JP3412913B2 - Photosensitive resin plate for foil stamping - Google Patents
Photosensitive resin plate for foil stampingInfo
- Publication number
- JP3412913B2 JP3412913B2 JP12962294A JP12962294A JP3412913B2 JP 3412913 B2 JP3412913 B2 JP 3412913B2 JP 12962294 A JP12962294 A JP 12962294A JP 12962294 A JP12962294 A JP 12962294A JP 3412913 B2 JP3412913 B2 JP 3412913B2
- Authority
- JP
- Japan
- Prior art keywords
- photosensitive resin
- weight
- foil
- layer
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920005989 resin Polymers 0.000 title claims description 80
- 239000011347 resin Substances 0.000 title claims description 80
- 239000011888 foil Substances 0.000 title claims description 46
- 239000010410 layer Substances 0.000 claims description 68
- 239000012790 adhesive layer Substances 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 238000007639 printing Methods 0.000 description 33
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical class OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 23
- 235000019589 hardness Nutrition 0.000 description 22
- 239000011342 resin composition Substances 0.000 description 21
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 14
- CNHDIAIOKMXOLK-UHFFFAOYSA-N toluquinol Chemical compound CC1=CC(O)=CC=C1O CNHDIAIOKMXOLK-UHFFFAOYSA-N 0.000 description 14
- 239000000178 monomer Substances 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 11
- 239000002184 metal Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 9
- 238000003825 pressing Methods 0.000 description 9
- 230000001681 protective effect Effects 0.000 description 9
- 239000004372 Polyvinyl alcohol Substances 0.000 description 8
- 229920002451 polyvinyl alcohol Polymers 0.000 description 8
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 7
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 7
- NWVVVBRKAWDGAB-UHFFFAOYSA-N hydroquinone methyl ether Natural products COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 238000007127 saponification reaction Methods 0.000 description 6
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000001723 curing Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 229920005596 polymer binder Polymers 0.000 description 5
- 239000002491 polymer binding agent Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- FYBFGAFWCBMEDG-UHFFFAOYSA-N 1-[3,5-di(prop-2-enoyl)-1,3,5-triazinan-1-yl]prop-2-en-1-one Chemical compound C=CC(=O)N1CN(C(=O)C=C)CN(C(=O)C=C)C1 FYBFGAFWCBMEDG-UHFFFAOYSA-N 0.000 description 4
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- QUBQYFYWUJJAAK-UHFFFAOYSA-N oxymethurea Chemical compound OCNC(=O)NCO QUBQYFYWUJJAAK-UHFFFAOYSA-N 0.000 description 4
- 229950005308 oxymethurea Drugs 0.000 description 4
- 238000000016 photochemical curing Methods 0.000 description 4
- PUGOMSLRUSTQGV-UHFFFAOYSA-N 2,3-di(prop-2-enoyloxy)propyl prop-2-enoate Chemical compound C=CC(=O)OCC(OC(=O)C=C)COC(=O)C=C PUGOMSLRUSTQGV-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 3
- DNTMQTKDNSEIFO-UHFFFAOYSA-N n-(hydroxymethyl)-2-methylprop-2-enamide Chemical compound CC(=C)C(=O)NCO DNTMQTKDNSEIFO-UHFFFAOYSA-N 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- -1 polyethylene terephthalate Polymers 0.000 description 3
- XKALZGSIEJZJCZ-UHFFFAOYSA-N 1,3-bis(methoxymethyl)urea Chemical compound COCNC(=O)NCOC XKALZGSIEJZJCZ-UHFFFAOYSA-N 0.000 description 2
- NEBBLNDVSSWJLL-UHFFFAOYSA-N 2,3-bis(2-methylprop-2-enoyloxy)propyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(OC(=O)C(C)=C)COC(=O)C(C)=C NEBBLNDVSSWJLL-UHFFFAOYSA-N 0.000 description 2
- LEJBBGNFPAFPKQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC(=O)C=C LEJBBGNFPAFPKQ-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- XFCMNSHQOZQILR-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOC(=O)C(C)=C XFCMNSHQOZQILR-UHFFFAOYSA-N 0.000 description 2
- INQDDHNZXOAFFD-UHFFFAOYSA-N 2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOC(=O)C=C INQDDHNZXOAFFD-UHFFFAOYSA-N 0.000 description 2
- HCLJOFJIQIJXHS-UHFFFAOYSA-N 2-[2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOCCOC(=O)C=C HCLJOFJIQIJXHS-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 2
- NJWGQARXZDRHCD-UHFFFAOYSA-N 2-methylanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC=C3C(=O)C2=C1 NJWGQARXZDRHCD-UHFFFAOYSA-N 0.000 description 2
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 244000028419 Styrax benzoin Species 0.000 description 2
- 235000000126 Styrax benzoin Nutrition 0.000 description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 2
- 150000004056 anthraquinones Chemical class 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical class C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- 239000010974 bronze Substances 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000007859 condensation product Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 229920006332 epoxy adhesive Polymers 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 235000019382 gum benzoic Nutrition 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000011118 polyvinyl acetate Substances 0.000 description 2
- 229920002689 polyvinyl acetate Polymers 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical class C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 1
