JP3376319B2 - Apparatus for spinning polymer fibers and method for spinning the same - Google Patents
Apparatus for spinning polymer fibers and method for spinning the sameInfo
- Publication number
- JP3376319B2 JP3376319B2 JP17188799A JP17188799A JP3376319B2 JP 3376319 B2 JP3376319 B2 JP 3376319B2 JP 17188799 A JP17188799 A JP 17188799A JP 17188799 A JP17188799 A JP 17188799A JP 3376319 B2 JP3376319 B2 JP 3376319B2
- Authority
- JP
- Japan
- Prior art keywords
- drive shaft
- spinning
- metering pump
- speed
- rotation speed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、特殊紡糸を行う場
合や極細糸などを紡糸する場合などの、紡糸口金からの
紡出性が極めて悪く、或いは紡出性に問題がある高分子
繊維の紡出にも好適に適用可能である紡糸装置及び同繊
維の紡出方法に関し、紡糸に際して吐出不良が生じた紡
糸錘の修正が可能で、紡出性を確保でき、安定的に且つ
工業的に高分子繊維を生産することのできる高分子繊維
の紡糸装置及びその紡出方法に関する。TECHNICAL FIELD The present invention relates to a polymer fiber having a very poor spinnability from a spinneret or a problem in spinnability when performing special spinning or spinning ultrafine yarn. The present invention relates to a spinning device and a spinning method for the same fiber, which can be suitably applied to spinning, and can correct a spinning spindle that has a discharge failure during spinning, ensure spinnability, and stably and industrially. The present invention relates to a polymer fiber spinning apparatus capable of producing polymer fibers and a spinning method thereof.
【0002】[0002]
【従来の技術】一般に高分子繊維の製造にあたっては、
複数の紡糸錘を備えた紡糸装置により、複数の高分子繊
維を一度に紡糸して工業的に生産されている。このと
き、個々の紡糸錘にはそれぞれ別個に定量ポンプが接続
され、各紡糸錘に一定量の溶融ポリマー又は紡糸原液が
供給される。更に各紡糸錘から紡出された溶融ポリマー
又は紡糸原液は、気体或いは溶液中を通過して固化さ
れ、或いは紡糸原液の溶媒を除去し乾燥された後、得ら
れた高分子繊維が巻取りロールにより巻き取られる。2. Description of the Related Art Generally, in producing polymer fibers,
A plurality of polymer fibers are spun at one time by a spinning device equipped with a plurality of spinning spindles to be industrially produced. At this time, a metering pump is separately connected to each spinning spindle, and a fixed amount of molten polymer or spinning dope is supplied to each spinning spindle. Further, the molten polymer or spinning stock solution spun from each spinning spindle is passed through a gas or solution to be solidified, or the solvent of the spinning stock solution is removed and dried, and then the obtained polymer fiber is wound into a roll. It is wound up by.
【0003】この高分子繊維の製造工程において、複数
の紡糸錘から紡出された各高分子繊維の品質を一定にす
るため、各紡糸錘からの溶融ポリマー又は紡糸原液の紡
出量を互いに同一にする必要がある。この紡糸錘からの
紡出量は定量ポンプにより制御されている。そこで、各
紡糸錘に接続された複数の定量ポンプを共通の駆動軸に
接続することにより、複数の定量ポンプを全て同一の回
転により駆動することができ、全紡糸錘に同一量の溶融
ポリマー又は紡糸原液を供給している。In the production process of this polymer fiber, in order to make the quality of each polymer fiber spun from a plurality of spinning spindles constant, the spun amount of the molten polymer or spinning dope from each spinning spindle is the same. Need to The amount of spinning from the spinning spindle is controlled by a metering pump. Therefore, by connecting a plurality of metering pumps connected to each spinning spindle to a common drive shaft, the plurality of metering pumps can be driven by the same rotation, and the same amount of molten polymer or The spinning solution is supplied.
【0004】また、高分子繊維を安定的に製造するため
には、溶融ポリマー又は紡糸原液の紡糸口金からの初期
紡出性を確保することが極めて重要である。即ち、同一
の紡糸口金に形成されている吐出孔からの単位時間当た
りの吐出量及び吐出方向を一定とし、更に、一の紡糸口
金における多数の吐出孔間での吐出量をより均一に保つ
ことにより、紡糸安定性及び糸品質が確保されるもので
ある。Further, in order to stably produce polymer fibers, it is extremely important to secure the initial spinnability of the molten polymer or the spinning dope from the spinneret. That is, the discharge amount and the discharge direction per unit time from the discharge holes formed in the same spinneret are made constant, and moreover, the discharge amount among a large number of discharge holes in one spinneret is kept more uniform. As a result, spinning stability and yarn quality are ensured.
【0005】ところで、近年の高分子繊維に対するニ−
ズは極めて多様化、高級化しており、それらニーズに対
応した消費者に受け入れられる高分子繊維素材を上市し
ていくためには、単にポリマー基質に由来する繊維の特
徴だけでは対処しきれないのが現状である。そのため、
高分子繊維には、ポリマー基質に由来する風合いや機能
だけでなく、更に様々な手法により、新規な差別化され
た風合いを付与し、特殊機能を付加させることが必要不
可欠であり、そのような新素材が多く上市されてきてい
る。By the way, there is a need for polymer fibers in recent years.
Are highly diversified and high-grade, and in order to market polymer fiber materials that meet the needs of consumers and are accepted by consumers, it is not possible to deal only with the characteristics of fibers derived from polymer matrix. Is the current situation. for that reason,
In addition to the texture and function derived from the polymer matrix, it is essential to add new and differentiated textures and special functions to polymer fibers by various methods. Many new materials are on the market.
【0006】しかしながら、この様な新規素材を生産す
るにあたって、従来の紡糸装置では充分な対応が取り難
い素材も多く開発されてきている。例えば、差別化され
た風合いをもつ繊維素材の代表格であるマルチ糸におい
て、繊維のマルチ化には一般的に、一の紡糸口金に形成
されている吐出孔の孔数を多くしたり、各吐出孔の孔径
を小さくすることが必須となる。このような多孔化及び
小孔径化により、各吐出孔からの紡糸原液の吐出方向に
ズレが生じたり、或いは全ての吐出孔から均一な吐出量
での吐出がなされず、紡糸原液が吐出されない吐出孔が
存在することもあるといったような、紡出性の悪化が生
じる。However, in producing such a new material, many materials which have been difficult to cope with with the conventional spinning apparatus have been developed. For example, in the case of multi-thread, which is a typical fiber material having a differentiated texture, in general, the number of discharge holes formed in one spinneret is increased and It is essential to reduce the diameter of the discharge holes. Due to such porosity and small pore size, the spinning stock solution is misaligned in the discharge direction from each discharge hole, or a uniform discharge amount is not discharged from all the discharge holes, and the spinning stock solution is not discharged. Poor spinability, such as the presence of holes, occurs.
【0007】この紡出性に関しては、基本的には紡糸原
液の粘度、濃度、品質及び紡糸口金仕様(特に吐出孔の
孔径及び同吐出孔における紡糸原液の入側から出側まで
の形状)などに大きく依存するものであるが、高吐出条
件とすること、即ち紡糸原液を高速に吐出させることが
極めて有効であることは知られている。そのため、紡出
性に問題がある高分子繊維の紡出に際してはこの高吐出
条件での紡糸が一般的に取り入れられている。Regarding the spinnability, basically, the viscosity, the concentration, the quality of the spinning dope and the specifications of the spinneret (particularly the diameter of the discharge hole and the shape from the inlet side to the outlet side of the spinning dope in the discharge hole), etc. It is known that it is extremely effective to set a high discharge condition, that is, to discharge the spinning dope at a high speed. Therefore, when spinning polymer fibers having a problem of spinnability, spinning under this high discharge condition is generally adopted.
