JP3389367B2 - Nozzle blockage prevention method for Al-less Ti deoxidized steel - Google Patents
Nozzle blockage prevention method for Al-less Ti deoxidized steelInfo
- Publication number
- JP3389367B2 JP3389367B2 JP11107295A JP11107295A JP3389367B2 JP 3389367 B2 JP3389367 B2 JP 3389367B2 JP 11107295 A JP11107295 A JP 11107295A JP 11107295 A JP11107295 A JP 11107295A JP 3389367 B2 JP3389367 B2 JP 3389367B2
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- JP
- Japan
- Prior art keywords
- nozzle
- less
- molten metal
- inclusions
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は鋼の鋳造において、最終
製品での薄板、厚板、条鋼等の各製品の欠陥につながる
鋼中の非金属介在物(以下介在物と略称する)およびノ
ズルの閉塞を防止する方法に関するものである。
【0002】
【従来の技術】近年、自動車や家電用薄板材および海洋
構造物、貯槽、石油およびガス運搬用鋼管、高張力線材
などの各種製品表面や内質の欠陥に対する要求は厳しさ
を増してきている。これらの欠陥は、鋳片での表面気
泡、内部気泡、内部割れ、中心偏析、介在物等に起因し
て発生する。この中で介在物は薄板の表面疵、厚板の内
部欠陥の主原因となり、線材では線材圧延時の断線原因
となっている。これらの製品欠陥に観察される介在物
は、転炉出鋼後の溶湯の脱酸や2次精錬における脱炭精
錬後の溶湯に、過剰に存在する酸素を除去するために実
施する脱酸時の脱酸材からの反応生成物や、あるいは耐
火物、スラグなどの巻き込みに起因した外来介在物にそ
の起源がある。
【0003】このような製品欠陥を防止するための溶湯
清浄化法は、例えば第127回、西山技術記念講座(1
988年)に示されるごとく多くの研究がなされてい
る。しかしながら、製品成分の制約上から、Alのみで
脱酸しなければならないAl脱酸鋼の場合は、脱酸の安
定性や作業性および材質の観点からは非常に優れている
が、介在物に起因した表面欠陥を撲滅するまでには至っ
ていない。また、溶湯中に懸濁している微細な脱酸生成
物が、ノズル内面に堆積して、ノズルを閉塞するため、
多連鋳が困難となりAl脱酸における脱酸生成物は、効
率的生産の阻害要因になっている。
【0004】これらのノズル閉塞防止対策として、本発
明者らは種々の研究開発の結果、CaO・ZrO2 粒を
含有したノズルを使用することにより、稼働面にCaO
−Al2 O3 の低融点層を生成し、ノズル閉塞が防止で
きることを、材料とプロセスVol.4(1991),
p.219,220で報告した。しかしながらこれらの
対策によっても介在物に起因した製品欠陥を絶滅させる
までには至っておらず、さらなる対策が必要とされてい
る。このようなAl脱酸の欠点を回避するため、種々の
脱酸法について研究した結果、本発明者らはAlを非常
に少なくしたTi脱酸(以下AlレスTi脱酸と略称)
による極低炭素鋼は、薄板材質としてAl脱酸鋼と変わ
らない特性を有し、また製造した薄板の表面欠陥が低減
できることの知見を得るに至った。
【0005】しかしながらAlレスTi脱酸の場合、A
l脱酸以上に、取鍋ノズルや浸漬ノズルに閉塞が発生し
やすく、このような鋼の多量生産が困難であり、表面疵
の発生が非常に少ないAlレスTi脱酸鋼による薄板の
多量生産を実現するには、ノズル閉塞の発生を如何にし
て防止するか、その防止対策が不可欠であった。
【0006】
【発明が解決しようとする課題】従って、薄板の表面欠
陥の低減が可能で、材質特性も良好なAlレスTi脱酸
による薄板材の多量生産を実現するには、ノズル閉塞防
止方法を確立するのが当面の解決すべき重要課題であ
る。
【0007】
【課題を解決するための手段】本発明の要旨とするとこ
ろは下記のとうりである。重量%で、Al:0.01%
以下、Ti:0.02〜0.15%からなる鋼の連続鋳
造において、下記(1)式の範囲に溶湯中のSi濃度を
調整することを特徴とするAlレスTi脱酸鋼のノズル
閉塞防止法。
Si>5.93・10-4・T0.49 ・・・(1)
ただし、Si:製品のSi濃度(%)
T:1つのノズルで鋳造する溶湯量(t)
【0008】
【作用および実施例】図1に表1の化学成分からなる溶
湯を、アルミナグラファイト質ノズルで連続鋳造した場
合に、ノズル1の内面に観察される付着地金2の発生実
態の一部を拡大してその概略を示した。ノズル1の内面
には付着地金2が成長しており、この付着地金2をさら
にミクロ観察した結果、地金の中には微細な介在物が多
量に観察され、クラスターを形成していた。
【0009】
【表1】
【0010】本発明者らは、この付着地金2の成長機構
をさらに研究した結果、AlレスTi脱酸で発生するク
ラスターはクラスター生成物質として良く知られている
Al2 O3 ではなく、図2のX線回折の結果に示すごと
くAlを若干含有したTi3O5 であることを確認し
た。このクラスター含有地金を融点以上(1580℃)
に加熱した場合、図3(a)に示すごとく、その加熱前
の形状が崩れず、形が維持される形状維持部3と、加熱
前の形状が変化してしまう形状変化部4が観察された。
【0011】形状維持部3にはクラスターを形成する微
細な介在物が加熱前と同じように観察され、形状変化部
4には微細介在物のクラスターが消滅して、形状維持部
3と形状変化部4の境界層5には粗大な介在物6が観察
された。形状維持部3が融点以上の温度で形状が維持で
きるのは、微細なAl含有のTi3 O5 クラスターの粒
間にスポンジに含む水のごとく、溶湯が保持されるため
と考えられる。
【0012】一方、形状変化部4の形状が維持できない
のは、骨格になるべき微細介在物のクラスターが消滅す
ることによる。図3の中の形状維持部3と形状変化部4
の境界層に観察される粗大な介在物6のミクロ観察の結
果の概要を図3(b)に示した。粗大介在物6には表2
に示す組成からなるTi濃化相7と表3に示す組成から
なるSi濃化相8が観察された。
【0013】
【表2】【0014】
【表3】
【0015】以上の結果より、ノズル閉塞に至る付着地
金の成長は、Ti3 O5 の微細介在物が粒間に溶湯を保
持しながら成長・凝固し、一方、このように強力にクラ
スターを形成しやすいTi酸化物は、SiO2 を吸収し
やすい特徴を有し、SiO2の吸収によって、簡単にク
ラスターが崩壊することを知見するに至った。このよう
にTi酸化物にSiO2 が吸収されやすいのは、Ti酸