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- SUDVPELGFZKOMD-UHFFFAOYSA-N 1,2-di(propan-2-yl)thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=C(C(C)C)C(C(C)C)=CC=C3SC2=C1 SUDVPELGFZKOMD-UHFFFAOYSA-N 0.000 description 1
- GJZFGDYLJLCGHT-UHFFFAOYSA-N 1,2-diethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=C(CC)C(CC)=CC=C3SC2=C1 GJZFGDYLJLCGHT-UHFFFAOYSA-N 0.000 description 1
- QWQFVUQPHUKAMY-UHFFFAOYSA-N 1,2-diphenyl-2-propoxyethanone Chemical class C=1C=CC=CC=1C(OCCC)C(=O)C1=CC=CC=C1 QWQFVUQPHUKAMY-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- YIKSHDNOAYSSPX-UHFFFAOYSA-N 1-propan-2-ylthioxanthen-9-one Chemical compound S1C2=CC=CC=C2C(=O)C2=C1C=CC=C2C(C)C YIKSHDNOAYSSPX-UHFFFAOYSA-N 0.000 description 1
- BGJQNPIOBWKQAW-UHFFFAOYSA-N 1-tert-butylanthracene-9,10-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C=CC=C2C(C)(C)C BGJQNPIOBWKQAW-UHFFFAOYSA-N 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- IAKGBURUJDUUNN-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)-3-methylbutane-1,4-diol prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(C)C(CO)(CO)CO IAKGBURUJDUUNN-UHFFFAOYSA-N 0.000 description 1
- PIZHFBODNLEQBL-UHFFFAOYSA-N 2,2-diethoxy-1-phenylethanone Chemical compound CCOC(OCC)C(=O)C1=CC=CC=C1 PIZHFBODNLEQBL-UHFFFAOYSA-N 0.000 description 1
- QRIMLDXJAPZHJE-UHFFFAOYSA-N 2,3-dihydroxypropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(O)CO QRIMLDXJAPZHJE-UHFFFAOYSA-N 0.000 description 1
- OWPUOLBODXJOKH-UHFFFAOYSA-N 2,3-dihydroxypropyl prop-2-enoate Chemical compound OCC(O)COC(=O)C=C OWPUOLBODXJOKH-UHFFFAOYSA-N 0.000 description 1
- WSGZFKDXIZPEQD-UHFFFAOYSA-N 2-(1-methylpiperazin-2-yl)acetic acid Chemical compound CN1CCNCC1CC(O)=O WSGZFKDXIZPEQD-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JJBFVQSGPLGDNX-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)propyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)COC(=O)C(C)=C JJBFVQSGPLGDNX-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- HWSSEYVMGDIFMH-UHFFFAOYSA-N 2-[2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOCCOC(=O)C(C)=C HWSSEYVMGDIFMH-UHFFFAOYSA-N 0.000 description 1
- LTHJXDSHSVNJKG-UHFFFAOYSA-N 2-[2-[2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethoxy]ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOCCOCCOC(=O)C(C)=C LTHJXDSHSVNJKG-UHFFFAOYSA-N 0.000 description 1
- PHXRLXSFXHFCPA-UHFFFAOYSA-N 2-[4-(2-aminoethyl)piperazin-1-yl]acetic acid Chemical compound NCCN1CCN(CC(O)=O)CC1 PHXRLXSFXHFCPA-UHFFFAOYSA-N 0.000 description 1
- PAOXFRSJRCGJLV-UHFFFAOYSA-N 2-[4-(2-aminoethyl)piperazin-1-yl]ethanamine Chemical compound NCCN1CCN(CCN)CC1 PAOXFRSJRCGJLV-UHFFFAOYSA-N 0.000 description 1
- JERMFLFKXHHROS-UHFFFAOYSA-N 2-[4-(carboxymethyl)piperazin-1-yl]acetic acid Chemical compound OC(=O)CN1CCN(CC(O)=O)CC1 JERMFLFKXHHROS-UHFFFAOYSA-N 0.000 description 1
- FDSUVTROAWLVJA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(CO)(CO)COCC(CO)(CO)CO FDSUVTROAWLVJA-UHFFFAOYSA-N 0.000 description 1
- UHFFVFAKEGKNAQ-UHFFFAOYSA-N 2-benzyl-2-(dimethylamino)-1-(4-morpholin-4-ylphenyl)butan-1-one Chemical compound C=1C=C(N2CCOCC2)C=CC=1C(=O)C(CC)(N(C)C)CC1=CC=CC=C1 UHFFVFAKEGKNAQ-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- ZCDADJXRUCOCJE-UHFFFAOYSA-N 2-chlorothioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(Cl)=CC=C3SC2=C1 ZCDADJXRUCOCJE-UHFFFAOYSA-N 0.000 description 1
- KMNCBSZOIQAUFX-UHFFFAOYSA-N 2-ethoxy-1,2-diphenylethanone Chemical class C=1C=CC=CC=1C(OCC)C(=O)C1=CC=CC=C1 KMNCBSZOIQAUFX-UHFFFAOYSA-N 0.000 description 1
- SJEBAWHUJDUKQK-UHFFFAOYSA-N 2-ethylanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC=C3C(=O)C2=C1 SJEBAWHUJDUKQK-UHFFFAOYSA-N 0.000 description 1
- QPXVRLXJHPTCPW-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-(4-propan-2-ylphenyl)propan-1-one Chemical compound CC(C)C1=CC=C(C(=O)C(C)(C)O)C=C1 QPXVRLXJHPTCPW-UHFFFAOYSA-N 0.000 description 1
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 1
- 229940095095 2-hydroxyethyl acrylate Drugs 0.000 description 1
- VHSHLMUCYSAUQU-UHFFFAOYSA-N 2-hydroxypropyl methacrylate Chemical compound CC(O)COC(=O)C(C)=C VHSHLMUCYSAUQU-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical class C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- VFZKVQVQOMDJEG-UHFFFAOYSA-N 2-prop-2-enoyloxypropyl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(=O)C=C VFZKVQVQOMDJEG-UHFFFAOYSA-N 0.000 description 1
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- QCAHUFWKIQLBNB-UHFFFAOYSA-N 3-(3-methoxypropoxy)propan-1-ol Chemical compound COCCCOCCCO QCAHUFWKIQLBNB-UHFFFAOYSA-N 0.000 description 1
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- RXHZPGSSIWOFGS-UHFFFAOYSA-N 9-(3-acridin-9-ylpropyl)acridine Chemical compound C1=CC=C2C(CCCC=3C4=CC=CC=C4N=C4C=CC=CC4=3)=C(C=CC=C3)C3=NC2=C1 RXHZPGSSIWOFGS-UHFFFAOYSA-N 0.000 description 1
- IPRFSEGUKLMSFA-UHFFFAOYSA-N 9-(5-acridin-9-ylpentyl)acridine Chemical compound C1=CC=C2C(CCCCCC=3C4=CC=CC=C4N=C4C=CC=CC4=3)=C(C=CC=C3)C3=NC2=C1 IPRFSEGUKLMSFA-UHFFFAOYSA-N 0.000 description 1
- MTRFEWTWIPAXLG-UHFFFAOYSA-N 9-phenylacridine Chemical compound C1=CC=CC=C1C1=C(C=CC=C2)C2=NC2=CC=CC=C12 MTRFEWTWIPAXLG-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
