JP3394130B2 - Method for manufacturing organic electroluminescence element and apparatus for manufacturing organic electroluminescence element - Google Patents
Method for manufacturing organic electroluminescence element and apparatus for manufacturing organic electroluminescence elementInfo
- Publication number
- JP3394130B2 JP3394130B2 JP03461196A JP3461196A JP3394130B2 JP 3394130 B2 JP3394130 B2 JP 3394130B2 JP 03461196 A JP03461196 A JP 03461196A JP 3461196 A JP3461196 A JP 3461196A JP 3394130 B2 JP3394130 B2 JP 3394130B2
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- tank
- cleaning tank
- cleaning
- vacuum tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/16—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
- H10K71/164—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using vacuum deposition
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Electroluminescent Light Sources (AREA)
- Physical Vapour Deposition (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、有機エレクトロル
ミネッセンス素子の製造方法および有機エレクトロルミ
ネッセンス素子の製造装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an organic electroluminescence element and an apparatus for manufacturing an organic electroluminescence element.
【0002】[0002]
【背景技術】近年、有機物層を含む発光デバイスである
有機エレクトロルミネッセンス素子(有機EL素子)が
注目されており、ディスプレイ等への利用に向けて研究
が進められている。この有機EL素子を構成する電極や
発光層等の薄膜は、真空蒸着法やスパッタ法等により、
真空槽内で基板上に積層される。BACKGROUND ART In recent years, attention has been paid to an organic electroluminescence element (organic EL element) which is a light emitting device including an organic material layer, and research has been advanced toward its use for a display or the like. The thin films such as the electrodes and the light emitting layer forming the organic EL element are formed by the vacuum deposition method, the sputtering method, or the like.
It is laminated on the substrate in a vacuum chamber.
【0003】通常、有機EL素子に用いられる基板は、
大気中でその表面の汚れを水洗やアルコール洗浄等によ
り取り除いた後、真空槽内に搬入され、その表面に有機
物層や陰極等が積層される。しかし、基板の洗浄が大気
中で行われるため、大気中の有機物やダスト等が基板或
いは基板の表面に形成された陽極等に付着して基板が再
汚染されるという不具合があった。このように、基板や
基板上の陽極が汚染されたままの状態で成膜を行うと、
膜の基板への付着性や薄膜同士の密着性が低下して、発
光効率の低下や高電圧化の原因となるうえに、発光寿命
も短くなってしまう。Usually, the substrate used for the organic EL device is
After dirt on the surface thereof is removed by washing with water or alcohol in the atmosphere, it is carried into a vacuum chamber, and an organic material layer, a cathode and the like are laminated on the surface. However, since the cleaning of the substrate is performed in the atmosphere, there is a problem that organic substances, dusts, and the like in the atmosphere adhere to the substrate or an anode formed on the surface of the substrate to recontaminate the substrate. In this way, when film formation is performed with the substrate and the anode on the substrate being contaminated,
The adhesion of the film to the substrate and the adhesion between the thin films are deteriorated, which causes a decrease in luminous efficiency and an increase in voltage, and also shortens the light emission life.
【0004】この点の不具合を解消するものとして、特
開平4-32560号公報では、真空槽内で基板をオゾンによ
り洗浄した後に成膜を行う構成が開示されている。ま
た、特開平7-142168号公報では、真空槽内で基板上の陽
極をプラズマ表面処理した後、この陽極上に有機物層を
形成する構成が提示されている。As a solution to this problem, Japanese Patent Laid-Open No. 4-32560 discloses a structure in which a substrate is cleaned with ozone in a vacuum chamber and then a film is formed. Further, Japanese Patent Laid-Open No. 7-142168 proposes a structure in which an anode on a substrate is subjected to plasma surface treatment in a vacuum chamber and then an organic material layer is formed on the anode.
【0005】[0005]
【発明が解決しようとする課題】しかし、有機物の成膜
を行う真空槽内でオゾンやプラズマ等による基板の洗浄
を行うと、真空槽の壁面に付着していた有機物の蒸発物
が分解されて基板に付着したり、蒸着源の有機物がスパ
ッタされて基板に付着する等して基板が再汚染されると
いう問題がある。さらに、前述したプラズマ表面処理で
は、プラズマ中のイオンや電子等の励起活性種に方向性
がなく四方八方に熱運動するため、基板だけでなくその
周囲の基板ホルダ等も処理されてしまい、これにより発
生した不純物が基板や基板上の陽極に付着して再汚染さ
れるという問題が生じる。However, when the substrate is washed with ozone or plasma in the vacuum chamber for forming a film of the organic substance, the organic substance evaporated on the wall surface of the vacuum chamber is decomposed. There is a problem that the substrate is redeposited by adhering to the substrate or by being sputtered with an organic substance of a vapor deposition source and adhering to the substrate. Furthermore, in the above-mentioned plasma surface treatment, excited active species such as ions and electrons in the plasma have no direction and undergo thermal motion in all directions, so that not only the substrate but also the substrate holder around it is processed. This causes a problem that the impurities generated due to the impurities adhere to the substrate and the anode on the substrate and are re-contaminated.
【0006】本発明の目的は、基板の表面を再汚染する
ことなく基板の洗浄および成膜を行うことができる有機
エレクトロルミネッセンス素子の製造方法および有機エ
レクトロルミネッセンス素子の製造装置を提供すること
にある。An object of the present invention is to provide a method for manufacturing an organic electroluminescence element and an apparatus for manufacturing an organic electroluminescence element capable of cleaning and forming a film on a substrate without recontaminating the surface of the substrate. .
【0007】[0007]
【課題を解決するための手段】本発明の有機エレクトロ
ルミネッセンス素子の製造方法は、基板上に薄膜を形成
する真空槽とは別に設けられた洗浄槽で、基板に向かう
指向性を有する紫外線、または基板に向かう指向性を有
するイオンビームにより基板を洗浄した後、基板を真空
槽へ移送し、この真空槽で基板上に有機物層を含む薄膜
を形成することを特徴とする。ここで、基板とは、表面
に既に薄膜が形成されている基板も含む。A method of manufacturing an organic electroluminescence device according to the present invention comprises a cleaning tank provided separately from a vacuum tank for forming a thin film on a substrate, and ultraviolet rays having directivity toward the substrate, or After cleaning the substrate with an ion beam having directivity toward the substrate, the substrate is transferred to a vacuum chamber, and a thin film including an organic layer is formed on the substrate in the vacuum chamber. Here, the substrate also includes a substrate having a thin film already formed on its surface.
【0008】本発明では、基板の洗浄を真空槽とは別の
洗浄槽で行うため、壁面や蒸着源等に多くの有機物や不
純物が存在する真空槽とは隔離された空間で基板の洗浄
を行うことになり、真空槽内の有機物等が基板に付着し
て基板が再汚染されるのを防止できる。In the present invention, since the substrate is cleaned in a cleaning tank different from the vacuum tank, the substrate is cleaned in a space isolated from the vacuum tank where many organic substances and impurities are present on the wall surface and the evaporation source. As a result, it is possible to prevent the substrate from being re-contaminated by the organic substances in the vacuum chamber adhering to the substrate.