化物含有の介在物の場合、SiO2 の活量が非常に小さ
くなるためと推定される。
【0016】本発明者らは以上の付着地金成長の原因で
あるTi酸化物の特徴を活かし、付着地金の成長防止方
法について研究した。図4は1つのノズルで鋳造可能な
溶湯量に及ぼす溶湯中のSi濃度の影響を示したもので
ある。溶湯中Si濃度のノズル閉塞におよぼす影響は非
常に大きく、1つのノズルで鋳造可能な溶湯量はSi濃
度が高いほど増大して、AlレスTi脱酸のノズル閉塞
を防止するには、1つのノズルで鋳造すべき溶湯量Tと
の関係において下記(1)式の範囲にSi濃度を制御す
ればよいことの知見を得て本発明を成し遂げた。なおタ
ンディシュから採取した溶湯中のSi濃度と、製品のS
i濃度との間には大きな差はない。また鋳造可能な溶湯
量は製品欠陥の原因となるストッパーや、スライディン
グノズルの開度の異常で判定した。
【0017】Si>5.93・10 -4 ・T 0.49 ・・・(1)
ただし、Si:製品のSi濃度(%)
T:1つのノズルで鋳造する溶湯量(t)
以上本発明により、AlレスTi脱酸により極低炭素鋼
を鋳造した場合の、ノズル閉塞の発生は、溶湯のSi濃
度の制限により回避することが可能になった。
【0018】
【発明の効果】以上のごとく本発明により、従来ノズル
閉塞により多量生産が困難であった、AlレスTi脱酸
鋼のノズル閉塞を防止し、薄板の表面欠陥の大幅な改善
が可能なAlレスTi脱酸鋼の多量生産を可能にした。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to non-metallic inclusions in steel that lead to defects in thin products, thick plates, strips and other products in the final product in the casting of steel. (Hereinafter abbreviated as inclusions) and a method for preventing nozzle blockage. 2. Description of the Related Art In recent years, there has been an increasing demand for defects in the surface and internal quality of various products such as thin plates for automobiles and home appliances, marine structures, storage tanks, steel pipes for oil and gas transportation, high tension wires, and the like. Is coming. These defects occur due to surface bubbles, internal bubbles, internal cracks, center segregation, inclusions, and the like in the slab. Among these, inclusions are the main causes of surface flaws of a thin plate and internal defects of a thick plate. Inclusions observed in these product defects are due to deoxidation of the molten metal after converter tapping and deoxidization performed in order to remove excess oxygen in the molten metal after decarburization refining in secondary refining. It originates in the reaction products from the deoxidizing material, or foreign inclusions caused by entrainment of refractories and slag. [0003] For example, the 127th Nishiyama Technical Commemorative Lecture (1)
Many studies have been made as shown in (1988). However, in the case of Al deoxidized steel, which must be deoxidized only with Al due to restrictions on product components, although it is very excellent in terms of deoxidation stability, workability, and material, it is difficult to use inclusions. It has not been possible to eradicate the resulting surface defects. Also, fine deoxidation products suspended in the molten metal accumulate on the inner surface of the nozzle and block the nozzle,
Multiple casting becomes difficult, and the deoxidized product in Al deoxidization is a hindrance to efficient production. As a countermeasure for preventing nozzle clogging, the present inventors have conducted various researches and developments, and as a result, by using a nozzle containing CaO.ZrO 2 particles, CaO
-Generation of a low melting point layer of Al 2 O 3 and prevention of nozzle clogging were confirmed by the materials and process Vol. 4 (1991),