【0008】しかしながら、上述した多孔化及び小孔径
化された紡糸口金を用いて、高吐出条件でマルチ糸を紡
出した場合には、高分子繊維の伸度や強度などの糸質も
極限値に近づくことになり、得られた高分子繊維は後工
程通過性が悪くなるなど、実用上支障を来すこともあ
る。そのため、マルチ糸の場合には糸質を確保する観点
から紡糸速度を下げる傾向が強くなっているが、この紡
糸速度の低速化は糸質を確保するといった一方で、紡出
性の悪化を助長すると共に生産性を低下させるといった
問題を有している。However, when a multi-thread is spun under a high discharge condition by using the above-described porous spinneret having a small pore size, the yarn quality such as elongation and strength of the polymer fiber is also an extreme value. In some cases, the obtained polymer fiber has a problem in practical use, such as poor passability in the post-process. Therefore, in the case of multi-thread, there is a strong tendency to decrease the spinning speed from the viewpoint of securing the yarn quality, but this slowing of the spinning speed secures the yarn quality, while promoting the deterioration of the spinnability. In addition, there is a problem that productivity is lowered.
【0009】従って、マルチ糸を製造するにあたって
は、紡糸速度を低速化することに伴う生産性の低下を補
うために、紡糸錘を増やすことが一般的であるが、それ
に伴い保有する紡糸口金の増加及び紡出時間を増加さ
せ、更に、紡出性を維持するためには、紡糸口金の洗浄
頻度を増やす等の対策が講じられる。従って、紡糸錘及
び紡糸口金を増やすことで設備費が増大し、紡出作業時
間を延長することにより人件費が増し、更に紡糸口金の
洗浄頻度を増やすことに伴っては、紡糸口金の装置から
の取外し及び組立作業数が増え、製造工程での時間的及
びコスト的なロスも増えるといったこととなる。従っ
て、上述の対策は結果としては製造コストを大幅に引き
上げている大きな要因となっている。Therefore, in producing multi-threaded yarns, it is common to increase the spinning spindles in order to compensate for the decrease in productivity that accompanies the reduction in spinning speed. In order to increase the spinning time and spinning time, and to maintain the spinning property, measures such as increasing the frequency of washing the spinneret are taken. Therefore, the equipment cost increases by increasing the spinning spindle and the spinneret, the labor cost increases by extending the spinning work time, and the spinneret cleaning frequency increases from the equipment of the spinneret. The number of removing and assembling operations increases, and the time and cost loss in the manufacturing process also increases. Therefore, the above-mentioned measures are, as a result, a major factor that significantly increases the manufacturing cost.
【0010】そのため、従来の紡糸装置では、紡出初期
に定量ポンプの駆動軸の回転数を糸質を維持できる生産
時の規定回転数より高めに設定して紡出を行い、紡出性
を安定させてから前記規定回転数まで回転数を落として
設定し直し、紡出を行う方法がとられてきている。しか
しながら、生産条件に切り替えた後の紡糸口金からの紡
糸原液の吐出不良や品質異常などのトラブルが発生した
場合に、吐出不良の生じた紡糸錘の修正、或いは紡糸口
金を個別に交換する作業などを行う際、その処置が行い
難い条件下、即ち、定量ポンプの駆動軸を規定回転数で
回転させている状態での修正又は紡出作業となるため、
その作業は煩雑で時間がかかるものとなり、歩留まりの
低下や更には糸質の低下についても懸念されるものであ
る。Therefore, in the conventional spinning device, the spinning speed of the drive shaft of the metering pump is set higher than the specified spinning speed at the time of production at which spinning can be performed at the initial stage of spinning, and spinning is performed to improve spinnability. A method has been adopted in which, after stabilizing, the rotation speed is reduced to the specified rotation speed, the speed is set again, and spinning is performed. However, when troubles such as defective discharge or quality abnormality of the spinning dope from the spinneret after switching to production conditions occur, the spinning spindle with the defective discharge is corrected, or the spinneret is individually replaced. When performing the procedure, it is a condition under which the treatment is difficult to perform, that is, the correction or spinning work is performed in a state in which the drive shaft of the metering pump is rotated at a specified rotation speed.
The work is complicated and time-consuming, and there is a concern that the yield and the yarn quality may deteriorate.
【0011】そこで、共通の一の駆動軸に複数の定量ポ
ンプを接続してそれら複数のポンプを一斉に且つ同一に
駆動し、更には生産時に紡糸錘の修正や紡糸口金の交換
作業を個別に行うことのできる紡糸装置が、例えば実公
昭54−2250号公報及び特開昭59−47407号
公報に開示されている。Therefore, a plurality of metering pumps are connected to one common drive shaft to drive the plurality of pumps simultaneously and at the same time, and further, the spinning spindle correction and the spinneret replacement operation are individually performed at the time of production. Spinning apparatuses that can be used are disclosed, for example, in Japanese Utility Model Publication No. 54-2250 and Japanese Patent Publication No. 59-47407.
【0012】実公昭54−2250号公報に開示されて
いる紡糸装置における定量ポンプの駆動装置では、複数
の定量ポンプはそれぞれ個々に駆動軸を有しており、複
数の駆動軸には共通の主軸から回転力が伝達され、同駆
動軸が回転駆動される。更に、各駆動軸には前記主軸と
は別に、他の駆動手段により前記主軸より低速で回転駆
動される鎖車が配されている。この鎖車と前記主軸との
間には両者間をスライドし、前記主軸との接続位置、鎖
車との接続位置、或いは両者の間の非接続位置のいずれ
かに選択的に位置し、その駆動を駆動軸に伝達するギヤ
が配されている。In the driving device for a metering pump in the spinning device disclosed in Japanese Utility Model Publication No. 54-2250, each of the plurality of metering pumps has a drive shaft, and the plurality of drive shafts have a common main shaft. The rotational force is transmitted from the drive shaft, and the drive shaft is rotationally driven. Further, apart from the main shaft, a chain wheel that is rotationally driven at a lower speed than the main shaft by another driving means is arranged on each drive shaft. Sliding between the chain wheel and the main shaft, and selectively located at any one of the connecting position with the main shaft, the connecting position with the chain wheel, or the non-connecting position between the two. A gear that transmits the drive to the drive shaft is arranged.
【0013】かかるギヤ及び鎖車を備えた紡糸装置で
は、例えば一の紡糸錘に不良が生じた場合に、その紡糸
錘への定量ポンプの駆動軸と主軸とのギヤによる接続を
切断し、紡糸錘への紡糸原液の供給を停止して、同紡糸
錘の修正や交換を行うことができる。このとき、定量ポ
ンプ内の残留している紡糸原液は、その温度が低下して
粘度が高くなる場合がある。そのため、再び紡糸原液の
供給を開始する場合に、定量ポンプの駆動軸を主軸に接
続していきなり高速回転させると、残留している紡糸原
液の粘性抵抗が高いため、定量ポンプが破損する虞れが
ある。そのため、先ず、低速回転している鎖車と前記駆
動軸とをギヤにより接続し、過大トルクによる定量ポン
プの損傷を防止している。In a spinning apparatus equipped with such a gear and a chain wheel, for example, when a defect occurs in one spinning spindle, the connection between the spinning spindle and the drive shaft of the metering pump and the main spindle is disconnected by the spinning spindle. It is possible to correct or replace the spinning spindle by stopping the supply of the spinning dope to the spindle. At this time, the spinning stock solution remaining in the metering pump may have its temperature lowered and its viscosity increased. Therefore, when starting the supply of the spinning dope again, if the drive shaft of the metering pump is connected to the main shaft and suddenly rotated at high speed, the viscous resistance of the remaining spinning dope is high, which may damage the metering pump. There is. Therefore, first, the chain wheel that is rotating at a low speed and the drive shaft are connected by a gear to prevent damage to the metering pump due to excessive torque.
【0014】また、特開昭59−47407号公報に開
示されている紡糸装置は、支点を中心に振子型軌跡で移
動できるポンプギヤを有する振子型定量ポンプを採用し
ている。前記ポンプギヤは主駆動源である一方の駆動軸
に設けられた駆動ギヤと、低速回転している他方の駆動
軸に設けられた駆動ギヤとのいずれか一方と接続され、
その駆動を定量ポンプに伝達している。Further, the spinning device disclosed in Japanese Patent Laid-Open No. 59-47407 employs a pendulum type metering pump having a pump gear that can move on a pendulum type trajectory around a fulcrum. The pump gear is connected to any one of a drive gear provided on one drive shaft that is a main drive source and a drive gear provided on the other drive shaft that is rotating at a low speed,
The drive is transmitted to the metering pump.
