JP3406175B2 - Descaling device - Google Patents
Descaling deviceInfo
- Publication number
- JP3406175B2 JP3406175B2 JP07017697A JP7017697A JP3406175B2 JP 3406175 B2 JP3406175 B2 JP 3406175B2 JP 07017697 A JP07017697 A JP 07017697A JP 7017697 A JP7017697 A JP 7017697A JP 3406175 B2 JP3406175 B2 JP 3406175B2
- Authority
- JP
- Japan
- Prior art keywords
- laser
- hot
- skeleton
- rolled steel
- descaling device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Laser Beam Processing (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、熱延鋼板のデスケ
ーリング技術に関する。TECHNICAL FIELD The present invention relates to a descaling technique for hot rolled steel sheets.
【0002】[0002]
【従来の技術】従来、熱延鋼板の表面に付着したスケル
を除去するデスケーリング工程においては、熱延鋼板を
スケルブレーカーに通して、表面のスケルに亀裂を生じ
せしめ、しかる後に熱延鋼板を酸洗槽に通すことによ
り、亀裂の部位を介して、酸洗液をスケルの最下層にあ
って酸洗液に侵されやすいFeO層に達せしめ、スケル
全体の剥離を促進する手法が工業的に行われている。デ
スケーリング工程の通板速度は10m/分程度が限界的
な最高速度となっており、他の工程の近年の高速化に比
較して、高速化が停滞しており、全体の高速化のボトル
ネックとなっている。2. Description of the Related Art Conventionally, in a descaling process for removing the skeleton attached to the surface of a hot rolled steel sheet, the hot rolled steel sheet is passed through a skel breaker to cause cracks in the skeleton of the surface, and then the hot rolled steel sheet is removed. By passing it through the pickling tank, the pickling solution reaches the FeO layer, which is the lowest layer of the skeleton and is easily attacked by the pickling solution, through the cracked portion, and the method of promoting peeling of the entire skelton is an industrial method. Has been done in. The striping speed of the descaling process is about 10 m / min, which is the maximum speed limit, and compared to the recent speeding up of other processes, the speeding up has slowed down and the overall speeding up bottle It has become a neck.
【0003】[0003]
【発明が解決しようとする課題】デスケーリング工程に
おいて、通板速度を制約しているのは酸洗槽の速度であ
る。スケルの剥離の速度はスケルブレーカーにおける亀
裂の発生個数に依存しており、亀裂が多数はいる方が剥
離が早い。しかしながら、従来から実施されているスケ
ルブレーカーは、複数段のロールを交互に縫うように板
を通して、板の屈曲を利用してスケルに亀裂を発生させ
るものであり、技術的にも成熟しているため、現状より
大幅な亀裂発生頻度の向上は困難であると見られてい
る。本発明は、上記したような従来技術の問題点に鑑み
提案され、その目的とするところは、従来工程に大幅な
変更を施すことなく、スケルへの亀裂付与頻度を大幅に
向上させて、有意に高速な工程速度を実現するデスケー
リング装置を提供することにある。In the descaling process, it is the speed of the pickling tank that limits the strip passing speed. The rate of skeleton peeling depends on the number of cracks generated in the skeletal breaker, and the larger the number of cracks, the faster the peeling. However, a skeletal breaker that has been conventionally implemented is one that passes through a plate so as to alternately sew multiple stages of rolls and uses the bending of the plate to cause cracks in the skeleton, which is technically mature. Therefore, it is considered difficult to significantly improve the crack occurrence frequency compared to the current situation. The present invention has been proposed in view of the problems of the above-described conventional techniques, and the purpose thereof is to significantly improve the frequency of cracking the skeleton without significantly changing the conventional process, and to significantly Another object is to provide a descaling device that realizes a high process speed.
【0004】[0004]
【課題を解決するための手段】本発明は、従来技術の課
題を有利に解決するものであって、熱延鋼板上のスケル
を除去するデスケーリング装置において、スケルブレー
カーに搬入する前の段階で熱延鋼板上にレーザビームを
照射して、スケルにレーザ照射痕を付与することを特徴
とする。DISCLOSURE OF THE INVENTION The present invention advantageously solves the problems of the prior art, and in a descaling device for removing skeleton on a hot-rolled steel sheet, it is provided at a stage before being carried into a skeletal breaker. The hot-rolled steel sheet is irradiated with a laser beam to give a laser irradiation mark to the skeleton.
