JP3427481B2 - Cylindrical honeycomb filter - Google Patents
Cylindrical honeycomb filterInfo
- Publication number
- JP3427481B2 JP3427481B2 JP10204594A JP10204594A JP3427481B2 JP 3427481 B2 JP3427481 B2 JP 3427481B2 JP 10204594 A JP10204594 A JP 10204594A JP 10204594 A JP10204594 A JP 10204594A JP 3427481 B2 JP3427481 B2 JP 3427481B2
- Authority
- JP
- Japan
- Prior art keywords
- heater wire
- heater
- filter
- honeycomb filter
- embedded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Processes For Solid Components From Exhaust (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は,例えばディーゼルエン
ジンから排出される排気ガス中のパティキュレートを捕
集し,燃焼除去するために用いられるハニカムフィル
タ,特にそのヒータ線の配置等に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a honeycomb filter used for collecting particulate matter in exhaust gas discharged from a diesel engine, for example, and removing it by combustion, and more particularly to the arrangement of its heater wire.
【0002】[0002]
【従来技術】ハニカムフィルタに捕集されたパティキュ
レートを燃焼除去し,ハニカムフィルタを再生する手段
としては,フィルタの端面にヒータ線を埋め込み,該ヒ
ータ線を電気加熱する排気浄化手段がある。この排気浄
化手段は,例えば図7に示すごとく,セラミック製のハ
ニカムフィルタ9をハウジング95内に配設したもので
ある。2. Description of the Related Art As a means for regenerating the honeycomb filter by burning and removing the particulates collected by the honeycomb filter, there is an exhaust gas purifying means for embedding a heater wire in the end face of the filter and electrically heating the heater wire. This exhaust gas purification means is, for example, as shown in FIG. 7, in which a honeycomb filter 9 made of ceramic is arranged in a housing 95.
【0003】ハニカムフィルタ9は,多孔質の通気性隔
壁900によって区画された多数のガス通路90を有す
る。ガス通路90は,上流側に閉塞部93を設けた出口
通路903と,下流側に閉塞部91を設けた入口通路9
01とを有する。そして,上記下流側の閉塞部91には
多数のヒータ線92を埋め込み配設している。上記ハニ
カムフィルタ9は,ガス通路に直角方向の断面が円形の
円筒形ハニカムフィルタが多用されている。The honeycomb filter 9 has a large number of gas passages 90 defined by porous air-permeable partition walls 900. The gas passage 90 includes an outlet passage 903 having a closed portion 93 on the upstream side and an inlet passage 9 having a closed portion 91 on the downstream side.
01 and. A large number of heater wires 92 are embedded in the closed portion 91 on the downstream side. As the honeycomb filter 9, a cylindrical honeycomb filter having a circular cross section perpendicular to the gas passage is often used.
【0004】上記ヒータ線92には,加熱用電源96が
接続されている。上記ハニカムフィルタ9においては,
ハウジング95の上流側より,排気ガス97が導入さ
れ,排気ガスは入口通路901に入り,通気性隔壁90
0を通過して出口通路903に入り,次いでハウジング
95より排出される。そして,排気ガス中のパティキュ
レートは上記通気性隔壁900に捕集される。A heating power source 96 is connected to the heater wire 92. In the above honeycomb filter 9,
Exhaust gas 97 is introduced from the upstream side of the housing 95, the exhaust gas enters the inlet passage 901, and the breathable partition wall 90 is introduced.
After passing through 0, it enters the outlet passage 903 and is then discharged from the housing 95. Then, the particulates in the exhaust gas are collected by the breathable partition wall 900.
【0005】パティキュレートが所定量捕集された後に
は,ハウジング95内に排気ガスとは逆方向より空気9
8を導入すると共に上記ヒータ線92に通電を行なう。
これにより,捕集したパティキュレートを燃焼除去し,
ハニカムフィルタ9の再生を行なう。After the particulates are collected in a predetermined amount, air 9 is trapped in the housing 95 in the direction opposite to the exhaust gas.
8 is introduced and the heater wire 92 is energized.
As a result, the collected particulates are burned and removed,
The honeycomb filter 9 is regenerated.
【0006】ところで,従来,上記ヒータ線92は,ハ
ニカムフィルタの直径方向に沿って,並列状に多数本が
配置されている。そして,そのヒータ線の長さに関して
は,ハニカムフィルタが円筒形である場合,各ヒータ線
は,フィルタの中央部(直径付近)では長く,フィルタ
の外周部近くにおいては短い。そのため,各ヒータ線毎
にヒータ抵抗が異なり,全体として均一な発熱ができな
い。また,フィルタの中央部に対して,外周部はフィル
タケースへの放熱があるため,フィルタを均一温度に保
持し難い。By the way, conventionally, a large number of heater wires 92 are arranged in parallel along the diameter direction of the honeycomb filter. Regarding the length of the heater wire, when the honeycomb filter has a cylindrical shape, each heater wire is long at the central portion (near the diameter) of the filter and short near the outer peripheral portion of the filter. Therefore, the heater resistance is different for each heater wire, and uniform heat generation cannot be achieved as a whole. Further, since the heat is radiated to the filter case in the outer peripheral portion with respect to the central portion of the filter, it is difficult to keep the filter at a uniform temperature.
【0007】そこで上記問題を解決する為に,従来例1
(特開平3−217617)では,
(1)ヒータ線の電極配置構成,ヒータ線の埋め込みパ
ターンの工夫(この場合,ヒータ線をフィルタ端面側か
ら見て屈曲させる)により各ヒータ線の長さ,つまりヒ
ータ抵抗を均等にし,均一な発熱を得ようとしている。Therefore, in order to solve the above problem, the conventional example 1
In (Japanese Patent Laid-Open No. 3-217617), (1) the length of each heater wire depends on the arrangement of the heater wire electrodes and the heater wire embedding pattern (in this case, the heater wire is bent when viewed from the filter end face side). In other words, the heater resistance is made uniform to obtain uniform heat generation.
【0008】(2)又,他の実施例として,ヒータ線の
埋め込みパターンを,フィルタ端面側から見て屈曲して
埋め込まずに直線状に埋め込む場合は,フィルタの外周
部になる程ヒータ長さが短くなり抵抗が小さくなるた
め,ヒータ線径を細くすることで抵抗調整する方法につ
いても提案している。(2) As another embodiment, when the heater wire embedding pattern is embedded linearly without bending and embedding when viewed from the filter end face side, the heater length increases toward the outer peripheral portion of the filter. Since the length is shorter and the resistance is smaller, we are also proposing a method to adjust the resistance by making the heater wire diameter thinner.
【0009】また,従来例2(実開平4−47125)
においては,フィルタの外周部で放熱が大きい領域はヒ
ータ線の埋め込み深さを深くすることを提案し,温度を
均一にしようとしている。従って,ヒータ線の埋め込み
深さはフィルタ中央部で約10mmとすると,外周部で
は埋め込み山数が少ない分,ヒータ抵抗を合せる為に少
なくとも20mm以上埋め込むことになる。Conventional example 2 (actual Kaihei 4-47125)
Proposed to increase the heater wire embedding depth in the area of the filter where heat radiation is large, in an attempt to make the temperature uniform. Therefore, assuming that the heater wire has an embedded depth of about 10 mm in the central portion of the filter, the peripheral portion has at least 20 mm or more to accommodate the heater resistance because the number of embedded peaks is small.
