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JP3393145B2 - Lithium ion secondary battery - Google Patents
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JP3393145B2 - Lithium ion secondary battery - Google Patents

Lithium ion secondary battery

Info

Publication number
JP3393145B2
JP3393145B2 JP51655599A JP51655599A JP3393145B2 JP 3393145 B2 JP3393145 B2 JP 3393145B2 JP 51655599 A JP51655599 A JP 51655599A JP 51655599 A JP51655599 A JP 51655599A JP 3393145 B2 JP3393145 B2 JP 3393145B2
Authority
JP
Japan
Prior art keywords
electrode
negative electrode
separator
battery
positive electrode
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP51655599A
Other languages
Japanese (ja)
Other versions
JPWO1999026307A1 (en
Inventor
久 塩田
茂 相原
大吾 竹村
淳 荒金
広明 漆畑
浩司 濱野
育弘 吉田
隆之 犬塚
道雄 村井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Publication of JPWO1999026307A1 publication Critical patent/JPWO1999026307A1/en
Application granted granted Critical
Publication of JP3393145B2 publication Critical patent/JP3393145B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0587Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0431Cells with wound or folded electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/46Separators, membranes or diaphragms characterised by their combination with electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • H01M50/491Porosity
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • H01M50/497Ionic conductivity
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/46Separators, membranes or diaphragms characterised by their combination with electrodes
    • H01M50/461Separators, membranes or diaphragms characterised by their combination with electrodes with adhesive layers between electrodes and separators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Secondary Cells (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Cell Separators (AREA)

Description

【発明の詳細な説明】 技術分野 本発明は、電解液を保持するセパレータを挟んで正極
および負極が対向いているリチウムイオン二次電池に関
するもので、詳しくは、正極および負極(電極)とセパ
レータとの電気的接続を改良して薄型等の任意の形態を
取り得る電池構造に関するものである。
TECHNICAL FIELD The present invention relates to a lithium ion secondary battery in which a positive electrode and a negative electrode face each other with a separator holding an electrolytic solution interposed therebetween, and more specifically, to a positive electrode, a negative electrode (electrode) and a separator. The present invention relates to a battery structure that can take any form such as a thin type by improving the electrical connection of the above.

背景技術 携帯用電子機器の小型・軽量化への要望は非常に大き
く、その実現のためには電池の性能向上が不可欠であ
る。そのため、近年、この電池性能の向上を図るため
に、種々の電池の開発、改良が進められている。電池に
期待されている特性の向上には、高電圧化、高エネルギ
ー密度化、耐高負荷化、任意形状化、安全性の確保など
がある。中でもリチウムイオン電池は、現有する電池の
中で最も高電圧、高エネルギー密度、耐高負荷が実現で
きる二次電池であり、現在でもその改良が盛んに進めら
れている。
BACKGROUND ART There is a great demand for reducing the size and weight of portable electronic devices, and in order to realize them, it is essential to improve the performance of batteries. Therefore, in recent years, various batteries have been developed and improved in order to improve the battery performance. Improvements in characteristics expected of batteries include higher voltage, higher energy density, higher load resistance, arbitrary shape, and ensuring safety. Among them, the lithium-ion battery is a secondary battery that can achieve the highest voltage, the highest energy density, and the high load resistance of the existing batteries, and its improvement is being actively pursued even now.

このリチウムイオン二次電池はその主要な構成要素と
して、正極、負極及び両電極間に挟まれるイオン伝導層
を有する。現在実用化されているリチウムイオン二次電
池においては、正極にはリチウム−コバルト複合酸化物
などの活物質粉末を電子電導体粉末とバインダー樹脂と
で混合してアルミニウム集電体に塗布して板状としたも
の、負極には炭素系の活物質粉末をバインダー樹脂と混
合し銅集電体に塗布して板状としたものが用いられてい
る。またイオン伝導層にはポリエチレンやポリプロピレ
ンなどの多孔質フィルムをリチウムイオンを含む非水系
の溶媒で満たしたものが使用されている。
This lithium-ion secondary battery has a positive electrode, a negative electrode, and an ion conductive layer sandwiched between both electrodes as its main constituent elements. In lithium-ion secondary batteries that are currently in practical use, active material powder such as lithium-cobalt composite oxide is mixed with electronic conductor powder and binder resin for the positive electrode, and the mixture is applied to an aluminum current collector. As the negative electrode, a plate-shaped negative electrode is used in which a carbon-based active material powder is mixed with a binder resin and applied to a copper current collector. In addition, a porous film such as polyethylene or polypropylene filled with a non-aqueous solvent containing lithium ions is used for the ion conductive layer.

例えば第5図は、特開平8−83608号公報に開示され
た従来の円筒型リチウムイオン二次電池の構造を示す断
面模式図である。図において、1は負極端子を兼ねるス
テンレス製などの外装缶、2はこの外装缶1内に収納さ
れた電極体であり、電極体2は正極3、セパレータ4お
よび負極5を渦巻状に巻いた構造になっている。この電
極体2は、正極3、セパレータ4および負極5の電気的
接続を維持するために外部からの圧力を電極間に与える
必要がある。そのため電極体2の強固な金属缶に入れる
ことで全ての面内の接触を保っている。また角形電池で
は短冊状の電極体を束ねて角型の金属缶に入れるなどの
方法により、外部から力を加えて押さえつける方法が行
われている。
For example, FIG. 5 is a schematic sectional view showing the structure of a conventional cylindrical lithium ion secondary battery disclosed in Japanese Patent Laid-Open No. 8-83608. In the figure, 1 is an outer can made of stainless steel or the like that also serves as a negative electrode terminal, 2 is an electrode body housed in the outer can 1, and the electrode body 2 is formed by spirally winding a positive electrode 3, a separator 4 and a negative electrode 5. It is structured. In order to maintain the electrical connection of the positive electrode 3, the separator 4 and the negative electrode 5, this electrode body 2 needs to apply an external pressure between the electrodes. Therefore, the in-plane contact is maintained by putting the electrode body 2 in a strong metal can. In the case of a prismatic battery, a method is used in which strip-shaped electrode bodies are bundled and placed in a prismatic metal can to press down by applying force from the outside.

上述のように現在の市販のリチウムイオン二次電池に
おいては、正極と負極を密着させる方法として、金属等
でできた強固な外装缶を用いる方法がとられている。外
装缶がなければ電極面が剥離し、電極間の電気的な接続
をイオン伝導層(セパレータ)を介して維持することが
困難になり、電池特性が劣化してしまう。一方、この外
装缶の電池全体に占める重量および体積が大きいために
電池自身のエネルギー密度を低下させるだけでなく、外
装缶自身が剛直であるために電池形状が限定されてしま
い、任意の形状とするのが困難である。
As described above, in the current commercially available lithium ion secondary batteries, a method of using a strong outer can made of metal or the like is used as a method of bringing the positive electrode and the negative electrode into close contact with each other. Without the outer can, the electrode surface is peeled off, and it becomes difficult to maintain the electrical connection between the electrodes via the ion conductive layer (separator), which deteriorates the battery characteristics. On the other hand, not only does this outer can reduce the energy density of the battery due to its large weight and volume in the battery, but the outer can itself is rigid, which limits the shape of the battery. Difficult to do.