【0005】[0005]
【発明の実施の形態】図1は、本発明のデスケーリング
装置を模式的に示す図である。発明者等は本装置をレー
ザミシン目デスケーリング装置と呼んでいる。全体はレ
ーザビーム1、スケルブレーカー2、および酸洗層3か
らなる。同図面上では熱延鋼板4を移動させて連続工程
的にデスケーリングを行う場合を示している。熱延鋼板
4をスケルブレーカー2に搬入する前の段階で熱延鋼板
4上にレーザビーム1を照射して、熱延鋼板4上のスケ
ルにミシン目状の照射痕5を付与する。図1では熱延鋼
板4の上表面にレーザビーム1を照射する様子を示して
いるが、下表面についても同様の処理を行う。1 is a diagram schematically showing a descaling device of the present invention. The inventors call this device a laser perforation descaling device. The whole is composed of a laser beam 1, a skeletal breaker 2, and a pickling layer 3. The drawing shows the case where the hot-rolled steel sheet 4 is moved to perform descaling in a continuous process. The laser beam 1 is irradiated onto the hot-rolled steel plate 4 before the hot-rolled steel plate 4 is carried into the skeletal breaker 2, and perforations 5 are provided on the skeleton on the hot-rolled steel plate 4. Although FIG. 1 shows that the upper surface of the hot-rolled steel sheet 4 is irradiated with the laser beam 1, the same processing is performed on the lower surface.
【0006】図2は、レーザビーム1により付与された
ミシン目状の照射痕5の表面近傍の断面を示している。
熱延鋼板4上のスケルは、通常、3層の多層構造をなし
ており、最下層がFeO、次にFe3 O4 、そして最上
層はFe2 O3 をそれぞれ主成分とする鉄の酸化物層か
らなる。これらの酸化物は工業用高出力レーザである炭
酸ガスレーザの波長10.6μmにおいて、波長吸収特
性が極めて高くほぼ100%吸収する。このため、パル
ス当たりのエネルギー数mJ程度のレーザでも直径10
0μm程度に集光して、スケル上に照射することによ
り、深さ10μm以上の穴加工を容易に行うことができ
る。熱延工程から冷延工程に移行するまでの間に熱延鋼
板上に成長するスケルの厚みは高々8〜10μmである
から、上記程度の小さなレーザエネルギーでも部分的に
完全にスケルを除去することが可能である。レーザビー
ム1によるスケルの除去は、必ずしも連続溝状に行う必
要はなく、離散的なミシン目状で十分である。その理由
は以下のメカニズムによる。FIG. 2 shows a cross section near the surface of a perforation-like irradiation mark 5 provided by the laser beam 1.
The skeleton on the hot-rolled steel sheet 4 usually has a multi-layered structure of three layers, in which the lowermost layer is FeO, then Fe 3 O 4 , and the uppermost layer is Fe 2 O 3 containing iron as a main component. It consists of physical layers. These oxides have extremely high wavelength absorption characteristics and absorb almost 100% at a wavelength of 10.6 μm of a carbon dioxide laser which is a high-power laser for industrial use. Therefore, even a laser with an energy of several mJ per pulse has a diameter of 10
By condensing light to a size of about 0 μm and irradiating it onto the skeleton, holes having a depth of 10 μm or more can be easily processed. Since the thickness of the skele that grows on the hot-rolled steel sheet between the hot rolling step and the cold rolling step is at most 8 to 10 μm, the skele must be partially completely removed even with the above small laser energy. Is possible. The removal of the skeleton by the laser beam 1 does not necessarily have to be performed in the form of continuous grooves, but discrete perforations are sufficient. The reason is due to the following mechanism.
【0007】表面スケルにミシン目状の照射痕5を付与
された熱延鋼板4は、続いてスケルブレーカー2に通板
される。この際、スケルブレーカー2で屈曲されること
により、図3に示すごとく、ミシン目部分を起点とし
て、熱延鋼板4本体からのスケルの剥離が進展する。適
度な間隔でミシン目を付与することにより、スケルブレ
ーカー2通板後のスケルはぼろぼろに亀裂が入り、剥離
寸前の状態になる。さらに続いて酸洗槽3に通板される
ことにより、これらの剥離部分から酸洗液が浸入し、ス
ケル最下層のFeO層が酸洗液によって腐蝕されて、熱
延鋼板4から完全に剥離する。レーザによるミシン目付
与の間隔については、実験用のサンプル板を用いて実験
を行い、通板方向、板幅方向とも、20mm以下であれ
ば、100m/分以上の高速通板でも効果を保持できる
ことを確認した。The hot-rolled steel plate 4 having perforation-like irradiation marks 5 on the surface skeleton is subsequently passed through the skeletal breaker 2. At this time, by being bent by the skeletal breaker 2, as shown in FIG. 3, the peeling of the skeleton from the main body of the hot-rolled steel sheet 4 progresses starting from the perforation portion. By providing perforations at appropriate intervals, the skele after passing the skel breaker 2 through plate has cracks in the tatter, and is in a state of just before peeling. Further, as it is passed through the pickling tank 3, the pickling solution penetrates from these peeled parts, the FeO layer at the bottom of the skeleton is corroded by the pickling solution, and completely peeled from the hot-rolled steel sheet 4. To do. Regarding the interval of perforation imparted by the laser, an experiment was conducted using a sample plate for experiments, and if the width was 20 mm or less in both the sheet passing direction and the sheet width direction, the effect could be maintained even at high speed sheet passing of 100 m / min or more. It was confirmed.