【0015】同紡糸装置にあっても、いずれかの紡糸錘
において吐出不良が生じた場合に、その不良の生じた紡
糸錘への定量ポンプのギヤを低速駆動されている他方の
駆動ギヤに接続し、紡糸原液の供給量を低減させてか
ら、その処置を行うことができる。なお、同装置にあっ
ては、不良紡糸錘の処置時にも紡糸原液を供給し続ける
ことにより、工程内において原液の変質及び凝固を防止
することができるといった効果を奏するものである。Even in the same spinning device, when discharge failure occurs in any of the spinning spindles, the gear of the metering pump to the spinning spindle having the failure is connected to the other drive gear which is driven at a low speed. However, the treatment can be performed after reducing the supply amount of the spinning dope. It should be noted that the apparatus has an effect of preventing deterioration and coagulation of the stock solution in the process by continuing to supply the stock solution for spinning during treatment of the defective spinning spindle.
【0016】[0016]
【発明が解決しようとする課題】しかしながら、上記公
報に開示されている紡糸装置にあっては、いずれも、生
産時の規定回転数で回転する主の駆動軸と、それよりも
低速で回転する他の駆動手段とは、それぞれ別個の少な
くとも2つの動力源により駆動される。そのため、低速
回転の駆動手段を駆動している際には、必然的にその他
の駆動手段の分だけ多くの動力エネルギーを要すること
となり、そのためのコストも増大することとなる。ま
た、いずれの公報でも規定回転数よりも低速で回転させ
ているため、上述したようなマルチ化に対応した極細繊
維を紡糸する場合には、紡出初期での紡出性を十分に確
保できないといった問題もある。However, in all of the spinning devices disclosed in the above publications, the main drive shaft that rotates at a specified rotation speed during production and the rotation speed that is lower than that of the main drive shaft. It is driven by at least two power sources that are separate from the other drive means. Therefore, when driving the low-speed rotation driving means, inevitably a large amount of power energy is required for the other driving means, and the cost therefor also increases. Further, in any of the publications, the rotation speed is lower than the specified rotation speed, and therefore, when spinning the ultrafine fibers corresponding to the above-mentioned mulching, sufficient spinnability at the initial stage of spinning cannot be ensured. There is also a problem.
【0017】本発明はかかる従来の問題を解決すべくな
されたものであり、高分子繊維の紡糸に際し紡出不良が
生じた紡糸錘のみを容易に修正することができ、多孔化
及び小孔径化された紡糸口金を用いた場合であっても各
紡糸錘での紡出性を維持し、多数の吐出孔から所定の方
向に且つ均一な吐出量で紡出可能であり、高分子繊維を
工業的に安定して且つ廉価に生産することができる高分
子繊維の紡糸装置及びその紡出方法を提供することを目
的としている。The present invention has been made to solve the above-mentioned conventional problems, and it is possible to easily correct only a spinning spindle which has failed in spinning during spinning of a polymer fiber, and to make it porous and small in diameter. Even when using the prepared spinneret, it is possible to maintain the spinnability at each spinneret and to spin from a large number of discharge holes in a predetermined direction and at a uniform discharge rate, making polymer fibers industrial. It is an object of the present invention to provide a spinning device for polymer fibers that can be stably produced at low cost and a spinning method thereof.
【0018】[0018]
【課題を解決するための手段】上記目的を達成するため
に、本件請求項1に係る発明は、複数の紡糸錘と、同紡
糸錘に紡糸原液を供給する各紡糸錘に接続された複数の
定量ポンプと、複数の前記定量ポンプを生産時の規定回
転数で共通に駆動する単一の主駆動軸と、前記規定回転
数とは異なる回転数で前記定量ポンプを駆動する単一の
副駆動軸とを備え、前記定量ポンプは前記主駆動軸又は
前記副駆動軸のいずれかの駆動に選択的に接続される接
続切換部を備えてなる高分子繊維の紡糸装置であって、
前記主駆動軸と前記副駆動軸とが単一の動力源により、
それぞれ所要の回転数で駆動回転され、前記主駆動軸と
前記副駆動軸とは、連結機構により中継駆動軸を介して
連結され、該中継駆動軸の端部に配されたクラッチ機構
を介して前記中継駆動軸と前記副駆動軸とが接離可能と
されてなることを特徴とする高分子繊維の紡糸装置を主
要な構成としている。In order to achieve the above object, the invention according to claim 1 of the present invention comprises a plurality of spinning spindles and a plurality of spinning spindles connected to each spinning spindle for supplying a spinning dope to the spinning spindles. A metering pump, a single main drive shaft that commonly drives a plurality of the metering pumps at a specified rotation speed during production, and a single auxiliary drive that drives the metering pumps at a rotation speed different from the specified rotation speed. And a shaft, wherein the metering pump is a spinning device for polymer fibers, comprising a connection switching unit selectively connected to the drive of either the main drive shaft or the auxiliary drive shaft,
The main drive shaft and the auxiliary drive shaft by a single power source,
Each is driven and rotated at the required number of revolutions, and
The auxiliary drive shaft is connected via a relay drive shaft by a connecting mechanism.
A clutch mechanism connected to and arranged at the end of the relay drive shaft
The relay drive shaft and the auxiliary drive shaft can be contacted and separated via
The main constitution is a spinning machine for polymer fibers, which is characterized by
【0019】前記紡糸装置では単一の動力源により回転
数の異なる主駆動軸と副駆動軸とを駆動回転可能である
ため、それぞれ別個の動力源により駆動する場合に比べ
て動力エネルギーを低減させることができる。また、前
記定量ポンプは接続切換部により異なる回転数の前記主
駆動軸又は前記副駆動軸のいずれかの駆動に選択的に接
続される。そのため、例えば前記副駆動軸を主駆動軸よ
りも高速回転させた場合、生産中にいずれかの紡糸錘に
おいて吐出不良などのトラブルが発生した際に、前記定
量ポンプの駆動を高速回転する副駆動軸に切り換えて紡
出性を改善した後、再び主駆動軸の駆動に切り換えるこ
とにより、吐出不良の修正を容易に行うことができる。
或いはいずれかの紡糸錘において紡糸口金の個別交換な
どを行った後にも、同紡糸錘の定量ポンプの立ち上げ時
の紡出初期には高速駆動して高吐出条件下で紡出を行う
ことにより、多数の吐出孔からのより均一な紡出性を確
保でき、高分子繊維を安定的、且つ工業的に紡出するこ
とができる。In the spinning device, the main drive shaft and the sub drive shaft having different rotational speeds can be driven and rotated by a single power source, so that the power energy can be reduced as compared with the case where they are driven by separate power sources. be able to. Further, the metering pump is selectively connected to the drive of either the main drive shaft or the sub drive shaft having different rotational speeds by a connection switching unit. Therefore, for example, when the auxiliary drive shaft is rotated at a higher speed than the main drive shaft, if a problem such as discharge failure occurs in any of the spinning spindles during production, the auxiliary drive that rotates the metering pump at a high speed. After the shaft is switched to improve the spinnability, the drive of the main drive shaft is switched again, so that the ejection failure can be easily corrected.
Alternatively, even after performing individual spinneret replacements on any of the spinning spindles, the spinning spindle can be driven at high speed to perform spinning under high discharge conditions at the initial spinning stage when the metering pump of the spinning spindle is started up. A more uniform spinnability from a large number of discharge holes can be secured, and polymer fibers can be stably and industrially spun out.
【0020】更に、前記主駆動軸と前記副駆動軸とはク
ラッチ機構を介して接離可能とされているため、不要な
際には前記副駆動軸の回転を停止させることができ、動
力エネルギーの更なる低減を図ることが可能である。 Further, the main drive shaft and the sub drive shaft are
It is possible to connect and disconnect via a latch mechanism, so unnecessary
In this case, the rotation of the auxiliary drive shaft can be stopped,
It is possible to further reduce the force energy.