このような背景のもと、軽量化や薄型化を目指し、外
装缶の不要なリチウムイオン二次電池の開発が進められ
ている。外装缶の不要な電池の開発のポイントは、正極
および負極とそれらに挟まれるイオン伝導層(セパレー
タ)との電気的な接続を外部から力を加えることなく如
何に維持するかということである。このような外力が不
要な接合手段のひとつとして、樹脂などを用い電極とセ
パレータとを密着させる手法が提唱されている。
Against this background, development of lithium-ion secondary batteries that do not require an outer can is being pursued with the aim of reducing weight and thickness. The point of development of a battery that does not require an outer can is how to maintain the electrical connection between the positive electrode and the negative electrode and the ion conductive layer (separator) sandwiched between them without applying external force. As one of the joining means that does not require such external force, a method of adhering the electrode and the separator using resin or the like has been proposed.

例えば特開平5−159802号公報には、イオン伝導性の
固体電解質層と正極及び負極を熱可塑性樹脂結着剤を用
いて加熱により一体化する製造方法が示されている。こ
の場合は電極と電解質層とを一体化することによって電
極間を密着させているので、外部から力を加えずとも電
極間の電気的接続が維持され電池として動作する。
For example, Japanese Patent Application Laid-Open No. 5-159802 discloses a manufacturing method in which an ion conductive solid electrolyte layer, a positive electrode and a negative electrode are integrated by heating with a thermoplastic resin binder. In this case, since the electrodes and the electrolyte layer are integrated to bring the electrodes into close contact with each other, the electrical connection between the electrodes is maintained and the battery operates even without applying external force.

従来のリチウムイオン二次電池は上記のように構成さ
れており、電極とセパレータ間の密着性、電極間の電気
的接続を確保するために強固な外装缶を用いたもので
は、発電部以外である外装缶の電池全体に占める体積や
重量の割合が大きくなり、エネルギー密度の高い電池を
作製するには不利であるという問題点があった。また、
電極とイオン伝導体を接着性樹脂を介して密着させる方
法が考えられているが、例えば固体電解質と電極を単純
に接着性樹脂を介して密着させる場合、接着性樹脂層の
抵抗が大きいために電池セル内部のイオン伝導抵抗が増
大し、電池特性が低下してしまうという問題点があっ
た。
The conventional lithium-ion secondary battery is configured as described above, and in the case where a strong outer can is used to secure the adhesion between the electrode and the separator and the electrical connection between the electrodes, except for the power generation part. There is a problem in that the volume and weight of a certain outer can occupy the entire battery is large, which is disadvantageous in producing a battery having a high energy density. Also,
Although a method of adhering the electrode and the ionic conductor via the adhesive resin has been considered, for example, when the solid electrolyte and the electrode are simply adhered via the adhesive resin, the resistance of the adhesive resin layer is large. There is a problem that the ionic conduction resistance inside the battery cell is increased and the battery characteristics are deteriorated.

さらに、特開平5159802号公報の例では電極と固体電
解質が結着剤で接合されているが、電極と電解質の界面
が結着剤で覆われるので、例えば液体電解質を利用した
場合に比べてイオン伝導性の点で不利である。たとえ、
イオン伝導性を有する結着剤を用いるにしても、液体電
解質と同等以上のイオン伝導性を有する材料は一般に見
出されておらず、液体電解質を用いた電池と同程度の電
池性能を得ることは困難であるなどの問題点があった。
Furthermore, in the example of Japanese Patent Laid-Open No. 5159802, the electrode and the solid electrolyte are joined with a binder, but since the interface between the electrode and the electrolyte is covered with the binder, for example, compared with the case where a liquid electrolyte is used, ionic It is disadvantageous in terms of conductivity. for example,
Even if a binder having ionic conductivity is used, a material having ionic conductivity equal to or higher than that of the liquid electrolyte has not been generally found, and the same battery performance as a battery using the liquid electrolyte should be obtained. Had problems such as difficulty.

すなわち、電極と電解質の界面に液体電解質を保持す
るためには金属の外装缶が必要であり、それはエネルギ
ー密度的に不利である一方で、電極−電解質接着型の場
合は金属外装缶を必要としないかわりに液体電解質を使
用した電池と比較して電極と電解質界面の導電性が低
く、高負荷率充放電特性等の電池性能の点で不利であ
る。
That is, in order to hold the liquid electrolyte at the interface between the electrode and the electrolyte, a metal outer can is necessary, which is disadvantageous in terms of energy density, while in the case of the electrode-electrolyte adhesive type, a metal outer can is required. Instead, compared to a battery using a liquid electrolyte, the conductivity between the electrode and the electrolyte is low, which is disadvantageous in terms of battery performance such as high load factor charge / discharge characteristics.

ところで、一般にリチウムイオン電池に用いられる非
水電解質は、水系電解質に比べて導電率が1/10以下であ
る。このため、電池面積を大きくして電池内部抵抗を低
減する必要がある。大面積電極をコンパクトに電池にす
るためには、いくつかの短冊にして積み重ねる構成や、
帯状のセパレータ間に電極を巻き込む構成や、折り畳む
構成などがあるが、実用的な電池の組立方法としては帯
状のセパレータと帯状の電極を巻き込んで電池体を構成
するのが一般的である。この構成を電極とセパレータと
を接着層で接合する形態の電池の組立に適用することは
可能であるが、接着しながら巻き上げる方法では、全て
接着を行わないで巻き上げるのに比べて書き上げ速度が
遅く、組立の生産性に劣るという問題があった。また、
全く接着を行わずに巻き上げた電池体を外側からテープ
バンドで止める場合には電極とセパレータの界面が十分
に密着しないため内部抵抗が大きく、特に大きな電流を
必要とする用途には実用上問題であった。
By the way, a non-aqueous electrolyte generally used in a lithium-ion battery has a conductivity of 1/10 or less as compared with an aqueous electrolyte. Therefore, it is necessary to increase the battery area and reduce the battery internal resistance. In order to make a large area electrode into a battery compactly, it is possible to make several strips and stack them,
There is a configuration in which an electrode is wound between strip-shaped separators, a configuration in which it is folded, and the like, but as a practical method of assembling a battery, it is general to construct a battery body by winding a strip-shaped separator and a strip-shaped electrode. It is possible to apply this configuration to the assembly of a battery in which the electrode and the separator are joined by an adhesive layer, but the method of winding while adhering is slower in writing speed than winding without adhering all. However, there was a problem that the assembly productivity was poor. Also,
If the tape band is used to fix the wound battery body from the outside without adhering it at all, the interface between the electrode and the separator does not adhere sufficiently, resulting in a large internal resistance, which is a practical problem especially in applications requiring a large current. there were.

本発明は、かかる課題を解決するために、本発明者ら
がセパレータと電極の好ましい積層方法に関し鋭意検討
した結果なされたもので、強固な外装缶を使用せずとも
電極とセパレータ間とを密着させることができ、内部抵
抗の低い実用的なリチウムイオン二次電池を生産性良く
得ることを目的とする。
The present invention, in order to solve such a problem, the present inventors have been made as a result of diligent studies on a preferred method of stacking the separator and the electrode, the adhesion between the electrode and the separator without using a strong outer can Therefore, it is an object of the present invention to obtain a practical lithium-ion secondary battery having low internal resistance with high productivity.

