booth is generated. It is necessary to prevent the uncoated paint from leaking to the outside of the coating booth and reattaching to the work, and it is demanded to reliably collect it.

【0003】未塗着塗料を捕集する手段として、エアフ
ィルタや水洗による方法が一般的である。また、最近、
未塗着塗料を回収し、必要に応じて濾過等の再生処理を
行い、この再生した塗料を再度塗装に使用する塗料のリ
サイクル使用が提案されている。未塗着塗料の回収は、
例えば、塗装ブース内に設置された金属板の表面に水を
主成分とする液体(ブース水)を流して形成するウォー
タカーテン方式や前記ブース水を利用したウォータシャ
ワー方式等によって行う。前記ブース水は浮遊する未塗
着塗料を巻き込んだ後、ブース水槽に導かれて、再びウ
ォータカーテンやウォータシャワー等に循環利用され
る。そして、循環しているブース水が所定の未塗着塗料
濃度に達したらUF濃縮装置(濾過装置)等により濃縮
液(塗料)と濾液とに分離され、濃縮液は調色後、再生
塗料として再び塗装に利用され、濾液はブース水やブー
スの洗浄液として再利用される。このような塗料は、水
性リサイクル塗料と称される。
As a means for collecting the uncoated paint, a method using an air filter or washing with water is generally used. Also recently
It has been proposed that the uncoated coating material is recovered, and if necessary, recycled processing such as filtration is performed, and the recycled coating material is reused for coating. Collection of uncoated paint is
For example, a water curtain system in which a liquid containing water as a main component (booth water) is caused to flow on the surface of a metal plate installed in a coating booth, or a water shower system using the booth water is used. After the floating uncoated paint is caught in the booth water, the booth water is guided to the booth water tank and is recycled again to the water curtain, the water shower and the like. Then, when the circulating booth water reaches a predetermined uncoated paint concentration, it is separated into a concentrated liquid (paint) and a filtrate by a UF concentrating device (filtering device) or the like. The filtrate is reused for painting, and the filtrate is reused as booth water or a booth cleaning liquid. Such paints are called water-based recycled paints.

【0004】[0004]

【発明が解決しようとする課題】ところで、近年では、
ワークの塗装色に対する要望が多様化し、同一のワーク
でも異なる塗料色(例えば、白、黒、青等)で塗装する
ことが求められ、塗装装置において、使用する塗料色の
切り替え(色替え)が要求されている。前述したような
塗装ブース内で塗料噴射装置を用いて水性リサイクル塗
料を噴霧する場合、未塗着塗料が大量に発生し、それを
回収するためのブース水も大量に使用される。前述した
ようにブース水は、未塗着塗料の回収に使用され、当該
ブース水で回収された未塗着塗料は、濾過、調色されて
再生(リサイクル)塗料として使用される。そのため、
塗装色の色替えを行う場合には、色替え前の未塗着塗料
と色替え後の未塗着塗料とが混合しないようにすること
が必要である。すなわち、色替え前後で、個々の塗料色
を含むブース水が混ざらないようにする必要がある。そ
のため、色替え時には、塗装ブース、ブース水の循環
系、UF濃縮装置等の全塗装システムを十分に洗浄する
必要がある。その結果、色替え作業に長時間を必要と
し、頻繁な色替えができないという問題があった。
By the way, in recent years,
The demands for the coating color of the work are diversified, and it is required to paint different paint colors (for example, white, black, blue, etc.) on the same work. Is required. When the water-based recycled paint is sprayed in the paint booth using the paint spraying device as described above, a large amount of uncoated paint is generated, and a large amount of booth water is also used to collect it. As described above, the booth water is used for collecting the uncoated paint, and the uncoated paint collected by the booth water is filtered and toned to be used as a recycled (recycled) paint. for that reason,
When changing the coating color, it is necessary not to mix the uncoated paint before the color change and the uncoated paint after the color change. That is, it is necessary to prevent the booth water containing the individual paint colors from mixing before and after the color change. Therefore, when changing colors, it is necessary to thoroughly wash the entire coating system such as the coating booth, the circulation system of the booth water, and the UF concentrator. As a result, there has been a problem that a long time is required for the color changing work, and the frequent color changing cannot be performed.

【0005】特開平6−142573号公報には、ブー
ス水を回収するブース水槽や濾過装置を使用色毎に設
け、色替えを迅速に行うと共に、洗浄の手間を削減する
ことが可能な構成が示されている。しかし、特開平6−
142573号公報のブース水の循環系の配管等が共有
化されているため、色替え時に洗浄の対象となるブース
水の循環系の長さが長く、洗浄に長時間を要すると共
に、完全に洗浄することができない。その結果、色替え
前後で、個々の未塗着塗料が混ざり塗料の再生時に所望
の色にすることができないという問題もあった。
Japanese Laid-Open Patent Publication No. 6-142573 discloses a configuration in which a booth water tank for collecting booth water and a filtering device are provided for each color used so that the color can be changed quickly and the labor for cleaning can be reduced. It is shown. However, JP-A-6-
Since the booth water circulation system piping and the like of Japanese Patent No. 142573 are shared, the length of the booth water circulation system that is the object of cleaning at the time of color change is long, and it takes a long time to complete the cleaning. Can not do it. As a result, there has been a problem that individual uncoated paints are mixed before and after the color change, and a desired color cannot be obtained when the paint is regenerated.

【0006】本発明は上記従来の課題に鑑みなされたも
のであり、その目的は、水性リサイクル塗料の色替えを
迅速かつ容易に行うことができると共に、色毎の回収を
完全に行い所望の色の塗料の再生を行うことのできる水
性リサイクル塗料用塗装システム及びその色切替え方法
を提供することにある。
The present invention has been made in view of the above-mentioned conventional problems, and an object of the present invention is to make it possible to quickly and easily change the color of a water-based recycled coating material and to completely collect each color to obtain a desired color. The present invention is to provide a coating system for water-based recycled paint capable of regenerating the above-mentioned paint and a color switching method thereof.

【0007】[0007]

【課題を解決するための手段】前記目的を達成するため
に、本発明は、異色間の色替えが可能な水性リサイクル
塗料用塗装システムであって、塗装ブース内でワークに
対して水性リサイクル塗料を噴霧して塗着させる時に発
生した未塗着塗料を捕集するブース水を循環供給するた
に前記塗装ブースに選択的に接続されるブース水循環
系と、前記ブース水循環系と選択的に連結され前記未
塗着塗料含む塗料含有ブース水を濃縮及び調製して水
性リサイクル塗料を再生する再生循環系と、前記再生循
環系における濃縮時に発生する濾液をブース水として前
記塗装ブースへ移送する移送配管系と、を含み、前記ブ
ース水循環系と再生循環系と移送配管系とで構成される
液循環系が少なくとも2系列以上独立形成され、水性リ
サイクル塗料の色に応じて前記液循環系が選択可能であ
ることを特徴とする。
In order to achieve the above-mentioned object, the present invention is a coating system for water-based recycled paint capable of changing colors between different colors, which is a water-based recycled paint for a work in a coating booth. booth water circulation system which is selectively connected to the booth water to collect non-application paint generated in the spray booth in order to circulate the supply when the spray to be coated wear, selectively connected to the booth water circulation system is to transfer the to the painting booth and regeneration recycle system for reproducing an aqueous recycle paint coating containing booth water containing non-application paint concentrate and was prepared, and the filtrate generated during concentration of the regeneration recycle system as booth water anda transfer piping system, the configured liquid circulation system at the booth water circulation system and regeneration recycle system and the transfer pipe system is independently formed at least two or more series of water recycled paint color Depending the liquid circulation system is characterized in that it is selected.