【0009】さらに、この洗浄槽の壁面にわずかの不純
物や有機物が付着していても、基板の洗浄には、基板に
向かう指向性を有する紫外線または基板に向かう指向性
を有するイオンビームを用いるため、これらを基板だけ
に照射すれば、基板の表面に付着しているものだけを灰
化して除去できるようになる。従って、従来のプラズマ
による処理のように、基板以外の部分が処理されて発生
した不純物や有機物の分解物等が基板に付着することが
なくなるうえに、洗浄槽の壁面等に存在する不純物がス
パッタされて基板に堆積することもなくなり、基板を再
汚染することなく洗浄でき、基板の表面を確実に清浄化
できる。これにより、前記目的が達成される。Further, even if a slight amount of impurities or organic substances are attached to the wall surface of the cleaning tank, ultraviolet rays having directivity toward the substrate or ion beams having directivity toward the substrate are used for cleaning the substrate. By irradiating only the substrate with these, it becomes possible to ash and remove only the substance attached to the surface of the substrate. Therefore, unlike the conventional plasma treatment, impurities and decomposed substances of organic substances generated by the treatment of parts other than the substrate are prevented from adhering to the substrate, and impurities existing on the wall surface of the cleaning tank are sputtered. Therefore, the substrate is not deposited on the substrate and can be cleaned without recontamination, and the surface of the substrate can be surely cleaned. Thereby, the above-mentioned object is achieved.
【0010】ここで、紫外線を用いる場合、その波長域
は、350nm以下150nm以上とすることが好ましく、とくに
好ましくは300nm以下150nm以上である。350nmを超えて
大であると、基板の汚染物である有機物の灰化処理を効
果的に行うことができない。また、その放射照度は、1
〜200mW/cm 2 とすることが好ましく、とくに好ましく
は、10〜50mW/cm 2 である。この範囲であれば、表面に
存在する炭化物を短時間で灰化処理できる。紫外線の照
射時間は、好ましくは 1分〜1時間である。When ultraviolet rays are used, the wavelength range is preferably 350 nm or less and 150 nm or more, and particularly preferably 300 nm or less and 150 nm or more. If the size exceeds 350 nm, the ashing treatment of the organic matter, which is a contaminant of the substrate, cannot be effectively performed. Also, its irradiance is 1
It is preferably from 200 to 200 mW / cm 2, and particularly preferably from 10 to 50 mW / cm 2 . Within this range, the carbides present on the surface can be incinerated in a short time. The irradiation time of ultraviolet rays is preferably 1 minute to 1 hour.
【0011】また、イオンビームを用いる場合は、その
照射量を100μA/cm2〜100mA/cm2とすることが好まし
く、特に好ましくは500μA/cm2〜10mA/cm2である。そ
して、その運動エネルギは、好ましくは1eV〜10keVであ
り、より好ましくは、100eV〜数keVである。この範囲の
照射量およびエネルギ範囲であれば、基板上の酸化物電
極等に損傷を与えることなく有機物を灰化処理できる。When an ion beam is used, the irradiation dose is preferably 100 μA / cm 2 to 100 mA / cm 2, and particularly preferably 500 μA / cm 2 to 10 mA / cm 2 . And the kinetic energy is preferably 1 eV to 10 keV, and more preferably 100 eV to several keV. If the irradiation amount and energy range are within this range, the organic matter can be incinerated without damaging the oxide electrode or the like on the substrate.
【0012】さらに、洗浄槽内は、水分、有機物および
ダストを除去した空間とすることが好ましい。洗浄槽内
に有機物の蒸気が存在すると、とくにイオンビームを用
いた場合には、基板の表面に高分子の膜が形成されるこ
とがある。Further, it is preferable that the cleaning tank has a space free from water, organic matter and dust. If organic vapor is present in the cleaning tank, a polymer film may be formed on the surface of the substrate, especially when an ion beam is used.
【0013】また、洗浄槽内の圧力は、10-1Pa以下と
されていることが望ましい。このようにすれば、基板の
洗浄にイオンビームを用いる場合、イオンの気体分子へ
の衝突を少なくしてイオンの平均自由行程を長くできる
ようになり、イオンをイオン源から速度を落とすことな
く基板に衝突させることができるので、基板の洗浄を効
率よく確実に行うことができる。ここで、洗浄槽内の圧
力は、イオンビームを用いて基板の洗浄を効率よく行う
ためには、好ましくは10-3Pa以下であり、紫外線を用い
る場合には10-4Pa以下とすることが好ましい。The pressure in the cleaning tank is preferably 10 -1 Pa or less. By doing so, when an ion beam is used for cleaning the substrate, the collision of the ions with the gas molecules can be reduced and the mean free path of the ions can be lengthened, so that the ions are not slowed down from the ion source. Therefore, the substrate can be efficiently and reliably cleaned. Here, the pressure in the cleaning tank is preferably 10 −3 Pa or less in order to efficiently clean the substrate using the ion beam, and is 10 −4 Pa or less when ultraviolet rays are used. Is preferred.
【0014】そして、洗浄槽と真空槽との間には、洗浄
槽と真空槽とを連通する移送路と、この移送路を遮断す
る開閉可能なシャッタとが設けられ、このシャッタを閉
塞させて基板の洗浄を行った後、シャッタを開放して、
移送路を通じて基板を洗浄槽から真空槽へ移送すること
が望ましい。ここで、シャッタは、洗浄槽と真空槽とを
完全に遮断し、各々の気密性を確保できるものとするこ
とが好ましい。Between the cleaning tank and the vacuum tank, there is provided a transfer path that connects the cleaning tank and the vacuum tank, and an openable / closable shutter that blocks the transfer path. After cleaning the substrate, open the shutter,
It is desirable to transfer the substrate from the cleaning tank to the vacuum tank through the transfer path. Here, it is preferable that the shutter is capable of completely blocking the cleaning tank and the vacuum tank and ensuring the airtightness of each.
【0015】これにより、移送路を通じて基板を搬送す
れば、基板を大気に晒すことなく洗浄槽から真空槽へ移
送できるようになるので、洗浄槽で洗浄した基板が大気
中の有機物等により汚染されることがなくなり、基板の
表面を清浄に保ったまま真空槽内に搬送できる。また、
基板の洗浄を行うときには移送路のシャッタを閉塞させ
るため、洗浄中に真空槽内の有機物や不純物が洗浄槽内
に侵入して基板を汚染するのを確実に防止できる。Thus, if the substrate is transported through the transfer path, the substrate can be transferred from the cleaning tank to the vacuum tank without being exposed to the atmosphere, so that the substrate cleaned in the cleaning tank is contaminated with organic substances in the atmosphere. The substrate can be transferred into the vacuum chamber while keeping its surface clean. Also,
Since the shutter of the transfer path is closed when the substrate is cleaned, it is possible to reliably prevent organic substances and impurities in the vacuum tank from entering the cleaning tank and contaminating the substrate during cleaning.