p. 219,220. However, even these measures have not led to extinction of product defects caused by inclusions, and further measures are needed. In order to avoid such disadvantages of Al deoxidation, as a result of studying various deoxidation methods, the present inventors found that Ti deoxidation with very low Al content (hereinafter abbreviated as Al-less Ti deoxidation).
Has been found to have the same properties as a thin sheet material as Al deoxidized steel, and to reduce the surface defects of the manufactured thin sheet. However, in the case of Al-less Ti deoxidation, A
In addition to the deoxidation, the ladle nozzle and the immersion nozzle are more likely to be clogged, making mass production of such steel difficult, and mass production of thin sheets of Al-less Ti deoxidized steel with very few surface flaws. In order to realize the above, it is indispensable how to prevent the occurrence of the nozzle blockage, and a preventive measure thereof. Therefore, in order to realize mass production of a thin sheet material by Al-less Ti deoxidation, which can reduce the surface defects of the thin sheet and has good material properties, a method of preventing nozzle blockage is required. Is an important issue to be solved for the time being. SUMMARY OF THE INVENTION The gist of the present invention is as follows. By weight%, Al: 0.01%
Hereinafter, in continuous casting of steel containing Ti: 0.02 to 0.15%, the nozzle clogging of Al-less Ti deoxidized steel characterized by adjusting the Si concentration in the molten metal within the range of the following formula (1). Prevention law. Si> 5.93 · 10 −4 · T 0.49 (1) Where, Si: Si concentration of the product (%) T: Amount of molten metal cast by one nozzle (t) Action and Examples FIG. 1 shows an enlarged view of a part of the actual condition of the deposited metal 2 observed on the inner surface of the nozzle 1 when the molten metal composed of the chemical components shown in Table 1 is continuously cast with an alumina graphite nozzle. Indicated. The adhered metal 2 grew on the inner surface of the nozzle 1. As a result of further microscopic observation of the adhered metal 2, a large amount of fine inclusions were observed in the metal, forming clusters. . [Table 1] The present inventors have further studied the growth mechanism of the deposited metal 2. As a result, the clusters generated by Al-less Ti deoxidation are not Al 2 O 3 , which is well known as a cluster-forming substance, but are shown in FIG. As shown in the result of the X-ray diffraction of No. 2, it was confirmed that Ti 3 O 5 contained a little Al. This cluster-containing metal is melted above its melting point (1580 ° C)
As shown in FIG. 3A, when heated to a shape, a shape maintaining portion 3 in which the shape before heating does not collapse and the shape is maintained, and a shape changing portion 4 in which the shape before heating changes are observed. Was. Fine inclusions forming clusters are observed in the shape maintaining part 3 in the same manner as before heating, and the clusters of fine inclusions disappear in the shape changing part 4 and the shape maintaining part 3 and the shape maintaining part 3 are changed. Coarse inclusions 6 were observed in