【0008】この構成によれば、色の異なる水性リサイ
クル塗料は、完全に異なる液循環系の中で処理されるの
で、塗料の混合が発生することなく、塗料の色替えを迅
速かつ容易に行うことができる。また、色毎に未塗着塗
料の回収を完全に行い所望の色の水性リサイクル塗料の
再生を行うことができる。
According to this construction, since the water-based recycled paints having different colors are processed in completely different liquid circulation systems, the paints can be changed in color quickly and easily without mixing of the paints. be able to. Further, it is possible to completely recover the uncoated paint for each color and to regenerate the water-based recycled paint of a desired color.

【0009】前記目的を達成するために、本発明は、異
色間の色替えが可能な水性リサイクル塗料用塗装システ
ムの色替え方法であって、水性リサイクル塗料用塗装シ
ステムは、塗装ブース内でワークに対して水性リサイク
ル塗料を噴霧して塗着させる時に発生した未塗着塗料を
捕集するブース水を循環供給するために前記塗装ブース
に選択的に接続されるブース水循環系と、前記ブース水
循環系と選択的に連結され前記未塗着塗料含む塗料
含有ブース水を濃縮及び調製して水性リサイクル塗料を
再生する再生循環系と、前記再生循環系における濃縮時
に発生する濾液をブース水として前記塗装ブースへ移送
する移送配管系と、を含み、前記ブース水循環系と再生
循環系と移送配管系とで構成される液循環系が少なくと
も2系列以上独立形成され、水性リサイクル塗料の色に
応じて前記液循環系が選択可能であり、塗装終了後、色
替えに際して、前記ブース水循環系の循環を停止し、ブ
ース水の一部を前記再生循環系へ移送してUF濃縮装置
で一次濃縮する一次濃縮ステップと、移送したブース水
とほぼ同量の前記濾液を再生循環系から移送配管系によ
塗装ブースへ供給し、この濾液によって塗装ブース内
に付着残留した水性リサイクル塗料を洗浄除去し、前記
ブース水循環系内へ流入させる流入ステップと、前記ブ
ース水循環系を閉鎖し、別系列のブース水循環系を開放
して色替え塗装の準備を行う準備ステップと、塗装ブー
スの運転を再開し、異色の水性リサイクル塗料による塗
装を行う塗装ステップと、所定回数だけ前記一次濃縮ス
テップと、流入ステップと、準備ステップと、塗装ステ
ップとを繰り返して色替え塗装を行う色替え塗装ステッ
プと、繰り返し行われる前記色替え塗装ステップにより
未塗着塗料の総含量が所定値以上になった液循環系のブ
ース水に対して、塗装終了後ブース水循環系の循環を停
止したに、ブース水の全量を再生循環系に移送しUF
濃縮装置で二次濃縮し、水性リサイクル塗料を再生調製
する調製ステップと、を含むことを特徴とする。
In order to achieve the above object, the present invention is a method for changing the color of a paint system for a water-based recycled paint capable of changing colors between different colors, wherein the paint system for a water-based recycled paint is a work in a paint booth. the spray booth in order to circulate supplying booth water to collect non-application paint occurs when by spraying an aqueous recycled paint to paint wear against
To a selectively connect the booth water circulation system which is, with the booth water circulation system selectively coupled, said a reproduction circulatory system paint containing booth water containing non-application paint concentrate and was prepared to play an aqueous recycle paint And a transfer pipe system for transferring the filtrate generated at the time of concentration in the regeneration circulation system to the coating booth as booth water, and a liquid circulation system composed of the booth water circulation system, the regeneration circulation system and the transfer pipe system. They are independently formed at least two or more series, a said liquid circulation system according to the aqueous recycle paint colors selectable, after painting completion, color
In place, the circulation of the booth water circulation system stops, the primary concentration step of primary concentrated UF concentrator by transferring a portion of the booth water to the regeneration recycle system, the filtrate almost the same amount as the transfer was booth water From the recirculation system to the transfer piping system
Ri is supplied to the spray booth, the aqueous recycle paint adhering remaining in the paint booth by The filtrate was washed off, and inflow steps for flowing into the booth water circulation system inside, closes the booth water circulation system, a separate series booth water circulation a preparation step for the preparation of the color change paint to open the system, painting Boo
Restarted the operation and applied a different colored water-based recycled paint.
Coating step, which is a predetermined number of times , the primary concentration step, the inflow step, the preparation step, and the coating step.
And color changing coating step of performing color change coating Repeat and-up, repeated liquid circulation system blanking of the total content of the non-application paint is greater than or equal to a predetermined value by the color change coating steps performed
Against over scan water, after stopping the circulation of the coating after the completion booths water circulation system, UF transfer the whole amount of the booth water regeneration recycle system
A second step of concentrating with a concentrating device to regenerate an aqueous recycled paint.

【0010】この構成によれば、塗料色の色替え毎にブ
ース水の移送及び濃縮が行われるので、1回の色替えに
必要となる洗浄液の量が少なくて済む。その結果、1回
の洗浄、移送、濃縮等に対する時間や装置負荷が少なく
なり塗料の色替えを迅速かつ容易に行うことができる。
また、間欠的に移送されてくるブース水を一次濃縮によ
り一時的にためておき、ブース水に同系色の未塗着塗料
が十分捕集された時点で二次濃縮を行うので、個々の濃
縮作業を迅速に行うことが可能になり、水性リサイクル
塗料用塗装システムの稼働効率を向上させることができ
る。
According to this structure, since the booth water is transferred and concentrated every time the paint color is changed, the amount of cleaning liquid required for one color change can be reduced. As a result, the time and device load for one washing, transfer, concentration, etc. are reduced, and the color of the paint can be changed quickly and easily.
In addition, the booth water that is transferred intermittently is temporarily stored by primary concentration, and secondary concentration is performed when uncoated paint of a similar color is sufficiently collected in the booth water. The work can be performed quickly, and the operation efficiency of the coating system for water-based recycled paint can be improved.