【0016】さらに、洗浄槽内の圧力を真空槽内の圧力
よりも低くした状態で、シャッタを開放することが望ま
しい。ここで、洗浄槽の排気は、基板の洗浄前や洗浄後
或いは洗浄中に行うことができる。Further, it is desirable to open the shutter while the pressure inside the cleaning tank is lower than the pressure inside the vacuum tank. Here, the evacuation of the cleaning tank can be performed before, after, or during cleaning of the substrate.
【0017】このようにすることで、シャッタを開放し
たときに、洗浄槽内の不純物等が気体分子とともに真空
槽内に流入することがなくなり、真空槽内の汚染を防止
できる。また、シャッタを開放しても真空槽内の圧力が
低下することがないので、シャッタの開放毎に真空槽の
排気を行う手間を省略できる。By doing so, when the shutter is opened, impurities and the like in the cleaning tank do not flow into the vacuum tank together with the gas molecules, and it is possible to prevent contamination in the vacuum tank. Further, even if the shutter is opened, the pressure in the vacuum chamber does not drop, so that it is possible to omit the trouble of exhausting the vacuum chamber each time the shutter is opened.
【0018】そして、紫外線による基板の洗浄は、酸素
の存在下で行うことが望ましい。このようにすれば、酸
素からのオゾンの発生およびこのオゾンからの活性酸素
の発生を促進できるようになり、活性酸素の酸化作用
で、基板上の有機物を分解除去できるので、基板の洗浄
を一層効率よく行うことができる。It is desirable that the cleaning of the substrate with ultraviolet rays be performed in the presence of oxygen. By doing so, it becomes possible to promote the generation of ozone from oxygen and the generation of active oxygen from this ozone, and the organic substances on the substrate can be decomposed and removed by the oxidizing action of active oxygen, so that the cleaning of the substrate is further facilitated. It can be done efficiently.
【0019】また、基板の洗浄に用いられるイオンビー
ムには酸素イオンビームを用いることが望ましい。これ
によれば、有機物を効率よく確実に灰化できるようにな
り、とくに、基板の材料に酸化物を用いた場合等には、
その酸化物がイオンビームの照射により還元されること
がないので、基板の変性による損傷を回避できる。Further, it is desirable to use an oxygen ion beam as the ion beam used for cleaning the substrate. According to this, it becomes possible to ash organic matter efficiently and reliably, and particularly when an oxide is used as the material of the substrate,
Since the oxide is not reduced by the irradiation of the ion beam, damage due to modification of the substrate can be avoided.
【0020】一方、本発明の有機エレクトロルミネッセ
ンス素子の製造装置は、基板上に薄膜を形成する真空槽
と、この真空槽とは別に設けられた洗浄槽と、この洗浄
槽と真空槽とを連通する移送路と、この移送路を遮断す
る開閉可能なシャッタとを有し、洗浄槽には、基板に向
かう指向性を有する紫外線を発生する紫外線発生源、ま
たは基板に向かう指向性を有するイオンビームを発生す
るイオンビーム発生源が設けられていることを特徴とす
る。On the other hand, the apparatus for manufacturing an organic electroluminescence element of the present invention comprises a vacuum tank for forming a thin film on a substrate, a cleaning tank provided separately from the vacuum tank, and the cleaning tank and the vacuum tank connected to each other. And a shutter that can be opened and closed to block the transfer path, and the cleaning tank has an ultraviolet ray generation source that generates ultraviolet rays having directivity toward the substrate or an ion beam having directivity toward the substrate. Is provided with an ion beam generation source.
【0021】本発明の装置では、成膜を行う真空槽と基
板の洗浄を行う洗浄槽とが個別に設けられているため、
真空槽とは隔離された空間で基板の洗浄を行うことがで
きるようになり、真空槽内の有機物等が基板に付着して
基板が再汚染されるのを防止できる。また、洗浄槽と真
空槽とを連通する移送路を備えているため、この移送路
を通じて基板を大気に晒すことなく搬送できるようにな
り、洗浄した基板を清浄な状態のまま洗浄槽から真空槽
に搬送して成膜できる。さらに、移送路にはシャッタが
設けられているので、基板の洗浄時にこのシャッタを閉
塞させれば、真空槽内の不純物が洗浄槽内に侵入して基
板を汚染するのを確実に防止できる。In the apparatus of the present invention, since the vacuum tank for film formation and the cleaning tank for cleaning the substrate are separately provided,
The substrate can be washed in a space separated from the vacuum chamber, and it is possible to prevent the substrate from being re-contaminated by the organic substances in the vacuum chamber adhering to the substrate. Also, since the transfer path that connects the cleaning tank and the vacuum tank is provided, the substrate can be transferred through this transfer path without exposing to the atmosphere, and the cleaned substrate can be transferred from the cleaning tank to the vacuum tank in a clean state. The film can be transferred to and deposited. Further, since the transfer path is provided with a shutter, if the shutter is closed during cleaning of the substrate, it is possible to reliably prevent impurities in the vacuum tank from entering the cleaning tank and contaminating the substrate.
【0022】また、洗浄槽には紫外線発生源またはイオ
ンビーム発生源が設けられ、これらから得られる紫外線
またはイオンビームは何れも基板に向かう指向性を有す
るため、基板の表面に付着しているものだけを灰化して
除去できるようになり、基板以外の部分が処理されて発
生した不純物や有機物の分解物等が基板に付着したり、
洗浄槽の壁面等に存在する不純物がスパッタされて基板
に堆積することがなくなり、基板を再汚染することなく
確実に洗浄できる。これにより、前記目的が達成され
る。Further, the cleaning tank is provided with an ultraviolet ray generation source or an ion beam generation source, and since both the ultraviolet rays and the ion beam obtained from these have directivity toward the substrate, they are attached to the surface of the substrate. It becomes possible to ash only and remove it, impurities such as impurities generated by processing parts other than the substrate, decomposed products of organic substances, etc. adhere to the substrate,
Impurities existing on the wall surface of the cleaning tank are not sputtered and deposited on the substrate, and the substrate can be reliably cleaned without recontamination. Thereby, the above-mentioned object is achieved.
【0023】[0023]
【発明の実施の形態】以下、本発明の一実施形態を図面
に基づいて説明する。図1には、有機エレクトロルミネ
ッセンス素子(有機EL素子)製造装置10が示されて
いる。有機EL素子製造装置10は、基板11上に所望
の薄膜を形成する真空槽20と、この真空槽20とは別
に設けられた洗浄槽30と、この洗浄槽30と真空槽2
0とを連通する移送路40とを含んで構成されている。
基板11は、例えば、石英ガラス等のガラス製であり、
セラミックス等により形成されていてもよく、その材質
は実施にあたって適宜選択すればよい。BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 shows an organic electroluminescence element (organic EL element) manufacturing apparatus 10. The organic EL element manufacturing apparatus 10 includes a vacuum tank 20 for forming a desired thin film on a substrate 11, a cleaning tank 30 provided separately from the vacuum tank 20, and the cleaning tank 30 and the vacuum tank 2.