the boundary layer 5 of the part 4. The reason why the shape maintaining portion 3 can maintain the shape at a temperature equal to or higher than the melting point is considered to be that the molten metal is held like water contained in a sponge between fine Al-containing Ti 3 O 5 cluster particles. On the other hand, the reason why the shape of the shape changing portion 4 cannot be maintained is that clusters of fine inclusions to be a skeleton disappear. The shape maintaining unit 3 and the shape changing unit 4 in FIG.
FIG. 3B schematically shows the results of microscopic observation of the coarse inclusions 6 observed in the boundary layer of FIG. Table 2 shows the coarse inclusions 6.
2 and a Si-concentrated phase 8 having a composition shown in Table 3 were observed. [Table 2] [Table 3] From the above results, the growth of the deposited metal leading to nozzle blockage is caused by the fine inclusions of Ti 3 O 5 growing and solidifying while holding the molten metal between the grains, while the clusters are thus strongly formed. easily forming Ti oxide has a characteristic that tends to absorb SiO 2, by absorption of SiO 2, easily cluster came to knowledge that collapse. It is presumed that the reason why SiO 2 is easily absorbed by the Ti oxide is that the activity of SiO 2 becomes very small in the case of inclusions containing Ti oxide. The present inventors have studied the method of preventing the growth of the deposited metal by utilizing the characteristics of the Ti oxide which causes the growth of the deposited metal. FIG. 4 shows the effect of the Si concentration in the molten metal on the amount of molten metal that can be cast with one nozzle. The influence of the Si concentration in the molten metal on the nozzle blockage is very large, and the amount of molten metal that can be cast by one nozzle increases as the Si concentration increases, and to prevent the nozzle blockage of Al-less Ti deoxidation , The amount of molten metal T to be cast with the nozzle
With the knowledge that the Si concentration should be controlled within the range of the following equation (1), the present invention has been accomplished. Note that the Si concentration in the molten metal collected from tundish and the S
There is no significant difference from the i concentration. The amount of molten metal that can be cast was determined based on a stopper that causes a product defect and an abnormality in the opening of the sliding nozzle. Si> 5.93 · 10 −4 · T 0.49 (1) Where, Si: Si concentration of product (%) T: amount of molten metal cast by one nozzle (t) The occurrence of nozzle blockage when casting ultra-low carbon steel by Al-less Ti deoxidation can be avoided by limiting the Si concentration of the molten metal. As described above, according to the present invention, it is possible to prevent the nozzle clogging of Al-less Ti deoxidized steel, which was conventionally difficult to mass-produce due to the nozzle clogging, and to greatly improve the surface defect of the thin plate. It has enabled mass production of Al-less Ti-deoxidized steel.