【0011】[0011]

【発明の実施の形態】以下、本発明の好適な実施の形態
(以下、実施形態という)を図面に基づき説明する。図
1には本実施形態の水性リサイクル塗料用塗装システム
10の全体構成を説明する概略図が示されている。水性
リサイクル塗料用塗装システム10を構成する塗装ブー
ス12は、内部に被塗装物であるワーク14(例えば、
電機製品、自動車、建設資材、その他の各種機械製品や
日用品等)を吊下げ順次搬送するオーバヘッドコンベア
(以下、単にコンベアという)16が配置されている。
ワーク14は紙面裏面側から搬入され塗装処理が施され
た後、紙面表面側に搬出される。また、コンベア16に
よって搬送されるワーク14の側方には、ワーク14の
表面に水性リサイクル塗料を霧状にして吹き付ける塗料
噴射ノズル18が配置されている。この塗料噴射ノズル
18は上下左右の任意の方向に移動可能で、搬送中のワ
ーク14の片側全面に塗料を吹き付ける。なお、ワーク
14の搬送中にワーク14を回転させたり、塗料噴射ノ
ズル18を上向きや下向きにすることによってワーク1
4の周囲全体及び裏面や上面、底面等全面に塗料を吹き
付けることができる。また、塗料噴射ノズル18は複数
配置してもよい。なお、前記水性リサイクル塗料とは、
所定温度で乾燥させない限り硬化しない水溶性、水分散
性、またはエマルジョン塗料であり、ブース水等により
回収し別途濃縮、調製して再利用することの可能な塗料
である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A preferred embodiment of the present invention (hereinafter referred to as an embodiment) will be described below with reference to the drawings. FIG. 1 is a schematic diagram illustrating the overall configuration of a coating system 10 for a water-based recycled paint according to this embodiment. The coating booth 12 which constitutes the coating system 10 for the water-based recycled paint has a work 14 (for example,
An overhead conveyor (hereinafter, simply referred to as a conveyor) 16 that suspends and sequentially conveys electrical products, automobiles, construction materials, various other mechanical products, daily necessities, and the like is arranged.
The work 14 is carried in from the back side of the paper, subjected to coating treatment, and then carried out to the front side of the paper. Further, a paint injection nozzle 18 for spraying the water-based recycled paint in a mist state on the surface of the work 14 is arranged on the side of the work 14 conveyed by the conveyor 16. The paint injection nozzle 18 can be moved in any direction up, down, left, or right, and sprays the paint onto the entire surface on one side of the work 14 being conveyed. It should be noted that the work 1 may be rotated by rotating the work 14 or by moving the paint injection nozzle 18 upward or downward during conveyance.
The paint can be sprayed on the entire periphery of 4, and the entire back surface, top surface, bottom surface, and the like. Further, a plurality of paint injection nozzles 18 may be arranged. The water-based recycled paint is
It is a water-soluble, water-dispersible or emulsion paint that does not cure unless it is dried at a predetermined temperature, and is a paint that can be recovered by Booth water or the like, separately concentrated, prepared, and reused.

【0012】塗料噴射ノズル18で塗装を行う場合、塗
料噴射ノズル18から噴射された後、ワーク14に付着
することなく塗装ブース12内部を浮遊する霧状の塗料
(未塗着塗料)がある。この未塗着塗料は、塗装完了後
のワーク14に再付着して品質不良の原因になったり、
塗装ブース12内部のコンベア16や塗料噴射ノズル1
8に付着して、動作不良の原因になるので、可能な限り
除去する必要がある。
When coating with the paint spray nozzle 18, there is a mist-like paint (uncoated paint) which is sprayed from the paint spray nozzle 18 and then floats inside the coating booth 12 without adhering to the work 14. This uncoated paint may re-adhere to the work 14 after completion of coating and cause quality defects.
Conveyor 16 inside paint booth 12 and paint injection nozzle 1
Since it adheres to 8 and causes a malfunction, it is necessary to remove it as much as possible.

【0013】本実施形態の水性リサイクル塗料用塗装シ
ステム10は、ワーク14を挟んで塗料噴射ノズル18
の対向位置に、未塗着塗料の回収を行うウォータカーテ
ン20が形成されている。このウォータカーテン20
は、液供給ノズル20aまたは液供給ノズル20bによ
って供給されるブース水を、金属板等で構成される壁面
20cに沿って、連続的に流し水膜を形成する。前記ブ
ース水は水を主成分とし、霧状の未塗着塗料を巻き込ん
で壁面20cに沿って下方に落下する。本実施形態の場
合、後述する排気ファンが発生する気流によって霧状の
未塗着塗料を誘導しウォータカーテン20に効率的に衝
突させている。なお、液供給ノズル20a,20bのブ
ース水供給能力は、例えば、ウォータカーテン幅1mあ
たり、60〜100リットル/分が好ましい。
The coating system 10 for the water-based recycled paint of this embodiment has a paint injection nozzle 18 with a work 14 sandwiched therebetween.
The water curtain 20 for collecting the uncoated paint is formed at a position facing each other. This water curtain 20
The booth water supplied by the liquid supply nozzle 20a or the liquid supply nozzle 20b is continuously flowed along the wall surface 20c formed of a metal plate or the like to form a water film. The booth water contains water as a main component, entrains a mist-like uncoated paint, and drops downward along the wall surface 20c. In the case of the present embodiment, a mist-like uncoated paint is guided by an air flow generated by an exhaust fan, which will be described later, and efficiently collides with the water curtain 20. The liquid supply nozzles 20a and 20b preferably have a booth water supply capacity of, for example, 60 to 100 liters / minute per 1 m of the water curtain width.

【0014】塗装ブース12の隣接位置には、塗装ブー
ス12内部の空気を排気するための排気路22が形成さ
れている。この排気路22の出口近傍には、図示しない
排気ファンが設けられ、当該排気ファンの上流側にフィ
ルタ24が配置されている。前記排気ファンによって空
気を強制排気することによって、塗装ブース12内に気
流を発生させ、ウォータカーテン20に未塗着塗料を衝
突させると共に、ウォータカーテン20で回収しきれな
かった霧状の未塗着塗料をフィルタ24に導き捕集す
る。なお、フィルタ24のさらに上流側(排気路22の
入口側)には、フィルタ24の負荷を軽減するために邪
魔板26が千鳥状に配置されている。つまり邪魔板26
でも未塗着塗料の一部が捕集される。
An exhaust passage 22 for exhausting the air inside the coating booth 12 is formed adjacent to the coating booth 12. An exhaust fan (not shown) is provided near the outlet of the exhaust passage 22, and a filter 24 is arranged on the upstream side of the exhaust fan. By forcibly exhausting the air by the exhaust fan, an air flow is generated in the coating booth 12 to collide the uncoated paint with the water curtain 20, and at the same time, the mist-like uncoated material which cannot be collected by the water curtain 20. The paint is guided to the filter 24 and collected. Baffle plates 26 are arranged in a staggered manner on the upstream side of the filter 24 (on the inlet side of the exhaust passage 22) in order to reduce the load on the filter 24. That is, baffle plate 26
However, some of the uncoated paint is collected.

【0015】本実施形態の特徴的事項は、水性リサイク
ル塗料の色替えを頻繁に行う場合でも、そのシステムの
洗浄を簡略化し色替え動作を迅速に行えると共に、回収
した未塗着塗料の色混合を防止し、所望の塗料色に再生
することができるように、未塗着塗料の捕集を行うブー
ス水循環系や未塗着塗料から水性リサイクル塗料を再生
する再生循環系を各色または同系色毎に分離独立した別
系列にすると共に、洗浄の必要な場所を最少限にしてい
ることにある。
The characteristic feature of this embodiment is that even when the color of the water-based recycled paint is changed frequently, the cleaning of the system can be simplified and the color changing operation can be performed quickly, and the color mixture of the recovered uncoated paint can be mixed. The booth water circulation system that collects the uncoated paint and the recycling system that recycles the water-based recycled paint from the uncoated paint for each color or similar colors It is a separate and independent system, and the place where cleaning is required is minimized.