発明の開示 本発明に係る第1のリチウムイオン二次電池は、正極
活物質層と正極集電体を有する帯状の正極、負極活物質
層と負極集電体を有する帯状の負極、およびリチウムイ
オンを含む電解質を保持する帯状のセパレータを備え、
上記正極と負極とを上記セパレータ間に交互に配置し、
上記正極および負極の何れか一方のみとセパレータとを
上記電解質を保持する多孔性の接着性樹脂層で接着した
巻型積層構造電池体を具備するものである。これによれ
ば、あらかじめ正極および負極の何れか一方にセパレー
タを接着したものを残りの負極または正極と共に巻き込
むことにより巻型積層構造電池体を作製することがで
き、巻き込みと同時に接着する場合に比べて接着剤の乾
燥に要する時間が短縮される。また、全く接着しないで
正極、負極およびセパレータを巻き込む場合に比べてセ
パレータ付き電極と残りの電極の2つを巻けば良いので
操作が簡単で、しかも電極とセパレータのズレが少なく
正極と負極が接触して内部短絡が生じる確率が低く、安
全性が向上する。また、電極とセパレータの密着性が高
いので電池内部抵抗の小さなリチウムイオン二次電池が
得られる。
DISCLOSURE OF THE INVENTION A first lithium ion secondary battery according to the present invention is a strip-shaped positive electrode having a positive electrode active material layer and a positive electrode current collector, a strip negative electrode having a negative electrode active material layer and a negative electrode current collector, and lithium ion. A strip-shaped separator for holding an electrolyte containing
The positive electrode and the negative electrode are alternately arranged between the separators,
It is provided with a wound type laminated structure battery body in which only one of the positive electrode and the negative electrode and the separator are adhered by a porous adhesive resin layer holding the electrolyte. According to this, it is possible to fabricate a wound-type laminated structure battery body by winding a separator to one of the positive electrode and the negative electrode in advance together with the remaining negative electrode or the positive electrode, and comparing with the case of bonding at the same time as winding. The time required to dry the adhesive is reduced. Also, compared to the case where the positive electrode, the negative electrode, and the separator are wound without bonding at all, the electrode with the separator and the remaining electrode can be wound, so the operation is simple, and there is little deviation between the electrode and the separator, and the positive electrode and the negative electrode are in contact with each other. As a result, the probability of an internal short circuit occurring is low, and safety is improved. Further, since the adhesion between the electrode and the separator is high, a lithium ion secondary battery having a small battery internal resistance can be obtained.

またさらに、接着性樹脂層により電極とセパレータ間
を密着させることができ、しかも電極とセパレータ間を
連通する接着性樹脂層の貫通孔に電解質が保持されるこ
とにより、電極−電解質界面の良好なイオン伝導性を確
保できるので、高エネルギー密度化、薄型化が可能で任
意の形態をとりうる充放電特性に優れたリチウムイオン
二次電池が得られる。
Furthermore, the electrode and the separator can be brought into close contact with each other by the adhesive resin layer, and moreover, the electrolyte is retained in the through hole of the adhesive resin layer that communicates between the electrode and the separator, so that a good electrode-electrolyte interface is obtained. Since the ion conductivity can be secured, it is possible to obtain a lithium ion secondary battery which can be made higher in energy density and can be made thinner, and can have any form, and which is excellent in charge and discharge characteristics.

本発明に係る第2のリチウムイオン二次電池は、上記
第1のリチウムイオン二次電池において、接着性樹脂層
としてフッ素系樹脂もしくはフッ素系樹脂を主成分とす
る混合物を用いるものである。
A second lithium-ion secondary battery according to the present invention is the above-mentioned first lithium-ion secondary battery, in which a fluororesin or a mixture containing a fluororesin as a main component is used as the adhesive resin layer.

本発明に係る第3のリチウムイオン二次電池は、上記
第2のリチウムイオン二次電池において、フッ素系樹脂
としてポリフッ化ビニリデンを用いるものである。
A third lithium ion secondary battery according to the present invention is the above second lithium ion secondary battery, wherein polyvinylidene fluoride is used as the fluorine-based resin.

本発明に係る第4のリチウムイオン二次電池は、上記
第1のリチウムイオン二次電池において、接着性樹脂層
としてポリビニルアルコールまたはポリビニルアルコー
ルを主成分とする混合物を用いるものである。接着性樹
脂層としてフッ素系樹脂もしくはフッ素系樹脂を主成分
とする混合物、ポリビニルアルコールまたはポリビニル
アルコールを主成分とする混合物を用いることにより、
上述した優れた特性のリチウムイオン二次電池が得られ
る。
A fourth lithium ion secondary battery according to the present invention is the above first lithium ion secondary battery, wherein polyvinyl alcohol or a mixture containing polyvinyl alcohol as a main component is used as the adhesive resin layer. By using a fluorine-based resin or a mixture containing a fluorine-based resin as a main component, polyvinyl alcohol or a mixture containing polyvinyl alcohol as a main component as the adhesive resin layer,
The lithium ion secondary battery having the above-mentioned excellent characteristics can be obtained.

図面の簡単な説明 第1図は、本発明の一実施の形態に係るリチウムイオ
ン二次電池の平板状巻型積層構造電極体の構成を示す断
面模式図であり、第2図は、第1図に示した電極体の要
部を示す断面模式図であり、第3図は、実施例1〜3の
電池と比較例の電池の放電特性を示す特性図であり、第
4図は、本発明の一実施の形態に係る接着性樹脂層の形
成時における接着性樹脂溶液中の接着性樹脂の量と内部
抵抗との関係を示す特性図であり、第5図は、従来のリ
チウムイオン二次電池の一例を示す断面模式図である。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic cross-sectional view showing the structure of a plate-shaped wound type laminated structure electrode body of a lithium ion secondary battery according to an embodiment of the present invention, and FIG. It is a cross-sectional schematic diagram which shows the principal part of the electrode body shown in the figure, FIG. 3 is a characteristic diagram which shows the discharge characteristic of the battery of Examples 1-3 and the battery of a comparative example, and FIG. FIG. 5 is a characteristic diagram showing the relationship between the amount of the adhesive resin in the adhesive resin solution and the internal resistance when the adhesive resin layer according to the embodiment of the invention is formed. FIG. It is a cross-sectional schematic diagram which shows an example of the following battery.

