JP3433698B2 - Ferritic stainless steel sheet with excellent weldability - Google Patents
Ferritic stainless steel sheet with excellent weldabilityInfo
- Publication number
- JP3433698B2 JP3433698B2 JP14354999A JP14354999A JP3433698B2 JP 3433698 B2 JP3433698 B2 JP 3433698B2 JP 14354999 A JP14354999 A JP 14354999A JP 14354999 A JP14354999 A JP 14354999A JP 3433698 B2 JP3433698 B2 JP 3433698B2
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- ferritic stainless
- stainless steel
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Description
【発明の詳細な説明】
【0001】
【発明の属する技術分野】本発明は、美麗な表面光沢を
備え、かつ、溶接部の加工性が優れた、特に家庭用電気
機器や厨房機器等に好適なフェライト系ステンレス鋼板
に関する。
【0002】
【従来の技術】従来、フェライト系ステンレス鋼板は外
観が美麗で清潔感に優れるので、自動車、家庭用電気機
器(家電製品)、厨房機器、洋食器等様々な用途で使用
されている。多様な用途に使用される過程で成形性、溶
接性、表面仕上がりの美麗さなど様々な品質要求に応え
られる材料が求められている。これに応えて例えば成形
性を改善するためには、極低C鋼にNb、Ti等の炭素
窒素固定元素を含有させた高純度フェライト系ステンレ
ス鋼が使用される。
【0003】自動車モ−ル材、洗濯機槽胴板や底板、自
動食器洗い機、炊飯器内釜、電磁調理用鍋等の、製品表
面が直接人の目に触れる部材(可視部材)に使用される
場合には、特に表面の美麗さを確保するために特に、安
定化元素としてNbを含有した高純度フェライト系ステ
ンレス鋼が好まれている。これは炭素窒素固定元素とし
てNbを用いると、Tiを用いた場合に比較して細粒の
結晶組織を有する鋼が得られるのでプレス成形後の耐肌
荒れ性に優れており、成形後の鋼板の表面光沢が良好で
あることによる。
【0004】フェライト系ステンレス鋼板を溶接した後
にさらに加工を加える場合がある。例えば自動車排気系
部品でいえば、鋼板を溶接して得た鋼管に曲げ、張り出
し、穴拡げなどの加工が施される。その際、溶接部およ
びその熱影響部では粗大な柱状組織が発達し、溶接部の
延性や靭性が低下して成形性が困難であるという問題が
あり、このような成形に耐え得る溶接部の成形性に優れ
たフェライト系ステンレス鋼が求められている。
【0005】上記の自動車排気系部品用のように表面光
沢がさほど重要視されない用途に用いる素材の溶接部の
加工性を改善するには、Tiを単独で含有させるのが一
般的であった。これは高温域で析出するTi系析出物の
作用により結晶組織を微細化しようとするものである。
【0006】特開昭58−67851号公報にはSiを
2〜3%含有した溶接部の成形性が優れたフェライト系
ステンレス鋼が開示されている。ここに開示されている
鋼はSiを大量に含有させることにより、溶接時に鋼が
溶融して凝固する際にオーステナイト相が発生せずフェ
ライト単相とすることによりマルテンサイト変態を抑制
して溶接部の硬化を防止するものである。
【0007】特開昭63−157837号公報にはS
i、Mn、Cr、Ni、Ti、N、Alを含有し、C、
NおよびTi含有量が特定の関係式を満足するように調
整した溶接作業性と溶接部の加工性に優れたフェライト
系耐熱ステンレス鋼が開示されている。
【0008】
【発明が解決しようとする課題】最近、家電製品あるい
は厨房機器用部材等の表面外観が重要視される用途にお
いて、フェライト系ステンレス鋼板の溶接部に従来以上
に厳しい加工を施す事例が増している。例えば、洗濯機
槽の底板のように、円筒容器底部に別部品を取り付ける
ための開口部を備えた部品では、従来は、円形ブランク
をカップ形状にプレス成形し、底部を打ち抜き加工して
開口部を設けてきたが、この方法は加工工数が多く材料
歩留も良くない。このような部品の製造コストを低減す
る方法として、鋼板を溶接して管状にし、その両端部を
プレス成形して容器底部とフランジ部を形成する方法が
ある。
【0009】図1はこのような加工方法の1例を示す概
念図である。以下、厚さ1mm、幅300mm、長さ6
00mmの鋼板を加工する場合を例として説明する。上
記寸法の鋼板は、図1(a)に示すように、高さ300
mmの管状にロール成形し、同図(b)に示すように両
端部20mmを除いた中央部を溶接して管とする。
【0010】同図(c)に示すように、この管の一端3
0mmをプレス成形して管の内側に90°折り曲げ、円
筒容器の底部を形成する。その際の曲げ半径は20mm
である。この時、端部の未溶接部は周方向に拘束されな
いため重なりあい、円周方向に材料余りが生じず、良好
な形状が確保することができる。
【0011】管の他端25mmの部分は管の外側に90
°折り曲げて円筒容器のフランジを形成する。その曲げ
半径は10mmである。この時、端部の未溶接部が円周
方向に開くことにより、円周方向に材料不足が生じず、
良好な形状を確保することができる。
【0012】このような加工方法により、底部を打ち抜
くことなく底部に円形の開口部を備えた円筒容器が得ら
れるので、従来よりも材料歩留が向上する。しかしなが
ら上記方法でのフランジ成形時には、フランジ溶接部に
周方向の引張応力と、曲げ応力が同時に作用するため、
この加工方法を実現するにはこのような応力状態に耐え
て成形できるだけの健全な溶接部が安定して得られるこ
とが必要である。
【0013】しかしながら本発明者らの検討結果によれ
ば、特開昭58−67851号公報や特開昭63−15