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- TUOBEAZXHLTYLF-UHFFFAOYSA-N [2-(hydroxymethyl)-2-(prop-2-enoyloxymethyl)butyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(CC)COC(=O)C=C TUOBEAZXHLTYLF-UHFFFAOYSA-N 0.000 description 1
- JUDXBRVLWDGRBC-UHFFFAOYSA-N [2-(hydroxymethyl)-3-(2-methylprop-2-enoyloxy)-2-(2-methylprop-2-enoyloxymethyl)propyl] 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(CO)(COC(=O)C(C)=C)COC(=O)C(C)=C JUDXBRVLWDGRBC-UHFFFAOYSA-N 0.000 description 1
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 1
- 239000005456 alcohol based solvent Substances 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
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- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
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- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- GCTPMLUUWLLESL-UHFFFAOYSA-N benzyl prop-2-enoate Chemical compound C=CC(=O)OCC1=CC=CC=C1 GCTPMLUUWLLESL-UHFFFAOYSA-N 0.000 description 1
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- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 1
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- 239000003054 catalyst Substances 0.000 description 1
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- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000000586 desensitisation Methods 0.000 description 1
- 125000004386 diacrylate group Chemical group 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- MZRQZJOUYWKDNH-UHFFFAOYSA-N diphenylphosphoryl-(2,3,4-trimethylphenyl)methanone Chemical compound CC1=C(C)C(C)=CC=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 MZRQZJOUYWKDNH-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000005007 epoxy-phenolic resin Substances 0.000 description 1
- 239000003759 ester based solvent Substances 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 1
- 239000010436 fluorite Substances 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
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- GJIDOLBZYSCZRX-UHFFFAOYSA-N hydroxymethyl prop-2-enoate Chemical compound OCOC(=O)C=C GJIDOLBZYSCZRX-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- CDOSHBSSFJOMGT-UHFFFAOYSA-N linalool Chemical compound CC(C)=CCCC(C)(O)C=C CDOSHBSSFJOMGT-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
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- 229920000728 polyester Polymers 0.000 description 1
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- 239000004926 polymethyl methacrylate Substances 0.000 description 1
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- 229920005990 polystyrene resin Polymers 0.000 description 1
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- 239000000843 powder Substances 0.000 description 1
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Landscapes
- Photosensitive Polymer And Photoresist Processing (AREA)
- Duplication Or Marking (AREA)
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は、箔押し用感光性樹脂版
に関し、さらに詳しくは、感熱性箔または感圧性箔のど
ちらに適用しても箔切れがよく、耐刷性があり印刷ムラ
のない印刷精度に優れた箔押し用感光性樹脂版に関する
ものである。
【0002】
【従来の技術】従来より、印刷物に美観を持たせたり、
高級感を出すなどの目的で、書籍の表紙、アルバム、プ
ラスチックプレートなどの被印刷物に任意の金属箔文字
や金属箔デザインを印刷したものが市販されている。こ
の金属箔文字や金属箔デザインの印刷は、箔押し法によ
って行なわれており、具体的には、ポリ塩化ビニル、ポ
リエチレンテレフタレートなどからなる支持フィルム上
に、金属箔および熱融解型接着剤を順次積層した箔押し
フィルムを、被印刷物に接着剤面が接するように重ね合
わせた状態で、支持フィルム側から、あらかじめ文字、
デザインが形成された金属版を圧接し、加熱下金属箔を
被印刷物上に転写するものである。しかしながら、従来
より広く用いられている金属版では、任意のデザインを
作成することが非常に難しく、版を作成するにあたって
も複雑な工程を必要とする。また、最近では多種類の文
字、デザインなどを少数部数箔押し印刷する需要が増え
ているが、金属版ではこのような需要に向かなかった。
【0003】このような問題点を解決するため、高硬度
の感光性樹脂版を使用することが知られている(特開平
2−1852号公報)。この感光性樹脂版は高硬度であ
るため、均一に圧力を加える必要があり設定が難しく、
設定を誤ると箔に均一に圧力が加わらず部分的に箔が転
写出来ないなど印刷ムラが生ずることがあり、印刷機、
箔の選択が限られるなどの問題点を有していた。
【0004】
【発明が解決しようとする課題】そこで、本発明者等
は、従来の箔押し用感光性樹脂版の有する問題点を解決
すべく鋭意研究を重ねた結果、感光性樹脂層を多層と
し、光硬化後の硬度を最上層から最下層に順次変えるこ
とによって、前記問題点が解決できることを見い出し本
発明を完成したものである。
【0005】すなわち、本発明は、箔切れがよく、耐刷
性、印刷精度に優れた箔押し用感光性樹脂版を提供する
ことを目的とする。
【0006】
【課題を解決するための手段】上記目的を達成する本発
明は、支持体と感光性樹脂層とが接着層を介して積層し
た箔押し用感光性樹脂版おいて、感光性樹脂層が多層構
造を有し、光硬化後の各層の硬度が支持体に接合する層
より順に高くなっている箔押し用感光性樹脂版に係る。
【0007】本発明の箔押し用感光性樹脂版は、支持体
と感光性樹脂層とが接着剤層を介して積層された感光性
樹脂版であって、その感光性樹脂層が光硬化後の硬度が
異なる2層の構造を有し、かつ硬化後の感光性樹脂各層
の硬度が支持体側の層から順に高くなっている感光性樹
脂版である。前記全感光性樹脂層の厚さは300μm〜
3000μm、好ましくは600〜1500μmの範囲
で選ばれる。感光性樹脂層の厚さが300μm未満では
印刷版の非印刷部が箔と接触することがあり、印刷時に
非印刷部の箔が転写されるおそれがある。また、感光性
樹脂層の厚さが3000μmを超えると熱伝導性が低下
し、感光性樹脂版のレリーフ面まで十分に熱を伝えるこ
とができなく印刷速度が低下する。
【0008】上記2層構造を有する本発明の感光性樹脂
層はその硬化後の上層の感光性樹脂層の硬度がショアD
硬度が70以上、下層の硬度がショアD硬度で40〜8
0の範囲で選択され、しかも上層が下層よりショアD硬
度で少なくとも10高い。上層の硬度がショアD硬度で
70未満では印刷された箔の再現性や箔切れが悪い。ま
た下層の硬度が上層の硬度より少なくとも10低いこと
により、上層が高硬度であっても箔押し時の圧力を均一
化でき、印刷ムラがなく、印刷機、箔の選定も容易であ
る。前記硬度変化は、感光性樹脂層を形成する各感光性
樹脂組成物中の光重合性単量体およびその配合量、ある
いはポリグリセリン等の可塑剤の配合量を変えることに
より達成できる。例えば光重合性単量体の配合量を上層
の光重合性単量体1重量部に対し、下層の光重合性単量
体の配合量を0.1〜0.8重量部、好ましくは0.2
〜0.7重量部とすると好適な硬度バランスが採れる。
【0009】また、下層の硬度が40以下では耐刷性に
難があり80を超えると印刷ムラが発生する。このよう
に感光性樹脂層を2層とするときは、上層の感光性樹脂
層の厚さを感光性樹脂層全体の厚さの30〜80%、好
ましくは40〜60%とするのが良い。上層の厚さが感
光性樹脂層全体の厚さの30%未満では印刷された箔の
再現性や箔切れが悪く、80%を超えても耐刷性の向上
が見られず印刷ムラが発生し好ましくない。
【0010】感光性樹脂層を形成する感光性樹脂組成物
としては、高分子結合剤、光重合性単量体および光重合
開始剤を主成分とする組成物が選ばれる。前記高分子結
合剤としては、部分ケン化ポリ酢酸ビニル樹脂およびそ
の誘導体、アクリル酸エステルとマレイン酸との共重合
体、アルキド樹脂、ポリエチレンオキシド、水溶性また
はアルコール可溶性ポリアミド樹脂、エチレン−酢酸ビ
ニル共重合体、ポリスチレン樹脂、フェノール樹脂、ポ
リエステル樹脂、エポキシ樹脂、ポリビニルブチラール
樹脂等、部分または完全ケン化ビニルアルコールと(メ