発明を実施するための最良の形態 第1図は、本発明の一実施の形態に係るリチウムイオ
ン二次電池の平板状巻型積層構造電極体の構成を示す断
面模式図であり、第2図は、第1図の要部を拡大してそ
の構造を示す断面模式図である。本発明によるリチウム
イオン二次電池は、帯状の正極と負極を巻き上げられた
帯状のセパレータ間に交互に配置し、正極および負極の
何れか一方とセパレータとを接着層で接着した平板状巻
型積層構造を有するものである。図において、3は正極
活物質層7を正極集電体6に接合してなる正極、5は負
極活物質層9を負極集電体10に接合してなる負極、4は
正極3と負極5間に配置され、リチウムイオンを含む電
解液を保持するセパレータ、11は負極活物質層9とセパ
レータ4とを接合する多孔性の接着性樹脂層11であり、
接着性樹脂層11は、負極活物質層9とセパレータ4とを
連通する貫通孔12を多数有しており、この貫通孔に電解
液が保持される。
BEST MODE FOR CARRYING OUT THE INVENTION FIG. 1 is a schematic cross-sectional view showing the configuration of a flat-plate wound-type laminated structure electrode body for a lithium ion secondary battery according to an embodiment of the present invention, and FIG. FIG. 3 is a schematic cross-sectional view showing the structure of an enlarged main part of FIG. 1. The lithium-ion secondary battery according to the present invention is a flat plate-shaped laminate in which band-shaped positive electrodes and negative electrodes are alternately arranged between rolled-up band-shaped separators, and one of the positive and negative electrodes and the separator are bonded by an adhesive layer. It has a structure. In the figure, 3 is a positive electrode formed by joining a positive electrode active material layer 7 to a positive electrode current collector 6, 5 is a negative electrode formed by joining a negative electrode active material layer 9 to a negative electrode current collector 10, 4 is a positive electrode 3 and a negative electrode 5 A separator that is arranged between the separators and holds an electrolytic solution containing lithium ions, 11 is a porous adhesive resin layer 11 that joins the negative electrode active material layer 9 and the separator 4,
The adhesive resin layer 11 has a large number of through holes 12 that connect the negative electrode active material layer 9 and the separator 4, and the electrolytic solution is held in these through holes.

帯状の正極3と負極4を巻き上げられた帯状のセパレ
ータ4間に交互に配置し、正極3および負極5の何れか
一方とセパレータ4とを接着層11で接着した平板状巻型
積層構造を有するので、あらかじめ正極3および負極5
の何れか一方にセパレータ4を接着したものを残りの負
極5または正極3と共に巻き込むことにより平板状巻型
積層構造電池体を作製することができ、巻き込みと同時
に接着する場合に比べて接着剤の乾燥に要する時間が短
縮される。また、全く接着しないで正極、負極およびセ
パレータを巻き込む場合に比べてセパレータ付き電極と
残りの電極の2つを巻けば良いので作業性が良く、巻き
込み装置を大幅に簡便化できる。しかも電極とセパレー
タのズレが少なく正極と負極が接触して内部短絡が生じ
る確率が低く、安全性が向上する。また、電極とセパレ
ータの密着性が高いので電池内部抵抗の小さなリチウム
イオン二次電池が得られる。
A strip-shaped positive electrode 3 and a negative electrode 4 are alternately arranged between the rolled-up strip-shaped separators 4, and one of the positive electrodes 3 and the negative electrodes 5 and the separator 4 are adhered with an adhesive layer 11 to form a flat-plate winding type laminated structure. Therefore, the positive electrode 3 and the negative electrode 5 are previously prepared.
A plate-shaped winding type laminated structure battery body can be produced by winding the one having the separator 4 adhered to either one of them together with the remaining negative electrode 5 or the positive electrode 3, and the adhesive of The time required for drying is shortened. Further, as compared with the case of winding the positive electrode, the negative electrode, and the separator without adhering at all, it is only necessary to wind the electrode with the separator and the remaining electrode, so that the workability is good and the winding device can be greatly simplified. Moreover, the deviation between the electrode and the separator is small, and the probability that the positive electrode and the negative electrode contact each other to cause an internal short circuit is low, and the safety is improved. Further, since the adhesion between the electrode and the separator is high, a lithium ion secondary battery having a small battery internal resistance can be obtained.

さらに、電極層(即ち活物質層7または9)と電解質
層となるセパレータ4を多孔性の接着性樹脂層11により
接合しているので、電極とセパレータ間の密着強度を確
保できる。また、内部、即ち接着性樹脂層11に形成され
た電極とセパレータとの界面まで連通する貫通孔12に電
解液が保持されることにより、電極−電解質界面の良好
なイオン伝導性を確保でき、電極間のイオン伝導抵抗の
低減を同時に図ることができる。電極内部の活物質中で
起こるイオンの出入り量および対向する電極へのイオン
の移動速度および移動量を従来の筐体を有するリチウム
イオン電池程度にすることが可能となる。
Furthermore, since the electrode layer (that is, the active material layer 7 or 9) and the separator 4 serving as the electrolyte layer are joined by the porous adhesive resin layer 11, the adhesion strength between the electrode and the separator can be secured. Further, the inside, that is, by holding the electrolytic solution in the through hole 12 communicating to the interface between the electrode and the separator formed in the adhesive resin layer 11, it is possible to ensure good ion conductivity of the electrode-electrolyte interface, It is possible to simultaneously reduce the ionic conduction resistance between the electrodes. It is possible to make the amount of ions coming in and out of the active material inside the electrodes and the moving speed and moving amount of the ions to the opposite electrode to the extent of a lithium ion battery having a conventional housing.

また、例えば巻き込みの最後で最外層になるセパレー
タの端部を巻き上げた電極体に接着することで、外力を
加えずとも電極間の電気的接続を維持できる。従って、
電池構造を維持するための強固な外装缶が不要となり、
電池の軽量化、薄型化が可能となり、任意の形態をとり
得るとともに、電解液を用いた電池と同程度の優れた充
放電特性、電池性能が得られる。
Further, for example, by bonding the end of the separator, which is the outermost layer at the end of winding, to the wound electrode body, the electrical connection between the electrodes can be maintained without applying external force. Therefore,
There is no need for a strong outer can to maintain the battery structure,
The battery can be made lighter and thinner, and the battery can take any form, and can have the same excellent charge / discharge characteristics and battery performance as a battery using an electrolytic solution.

また、電解液を保持する接着性樹脂層11のイオン伝導
抵抗率を電解液を保持するセパレータ4のイオン伝導抵
抗率と同等以下にすることにより、この接着性樹脂層11
により充放電特性を劣化させることがなく、電池として
の充放電特性を従来の電池レベルに維持することが可能
となる。
Further, by setting the ion conductivity resistivity of the adhesive resin layer 11 holding the electrolytic solution to be equal to or less than the ion conductivity resistivity of the separator 4 holding the electrolytic solution, the adhesive resin layer 11
As a result, the charge / discharge characteristics of the battery can be maintained at the conventional battery level without degrading the charge / discharge characteristics.

接着性樹脂層11のイオン伝導抵抗率は、主にその空孔
率、厚みを変えることにより調整できる。空孔率は例え
ば接着性樹脂層を形成する接着性樹脂溶液中のN−メチ
ルピロリドンに対する接着性樹脂の量により調整でき
る。空孔率は用いるセパレータ4の空孔率と同等以上と
するのが好ましい。
The ionic conduction resistivity of the adhesive resin layer 11 can be adjusted mainly by changing its porosity and thickness. The porosity can be adjusted by, for example, the amount of the adhesive resin with respect to N-methylpyrrolidone in the adhesive resin solution forming the adhesive resin layer. The porosity is preferably equal to or higher than the porosity of the separator 4 used.