【0021】また、本件請求項2に係る発明は、前記主
駆動軸と前記副駆動軸とが変速手段を介して連結されて
いる。この変速手段としては、例えば前記主駆動軸と前
記副駆動軸との連結に使用されるスプロケット及びチェ
ーンを使用した連結機構や、連結用ギヤなどがある。ま
た、前記スプロケットやギヤの使用を変更することで、
前記主駆動軸に対する前記副駆動軸の回転数を適宜、変
更可能である。 The invention according to claim 2 of the present application
The drive shaft and the auxiliary drive shaft are connected to each other via a speed change device.
There is. As the speed change means, for example, the main drive shaft and the front
The sprocket and chain used to connect with the auxiliary drive shaft.
There is a coupling mechanism that uses a chain and a coupling gear. Well
Also, by changing the use of the sprockets and gears,
The rotation speed of the auxiliary drive shaft with respect to the main drive shaft is changed as appropriate.
It is possible to change.
【0022】更に、本件請求項3に係る発明では、上述
した紡糸装置を用いて高分子繊維を紡出することを特徴
とする高分子繊維の紡出方法を主要な構成としている。
すなわち、前記副駆動軸を前記主駆動軸より高速で回転
させ、高分子繊維の紡出初期には前記定量ポンプを前記
副駆動軸により駆動し、定常の生産時には前記定量ポン
プを前記主駆動軸により駆動する。この場合には、特に
紡出性が悪化する紡出初期において、紡糸原液の供給量
を増加させて紡糸原液の圧力を高め、吐出量を増大させ
ることにより、紡糸口金の多数の吐出孔の全てから均一
に、且つ規定の方向に紡糸原液を吐出させて紡出性を確
保することができる。Further, in the invention according to claim 3 of the present invention, the main constitution is a spinning method for polymer fibers, which is characterized in that the above-mentioned spinning apparatus is used for spinning polymer fibers.
That is , the sub-driving shaft is rotated at a higher speed than the main driving shaft, the metering pump is driven by the sub-driving shaft in the initial stage of spinning of polymer fibers, and the metering pump is driven by the main driving shaft during steady production. Driven by. In this case, particularly in the early stage of spinning when the spinnability deteriorates, the supply amount of the spinning dope is increased to increase the pressure of the spinning dope and the discharge amount is increased, so that all of the many ejection holes of the spinneret are It is possible to secure the spinnability by uniformly discharging the spinning dope in a prescribed direction.
【0023】本件請求項4に係る発明では、前記副駆動
軸の回転数を前記規定回転数の1.5〜4.0倍に設定
する。前記副駆動軸の回転数は前記規定回転数の1.5
倍以上であれば、紡糸ドラフトを上げて製糸性を見極め
るために適正であり、また、紡糸原液の変質及び凝固を
防止することが可能であるため好ましい。また、前記副
駆動軸の回転数が前記規定回転数の4.0倍以下である
場合には、負荷圧の観点から、定量ポンプや紡糸口金な
どに過度の負担をかけることもなく、それらが損傷され
る虞れもないため、実用上支障はない。In the invention according to claim 4 of the present application, the rotational speed of the auxiliary drive shaft is set to 1.5 to 4.0 times the specified rotational speed. The rotation speed of the auxiliary drive shaft is 1.5 times the specified rotation speed.
If it is at least twice, it is suitable for raising the spinning draft to judge the spinnability, and it is possible to prevent the spinning stock solution from being deteriorated and coagulated, which is preferable. Further, when the rotation speed of the auxiliary drive shaft is 4.0 times or less than the specified rotation speed, from the viewpoint of the load pressure, the metering pump, the spinneret and the like are not excessively burdened, and they are There is no risk of damage, so there is no practical problem.
【0024】なお、本発明の高分子繊維の紡糸装置及び
その紡出方法は特に、例えばセルロースアセテート繊維
などの、紡糸口金の吐出孔径が極めて小さく、紡糸工程
や後工程に於いて高倍率での延伸が行えない高分子繊維
に適用した場合に、上述のような効果を有効に奏するも
のであり、特に、30μmφ以下の細孔径紡糸口金を採
用する高分子繊維の紡糸に適している。もちろん、例え
ばポリエステル繊維など、紡糸口金の吐出孔径が比較的
に大きく、更には紡糸工程又は後工程に於いて高倍率で
の延伸が可能である高分子繊維に対しても適用は可能で
ある。The polymer fiber spinning apparatus and the spinning method thereof according to the present invention are particularly small in the discharge hole diameter of the spinneret, such as cellulose acetate fiber, and have a high magnification in the spinning step and the subsequent steps. When applied to a polymer fiber that cannot be stretched, it effectively exhibits the above-mentioned effects, and is particularly suitable for spinning a polymer fiber employing a spinneret having a pore size of 30 μmφ or less. Of course, the present invention is also applicable to polymer fibers, such as polyester fibers, which have a relatively large discharge hole diameter in the spinneret and which can be stretched at a high ratio in the spinning process or the subsequent process.
【0025】[0025]
【発明の実施形態】以下、本発明の好適な実施形態であ
る高分子繊維の紡糸装置について、図面を参照して具体
的に説明する。図1は、前記紡糸装置における本発明の
主要部を示す概略図である。前記紡糸装置1は図示せぬ
複数の紡糸錘を備えており、各紡糸錘にはそれぞれ紡糸
原液を同紡糸錘に供給するための定量ポンプ2が接続さ
れている。更に、各紡糸錘に接続されている複数の定量
ポンプ2,2…は所定の間隔をもって前記紡糸装置1の
フレーム3に固定されている。同定量ポンプ2は、後述
する主駆動軸4又は副駆動軸5のいずれかの駆動に、両
軸4,5間で選択的に接続される接続切換部2aを有し
ている。BEST MODE FOR CARRYING OUT THE INVENTION A polymer fiber spinning apparatus which is a preferred embodiment of the present invention will be specifically described below with reference to the drawings. FIG. 1 is a schematic view showing a main part of the present invention in the spinning device. The spinning apparatus 1 includes a plurality of spinning spindles (not shown), and each spinning spindle is connected with a metering pump 2 for supplying a spinning stock solution to the spinning spindle. Further, a plurality of metering pumps 2, 2, ... Connected to the respective spinning spindles are fixed to the frame 3 of the spinning apparatus 1 at a predetermined interval. The metering pump 2 has a connection switching unit 2a which is selectively connected between the two drive shafts 4 and 5 for driving either a main drive shaft 4 or a sub drive shaft 5 which will be described later.
【0026】更に、前記紡糸装置1のフレーム3には、
単一の主駆動軸4と副駆動軸5とが、互いに平行に且つ
それぞれに回転可能に支持されている。前記主駆動軸4
と前記副駆動軸5にはそれぞれ、各軸4,5の回転を前
記定量ポンプ2へ伝達して定量ポンプ2を駆動させる作
動部4a,5aが、前記定量ポンプ2と同数、同ポンプ
2の間隔と同一の間隔で設けられており、即ち複数の接
続切換部2aのそれぞれに対応して、二つの作動部4
a,5aが配されている。従って、各定量ポンプ2はそ
の接続切換部2aを、各接続切換部2aにそれぞれ配さ
れている二つの前記作動部4a,5aのいずれかに接続
することにより、別個に駆動される。この接続切換部2
a及び作動部4a,5aの機構、更には両者の個別な接
続機構については従来公知の機構を採用することがで
き、特に限定されるものではない。例えば、前記接続切
換部2a及び作動部4a,5aには互いに噛合可能な連
結用ギヤを採用し、前記接続切換部2aをレバーなどの
操作部材を手動で又は適宜手段を用いて操作することに
より、2つの作動部4a,5a間で移動可能とすること
もできる。Further, in the frame 3 of the spinning device 1,
A single main drive shaft 4 and a single sub-drive shaft 5 are rotatably supported in parallel with each other. The main drive shaft 4
Actuators 4a and 5a for transmitting rotations of the shafts 4 and 5 to the metering pump 2 to drive the metering pump 2 are provided to the auxiliary driving shaft 5 and the auxiliary driving shaft 5, respectively. The two operating parts 4 are provided at the same intervals as the intervals, that is, corresponding to each of the plurality of connection switching parts 2a.
a and 5a are arranged. Therefore, each metering pump 2 is driven separately by connecting its connection switching unit 2a to either one of the two operating units 4a and 5a arranged in each connection switching unit 2a. This connection switching unit 2
A conventionally known mechanism can be adopted for the mechanism of a and the operating portions 4a and 5a, and a separate connecting mechanism for both, and is not particularly limited. For example, the connection switching unit 2a and the operating units 4a and 5a may be coupled with each other by a connecting gear, and the connection switching unit 2a may be operated manually with an operating member such as a lever or by using an appropriate means. It may be movable between the two actuating parts 4a and 5a.