And a transfer path 40 communicating with 0.
The substrate 11 is made of glass such as quartz glass,
It may be formed of ceramics or the like, and the material thereof may be appropriately selected for implementation.
【0024】真空槽20は、その上部に基板11を支持
する基板ホルダ21を有し、この基板ホルダ21は、基
板11の周縁部を支持する枠状の部材であり、真空槽2
0の上面から延びる支持部211により支持されてい
る。また、真空槽20の下部には、基板ホルダ21と対
向配置された蒸着源22が設けられている。蒸着源22
は、タングステンやモリブデン等の高融点金属からなる
ボート221を備え、このボート221上に載置された
有機物や金属等の蒸着材料23をボート221に通電し
て加熱し、蒸発させるようになっている。The vacuum chamber 20 has a substrate holder 21 for supporting the substrate 11 on the upper portion thereof, and the substrate holder 21 is a frame-shaped member for supporting the peripheral portion of the substrate 11, and the vacuum chamber 2
It is supported by a support portion 211 extending from the upper surface of 0. A vapor deposition source 22 is provided below the vacuum chamber 20 so as to face the substrate holder 21. Evaporation source 22
Is equipped with a boat 221 made of a refractory metal such as tungsten or molybdenum, and an evaporation material 23 such as an organic substance or a metal placed on the boat 221 is energized to heat and vaporize the boat 221. There is.
【0025】洗浄槽30の上部には、支持部311によ
り支持された真空槽20の基板ホルダ21と略同形状の
基板ホルダ31が設置されており、その下部には基板ホ
ルダ31と対向して紫外線発生源32が設けられてい
る。紫外線発生源32は、350nm以下150nm以上の波長域
の紫外線を発生するように設定されている。この紫外線
発生源32には、例えば、水銀ランプや重水系ランプ、
或いはArF,KrF,XeF,XeCl等のエキシマ
レーザ光を発生するレーザ発生源等を用いることができ
る。A substrate holder 31 having substantially the same shape as the substrate holder 21 of the vacuum chamber 20 supported by the support portion 311 is installed on the upper portion of the cleaning tank 30, and the lower portion thereof faces the substrate holder 31. An ultraviolet ray generation source 32 is provided. The ultraviolet ray generation source 32 is set to generate ultraviolet rays in a wavelength range of 350 nm or less and 150 nm or more. The ultraviolet ray generation source 32 is, for example, a mercury lamp or a heavy water system lamp,
Alternatively, a laser generation source or the like that generates excimer laser light such as ArF, KrF, XeF, or XeCl can be used.
【0026】また、紫外線には基板11に向かう指向性
が付与されており、基板11だけを照射するようになっ
ている。この指向性は、紫外線発生源32に水銀ランプ
や重水系ランプを用いた場合には、基板11とランプを
覆うように反射材を設置したり、レンズを用いて集光さ
せること等により得られる。Further, the ultraviolet rays are given a directivity toward the substrate 11 so that only the substrate 11 is irradiated. When the mercury lamp or the heavy water system lamp is used as the ultraviolet ray generation source 32, this directivity is obtained by installing a reflecting material so as to cover the substrate 11 and the lamp, or by condensing with a lens. .
【0027】また、エキシマレーザ光を用いた場合に
は、その放射照度は、基板11がレーザアブレーション
による損傷を大きく受けず、その表面が軽くアブレーシ
ョンされる程度とする。すなわち、その放射照度は1〜2
20mW/cm 2 が適切であり、220mW/cm 2 以上では、基板1
1や基板11上に形成された透明電極(陽極)が損傷を
起こすおそれがあり、1mW/cm 2 以下では、紫外線照射の
効果が小さく、照射時間が長くなる。When excimer laser light is used, the irradiance is such that the substrate 11 is not greatly damaged by laser ablation and its surface is lightly ablated. That is, its irradiance is 1-2
20mW / cm 2 is suitable, and 220mW / cm 2 and above, substrate 1
1 or the transparent electrode (anode) formed on the substrate 11 may be damaged. If it is 1 mW / cm 2 or less, the effect of UV irradiation is small and the irradiation time becomes long.
【0028】移送路40は、真空槽20と洗浄槽30と
の間に設けられ、その途中に移送路40の開閉手段であ
る例えば上下のスライド式のシャッタ41を備えてい
る。シャッタ41は、図示しない駆動手段によりスライ
ドできるようになっており、このシャッタ41を移動さ
せて移送路40の遮断或いは開放を行う。なお、シャッ
タ41を閉塞させた状態においては、シャッタ41と移
送路40の壁面とはバイトン製のシール等の真空用シー
ルにより密着され、真空槽20内の空間と洗浄槽30内
の空間とが完全に遮断されるようになっている。The transfer path 40 is provided between the vacuum tank 20 and the cleaning tank 30, and is provided with an upper and lower slide type shutter 41, which is an opening / closing means of the transfer path 40, in the middle thereof. The shutter 41 can be slid by a driving unit (not shown), and the shutter 41 is moved to block or open the transfer path 40. In the state where the shutter 41 is closed, the shutter 41 and the wall surface of the transfer path 40 are brought into close contact with each other by a vacuum seal such as a Viton seal, so that the space inside the vacuum tank 20 and the space inside the cleaning tank 30 are separated from each other. It is designed to be completely shut off.
【0029】なお、有機EL素子製造装置10は、洗浄
槽30内の基板ホルダ31から真空槽20内の基板ホル
ダ21へ基板11を搬送する図示しない基板搬送機構を
備えている。基板搬送機構には、例えば、ベルト上に基
板11を載せて搬送する機構やアームにより基板11を
支持して移動させる機構等、既存の各種搬送機構を用い
ることができる。The organic EL element manufacturing apparatus 10 has a substrate transfer mechanism (not shown) that transfers the substrate 11 from the substrate holder 31 in the cleaning tank 30 to the substrate holder 21 in the vacuum tank 20. As the substrate transfer mechanism, for example, various existing transfer mechanisms such as a mechanism for placing the substrate 11 on a belt for transfer and a mechanism for supporting and moving the substrate 11 by an arm can be used.
【0030】このように構成された本実施形態において
は、次のような手順で有機EL素子の製造を行う。先
ず、シャッタ41を予め閉塞させておき、真空槽20の
ボート211に有機物や金属等の有機EL素子を構成す
る蒸着材料23を載置し、洗浄槽30の基板ホルダ31
に基板11を固定する。そして、真空槽20および洗浄
槽30の排気を行い、有機物、水分、ダスト等の不純物
を完全に除去する。この後、洗浄槽30には、10-4Pa〜
10-1Pa程度の圧力となるように酸素を供給する。In this embodiment having such a configuration, the organic EL element is manufactured by the following procedure. First, the shutter 41 is closed in advance, the vapor deposition material 23 that constitutes an organic EL element such as an organic substance or a metal is placed on the boat 211 of the vacuum tank 20, and the substrate holder 31 of the cleaning tank 30 is placed.