7837号公報に開示されているフェライト系ステンレ
ス鋼であってもプレス成形時に溶接端部から破断し、歩
留よく安定して加工するのが困難であった。また、これ
らの公報に開示されているステンレス鋼では必ずしも十
分な表面光沢が得られず、美麗さが重要視される可視部
品用途用の素材としてはこの点でも問題があった。
【0014】本発明の目的はこのような課題を解決し、
家電あるいは厨房機器などの外観重視部品に必要な優れ
た表面光沢を備え、かつ、溶接部の加工性、特にその成
形性や靭性が従来材以上に優れたフェライト系ステンレ
ス鋼を提供することにある。
【0015】
【課題を解決するための手段】本発明者らは、プレス成
形性と表面光沢を確保するためにNbを含有した高純度
フェライト系ステンレス鋼を基本とし、このようなステ
ンレス鋼の溶接部の加工性に対する溶接部の性状や鋼の
化学組成の影響に関して種々研究した結果、下記の知見
を得た。
【0016】a.従来の高純度フェライト系ステンレス
鋼の溶接部は、冷却時にマルテンサイトに変態しないの
で硬化することはないが、粗大な柱状晶が発達して、加
工性や靭性が良くない。溶接部の結晶組織を等軸粒が主
体の結晶組織とすることができれば、溶接部の加工性を
改善することができる。加工性の改善に寄与する結晶組
織は、結晶粒の形状因子として一般的に用いられる結晶
粒の短軸方向の長さに対する長軸方向の長さの比(アス
ペクト比;結晶粒の長軸方向長さ/短軸方向の長さ)が
1.5以下である結晶粒である(以下、このような結晶
粒を「等軸粒」と記す)。溶接線に垂直な断面で観察し
て、溶接部領域に対する等軸晶の比率が5%以上であれ
ば、所望の成形が可能な溶接部であると判断できる。こ
こで溶接部領域とは、母材と熱影響部との境界から他方
の境界までの領域をいう。
【0017】b.Nbを含有する高純度フェライト系ス
テンレス鋼において、Nbに加えて適量のTiとNを含
有させることで、等軸粒が5%以上となる溶接部が得ら
れる。所望の等軸粒が得られる領域はTi×Nで整理さ
れ、その値が一定量以上であればよい。それは高温で安
定なTiNを析出させ、TiNが等軸晶粒成長の核とな
るためである。
【0018】c.Ti、Nに加えてさらにAlを適量含
有させれば、等軸晶が得られるTi×Nの範囲がより低
合金側に拡大し、等軸粒組織がより安定して得られるよ
うになる。Alを含有させることによる上記の効果は、
Al酸化物を起点にしてTiNが不均一に析出するため
である。
【0019】本発明は、このような知見に基づいて完成
されたものであり、その要旨は下記に記載の溶接部の加
工製に優れたフェライト系ステンレス鋼板にある。
【0020】化学組成が重量%で、C:0.02%以下、S
i:1.0 %以下、Mn:1.0 %以下、Cr:11〜20%、Cu:
0〜0.7 %、Ti:0.05〜0.3 %、Nb:0.1 〜0.7 %、A
l:0.090 %以下、N:0.003 〜0.03%を含有し、残部
はFeおよび不可避的不純物からなり、Ti、NbおよびN含
有量が下記式(1) の関係を満足し、さらにTiとN含有量
が、Al含有量が0.003 %に満たない場合には下記式(2)
の関係を満足し、Al含有量が0.003 〜0.090 %の場合に
は下記式(3) の関係を満足するものであることを特徴と
する溶接してからプレス成形に供する溶接部の加工性に
優れたフェライト系ステンレス鋼板。
【0021】
【数2】
【0022】
【発明の実施の形態】以下に本発明の実施の形態につい
て詳細に説明する。なお、以下の化学組成の%表示は重
量%を意味する。
【0023】C:CはCrと結合して粒界にCr炭化物
を形成し、粒界腐食や溶接部の加工性低下の原因とな
る。従ってC含有量は少ないほどよい。本発明鋼におい
てはTi、Nb等の安定化元素を含有させることによ
り、その悪影響が緩和されるが、C含有量が0.020
%を超えると必要な安定化元素の含有量が増し、鋼のコ
ストが高くなるので、C含有量は0.020%以下とす
る。好ましくは0.015%以下である。
【0024】Si:Siは必須元素ではないが、溶鋼を
脱酸し、Cr還元を効率的におこなわせることができる
ので含有させても構わない。しかしながら、Si含有量
が1.0%を超えると鋼材の成形性が劣化するので、含
有させる場合でもその上限は1.0%とする。
【0025】Mn:Mnは必須元素では無いが溶鋼を脱
酸する作用があるので含有させても構わない。Mnによ
る脱酸効果を確実に得るにはその含有量は0.1%以上
とするのがよい。他方その含有量が1.0%を超えると
鋼のコストが高くなり経済面で不利となるので、Mnの
含有量は1.0%以下とする。
【0026】Cr:Crはフェライト系ステンレス鋼の
耐食性と耐酸化性を確保するのに有効な元素である。し
かし、その含有量が11%未満ではこれらの効果が不十
分であるので、Crは11%以上含有させる。好ましく
は13%以上である。他方、Cr含有量が20%を超え
ると鋼の靭性が著しく低下するのでCr含有量は20%
以下とする。好ましくは19%以下である。
【0027】Cu:Cuは必須元素ではないがフェライ
ト系ステンレス鋼の成形性を向上させる効果があるので
含有させてもよい。しかしながら、その含有量が0.7
0%を超えると熱間加工性が劣化するので含有させる場
合でもその上限は0.70%とする。
【0028】Ti:引張り曲げ応力が作用するような過
酷な加工に耐え得るように溶接部の加工性を確保するた
めには、溶接部の結晶組織を、等軸晶に富んだ組織とす
る必要がある。具体的には、アスペクト比が1.5以下
の等軸粒が、溶接部に生じる粗大粒領域に対する面積率
で5%以上、より好ましくは10%以上とするのがよ
い。等軸粒の大きさは、溶接部の靭性を合わせて確保す
る意味で、長軸方向の長さで200μm以下であること
が好ましい。
【0029】Tiは高温で鋼中のC、Nと結合して析出
物を形成し、溶接部の結晶組織を等軸粒化させるのに有
効な元素である。またC、Nの固溶量が減少するので鋼
の成形性と耐食性が改善される効果もある。本発明で
は、溶接部結晶組織の等軸粒化効果を得るためにTiを
0.05%以上含有させる。好ましくは0.08%以上