タ)アクリル酸、(メタ)アクリルアミド、N−メチロ
ール(メタ)アクリルアミド、スチレン、プロピレン、
無水マレイン酸、(メタ)アクリロニトリル、(メタ)
アクリル酸エステルを単量体とした共重合体、または前
記共重合体にメチロール(メタ)アクリルアミド、エチ
ロール(メタ)アクリルアミド等の低級アルキロール
(メタ)アクリルアミドを反応させてエーテル化したも
の、あるいはN,N’−ビス(アミノメチル)−ピペラ
ジン、N,N’−ビス(β−アミノエチル)−ピペラジ
ンなどのジアミン類、N,N’−ビス(カルボキシメチ
ル)−ピペラジン、N,N’−ビス(カルボキシメチ
ル)−メチルピペラジンなどのジカルボン酸類やそれら
の低級アルキルエステルまたは酸ハロゲン化物、N−
(アミノエチル)−N’−(カルボキシメチル)−ピペ
ラジンなどのω−アミノ酸を単量体として重合した水溶
性ポリアミド、スルホネート基や塩基成分を有するポリ
アミド樹脂などを挙げることができる。特に部分ケン化
ポリ酢酸ビニル樹脂およびその誘導体、アルキド樹脂、
エポキシ樹脂、フェノール樹脂は熱伝導率が高く好適で
ある。この高分子結合剤は感光性樹脂層100重量部中
に20〜85重量%、好ましくは30〜60重量%の割
合で配合される。配合量が20重量%未満では、感光性
樹脂層形成の際の塗膜性が悪く、タック性が現れ露光に
支障をきたすため好ましくなく、85重量%を超えると
耐熱性に劣ることがあるため適当ではない。
【0011】上記光重合性単量体としては、光重合可能
なアルケニル基を少なくとも1つ以上有する(メタ)ア
クリル酸、(メタ)アクリル酸エステル、(メタ)アク
リルアミド、(メタ)アクリロニトリル、スチレン、グ
リシジル(メタ)アクリレート、アリル(メタ)アクリ
レート、ビニルエーテル化合物、ビニルエステル化合物
を使用することができ、具体的には、アクリル酸、メタ
クリル酸、メチルアクリレート、メチルメタクリレー
ト、エチルアクリレート、エチルメタクリレート、プロ
ピルアクリレート、プロピルメタクリレート、ブチルア
クリレート、ブチルメタクリレート、ヒドロキシメチル
アクリレート、ヒドロキシメチルメタクリレート、2−
ヒドロキシエチルアクリレート、2−ヒドロキシエチル
メタクリレート、2−ヒドロキシプロピルアクリレー
ト、2−ヒドロキシプロピルメタクリレート、トリアク
リルホルマール、グリセロールアクリレート、グリセロ
ールメタクリレート、グリセロールトリアクリレート、
グリセロールトリメタクリレート、エチレングリコール
モノアクリレート、エチレングリコールモノメタクリレ
ート、エチレングリコールジアクリレート、エチレング
リコールジメタクリレート、ジエチレングリコールジア
クリレート、ジエチレングリコールジメタクリレート、
トリエチレングリコールジアクリレート、トリエチレン
グリコールジメタクリレート、テトラエチレングリコー
ルジアクリレート、テトラエチレングリコールジメタク
リレート、プロピレングリコールジアクリレート、プロ
ピレングリコールジメタクリレート、トリメチロールプ
ロパンジアクリレート、トリメチロールプロパンジメタ
クリレート、トリメチロールプロパントリアクリレー
ト、トリメチロールプロパントリメタクリレート、テト
ラメチロールプロパンジアクリレート、テトラメチロー
ルプロパンジメタクリレート、テトラメチロールプロパ
ントリアクリレート、テトラメチロールプロパントリメ
タクリレート、テトラメチロールプロパンテトラアクリ
レート、テトラメチロールプロパンテトラメタクリレー
ト、ペンタエリトリトールトリアクリレート、ペンタエ
リトリトールトリメタクリレート、ペンタエリトリトー
ルテトラアクリレート、ペンタエリトリトールテトラメ
タクリレート、ジペンタエリトリトールペンタアクリレ
ート、ジペンタエリトリトールペンタメタクリレート、
ジペンタエリトリトールヘキサアクリレート、ジペンタ
エリトリトールヘキサメタクリレート、1,6−ヘキサ
ンジオールジアクリレート、ベンジルアクリレート、ベ
ンジルメタクリレート、アクリルアミド、メタクリルア
ミド、アクリロニトリル、メタアクリロニトリルなど
や、尿素またはチオ尿素のアルキロール誘導体、アルキ
ル化アルキロール誘導体と、N−アルキロールアクリル
アミド、またはN−アルキロールメタクリルアミドとを
酸またはアンモニウム塩の存在下で重縮合させるか、あ
るいは、尿素、チオ尿素とホルムアルデヒドとを反応さ
せて、線状縮重合体を形成させ、次いでこれにN−アル
キロールアクリルアミド、またはN−アルキロールメタ
クリルアミドとを酸またはアンモニウム塩の存在下でグ
ラフト化反応させたもの、あるいは尿素、チオ尿素また
はそれらのアルキル誘導体とN−アルキロールアクリル
アミド、またはN−アルキロールメタクリルアミドとを
水または親水性有機溶媒中で酸またはアルカリ触媒の存
在下で反応させたものなどを挙げることができる。この
光重合性単量体は、高分子結合剤100重量部に対し、
10〜200重量部の範囲で配合することができる。こ
の配合量が10重量部未満では感度が低く、露光時間が
長くかかる上、架橋密度が低いため得られる印刷版の機
械的強度、耐水性が不十分であるし、200重量部を超
えると得られた感光性樹脂層の表面がべたついたりする
ので、ネガフィルムとの密着性が悪くなり、露光、現像
後に得られるパターンの再現性が低下することがある。
【0012】さらに、光重合開始剤としては従来公知の
ものが適用できる。具体的には、ベンゾフェノン、4、
4’−ビス(ジメチルアミノ)ベンゾフェノン、3,3
−ジメチル−4−メトキシ−ベンゾフェノン等のベンゾ
フェノン誘導体、アントラキノン、2−メチルアントラ
キノン、2−エチルアントラキノン、tert−ブチル
アントラキノン等のアントラキノン誘導体、ベンゾイ
ン、ベンゾインメチルエーテル、ベンゾインエチルエー
テル、ベンゾインプロピルエーテルなどのベンゾインア
ルキルエーテル誘導体、アセトフェノン、2,2−ジメ
トキシ−2−フェニルアセトフェノン、2,2−ジエト
キシアセトフェノン、2−ヒドロキシ−2−メチルプロ
ピオフェノン、4’−イソプロピル−2−ヒドロキシ−
2−メチルプロピオフェノン、2−メチル−1−〔4−
(メチルチオ)フェニル〕−2−モルフォリノ−1−プ
ロパノンなどのアセトフェノン誘導体、2−クロロチオ
キサントン、ジエチルチオキサントン、イソプロピルチ
オキサントン、ジイソプロピルチオキサントンなどのチ
オキサントン誘導体、ミヒラーズケトン、ベンジル、
2,4,6−(トリハロメチル)トリアジン、2−(o
−クロロフェニル)−4,5−ジフェニルイミダゾリル
二量体、9−フェニルアクリジン、1,7−ビス(9−
アクリジニル)ヘプタン、1,5−ビス(9−アクリジ
ニル)ペンタン、1,3−ビス(9−アクリジニル)プ
ロパン、トリメチルベンゾイルジフェニルホスフィンオ
キシド、トリブロモメチルフェニルスルホン、2−ベン
ジル−2−ジメチルアミノ−1−(4−モルフォリノフ
ェニル)−ブタン−1−オンなどが挙げられるが、これ
らに限定されるものではない。上記光重合開始剤のうち
の少なくとも1種を光重合性単量体100重量部中に、
0.1〜20重量部の範囲で配合することができる。こ
の配合量が0.1重量部未満では感度が低く、露光時間
が長くかかり、20重量部を超えると不経済である。
【0013】本発明の感光性樹脂層を形成する感光性樹
脂組成物には、上記高分子結合剤、光重合性単量体、光
重合開始剤の外に、必要に応じて、耐熱性、熱伝導性を
付与するフィラー、メチルヒドロキノンのような安定
剤、消泡剤、重合禁止剤等を加えることができる。前記
フィラーとしては、シリカ、マイカ、タルク、珪藻土、
クレー、ベントナイト、カーボンブラック、炭酸カルシ
ウム、酸化チタン、硫酸バリウム、酸化マグネシウム、
酸化鉄、アルミナ、蛍石、銅、珪素、鉄等の粉体を挙げ
ることができる。
【0014】本発明の感光性樹脂版の製造方法として
は、上記各成分からなる感光性樹脂組成物を溶剤に溶解
し、前以って形成されていた接着剤層上に塗布するのが
好ましく、前記溶剤としては水、メタノール、エタノー
ル、プロパノール、イソプロパノール、ブタノール、t
ert−ブチルアルコール、N−ヘキサノールなどのア
ルコール系溶剤、エチレングリコールモノメチルエーテ
ル、エチレングリコールモノブチルエーテル、プロピレ
ングリコールモノメチルエーテル、ジエチレングリコー
ルモノエチルエーテル、ジプロピレングリコールモノメ
チルエーテルなどのエーテル系溶剤およびこれらのアセ
テート系溶剤、酢酸メチル、酢酸エチル、酢酸ブチル、
tert−ブチルアセテートなどのエステル系溶剤やア
セトン、メチルエチルケトン、メチルイソブチルケト
ン、シクロヘキサノン等のケトン系溶剤を挙げることが
できる。また粘度調整などの目的で、石油系溶剤を希釈
剤として用いることもできる。このような石油系溶剤と
しては、たとえばスワゾール(丸善石油化学社製)、ソ
ルベッソ(東燃石油化学社製)などがある。前記塗布に
は、例えばバーコーター、カーテンフローコーター、ロ
ールコータ、リバースコーター等が用いられる。感光性
樹脂層の塗布後、温風、赤外線等で乾燥されて感光性樹
脂版が得られる。
【0015】本発明の感光性樹脂版の支持体としては金
属、プラスチック等従来感光性樹脂版において公知の材
料を使用することができるが、熱伝導性の高さから金属
板が好適に用いられる。具体的には、銅、アルミニウ
ム、亜鉛、ニッケル、鉛、錫、鉄、黄銅、白銅、青銅等
が好ましいがこの限りではない。上記支持体は接着剤層
との密着性を上げるため、支持体の接着剤層側にあらか
じめ物理的、化学的粗面化処理を行い、その比表面積を
大きくすることが望ましい。
【0016】支持体と感光性樹脂層とを接着する接着剤
層はエポキシ系樹脂を含む接着剤で形成され、高耐熱性
を有し、また熱伝導率も高い。またこれらの接着剤の硬
化剤としてはジエチレントリアミン、トリエチレンテト
ラミン、ブタンジオールビスアミノプロピルエーテル、
N,N−ジエチルアミノプロピルアミン、メタフェニレ
ンジアミン、メチレンジアニリン、ジアミノフェニルメ
タン、4,4’−ジアミノジフェニルスルホン等のアミ
ン系の硬化剤が好適に使用される。さらに前記成分以外
にハレーション防止剤として従来公知の各種染料、顔
料、紫外線吸収剤を添加することができる。接着剤は感
光性樹脂層と支持体との接着性を考慮して1種または2
種以上が選択される。2種以上を選択した場合にはそれ
らを順次積層して使用する。接着剤層は、支持体上に1
〜50μmの範囲の厚さで形成される。
【0017】本発明の感光性樹脂版を保管または使用す
る際、感光性樹脂層が傷ついたり、あるいは露光の際に
酸素減感作用により性能が低下するのを防ぐため、感光
性樹脂層の上に、保護フィルムを圧接して設けてもよ
い。保護フィルムとしては、例えばポリアミド類、ポリ
エステル類、ポリオレフィン類、ポリ塩化ビニル類など
が用いられるが、特にポリエチレンテレフタレート樹脂
のフィルムが好適である。保護フィルム層は10〜50
0μm程度の厚さがよい。上記保護フィルム層の感光性
樹脂層と接する面にアルカリ処理、サンドブラスト処
理、コーティング処理などを施しマット化しておくと、
保護フルム層を剥がして露光する場合、感光性樹脂層表
面に微細な凹凸が形成されているためパターンマスクと
均一に密着でき有利である。
【0018】また、保護フィルム層と感光性樹脂層との
接触面に粘着防止剤を設けることができる。この粘着防
止層を設けることによって、露光時に保護フィルムを剥
離する場合、離型性を良好にするとともにパターンマス
クとの密着性を向上することができる。この粘着防止層
はポリビニルアルコール、ポリビニルブチラール、ポリ
アミド、ポリメチルメタクリレート、ポリスチレン、ス
チレンとアクリル系モノマーとの共重合体、エチルセル
ロース、セルロースアセテートブチレート等からなり、
これらを感光性樹脂層と保護フィルム層との間に0.1
〜30μmの厚さで設けることができる。これにより感