The substrate 11 is fixed to. Then, the vacuum tank 20 and the cleaning tank 30 are evacuated to completely remove impurities such as organic matter, moisture, and dust. After this, the cleaning tank 30 is filled with 10 −4 Pa or more.
Oxygen is supplied so that the pressure is about 10 -1 Pa.
【0031】次に、紫外線発生源32から所定照射量の
紫外線を1分〜1時間の範囲内で基板11だけに照射し、
基板11の洗浄を行う。このとき、洗浄槽30内の圧力
は一定以下に維持するとともに、雰囲気を清浄に保つた
めに排気を行う。紫外線の照射中には、基板11の表面
に付着した有機物等の不純物は、紫外線により灰化され
たり、酸素から発生したオゾンの活性酸素に酸化されて
分解される等して除去される。紫外線照射終了後、洗浄
槽30内の排気を行い、真空槽20よりも真空度を高め
た(真空槽20よりも低圧にした)後に、シャッタ41
を開放する。このとき、洗浄槽30は真空槽20よりも
減圧されているので、洗浄槽30内の不純物が真空槽2
0内へ流入することはない。Next, the substrate 11 is irradiated with a predetermined amount of ultraviolet rays from the ultraviolet source 32 within a range of 1 minute to 1 hour,
The substrate 11 is washed. At this time, the pressure in the cleaning tank 30 is maintained below a certain level, and exhaust is performed to keep the atmosphere clean. During the irradiation of ultraviolet rays, impurities such as organic substances attached to the surface of the substrate 11 are removed by being ashed by ultraviolet rays or oxidized and decomposed into active oxygen of ozone generated from oxygen. After the ultraviolet irradiation is completed, the cleaning tank 30 is evacuated to increase the degree of vacuum higher than that of the vacuum tank 20 (lower the pressure than that of the vacuum tank 20), and then the shutter 41.
Open up. At this time, since the cleaning tank 30 is depressurized more than the vacuum tank 20, the impurities in the cleaning tank 30 are not contained in the vacuum tank 2.
It never flows into zero.
【0032】続いて、図示しない基板搬送機構により、
基板11を洗浄槽30から移送路40を通じて真空槽2
0へ搬送して基板ホルダ21に固定し、再びシャッタ4
1を閉塞させる。そして、蒸着源21のボート211に
通電して蒸着材料23を加熱し、基板11に堆積させて
有機EL素子を製造する。Then, by a substrate transfer mechanism (not shown)
The substrate 11 is transferred from the cleaning tank 30 through the transfer path 40 to the vacuum tank 2
0 to fix it to the substrate holder 21, and to re-insert the shutter 4
Block 1 Then, the boat 211 of the vapor deposition source 21 is energized to heat the vapor deposition material 23 and deposit it on the substrate 11 to manufacture an organic EL element.
【0033】このような本実施形態によれば、以下のよ
うな効果がある。すなわち、真空槽20には、今回の処
理以前の蒸着等による多くの有機物や不純物が壁面や蒸
着源21等に存在するが、本実施形態では、基板11の
洗浄を真空槽20とは別の洗浄槽30で行うため、真空
槽20内の有機物や不純物が洗浄槽30内に侵入するこ
とがなく、従って、この有機物等により基板11が汚染
されることがなくなる。According to this embodiment, the following effects can be obtained. That is, in the vacuum chamber 20, many organic substances and impurities due to vapor deposition before this process exist on the wall surface and the vapor deposition source 21. However, in the present embodiment, the cleaning of the substrate 11 is different from that of the vacuum chamber 20. Since the cleaning is performed in the cleaning tank 30, the organic substances and impurities in the vacuum tank 20 do not enter the cleaning tank 30, and the substrate 11 is not contaminated by the organic substances and the like.
【0034】さらに、洗浄槽30に紫外線発生源を設
け、基板11に向かう指向性を有する紫外線を基板11
だけに照射して洗浄するので、洗浄槽30の壁面にわず
かの不純物や有機物が付着していても、基板11の表面
に付着しているものだけを灰化して除去できるようにな
る。従って、従来のプラズマによる処理のように、基板
11以外の部分が処理されて不純物が発生したり有機物
が分解する等して基板11に付着することがなくなるう
えに、洗浄槽30の壁面等に存在する不純物がスパッタ
される等して基板11に堆積することもなくなり、基板
11を再汚染することなく基板11の表面を清浄化でき
る。Further, an ultraviolet ray generation source is provided in the cleaning tank 30 so that the substrate 11 is irradiated with ultraviolet rays having directivity toward the substrate 11.
Since only the particles are irradiated and cleaned, even if a small amount of impurities or organic substances are attached to the wall surface of the cleaning tank 30, only those attached to the surface of the substrate 11 can be ashed and removed. Therefore, unlike the conventional plasma treatment, parts other than the substrate 11 are not treated and impurities are generated, organic substances are decomposed, and the like, so that they are not attached to the substrate 11. The existing impurities are not deposited on the substrate 11 by being sputtered or the like, and the surface of the substrate 11 can be cleaned without recontaminating the substrate 11.
【0035】また、紫外線の照射を酸素の存在下で行う
ので、オゾンおよび活性酸素の発生を促進でき、その活
性酸素の酸化作用によっても基板11表面の不純物を分
解除去できるようになる。従って、紫外線照射での灰化
処理による洗浄効果に加えてオゾンでの処理による洗浄
効果が得られ、基板11の洗浄を効率よく確実に行うこ
とができる。Further, since the irradiation of ultraviolet rays is carried out in the presence of oxygen, the generation of ozone and active oxygen can be promoted and the impurities on the surface of the substrate 11 can be decomposed and removed by the oxidizing action of the active oxygen. Therefore, in addition to the cleaning effect by the ashing treatment by ultraviolet irradiation, the cleaning effect by the treatment with ozone can be obtained, and the substrate 11 can be efficiently and reliably cleaned.
【0036】そして、移送路40を通じて基板11を搬
送したので、基板11を大気に晒すことなく洗浄槽30
から真空槽20へ移送でき、洗浄槽30で洗浄した基板
11が大気中の有機物等により汚染されることがなくな
り、基板11の表面を清浄に保ったまま真空槽20内に
搬送できる。また、移送路40のシャッタ41を閉塞さ
せた状態で基板11の洗浄を行うので、洗浄中に真空槽
20内の有機物や不純物が洗浄槽30内に侵入して基板
11が汚染されるのを回避できる。Since the substrate 11 is transported through the transfer path 40, the cleaning tank 30 is not exposed to the atmosphere.
To the vacuum tank 20, the substrate 11 cleaned in the cleaning tank 30 is not contaminated by organic substances in the atmosphere, and the substrate 11 can be transferred into the vacuum tank 20 while keeping its surface clean. Further, since the substrate 11 is cleaned while the shutter 41 of the transfer path 40 is closed, it is possible to prevent the organic substances and impurities in the vacuum tank 20 from entering the cleaning tank 30 during the cleaning to contaminate the substrate 11. It can be avoided.