【0016】図1に示すように、塗装ブース12の底部
には、ウォータカーテン20で使用したブース水が流れ
込む、淡色ブース水槽28と濃色ブース水槽30とが三
方弁32によって選択的に切替え可能に配置されてい
る。なお、本実施形態では、色の異なる塗料の分類とし
て淡色(例えば、ベージュ、クリーム、グレー等)と濃
色(例えば、藍、青、黒等)のように同系色を1グルー
プにして、グループ間の色替えの例を説明するが、色の
分類は、任意であり、例えばベージュと青のように単色
で分類し、その間で色替えを行ってもよい。
As shown in FIG. 1, the light booth water tank 28 and the dark color booth water tank 30 in which the booth water used in the water curtain 20 flows into the bottom of the coating booth 12 can be selectively switched by the three-way valve 32. It is located in. In this embodiment, as a classification of paints having different colors, similar colors such as a light color (for example, beige, cream, gray, etc.) and a dark color (for example, indigo, blue, black, etc.) are grouped into a group. Although an example of the color change between the colors will be described, the color classification is arbitrary, and the color may be changed between the single colors such as beige and blue.

【0017】淡色ブース水槽28と濃色ブース水槽30
は、それぞれ、ブース水を循環させてウォータカーテン
に供給する淡色ブース水循環系34と濃色ブース水循環
系36の一部を形成している。さらに、淡色ブース水循
環系34には、循環するブース水を所定タイミングで濃
縮して水性リサイクル塗料を再生する淡色再生循環系3
8が連結され、濃色ブース水循環系36には、循環する
ブース水を所定タイミングで濃縮して水性リサイクル塗
料を再生する濃色再生循環系40が連結されている。
Light color booth water tank 28 and dark color booth water tank 30
Respectively form part of a light color booth water circulation system 34 and a dark color booth water circulation system 36 that circulate the booth water and supply it to the water curtain. Further, the light-colored booth water circulation system 34 concentrates the circulating booth water at a predetermined timing to regenerate the water-based recycled paint 3
8 is connected to the dark color booth water circulation system 36 is connected to a dark color reproduction circulation system 40 that concentrates the circulating booth water at a predetermined timing to regenerate the water-based recycled paint.

【0018】淡色再生循環系38及び濃色再生循環系4
0の構成は、同一であり、濃縮槽38a(40a)、U
F濃縮装置(限外濾過装置)38b(40b)、濾液槽
38c(40c)、再生塗料回収槽38d(40d)等
から構成されている。
Light color reproduction circulation system 38 and dark color reproduction circulation system 4
The configuration of 0 is the same, and the concentration tank 38a (40a), U
The F concentration device (ultrafiltration device) 38b (40b), the filtrate tank 38c (40c), the recycled paint recovery tank 38d (40d), and the like.

【0019】ブース水で回収された未塗着塗料を再生す
る手順を淡色塗料を例にとって説明する。淡色塗装停止
後、淡色ブース水循環系34から濃縮槽38aに移送さ
れた所定量のブース水を濃縮槽38aとUF濾過装置3
8bとの間で循環させて濃縮する(一次濃縮)。この時
発生する濾液は濾液槽38cに排出される。この一次濃
縮運転は、濃縮槽38aの液量が目標の値になれば自動
停止するように液面計で制御することができる。後述す
るように幾度かの淡色、濃色の相互切り替えの後、淡色
に未塗着塗料を十分捕集した淡色ブース水槽28のブー
ス水全量を濃縮槽38aへ移送する。そして、濃縮運転
により液濃度を固型分40%程度まで濃縮(二次濃縮)
し、回収槽38dへ移送する。その後、必要に応じて、
CCM(カラーコンピュータマッチング)等の手法によ
り調色処理が行われ、水性リサイクル塗料の再生が行わ
れ、水性リサイクル塗料として塗装に再利用される。
The procedure for regenerating the uncoated paint recovered in the booth water will be described by taking the light color paint as an example. After the light color coating is stopped, a predetermined amount of the booth water transferred from the light color booth water circulation system 34 to the concentration tank 38a is concentrated in the concentration tank 38a and the UF filtration device 3.
Circulate with 8b to concentrate (primary concentration). The filtrate generated at this time is discharged to the filtrate tank 38c. This primary concentration operation can be controlled by a liquid level gauge so that it automatically stops when the liquid amount in the concentration tank 38a reaches a target value. As will be described later, after some switching between light color and dark color, the total amount of booth water in the light color booth water tank 28 in which the light color uncoated paint is sufficiently collected is transferred to the concentration tank 38a. Then, by the concentration operation, the liquid concentration is concentrated to a solid content of about 40% (secondary concentration).
Then, it is transferred to the recovery tank 38d. Then, if necessary,
Toning processing is performed by a method such as CCM (color computer matching), the water-based recycled paint is regenerated, and reused for coating as a water-based recycled paint.

【0020】図2、図3には、本実施形態の水性リサイ
クル塗料用塗装システム10の色替え手順を説明するフ
ローチャートが示されている。図2は、塗装ブース12
側の動作であり、図3は、再生循環系の動作を示すもの
である。
2 and 3 are flowcharts for explaining the color changing procedure of the coating system 10 for water-based recycled paint according to this embodiment. Figure 2 shows the painting booth 12.
FIG. 3 shows the operation of the regeneration circulatory system.

【0021】まず、塗装ブース12を所望の塗料色(例
えば、淡色のベージュ)で動作を開始する(S10
0)。この場合、塗装ブース12の底部に設けられた三
方弁32及び淡色ブース水循環系34と淡色再生循環系
38とを接続する切換弁42、淡色ブース水循環系34
と濾液槽38cとを接続する三方弁44とを、それぞれ
制御し淡色ブース水循環系34を閉じた循環系とする。
その結果、淡色ブース水槽28に流入するブース水はポ
ンプ46で連続的にウォータカーテン20の液供給ノズ
ル20aに供給可能となり、壁面20c上にウォータカ
ーテン20を形成する。そして、再び淡色ブース水槽2
8に流れ込む。前述したように、塗装ブース12内をワ
ーク14が移動する間に、塗料噴射ノズル18から所望
色の水性リサイクル塗料(例えば、ベージュ)が噴射さ
れ、ワーク14の塗装が行われるが、この時発生する未
塗着塗料は、ウォータカーテン20によって捕集され
る。また、当該ウォータカーテン20で回収しきれず、
塗装ブース12内部を浮遊する未塗着塗料は、排気路2
2の出口近傍に配置された排気ファンによって吸引さ
れ、フィルター24によって捕集される。この捕集動作
は、塗料の色替え指示が出されるまで、継続して行われ
る(S101)。
First, the coating booth 12 is started to operate with a desired paint color (for example, light beige) (S10).
0). In this case, a three-way valve 32 provided at the bottom of the coating booth 12, a switching valve 42 connecting the light color booth water circulation system 34 and the light color reproduction circulation system 38, and the light color booth water circulation system 34.
And a three-way valve 44 connecting the filtrate tank 38c and the filtrate tank 38c are controlled to form a circulation system in which the light booth water circulation system 34 is closed.
As a result, the booth water flowing into the light-colored booth water tank 28 can be continuously supplied to the liquid supply nozzle 20a of the water curtain 20 by the pump 46, and the water curtain 20 is formed on the wall surface 20c. And again, the light booth aquarium 2
Pour into 8. As described above, while the work 14 moves in the coating booth 12, the paint recycle nozzle 18 sprays a water-based recycled paint of a desired color (for example, beige) to coat the work 14, but this occurs. The unpainted coating material is collected by the water curtain 20. In addition, the water curtain 20 cannot be completely collected,
The unpainted paint floating inside the paint booth 12 is the exhaust passage 2
2 is sucked by an exhaust fan arranged in the vicinity of the outlet and is collected by the filter 24. This collecting operation is continuously performed until an instruction to change the color of the paint is issued (S101).