光性樹脂層の粘着性が強い場合でもパターンマスクと直
接密着することが可能となる。
【0019】次に本発明の箔押し用感光性樹脂版の使用
法を以下に説明する。まず、感光性樹脂層上にあらかじ
め文字、デザイン等以外の部分を遮光したネガマスクを
介して、ケミカルランプ、超高圧水銀灯などを用いて活
性エネルギー線を照射し、有機溶剤、アルカリ性水溶液
などで現像して箔押し用感光性樹脂版を形成する。この
ときの露光量は感光性樹脂層の成分によって多少異なる
が、通常、100〜3,000mJ/cm2の範囲で行
うことができる。この露光量が100mJ/cm2未満
では光硬化が十分に行えず、現像することができない。
また3,000mJ/cm2を超える場合は、ハレーシ
ョンにより未露光部まで硬化してしまうことがあり好ま
しくない。得られた感光性樹脂版を、箔押し印刷機の加
熱板と支持体とが接するように取り付けられ、感光性樹
脂版の表面温度が100〜180℃程度となるように加
熱された状態で2〜15kg/cm2の圧力で箔フィル
ムを押し付け、感光性樹脂層の凸部に対応する前記箔フ
ィルムを被印刷物に接着させ、次いで加熱板、感光性樹
脂版を被印刷物から分離し、転写印刷が行われる。
【0020】次に本発明を具体的な実施例に基づいて説
明するが、本発明はこれに限定されるものではない。
【0021】
【実施例】
感光性樹脂組成物Aの製造
以下の成分を混合し、感光性樹脂組成物Aを得た。
部分ケン化ポリビニルアルコール(PVA)樹脂
(ケン化度80%、重合度500) 100重量部
ジメチロール尿素ジメチルエーテルと
N−メチロールアクリルアミドとの縮合物 150重量部
グリセロールトリアクリレート 60重量部
トリアクリルホルマール 10重量部
ジメトキシフェニルアセトフェノン 3重量部
メチルヒドロキノン 0.1重量部
メタノール 75重量部
水 200重量部
【0022】感光性樹脂組成物Bの製造
以下の成分を混合し、感光性樹脂組成物Bを得た。
部分ケン化PVA樹脂
(ケン化度80%、重合度500) 100重量部
ジメチロール尿素ジメチルエーテルと
N−メチロールアクリルアミドとの縮合物 100重量部
グリセロールトリアクリレート 50重量部
トリアクリルホルマール 10重量部
ジメトキシフェニルアセトフェノン 2.5重量部
メチルヒドロキノン 0.1重量部
メタノール 50重量部
水 150重量部
【0023】感光性樹脂組成物Cの製造
以下の成分を混合し、感光性樹脂組成物Cを得た。
部分ケン化PVA樹脂
(ケン化度80%、重合度500) 100重量部
ジメチロール尿素ジエチルエーテルと
N−メチロールメタクリルアミドとの縮合物 80重量部
トリアクリルホルマール 8重量部
ジメトキシフェニルアセトフェノン 2重量部
メチルヒドロキノン 0.05重量部
メタノール 50重量部
水 150重量部
【0024】感光性樹脂組成物Dの製造
以下の成分を混合し、感光性樹脂組成物Dを得た。
部分ケン化PVA樹脂
(ケン化度80%、重合度500) 100重量部
ジメチロール尿素ジエチルエーテルと
N−メチロールメタクリルアミドとの縮合物 60重量部
ジメトキシフェニルアセトフェノン 2重量部
メチルヒドロキノン 0.05重量部
メタノール 50重量部
水 150重量部
【0025】感光性樹脂組成物Eの製造
以下の成分を混合し、感光性樹脂組成物Eを得た。
部分ケン化PVA樹脂
(ケン化度80%、重合度500) 100重量部
ジメチロール尿素ジエチルエーテルと
N−メチロールメタクリルアミドとの縮合物 60重量部
グリセロールトリメタクリレート 10重量部
ジメトキシフェニルアセトフェノン 2重量部
メチルヒドロキノン 0.05重量部
メタノール 50重量部
水 150重量部
【0026】感光性樹脂組成物Fの製造
以下の成分を混合し、感光性樹脂組成物Fを得た。
部分ケン化PVA樹脂
(ケン化度80%、重合度500) 100重量部
ジメチロール尿素ジエチルエーテルと
N−メチロールアクリルアミドとの縮合物 60重量部
ポリエチレングリコールジアクリレート 10重量部
ポリグリセリン 35重量部
ジメトキシフェニルアセトフェノン 2重量部
メチルヒドロキノン 0.05重量部
メタノール 50重量部
水 150重量部
【0027】上記各A〜F感光性樹脂組成物の一部をと
り、感光させた後、ショアD硬度計を用いてその樹脂硬
度を測定した。その結果を表1に示す。
【0028】
【表1】
【0029】実施例1、参考例2、3、比較例1〜4
上記各感光性樹脂組成物を、あらかじめ10μmの膜厚
にエポキシ系接着剤(油化シェルエポキシ社製「エピコ
ート」、アミン系硬化剤含有)が塗布された厚さ0.3
mmのアルミニウム板上に乾燥膜厚が1,500μmと
なるように塗布し、70℃で1時間乾燥させて、感光性
樹脂版を作成した。使用した感光性樹脂組成物とその厚
さについて下記表2に示す。その後、マスクパターンを
介して、700mJ/cm2の紫外線を照射し、スプレ
ー式洗い出し機を用いて45℃の温水にて2分間現像
し、乾燥後、1J/cm2で後露光を行った。この印刷
版を箔押し用印刷機(岩崎製作所社製 33040T
型)にセットし、スタンピングフォイル(村田金箔社製
MFタイプ)を用いて箔押し用印刷機の加熱板を16
5℃に加熱して、厚さ0.5mmのボール紙上に印刷し
た。各感光性樹脂版を用いたときの箔切れ、印刷物の印
刷状態、可刷枚数(15000枚まで印刷)を下記表3
に示す。
【0030】
【表2】注)括弧内は感光性樹脂層の厚さ(μm)を示す。
【0031】
【表3】
【0032】上記表3にみられるように本発明の箔押し
用感光性樹脂版を用いた印刷では、箔切れがよく、しか
も15,000枚以上印刷してもその状態が良好であっ
た。
【0033】実施例2〜5、比較例5〜6
次に、上記感光性樹脂組成物BおよびEを用いて、あら
かじめ10μmの膜厚にエポキシ系接着剤(油化シェル
エポキシ社製「エピコート」)が塗布された厚さ0.3
mmのアルミニウム板上にBおよびEそれぞれの乾燥膜
厚が下記表4となるように塗布し、70℃で1時間乾燥
させて、感光性樹脂版を作成した。使用した感光性樹脂
組成物とその厚さについて上記表2に示す。その後、マ
スクパターンを介して、700mJ/cm2の紫外線を
照射し、スプレー式洗い出し機を用いて45℃の温水に
て2分間現像し、乾燥後、1J/cm2で後露光を行っ
た。この印刷版を箔押し用印刷機(岩崎製作所社製 3
3040T型)にセットし、スタンピングフォイル(村
田金箔社製 MFタイプ)を用いて箔押し用印刷機の加
熱板を165℃に加熱して、厚さ0.5mmのボール紙
上に印刷した。各感光性樹脂版を用いたときの箔切れ、
印刷状態を同様に下記表4に示す。
表中、印刷汚れは
○・・・・レリーフ通りの箔が転写できた。
×・・・・殆ど全ての印刷物のレリーフ以外の部分に箔
が転写されていた。
で評価した。
【0034】
【表4】
【0035】上記表4から明らかなように本発明の箔押
し用感光性樹脂版を用いて印刷すると箔の転写が良好に
行われることが窺える。
【0036】
【発明の効果】本発明は、感光性樹脂層が多層で、しか
も最上層が高硬度で下層が低硬度あるところから、印刷
時の圧力設定が容易で、しかも箔切れ、耐刷性に優れ、
良好な印刷面を有する印刷物を印刷ができる箔押し用感
光性樹脂版である。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a photosensitive resin plate for foil stamping, and more particularly, to a method of applying the same to a heat-sensitive foil or a pressure-sensitive foil. The present invention relates to a photosensitive resin plate for foil stamping, which has good printing durability and excellent printing accuracy without printing unevenness. 2. Description of the Related Art Conventionally, printed matter has an aesthetic appearance,
For the purpose of giving a sense of quality, a printed material such as a book cover, an album, a plastic plate, or the like, on which an arbitrary metal foil character or metal foil design is printed is commercially available. The printing of the metal foil letters and the metal foil design is performed by a foil stamping method. Specifically, a metal foil and a hot-melt adhesive are sequentially laminated on a support film made of polyvinyl chloride, polyethylene terephthalate, or the like. In a state where the foil-pressed film is superimposed so that the adhesive surface is in contact with the substrate,
The metal plate on which the design is formed is pressed into contact, and the metal foil is transferred onto the printing material under heating. However, with a metal plate that has been widely used conventionally, it is very difficult to create an arbitrary design, and a complicated process is required to create the plate. In recent years, there has been an increasing demand for foil printing of a large number of types of characters and designs in a small number of copies, but the metal plate has not met such demand. [0003] In order to solve such problems, it is known to use a photosensitive resin plate having a high hardness (Japanese Patent Laid-Open No. 2-1852). Since this photosensitive resin plate has high hardness, it is necessary to apply pressure evenly, setting is difficult,
If the setting is wrong, the printing pressure may not be applied uniformly to the foil and the printing may not be able to be partially transferred.