【0037】また、シャッタ41は、洗浄槽30と真空
槽20とを完全に遮断するものであるため、各々の気密
性を確保でき、不純物の分子レベルでの侵入を確実に防
止できる。さらに、洗浄槽30内の圧力を真空槽20内
の圧力よりも低くした状態で、シャッタ41を開放する
ので、シャッタ41を開放しても洗浄槽30内の不純物
等が気体分子とともに真空槽20内に流入することがな
く、真空槽20の汚染を防止できる。また、シャッタ4
1を開放しても真空槽20内の圧力が低下することがな
いので、シャッタ41の開放毎に真空槽20の排気を行
う手間を省略できる。Further, since the shutter 41 completely shuts off the cleaning tank 30 and the vacuum tank 20, it is possible to ensure the airtightness of each and to surely prevent impurities from entering at the molecular level. Furthermore, since the shutter 41 is opened in a state where the pressure inside the cleaning tank 30 is lower than the pressure inside the vacuum tank 20, even if the shutter 41 is opened, impurities and the like in the cleaning tank 30 will remain together with gas molecules in the vacuum tank 20. Since it does not flow into the inside, the vacuum chamber 20 can be prevented from being contaminated. Also, the shutter 4
Since the pressure in the vacuum chamber 20 does not decrease even if the pressure chamber 1 is opened, the labor of exhausting the vacuum chamber 20 every time the shutter 41 is opened can be omitted.
【0038】なお、本発明は前記実施形態に限定される
ものではなく、本発明の目的を達成できる他の構成等を
含み、以下に示すような変形なども本発明に含まれる。
すなわち、前記実施形態では、基板11の洗浄に紫外線
を用いたが、イオンビームを用いてもよい。例えば、洗
浄槽30に紫外線発生源32の代わりにイオンをイオン
源から引き出してビーム化するイオンガン等を設け、こ
のイオンガンからイオンビームを照射して基板11の洗
浄を行ってもよい。この際、イオンビームが洗浄槽30
の壁面や基板ホルダ31等の基板11以外の部分に照射
されないように指向性を付与することが必須であり、イ
オンをレンズで集束させること等により照射部分を任意
に設定できる既存のイオンガンを用いればよい。The present invention is not limited to the above-described embodiment, but includes other configurations and the like that can achieve the object of the present invention, and the following modifications and the like are also included in the present invention.
That is, in the above-described embodiment, ultraviolet rays are used for cleaning the substrate 11, but ion beams may be used. For example, the cleaning tank 30 may be provided with an ion gun or the like that extracts ions from the ion source to form a beam instead of the ultraviolet ray generation source 32, and the substrate 11 may be cleaned by irradiating the ion beam from the ion gun. At this time, the ion beam is applied to the cleaning tank 30.
It is indispensable to give directivity so as not to irradiate a portion other than the substrate 11 such as the wall surface of the substrate and the substrate holder 31. Use an existing ion gun that can arbitrarily set an irradiated portion by focusing ions with a lens. Good.
【0039】イオンビームの種類は、例えば、酸素イオ
ンビームを用いることができ、これによれば、基板11
に付着した有機物を効率よく確実に灰化でき、とくに、
基板11の材料に酸化物を用いた場合等には、その酸化
物がイオンビームの照射により還元されることがないの
で、基板11が変性して損傷するのを回避できる。As the type of ion beam, for example, an oxygen ion beam can be used, and according to this, the substrate 11 is used.
The organic matter attached to the can be ashed efficiently and reliably.
When an oxide is used as the material of the substrate 11, the oxide is not reduced by the irradiation of the ion beam, so that the substrate 11 can be prevented from being denatured and damaged.
【0040】また、イオンビームとして、Ar,He等
の不活性気体のイオン、ないしはCCl4,CHCl3等
の活性ラジカルまたはイオンのビームを用いてもよく、
これらのビームを適宜組み合わせて併用してもよい。ま
た、これらの混合気体をイオン化、ラジカル化した後に
ビーム化したものを用いてもよい。しかし、基板11に
酸化物を用いる際は、還元されないイオン種を選定すべ
きである。なお、イオンを強く照射すると酸化物が還元
される場合が多いが、酸素イオンビームはこのようなこ
とがなく好ましい。As the ion beam, ions of an inert gas such as Ar and He, or a beam of active radicals or ions such as CCl 4 and CHCl 3 may be used.
These beams may be appropriately combined and used together. Alternatively, a gas obtained by ionizing and radicalizing the mixed gas may be used. However, when using an oxide for the substrate 11, an ionic species that is not reduced should be selected. Note that the oxide is often reduced by strong irradiation of ions, but the oxygen ion beam is preferable because it does not occur.
【0041】さらに、イオンビームを用いる場合は洗浄
槽30内の圧力を10-3Pa以下として照射を行えば、洗浄
槽30内の気体分子へのイオンの衝突を少なくしてイオ
ンの平均自由行程を長くできるようになり、イオンをイ
オン源から速度を落とすことなく基板11に衝突させる
ことができるので、基板11の洗浄を効率よく確実に行
うことができる。Further, in the case of using an ion beam, if irradiation is performed with the pressure in the cleaning tank 30 being 10 −3 Pa or less, collision of the ions with gas molecules in the cleaning tank 30 is reduced and the mean free path of the ions is reduced. Can be made longer, and the ions can be made to collide with the substrate 11 without slowing down the velocity from the ion source, so that the substrate 11 can be cleaned efficiently and reliably.
【0042】一方、前記実施形態では、洗浄槽30内の
酸素の圧力を10-4Pa〜10-1Paとして紫外線を照射した
が、洗浄槽30の水分、有機物、ダスト等を除去すれ
ば、その圧力は大気圧程度であってもよい。また、前記
実施形態では、紫外線照射中に排気を行ったが、行わな
くてもよい。しかし、基板11から除去された不純物を
洗浄槽30外へ排出するためには排気することが好まし
い。On the other hand, in the above-described embodiment, the pressure of oxygen in the cleaning tank 30 was 10 −4 Pa to 10 −1 Pa and the ultraviolet rays were irradiated, but if the water, organic matter, dust, etc. in the cleaning tank 30 are removed, The pressure may be about atmospheric pressure. Further, in the above-described embodiment, the exhaust is performed during the irradiation of the ultraviolet rays, but the exhaust may not be performed. However, it is preferable to exhaust the impurities removed from the substrate 11 to the outside of the cleaning tank 30.
【0043】また、前記実施形態では、真空槽20と洗
浄槽30の間に移送路40が設けられていたが、この移
送路40はなくてもよく、洗浄後の基板11を洗浄槽3
0から一旦取り出して真空槽20に移送してもよい。し
かし、基板11を洗浄後に大気に晒すことになるため、
大気中の有機物等による汚染を防止するためには移送路
40を設けることが好ましい。In the above embodiment, the transfer path 40 is provided between the vacuum tank 20 and the cleaning tank 30, but the transfer path 40 may be omitted, and the substrate 11 after cleaning is cleaned by the cleaning tank 3
It may be taken out from 0 and transferred to the vacuum chamber 20. However, since the substrate 11 is exposed to the atmosphere after cleaning,
It is preferable to provide the transfer passage 40 in order to prevent contamination by organic substances in the atmosphere.