【0010】[0010]
【解決しようとする課題】しかしながら,上記従来例1
には次の問題がある。
(1)多数のヒータ線の抵抗値を合せる手段として,各
ヒータ線の長さ(埋め込み山数)を限定しようとしてい
る。しかし,フィルタ端面は円形である為,フィルタ中
央部のヒータ線はフィルタの端面側から見て直線状に配
置することができるものの,フィルタの外周部は貫通孔
の数が少なくなり,どうしても屈曲させて埋め込む必要
がある。図8は,このようにヒータ線921〜927を
屈曲配置した場合を示している。[Problems to be Solved] However, the above-mentioned conventional example 1
Has the following problems. (1) As a means for adjusting the resistance values of many heater wires, the length of each heater wire (the number of embedded peaks) is limited. However, since the end face of the filter is circular, the heater wire in the center of the filter can be arranged in a straight line when viewed from the end face side of the filter, but the outer peripheral part of the filter has a small number of through-holes, so it must be bent. Need to be embedded. FIG. 8 shows a case where the heater wires 921 to 927 are bent and arranged in this manner.
【0011】従って,この場合には,ヒータ線は上下方
向に折り曲げて,且つ埋め込みパターンに従った横方向
にも折り曲げなければならず,製造上困難なものにな
る。又,折り曲げられたヒータ線をフィルタに挿入する
際にも位置決め等が複雑になる。Therefore, in this case, the heater wire must be bent in the vertical direction and also in the lateral direction according to the embedding pattern, which is difficult to manufacture. In addition, positioning is complicated when the bent heater wire is inserted into the filter.
【0012】(2)ヒータ線の埋め込みパターンをフィ
ルタ端面側から見て屈曲させず直線状に配置する場合,
ヒータ線径を変えてヒータ抵抗を合わせようとしてい
る。しかし,フィルタが円形である場合には,中央の貫
通孔の数(ヒータ埋め込み山数)に対し,外周部の貫通
孔の数は約1/3であり,ヒータ線長さは3倍違う。(2) When the embedded pattern of the heater wire is arranged linearly without bending when viewed from the filter end face side,
I am trying to match the heater resistance by changing the heater wire diameter. However, when the filter is circular, the number of through holes in the outer peripheral portion is about 1/3 of the number of through holes in the center (the number of embedded heaters), and the heater wire length is three times different.
【0013】これをヒータ線径で抵抗調整するとなる
と,例えば中央のヒータ線径を直径0.6mmとした場
合,外周部のヒータ線径は0.3mm以下にする必要が
ある。そして,ヒータ線径を0.3mm以下にした場
合,ヒータ線自体の強度がなく,折り曲げ加工の寸法精
度が出し難い。また,加工後もその形状を維持すること
が困難である。When the resistance is adjusted by the heater wire diameter, for example, when the central heater wire diameter is 0.6 mm, the outer peripheral heater wire diameter needs to be 0.3 mm or less. When the heater wire diameter is 0.3 mm or less, the heater wire itself has no strength, and it is difficult to obtain dimensional accuracy in bending. In addition, it is difficult to maintain its shape after processing.
【0014】更に,ヒータ線径が上記のように小さくな
ると,フィルタに埋め込む際に,その形状を維持するこ
とが困難で,所定通り埋め込まれたか信頼性に乏しく,
またヒータ通電の際には断線し易いという危険もある。
一方,中央部のヒータ線の直径を0.7mm以上とする
ことも考えられるが,ヒータ線をこのように太くする
と,ハニカムフィルタの1つのガス通路の閉塞部に,挿
入側と挿出側の往復2本のヒータ線を配置することがで
きなくなってしまう。Further, when the heater wire diameter becomes small as described above, it is difficult to maintain the shape when the heater wire is embedded in the filter, and the heater is embedded as desired or is not reliable.
In addition, there is a danger that the wire is easily broken when the heater is energized.
On the other hand, it is conceivable that the diameter of the heater wire in the central portion is set to 0.7 mm or more. However, if the heater wire is thickened in this way, the insertion side and the insertion side of the one side gas passage of the honeycomb filter are closed. It becomes impossible to arrange the two heater wires back and forth.
【0015】次に,従来例2には以下の問題がある。
(1)フィルタの外周部の放熱をカバーする為,外周部
のヒータ線埋め込み深さを深くしている。しかし,基本
的には正極,負極間に並列に配置する多数のヒータ線
は,抵抗を揃えていないと均一な発熱ができない。この
例では,ヒータ線径を一定としているので,円形である
フィルタ端面の中央部に配置するヒータ線埋め込み山数
と,フィルタ外周部に配置するヒータ線の埋め込み山数
の差(約3倍)を,ヒータ線埋め込み深さで調整し,ヒ
ータ線長さ(ヒータ抵抗)を合せることになる。Next, the conventional example 2 has the following problems. (1) The heater wire embedding depth of the outer peripheral portion is increased to cover the heat radiation of the outer peripheral portion of the filter. However, basically, a large number of heater wires arranged in parallel between the positive electrode and the negative electrode cannot generate uniform heat unless the resistances are aligned. In this example, since the heater wire diameter is constant, the difference between the number of embedded heater wires in the center of the circular filter end surface and the number of embedded heater wires in the outer peripheral portion of the filter (about 3 times) Is adjusted by the heater wire embedding depth to match the heater wire length (heater resistance).
【0016】例えば,中央部のヒータ線の埋め込み深さ
を10mmとすると,フィルタ外周部のヒータ線埋め込
み深さは少なくとも20mm以上が必要になる。従っ
て,フィルタ端面上で見た温度は均一になっているが,
深さ(フィルタ軸方向)の温度は不均一になり,この方
向に熱応力が発生しフィルタ縦割れの原因となる。For example, if the heater wire embedding depth in the central portion is 10 mm, the heater wire embedding depth in the filter outer peripheral portion must be at least 20 mm or more. Therefore, although the temperature seen on the filter end face is uniform,
The temperature in the depth (in the axial direction of the filter) becomes uneven, and thermal stress is generated in this direction, causing vertical cracking of the filter.
【0017】(2)この場合,軸方向の温度差を小さく
する為に,ヒータ線の埋め込み深さの差を小さくしよう
とすると,フィルタ中央部と外周部との埋め込み山数の
差から,ヒータ線埋め込みパターンはフィルタ端面から
見て直線状には埋め込み出来ない。そのため,屈曲埋め
込み(図8参照)をしてヒータの抵抗調整をしなければ
ならず,ヒータ線の加工,ヒータ線をフィルタに挿入す
る際の位置決め等が複雑になる。(2) In this case, if it is attempted to reduce the difference in the embedded depth of the heater wire in order to reduce the temperature difference in the axial direction, the heater will be affected by the difference in the number of embedded peaks between the central portion of the filter and the outer peripheral portion. The line embedding pattern cannot be embedded linearly when viewed from the filter end face. Therefore, it is necessary to bend and embed (see FIG. 8) to adjust the resistance of the heater, which complicates processing of the heater wire and positioning when inserting the heater wire into the filter.
【0018】本発明はかかる従来の問題点に鑑み,フィ
ルタ端面部の均熱化,フィルタ軸方向の均熱化,ヒータ
線の加工性及びフィルタへの組付容易性,及び耐久性に
優れた円筒形ハニカムフィルタを提供しようとするもの
である。In view of the above conventional problems, the present invention is excellent in soaking of the end face of the filter, soaking in the axial direction of the filter, workability of the heater wire, ease of assembling to the filter, and durability. It is intended to provide a cylindrical honeycomb filter.