である。
【0030】さらに、TiNを有効に析出させるべく、
Al含有量に応じてTiとN含有量の関係を調整する。
具体的には、Al含有量が0.003%に満たない場合
には、Ti×N≧1.3×10-3とする。好ましくは
1.8×10-3以上である。Al含有量が0.003%
以上である場合には、Ti×N≧6×10-4とする。好
ましくは9×10-4以上である。
【0031】Tiを単独で大量に含有させるとTi酸化
物が凝集しやすく、これらが表面疵の起点となり、製品
の表面光沢を損なう場合がある。これを避けるためにT
i含有量は0.30%以下とする。好ましくは0.25
%以下である。
【0032】Nb:本発明においては、溶接部の加工性
を確保するためにTi含有量の下限を規定し、優れた表
面光沢を確保するべくTi含有量は上限を規制する。従
ってC、Nが固溶状態で残存し、母材の加工性が劣る場
合がある。また、Tiを単独で含有させると析出物が粗
大化して母材の結晶組織が粗粒組織になり易く、プレス
成形時に肌荒れが発生し易い。これらを回避するために
Nbを含有させる。
【0033】すなわち、NbはC、Nと結合し、鋼の成
形性、耐食性および耐高温酸化性を高める作用がある。
また、Nbを含有させた場合の析出物は、Tiを単独で
含有させた場合に比較して微細かつ分散して析出する。
このためNbにはTi以上にプレス成形時の耐肌荒れ性
改善作用があり、表面光沢が改善される。
【0034】このような効果を確実に得るためにNbを
0.10%以上含有させる。好ましくは0.20%以上
である。
【0035】他方、Nb含有量が0.70%を超えると
上記効果が飽和し鋼のコストが高くなるのみであるの
で、Nb含有量は0.70%以下とする。好ましくは
0.60%以下である。
【0036】さらに、C、Nを析出物として十分に固定
し、鋼自体の加工性を確保するために、Ti、Nbおよ
びN含有量は下記式(1)を満足する範囲で含有させ
る。
【0037】
【数3】
【0038】Al:Al酸化物はTi炭窒化物と結合し
て溶接部の結晶組織の等軸粒化を促進させる作用があ
り、Alを含有させると等軸晶化に必要なTi×Nの領
域を少ない方向に拡大する作用がある。また、Alには
溶鋼の脱酸作用がありTiの歩留を向上させる効果も期
待できる。
【0039】従ってAlは必須元素ではないが、上記効
果を有効に得るにはAlを0.003%以上含有させる
のがよい。さらに好ましくは0.005%以上である。
他方、Al含有量が0.090%を超えると、Alによ
る脱酸作用が過大となり、Al酸化物やTi酸化物及び
窒化物の凝集・粗大化が促進され、熱間加工鋼材表面に
疵が多発する。このためAl含有量の上限は0.090
%とする。好ましくは0.050%以下である。
【0040】N:NはTiと結合してTi系介在物(主
成分はTiとN)を形成し、溶接部組織の等軸粒化を促
進する作用があるので0.003%以上含有させる。他
方、N含有量が0.03%を超えると母材の加工性や靭
性が劣化するのでN含有量は0.03%以下とする。好
ましくは0.015%以下である。
【0041】本発明のフェライト系ステンレス鋼の化学
組成は、上記以外はFeおよび不可避的不純物である。
【0042】本発明のフェライト系ステンレス鋼は上記
の化学組成を有する鋼を常法により熱間圧延し、あるい
はさらに冷間圧延して熱処理することで容易に製造でき
る。本発明のフェライト系ステンレス鋼はTIG溶接を
はじめプラズマ溶接、レーザー溶接、電子ビーム溶接等
の公知の溶接方法において有効である。
【0043】
【実施例】種々の化学組成を有するフェライト系ステン
レス鋼を真空溶解法により溶解して鋼塊とし、熱間鍛造
と機械加工を施して厚さ40mm、幅140mm、長さ
85mmの鋼片とした。これを1150℃に加熱し1時
間保持した後、熱間圧延して厚さ5mm、幅160m
m、長さ595mmの熱間圧延鋼板とした。この熱間圧
延鋼板を980℃で10分保持して軟化焼鈍し、両面を
0.7mmずつ圧延方向と平行な方向に研削して酸化皮
膜を除去し表面を平滑にした後、#600研磨仕上げし
たロールを用いて冷間圧延し、厚さ1.0mmの冷間圧
延鋼板とした。その後、980℃に加熱し5分間保持す
る再結晶焼鈍を施し、アルカリ溶融塩と酸洗処理により
表面の酸化被膜を除去し、鋼板サンプルとした。
【0044】上記鋼板サンプルの表面光沢と表面傷の有
無を目視観察し、以下の基準で判定し、◎および○を良
好と評価した。
【0045】光沢良好:◎、
やや白っぽいがヘゲ状欠陥なし:○、
やや白っぽくヘゲ状欠陥あり:△、
白っぽい:×。
【0046】鋼板サンプルの成形性を以下の方法で調査
した。厚さ1.0mm、長さ160mm、幅25mmの
長さ方向が幅方向に平行な短冊を切り出し、JIS−Z
2201に規定されている13B号引張試験片に機械加
工した。その後、JIS−Z2241に規定される方法
に従って引張試験して破断伸びを求め、以下の基準で評
価し、◎と○を良好とした。
【0047】破断伸び30%以上:◎、
30%未満、28%以上:○、
28%未満、22%以上:△、
22%未満:×。
【0048】溶接部の性状を以下の方法で評価した。図
2は溶接部加工性評価用試験片の作製手順を示す工程図
である。鋼板サンプルから長さ150mm、幅70mm
の長さ方向が幅方向に平行な試験片を切り出し、試験片
2枚を図2(a)に示すように長辺側面で突き合わせ、
溶接線上の端部約10mmは未接合となるように途中止
めしてTIG溶接した。溶接条件は、溶接電流60A、
電圧12V、溶接速度25cm/分とし、表裏面それぞ
れにArガスを10リットル/分吹き付けてシールドした。
【0049】溶接定常部の溶接方向に垂直な断面にて溶
接部金属(溶融部)の組織を観察し、等軸粒の面積率を
測定した。等軸粒面積率は、(等軸粒組織の平均幅/溶
接部領域の平均幅)×100(%)に従って算出した。
なお分母と分子に記載されている「幅」は厚さ方向での
平均の幅である。
【0050】溶接部の加工性を以下の方法で調査した。
図2(b)に示すように、溶接板を機械加工し、未接合
部を含む直径110mmの円板を得た。直径50mmの