【0027】前記主駆動軸4の一端は、チェーン6a及
びスプロケット6b,6cを使用した連結機構6により
無段変速タイプのモータ7と連結されており、同主駆動
軸4は糸質を低下させることなく紡糸可能である規定回
転数で回転駆動される。また、主駆動軸4の他端側に
は、同主駆動軸4と前記副駆動軸5との間に中継駆動軸
8が介装されている。One end of the main drive shaft 4 is connected to a continuously variable speed type motor 7 by a connecting mechanism 6 using a chain 6a and sprockets 6b and 6c, and the main drive shaft 4 reduces the yarn quality. It is driven to rotate at a specified number of revolutions, which allows spinning without spinning. On the other end side of the main drive shaft 4, a relay drive shaft 8 is provided between the main drive shaft 4 and the sub drive shaft 5.
【0028】前記主駆動軸4と前記中継駆動軸8とはチ
ェーン9a及びスプロケット9b,9cを使用した連結
機構9により連結される。主駆動軸4の端部に配された
スプロケット9bは、前記中継駆動軸8のスプロケット
9cよりも大径のものを採用しており、この異なる径を
もつ二つのスプロケット9b,9cを含む連結機構9が
本発明の変速手段を構成している。この変速手段9によ
り、前記主駆動軸4の回転はその回転数を増大させて前
記中継駆動軸8へ伝達され、同中継駆動軸8は前記主駆
動軸4よりも高速で回転される。The main drive shaft 4 and the relay drive shaft 8 are connected by a connecting mechanism 9 using a chain 9a and sprockets 9b and 9c. The sprocket 9b arranged at the end of the main drive shaft 4 has a larger diameter than the sprocket 9c of the relay drive shaft 8, and a connecting mechanism including two sprockets 9b and 9c having different diameters. Reference numeral 9 constitutes the shifting means of the present invention. By the speed change device 9, the rotation of the main drive shaft 4 is transmitted to the relay drive shaft 8 by increasing the rotation speed thereof, and the relay drive shaft 8 is rotated at a higher speed than the main drive shaft 4.
【0029】 前記中継駆動軸8と前記副駆動軸5と
は、チェーン10aと、同一径の二つのスプロケット1
0b,10cとを使用した連結機構10により連結され
ており、前記中継駆動軸8の回転はその回転数を変更す
ることなく前記副駆動軸5へと伝達される。このよう
に、前記主駆動軸4の回転駆動は前記中継駆動軸8を介
して、その回転数を変更して前記副駆動軸5に伝達され
ており、即ち、前記副駆動軸5も前記主駆動軸4と同一
の動力源であるモータ7により回転駆動される。従っ
て、前記紡糸装置1にあっては異なる二つの駆動軸4,
5を単一の動力源により駆動するため、別途の動力源を
要する従来の紡糸装置と比べてその動力エネルギーを大
幅に低減させることができ、製造コストを低く抑えるこ
とができる。The relay drive shaft 8 and the auxiliary drive shaft 5 are provided with a chain 10a and two sprockets 1 having the same diameter.
0b, 10 are connected by the connecting mechanism 10 using a c, rotation of the relay drive shaft 8 is transmitted to the auxiliary drive shaft 5 without changing its rotational speed. As described above, the rotational drive of the main drive shaft 4 is transmitted to the sub drive shaft 5 through the relay drive shaft 8 while changing the rotation speed thereof, that is, the sub drive shaft 5 is also transferred to the main drive shaft 5. It is rotationally driven by a motor 7, which is the same power source as the drive shaft 4. Therefore, in the spinning device 1, two different drive shafts 4,
Since 5 is driven by a single power source, the power energy can be significantly reduced as compared with a conventional spinning device that requires a separate power source, and the manufacturing cost can be kept low.
【0030】また、前記中継駆動軸8は、前記副駆動軸
5との連結用のスプロケット10bと、同中継駆動軸8
の端部とに配されたクラッチ機構11を備えており、同
クラッチ機構11を操作レバー11aにより操作するこ
とにより、前記中継駆動軸8と前記副駆動軸5との接続
を接離することができる。従って、必要時以外には前記
副駆動軸5の駆動回転を停止することができる。The relay drive shaft 8 has a sprocket 10b for coupling with the auxiliary drive shaft 5, and the relay drive shaft 8 also.
Of the relay drive shaft 8 and the auxiliary drive shaft 5 can be brought into contact with or separated from each other by operating the clutch mechanism 11 with the operation lever 11a. it can. Therefore, the drive rotation of the auxiliary drive shaft 5 can be stopped except when necessary.
【0031】上述の紡糸装置を用いて高分子繊維を紡糸
する際には、全定量ポンプ2の接続切換部2aを前記主
駆動軸4の作動部4aと接続した状態でモータ7を作動
し、前記主駆動軸4の回転駆動を規定回転数まで上げる
と共に、前記定量ポンプ2を前記規定回転数で駆動す
る。この紡糸初期においては、前記紡糸装置1の紡糸口
金からの紡糸原液の吐出方向や各吐出孔からの吐出量が
一定とならず、紡出性が悪い。そのため、クラッチ機構
11を接続して前記副駆動軸5を前記規定回転数よりも
高速で回転させると共に、前記接続切換部2aの接続を
前記副駆動軸5の作動部5aに切り換えて、前記定量ポ
ンプ2を規定回転数よりも高い回転数で回転駆動させ
る。このように、定量ポンプ2を高速回転駆動し高吐出
条件により紡出することにより、紡糸口金からの紡糸原
液の吐出方向が規定の方向に定まり、全吐出孔からの吐
出量も一定となって、正常な紡出性が確保される。その
後、再び前記接続切換部2aの接続を前記主駆動軸4の
作動部4aに切り換えて、前記定量ポンプ2を前記規定
回転数で駆動することにより、正常な紡出性を確保し且
つ糸質も良好な状態で高分子繊維を紡糸することができ
る。なお、前記接続切換部2aの接続を前記主駆動軸4
の作動部4aに切り換えた後には、前記クラッチ機構1
1を切断して前記副駆動軸5の回転駆動を停止させる。When polymer fibers are spun using the above spinning device, the motor 7 is operated with the connection switching portion 2a of the total metering pump 2 being connected to the operating portion 4a of the main drive shaft 4. The rotational drive of the main drive shaft 4 is increased to a specified rotation speed, and the metering pump 2 is driven at the specified rotation speed. At the initial stage of spinning, the spinning direction of the stock solution for spinning from the spinneret of the spinning device 1 and the amount of discharge from each discharge hole are not constant, resulting in poor spinnability. Therefore, the clutch mechanism 11 is connected to rotate the sub drive shaft 5 at a speed higher than the specified rotation speed, and the connection of the connection switching unit 2a is switched to the operation unit 5a of the sub drive shaft 5 to perform the quantitative determination. The pump 2 is rotationally driven at a rotation speed higher than the specified rotation speed. As described above, the metering pump 2 is driven to rotate at a high speed and is spun under a high discharge condition, whereby the discharge direction of the spinning dope from the spinneret is set in a prescribed direction, and the discharge amount from all discharge holes is also constant. , The normal spinnability is secured. Thereafter, the connection of the connection switching unit 2a is switched to the operating unit 4a of the main drive shaft 4 again, and the metering pump 2 is driven at the specified rotation speed to ensure normal spinnability and yarn quality. The polymer fibers can be spun in good condition. In addition, the connection of the connection switching unit 2a is connected to the main drive shaft 4
After switching to the operating portion 4a of the clutch mechanism 1
1 is cut to stop the rotational drive of the auxiliary drive shaft 5.