【0019】[0019]
【課題の解決手段】本発明は,通気性隔壁によって区画
された多数のガス通路と,一部分のガス通路に設けた閉
塞部と,該閉塞部に埋め込まれて直線状に並列配置した
蛇行状の多数のヒータ線とを有し,各ヒータ線は,それ
ぞれその両端が正極側と負極側の各共通電極に接続され
ており,かつ上記ガス通路と直交する方向の断面が円形
である円筒形ハニカムフィルタにおいて,上記各ヒータ
線は,フィルタの外周部近くにおける埋め込み深さが,
その他の部分におけるそれよりも大きくかつ2倍以内の
長さであり,また,上記各ヒータ線は,その全長におけ
る電気抵抗値がほぼ同じとなるように,埋め込み山数が
最小の最小ヒータ線に対する,埋め込み山数が最大の最
大ヒータ線の,山数比率が1よりも大きく2倍以内であ
り,かつ,各ヒータ線の線径は,0.4〜0.6mmの
範囲内にあって埋め込み山数の少ないヒータ線の方が上
記埋め込み山数の多いヒータ線よりも小径であることを
特徴とする円筒形ハニカムフィルタにある。According to the present invention, a large number of gas passages defined by breathable partition walls, a closed portion provided in a part of the gas passages, and a meandering shape embedded in the closed portion and arranged linearly in parallel. A cylindrical honeycomb having a large number of heater wires, each end of each heater wire being connected to a common electrode on the positive electrode side and a common electrode on the negative electrode side, and having a circular cross section in the direction orthogonal to the gas passages. In the filter, each heater wire has an embedded depth near the outer periphery of the filter.
The length of each heater wire is larger than that of the other portions and is within twice the length, and each heater wire has a minimum number of embedded ridges so that the electric resistance values are almost the same in its entire length. , The number of peaks of the maximum heater wire with the maximum number of embedded threads is more than 1 and less than or equal to 2 and the diameter of each heater wire is within the range of 0.4 to 0.6 mm. A cylindrical honeycomb filter is characterized in that the heater wire having a smaller number of ridges has a smaller diameter than the heater wire having a large number of embedded ridges.
【0020】本発明において最も注目すべきことは,フ
ィルタ外周部近くのヒータ線の埋め込み深さ,上記最小
ヒータ線と最大ヒータ線の山数比率,埋め込み山数の少
ないヒータ線とその多いヒータ線との線径割合を上記の
ごとく規定したことにある。本発明において,上記各ヒ
ータ線は,いずれも,ハニカムフィルタの直径方向に沿
って直線状に並列配置され,その方向において上記閉塞
部にU字状に埋め込みされている。それ故,ヒータ線
は,これを側面から見た場合,ジグザグ状の蛇行状を呈
している(図1参照)。What is most noticeable in the present invention is the embedding depth of the heater wire near the outer peripheral portion of the filter, the ratio of the number of peaks of the minimum heater wire to the maximum heater wire, the heater wire having a small number of embedding peaks and the heater wire having a large number of embedding peaks. The wire diameter ratio of and is defined as above. In the present invention, each of the heater wires is linearly arranged in parallel along the diametrical direction of the honeycomb filter, and is embedded in the closed portion in a U-shape in that direction. Therefore, the heater wire has a zigzag meandering shape when viewed from the side (see FIG. 1).
【0021】また,各ヒータ線は,それぞれその両端
が,正極側の共通電極,負極側の共通電極に接続されて
いる(図2参照)。また,ヒータ線は,図1(C)に示
すごとく,フィルタの外周部(直径方向に平行な部分
で,中央から遠ざかった部分)近くにおける埋め込み深
さdは,他の部分における埋め込み深さeよりも大き
く,かつその大きさは2倍以内である。Both ends of each heater wire are connected to a common electrode on the positive electrode side and a common electrode on the negative electrode side (see FIG. 2). Also, as shown in FIG. 1C, the heater wire has an embedding depth d near the outer peripheral portion (a portion parallel to the diameter direction and away from the center) of the filter, and an embedding depth e in the other portion. And its size is less than double.
【0022】上記埋め込み深さとは,蛇行状ヒータ線に
おける山部(最上端)と谷部(最下端)との間の長さを
いう。上記のごとく,外周部の埋め込み深さdとその他
の部分の埋め込み深さeとを調整することにより,外周
部における温度低下を防止し,かつフィルタ軸方向の均
熱化を確保できる。上記の深さの割合が2倍を越える場
合には,外周部の温度が高くなりすぎ,均熱化を図り難
くなる。The embedding depth is the length between the peak (uppermost end) and the valley (lowermost end) of the meandering heater wire. As described above, by adjusting the embedding depth d of the outer peripheral portion and the embedding depth e of the other portions, it is possible to prevent the temperature from decreasing in the outer peripheral portion and to ensure the uniform heating in the axial direction of the filter. If the depth ratio exceeds twice, the temperature of the outer peripheral portion becomes too high, and it becomes difficult to achieve soaking.
【0023】なお,ヒータ線のうち最も外方に位置する
最外ヒータ線は,外周部もそれ以外も同じ埋め込み深さ
とすることが好ましい(図1(A)参照)。また,各ヒ
ータ線は,その各全長における電気抵抗値が略同じとな
るように,埋め込み山数が最小の最小ヒータ線(図1
(A))に対する上記埋め込み山数が最大の最大ヒータ
線(図1(C))の山数比率が1よりも大きく2倍以内
であることが必要である。The outermost heater wire located at the outermost side of the heater wires preferably has the same embedding depth in the outer peripheral portion and other parts (see FIG. 1A). In addition, each heater wire has the smallest number of embedded ridges (Fig. 1) so that the electric resistance values are substantially the same in each length.
It is necessary that the peak number ratio of the maximum heater wire (FIG. 1 (C)) having the maximum number of embedded peaks with respect to (A)) is larger than 1 and within twice.
【0024】上記山数比率が上記範囲内にない場合に
は,上記各ヒータ線における電気抵抗値を略同じにする
ため,最小ヒータ線における線径を例えば0.4mm未
満にする必要が生じ,ヒータ線の強度の低下,加工困難
性,ハニカムフィルタへの組付困難性を生ずる。また,
直線状にヒータ線を配置する場合(本発明)における,
ホットスポットを防止できる。When the ratio of the number of peaks is not within the above range, it is necessary to make the wire diameter of the smallest heater wire less than 0.4 mm, for example, in order to make the electric resistance values of the respective heater wires substantially the same. The strength of the heater wire is reduced, processing is difficult, and assembly to the honeycomb filter is difficult. Also,
In the case of arranging the heater wires in a straight line (the present invention),
Prevents hot spots.
【0025】また,ヒータ線の線径は,0.4〜0.6
mmの範囲内にあり,かつ埋め込み山数の少ないヒータ
線の方が,埋め込み山数の多いヒータ線よりも小径であ
ることが必要である。つまり,ハニカムフィルタの直径
部分(中央部分)から外方へ遠ざかるほど,その線径が
小さくなっている。The diameter of the heater wire is 0.4 to 0.6.