There were problems such as limited choice of foil. [0004] The inventors of the present invention have conducted intensive studies to solve the problems of the conventional photosensitive resin plate for foil pressing, and as a result, the photosensitive resin layer was formed into a multilayer structure. The inventors have found that the above problems can be solved by sequentially changing the hardness after photocuring from the uppermost layer to the lowermost layer, and have completed the present invention. [0005] That is, an object of the present invention is to provide a foil-pressing photosensitive resin plate which has good foil breakage, excellent printing durability, and excellent printing accuracy. SUMMARY OF THE INVENTION The present invention, which achieves the above object, is directed to a photosensitive resin plate for foil stamping in which a support and a photosensitive resin layer are laminated via an adhesive layer. Has a multilayer structure, and the hardness of each layer after photo-curing is higher in order than the layer bonded to the support. [0007] The photosensitive resin plate for foil stamping of the present invention is a photosensitive resin plate in which a support and a photosensitive resin layer are laminated via an adhesive layer, and the photosensitive resin layer after photo-curing. This is a photosensitive resin plate having a two-layer structure having different hardnesses, and in which the hardness of each photosensitive resin layer after curing increases in order from the layer on the support side. The thickness of the entire photosensitive resin layer is 300 μm or more.
It is selected in the range of 3000 μm, preferably 600 to 1500 μm. If the thickness of the photosensitive resin layer is less than 300 μm, the non-printed portion of the printing plate may come into contact with the foil, and the foil of the non-printed portion may be transferred during printing. On the other hand, if the thickness of the photosensitive resin layer exceeds 3000 μm, the thermal conductivity decreases, and heat cannot be sufficiently transmitted to the relief surface of the photosensitive resin plate, and the printing speed decreases. The photosensitive resin of the present invention having the above two-layer structure
The hardness of the upper photosensitive resin layer after curing is Shore D.
Hardness is 70 or more, and lower layer hardness is 40-8 in Shore D hardness.
0 and the upper layer is Shore D harder than the lower layer
At least 10 higher in degrees . If the hardness of the upper layer is less than 70 in Shore D hardness, the reproducibility of the printed foil and the foil breakage are poor. Further, since the hardness of the lower layer is at least 10 lower than the hardness of the upper layer , even when the upper layer has high hardness, the pressure at the time of foil pressing can be made uniform, there is no printing unevenness, and it is easy to select a printing machine and foil. The change in hardness can be achieved by changing the amount of a photopolymerizable monomer and the amount thereof or the amount of a plasticizer such as polyglycerin in each photosensitive resin composition forming the photosensitive resin layer. For example, the compounding amount of the photopolymerizable monomer is 1 part by weight of the photopolymerizable monomer in the upper layer , and the compounding amount of the photopolymerizable monomer in the lower layer is 0.1 to 0.8 part by weight. , Preferably 0.2
When it is set to 0.7 parts by weight, a suitable hardness balance can be obtained. When the hardness of the lower layer is less than 40, the printing durability is difficult. When the hardness is more than 80, printing unevenness occurs. When the number of the photosensitive resin layers is two, the thickness of the upper photosensitive resin layer may be 30 to 80%, preferably 40 to 60% of the total thickness of the photosensitive resin layer. . If the thickness of the upper layer is less than 30% of the total thickness of the photosensitive resin layer, the reproducibility of the printed foil and the cutting of the foil are poor, and if it exceeds 80%, the printing durability is not improved and printing unevenness occurs. But not preferred. As the photosensitive resin composition for forming the photosensitive resin layer, a composition mainly composed of a polymer binder, a photopolymerizable monomer and a photopolymerization initiator is selected. Examples of the polymer binder include partially saponified polyvinyl acetate resins and derivatives thereof, copolymers of acrylic acid esters and maleic acid, alkyd resins, polyethylene oxide, water-soluble or alcohol-soluble polyamide resins, and ethylene-vinyl acetate copolymers. Polymer, polystyrene resin, phenol resin, polyester resin, epoxy resin, polyvinyl butyral resin, etc., partially or completely saponified vinyl alcohol and (meth) acrylic acid, (meth) acrylamide, N-methylol (meth) acrylamide, styrene, propylene ,
Maleic anhydride, (meth) acrylonitrile, (meth)
A copolymer containing an acrylic acid ester as a monomer, or a product obtained by reacting the copolymer with a lower alkylol (meth) acrylamide such as methylol (meth) acrylamide or ethylol (meth) acrylamide to form an ether; , N′-bis (aminomethyl) -piperazine, diamines such as N, N′-bis (β-aminoethyl) -piperazine, N, N′-bis (carboxymethyl) -piperazine, N, N′-bis Dicarboxylic acids such as (carboxymethyl) -methylpiperazine and their lower alkyl esters or acid halides;
Examples thereof include a water-soluble polyamide obtained by polymerizing an ω-amino acid such as (aminoethyl) -N ′-(carboxymethyl) -piperazine as a monomer, and a polyamide resin having a sulfonate group or a base component. Especially partially saponified polyvinyl acetate resin and its derivatives, alkyd resin,
Epoxy resins and phenolic resins are suitable because of their high thermal conductivity. The polymer binder is blended in an amount of 20 to 85% by weight, preferably 30 to 60% by weight, based on 100 parts by weight of the photosensitive resin layer. If the compounding amount is less than 20% by weight, the coatability at the time of forming the photosensitive resin layer is poor, and tackiness appears and hinders exposure, which is not preferable. If it exceeds 85% by weight, heat resistance may be poor. Not appropriate. The photopolymerizable monomer includes (meth) acrylic acid, (meth) acrylic acid ester, (meth) acrylamide, (meth) acrylonitrile, styrene, and the like having at least one photopolymerizable alkenyl group. Glycidyl (meth) acrylate, allyl (meth) acrylate, vinyl ether compounds, and vinyl ester compounds can be used. Specifically, acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate , Propyl methacrylate, butyl acrylate, butyl methacrylate, hydroxymethyl acrylate, hydroxymethyl methacrylate, 2-
Hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, triacryl formal, glycerol acrylate, glycerol methacrylate, glycerol triacrylate,
Glycerol trimethacrylate, ethylene glycol monoacrylate, ethylene glycol monomethacrylate, ethylene glycol diacrylate, ethylene glycol dimethacrylate, diethylene glycol diacrylate, diethylene glycol dimethacrylate,
Triethylene glycol diacrylate, triethylene glycol dimethacrylate, tetraethylene glycol diacrylate, tetraethylene glycol dimethacrylate, propylene glycol diacrylate, propylene glycol dimethacrylate, trimethylolpropane diacrylate, trimethylolpropane dimethacrylate, trimethylolpropane tri Acrylate, trimethylolpropane trimethacrylate, tetramethylolpropane diacrylate, tetramethylolpropane dimethacrylate, tetramethylolpropane triacrylate, tetramethylolpropane trimethacrylate, tetramethylolpropane tetraacrylate, tetramethylolpropane tetramethacrylate, pentaerythri Lumpur triacrylate, pentaerythritol trimethacrylate, pentaerythritol tetraacrylate, pentaerythritol tetramethacrylate, dipentaerythritol pentaacrylate, dipentaerythritol penta methacrylate,
Dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate, 1,6-hexanediol diacrylate, benzyl acrylate, benzyl methacrylate, acrylamide, methacrylamide, acrylonitrile, methacrylonitrile, etc., alkylol derivatives of urea or thiourea, alkylation An alkylol derivative is polycondensed with N-alkylol acrylamide or N-alkylol methacrylamide in the presence of an acid or an ammonium salt, or is reacted with urea, thiourea and formaldehyde to form a linear condensate. A polymer was formed and then grafted with N-alkylol acrylamide or N-alkylol methacrylamide in the presence of an acid or ammonium salt. Or a product obtained by reacting urea, thiourea or an alkyl derivative thereof with N-alkylolacrylamide or N-alkylolmethacrylamide in water or a hydrophilic organic solvent in the presence of an acid or alkali catalyst. Can be mentioned. This photopolymerizable monomer is based on 100 parts by weight of the polymer binder.