活物質層とセパレータの接合に用いられる接着性樹脂
としては、電解液には溶解せず電池内部で電気化学反応
を起こさずに多孔質膜になるもの、例えば、フッ素系樹
脂またはフッ素系樹脂を主成分とする混合物や、ポリビ
ニルアルコールまたはポリビニルアルコールを主成分と
する混合物が用いられる。具体的には、フッ化ビニリデ
ン、4−フッ化エチレンなどのフッ素原子を分子構造内
に有する重合体もしくは共重合体、ビニルアルコールを
分子骨格に有する重合体もしくは共重合体、あるいはポ
リメタクリル酸メチル、ポリスチレン、ポリエチレン、
ポリプロピレン、ポリ塩化ビニリデン、ポリ塩化ビニ
ル、ポリアクリロニトリル、ポリエチレンオキサイドな
どとの混合物などが使用可能である。特に、フッ素系樹
脂のポリフッ化ビニリデンが適当である。
As the adhesive resin used for joining the active material layer and the separator, a resin that does not dissolve in the electrolytic solution and becomes a porous film without causing an electrochemical reaction inside the battery, for example, a fluororesin or a fluororesin is used. A mixture containing a main component, polyvinyl alcohol, or a mixture containing polyvinyl alcohol as a main component is used. Specifically, a polymer or copolymer having a fluorine atom in the molecular structure such as vinylidene fluoride or 4-fluoroethylene, a polymer or copolymer having a vinyl alcohol in the molecular skeleton, or polymethyl methacrylate. , Polystyrene, polyethylene,
A mixture with polypropylene, polyvinylidene chloride, polyvinyl chloride, polyacrylonitrile, polyethylene oxide and the like can be used. In particular, polyvinylidene fluoride, which is a fluororesin, is suitable.

上記のように構成されたリチウムイオン二次電池は、
2枚の帯状セパレータ4の片面に接着剤を塗布し、帯状
の正極3(または負極)をセパレータ4の接着剤塗布面
に挟んで貼り付けたものと残りの負極5(または正極)
を、セパレータ4間に正極3と負極5が交互に配置され
るように長円状に巻き上げることにより作製される。
The lithium ion secondary battery configured as described above,
An adhesive agent is applied to one surface of two strip-shaped separators 4, and a strip-shaped positive electrode 3 (or negative electrode) is sandwiched between the adhesive-coated surfaces of the separator 4 and attached, and the remaining negative electrode 5 (or positive electrode).
Is wound up in an oval shape so that the positive electrodes 3 and the negative electrodes 5 are alternately arranged between the separators 4.

本発明に供される活物質としては、正極においては例
えば、リチウムと、コバルト、ニッケルまたはマンガン
等の遷移金属との複合酸化物、カルコゲン化合物、ある
いはこれらの複合化合物や各種の添加元素を有するもの
が用いられ、負極においては易黒鉛化炭素、難黒鉛化炭
素、ポリアセン、ポリアセチレンなどの炭素系化合物、
ピレン、ペリレンなどのアセン構造を含む芳香族炭化水
素化合物が好ましく用いられるが、電池動作の主体とな
るリチウムイオンを吸蔵、放出できる物質ならば使用可
能である。また、これらの活物質は粒子状のものが用い
られ、粒径としては、0.3〜20μmのものが使用可能で
あり、特に好ましくは0.3〜5μmのものである。
As the active material used in the present invention, in the positive electrode, for example, a compound oxide of lithium and a transition metal such as cobalt, nickel or manganese, a chalcogen compound, or a compound compound of these or various addition elements Is used in the negative electrode, graphitizable carbon, non-graphitizable carbon, polyacenes, carbonaceous compounds such as polyacetylene,
Aromatic hydrocarbon compounds containing an acene structure, such as pyrene and perylene, are preferably used, but any substance that can store and release lithium ions, which is the main component of battery operation, can be used. Further, these active materials are used in the form of particles, and the particle size can be 0.3 to 20 μm, and particularly preferably 0.3 to 5 μm.

また、活物質を電極板化するために用いられるバイン
ダー樹脂としては、電解液に溶解せず電極積層体内部で
電気化学反応を起こさないものであれば使用可能であ
る。具体的にはフッ化ビニリデン、フッ化エチレン、ア
クリロニトリル、エチレンオキシドなどの単独重合体ま
たは共重合体、エチレンプロピレンジアミンゴムなどが
使用可能である。
As the binder resin used for forming the active material into an electrode plate, any binder resin that does not dissolve in the electrolytic solution and does not cause an electrochemical reaction inside the electrode laminate can be used. Specifically, vinylidene fluoride, ethylene fluoride, acrylonitrile, a homopolymer or copolymer of ethylene oxide, ethylene propylene diamine rubber and the like can be used.

また、集電体は電池内で安定な金属であれば使用可能
であるが、正極ではアルミニウム、負極では銅が好まし
く用いられる。集電体の形状としては箔状、網状、エク
スパンドメタル等が使用可能であるが、網状やエクスパ
ンドメタルなどの空隙面積の大きいものが接着後の電解
液保持を容易にする点から好ましい。
Further, as the current collector, any metal that is stable in the battery can be used, but aluminum is preferably used for the positive electrode and copper is preferably used for the negative electrode. The shape of the current collector may be foil, mesh, expanded metal or the like, but mesh, expanded metal or the like having a large void area is preferable from the viewpoint of facilitating retention of the electrolytic solution after bonding.

また、集電体と電極の接着に用いられる接着性樹脂
は、電極とセパレータの接着に用いられる接着性樹脂と
同様、電解液には溶解せず電池内部で電気化学反応を起
こさず、多孔質膜になるものが用いられる。具体的には
フッ化ビニリデン、4−フッ化エチレンなどのフッ素分
子を分子構造内に有する重合体、あるいはポリメタクリ
ル酸メチル、ポリスチレン、ポリエチレン、ポリプロピ
レンなどとの混合物、ビニルアルコールを分子骨格に有
する重合体または共重合体、あるいはポリメタクリル酸
メチル、ポリスチレン、ポリエチレン、ポリプロピレ
ン、ポリ塩化ビニリデン、ポリ塩化ビニル、ポリアクリ
ロニトリル、ポリエチレンオキサイドなどの混合物が使
用可能である。特に、ポリフッ化ビニリデンまたはポリ
ビニルアルコールが好適である。
In addition, the adhesive resin used for bonding the current collector and the electrode, like the adhesive resin used for bonding the electrode and the separator, does not dissolve in the electrolytic solution, does not cause an electrochemical reaction inside the battery, and is porous. A film is used. Specifically, a polymer having a fluorine molecule in its molecular structure such as vinylidene fluoride or 4-fluoroethylene, a mixture with polymethylmethacrylate, polystyrene, polyethylene, polypropylene, or the like, or a heavy chain having vinyl alcohol in its molecular skeleton. Polymers or copolymers, or mixtures of polymethylmethacrylate, polystyrene, polyethylene, polypropylene, polyvinylidene chloride, polyvinyl chloride, polyacrylonitrile, polyethylene oxide and the like can be used. Particularly, polyvinylidene fluoride or polyvinyl alcohol is suitable.