It is necessary that the heater wire having the number of embedded ridges within the range of mm has a smaller diameter than the heater wire having a large number of embedded ridges. That is, the wire diameter becomes smaller as it goes away from the diameter portion (center portion) of the honeycomb filter.
【0026】上記線径が0.6mmよりも大きい場合に
は,ヒータ線を,上記1つの通気性隔壁の閉塞部へ埋め
込むこと等が困難となる。つまり,閉塞部への埋め込み
の際には,ヒータ線の蛇行状のU字部分を1つの閉塞部
へ埋め込みすることになる。そのため,1つの閉塞部へ
2本のヒータ線が出入りすることとなる。それ故,ヒー
タ線が0.6mmを越えると,ヒータ線同志が近接しす
ぎたり,またその加工,閉塞部への埋め込みが困難とな
る。一方,線径が0.4mm未満となると,ヒータ線の
強度が低下し,その折り曲げ加工の精度低下,ヒータ形
状の維持困難,更にはヒータ断線のおそれがあり,耐久
性が低下する。When the wire diameter is larger than 0.6 mm, it becomes difficult to embed the heater wire in the closed portion of the one air-permeable partition wall. That is, when embedding in the closed portion, the meandering U-shaped portion of the heater wire is embedded in one closed portion. Therefore, two heater wires come in and go out from one closed portion. Therefore, when the heater wire exceeds 0.6 mm, the heater wires are too close to each other, and it is difficult to process and embed them in the closed portion. On the other hand, if the wire diameter is less than 0.4 mm, the strength of the heater wire decreases, the accuracy of the bending process decreases, it is difficult to maintain the shape of the heater, and further, the heater may break, resulting in a decrease in durability.
【0027】また,ヒータ線は上記線径の範囲内にあっ
て,埋め込みの少ないヒータ線の方が埋め込みの多いヒ
ータ線よりも小径である。これにより,フィルタ端面の
均熱化,フィルタ軸方向の均熱化を図ることができる。
次に,ヒータ線において,上記外周部近くにおける埋め
込み深さが大きい部分の山数は,2〜4山とすることが
好ましい。2山未満では,外周部の温度保持が困難とな
り,一方4山を越えると外周部の温度が上昇しすぎ,均
熱化が困難となる。Further, the heater wire is within the above wire diameter range, and the heater wire with less embedding has a smaller diameter than the heater wire with many embedding. As a result, the temperature of the end face of the filter can be equalized and the axial direction of the filter can be equalized.
Next, in the heater wire, it is preferable that the number of crests in the portion having a large embedding depth near the outer peripheral portion is 2 to 4 crests. If it is less than 2 peaks, it becomes difficult to maintain the temperature of the outer peripheral portion, while if it exceeds 4 peaks, the temperature of the outer peripheral portion rises too much, and it becomes difficult to equalize the temperature.
【0028】また,上記ヒータ線のうち,最外部に位置
する最外ヒータ線は,フィルタ端面から見て,略U字状
に配線されていることが好ましい(図2の符号21)。
即ち,最外ヒータ線は,フィルタの外周部に近いため,
直線状1列のみでは,他の部分のヒータ線に近い電気抵
抗値を確保し難く,無理に直線状のみにすると線径が
0.4mm未満となり,上記のごとく強度,耐久性の問
題が発生する。それ故,最外ヒータ線のみはU字状の2
列に配置することが好ましい。Of the heater wires, the outermost heater wire located at the outermost part is preferably wired in a substantially U-shape when viewed from the filter end face (reference numeral 21 in FIG. 2).
That is, since the outermost heater wire is close to the outer periphery of the filter,
It is difficult to secure the electric resistance value close to the heater wire of other parts with only one straight line, and the wire diameter becomes less than 0.4 mm if it is forcibly made straight, and the problems of strength and durability occur as described above. To do. Therefore, only the outermost heater wire is U-shaped 2
It is preferably arranged in rows.
【0029】また,ハニカムフィルタは,上記ヒータ線
を埋め込み配設したヒータ支持部と,上記ガス通路を設
けたフィルタ部とよりなり,両者は分離可能に設けてあ
ることが好ましい。これにより,例えばヒータ支持部が
断線等の損傷を生じた場合,或いはフィルタ部が劣化し
たり損傷したりした場合,容易に代替物と交換すること
ができ,メインテナンスが容易である。Further, the honeycomb filter is composed of a heater support portion in which the heater wire is embedded and arranged, and a filter portion in which the gas passage is provided, and it is preferable that the both are separable. As a result, for example, when the heater support portion is damaged due to disconnection or the filter portion is deteriorated or damaged, the heater support portion can be easily replaced with a substitute and maintenance is easy.
【0030】また,ハニカムフィルタはセラミックス粉
末の焼結体よりなり,かつその外周は金属筒に収納して
あることが好ましい。これにより,特に前記ディゼルエ
ンジンの排気ガス中のパティキュレートの捕集が容易で
あると共に,耐久性に優れたハニカムフィルタを得るこ
とができる。なお,金属筒に収納する際には,セラミッ
ク繊維を主成分とするマットを,フィルタの外周に配置
する。また,上記ヒータ線は,ハニカムフィルタにおけ
る排気ガスの入口側の閉塞部,或いは排気ガスの出口側
の閉塞部のいずれか一方又は双方に設ける。Further, it is preferable that the honeycomb filter is made of a sintered body of ceramic powder, and the outer periphery thereof is housed in a metal cylinder. This makes it possible to obtain a honeycomb filter that is particularly easy to collect particulates in the exhaust gas of the diesel engine and has excellent durability. When the mat is housed in a metal tube, a mat containing ceramic fibers as a main component is placed around the filter. Further, the heater wire is provided in either one or both of the closed portion on the inlet side of the exhaust gas and the closed portion on the outlet side of the exhaust gas in the honeycomb filter.
【0031】[0031]
【作用及び効果】本発明においては,まずフィルタの外
周部におけるヒータ線の埋め込み深さを,他の部分より
も上記の範囲内において,大きくしている。これによ
り,外周部における,温度低下を防止できる。また,上
記深さの割合は2倍以内としているので,フィルタ軸方
向の均熱化を確保することもできる。In the present invention, first, the heater wire embedding depth in the outer peripheral portion of the filter is set larger than the other portions within the above range. As a result, it is possible to prevent a temperature drop in the outer peripheral portion. In addition, since the ratio of the depth is set to be less than twice, it is possible to secure uniform heat distribution in the axial direction of the filter.
【0032】また,上記最小ヒータ線に対する最大ヒー
タ線の山数比率は1〜2としたので,ヒータ線の電気抵
抗値をほぼ同じとでき,かつヒータ線線径が極端に細く
なることを防止できる。また,直線状にヒータ線を配置
したことにより,ホットスポットを防止でき,ヒータ線
の細線化に伴うヒータ線の強度低下,耐久性低下を防止
できる。Further, since the peak number ratio of the maximum heater wire to the minimum heater wire is set to 1 to 2, the electric resistance value of the heater wire can be made almost the same, and the heater wire diameter can be prevented from becoming extremely thin. it can. Also, by arranging the heater wires in a straight line, it is possible to prevent hot spots, and prevent the strength and durability of the heater wires from being reduced due to the thinning of the heater wires.