円筒ポンチを用いて、上記円板を深さが25mmのフラ
ンジを有する円筒に深絞り成形した。ポンチ肩半径とダ
イス肩半径は共に5mmとし、市販の潤滑油を用い、シ
ワ押さえ力を1.0ton、ポンチ圧入速度は50mm
/分とした。フランジ部で溶接端部の割れ発生状況を以
下の基準で評価し、◎と○を良好とした。
【0051】溶接部割れ、破断なし:◎、
溶接部軽度の割れ、使用上問題なし:○、
溶接部割れ:△、
溶接部破断:×。
【0052】鋼の化学組成および冷間圧延鋼板の性能調
査結果を表1に併せて示す。
【0053】
【表1】【0054】表1からわかるように、本発明の規定する
条件を満たす試験番号1〜10のフェライト系ステンレ
ス鋼は、表面性状が良好で、鋼の破断伸び値および溶接
部の成形性が良好であった。溶接部の結晶組織は等軸粒
が十分にあった。これに対し、試験番号11と12では
Ti含有量が少なすぎたために等軸晶率が低く溶接部の
加工性が良くなかった。Nb含有量が少なすぎた試験番
号14および15、Ti含有量が多すぎた試験番号17
は表面光沢が良くなかった。試験番号16はTi含有量
が少なすぎたうえ、式(1)で求められる値が7に満た
ず、鋼の破断伸びと溶接部の加工性がよくなかった。ま
た、Ti×Nの値が小さかった試験番号13、16およ
び17では溶接部の等軸粒が少なく、加工性がよくなか
った。
【0055】
【発明の効果】本発明のフェライト系ステンレス鋼は、
表面光沢が良好で、溶接部の加工性に優れているため、
家電用および厨房機器用等の美麗な表面光沢が要求さ
れ、かつ、溶接部に強加工を施すような用途でも充分使
用に耐え得るものである。従って製品歩留の向上と製品
加工の生産性を著しく向上させることができる。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is suitable for household electric appliances, kitchen appliances, etc., which have a beautiful surface gloss and excellent weldability. a related ferritic stainless steel plate <br/>. 2. Description of the Related Art Ferritic stainless steel sheets have been used in various applications such as automobiles, household electric appliances (home electric appliances), kitchen appliances, western dishes, etc., because of their beautiful appearance and excellent cleanliness. . In the process of being used in various applications, materials that can meet various quality requirements such as formability, weldability, and beautiful surface finish are required. In response to this, for example, in order to improve the formability, a high-purity ferritic stainless steel in which a carbon-nitrogen fixing element such as Nb or Ti is contained in an ultra-low C steel is used. [0003] It is used as a member (visible member) whose product surface is directly visible to the human, such as an automobile molding material, a washing machine tub body plate and a bottom plate, an automatic dishwasher, a rice cooker inner pot, and an electromagnetic cooking pot. In such a case, a high-purity ferritic stainless steel containing Nb as a stabilizing element is particularly preferred in order to ensure beautiful surface. This is because, when Nb is used as a carbon-nitrogen fixing element, a steel having a fine-grained crystal structure can be obtained as compared with the case where Ti is used, so that the steel has excellent surface roughness resistance after press forming, and Due to good surface gloss. In some cases, further processing is performed after the ferritic stainless steel sheet is welded. For example, in the case of automobile exhaust system components, steel pipes obtained by welding steel plates are subjected to processing such as bending, overhanging, and hole expansion. At that time, there