【0032】更に、紡糸工程において、いずれかの定量
ポンプ2に接続された紡糸錘からの紡糸原液の紡出性が
悪化した場合には、その定量ポンプ2の接続切換部2a
のみを個別に前記副駆動軸5の作動部5aに切り換え
て、前記定量ポンプ2を規定回転数よりも高い回転数で
駆動し高吐出条件で紡出を行うことにより、紡出性を再
び向上させた後、再度、主駆動軸4の作動部4aに切り
換えて糸質を低下させない規定回転数で紡糸を続けるこ
とができる。このように、紡出性が少しでも悪化した場
合には即座にその紡出性を容易に改善させることがで
き、更には、紡出性の悪化を防ぐためにある一定の使用
時間ごとに高速回転数に切り換えて高吐出条件により紡
糸することにより、従来のように紡糸口金を頻繁に洗浄
する必要がなく、製造効率が著しく向上させることがで
きる。Further, in the spinning step, when the spinning performance of the spinning dope from the spinning spindle connected to any of the metering pumps 2 is deteriorated, the connection switching section 2a of the metering pump 2 is connected.
By individually switching only to the actuating part 5a of the sub-driving shaft 5 and driving the metering pump 2 at a rotation speed higher than the specified rotation speed to perform spinning under high discharge conditions, the spinning performance is improved again. After the spinning, the operation portion 4a of the main drive shaft 4 is switched again to continue spinning at a specified rotation speed that does not reduce the yarn quality. In this way, if the spinnability deteriorates even a little, the spinnability can be easily improved immediately, and further, in order to prevent the spinnability from deteriorating, it is rotated at a high speed every certain usage time. By switching the number and spinning under high discharge conditions, it is not necessary to frequently wash the spinneret as in the conventional case, and the manufacturing efficiency can be significantly improved.
【0033】なお、本実施例における前記主駆動軸4と
中継駆動軸8との間に配された連結機構9において、前
記主駆動軸4又は中継駆動軸8に径寸法の異なる複数の
スプロケットを配し、前記チェーン9aを公知の手段を
用いて複数のスプロケットの間で掛け替え可能として、
前記中継駆動軸8の回転数を他段階に変更可能とするこ
ともできる。In the connecting mechanism 9 arranged between the main drive shaft 4 and the relay drive shaft 8 in this embodiment, a plurality of sprockets having different diameters are provided on the main drive shaft 4 or the relay drive shaft 8. And the chain 9a can be interchanged between a plurality of sprockets using a known means.
The rotation speed of the relay drive shaft 8 can be changed to another stage.
【0034】更に、前記主駆動軸4及び副駆動軸5と、
中継駆動軸8との連結はチェーン及びスプロケットを使
用した連結機構に限定されるものではなく、連結用ギヤ
を採用することもできる。また、前記副駆動軸5の回転
数は、前記主駆動軸4と中継駆動軸8との間に配された
変速手段9の前記スプロケット9b,9cの径を適宜変
更することにより、更に、連結用ギヤを用いた場合には
その仕様を適宜変更することにより、様々な値に容易に
変更することができる。なお、前記副駆動軸5の回転数
は、紡糸口金の強度などを考慮して実用上支障の無い範
囲に設定され、副駆動軸5の回転数は前記主駆動軸4の
回転数、即ち規定回転数の0.5〜4.0倍であること
が好ましい。Further, the main drive shaft 4 and the sub drive shaft 5,
The coupling with the relay drive shaft 8 is not limited to the coupling mechanism using the chain and the sprocket, and a coupling gear may be adopted. Further, the rotational speed of the sub drive shaft 5 is further connected by appropriately changing the diameters of the sprockets 9b and 9c of the speed changing means 9 arranged between the main drive shaft 4 and the relay drive shaft 8. When the gear for use is used, it can be easily changed to various values by appropriately changing the specifications. The rotation speed of the sub drive shaft 5 is set in a range that does not cause any practical problem in consideration of the strength of the spinneret, and the rotation speed of the sub drive shaft 5 is the rotation speed of the main drive shaft 4, that is, the specified value. The rotation speed is preferably 0.5 to 4.0 times.
【0035】 また、本実施例では主駆動軸4と中継駆
動軸8との間に配された連結機構9を変速手段としてい
るが、前記中継駆動軸8と副駆動軸5との間に配された
連結機構10において、前記副駆動軸5の側のスプロケ
ット10bの径を前記中継駆動軸8の側のスプロケット
10cよりも小径とすることにより、回転数を変更する
こともできる。Further, in the present embodiment, the connecting mechanism 9 arranged between the main drive shaft 4 and the relay drive shaft 8 is used as the speed changing means, but it is arranged between the relay drive shaft 8 and the auxiliary drive shaft 5. in connection mechanism 10 that is, the by a smaller diameter than the sprocket 10 c side of the diameter of the side of the auxiliary drive shaft 5 sprocket 10b the relay drive shaft 8, it is also possible to change the rotational speed.
【0036】このように前記中継駆動軸8と副駆動軸5
との間に配された連結機構10を回転数を高速に変更す
る変速手段とする場合に、前記クラッチ機構11を挟ん
で他側に更なる連結機構を配し、同連結機構では前記副
駆動軸5の側のスプロケットの径を前記中継駆動軸8の
側のスプロケットよりも大径として、前記副駆動軸5を
前記主駆動軸よりも低い回転数で回転駆動させることも
できる。このとき、前記クラッチ機構11を高回転数に
変更する連結機構10と、低回転数に変更する連結機構
との間で選択的に接続可能とすることが好ましい。この
場合には、いずれかの紡糸錘において紡糸口金の変更な
どの修繕処理が必要となった場合には低速で回転させて
処理し、その後、再び紡糸を行う場合に高速で回転させ
て紡出性を確保することが可能となる。Thus, the relay drive shaft 8 and the auxiliary drive shaft 5
When the coupling mechanism 10 disposed between the clutch mechanism 11 and the clutch mechanism 11 is used as a speed changing means for changing the rotation speed to a high speed, a further coupling mechanism is disposed on the other side, and in the coupling mechanism, the auxiliary drive is used. The diameter of the sprocket on the side of the shaft 5 may be set larger than that of the sprocket on the side of the relay drive shaft 8, and the sub drive shaft 5 may be rotationally driven at a rotational speed lower than that of the main drive shaft. At this time, it is preferable that the clutch mechanism 11 can be selectively connected between the coupling mechanism 10 that changes the rotation speed to a high rotation speed and the coupling mechanism that changes the rotation speed to a low rotation speed. In this case, if repair processing such as changing the spinneret is required on any of the spinning spindles, rotate it at a low speed to process it, and then rotate it at a high speed to perform spinning again. It is possible to secure the property.
【0037】[0037]
【実施例】以下、本発明について好適な実施例を挙げ、
比較例と比較して具体的に説明する。実施例では上述し
た本発明の好適な実施形態による紡糸装置1を用いて、
本発明の紡出方法により高分子繊維としてセルロースト
リアセテート繊維を紡出した。このとき、紡出初期には
副駆動軸5により定量ポンプ2を規定回転数よりも高速
で駆動して紡出性を確保した後、主駆動軸4により規定
回転数に落として高分子繊維を紡出した。また、比較例
では従来の紡糸装置を用いて通常の生産条件で、同じく
セルローストリアセテート繊維を紡出した。EXAMPLES Preferred examples of the present invention will be given below.