It can be blended in the range of 10 to 200 parts by weight. When the amount is less than 10 parts by weight, the sensitivity is low, the exposure time is long, and the mechanical strength and water resistance of the obtained printing plate are insufficient because the crosslinking density is low. Since the surface of the photosensitive resin layer thus obtained becomes sticky, the adhesion to the negative film is deteriorated, and the reproducibility of a pattern obtained after exposure and development may be reduced. Further, conventionally known photopolymerization initiators can be applied. Specifically, benzophenone, 4,
4'-bis (dimethylamino) benzophenone, 3,3
Benzophenone derivatives such as -dimethyl-4-methoxy-benzophenone; anthraquinone derivatives such as anthraquinone, 2-methylanthraquinone, 2-ethylanthraquinone and tert-butylanthraquinone; benzoins such as benzoin, benzoin methyl ether, benzoin ethyl ether and benzoin propyl ether; Alkyl ether derivative, acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxyacetophenone, 2-hydroxy-2-methylpropiophenone, 4′-isopropyl-2-hydroxy-
2-methylpropiophenone, 2-methyl-1- [4-
Acetophenone derivatives such as (methylthio) phenyl] -2-morpholino-1-propanone, thioxanthone derivatives such as 2-chlorothioxanthone, diethylthioxanthone, isopropylthioxanthone and diisopropylthioxanthone, Michler's ketone, benzyl,
2,4,6- (trihalomethyl) triazine, 2- (o
-Chlorophenyl) -4,5-diphenylimidazolyl dimer, 9-phenylacridine, 1,7-bis (9-
(Acridinyl) heptane, 1,5-bis (9-acridinyl) pentane, 1,3-bis (9-acridinyl) propane, trimethylbenzoyldiphenylphosphine oxide, tribromomethylphenylsulfone, 2-benzyl-2-dimethylamino-1 -(4-morpholinophenyl) -butan-1-one and the like, but are not limited thereto. At least one of the photopolymerization initiator in 100 parts by weight of the photopolymerizable monomer,
It can be blended in the range of 0.1 to 20 parts by weight. When the amount is less than 0.1 part by weight, the sensitivity is low and the exposure time is long. When the amount exceeds 20 parts by weight, it is uneconomical. The photosensitive resin composition for forming the photosensitive resin layer of the present invention contains, in addition to the above-mentioned polymer binder, photopolymerizable monomer and photopolymerization initiator, if necessary, heat resistance, Fillers that impart thermal conductivity, stabilizers such as methylhydroquinone, defoamers, polymerization inhibitors, and the like can be added. As the filler, silica, mica, talc, diatomaceous earth,
Clay, bentonite, carbon black, calcium carbonate, titanium oxide, barium sulfate, magnesium oxide,
Examples include powders of iron oxide, alumina, fluorite, copper, silicon, iron, and the like. In the method for producing the photosensitive resin plate of the present invention, it is preferable that the photosensitive resin composition comprising the above components is dissolved in a solvent and applied on the adhesive layer formed in advance. And the solvent is water, methanol, ethanol, propanol, isopropanol, butanol, t
alcohol solvents such as tert-butyl alcohol and N-hexanol; ether solvents such as ethylene glycol monomethyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, diethylene glycol monoethyl ether and dipropylene glycol monomethyl ether; and acetate solvents thereof. , Methyl acetate, ethyl acetate, butyl acetate,
Examples thereof include ester solvents such as tert-butyl acetate and ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone. In addition, a petroleum-based solvent can be used as a diluent for the purpose of adjusting the viscosity. Examples of such a petroleum-based solvent include swazole (manufactured by Maruzen Petrochemical Co., Ltd.) and Solvesso (manufactured by Tonen Petrochemical Co., Ltd.). For the coating, for example, a bar coater, a curtain flow coater, a roll coater, a reverse coater, or the like is used. After the application of the photosensitive resin layer, the photosensitive resin plate is dried by warm air, infrared rays or the like to obtain a photosensitive resin plate. As the support of the photosensitive resin plate of the present invention, a material known in the related art such as metal and plastic can be used, but a metal plate is preferably used because of its high thermal conductivity. . Specifically, copper, aluminum, zinc, nickel, lead, tin, iron, brass, bronze, bronze, and the like are preferable, but not limited thereto. In order to increase the adhesion of the support to the adhesive layer, it is preferable to previously perform physical and chemical roughening treatment on the adhesive layer side of the support to increase the specific surface area. The adhesive layer for bonding the support and the photosensitive resin layer is formed of an adhesive containing an epoxy resin, and has a high heat resistance.
And also has a high thermal conductivity. The curing agents for these adhesives include diethylenetriamine, triethylenetetramine, butanediol bisaminopropyl ether,
Amine-based curing agents such as N, N-diethylaminopropylamine, metaphenylenediamine, methylenedianiline, diaminophenylmethane, and 4,4'-diaminodiphenylsulfone are preferably used. Further, in addition to the above components, various conventionally known dyes, pigments and ultraviolet absorbers can be added as antihalation agents. The adhesive may be one or two in consideration of the adhesiveness between the photosensitive resin layer and the support.
More than species are selected. When two or more types are selected, they are sequentially laminated and used. The adhesive layer is formed on the support by
It is formed with a thickness in the range of 5050 μm. When the photosensitive resin plate of the present invention is stored or used, the photosensitive resin layer is prevented from being damaged or its performance being reduced by oxygen desensitization upon exposure. Alternatively, a protective film may be provided by pressing. As the protective film, for example, polyamides, polyesters, polyolefins, polyvinyl chlorides and the like are used, and a polyethylene terephthalate resin film is particularly preferable. Protective film layer is 10-50
A thickness of about 0 μm is good. If the surface in contact with the photosensitive resin layer of the protective film layer is subjected to alkali treatment, sand blast treatment, coating treatment, etc. to form a mat,
When the protective film layer is peeled off and exposed, it is advantageous because fine irregularities are formed on the surface of the photosensitive resin layer so that the protective film layer can be uniformly adhered to the pattern mask. Further, an anti-adhesion agent can be provided on the contact surface between the protective film layer and the photosensitive resin layer. By providing this anti-adhesion layer, when the protective film is peeled off at the time of exposure, it is possible to improve the releasability and improve the adhesion to the pattern mask. This anti-adhesion layer is made of polyvinyl alcohol, polyvinyl butyral, polyamide, polymethyl methacrylate, polystyrene, a copolymer of styrene and an acrylic monomer, ethyl cellulose, cellulose acetate butyrate, and the like.
These are added between the photosensitive resin layer and the protective film layer by 0.1%.
It can be provided with a thickness of 3030 μm. This makes it possible to directly adhere to the pattern mask even when the adhesiveness of the photosensitive resin layer is strong. Next, the method of using the photosensitive resin plate for foil stamping of the present invention will be described below. First, the photosensitive resin layer is irradiated with active energy rays using a chemical lamp, ultra-high pressure mercury lamp, etc., through a negative mask in which the parts other than letters and designs are shaded in advance, and developed with an organic solvent, alkaline aqueous solution, etc. To form a foil-pressing photosensitive resin plate. The amount of exposure at this time varies somewhat depending on the components of the photosensitive resin layer, but can be usually performed in the range of 100 to 3,000 mJ / cm 2 . If the exposure amount is less than 100 mJ / cm 2 , photocuring cannot be performed sufficiently and development cannot be performed.