【図面の簡単な説明】
【図1】AlレスTi脱酸鋼をアルミナグラファイトノ
ズルで鋳造した場合のノズル内付着地金を示す一部拡大
概略図
【図2】付着地金から抽出した介在物のX線回折結果を
示す図
【図3】クラスター含有の付着地金を融点以上に加熱し
た場合の試料形状と介在物形態の変化を示す図
【図4】1つのノズルで鋳造可能な溶湯量と溶湯中のS
i濃度の関係を示す図
【符号の説明】
1 ノズル
2 ノズル内面付着地金
3 融点以上に加熱しても加熱前の形状が維持される形
状維持部
4 融点以上に加熱すると形状が変化する形状変化部
5 形状維持部と形状変化部の境界層
6 形状維持部と形状変化部に観察される粗大介在物
7 粗大介在物に観察されるTi濃化部
8 粗大介在物に観察されるSi濃化部BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a partially enlarged schematic view showing an adhered metal in a nozzle when Al-less Ti deoxidized steel is cast with an alumina graphite nozzle. FIG. 2 Inclusions extracted from the adhered metal Fig. 3 shows the results of X-ray diffraction of Fig. 3 Fig. 3 shows the change in sample shape and inclusion morphology when cluster-containing adhered metal is heated above its melting point Fig. 4 Amount of molten metal that can be cast with one nozzle And S in the molten metal
Diagram showing the relationship of i-concentration [Explanation of symbols] 1 Nozzle 2 Nozzle metal on inner surface of nozzle 3 Shape maintaining part 4 that maintains shape before heating even if heated to above melting point 4 Shape that changes shape when heated to above melting point Changed portion 5 Boundary layer between shape maintaining portion and shape changing portion 6 Coarse inclusions observed in shape maintaining portion and shape changing portion 7 Ti enriched portion observed in coarse inclusion 8 Si concentration observed in coarse inclusion Transformation part
───────────────────────────────────────────────────── フロントページの続き (72)発明者 吉井 健一 千葉県君津市君津1番地 新日本製鐵株 式会社 君津製鐵所内 (72)発明者 門矢 哲治 千葉県君津市君津1番地 新日本製鐵株 式会社 君津製鐵所内 (56)参考文献 特開 平6−299286(JP,A) (58)調査した分野(Int.Cl.7,DB名) B22D 11/11 B22D 11/00 B22D 11/10 ──────────────────────────────────────────────────の Continuing on the front page (72) Inventor Kenichi Yoshii 1 Kimitsu, Kimitsu City, Chiba Prefecture Inside Nippon Steel Corporation Kimitsu Works (72) Inventor Tetsuji Kadoya 1 Kimitsu, Kimitsu City, Chiba Prefecture New Japan (56) References JP-A-6-299286 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) B22D 11/11 B22D 11/00 B22D 11 /Ten
Claims (1)
i:0.02〜0.15%からなる鋼の連続鋳造におい
て、下記(1)式の範囲に溶湯中のSi濃度を調整する
ことを特徴とするAlレスTi脱酸鋼のノズル閉塞防止
法。 Si>5.93・10-4・T0.49 ・・・(1) ただし、Si:製品のSi濃度(%) T:1つのノズルで鋳造する溶湯量(t)(57) [Claims 1] By weight%, Al: 0.01% or less, T
i: In a continuous casting of steel of 0.02 to 0.15%, a method of preventing nozzle clogging of Al-less Ti deoxidized steel, wherein the Si concentration in the molten metal is adjusted within the range of the following formula (1). . Si> 5.93 · 10 −4 · T 0.49 (1) Where, Si: Si concentration of product (%) T: Amount of molten metal cast by one nozzle (t)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11107295A JP3389367B2 (en) | 1995-04-13 | 1995-04-13 | Nozzle blockage prevention method for Al-less Ti deoxidized steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11107295A JP3389367B2 (en) | 1995-04-13 | 1995-04-13 | Nozzle blockage prevention method for Al-less Ti deoxidized steel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08281390A JPH08281390A (en) | 1996-10-29 |
| JP3389367B2 true JP3389367B2 (en) | 2003-03-24 |
Family
ID=14551678
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11107295A Expired - Fee Related JP3389367B2 (en) | 1995-04-13 | 1995-04-13 | Nozzle blockage prevention method for Al-less Ti deoxidized steel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3389367B2 (en) |
-
1995
- 1995-04-13 JP JP11107295A patent/JP3389367B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH08281390A (en) | 1996-10-29 |
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