is a problem that a coarse columnar structure develops in the welded portion and its heat-affected zone, the ductility and toughness of the welded portion are reduced, and the formability is difficult. A ferritic stainless steel excellent in formability is required. [0005] In order to improve the workability of a welded portion of a material used for applications in which the surface gloss is not so important, such as for the above-mentioned automobile exhaust system parts, it is common to include Ti alone. This is intended to refine the crystal structure by the action of Ti-based precipitates precipitated in a high temperature range. Japanese Unexamined Patent Publication (Kokai) No. 58-67851 discloses a ferritic stainless steel containing 2 to 3% of Si and having excellent weldability in formability. The steel disclosed herein contains a large amount of Si, so that when the steel is melted and solidified at the time of welding, no austenite phase is generated and the ferrite single phase is suppressed, thereby suppressing martensitic transformation and thereby improving the weldability. To prevent the curing of [0007] JP-A-63-157837 discloses S
i, Mn, Cr, Ni, Ti, N, Al, C,
A heat-resistant ferritic stainless steel excellent in welding workability and workability of a welded portion in which the N and Ti contents are adjusted to satisfy a specific relational expression is disclosed. [0008] Recently, in applications where the appearance of the surface is important, such as household electrical appliances or members for kitchen appliances, there has been a case where a welded portion of a ferritic stainless steel plate is subjected to more severe processing than before. Is increasing. For example, in a component having an opening for attaching another component to the bottom of a cylindrical container, such as a bottom plate of a washing machine tub, conventionally, a circular blank is press-formed into a cup shape, and the bottom is punched to form an opening. However, this method requires many processing steps and the material yield is not good. As a method of reducing the manufacturing cost of such a part, there is a method in which a steel plate is welded into a tube and both ends thereof are press-formed to form a container bottom and a flange. FIG. 1 is a conceptual diagram showing one example of such a processing method. Hereinafter, thickness 1 mm, width 300 mm, length 6
A case where a 00 mm steel plate is processed will be described as an example. As shown in FIG. 1A, the steel plate having the above dimensions has a height of 300 mm.
Then, as shown in FIG. 3 (b), the tube is welded at the center except for 20 mm at both ends. [0010] As shown in FIG.