A specific description will be made in comparison with a comparative example. In the example, the spinning apparatus 1 according to the preferred embodiment of the present invention described above is used,
Cellulose triacetate fibers were spun as polymer fibers by the spinning method of the present invention. At this time, in the initial stage of spinning, the metering pump 2 is driven at a speed higher than the specified rotation speed by the auxiliary drive shaft 5 to ensure the spinnability, and then the main drive shaft 4 reduces the rotation speed to the specified rotation speed to remove the polymer fibers. Spun out. Moreover, in the comparative example, the same cellulose triacetate fiber was spun under the usual production conditions using the conventional spinning device.
【0038】なお、実施例及び比較例ともに、紡糸原液
としては平均酢化度61.6%のセルローストリアセテ
ートを塩化メチレン/メタノール(=91/9)の混合
溶剤に溶解し、固形分濃度を21.0重量%に調整して
作製したものを使用している。In both Examples and Comparative Examples, as the spinning dope, cellulose triacetate having an average acetylation degree of 61.6% was dissolved in a mixed solvent of methylene chloride / methanol (= 91/9) to give a solid content concentration of 21. The one prepared by adjusting to 0.0% by weight is used.
【0039】また、紡出時における紡出性及び紡糸安定
性と、得られた繊維の糸質(伸度)及び後工程通過性に
ついて、同一条件(規模、期間、ランニング条件)のも
とで評価し、その結果を表1に示す。
・紡出性:紡糸口金の全吐出孔から紡糸原液を所定の方
向に正常に吐出させることを基本としており、1孔でも
正常に吐出できない場合には紡糸口金の交換を行うこと
を原則とし、1の紡糸錘で紡出させるのに使用した紡糸
口金数の平均値(使用紡糸口金数/紡糸錘)を紡出性を
評価する基準として示した。
・紡糸安定性:満管歩留(%)
・糸質(伸度):オリエンテックASC−A5YMを使
用して測定したデータの平均値である。
・後工程通過性:○は良好、△はやや不良、×は不良で
ある。Under the same conditions (scale, period, running conditions) with respect to the spinnability and spinning stability during spinning, and the yarn quality (elongation) and post-process passability of the obtained fiber. The results are shown in Table 1. -Spinnability: Basically, the spinning solution is normally discharged from all the discharge holes of the spinneret in a predetermined direction. In principle, if the spinneret cannot be discharged normally, the spinneret is replaced. The average value of the number of spinnerets used for spinning with the spinning spindle No. 1 (the number of spinnerets used / spindle weight) was shown as a criterion for evaluating the spinnability. -Spinning stability: Full tube yield (%)-Yarn quality (elongation): It is the average value of the data measured using Orientec ASC-A5YM. Post-process passability: ◯ is good, Δ is slightly bad, and x is bad.
【0040】「実施例1」吐出孔径が0.024mm
φ、同吐出孔の断面形状が○型、円筒状キャピラリー部
の長さが0.010mmである吐出孔が形成された紡糸
口金を用いて、捲取速度500m/minにてインター
レース加工を施しながら、上記紡糸原液を乾式紡糸法に
より紡糸し、平均繊度1.1dtexの単繊維で構成さ
れた84dtex、75フィラメントのセルローストリアセ
テート繊維を試紡した。このとき、主駆動軸は規定回転
数で回転させると共に、副駆動軸は前記規定回転数の
1.5倍の回転数で高速回転駆動し、紡出初期には定量
ポンプを高速回転する副駆動軸により駆動して生産条件
の1.5倍の高吐出量にて紡出し、その後、紡出性が安
定してから定量ポンプの駆動を前記主駆動軸に切り換え
て、生産条件の吐出量にて紡出した。このときの紡出性
及び紡糸安定性はともに良好であった。また、得られた
繊維の糸質及び後工程通過性も良好であった。"Example 1" The discharge hole diameter is 0.024 mm.
While interlacing at a winding speed of 500 m / min, using a spinneret with a discharge hole having a cross-sectional shape of φ and the discharge hole of O, and a length of the cylindrical capillary portion of 0.010 mm. The above spinning dope was spun by a dry spinning method to test-spun 84 dtex, 75 filaments of cellulose triacetate fiber composed of monofilaments having an average fineness of 1.1 dtex. At this time, the main drive shaft is rotated at a specified rotation speed, the auxiliary drive shaft is driven to rotate at a high speed at 1.5 times the specified rotation speed, and the metering pump is rotated at a high speed in the initial stage of spinning. Driven by a shaft and spinning at a discharge rate as high as 1.5 times the production condition, and then after the spinning performance stabilizes, the metering pump drive is switched to the main drive shaft to achieve the discharge amount of the production condition. It spun out. At this time, the spinnability and spinning stability were both good. In addition, the yarn quality and the post-process passability of the obtained fiber were good.
【0041】「実施例2」吐出孔径が0.022mm
φ、同吐出孔の断面形状が○型、円筒状キャピラリー部
の長さが0.010mmである吐出孔が形成された紡糸
口金を用いて、捲取速度300m/minにてインター
レース加工を施しながら、上記紡糸原液を乾式紡糸法に
より紡糸し、平均繊度0.83dtexの単繊維で構成され
た66dtex、80フィラメントのセルローストリアセテ
ート繊維を試紡した。このとき、主駆動軸は規定回転数
で回転させると共に、副駆動軸は前記規定回転数の3.
0倍の回転数で高速回転駆動し、紡出初期には定量ポン
プを高速回転する副駆動軸により駆動して生産条件の3
倍の高吐出量にて紡出し、その後、紡出性が安定してか
ら定量ポンプの駆動を前記主駆動軸に切り換えて、生産
条件の吐出量にて紡出した。このときの紡出性及び紡糸
安定性はともに良好であった。また、得られた繊維の糸
質及び後工程通過性も良好であった。[Example 2] The discharge hole diameter is 0.022 mm.
While interlacing at a winding speed of 300 m / min, using a spinneret with a discharge hole having a cross-sectional shape of φ and the discharge hole of O and a cylindrical capillary portion having a length of 0.010 mm. Then, the above spinning solution was spun by a dry spinning method, and a cellulose triacetate fiber having 66 dtex and 80 filaments composed of single fibers having an average fineness of 0.83 dtex was trial-spun. At this time, the main drive shaft is rotated at the specified rotation speed, and the auxiliary drive shaft is rotated at the specified rotation speed of 3.
It is driven at a high speed at 0 times the rotational speed, and in the initial stage of spinning, the metering pump is driven by the auxiliary drive shaft that rotates at a high speed.
The spinning rate was doubled, and then, after the spinning rate became stable, the drive of the metering pump was switched to the main drive shaft, and the spinning rate was controlled under the production conditions. At this time, the spinnability and spinning stability were both good. In addition, the yarn quality and the post-process passability of the obtained fiber were good.
【0042】「比較例1」実施例1と同じ紡糸口金を用
いて、上記紡糸原液を紡出初期から生産条件の吐出量に
て紡出し、捲取速度500m/minにてインターレー
ス加工を施しながら、乾式紡糸法により、平均繊度1.
1dtexの単繊維で構成された84dtex、75フィラ
メントのセルローストリアセテート繊維を試紡した。こ
のときの紡出性は極めて悪く、また、紡糸安定性は初期
での糸切れが多く安定な紡糸とはいえない状況であった
が、得られた繊維の糸質はやや低かったものの後工程通
過性は良好であった。"Comparative Example 1" Using the same spinneret as in Example 1, the above spinning dope was spun at the discharge rate of the production conditions from the initial spinning stage, while performing interlacing at a winding speed of 500 m / min. By the dry spinning method, the average fineness is 1.
An 84 dtex, 75 filament cellulose triacetate fiber composed of 1 dtex single fiber was trial-spun. At this time, the spinnability was extremely poor, and the spinning stability was a situation in which there were many yarn breakages at the beginning and it was not a stable spinning, but the yarn quality of the obtained fiber was slightly low The passability was good.
【0043】「比較例2」実施例2と同じ紡糸口金を用
いて、上記紡糸原液を紡出初期から生産条件の吐出量に
て紡出し、捲取速度300m/minにてインターレー
ス加工を施しながら、乾式紡糸法により、平均繊度0.