【0022】オペレータが色替え指示を出した場合、ま
ず塗装ブース12の塗装作業及びポンプ46が停止しブ
ース水の循環が停止する(S102)。そして、未塗着
淡色塗料を捕集していたブース水の使用トータル期間が
所定期間(例えば、2週間)以上か否かの判断を行う
(S103)。もし、ブース水の使用トータル期間が所
定期間以下の場合は、未塗着塗料の捕集によるブース水
の濃度が薄く(例えば、塗料固型分が0〜3重量%の
間)、まだ継続使用が可能なため、ブース水のうち一
部、具体的には、ウォータカーテン20を形成する壁面
20cおよびフィルタ24を十分に洗浄可能な洗浄液と
ほぼ同量(例えば、塗装ブース12の容量が長さ400
0mm×幅5000mm×高さ5000mmである時、
200〜300リットルが好ましい)を濃縮槽38aに
移送する(S104)。この場合、淡色ブース水循環系
34の切換弁42を制御し、濃縮槽38a側を開放しポ
ンプ46の駆動により移送を行う。なお、上記所定時間
は、ブース水中の未塗着塗料濃度が固型分約3重量%に
到達するのに要する期間を予め測定しておき決定するこ
とができる。
When the operator gives a color change instruction, first, the coating work of the coating booth 12 and the pump 46 are stopped, and the circulation of the booth water is stopped (S102). Then, it is determined whether or not the total usage period of the booth water that has collected the uncoated light-color coating material is a predetermined period (for example, two weeks) or more (S103). If the total period of use of booth water is less than the specified period, the concentration of booth water due to the collection of uncoated paint is low (for example, the solid content of the paint is between 0 and 3% by weight), and it is still used. Therefore, a portion of the booth water, specifically, the wall surface 20c forming the water curtain 20 and the filter 24 can be washed with substantially the same amount as the cleaning liquid (for example, the volume of the coating booth 12 is long). 400
When 0 mm x width 5000 mm x height 5000 mm,
200 to 300 liters) is transferred to the concentration tank 38a (S104). In this case, by controlling the switching valve 42 of a pale color booth water circulation system 34 performs transfer by driving the open pump 46 the thickening tank 38a side. The predetermined time can be determined by measuring in advance the period required for the uncoated coating material concentration in the booth water to reach about 3% by weight of the solid content.

【0023】淡色ブース水の移送が終了したら、濾液槽
38cと淡色ブース水循環系34とを接続する切換弁4
8を開放すると共に、前記三方弁44を切り換えて、濾
液槽38cが液供給ノズル20aに連通するようにす
る。さらに、フィルタ24の直上に設けられた洗浄液噴
射ノズル50に切換弁48を連通させる切換弁52を開
放する。この状態で、ポンプ54を駆動し、先に濃縮槽
38aに移送したブース水とほぼ同量の洗浄液(濾液)
をウォータカーテン20の液供給ノズル20a及び洗浄
液噴射ノズル50に供給し、ウォータカーテン20の壁
面20c及びフィルタ24の洗浄を行う(S105)。
洗浄に使用された洗浄液(濾液)は淡色ブース水槽28
に回収され、次回の使用時まで貯留される。なお、前記
邪魔板26の下面側からも洗浄液を噴射するようにすれ
ば、当該邪魔板26で捕集した未塗着塗料も回収するこ
とができる。
When the transfer of the light-colored booth water is completed, the switching valve 4 for connecting the filtrate tank 38c and the light-colored booth water circulation system 34 to each other.
8 is opened and the three-way valve 44 is switched so that the filtrate tank 38c communicates with the liquid supply nozzle 20a. Further, the switching valve 52, which connects the switching valve 48 to the cleaning liquid injection nozzle 50 provided directly above the filter 24, is opened. In this state, the pump 54 is driven, and the cleaning liquid (filtrate) of approximately the same amount as the booth water previously transferred to the concentration tank 38a.
Is supplied to the liquid supply nozzle 20a and the cleaning liquid injection nozzle 50 of the water curtain 20, and the wall surface 20c of the water curtain 20 and the filter 24 are cleaned (S105).
The washing liquid (filtrate) used for washing is the light-colored booth water tank 28.
Will be collected and stored until the next use. If the cleaning liquid is also sprayed from the lower surface side of the baffle plate 26, the uncoated paint collected by the baffle plate 26 can be recovered.

【0024】ウォータカーテン20用の壁面20c及び
フィルタ24の洗浄が確認(所定量の濾液による洗浄)
されたら、切換弁48,52を閉じると共に、ブース水
循環系の切換を行う(S106)。すなわち、淡色塗料
から異色水性塗料(例えば、濃色の青)に色替えしたと
きに発生する濃色未塗着塗料を捕集できるように、淡色
ブース水循環系34を閉じ、代わりに濃色ブース水循環
系36を開放する。そして、(S100)に戻って、
ブースの運転を再開し濃色の水性リサイクル塗料によ
る塗装を開始する。
Confirmation of cleaning of the wall surface 20c for the water curtain 20 and the filter 24 (cleaning with a predetermined amount of filtrate)
Then, the switching valves 48 and 52 are closed and the booth water circulation system is switched (S106). That is, the light color booth water circulation system 34 is closed and the dark color booth is used instead to collect the dark color uncoated paint that occurs when the light color paint is changed to a different color water-based paint (for example, dark blue color). The water circulation system 36 is opened. Then, returning to (S100), coating
Reboot the booth and start painting with dark water-based recycled paint.