【0044】さらに、移送路40には、開閉手段として
スライド式のシャッタ41が設けられていたが、このシ
ャッタ41を設けずに移送路40により真空槽20と洗
浄槽30が連通された状態で洗浄および成膜を行って
も、ある程度の不純物の混入は防止できる。しかし、洗
浄中における真空槽20内の不純物の洗浄槽30への侵
入や、成膜中の洗浄槽30内の不純物の真空槽20への
侵入等による基板11の汚染を回避するためには、開閉
手段を設けることが好ましい。Further, the transfer path 40 was provided with a slide type shutter 41 as an opening / closing means, but in the state where the transfer path 40 connects the vacuum tank 20 and the cleaning tank 30 without providing the shutter 41. Even if cleaning and film formation are performed, it is possible to prevent impurities from being mixed to some extent. However, in order to avoid contamination of the substrate 11 due to impurities in the vacuum tank 20 entering the cleaning tank 30 during cleaning and impurities in the cleaning tank 30 entering the vacuum tank 20 during film formation, It is preferable to provide an opening / closing means.
【0045】この開閉手段としては、例えば、既存のバ
ルブ等を設けて移送路40の開閉を行ってもよく、移送
路40を確実に閉塞できるものであれば、各種開閉手段
を用いることができる。さらには、移送路40の真空槽
20側と洗浄槽30側とに各々開閉手段を設け、洗浄槽
30側の開閉手段を開放して移送路40内に基板11を
移送した後、再び洗浄槽30側の開閉手段を閉塞し、基
板11の存在した状態で移送路40内を排気し、この
後、真空槽20側の開閉手段を開放して基板11を真空
槽20内へ移送してもよい。As the opening / closing means, for example, an existing valve or the like may be provided to open / close the transfer path 40, and various opening / closing means can be used as long as they can reliably close the transfer path 40. . Further, opening / closing means is provided on each of the vacuum tank 20 side and the cleaning tank 30 side of the transfer path 40, the opening / closing means on the cleaning tank 30 side is opened to transfer the substrate 11 into the transfer path 40, and then the cleaning tank again. Even if the opening / closing means on the side of 30 is closed and the inside of the transfer path 40 is evacuated in the state where the substrate 11 exists, the opening / closing means on the side of the vacuum chamber 20 is opened to transfer the substrate 11 into the vacuum chamber 20. Good.
【0046】また、前記実施形態では、紫外線の基板1
1への照射後、真空槽20よりも低圧となるように洗浄
槽30の排気を行ったが、この排気は行わなくてもよ
い。しかし、この排気を行わないと、洗浄槽30内の不
純物が真空槽20へ流入することがある。この排気を行
う場合は、洗浄槽30を減圧して真空槽20よりも低圧
としてから紫外線を照射してもよく、これによれば、照
射後にそのままシャッタ41を開放しても前述した不純
物の流入を防止できる。Further, in the above embodiment, the substrate 1 for ultraviolet rays is used.
After irradiating No. 1, the cleaning tank 30 was evacuated so as to have a lower pressure than the vacuum tank 20, but this evacuation may not be performed. However, if this exhaust is not performed, impurities in the cleaning tank 30 may flow into the vacuum tank 20. When this evacuation is performed, the cleaning tank 30 may be depressurized to a pressure lower than that of the vacuum tank 20 and then irradiated with ultraviolet rays. According to this, even if the shutter 41 is opened as it is after the irradiation, the above-described inflow of impurities is performed. Can be prevented.
【0047】前記実施形態では、蒸着源22のボート2
21は一つであったが、複数設けられていてもよく、こ
れによれば、発光層等の有機物層や金属等による電極等
を真空槽内の真空を破ることなく順次積層できる。ま
た、蒸着材料23を入れる容器はボート221に限ら
ず、一般に用いられるるつぼや線状のヒータ等を用いて
もよく、蒸着源の種類は実施にあたって適宜選択すれば
よい。そして、前記実施形態では、成膜前の基板11を
洗浄したが、透明電極等による陽極等を成膜した後に、
洗浄槽30での洗浄を行ってもよい。In the above embodiment, the boat 2 of the vapor deposition source 22 is used.
Although the number 21 is one, a plurality of layers 21 may be provided. According to this, the organic material layer such as the light emitting layer and the electrode such as metal can be sequentially laminated without breaking the vacuum in the vacuum chamber. In addition, the container for depositing the vapor deposition material 23 is not limited to the boat 221, and a commonly used crucible, a linear heater, or the like may be used, and the type of vapor deposition source may be appropriately selected for implementation. Then, in the above-described embodiment, the substrate 11 before film formation is washed, but after forming the anode or the like by the transparent electrode or the like,
You may wash in the washing tank 30.
【0048】[0048]
【発明の効果】以上に述べたように、本発明によれば、
基板の洗浄を真空槽とは別の洗浄槽で行うため、真空槽
とは隔離された空間で基板の洗浄を行うことになり、真
空槽内の有機物や不純物が基板に付着して汚染されるの
を防止できる。さらに、基板に向かう指向性を有するイ
オンビームまたは基板に向かう指向性を有する紫外線を
用いて基板の洗浄を行うため、これらを基板だけに照射
すれば、基板の表面に付着しているものだけを灰化或い
は分解して除去できるようになる。従って、従来のプラ
ズマによる処理のように、基板以外の部分が処理されて
発生した不純物や有機物の分解物等が基板に付着するこ
とがなくなるうえに、洗浄槽の壁面等に存在する不純物
がスパッタされる等して基板に堆積することもなくな
り、基板を再汚染することなく確実に清浄化できる。こ
れにより、膜の基板への付着性や薄膜同士の密着性を高
めることができ、発光効率が高く長寿命な有機EL素子
が得られる。As described above, according to the present invention,
Since the substrate is cleaned in a cleaning tank different from the vacuum tank, the substrate is cleaned in a space isolated from the vacuum tank, and organic substances and impurities in the vacuum tank adhere to the substrate and contaminate it. Can be prevented. Further, since the substrate is cleaned by using an ion beam having a directivity toward the substrate or an ultraviolet ray having a directivity toward the substrate, if only these are irradiated on the substrate, only those adhering to the surface of the substrate will be removed. It can be ashed or decomposed and removed. Therefore, unlike the conventional plasma treatment, impurities and decomposed substances of organic substances generated by the treatment of parts other than the substrate are prevented from adhering to the substrate, and impurities existing on the wall surface of the cleaning tank are sputtered. It is prevented from being deposited on the substrate due to the fact that the substrate is deposited, and the substrate can be reliably cleaned without recontamination. As a result, the adhesiveness of the film to the substrate and the adhesion between the thin films can be enhanced, and an organic EL element having high luminous efficiency and long life can be obtained.