【0033】また,ヒータ線線径は0.4〜0.6mm
とし,かつ埋め込み山数の少ないヒータ線の方が,埋め
込み山数の多いヒータ線よりも小径にしてある。そのた
め,ヒータ線の強度を確保しつつ,蛇行状のヒータの折
り曲げ加工の信頼性,フィルタへのヒータ組付けの容易
性を得ることができる。また,ヒータ断線を防止でき耐
久性が向上する。また,フィルタの端面部の全領域及び
軸方向の均熱化を図ることができる。The heater wire diameter is 0.4 to 0.6 mm.
In addition, the heater wire having a small number of embedded crests has a smaller diameter than the heater wire having a large number of embedded crests. Therefore, while ensuring the strength of the heater wire, it is possible to obtain the reliability of bending the meandering heater and the ease of assembling the heater in the filter. In addition, heater breakage can be prevented and durability is improved. Further, it is possible to achieve uniform heat distribution in the entire area of the end surface of the filter and in the axial direction.
【0034】したがって,本発明によれば,フィルタの
端面部の全領域の均熱化,フィルタ軸方向の均熱化,ヒ
ータ線の加工性及びフィルタへの組付容易性,及び耐久
性に優れた円筒形ハニカムフィルタを提供することがで
きる。Therefore, according to the present invention, the temperature uniformity in the entire area of the end face of the filter, the temperature uniformity in the axial direction of the filter, the workability of the heater wire, the ease of assembly to the filter, and the durability are excellent. A cylindrical honeycomb filter can be provided.
【0035】[0035]
実施例1
本発明の実施例にかかる円筒形ハニカムフィルタにつ
き,図1〜図3を用いて説明する。本例のハニカムフィ
ルタ1は,図1〜図3に示すごとく,通気性隔壁15に
よって区画された多数のガス通路10と,一部分のガス
通路10に設けた閉塞部11と,該閉塞部11に埋め込
まれて,直線状に並列配置した蛇行状の多数のヒータ線
2(21〜31)を有する。Example 1 A cylindrical honeycomb filter according to an example of the present invention will be described with reference to FIGS. As shown in FIGS. 1 to 3, the honeycomb filter 1 of this example has a large number of gas passages 10 divided by gas permeable partition walls 15, a closed portion 11 provided in a part of the gas passages 10, and the closed portion 11 It has a large number of meandering heater wires 2 (21 to 31) embedded and arranged in parallel in a straight line.
【0036】各ヒータ線2は,図2に示すごとく,それ
ぞれ両端が正極側共通電極41と負極側共通電極42と
に,リード線411,421により,接続されている。
また,該ハニカムフィルタ1は,上記ガス通路10と直
交する方向の断面が円形である円筒形ハニカムフィルタ
である(図2)。次に,上記ヒータ線2は,図1
(B),(C)に示すごとく,フィルタの外周部近くに
おける埋め込み深さdが,その他の部分における埋め込
み深さeよりも大きく,かつ2倍以内の長さにある。上
記の外周部とは,フィルタの直径方向と平行な方向にお
いて外周に近い部分をいう。As shown in FIG. 2, each heater wire 2 has its both ends connected to a positive electrode side common electrode 41 and a negative electrode side common electrode 42 by lead wires 411 and 421, respectively.
The honeycomb filter 1 is a cylindrical honeycomb filter having a circular cross section in the direction orthogonal to the gas passage 10 (FIG. 2). Next, the heater wire 2 is
As shown in (B) and (C), the embedding depth d in the vicinity of the outer peripheral portion of the filter is larger than the embedding depth e in the other portions and is within twice the length. The outer peripheral portion means a portion close to the outer periphery in the direction parallel to the diametrical direction of the filter.
【0037】また,上記各ヒータ線は,その全長におけ
る電気抵抗値がほぼ同じとなるように,埋め込み山数が
最小の最小ヒータ線22(図1(A),図2)に対す
る,埋め込み山数が最大の最大ヒータ線31(図1
(C),図2)の山数比率が1よりも大きく,2倍以内
である。また,各ヒータ線21〜31の線径は0.4〜
0.6mmの範囲内にあって,埋め込み山数の少ないヒ
ータ線(例えばヒータ線21〜23)の方が,埋め込み
山数が多いヒータ線(例えば,ヒータ線29〜31)よ
りも小径である。In addition, in each heater wire, the number of embedded ridges is smaller than that of the minimum heater wire 22 (FIG. 1 (A), FIG. 2) having the minimum number of embedded ridges so that the electric resistance values are substantially the same in the entire length. Is the maximum heater wire 31 (Fig. 1
The mountain number ratio in (C) and FIG. 2) is larger than 1 and within 2 times. The diameter of each heater wire 21 to 31 is 0.4 to
Within a range of 0.6 mm, a heater wire having a small number of embedded peaks (for example, heater wires 21 to 23) has a smaller diameter than a heater wire having a large number of embedded peaks (for example, heater wires 29 to 31). .
【0038】また,上記ヒータ線2は,フィルタの直径
方向に平行に,直線状に並列配置されている。そして,
フィルタの最外部分のヒータ線つまり上記最外ヒータ線
21から,中央のヒータ線つまり最大ヒータ線31に至
るに従って,ヒータ線が順次長くなっている。図2にお
いて示すごとく,ヒータ線2は,同図の上下方において
上記最外ヒータ線21から最大ヒータ線31に,更に最
外ヒータ線21へと並列配置されている。The heater wires 2 are arranged in a straight line in parallel with the diameter of the filter. And
From the heater wire for the outermost part of the filter, that is, the outermost heater wire 21, to the central heater wire, that is, the maximum heater wire 31, the heater wires are sequentially lengthened. As shown in FIG. 2, the heater wire 2 is arranged in parallel from the outermost heater wire 21 to the largest heater wire 31 and further to the outermost heater wire 21 in the upper and lower parts of the drawing.
【0039】また,図3に示すごとく,フィルタのガス
通路の一方において,市松模様状に閉塞部11が設けら
れており,隣接する閉塞部11に沿って,直線状にヒー
タ線2が配置されている。上記閉塞部は,ハニカムフィ
ルタにおけるガス入口側及びガス出口側にそれぞれ市松
模様状に設けてある。ガス入口側に閉塞部を設けた部分
のガス通路は,ガス出口通路111(図1)を構成す
る。一方,ガス出口側に閉塞部を設けた部分のガス通路
はガス入口通路12を構成する(図3)。Further, as shown in FIG. 3, one of the gas passages of the filter is provided with a checkered pattern of closed portions 11, and the heater wires 2 are linearly arranged along the adjacent closed portions 11. ing. The blocking portions are provided in a checkered pattern on the gas inlet side and the gas outlet side of the honeycomb filter, respectively. The gas passage of the portion where the closed portion is provided on the gas inlet side constitutes the gas outlet passage 111 (FIG. 1). On the other hand, the gas passage in the portion where the closed portion is provided on the gas outlet side constitutes the gas inlet passage 12 (FIG. 3).
【0040】上記ヒータ線は,ガス入口側の閉塞部,ガ
ス出口側の閉塞部のいずれか一方又は双方に設けること
ができる。本例のハニカムフィルタにおいては,フィル
タ外周部におけるヒータ線の埋め込み深さ,上記最小ヒ
ータ線と最大ヒータ線の山数比率,ヒータ線線径の条件
等を上記のように構成してある。そのため,前記のごと
く,フィルタの端面部の全領域の均熱化,フィルタ軸方
向の均熱化,ヒータ線の加工性及びフィルタへの組付容
易性,及び耐久性に優れている。The heater wire can be provided in either or both of the closed portion on the gas inlet side and the closed portion on the gas outlet side. In the honeycomb filter of this example, the heater wire embedding depth in the outer peripheral portion of the filter, the peak number ratio of the minimum heater wire and the maximum heater wire, the condition of the heater wire diameter, etc. are configured as described above. Therefore, as described above, it is excellent in soaking of the entire area of the end face portion of the filter, soaking in the axial direction of the filter, workability of the heater wire, easy assembling to the filter, and durability.