【0025】ところで、(S103)において、ブース
水のトータル使用期間が所定期間(例えば2週間)以上
であると判断された場合、すなわち、色替えの度に一部
のブース水(200〜300リットル)が置換された淡
色ブース水循環系34が所定濃度(例えば固型分3重量
%)以上になった場合(洗浄液で色替えの度に置換され
るので、通常3重量%程度で安定する)、ブース水の全
量(例えば、1000リットル)を淡色ブース水槽28
から濃縮槽38aに移送する(S107)。続いて、濾
液槽38cから濾液の全量(移送したブース水とほぼ同
量)をウォータカーテン20の液供給ノズル20a及び
洗浄液噴射ノズル50に供給し、ウォータカーテン20
の壁面20c及びフィルタ24の洗浄を行う(S10
8)。その後は、(S106)に移行し、ブース水循環
系の切り換えを行い、濃色水性リサイクル塗料による塗
装を開始する。
By the way, in (S103), when it is determined that the total usage period of the booth water is a predetermined period (for example, two weeks) or more, that is, every time the color is changed, a part of the booth water (200 to 300 liters) is used. ) Is replaced by a light color booth water circulation system 34 having a predetermined concentration (for example, a solid content of 3% by weight) or more (since it is replaced every time the color is changed by the cleaning liquid, it is usually stable at about 3% by weight), The total amount of booth water (for example, 1000 liters) is stored in the light-colored booth water tank 28.
Is transferred to the concentrating tank 38a (S107). Subsequently, the entire amount of the filtrate (approximately the same amount as the transferred booth water) is supplied from the filtrate tank 38 c to the liquid supply nozzle 20 a and the cleaning liquid injection nozzle 50 of the water curtain 20, and the water curtain 20
The wall surface 20c and the filter 24 are cleaned (S10).
8). After that, the process proceeds to (S106), the booth water circulation system is switched, and coating with the dark color water-based recycled paint is started.

【0026】なお、新設システムの立ち上げ、その他の
理由で濾液槽38c中の洗浄液(ブース水)が無いか不
足している場合には、新しい洗浄液(水に若干の水溶性
溶剤を加えたもの)を調製して使用する。
If the cleaning liquid (booth water) in the filtrate tank 38c is absent or insufficient due to the start-up of the new system or for other reasons, a new cleaning liquid (a mixture of water with some water-soluble solvent added) is used. ) Is prepared and used.

【0027】また、本実施形態の水性リサイクル塗料用
塗装システム10全体は、図示しない制御部によって自
動制御され、色替え指示がオペレータによって入力され
ると、各弁の切り換え等は、自動で行われる。そのた
め、図2のフローチャートにおいて、色替えが完了した
時点で、制御部は、異色の水性リサイクル塗料を現行の
水性リサイクル塗料と認識する。すなわち、現在まで淡
色(例えば、ベージュ)を現行の水性リサイクル塗料、
濃色(例えば、青)を異色の水性リサイクル塗料と認識
していたものを濃色を現行の水溶性塗料と認識する。そ
して、(S101)において、色替え指示が出される
と、濃色から淡色(例えば、元のベージュや他の淡色で
あるクリームやグレー)への色替えを同様な手順によっ
て行う。その後、濃色への色替えも、青に戻すことも、
或いは他の藍、黒等へ替えることもできる。
Further, the entire coating system 10 for water-based recycled paint of this embodiment is automatically controlled by a control unit (not shown), and when a color change instruction is input by an operator, switching of each valve and the like are automatically performed. . Therefore, in the flowchart of FIG. 2, when the color change is completed, the control unit recognizes the different color water-based recycled paint as the current water-based recycled paint. That is, until now, light colors (for example, beige) have been replaced with existing water-based recycled paints,
What has been recognized as a dark colored (eg, blue) water-based recycled paint of a different color is recognized as a current water-soluble paint. Then, in (S101), when the color change instruction is issued, the color change from the dark color to the light color (for example, the original beige or the other light color such as cream or gray) is performed by the same procedure. After that, you can change the color to dark, return to blue,
Alternatively, it can be replaced with other indigo, black, etc.

【0028】図3のフローチャートには、濃縮槽38
a,40aに移送されたブース水の処理手順が示されて
いる。水性リサイクル塗料用塗装システム10の図示し
ない制御部は、移送されたブース水の量が全量か否かの
判断を行い(S200)、もし、全量でない場合、すな
わち、ブース水のトータル使用期間が所定期間以下の場
合で、一部のブース水しか移送されない場合、移送され
てきたブース水を含む濃縮槽38a(40a)内の液の
うち移送されてきたブース水とほぼ同量の液だけUF濃
縮装置38b(40b)を循環させて、濃縮(一次濃
縮)する。この時発生した濾液は濾液槽38c(40
c)に送られ、前述した洗浄液として利用される。その
後濃縮作業を停止し(S202)、次の色替えによるブ
ース水の移送を待つ。
In the flow chart of FIG. 3, the concentration tank 38 is
The procedure for treating the booth water transferred to a and 40a is shown. The control unit (not shown) of the coating system 10 for the water-based recycled paint determines whether or not the transferred amount of booth water is the total amount (S200). If not, that is, the total usage period of the booth water is predetermined. If only part of the booth water is transferred in the case of the period or less, the UF concentration of the liquid in the concentration tank 38a (40a) containing the transferred booth water is almost the same as that of the transferred booth water. The device 38b (40b) is circulated for concentration (primary concentration). The filtrate generated at this time was collected in the filtrate tank 38c (40
It is sent to c) and used as the above-mentioned cleaning liquid. Then, the concentration work is stopped (S202), and the transfer of booth water by the next color change is waited for.

【0029】一方、(S200)で、ブース水の移送が
全量であると判断した場合には、UF濃縮装置38b
(40b)による濃縮は、水性リサイクル塗料として再
利用できる濃度(例えば、塗料固型分40〜50重量
%)となるまで行われる(二次濃縮)(S203)。濃
縮槽38a(40a)内の液が所定濃度に達したら濃縮
運転を停止し(S204)、濃縮液を再生塗料回収槽3
8d(40d)に移送する(S205)。再生された濃
縮液は、CCM(カラーコンピュータマッチング)等の
手法により調色処理が行われ(S206)、水性リサイ
クル塗料として再利用するため、例えば塗料噴射ノズル
18に接続された図示しない供給タンク等に移送される
(S207)。なお、図1では塗料噴射ノズル18が1
基しか示されていないが、塗装色毎に複数のノズルを設
置してもよいし、淡色用、濃色用の2基としてもよい。
On the other hand, when it is judged in (S200) that the transfer of the booth water is the total amount, the UF concentrator 38b.
Concentration by (40b) is performed until the concentration becomes reusable as an aqueous recycled coating material (for example, coating solid content 40 to 50% by weight) (secondary concentration) (S203). When the liquid in the concentration tank 38a (40a) reaches a predetermined concentration, the concentration operation is stopped (S204), and the concentrated liquid is recycled into the paint recovery tank 3
It is transferred to 8d (40d) (S205). The reconcentrated liquid is subjected to toning processing by a method such as CCM (color computer matching) (S206) and is reused as a water-based recycled paint. For example, a supply tank (not shown) connected to the paint injection nozzle 18 or the like. (S207). In addition, in FIG.
Although only a base is shown, a plurality of nozzles may be installed for each coating color, or two bases for light color and dark color may be provided.