【0008】本発明の方法によれば、多数の亀裂の存在
のために酸洗液の浸入の効率が非常に高いので、スケル
完全剥離までの時間が大幅に短縮できる。According to the method of the present invention, the efficiency of the pickling solution infiltration is very high due to the presence of a large number of cracks, so that the time required for complete peeling of the skeleton can be greatly shortened.
【0009】[0009]
【実施例】本発明のデスケーリング装置を用い、厚さ2
mm、幅2000mmの熱延鋼板をデスケーリングした。鋼
板の材質は普通鋼で、通板速度は100m/分である。
レーザミシン目状の照射痕付与等の条件は以下の通りで
ある。EXAMPLE Using the descaling device of the present invention, a thickness of 2
mm hot rolled steel sheet having a width of 2000 mm was descaled. The material of the steel plate is ordinary steel, and the plate passing speed is 100 m / min.
The conditions for applying laser perforation-like irradiation marks are as follows.
【0010】[本発明例]
照射レーザビーム:Qスイッチ炭酸ガスレーザ
強度分布:ドーナツモード
平均出力:3.3kW×1台
パルスエネルギー:100mJ
繰り返し周波数:33kHz
集光ビーム径:200μm×10mm
レーザビームのスキャン方向:通板方向と直角(板幅方
向)
通板方向におけるミシン目列の付与間隔:10mm
とし、本実施例でのスケル除去率は100%であった。[Example of the present invention] Irradiation laser beam: Q-switch carbon dioxide laser intensity distribution: Donut mode average output: 3.3 kW x 1 unit Pulse energy: 100 mJ Repetition frequency: 33 kHz Focused beam diameter: 200 µm x 10 mm Laser beam scan Direction: Right angle to the sheet passing direction (sheet width direction) The perforation row application interval in the sheet passing direction was 10 mm, and the skeleton removal rate in this example was 100%.
【0011】なお、板幅方向へのレーザビームのスキャ
ンはポリゴンスキャナーにより行った。このため、実際
の板上の照射痕列は通板方向に直角ではなく、若干斜め
になっているが、効果に支障はない。幅方向における個
々のミシン目間隔は、板幅と通板方向におけるミシン目
列の付与間隔および通板速度によって決定される。すな
わち、今、通板方向におけるミシン目列の付与間隔を1
0mm、通板速度を100mpmとすれば、板幅方向のス
キャンに利用できる時間は6msとなる。この時間内に
板幅2000mmをスキャンするが、レーザの繰り返し周
波数は33kHzとしたので、板幅方向に付与される照
射痕の数は198個となる。したがって、板幅方向の照
射痕間隔は約10mmとなる。結局、本例では、板上一面
に、一辺が10mmの菱形の頂点を反復するような形で、
ミシン目が付与されている。The scanning of the laser beam in the plate width direction was performed by a polygon scanner. Therefore, the actual irradiation mark array on the plate is not perpendicular to the plate passing direction but slightly inclined, but this does not hinder the effect. The individual perforation intervals in the width direction are determined by the plate width, the perforation line spacing in the plate passing direction, and the plate passing speed. That is, the perforation line spacing in the sheet passing direction is now 1
If 0 mm and the plate passing speed are 100 mpm, the time available for scanning in the plate width direction is 6 ms. The plate width of 2000 mm is scanned within this time. Since the laser repetition frequency is 33 kHz, the number of irradiation marks provided in the plate width direction is 198. Therefore, the irradiation mark interval in the plate width direction is about 10 mm. After all, in this example, in the form of repeating diamond-shaped vertices with a side of 10 mm on one side of the board,
Perforations are added.
【0012】比較例として、従来のデスケーリング装置
を用い、厚さ2mm、幅2000mmの熱延鋼板をデスケー
リングした。鋼板の材質は普通鋼で、通板速度は10m
/分である。As a comparative example, a conventional descaling device was used to descale a hot-rolled steel sheet having a thickness of 2 mm and a width of 2000 mm. The material of the steel plate is ordinary steel, and the plate passing speed is 10 m.
/ Min.