また、セパレータは電子絶縁性の多孔質膜、網、不織
布等、充分な強度を有するものであればどのようなもの
でも使用可能である。材質は特に限定しないが、ポリエ
チレン、ポリプロピレンが接着性および安全性の観点か
ら望ましい。
Further, as the separator, any one having sufficient strength such as an electronically insulating porous film, a net and a non-woven fabric can be used. The material is not particularly limited, but polyethylene and polypropylene are preferable from the viewpoint of adhesiveness and safety.

また、イオン伝導体として用いる電解液に供する溶
剤、電解質塩としては、従来の電池に使用されている非
水系の溶剤及びリチウムを含有する電解質塩が使用可能
である。具体的にはジメトキシエタン、ジエトキシエタ
ン、ジエチルエーテル、ジメチルエーテルなどのエーテ
ル系溶剤、炭酸プロピレン、炭酸エチレン、炭酸ジエチ
ル、炭酸ジメチルなどのエステル系溶剤の単独液、及び
前述の同一溶剤同士あるいは異種溶剤からなる2種の混
合液が使用可能である。また電解液に供する電解質塩
は、LiPF6、LiAsF6、LiClO4、LiBF4、LiCF3SO3、LiN(C
F3SO2、LiN(C2F5SO2、LiC(CF3SO2などが
使用可能である。
Further, as a solvent and an electrolyte salt provided for an electrolytic solution used as an ion conductor, a non-aqueous solvent and an electrolyte salt containing lithium which are used in conventional batteries can be used. Specifically, ether-based solvents such as dimethoxyethane, diethoxyethane, diethyl ether and dimethyl ether, single solutions of ester-based solvents such as propylene carbonate, ethylene carbonate, diethyl carbonate and dimethyl carbonate, and the same solvent or different solvents described above. It is possible to use a mixed solution of two kinds of The electrolyte salt used in the electrolytic solution is LiPF 6 , LiAsF 6 , LiClO 4 , LiBF 4 , LiCF 3 SO 3 , LiN (C
F 3 SO 2) 2, LiN (C 2 F 5 SO 2) 2, LiC (CF 3 SO 2) 3 , or the like can be used.

また、接着性樹脂を塗布する手段としては、バーコー
タを用いる方法、スプレーガンを用いる方法、浸漬法が
用いられる。
As a means for applying the adhesive resin, a method using a bar coater, a method using a spray gun, or a dipping method is used.

以下、実施例を示し本発明を説明するが、勿論これら
により本発明が限定されるものではない。
Hereinafter, the present invention will be described with reference to examples, but of course the present invention is not limited thereto.

実施例1. (正極の作製) LiCoO2を87重量部、黒鉛粉を8重量部、ポリフッ化ビ
ニリデンを5重量部をN−メチルピロリドンに分散させ
ることにより調整した正極活物質ペーストを、正極集電
体となる厚さ20μmの帯状のアルミニウム箔の上にドク
ターブレード法にて厚さ150μmに調整しつつ塗布して
活物質薄膜を形成した。これを60℃の乾燥機中に60分間
放置して乾燥し、ついで正極活物質層の厚さを100μm
になるようにプレスすることにより、アルミ箔正極集電
体6上に100μmの正極活物質層7が形成された帯状の
正極3を作製した。
Example 1 (Preparation of Positive Electrode) A positive electrode active material paste prepared by dispersing 87 parts by weight of LiCoO 2 , 8 parts by weight of graphite powder, and 5 parts by weight of polyvinylidene fluoride in N-methylpyrrolidone was used as a positive electrode collector. An active material thin film was formed on a 20-μm-thick strip-shaped aluminum foil, which is an electric body, by applying a doctor blade method while adjusting the thickness to 150 μm. This is left to dry in a dryer at 60 ° C for 60 minutes, and then the thickness of the positive electrode active material layer is 100 μm.
By pressing so that the positive electrode active material layer 7 having a thickness of 100 μm was formed on the aluminum foil positive electrode current collector 6, a strip-shaped positive electrode 3 was produced.

(負極の作製) メソフェーズマイクロビーズカーボン(商品名:大阪
ガス製)を95重量部、ポリフッ化ビニリデンを5重量部
をN−メチルピロリドン(NMPと略記する)に分散して
作製した負極活物質ペーストを、負極集電体となる厚さ
20μmの帯状の銅箔の上にドクターブレード法にて厚さ
150μmに調整しつつ塗布して活物質薄膜を形成した。
これを60℃の乾燥機中に60分間放置して乾燥し、ついで
負極活物質層の厚さを100μmになるようにプレスする
ことにより、銅箔負極集電体10上に100μmの負極活物
質層9が形成された帯状の負極5を作製した。
(Preparation of Negative Electrode) Negative electrode active material paste prepared by dispersing 95 parts by weight of mesophase microbead carbon (trade name: manufactured by Osaka Gas) and 5 parts by weight of polyvinylidene fluoride in N-methylpyrrolidone (abbreviated as NMP). The thickness of the negative electrode current collector
Thickness of 20 μm strip-shaped copper foil by doctor blade method
The active material thin film was formed by coating while adjusting the thickness to 150 μm.
This is left to dry in a dryer at 60 ° C for 60 minutes, and then pressed so that the thickness of the negative electrode active material layer is 100 µm, so that 100 µm of the negative electrode active material is placed on the copper foil negative electrode current collector 10. A strip-shaped negative electrode 5 on which the layer 9 was formed was produced.

(接着性樹脂溶液の調整) まず、ポリフッ化ビニリデン5重量部とフィラーとし
て微粉末アルミナ(エアロジル製エアロジルC)5重量
部を、N−メチルピロリドン(以下NMPと略記する)に
鹸濁溶解させ、均一溶液になるように十分に撹拌し粘性
のある接着性樹脂溶液を作製した。
(Adjustment of Adhesive Resin Solution) First, 5 parts by weight of polyvinylidene fluoride and 5 parts by weight of finely powdered alumina (Aerosil C manufactured by Aerosil) as a filler are dissolved in N-methylpyrrolidone (hereinafter abbreviated as NMP) by suspension suspension, A viscous adhesive resin solution was prepared by sufficiently stirring so as to obtain a uniform solution.

(電池の作製) 2枚のセパレータ4となる帯状のポリエチレン製多孔
シート(旭化成製ME9630)のそれぞれの片面に上記のよ
うに調製した接着性樹脂溶液を均一に塗布した後、接着
剤が乾燥する前に上記作製した帯状の負極5(または正
極)をセパレータの塗布面の間に挟んで密着させ、貼り
合わせる。この時、セパレータ4の幅および長さは負極
5(または正極)よりやや大きくする。次に、セパレー
タ4が貼り付けられた負極5(または正極)を約80℃の
温風乾燥機に入れてNMPを蒸発させた。この時、NMPが抜
けたあとが接着層11内の貫通孔12となる。
(Preparation of Battery) The adhesive resin solution prepared as described above is uniformly applied to one surface of each of the strip-shaped polyethylene porous sheets (ME9630 manufactured by Asahi Kasei) that will be the two separators 4, and then the adhesive is dried. The strip-shaped negative electrode 5 (or positive electrode) prepared above is sandwiched between the coated surfaces of the separator to be in close contact with each other, and are bonded together. At this time, the width and length of the separator 4 are made slightly larger than the negative electrode 5 (or the positive electrode). Next, the negative electrode 5 (or the positive electrode) to which the separator 4 was attached was put in a warm air dryer at about 80 ° C. to evaporate NMP. At this time, after the NMP is removed, it becomes the through hole 12 in the adhesive layer 11.