【0030】以上、説明したように、本実施形態によれ
ば、色替えの時に洗浄の対象となるのは、塗装ブース1
2内、特にウォータカーテン20の壁面20c及びフィ
ルタ24のみで、ブース水循環系のブース水槽や配管
類、ポンプ類等は洗浄の対象としないので、少ない洗浄
液により短時間で洗浄を完了することができる。また、
洗浄しない部分は、独立した別系列としているため、異
色塗料の混入は、ほぼ完全に防止され、塗料の再生を行
う場合には容易に所望の色を再現することができる。
As described above, according to the present embodiment, the object of cleaning when changing colors is the coating booth 1.
2, the wall surface 20c of the water curtain 20 and only the filter 24 are not included in the booth water tank of the booth water circulation system, pipes, pumps, and the like, so that cleaning can be completed in a short time with a small amount of cleaning liquid. . Also,
Since the part which is not washed is an independent separate series, mixing of the different color paint is almost completely prevented, and the desired color can be easily reproduced when the paint is regenerated.

【0031】なお、本実施形態の場合、淡色と濃色の2
グループの色替えを行う例を示したが、必要に応じて、
未塗着塗料の捕集を行うブース水循環系や未塗着塗料か
ら水性リサイクル塗料を再生する再生循環系からなる一
連の循環系を3系統以上(例えば、赤系、青系、黄系
等)設けてもよい。また、本実施形態では、同系色によ
る分類をしたが、単色(例えば、白、赤、青、黄、黒
等)でそれぞれ独立したブース水循環系や再生循環系を
形成してもよい。この場合、再生される濃縮液は、オリ
ジナルの塗料とほぼ等しい状態になり再利用を容易に行
うことができる。また、図1に示したシステムは、一例
であり、ブース水循環系や再生循環系が塗料色毎に完全
に分離した構成であれば、他のシステム構成でも本実施
形態と同様な効果を得ることができる。
It should be noted that in the case of the present embodiment, two of light color and dark color are used.
I showed an example of changing the color of the group, but if necessary,
3 or more series of circulation system consisting of booth water circulation system for collecting uncoated paint and recycled circulation system for recycling water-based recycled paint from uncoated paint (eg red, blue, yellow, etc.) It may be provided. Further, in the present embodiment, the classification by the similar colors is performed, but an independent booth water circulation system or a reproduction circulation system may be formed for each single color (for example, white, red, blue, yellow, black, etc.). In this case, the reconcentrated liquid becomes almost in the same state as the original paint and can be easily reused. Further, the system shown in FIG. 1 is an example, and if the booth water circulation system and the regeneration circulation system are completely separated for each paint color, the same effect as this embodiment can be obtained with other system configurations. You can

【0032】[0032]

【発明の効果】以上説明したように、本発明によれば、
水性リサイクル塗料用塗装システム及びこれを使用した
色替え方法によれば、ブース水循環系が独立して2系列
または、それ以上設けられているため、異色による塗装
を行う際には、塗装ブース内を洗浄して循環系列を切り
換えるだけでよく、ブース水循環用配管やブース水槽を
洗浄する必要がない。そのため、使用する洗浄液の量が
少なくて済み、また、洗浄時間も大幅に短縮することが
できるため、色替えに要する時間を削減することができ
る。
As described above, according to the present invention,
According to the water-based recycled paint coating system and the color changing method using the same, the booth water circulation system is independently provided in two lines or more, so when painting with a different color, It is only necessary to wash and switch the circulation system, and it is not necessary to wash the booth water circulation pipe or the booth water tank. Therefore, the amount of cleaning liquid used is small, and the cleaning time can be significantly shortened, so that the time required for color change can be reduced.

【0033】また、再生循環系もブース水循環系と連結
されて2系列またはそれ以上設けられているため、間欠
的な同色(または同系色)塗装終了の度に送られてくる
少量(洗浄液相当分であり、例えば200〜300リッ
トル)のブース水を、一次濃縮して溜めておくことがで
きる。そして、水性リサイクル塗料の調製は、幾度かの
色替え後に液循環系内のブース水に十分未塗着塗料が捕
集された時点で二次濃縮として一挙に行うことができる
ので、個々の濃縮作業を迅速に行うことが可能になる。
Also, since the recycle circulation system is connected to the booth water circulation system and two or more series are provided, a small amount (equivalent to the amount of cleaning liquid) sent at the end of intermittent same-color (or similar-color) coating. The booth water (for example, 200 to 300 liters) can be primarily concentrated and stored. The preparation of the water-based recycled paint can be carried out as a secondary concentration at a time when the uncoated paint is sufficiently collected in the booth water in the liquid circulation system after several color changes. Work can be performed quickly.

【0034】さらに、毎回の色替え毎に再生循環系に送
られるブース水は少量であり濃度の薄いものであるため
従来の全量移送、全量濃縮に比べて、ブース水の移送や
濃縮作業を迅速かつ容易に行うことが可能になり、水性
リサイクル塗料用塗装システムの稼働効率を向上させる
ことができる。
Furthermore, since the amount of Booth water sent to the recirculation system for each color change is small and the concentration is low, the transfer and concentration work of Booth water is quicker than the conventional total transfer and total concentration. And, it can be easily performed, and the operation efficiency of the coating system for water-based recycled paint can be improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明に係る実施形態の水性リサイクル塗料
塗装システムの全体構成を説明する説明図である。
FIG. 1 is an explanatory diagram illustrating an entire configuration of a water-based recycled paint coating system according to an embodiment of the present invention.

【図2】 本発明に係る実施形態の水性リサイクル塗料
塗装システムの塗装ブース側の動作を説明するフローチ
ャートである。
FIG. 2 is a flowchart for explaining the operation on the coating booth side of the water-based recycled paint coating system according to the embodiment of the present invention.

【図3】 本発明に係る実施形態の水性リサイクル塗料
塗装システムの再生循環系の動作を説明するフローチャ
ートである。
FIG. 3 is a flowchart for explaining the operation of the recycle system of the water-based recycled paint coating system according to the embodiment of the present invention.

【符号の説明】[Explanation of symbols]

10 水性リサイクル塗料用塗装システム、12 塗装
ブース、14 ワーク、16 オーバヘッドコンベア、
18 塗料噴射ノズル、20a,20b 液供給ノズ
ル、20c 壁面、22 排気路、24 フィルタ、2
6 邪魔板、28淡色ブース水槽、30 濃色ブース水
槽、32,44 三方弁、34 淡色ブース水循環系、
36 濃色ブース水循環系、38 淡色再生循環系、3
8a,40a 濃縮槽、38b,40b UF濃縮濾過
装置、38c,40c 濾液槽、38d,40d 再生
塗料回収槽、40 濃色再生循環系、42,48,52
切換弁、46,54 ポンプ、50 洗浄液噴射ノズ
ル。
10 coating system for water-based recycled paint, 12 coating booth, 14 works, 16 overhead conveyor,
18 paint injection nozzle, 20a, 20b liquid supply nozzle, 20c wall surface, 22 exhaust passage, 24 filter, 2
6 baffle plate, 28 light color booth water tank, 30 dark color booth water tank, 32,44 three-way valve, 34 light color booth water circulation system,
36 dark color booth water circulation system, 38 light color reproduction circulation system, 3
8a, 40a concentration tank, 38b, 40b UF concentration filtration device, 38c, 40c filtrate tank, 38d, 40d recycled paint recovery tank, 40 dark color recycling circuit, 42, 48, 52
Switching valve, 46, 54 pump, 50 cleaning liquid injection nozzle.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 楢橋 弘樹 大阪府大阪市淀川区中島5丁目5番15号 日本ペイントプラント・エンジニアリ ング株式会社内 (56)参考文献 特開 平6−142573(JP,A) 特開 平9−314025(JP,A) (58)調査した分野(Int.Cl.7,DB名) B05B 15/00 - 15/12 B05C 11/10 B05D 1/02 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Hiroki Narahashi 5-5-15 Nakajima, Yodogawa-ku, Osaka City, Osaka Prefecture Japan Paint Plant Engineering Co., Ltd. (56) Reference JP-A-6-142573 (JP) , A) JP-A-9-314025 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) B05B 15/00-15/12 B05C 11/10 B05D 1/02