Press-mold 0 mm and bend 90 ° inside the tube to form the bottom of the cylindrical container. The bending radius at that time is 20mm
It is. At this time, the unwelded portions at the ends are not constrained in the circumferential direction, so they overlap, so that there is no excess material in the circumferential direction, and a good shape can be secured. The other 25 mm portion of the tube is 90 outside the tube.
° Bend to form a cylindrical container flange. Its bending radius is 10 mm. At this time, since the unwelded portion at the end opens in the circumferential direction, there is no shortage of material in the circumferential direction,
A good shape can be secured. According to such a processing method, a cylindrical container having a circular opening at the bottom can be obtained without punching the bottom, so that the material yield is improved as compared with the conventional case. However, when the flange is formed by the above method, the circumferential tensile stress and the bending stress simultaneously act on the flange welded portion,
In order to realize this processing method, it is necessary to stably obtain a sound welded portion capable of withstanding such a stress state and capable of being formed. However, according to the study results of the present inventors, Japanese Patent Application Laid-Open No. 58-67851 and Japanese Patent Application Laid-Open
Even the ferritic stainless steel disclosed in Japanese Patent No. 7837 breaks from the welded end at the time of press forming, and it is difficult to stably work with a good yield. In addition, the stainless steels disclosed in these publications do not always provide sufficient surface gloss, and there is a problem in this respect as a material for visible parts where beauty is important. An object of the present invention is to solve such problems.
An object of the present invention is to provide a ferritic stainless steel having excellent surface gloss required for appearance-oriented components such as home appliances and kitchen appliances, and having a workability of a welded part, particularly, its formability and toughness superior to conventional materials. . Means for Solving the Problems The inventors of the present invention have made a high-purity ferritic stainless steel containing Nb in order to ensure press formability and surface gloss, and to weld such a stainless steel. As a result of various studies on the effects of the properties of the weld and the chemical composition of the steel on the workability of the weld, the following findings were obtained. A. The conventional welded portion of high-purity ferritic stainless steel does not harden because it does not transform into martensite when cooled, but coarse columnar crystals develop and workability and toughness are poor. If the crystal structure of the welded portion can be a crystal structure mainly composed of equiaxed grains, the workability of the welded portion can be improved. The crystal structure that contributes to the improvement of workability is the ratio of the length in the long axis direction to the length in the short axis direction of a crystal grain generally used as a shape factor of a crystal grain (aspect ratio; the long axis direction of the crystal grain). The crystal grains have a length / length in the short axis direction of 1.5 or less (hereinafter, such crystal grains are referred to as “equiaxed grains”). Observing the cross section perpendicular to the weld line, if the ratio of equiaxed crystals to the weld region is 5% or more, it can be determined that the weld is a weld that can be formed into a desired shape. Here, the welded region refers to a region from the boundary between the base material and the heat-affected zone to the other boundary. B. In a high-purity ferritic stainless steel containing Nb, by adding an appropriate amount of Ti and N in addition to Nb, a weld having equiaxed grains of 5% or more can be obtained. The region where desired equiaxed grains are obtained is arranged by Ti × N, and the value may be any value as long as the value is a certain amount or more. This is because TiN precipitates at high temperature and TiN becomes a nucleus for the growth of equiaxed grains. C. If an appropriate amount of Al is further contained in addition to Ti and N, the range of Ti × N at which equiaxed crystals can be obtained is expanded to a lower alloy side, and an equiaxed grain structure can be obtained more stably. The above-mentioned effect by containing Al is as follows.
This is because TiN is non-uniformly deposited starting from the Al oxide. The invention, such has been completed based on the findings and has as its gist in ferritic stainless steel plate excellent in steel machining of the weld described below. Chemical composition in weight%, C: 0.02% or less, S
i: 1.0% or less , Mn: 1.0% or less , Cr: 11 to 20%, Cu:
0 to 0.7%, Ti: 0.05 to 0.3%, Nb: 0.1 to 0.7%, A
l: 0.090% or less, N: 0.003 to 0.03%, the balance consists of Fe and unavoidable impurities, Ti, Nb and N contents satisfy the relationship of the following formula (1), and further contain Ti and N When the Al content is less than 0.003%, the following formula (2)
Satisfy the relationship represented by the following formula when the Al content is 0.003 to 0.090% (3) is to satisfy the relation from the welding, characterized in workability of the weld to be subjected to press molding excellent ferritic stainless steel plate. [Equation 2] Embodiments of the present invention will be described below in detail. In addition, the following percentages of the chemical composition mean% by weight. C: C combines with Cr to form a Cr carbide at grain boundaries, which causes intergranular corrosion and reduced workability of welds. Therefore, the smaller the C content, the better. In the steel of the present invention, by containing a stabilizing element such as Ti or Nb, the adverse effect is mitigated.