次に、帯状の正極3(または負極)を、帯状の負極5
(または正極)に貼り付けられたセパレータ4の一方の
外側に一定量突出させて配置し、他方のセパレータ4の
外側の面に突出した正極3(または負極)を折り曲げ、
この折り曲げた正極3(または負極)を内側に包み込む
ように負極5(または正極)付きのセパレータを長円状
に巻き上げ、巻き上げの最後に余ったセパレータ部分を
巻き上げた電極体に接着剤で接着固定し、平板状巻型積
層構造電極体を作製した。
Next, the strip-shaped positive electrode 3 (or the negative electrode) is replaced with the strip-shaped negative electrode 5
(Or the positive electrode) is arranged so as to protrude to one outside of one of the separators 4 attached to the (or positive electrode), and the positive electrode 3 (or the negative electrode) protruding to the outside surface of the other separator 4 is bent,
A separator with a negative electrode 5 (or positive electrode) is rolled up in an elliptical shape so as to wrap the folded positive electrode 3 (or negative electrode) inside, and the remaining separator portion at the end of winding is bonded and fixed to the rolled up electrode body with an adhesive. Then, a flat-plate winding type laminated structure electrode body was produced.

十分乾燥した平板状積層構造電極体を50Toorまで減圧
した後、エチレンカーボネートとジメチルカーボネート
の混合溶媒(モル比で1:1)に6フッ化リン酸リチウム
を1.0mol/dm3の濃度で溶解させた電解液中に浸した後、
アルミラミネートフィルムで作製した袋に熱融着で封入
し、平板状積層構造電池体を有するリチウムイオン二次
電池とした。
After depressurizing the plate-like laminated structure electrode body sufficiently dried to 50 Toor, dissolve lithium hexafluorophosphate at a concentration of 1.0 mol / dm 3 in a mixed solvent of ethylene carbonate and dimethyl carbonate (molar ratio 1: 1). After immersing in
A bag made of an aluminum laminate film was heat-sealed and sealed to obtain a lithium ion secondary battery having a flat laminated battery body.

以上のようにして得られた実施例1によるリチウムイ
オン二次電池と同じ電極およびセパレータを用いて、全
く接着を行わずに巻き上げた電極体を外側からテープバ
ンドで止めたものに同じ電解液を注入してアルミラミネ
ートフィルムで封入した比較例による電池と、実施例1
による電池との、放電特性の比較を第3図に示す。図よ
り、実施例1の方が内部抵抗が少ないのでより大きな電
流でも放電できる容量が維持されることが判る。
Using the same electrode and separator as in the lithium-ion secondary battery according to Example 1 obtained as described above, the same electrolyte solution was applied to the electrode body wound up without any adhesion and fixed with a tape band from the outside. A battery according to a comparative example, which was injected and enclosed with an aluminum laminate film, and Example 1
FIG. 3 shows a comparison of the discharge characteristics with the battery according to. From the figure, it can be seen that Example 1 has a smaller internal resistance, and therefore the capacity capable of discharging even a larger current is maintained.

第4図の特性図は、フィラーを5重量部として、接着
性樹脂溶液における接着性樹脂の量をNMPに対して5重
量部、7重量部、10重量部と変え接着性樹脂層を形成し
た場合の電池の内部抵抗を示したものである。5重量部
と7重量部の間で抵抗が急激に増大することがわかる。
接着性樹脂層11の厚さは接着性樹脂溶液中の接着性樹脂
の量に比例していることから、電解液の保持率や接着性
樹脂層11中の電解液の分布状態がこの領域で急激に変化
するために抵抗が急上昇したと考えられる。なお5重量
部における抵抗値は、接着性樹脂層11を設けずに電極3,
5とセパレータ4間に充分な面圧をかけて測定した抵抗
値とほぼ同じであった。
In the characteristic diagram of FIG. 4, the amount of the adhesive resin in the adhesive resin solution was changed to 5 parts by weight, 7 parts by weight, and 10 parts by weight with respect to NMP, with the filler being 5 parts by weight, and the adhesive resin layer was formed. It shows the internal resistance of the battery in the case. It can be seen that the resistance increases rapidly between 5 and 7 parts by weight.
Since the thickness of the adhesive resin layer 11 is proportional to the amount of the adhesive resin in the adhesive resin solution, the electrolytic solution retention rate and the distribution state of the electrolytic solution in the adhesive resin layer 11 are in this region. It is considered that the resistance sharply increased due to the rapid change. In addition, the resistance value at 5 parts by weight is as follows.
It was almost the same as the resistance value measured by applying a sufficient surface pressure between 5 and the separator 4.

実施例2. 実施例1に示した接着性樹脂溶液のみを変え、他は実
施例1と同様にして、第1図に示したような平板状巻型
積層構造電極体を有する電池を作製した。
Example 2 In the same manner as in Example 1 except that only the adhesive resin solution shown in Example 1 was changed, a battery having a flat plate-shaped laminated structure electrode body as shown in FIG. 1 was produced. .

(接着性樹脂溶液の調整) ポリテトラフルオロエチレン、フッ化ビニリデンとア
クリロニトリルの共重合体、ポリフッ化ビニリデンとポ
リアクリロニトリルの混合物、ポリフッ化ビニリデンと
ポリエチレンオキシドの混合物、ポリフッ化ビニリデン
とポリエチレンテレフタレート混合物、ポリフッ化ビニ
リデンとポリメタクリル酸メチルの混合物、ポリフッ化
ビニリデンとポリスチレンの混合物、ポリフッ化ビニリ
デンとポリプロピレンの混合物、ポリフッ化ビニリデン
とポリエチレンの混合物をそれぞれ同一組成比率でN−
メチルピロリドンと混合することにより、粘性のある接
着性樹脂溶液を作製した。
(Preparation of adhesive resin solution) Polytetrafluoroethylene, copolymer of vinylidene fluoride and acrylonitrile, mixture of polyvinylidene fluoride and polyacrylonitrile, mixture of polyvinylidene fluoride and polyethylene oxide, mixture of polyvinylidene fluoride and polyethylene terephthalate, polyfluoride A mixture of vinylidene fluoride and poly (methyl methacrylate), a mixture of polyvinylidene fluoride and polystyrene, a mixture of polyvinylidene fluoride and polypropylene, and a mixture of polyvinylidene fluoride and polyethylene, each having the same composition ratio as N-
A viscous adhesive resin solution was prepared by mixing with methylpyrrolidone.

この接着性樹脂溶液を用いて、実施例1と同様に、平
板状巻型積層構造電極体を有する電池とした。この電池
の放電電流−容量特性は第3図に示すように比較例と比
べて優れたものであった。
Using this adhesive resin solution, a battery having a flat-plate winding-type laminated structure electrode body was prepared in the same manner as in Example 1. The discharge current-capacity characteristics of this battery were superior to those of the comparative example, as shown in FIG.