【図1】本発明の一実施形態を示す断面図。FIG. 1 is a sectional view showing an embodiment of the present invention.
11 基板 20 真空槽 30 洗浄槽 40 移送路 41 シャッタ 32 紫外線発生源 11 board 20 vacuum chamber 30 washing tank 40 transfer routes 41 shutter 32 UV source
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平7−220873(JP,A) 特開 平7−207427(JP,A) 特開 平6−248440(JP,A) 特開 平3−115569(JP,A) 特開 平6−157190(JP,A) 特開 昭59−74279(JP,A) 実開 昭62−51171(JP,U) 実開 平6−10361(JP,U) (58)調査した分野(Int.Cl.7,DB名) H05B 33/10 H05B 33/14 C23C 14/00 - 14/58 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-7-220873 (JP, A) JP-A-7-207427 (JP, A) JP-A-6-248440 (JP, A) JP-A-3- 115569 (JP, A) JP-A-6-157190 (JP, A) JP-A-59-74279 (JP, A) Actually opened 62-51171 (JP, U) Actually opened 6-10361 (JP, U) (58) Fields surveyed (Int.Cl. 7 , DB name) H05B 33/10 H05B 33/14 C23C 14/00-14/58
Claims (4)
設けられた洗浄槽で、前記洗浄槽と前記真空槽との間に
は、前記洗浄槽と前記真空槽とを連通する移送路と、こ
の移送路を遮断する開閉可能なシャッタとが設けられ、 このシャッタを閉塞させて、前記基板に向かう指向性を
有する紫外線または前記基板に向かう指向性を有するイ
オンビームにより前記基板を洗浄した後、 前記洗浄槽内の圧力を前記真空槽内の圧力よりも低くし
た状態で、前記シャッタを開放して、前記移送路を通じ
て前記基板を前記洗浄槽から前記真空槽へ移送し、 この真空槽で前記基板上に有機物層を含む薄膜を形成す
ることを特徴とする有機エレクトロルミネッセンス素子
の製造方法。1. A cleaning tank provided separately from a vacuum tank for forming a thin film on a substrate, and a transfer path connecting the cleaning tank and the vacuum tank between the cleaning tank and the vacuum tank. And a shutter that can be opened and closed to block the transfer path, and the shutter is closed to clean the substrate with ultraviolet rays having directivity toward the substrate or ion beams having directivity toward the substrate. Then, with the pressure inside the cleaning tank lower than the pressure inside the vacuum tank, the shutter is opened and the substrate is transferred from the cleaning tank to the vacuum tank through the transfer path. 2. A method for manufacturing an organic electroluminescence device, which comprises forming a thin film including an organic material layer on the substrate.
設けられた洗浄槽で、前記基板に向かう指向性を有する
紫外線により前記基板を酸素の存在下で洗浄した後、前
記基板を前記真空槽へ移送し、この真空槽で前記基板上
に有機物層を含む薄膜を形成することを特徴とする有機
エレクトロルミネッセンス素子の製造方法。2. A cleaning tank provided separately from a vacuum tank for forming a thin film on a substrate, after cleaning the substrate in the presence of oxygen with ultraviolet rays having directivity toward the substrate, the substrate is then cleaned. A method for manufacturing an organic electroluminescence device, which comprises transferring to a vacuum tank and forming a thin film containing an organic material layer on the substrate in the vacuum tank.
設けられた洗浄槽で、前記基板に向かう指向性を有する
酸素イオンビームにより前記基板を洗浄した後、前記基
板を前記真空槽へ移送し、この真空槽で前記基板上に有
機物層を含む薄膜を形成することを特徴とする有機エレ
クトロルミネッセンス素子の製造方法。3. A cleaning tank provided separately from a vacuum tank for forming a thin film on a substrate, after cleaning the substrate with an oxygen ion beam having directivity toward the substrate, and then transferring the substrate to the vacuum tank. A method of manufacturing an organic electroluminescence device, which comprises transferring and forming a thin film including an organic material layer on the substrate in the vacuum chamber.
真空槽とは別に設けられた洗浄槽と、この洗浄槽と前記
真空槽とを連通する移送路と、この移送路を遮断する開
閉可能なシャッタとを有し、前記洗浄槽には、前記基板
に向かう指向性を有する紫外線を発生する紫外線発生
源、または前記基板に向かう指向性を有する酸素イオン
ビームを発生する酸素イオンビーム発生源が設けられて
いることを特徴とする有機エレクトロルミネッセンス素
子の製造装置。4. A vacuum tank for forming a thin film on a substrate, a cleaning tank provided separately from the vacuum tank, a transfer path connecting the cleaning tank and the vacuum tank, and the transfer path is cut off. and a openable shutter, the the cleaning tank, the ultraviolet generating source for generating ultraviolet rays having directivity toward the substrate, or an oxygen ion beam generator for generating the oxygen ion beam having directivity toward the substrate An apparatus for manufacturing an organic electroluminescence device, characterized in that a source is provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP03461196A JP3394130B2 (en) | 1996-02-22 | 1996-02-22 | Method for manufacturing organic electroluminescence element and apparatus for manufacturing organic electroluminescence element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP03461196A JP3394130B2 (en) | 1996-02-22 | 1996-02-22 | Method for manufacturing organic electroluminescence element and apparatus for manufacturing organic electroluminescence element |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH09232075A JPH09232075A (en) | 1997-09-05 |
| JP3394130B2 true JP3394130B2 (en) | 2003-04-07 |
Family
ID=12419176
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP03461196A Expired - Fee Related JP3394130B2 (en) | 1996-02-22 | 1996-02-22 | Method for manufacturing organic electroluminescence element and apparatus for manufacturing organic electroluminescence element |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3394130B2 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2845856B2 (en) * | 1997-03-10 | 1999-01-13 | 出光興産株式会社 | Method for manufacturing organic electroluminescence device |
| JP3782245B2 (en) * | 1998-10-28 | 2006-06-07 | Tdk株式会社 | Manufacturing apparatus and manufacturing method of organic EL display device |
| KR100847220B1 (en) | 2006-01-09 | 2008-07-17 | 주식회사 엘지화학 | Organic light emitting device having a surface-treated lower electrode |
| JP2007287356A (en) * | 2006-04-12 | 2007-11-01 | Hitachi Displays Ltd | Manufacturing method of organic EL display device |
| JP4873736B2 (en) * | 2007-06-19 | 2012-02-08 | キヤノン株式会社 | Manufacturing method of organic light emitting device |
| JP5367344B2 (en) * | 2008-11-12 | 2013-12-11 | 株式会社ジャパンディスプレイ | Manufacturing method of organic light emitting device |
| JP2013101937A (en) * | 2012-12-04 | 2013-05-23 | Dainippon Printing Co Ltd | Manufacturing method of display device |
-
1996
- 1996-02-22 JP JP03461196A patent/JP3394130B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH09232075A (en) | 1997-09-05 |
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