%, The content of the necessary stabilizing element increases and the cost of steel increases, so the C content is set to 0.020% or less. Preferably it is 0.015% or less. Si: Si is not an essential element, but may be contained because it can deoxidize molten steel and efficiently reduce Cr. However, if the Si content exceeds 1.0%, the formability of the steel material deteriorates. Therefore, even when the Si content is contained, the upper limit is set to 1.0%. Mn: Mn is not an essential element but may be contained because it has an action of deoxidizing molten steel. In order to surely obtain the deoxidizing effect of Mn, its content is preferably 0.1% or more. On the other hand, if the content exceeds 1.0%, the cost of the steel increases and it is economically disadvantageous, so the Mn content is set to 1.0% or less. Cr: Cr is an element effective in ensuring the corrosion resistance and oxidation resistance of ferritic stainless steel. However, if the content is less than 11%, these effects are insufficient, so that Cr is contained at 11% or more. It is preferably at least 13%. On the other hand, if the Cr content exceeds 20%, the toughness of the steel is significantly reduced.
The following is assumed. Preferably it is 19% or less. Cu: Cu is not an essential element but may be included because it has the effect of improving the formability of ferritic stainless steel. However, its content is 0.7
If the content exceeds 0%, the hot workability deteriorates. Therefore, even when the content is contained, the upper limit is set to 0.70%. Ti: In order to ensure the workability of the welded portion so that it can withstand severe processing in which a tensile bending stress acts, the welded portion must have a crystal structure rich in equiaxed crystals. There is. Specifically, it is preferable that the equiaxed grains having an aspect ratio of 1.5 or less have an area ratio of 5% or more, more preferably 10% or more, with respect to a coarse grain region generated in a welded portion. The size of the equiaxed grains is preferably 200 μm or less in the major axis direction in order to secure the toughness of the welded portion. Ti is an element effective for forming precipitates by combining with C and N in steel at a high temperature to form equiaxed grains in a crystal structure of a welded portion. Further, since the amount of solid solution of C and N is reduced, there is also an effect that the formability and corrosion resistance of steel are improved. In the present invention, 0.05% or more of Ti is contained in order to obtain an equiaxed graining effect of the weld crystal structure. Preferably it is 0.08% or more. Further, in order to effectively precipitate TiN,
The relationship between Ti and N content is adjusted according to the Al content.
Specifically, when the Al content is less than 0.003%, Ti × N ≧ 1.3 × 10 −3 is satisfied. It is preferably 1.8 × 10 −3 or more. Al content 0.003%
In this case, Ti × N ≧ 6 × 10 −4 . It is preferably at least 9 × 10 −4 . If a large amount of Ti is contained alone, Ti oxides are likely to agglomerate, and these become the starting points of surface flaws, which may impair the surface gloss of the product. T to avoid this
The i content is 0.30% or less. Preferably 0.25
% Or less. Nb: In the present invention, the lower limit of the Ti content is specified in order to ensure the workability of the welded portion, and the upper limit is controlled in order to ensure excellent surface gloss. Therefore, C and N may remain in a solid solution state and the workability of the base material may be poor. Further, when Ti is solely contained, the precipitates are coarsened, the crystal structure of the base material is liable to become a coarse-grained structure, and the surface is likely to be roughened during press molding. To avoid these, Nb is contained. That is, Nb combines with C and N and has the effect of improving the formability, corrosion resistance and high-temperature oxidation resistance of steel.
In addition, the precipitate when Nb is contained is finer and dispersed as compared with the case where Ti is contained alone.
For this reason, Nb has a surface roughness improving action at the time of press molding more than Ti does, and the surface gloss is improved. In order to surely obtain such an effect, Nb is contained in an amount of 0.10% or more. Preferably it is 0.20% or more. On the other hand, if the Nb content exceeds 0.70%, the above effect is saturated and only the cost of steel increases, so the Nb content is set to 0.70% or less. Preferably it is 0.60% or less. Further, in order to sufficiently fix C and N as precipitates and to secure the workability of the steel itself, the contents of Ti, Nb and N are contained within a range satisfying the following formula (1). [Equation 3] Al: Al oxide combines with Ti carbonitride to promote the equiaxed grain formation of the crystal structure of the weld. When Al is contained, the Ti × N oxide required for the equiaxed crystallization is formed. This has the effect of expanding the area in a small number of directions. In addition, Al has a deoxidizing effect on molten steel and can be expected to have an effect of improving the yield of Ti. Therefore, although Al is not an essential element, it is preferable to contain Al in an amount of 0.003% or more in order to effectively obtain the above effects. More preferably, it is 0.005% or more.
On the other hand, if the Al content exceeds 0.090%, the deoxidizing action by Al becomes excessive, and the aggregation and coarsening of Al oxide, Ti oxide and nitride are promoted, and flaws are formed on the surface of the hot-worked steel material. Frequently occur. Therefore, the upper limit of the Al content is 0.090.