83dtexの単繊維で構成された66dtex、80フィラメ
ントのセルローストリアセテート繊維を試紡した。紡出
性及び紡糸安定性はともに極めて悪く不安定な紡糸であ
った。また、得られた繊維の糸質も悪く、後工程通過性
も不良であった。"Comparative Example 2" Using the same spinneret as in Example 2, the above spinning dope was spun from the initial stage of spinning at a discharge rate of production conditions, and interlaced at a winding speed of 300 m / min. , The average fineness of 0.
A 66 dtex, 80 filament cellulose triacetate fiber composed of 83 dtex monofilaments was trial spun. Both the spinnability and spinning stability were extremely poor and the spinning was unstable. In addition, the quality of the obtained fiber was poor and the post-process passability was also poor.
【0044】[0044]
【表1】 [Table 1]
【0045】[0045]
【発明の効果】本発明の高分子繊維の紡糸装置は、異な
る回転数で回転する主駆動軸と副駆動軸とを備え、定量
ポンプをそのいずれかの駆動に接続可能である。かかる
紡糸装置を用いて本発明の紡出方法により高分子繊維を
紡出する場合には、例えば主駆動軸は糸質を確保できる
回転数で駆動し、副駆動軸を主駆動軸よりも高速で回転
させると、紡出初期などの紡出性が悪い際には前記定量
ポンプを高速回転する副駆動軸に接続させて所要の紡出
性を確保した後、主駆動軸に切り換えて、糸質を維持し
て紡糸が可能となる。そのため、今まで紡糸不可能であ
った極細の高分子繊維の紡糸が可能となり、同高分子繊
維を安定的に且つ工業的に生産することができる。ま
た、前記主駆動軸及び副駆動軸は単一の動力源により駆
動しているため、それぞれを別個の動力源により駆動す
る場合に比べて動力エネルギ−を低減させることがで
き、廉価な高分子繊維を提供できる。The polymer fiber spinning apparatus of the present invention is provided with a main drive shaft and a sub drive shaft that rotate at different rotational speeds, and a metering pump can be connected to either drive. When polymer fibers are spun by the spinning method of the present invention using such a spinning device, for example, the main drive shaft is driven at a rotational speed that can secure the yarn quality, and the sub drive shaft is faster than the main drive shaft. When the spinning performance is poor, such as in the initial stage of spinning, the metering pump is connected to a sub-driving shaft that rotates at high speed to ensure the required spinning performance, and then the main driving shaft is switched to Spinning is possible while maintaining the quality. Therefore, it becomes possible to spin ultrafine polymer fibers, which have been impossible to spin up to now, and the polymer fibers can be stably and industrially produced. Further, since the main drive shaft and the auxiliary drive shaft are driven by a single power source, it is possible to reduce power energy as compared with the case where they are driven by separate power sources, and a low cost polymer Can provide fibers.
【図1】本発明の好適な実施態様による高分子繊維の紡
糸装置の概略図である。FIG. 1 is a schematic view of a spinning device for polymer fibers according to a preferred embodiment of the present invention.
【符号の説明】 1 紡糸装置 2 定量ポンプ 2a 接続切換部 3 フレーム 4 主駆動軸 4a 作動部 5 副駆動軸 5a 作動部 6 連結機構 6a チェーン 6b,6c スプロケット 7 モータ 8 中継駆動軸 9 連結機構(変速手段) 9a チェーン 9b,9c スプロケット 10 連結機構 10a チェーン 10b,10c スプロケット 11 クラッチ機構 11a 操作レバー[Explanation of reference numerals] 1 spinning device 2 metering pump 2a connection switching unit 3 frame 4 main drive shaft 4a operating unit 5 auxiliary drive shaft 5a operating unit 6 connection mechanism 6a chains 6b and 6c sprocket 7 motor 8 relay drive shaft 9 connection mechanism ( Transmission means 9a Chains 9b, 9c Sprocket 10 Coupling mechanism 10a Chains 10b , 10c Sprocket 11 Clutch mechanism 11a Operating lever
フロントページの続き (56)参考文献 特開 昭59−47407(JP,A) 実公 昭13−18332(JP,Y1) (58)調査した分野(Int.Cl.7,DB名) D01D 1/06 - 1/09 Continuation of the front page (56) References JP-A-59-47407 (JP, A) JP-B 13-18332 (JP, Y1) (58) Fields investigated (Int.Cl. 7 , DB name) D01D 1 / 06-1/09
Claims (4)
供給する各紡糸錘に接続された複数の定量ポンプと、複
数の前記定量ポンプを生産時の規定回転数で共通に駆動
する単一の主駆動軸と、前記規定回転数とは異なる回転
数で前記定量ポンプを駆動する単一の副駆動軸とを備
え、前記定量ポンプは前記主駆動軸又は前記副駆動軸の
いずれかの駆動に選択的に接続される接続切換部を備え
てなる高分子繊維の紡糸装置であって、 前記主駆動軸と前記副駆動軸とが単一の動力源により、
それぞれ所要の回転数で駆動回転され、前記主駆動軸と前記副駆動軸とは、連結機構により中継
駆動軸を介して連結され、該中継駆動軸の端部に配され
たクラッチ機構を介して前記中継駆動軸と前記副駆動軸
とが接離可能とされてなる、 ことを特徴とする高分子繊維の紡糸装置。1. A plurality of spinning spindles, a plurality of metering pumps connected to each spinning spindle for supplying a spinning dope to the spinning spindles, and a plurality of said metering pumps commonly driven at a prescribed rotation speed during production. A single main drive shaft and a single auxiliary drive shaft for driving the metering pump at a rotational speed different from the specified rotational speed, wherein the metering pump is either the main drive shaft or the auxiliary drive shaft. A spinning device for polymer fibers comprising a connection switching portion selectively connected to the drive of, wherein the main drive shaft and the sub drive shaft are provided by a single power source,
Each of them is driven and rotated at a required number of rotations, and the main drive shaft and the sub drive shaft are relayed by a connecting mechanism.
Is connected via a drive shaft and is arranged at the end of the relay drive shaft.
The relay drive shaft and the auxiliary drive shaft via a clutch mechanism
A spinning device for polymer fibers, characterized in that and can be separated from each other .
段を介して連結されてなる請求項1記載の紡糸装置。2. The spinning device according to claim 1, wherein the main drive shaft and the sub drive shaft are connected via a speed change device.
い、 前記副駆動軸を前記主駆動軸より高速で回転させ、高分
子繊維の紡出初期には前記定量ポンプを前記副駆動軸に
より駆動し、定常の生産時には前記定量ポンプを前記主
駆動軸により駆動して高分子繊維を紡出することを特徴
とする高分子繊維の紡出方法。3. The spinning device according to claim 1 or 2, wherein the sub drive shaft is rotated at a higher speed than the main drive shaft, and the metering pump is set to the sub drive shaft at an initial stage of spinning of polymer fibers. And spinning the polymer fiber by driving the metering pump by the main drive shaft during steady production.
の1.5〜4.0倍に設定する請求項3記載の紡出方
法。4. The spinning method according to claim 3, wherein the rotation speed of the auxiliary drive shaft is set to 1.5 to 4.0 times the specified rotation speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP17188799A JP3376319B2 (en) | 1999-06-18 | 1999-06-18 | Apparatus for spinning polymer fibers and method for spinning the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP17188799A JP3376319B2 (en) | 1999-06-18 | 1999-06-18 | Apparatus for spinning polymer fibers and method for spinning the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2001003222A JP2001003222A (en) | 2001-01-09 |
| JP3376319B2 true JP3376319B2 (en) | 2003-02-10 |
Family
ID=15931651
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP17188799A Expired - Lifetime JP3376319B2 (en) | 1999-06-18 | 1999-06-18 | Apparatus for spinning polymer fibers and method for spinning the same |
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| Country | Link |
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| JP5790181B2 (en) * | 2011-06-13 | 2015-10-07 | 三菱レイヨン株式会社 | Method for producing porous hollow fiber membrane |
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