On the other hand, if it exceeds 3,000 mJ / cm 2 , it is not preferable because it hardens to an unexposed portion due to halation. The obtained photosensitive resin plate is attached so that the heating plate of the foil stamping press and the support are in contact with each other, and the photosensitive resin plate is heated in such a manner that the surface temperature of the photosensitive resin plate becomes about 100 to 180 ° C. The foil film is pressed with a pressure of 15 kg / cm 2 , and the foil film corresponding to the convex portion of the photosensitive resin layer is adhered to the printing material. Then, the heating plate and the photosensitive resin plate are separated from the printing material, and the transfer printing is performed. Done. Next, the present invention will be described based on specific examples, but the present invention is not limited to these examples. EXAMPLES Preparation of Photosensitive Resin Composition A The following components were mixed to obtain photosensitive resin composition A. Partially saponified polyvinyl alcohol (PVA) resin (Saponification degree 80%, polymerization degree 500) 100 parts by weight Condensation product of dimethylol urea dimethyl ether and N-methylol acrylamide 150 parts by weight Glycerol triacrylate 60 parts by weight Triacryl formal 10 parts by weight Dimethoxyphenylacetophenone 3 parts by weight Methylhydroquinone 0.1 part by weight Methanol 75 parts by weight Water 200 parts by weight Preparation of photosensitive resin composition B The following components were mixed to obtain photosensitive resin composition B. Partially saponified PVA resin (Saponification degree 80%, polymerization degree 500) 100 parts by weight Condensate of dimethylol urea dimethyl ether and N-methylol acrylamide 100 parts by weight Glycerol triacrylate 50 parts by weight Triacryl formal 10 parts by weight Dimethoxyphenyl acetophenone 2 0.5 parts by weight Methylhydroquinone 0.1 parts by weight Methanol 50 parts by weight Water 150 parts by weight Preparation of photosensitive resin composition C The following components were mixed to obtain photosensitive resin composition C. Partially saponified PVA resin (Saponification degree 80%, polymerization degree 500) 100 parts by weight Condensate of dimethylol urea diethyl ether and N-methylol methacrylamide 80 parts by weight Triacryl formal 8 parts by weight Dimethoxyphenyl acetophenone 2 parts by weight Methylhydroquinone 0.05 parts by weight Methanol 50 parts by weight Water 150 parts by weight Preparation of photosensitive resin composition D The following components were mixed to obtain a photosensitive resin composition D. Partially saponified PVA resin (Saponification degree 80%, polymerization degree 500) 100 parts by weight Condensate of dimethylol urea diethyl ether and N-methylol methacrylamide 60 parts by weight Dimethoxyphenyl acetophenone 2 parts by weight Methylhydroquinone 0.05 parts by weight Methanol 50 parts by weight Water 150 parts by weight Preparation of photosensitive resin composition E The following components were mixed to obtain a photosensitive resin composition E. Partially saponified PVA resin (Saponification degree 80%, polymerization degree 500) 100 parts by weight Condensation product of dimethylol urea diethyl ether and N-methylol methacrylamide 60 parts by weight Glycerol trimethacrylate 10 parts by weight Dimethoxyphenyl acetophenone 2 parts by weight Methylhydroquinone 0.05 parts by weight Methanol 50 parts by weight Water 150 parts by weight Preparation of photosensitive resin composition F The following components were mixed to obtain photosensitive resin composition F. Partially saponified PVA resin (80% saponification degree, 500 polymerization degree) 100 parts by weight Condensate of dimethylol urea diethyl ether and N-methylol acrylamide 60 parts by weight Polyethylene glycol diacrylate 10 parts by weight Polyglycerin 35 parts by weight Dimethoxyphenyl acetophenone 2 parts by weight Methylhydroquinone 0.05 parts by weight Methanol 50 parts by weight Water 150 parts by weight A portion of each of the above A to F photosensitive resin compositions was taken and exposed to light. The resin hardness was measured. Table 1 shows the results. [Table 1] Example 1, Reference Examples 2 , 3 and Comparative Examples 1-4 Each of the above photosensitive resin compositions was previously coated with an epoxy adhesive ("Epicoat" manufactured by Yuka Shell Epoxy Co., Ltd., amine based) Thickness 0.3 coated with curing agent)
A photosensitive resin plate was prepared by applying the composition on an aluminum plate having a thickness of 1,500 μm and drying at 70 ° C. for 1 hour. Table 2 below shows the photosensitive resin compositions used and their thicknesses. Thereafter, 700 mJ / cm 2 ultraviolet rays were irradiated through a mask pattern, developed with hot water at 45 ° C. for 2 minutes using a spray-type washer, dried, and then post-exposed at 1 J / cm 2 . This printing plate is printed on a foil-pressing press (Iwasaki Seisakusho 33040T)
Mold) and use a stamping foil (Murata Gold Leaf MF type) to set the heating plate of the foil-pressing press to 16
Heated to 5 ° C. and printed on 0.5 mm thick cardboard. Table 3 below shows the cutting of foil, the printed state of the printed matter, and the number of printable sheets (printed up to 15,000 sheets) when using each photosensitive resin plate.
Shown in [Table 2] Note) The values in parentheses indicate the thickness (μm) of the photosensitive resin layer. [Table 3] As can be seen from Table 3 above, the printing using the photosensitive resin plate for foil stamping of the present invention showed good foil breakage, and the condition was good even when 15,000 or more sheets were printed. Examples 2 to 5 and Comparative Examples 5 to 6 Next, using the photosensitive resin compositions B and E, an epoxy adhesive ("Epicoat" manufactured by Yuka Shell Epoxy Co., Ltd.) was previously formed to a film thickness of 10 μm. ) Applied thickness 0.3
The resulting resin was applied on an aluminum plate having a thickness of 2 mm so that the dry thickness of each of B and E was as shown in Table 4 below, and dried at 70 ° C. for 1 hour to prepare a photosensitive resin plate. Table 2 shows the photosensitive resin compositions used and their thicknesses. Thereafter, 700 mJ / cm 2 ultraviolet rays were irradiated through a mask pattern, developed with hot water at 45 ° C. for 2 minutes using a spray-type washer, dried, and then post-exposed at 1 J / cm 2 . This printing plate is used as a foil-pressing press (Iwasaki Seisakusho Co., Ltd. 3
3040T type), and a heating plate of a printing press for foil stamping was heated to 165 ° C. using a stamping foil (MF type manufactured by Murata Gold Leaf Co., Ltd.) to perform printing on a 0.5 mm thick cardboard. Foil break when using each photosensitive resin plate,
The printing state is also shown in Table 4 below. In the table, as for the printing stains, the foil was transferred according to the relief pattern. C: Foil was transferred to portions other than the relief of almost all printed matter. Was evaluated. [Table 4] As is apparent from Table 4 above, when the photosensitive resin plate for foil pressing of the present invention is used for printing, the transfer of the foil is favorably performed. According to the present invention, since the photosensitive resin layer has a multilayer structure, the uppermost layer has a high hardness and the lower layer has a low hardness, the pressure can be easily set at the time of printing, and the foil is cut and the printing durability is improved. Excellent in nature,
It is a photosensitive resin plate for foil stamping that can print a printed material having a good printing surface.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 高木 利哉 神奈川県川崎市中原区中丸子150番地 東京応化工業株式会社内 (56)参考文献 特開 昭62−124559(JP,A) 特開 昭54−92402(JP,A) 特開 平2−1852(JP,A) 特開 昭58−174945(JP,A) 特開 昭59−102228(JP,A) 特開 昭61−213844(JP,A) 実開 平2−113740(JP,U) 実開 平2−112469(JP,U) (58)調査した分野(Int.Cl.7,DB名) G03F 7/00 502 B41M 5/00 101 G03F 7/095 ──────────────────────────────────────────────────続 き Continuation of front page (72) Inventor Toshiya Takagi 150 Nakamaruko, Nakahara-ku, Kawasaki City, Kanagawa Prefecture Inside Tokyo Ohka Kogyo Co., Ltd. (56) References JP-A-62-124559 (JP, A) JP-A-54- 92402 (JP, A) JP-A-2-1852 (JP, A) JP-A-58-174945 (JP, A) JP-A-59-102228 (JP, A) JP-A-61-213844 (JP, A) JP-A 2-113740 (JP, U) JP-A 2-112469 (JP, U) (58) Fields investigated (Int. Cl. 7 , DB name) G03F 7/00 502 B41M 5/00 101 G03F 7 / 095
Claims (1)
て積層した箔押し用感光性樹脂版において、感光性樹脂
層が2層からなり、光硬化後の上層の硬度がショアD硬
度で70以上、光硬化後の下層の硬度がショアD硬度で
40〜80の範囲で選択され、かつ上層の硬度が下層の
硬度よりショアD硬度で少なくとも10高く、さらに接
着剤層がエポキシ系樹脂を含む接着剤で形成されたこと
を特徴とする箔押し用感光性樹脂板。(57) In the Claims 1. A support and the photosensitive resin layer and the foil photosensitive resin plate for laminated through an adhesive layer, a photosensitive resin layer comprises two layers, light The hardness of the upper layer after curing is 70 or more in Shore D hardness, the hardness of the lower layer after light curing is selected in the range of 40 to 80 in Shore D hardness, and the hardness of the upper layer is at least 10 in Shore D hardness than the hardness of the lower layer. A photosensitive resin plate for foil stamping, wherein the adhesive layer is high and the adhesive layer is formed of an adhesive containing an epoxy resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12962294A JP3412913B2 (en) | 1994-05-19 | 1994-05-19 | Photosensitive resin plate for foil stamping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12962294A JP3412913B2 (en) | 1994-05-19 | 1994-05-19 | Photosensitive resin plate for foil stamping |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07319151A JPH07319151A (en) | 1995-12-08 |
| JP3412913B2 true JP3412913B2 (en) | 2003-06-03 |
Family
ID=15014037
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12962294A Expired - Fee Related JP3412913B2 (en) | 1994-05-19 | 1994-05-19 | Photosensitive resin plate for foil stamping |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3412913B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6274327B2 (en) * | 2015-09-03 | 2018-02-07 | 東レ株式会社 | Photosensitive resin printing plate precursor and method for producing printing plate |
-
1994
- 1994-05-19 JP JP12962294A patent/JP3412913B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH07319151A (en) | 1995-12-08 |
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