【0041】実施例2
図1〜図5に示すごとく,本例においては,上記実施例
1に示した円筒形ハニカムフィルタにおける具体例と,
その温度分布の測定実験結果につき説明する。本例のハ
ニカムフィルタは,ディーゼルエンジンにおける,排気
ガス中のパティキュレートの浄化装置に用いるものであ
る。このハニカムフィルタは,直径140×長さ130
mm(2リットル),メッシュが150個/in2 ,通
気性隔壁の板厚が0.45mmの,コージェライト製ハ
ニカムフィルタを用いた。Example 2 As shown in FIGS. 1 to 5, in this example, a concrete example of the cylindrical honeycomb filter shown in Example 1 was used.
The measurement experiment result of the temperature distribution will be described. The honeycomb filter of this example is used for a device for purifying particulates in exhaust gas in a diesel engine. This honeycomb filter has a diameter of 140 and a length of 130.
A cordierite honeycomb filter having a size of mm (2 liters), a mesh of 150 pieces / in 2 , and a gas permeable partition wall thickness of 0.45 mm was used.
【0042】ヒータ線は,Cr,Al,Feを主成分と
したニクロム又はカンタル材等があり,本例では直径
0.4〜0.55mmのカンタル材を用いている。上記
ハニカムフィルタは,多数の貫通孔(ガス通路)の一つ
置きの開口部が閉塞部により封止されている。ヒータ線
はこの閉塞部が開口部を介することなく連続して配列す
る方向に,1列置きに挿入されており,かつ閉塞部によ
って固定されている(図2)。The heater wire is made of Nichrome or Kanthal material containing Cr, Al and Fe as main components, and in this embodiment, Kanthal material having a diameter of 0.4 to 0.55 mm is used. In the above-mentioned honeycomb filter, every other opening of a large number of through holes (gas passages) is sealed by a closing part. The heater wires are inserted every other row in a direction in which the closed portions are continuously arranged without passing through the openings, and are fixed by the closed portions (FIG. 2).
【0043】ヒータ線は,基本的には1列に1本である
が,最外周部のヒータ線についてのみ,U字状の2列で
1本のヒータである(図2)。これは埋め込み山数が極
端に少なくなり,ヒータ線の電気抵抗値調整の為,ヒー
タ線径が極端に細くなるのを防止している。ヒータ線及
び閉塞部を挿入する貫通孔は,フィルタ端面の排気ガス
が流入しない貫通孔を選択している為,排気抵抗になる
ことはない。Basically, one heater wire is provided in one row, but only the heater wire in the outermost peripheral portion is one heater in two U-shaped rows (FIG. 2). This prevents the heater wire diameter from becoming extremely thin due to the extremely small number of embedded ridges and the adjustment of the electric resistance value of the heater wire. Since the through hole for inserting the heater wire and the closed portion is selected as a through hole through which exhaust gas on the filter end face does not flow, it does not become exhaust resistance.
【0044】各ヒータ線の埋め込み山数,線径,深さ,
形状について,表1に示す。ヒータ線が,配置される場
所により,各々の組合せが変えられていることが特徴で
ある。なお,表1において,No.21は,ヒータ線の
うち最も外方に位置する,上記最外ヒータ線に相当し,
このものは外周部の深い埋め込みがないので,下記のa
とdが示されていない。The number of embedded ridges of each heater wire, wire diameter, depth,
The shape is shown in Table 1. The feature is that each combination of heater wires is changed depending on the location. In Table 1, No. Reference numeral 21 corresponds to the outermost heater wire located at the outermost side of the heater wire,
Since there is no deep embedding in the outer periphery of this product,
And d are not shown.
【0045】表1において,No.は図1,図2に示す
ヒータ線の番号を示している。線径は,ヒータ線の直径
mmで示す。山数は,図1に示すごとく,外周部の山数
a,それより内方の山数b,合計山数cを示している。
また深さは,フィルタの外周部の埋め込み深さd,それ
より内方の埋め込み深さeを示している。表1の「ワッ
ト/山」は,ヒータ線の1山当たりのワット(出力)数
を示している。In Table 1, No. Indicates the numbers of the heater wires shown in FIGS. The wire diameter is indicated by the diameter mm of the heater wire. As shown in FIG. 1, the number of peaks indicates the number of peaks a at the outer peripheral portion, the number of peaks inwardly from that, and the total number of peaks c.
The depth indicates the embedding depth d on the outer peripheral portion of the filter and the embedding depth e on the inner side thereof. “Watt / mountain” in Table 1 indicates the number of watts (output) per mountain of the heater wire.
【0046】表1,図1,図2において,例えば,フィ
ルタ中央に配置したヒータ線31は,線径0.55m
m,埋め込み山数44山,その内フィルタ外周に相当す
る両端の2山(a)ずつは放熱を考慮し,埋め込み深さ
11mmとし,それ以外の40山(b)については埋め
込み深さ7mmとしている。フィルタの外周部に配置さ
れているヒータ線21の場合は,線径0.55mm,埋
め込み山数35山,埋め込み深さは10mm一定という
具合である。In Table 1, FIG. 1 and FIG. 2, for example, the heater wire 31 arranged at the center of the filter has a wire diameter of 0.55 m.
m, the number of embedded ridges is 44, and two ridges (a) at both ends corresponding to the outer periphery of the filter are set to an embedded depth of 11 mm in consideration of heat dissipation, and the other 40 ridges (b) are set to an embedded depth of 7 mm. There is. In the case of the heater wire 21 arranged on the outer peripheral portion of the filter, the wire diameter is 0.55 mm, the number of embedded ridges is 35, and the embedded depth is 10 mm.
【0047】各ヒータ線の埋め込み山数,線径,深さ,
形状は以下の様に決定する。まず,フィルタ端面に対す
るヒータ線の埋め込み範囲は,フィルタケースや電極等
との干渉を避ける意味で,フィルタ外周端より約3mm
クリアランスを設ける。本例では直径約134mmがヒ
ータ線の埋め込み範囲である。この埋め込み範囲中で最
も距離の長いフィルタ中心線上の貫通孔をカウントし,
ヒータ線の最大山数とする。本例では44山が最大山数
である。The number of embedded ridges of each heater wire, wire diameter, depth,
The shape is determined as follows. First, the heater wire embedding range on the filter end face is about 3 mm from the filter outer edge to avoid interference with the filter case and electrodes.
Provide a clearance. In this example, the diameter of about 134 mm is the embedded range of the heater wire. Count the through holes on the filter center line with the longest distance in this embedding range,
Maximum number of peaks of heater wire. In this example, 44 mountains is the maximum number of mountains.