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 異色間の色替えが可能な水性リサイクル
塗料用塗装システムであって、 塗装ブース内でワークに対して水性リサイクル塗料を噴
霧して塗着させる時に発生した未塗着塗料を捕集するブ
ース水を循環供給するために前記塗装ブースに選択的に
接続されるブース水循環系と、 前記ブース水循環系と選択的に連結され前記未塗着塗
含む塗料含有ブース水を濃縮及び調製して水性リサ
イクル塗料を再生する再生循環系と、 前記再生循環系における濃縮時に発生する濾液をブース
水として前記塗装ブースへ移送する移送配管系と、 を含み、 前記ブース水循環系と再生循環系と移送配管系とで構成
される液循環系が少なくとも2系列以上独立形成され、
水性リサイクル塗料の色に応じて前記液循環系が選択可
能であることを特徴とする水性リサイクル塗料用塗装シ
ステム。
1. A coating system for water-based recycled paint capable of changing colors between different colors, wherein uncoated paint generated when spraying the water-based recycled paint onto a work in a coating booth is applied. Selective to the painting booth to circulate supply of collecting booth water
Booth water circulation system connected, the selected linked to the booth water circulation system, wherein the regeneration recycle system for reproducing an aqueous recycle paint coating containing booth water containing non-application paint concentrate and was prepared, the regeneration recycle A transfer pipe system for transferring the filtrate generated during concentration in the system as booth water to the coating booth, and at least two or more liquid circulation systems including the booth water circulation system, the regeneration circulation system and the transfer pipe system. Formed independently ,
A coating system for water-based recycled paint, wherein the liquid circulation system can be selected according to the color of the water-based recycled paint.
【請求項2】 異色間の色替えが可能な水性リサイクル
塗料用塗装システムの色替え方法であって、 水性リサイクル塗料用塗装システムは、 塗装ブース内でワークに対して水性リサイクル塗料を噴
霧して塗着させる時に発生した未塗着塗料を捕集するブ
ース水を循環供給するために前記塗装ブースに選択的に
接続されるブース水循環系と、 前記ブース水循環系と選択的に連結され前記未塗着塗
含む塗料含有ブース水を濃縮及び調製して水性リサ
イクル塗料を再生する再生循環系と、 前記再生循環系における濃縮時に発生する濾液をブース
水として前記塗装ブースへ移送する移送配管系と、 を含み、 前記ブース水循環系と再生循環系と移送配管系とで構成
される液循環系が少なくとも2系列以上独立形成され、
水性リサイクル塗料の色に応じて前記液循環系が選択可
能であり、 塗装終了後、色替えに際して、前記ブース水循環系の循
を停止し、ブース水の一部を前記再生循環系へ移送し
てUF濃縮装置で一次濃縮する一次濃縮ステップと、 移送したブース水とほぼ同量の前記濾液を再生循環系か
移送配管系により塗装ブースへ供給し、この濾液によ
って塗装ブース内に付着残留した水性リサイクル塗料を
洗浄除去し、前記ブース水循環系内へ流入させる流入ス
テップと、 前記ブース水循環系を閉鎖し、別系列のブース水循環系
を開放して色替え塗装の準備を行う準備ステップと、塗装ブースの運転を再開し、異色の水性リサイクル塗料
による塗装を行う塗装ステップと、 所定回数だけ前記一次濃縮ステップと、流入ステップ
と、準備ステップと、塗装ステップとを繰り返して色替
え塗装を行う色替え塗装ステップと、 繰り返し行われる前記色替え塗装ステップにより未塗着
塗料の総含量が所定値以上になった液循環系のブース水
に対して、塗装終了後ブース水循環系の循環を停止した
に、ブース水の全量を再生循環系に移送しUF濃縮装
置で二次濃縮し、水性リサイクル塗料を再生調製する調
製ステップと、 を含むことを特徴とする水性リサイクル塗料用塗装シス
テムの色替え方法。
2. A method for changing the color of a water-based recycled paint coating system capable of changing colors between different colors, wherein the water-based recycled paint coating system sprays the water-based recycled paint onto a work in a coating booth. Selective to the coating booth in order to circulate and supply booth water that collects uncoated paint generated when applying
Booth water circulation system connected, the selected linked to the booth water circulation system, wherein the regeneration recycle system for reproducing an aqueous recycle paint coating containing booth water containing non-application paint concentrate and was prepared, the regeneration recycle A transfer pipe system for transferring the filtrate generated during concentration in the system as booth water to the coating booth, and at least two or more liquid circulation systems including the booth water circulation system, the regeneration circulation system and the transfer pipe system. Formed independently ,
The liquid circulation system can be selected according to the color of the water-based recycled paint, and when the color is changed after painting , the circulation of the booth water circulation system is possible.
Stop ring, and primary concentration step of primary concentrated UF concentrator by transferring a portion of the booth water to the regeneration recycle system, transfer piping system the filtrate almost the same amount as the transfer was booth water from regeneration recycle system It is supplied to the paint booth by, to the filtrate
Then, the water-based recycled paint remaining on the coating booth is washed and removed, and an inflow step of flowing into the booth water circulation system is performed, and the booth water circulation system is closed and another booth water circulation system is opened to perform color change coating. Preparation step to prepare for and restart the operation of the painting booth,
A painting step of performing coating by, said primary concentration step a predetermined number of times, and inflow step, a preparation step, a color change coating step of performing color change coating by repeating the coating step, repeating said color change coating steps performed the total content of non-application paint respect booth water <br/> the liquid circulation system becomes equal to or greater than a predetermined value, it stops the circulation of paint after completion booths water circulation system by
After that, the color change of the coating system for the water-based recycled paint, which comprises the step of transferring the entire amount of the booth water to the recycle circulation system, secondarily concentrating it by the UF concentrator, and reconditioning the water-based recycled paint. Method.
JP30127198A 1998-10-22 1998-10-22 Coating system for water-based recycled paint and color changing method thereof Expired - Fee Related JP3373160B2 (en)

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JP2001334188A (en) * 2000-05-26 2001-12-04 Nippon Paint Co Ltd Waterborne paint recycling system
JP4554100B2 (en) * 2001-02-27 2010-09-29 日本ペイント株式会社 Control method of solvent concentration in booth circulating water in water-based paint recycling system
JP5236781B2 (en) * 2011-05-27 2013-07-17 トヨタ自動車東日本株式会社 Unpainted paint collection system and unpainted paint collection method

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