実施例3. 実施例1に示した接着性樹脂溶液のみを変え、他は実
施例1と同様にして、第1図に示したような平板状巻型
積層構造電極体を有する電池を作製した。
Example 3 In the same manner as in Example 1 except that only the adhesive resin solution shown in Example 1 was changed, a battery having a flat plate-shaped laminated structure electrode body as shown in FIG. 1 was produced. .

(接着性樹脂溶液の調整) ポリビニルアルコール、ポリビニルアルコールとポリ
フッ化ビニリデンの混合物、ポリビニルアルコールとポ
リアクリロニトリルの混合物、ポリビニルアルコールと
ポリエチレンオキサイドの混合物をそれぞれNMPに溶解
または混合することにより粘性のある接着溶液を作製し
た。
(Adjustment of adhesive resin solution) Viscous adhesive solution by dissolving or mixing polyvinyl alcohol, a mixture of polyvinyl alcohol and polyvinylidene fluoride, a mixture of polyvinyl alcohol and polyacrylonitrile, and a mixture of polyvinyl alcohol and polyethylene oxide in NMP. Was produced.

これらの接着性樹脂溶液を用い、上記実施例1と同様
の方法で、平板状巻型積層構造電池体を有する電池とし
た。この電池の放電電流−容量特性は第3図に示すよう
に比較例と比べて優れたものであった。
Using these adhesive resin solutions, a battery having a flat-plate winding-type laminated structure battery body was obtained in the same manner as in Example 1 above. The discharge current-capacity characteristics of this battery were superior to those of the comparative example, as shown in FIG.

なお、上記実施例ではバーコータ法により接着性樹脂
溶液を塗布する場合について示したが、スプレーガンに
より接着性樹脂溶液を塗布するようにしてもよい。
Although the adhesive resin solution is applied by the bar coater method in the above embodiment, the adhesive resin solution may be applied by a spray gun.

なお、上記実施例では正極3および負極5として、活
物質層を集電体に接合した電極を用いた場合について示
したが、活物質層そのものが集電体であるような電極を
用いてもよい。
In the above-mentioned examples, the positive electrode 3 and the negative electrode 5 are shown as the case where the electrode having the active material layer bonded to the current collector is used. However, the electrode having the active material layer itself as the current collector may be used. Good.

産業上の利用可能性 携帯パソコン、携帯電話等の携帯用電子機器の二次電
池として用いられ、電池の性能向上とともに、小型・軽
量化、任意形状化が可能となる。
Industrial Applicability It is used as a secondary battery for portable electronic devices such as mobile personal computers and mobile phones, and it is possible to improve the performance of the battery and make it smaller, lighter, and arbitrarily shaped.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 荒金 淳 東京都千代田区丸の内2丁目2番3号 三菱電機株式会社内 (72)発明者 漆畑 広明 東京都千代田区丸の内2丁目2番3号 三菱電機株式会社内 (72)発明者 濱野 浩司 東京都千代田区丸の内2丁目2番3号 三菱電機株式会社内 (72)発明者 吉田 育弘 東京都千代田区丸の内2丁目2番3号 三菱電機株式会社内 (72)発明者 犬塚 隆之 東京都千代田区丸の内2丁目2番3号 三菱電機株式会社内 (72)発明者 村井 道雄 東京都千代田区丸の内2丁目2番3号 三菱電機株式会社内 (56)参考文献 特開 平10−275630(JP,A) 特開 平10−275629(JP,A) 国際公開97/8763(WO,A1) (58)調査した分野(Int.Cl.7,DB名) H01M 10/40 H01M 4/02 - 4/04 H01M 2/16 H01M 6/16 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Jun Aragane 2-3-3 Marunouchi, Chiyoda-ku, Tokyo Mitsubishi Electric Corporation (72) Inventor Hiroaki Urushiba 2-3-2 Marunouchi, Chiyoda-ku, Tokyo Mitsubishi Electric (72) Inventor Koji Hamano 2-3-3 Marunouchi, Chiyoda-ku, Tokyo Mitsubishi Electric Corporation (72) Inventor Ikuhiro Yoshida 2-3-2 Marunouchi, Chiyoda-ku, Tokyo Mitsubishi Electric Corporation (( 72) Inventor Takayuki Inuzuka 2-3-3 Marunouchi, Chiyoda-ku, Tokyo Mitsubishi Electric Corporation (72) Inventor Michio Murai 2-3-2 Marunouchi, Chiyoda-ku, Tokyo Mitsubishi Electric (56) References Patent flat 10-275630 (JP, a) JP flat 10-275629 (JP, a) WO 97/8763 (WO, A1) (58 ) investigated the field (Int.Cl. 7 DB name) H01M 10/40 H01M 4/02 - 4/04 H01M 2/16 H01M 6/16

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】正極活物質層と正極集電体を有する帯状の
正極、負極活物質層と負極集電体を有する帯状の負極、
およびリチウムイオンを含む電解質を保持する帯状のセ
パレータを備え、上記正極と負極とを上記セパレータ間
に交互に配置し、上記正極および負極の何れか一方のみ
とセパレータとを上記電解質を保持する多孔性の接着性
樹脂層で接着した巻型積層構造電池体を具備することを
特徴とするリチウムイオン二次電池。
1. A belt-shaped positive electrode having a positive electrode active material layer and a positive electrode current collector, a belt-shaped negative electrode having a negative electrode active material layer and a negative electrode current collector,
And a strip-shaped separator holding an electrolyte containing lithium ions, the positive electrode and the negative electrode are alternately arranged between the separator, only one of the positive electrode and the negative electrode and the separator is porous to hold the electrolyte. 2. A lithium-ion secondary battery comprising a wound-type laminated structure battery body adhered by the adhesive resin layer of 1.
【請求項2】接着性樹脂層としてフッ素系樹脂もしくは
フッ素系樹脂を主成分とする混合物を用いることを特徴
とする請求項1記載のリチウムイオン二次電池。
2. The lithium ion secondary battery according to claim 1, wherein a fluorine resin or a mixture containing a fluorine resin as a main component is used as the adhesive resin layer.
【請求項3】フッ素系樹脂としてポリフッ化ビニリデン
を用いることを特徴とする請求項2記載のリチウムイオ
ン二次電池。
3. The lithium ion secondary battery according to claim 2, wherein polyvinylidene fluoride is used as the fluorine-based resin.
【請求項4】接着性樹脂層としてポリビニルアルコール
またはポリビニルアルコールを主成分とする混合物を用
いることを特徴とする請求項1記載のリチウムイオン二
次電池。
4. The lithium ion secondary battery according to claim 1, wherein polyvinyl alcohol or a mixture containing polyvinyl alcohol as a main component is used as the adhesive resin layer.
JP51655599A 1997-11-19 1997-11-19 Lithium ion secondary battery Expired - Fee Related JP3393145B2 (en)

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US (1) US6232014B1 (en)
EP (1) EP0954042B1 (en)
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KR (1) KR100397043B1 (en)
DE (1) DE69738111T2 (en)
WO (1) WO1999026307A1 (en)

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