【0048】ヒータ線径は貫通孔に挿入可能な範囲に設
定されるが,本例では0.55mmが最大線径となる。
逆に最小線径は,ヒータ線折り曲げ加工の精度,強度
(ヒータ形状維持)等の点から0.4mmに設定した。
ヒータ線の埋め込み深さeは7〜10mmを基本とし,
放熱の多いフィルタ外周部に相当する範囲(本例では外
側より2山分)の深さdについては10〜13mmの範
囲にした。本例では,最小埋め込み深さと最大埋め込み
深さを2倍以内とし,フィルタ軸方向の温度差を小さく
している。The heater wire diameter is set within a range that can be inserted into the through hole, but in this example, the maximum wire diameter is 0.55 mm.
On the contrary, the minimum wire diameter was set to 0.4 mm from the viewpoint of the accuracy of the bending of the heater wire and the strength (maintaining the heater shape).
The embedded depth e of the heater wire is basically 7 to 10 mm,
The depth d of the range (two peaks from the outside in this example) corresponding to the outer peripheral portion of the filter that releases a large amount of heat was set to the range of 10 to 13 mm. In this example, the minimum embedding depth and the maximum embedding depth are set within 2 times to reduce the temperature difference in the axial direction of the filter.
【0049】フィルタ中心線上のヒータ線仕様を決定し
た後,ヒータ線埋め込み範囲内で,順次1列置きに外側
の埋め込み山数をカウントし決定する。その後,ヒータ
線径,埋め込み深さを各ヒータ線毎に決定していくが,
基本的には各ヒータ線の1山当たりの電力(ワット/
山)が一定範囲になる様にする。本例では,12V,2
KW仕様でヒータ1山当たり2.36〜2.65W(ワ
ット)になる様に設定しフィルタ端面上の均熱化を達成
しているが,一般的には±0.7W以内に入っていれば
均熱化が可能である。After the heater wire specifications on the center line of the filter are determined, the number of outer embedding peaks is sequentially counted and determined every other row within the heater wire embedding range. After that, the heater wire diameter and embedding depth are determined for each heater wire.
Basically, the electric power (watt / watt) per mountain of each heater wire
(Mountain) should be within a certain range. In this example, 12V, 2
With KW specifications, it is set to be 2.36 to 2.65 W (watt) per heater peak to achieve soaking on the filter end face, but generally within ± 0.7 W If so, soaking is possible.
【0050】本例のハニカムフィルタについて各部の温
度を測定し,従来品と均熱化傾向を比較した。その結果
を図4,図5に示す。ここに,図4は,本発明にかかる
円筒形ハニカムフィルタの概念図を示している。一方,
従来品としてのハニカムフィルタは,下記の点が本例の
ハニカムフィルタと異なっている。即ち,フィルタの外
周近傍までヒータ埋め込み深さが一定であり,またヒー
タがフィルタ端面側から見て折り曲げて埋め込まれてい
る(図8)という点が異なる。The temperature of each part of the honeycomb filter of this example was measured to compare the soaking tendency with that of the conventional product. The results are shown in FIGS. FIG. 4 is a conceptual diagram of the cylindrical honeycomb filter according to the present invention. on the other hand,
The conventional honeycomb filter differs from the honeycomb filter of this example in the following points. That is, the heater embedding depth is constant up to the vicinity of the outer periphery of the filter, and the heater is bent and embedded as seen from the filter end face side (FIG. 8).
【0051】図5より知られるごとく,従来品(曲線
S)は,フィルタ外周部の温度が低いか,その部分の温
度を上げたことにより他の部分の温度が上昇し過ぎた
り,ヒータの埋め込みパターンによっては温度が異常上
昇するホットスポットが発生していた。又,図示はして
いないが,外周部の埋め込み深さが極端に深いタイプの
ハニカムフィルタについては,当然フィルタ軸方向の温
度も差が出てくる。そのため軸方向の均熱化が図れな
い。As is known from FIG. 5, in the conventional product (curve S), the temperature of the outer peripheral portion of the filter is low, or the temperature of that portion is raised, so that the temperature of other portions rises too much or the heater is embedded. Depending on the pattern, there were hot spots where the temperature rose abnormally. Further, although not shown, in the case of a honeycomb filter of a type having an extremely deep embedding depth in the outer peripheral portion, the temperature in the axial direction of the filter naturally has a difference. Therefore, uniform heat distribution cannot be achieved in the axial direction.
【0052】本発明品については,図5の曲線Pに示す
ごとく,非常に均一な温度分布になっている。更に,本
発明品ではヒータ線の埋め込み方向に加え,45°方
向,90°方向の温度も同様に均熱化する様配慮されて
いる。つまり,フィルタの端面全体で見てどの方向も均
熱化されている訳である。The product of the present invention has a very uniform temperature distribution as shown by the curve P in FIG. Further, in the product of the present invention, in addition to the direction of embedding the heater wire, it is considered that the temperatures in the directions of 45 ° and 90 ° are also equalized. In other words, the temperature is soaked in all directions when viewed from the entire end face of the filter.
【0053】従来品では,フィルタ端面上のある一方向
は均熱化できても,その90°方向は同じ均熱レベルに
維持できない。もしくは,端面上を全て均熱化しようと
すると,軸方向の均熱化が犠牲になってしまう。また,
図5に示すごとく,埋め込みエリア内での温度差ΔT
は,従来品が250℃であったが,本発明品では150
℃以内になっており,優れた均熱化が達成できることが
分かる。In the conventional product, even if one direction on the end face of the filter can be soaked, the 90 ° direction cannot be maintained at the same soaking level. Or, if it is attempted to equalize the temperature on the entire end face, the equalization in the axial direction will be sacrificed. Also,
As shown in FIG. 5, the temperature difference ΔT in the embedding area
The conventional product had a temperature of 250 ° C.
It can be seen that the temperature is within ℃ and excellent soaking can be achieved.
【0054】[0054]
【表1】 [Table 1]
【0055】実施例3
本例は,図6に示すごとく,ヒータ支持部200とフィ
ルタ部100とよりなり,両者を分離可能に配設した円
筒形ハニカムフィルタを示すものである。ヒータ支持部
200は,実施例1に示したハニカムフィルタと同様
に,閉塞部11とヒータ線2を配置したものである。Example 3 As shown in FIG. 6, this example shows a cylindrical honeycomb filter composed of a heater supporting part 200 and a filter part 100, which are arranged so as to be separable from each other. The heater supporting portion 200 has the blocking portion 11 and the heater wire 2 arranged, as in the honeycomb filter shown in the first embodiment.
【0056】一方,フィルタ100は,図1及び図3に
示したように,ヒータ支持部200に面する上流側16
1及び下流側162において閉塞部を設けてある。ヒー
タ支持部200とフィルタ部100とは,円筒ケースの
中に収納,固定され,実施例1と同様にパティキュレー
ト捕集用のハニカムフィルタとして使用される。その他
は,実施例1,2と同様である。On the other hand, the filter 100, as shown in FIGS. 1 and 3, has the upstream side 16 facing the heater supporting portion 200.
1 and the downstream side 162 are provided with closed portions. The heater supporting part 200 and the filter part 100 are housed and fixed in a cylindrical case and used as a honeycomb filter for collecting particulates as in the first embodiment. Others are the same as in the first and second embodiments.
【0057】本例によれば,ヒータ支持部200とフィ
ルタ部100とが分離可能に設けてあるので,いずれか
が損傷した場合に,メインテナンスが容易である。ま
た,実施例1,2と同様の作用効果を得ることができ
る。According to this embodiment, since the heater supporting portion 200 and the filter portion 100 are provided so as to be separable from each other, maintenance is easy when either of them is damaged. Moreover, the same effects as those of the first and second embodiments can be obtained.