【0013】[比較例]
照射レーザビーム:なし
とした本比較例でのスケル除去率は95%であった。上
記本発明例においては本比較例よりも10倍高速の通板
速度にもかかわらずスケル除去率100%を実現してい
る点で、本発明の生産性向上への革新的効果は明らかで
あろう。[Comparative Example] The skeletal removal rate in this comparative example without irradiation laser beam was 95%. In the example of the present invention, the skeleton removal rate of 100% is achieved despite the passing speed which is 10 times faster than that of the comparative example. Therefore, the innovative effect of the present invention for improving productivity is clear. Let's do it.
【0014】[0014]
【発明の効果】以上の説明により明らかなように、本発
明によれば、従来工程に大幅な変更を施すことなく、ス
ケルへの亀裂付与頻度を大幅に向上させて、有意に高速
な工程速度を実現するデスケーリング装置を提供するこ
とができる。As is apparent from the above description, according to the present invention, the frequency of cracking to the skeleton can be significantly improved without significantly changing the conventional process, and the process speed can be significantly increased. It is possible to provide a descaling device that realizes
【図1】本発明のレーザミシン目デスケーリング装置を
模式的に示す図面である。FIG. 1 is a drawing schematically showing a laser perforation descaling device of the present invention.
【図2】レーザミシン目付与の様子を模式的に示す図面
である。FIG. 2 is a drawing schematically showing how laser perforations are applied.
【図3】スケルブレーカ通板時のレーザミシン目を起点
とするスケルの剥離の様子を模式的に示す図面である。FIG. 3 is a drawing schematically showing how the skeleton is peeled off starting from the laser perforations when the skeletal breaker is passed through.
1 レーザビーム 2 スケルブレーカー 3 酸洗槽 4 熱延鋼板 5 レーザビームにより付与されたミシン目 1 laser beam 2 skeleton breakers 3 pickling tank 4 Hot rolled steel sheet 5 Perforation provided by the laser beam
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平4−182020(JP,A) 特開 昭59−41482(JP,A) 特開 平2−197588(JP,A) 特開 昭57−56109(JP,A) (58)調査した分野(Int.Cl.7,DB名) B21B 45/06 C23G 3/02 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-4-182020 (JP, A) JP-A-59-41482 (JP, A) JP-A-2-197588 (JP, A) JP-A-57- 56109 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) B21B 45/06 C23G 3/02
Claims (4)
ルを除去するデスケーリング装置において、スケルブレ
ーカーに搬入する前の段階で熱延鋼板上幅方向にレーザ
ビームを照射して、スケルにミシン目状の離散的な照射
痕を付与するレーザ照射装置を備えたことを特徴とする
デスケーリング装置。1. A descaling device for passing a hot-rolled steel sheet and removing the skeleton on the hot-rolled steel sheet, by irradiating a laser beam in the width direction of the hot-rolled steel sheet at a stage before being carried into a skel breaker. , A descaling device comprising a laser irradiation device for providing perforated discrete irradiation marks on the skeleton.
いて、前記照射痕のミシン目間隔が0.1mm以上20mm
以下であり、通板方向の照射痕列間隔が0.1mm以上2
0mm以下となるレーザ照射装置を備えることを特徴とす
るデスケーリング装置。2. The descaling device according to claim 1, wherein the perforation spacing of the irradiation marks is 0.1 mm or more and 20 mm.
It is below, and the irradiation mark row interval in the passing direction is 0.1 mm or more 2
A descaling device comprising a laser irradiation device of 0 mm or less .
装置において、前記レーザ照射装置のレーザがパルスレ
ーザであることを特徴とするデスケーリング装置。3. The descaling device according to claim 1, wherein the laser of the laser irradiation device is a pulse laser.
Descaling device characterized by being a user.
いて、レーザが炭酸ガスレーザであることを特徴とする
デスケーリング装置。4. A descaling device according to claim 3, descaling and wherein the record over THE is carbon dioxide laser.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07017697A JP3406175B2 (en) | 1997-03-24 | 1997-03-24 | Descaling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07017697A JP3406175B2 (en) | 1997-03-24 | 1997-03-24 | Descaling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10263676A JPH10263676A (en) | 1998-10-06 |
| JP3406175B2 true JP3406175B2 (en) | 2003-05-12 |
Family
ID=13423969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP07017697A Expired - Fee Related JP3406175B2 (en) | 1997-03-24 | 1997-03-24 | Descaling device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3406175B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7323425B2 (en) * | 2019-10-25 | 2023-08-08 | 日鉄ステンレス株式会社 | Method for removing oxide scale and method for manufacturing stainless steel strip |
| EP4415920A1 (en) * | 2021-10-13 | 2024-08-21 | Tata Steel IJmuiden B.V. | Method to remove an oxide scale from a steel product and improved steel product |
-
1997
- 1997-03-24 JP JP07017697A patent/JP3406175B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH10263676A (en) | 1998-10-06 |
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