【図1】実施例1におけるハニカムフィルタの,図2の
A−A線,B−B線,C−C線矢視断面図。FIG. 1 is a cross-sectional view of the honeycomb filter according to the first embodiment taken along the lines AA, BB, and CC of FIG.
【図2】実施例1におけるハニカムフィルタの平面図。FIG. 2 is a plan view of the honeycomb filter according to the first embodiment.
【図3】実施例1におけるハニカムフィルタのヒータ線
配置説明図。FIG. 3 is an explanatory view of the heater wire arrangement of the honeycomb filter in the first embodiment.
【図4】実施例2のハニカムフィルタの説明図。FIG. 4 is an explanatory view of a honeycomb filter of Example 2.
【図5】実施例2におけるハニカムフィルタの温度分布
測定図。FIG. 5 is a temperature distribution measurement diagram of the honeycomb filter according to the second embodiment.
【図6】実施例3におけるハニカムフィルタの説明図。FIG. 6 is an explanatory diagram of a honeycomb filter according to a third embodiment.
【図7】従来例におけるハニカムフィルタの説明図。FIG. 7 is an explanatory diagram of a conventional honeycomb filter.
【図8】従来例におけるハニカムフィルタのヒータ線配
置説明図。FIG. 8 is an explanatory view of the heater wire arrangement of the honeycomb filter in the conventional example.
1...円筒形ハニカムフィルタ, 10...ガス通路, 100...フィルタ部, 11...閉塞部, 15...通気性隔壁, 2,21〜31...ヒータ線, 200...ヒータ支持体, 41...正極側共通電極, 42...負極側共通電極, 1. . . Cylindrical honeycomb filter, 10. . . Gas passage, 100. . . Filter part, 11. . . Blockage, 15. . . Breathable bulkhead, 2, 21-31. . . Heater wire, 200. . . Heater support, 41. . . Positive side common electrode, 42. . . Common electrode on the negative side,
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平3−217617(JP,A) 特開 平5−222914(JP,A) 特開 平6−55021(JP,A) 実開 昭60−3221(JP,U) 実開 平4−47125(JP,U) (58)調査した分野(Int.Cl.7,DB名) F01N 3/02 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-3-217617 (JP, A) JP-A-5-222914 (JP, A) JP-A-6-55021 (JP, A) Actual development Sho-60- 3221 (JP, U) Actual Kaihei 4-47125 (JP, U) (58) Fields investigated (Int.Cl. 7 , DB name) F01N 3/02
Claims (5)
ス通路と,一部分のガス通路に設けた閉塞部と,該閉塞
部に埋め込まれて直線状に並列配置した蛇行状の多数の
ヒータ線とを有し,各ヒータ線は,それぞれその両端が
正極側と負極側の各共通電極に接続されており,かつ上
記ガス通路と直交する方向の断面が円形である円筒形ハ
ニカムフィルタにおいて,上記各ヒータ線は,フィルタ
の外周部近くにおける埋め込み深さが,その他の部分に
おけるそれよりも大きくかつ2倍以内の長さであり,ま
た,上記各ヒータ線は,その全長における電気抵抗値が
ほぼ同じとなるように,埋め込み山数が最小の最小ヒー
タ線に対する,埋め込み山数が最大の最大ヒータ線の,
山数比率が1よりも大きく2倍以内であり,かつ,各ヒ
ータ線の線径は,0.4〜0.6mmの範囲内にあって
埋め込み山数の少ないヒータ線の方が上記埋め込み山数
の多いヒータ線よりも小径であることを特徴とする円筒
形ハニカムフィルタ。1. A large number of gas passages defined by air-permeable partition walls, a closed portion provided in a part of the gas passages, and a plurality of meandering heater wires embedded in the closed portion and arranged in a straight line in parallel. In each of the heater wires, each end of each heater wire is connected to each of the common electrodes on the positive electrode side and the negative electrode side, and the cross section in the direction orthogonal to the gas passage is circular. The heater wire has a buried depth near the outer periphery of the filter which is larger than and equal to or less than twice that of the other parts, and the heater wires have substantially the same electric resistance value over their entire length. Therefore, for the minimum heater wire with the smallest embedded peak number, the maximum heater wire with the largest embedded peak number is
The heater wire having a number of ridges larger than 1 and less than or equal to 2 and having a wire diameter of 0.4 to 0.6 mm and a small number of embedded ridges has the above embedded ridges. A cylindrical honeycomb filter having a diameter smaller than that of many heater wires.
ける埋め込み深さが大きい部分の山数は2〜4山である
ことを特徴とする円筒形ハニカムフィルタ。2. The cylindrical honeycomb filter according to claim 1, wherein the number of peaks in a portion having a large embedding depth near the outer peripheral portion is 2 to 4.
のうち最も外方に位置する最外ヒータ線は,フィルタ端
面から見て略U字状に配線されていることを特徴とする
円筒形ハニカムフィルタ。3. The cylindrical shape according to claim 1 or 2, wherein the outermost heater wire located at the outermost side among the heater wires is wired in a substantially U-shape when viewed from the end face of the filter. Honeycomb filter.
カムフィルタは上記ヒータ線を埋め込み配線したヒータ
支持部と,上記ガス通路を設けたフィルタ部とよりな
り,両者は分離可能に設けてあることを特徴とする円筒
形ハニカムフィルタ。4. The honeycomb filter according to claim 1, wherein the honeycomb filter includes a heater support portion in which the heater wire is embedded and wiring, and a filter portion including the gas passage, both of which are separable from each other. A cylindrical honeycomb filter characterized by the above.
カムフィルタはセラミックス粉末の焼結体よりなり,か
つその外周は金属筒に収納してあることを特徴とする円
筒形ハニカムフィルタ。5. The cylindrical honeycomb filter according to any one of claims 1 to 3, wherein the honeycomb filter is made of a ceramic powder sintered body, and the outer periphery thereof is housed in a metal cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10204594A JP3427481B2 (en) | 1994-04-14 | 1994-04-14 | Cylindrical honeycomb filter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10204594A JP3427481B2 (en) | 1994-04-14 | 1994-04-14 | Cylindrical honeycomb filter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07279647A JPH07279647A (en) | 1995-10-27 |
| JP3427481B2 true JP3427481B2 (en) | 2003-07-14 |
Family
ID=14316808
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10204594A Expired - Fee Related JP3427481B2 (en) | 1994-04-14 | 1994-04-14 | Cylindrical honeycomb filter |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3427481B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1961929A1 (en) * | 2005-12-05 | 2008-08-27 | Ngk Insulators, Ltd. | Honeycomb structure body and method of producing the same |
| US9127581B2 (en) | 2009-11-10 | 2015-09-08 | Jeju National University Industry-Academic Cooperation Foundation | Filter assembly and exhaust gas reducing device including same |
| JP5916416B2 (en) * | 2012-02-10 | 2016-05-11 | 日本碍子株式会社 | Plugged honeycomb structure and honeycomb catalyst body using the same |
| JP2018123776A (en) * | 2017-02-02 | 2018-08-09 | トヨタ自動車株式会社 | Exhaust gas purification device for internal combustion engine |
-
1994
- 1994-04-14 JP JP10204594A patent/JP3427481B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH07279647A (en) | 1995-10-27 |
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