%. Preferably it is 0.050% or less. N: N combines with Ti to form Ti-based inclusions (main components of which are Ti and N) and has an effect of promoting equiaxed grain formation of the welded structure. . On the other hand, if the N content exceeds 0.03%, the workability and toughness of the base material deteriorate, so the N content is set to 0.03% or less. Preferably it is 0.015% or less. Other than the above, the chemical composition of the ferritic stainless steel of the present invention is Fe and inevitable impurities. The ferritic stainless steel of the present invention can be easily produced by subjecting a steel having the above chemical composition to hot rolling by a conventional method or cold rolling and heat treatment. The ferritic stainless steel of the present invention is effective in known welding methods such as TIG welding, plasma welding, laser welding, and electron beam welding. EXAMPLE A ferritic stainless steel having various chemical compositions is melted by a vacuum melting method to form a steel ingot, and subjected to hot forging and machining to form a steel having a thickness of 40 mm, a width of 140 mm and a length of 85 mm. It was a piece. This was heated to 1150 ° C. and held for 1 hour, and then hot-rolled to a thickness of 5 mm and a width of 160 m.
m and a length of 595 mm. The hot-rolled steel sheet is held at 980 ° C. for 10 minutes and soft-annealed, and both surfaces are ground by 0.7 mm in a direction parallel to the rolling direction to remove an oxide film and smoothen the surface. The rolls were cold-rolled to obtain a cold-rolled steel sheet having a thickness of 1.0 mm. Thereafter, recrystallization annealing was performed by heating to 980 ° C. and holding for 5 minutes, and an oxide film on the surface was removed by an alkali molten salt and a pickling treatment to obtain a steel sheet sample. The surface gloss and the presence or absence of surface flaws of the above steel sheet sample were visually observed and judged according to the following criteria, and ◎ and ○ were evaluated as good. Good gloss: 、, slightly whitish but without barbed defects: 欠 陥, slightly whitish with barbed defects: Δ, whitish: x The formability of the steel sheet sample was investigated by the following method. Cut out a strip whose thickness direction is 1.0mm, length 160mm, width 25mm and the length direction is parallel to the width direction, and JIS-Z
Machined into No. 13B tensile test specimens specified in 2201. Thereafter, a tensile test was performed in accordance with the method specified in JIS-Z2241 to determine the elongation at break, and evaluated according to the following criteria. Elongation at break 30% or more: 、, less than 30%, 28% or more: 、, less than 28%, 22% or more: Δ, less than 22%: x. The properties of the welds were evaluated by the following methods. FIG. 2 is a process chart showing a procedure for producing a test piece for evaluating weldability. 150mm length, 70mm width from steel plate sample
A test piece whose length direction is parallel to the width direction is cut out, and two test pieces are abutted on the long side surface as shown in FIG.
About 10 mm of the end on the welding line was stopped halfway so as not to be joined, and TIG welding was performed. The welding conditions were welding current 60A,
The voltage was set to 12 V, the welding speed was set to 25 cm / min, and Ar gas was blown onto each of the front and back surfaces at 10 L / min to shield. The structure of the weld metal (fused portion) was observed in a section perpendicular to the welding direction of the steady welding portion, and the area ratio of equiaxed grains was measured. The equiaxed grain area ratio was calculated according to (average width of equiaxed grain structure / average width of welded region) × 100 (%).
The “width” described in the denominator and the numerator is an average width in the thickness direction. The workability of the weld was examined by the following method.
As shown in FIG. 2B, the welded plate was machined to obtain a disk having a diameter of 110 mm including an unjoined portion. Using a cylindrical punch having a diameter of 50 mm, the disk was deep drawn into a cylinder having a flange with a depth of 25 mm. Both the punch shoulder radius and the die shoulder radius are 5 mm, using a commercially available lubricating oil, the wrinkle holding force is 1.0 ton, and the punch press-in speed is 50 mm.
/ Min. The occurrence of cracks at the weld end at the flange was evaluated according to the following criteria. No cracks in welds, no break: 、, slight cracks in welds, no problem in use: ○, cracks in welds: Δ, fractures in welds: x. Table 1 also shows the chemical composition of the steel and the results of the performance investigation on the cold-rolled steel sheet. [Table 1] As can be seen from Table 1, the ferritic stainless steels of Test Nos. 1 to 10 satisfying the conditions specified by the present invention have good surface properties, good elongation at break of the steel and good formability of the weld. there were. The crystal structure of the weld had sufficient equiaxed grains. On the other hand, in Test Nos. 11 and 12, the Ti content was too small, so that the equiaxed crystal ratio was low and the workability of the weld was not good. Test Nos. 14 and 15 with too low Nb content and Test No. 17 with too high Ti content
Had poor surface gloss. In Test No. 16, the Ti content was too small, and the value determined by Expression (1) was less than 7, and the elongation at break of the steel and the workability of the welded portion were poor. In Test Nos. 13, 16, and 17, in which the value of Ti × N was small, there were few equiaxed grains in the welded portion, and the workability was poor. The ferritic stainless steel of the present invention
Because the surface gloss is good and the workability of the weld is excellent
It is required to have a beautiful surface gloss such as for household appliances and kitchen appliances, and can sufficiently withstand use even in applications in which a weld is to be subjected to strong working. Therefore, the product yield can be improved and the productivity of product processing can be significantly improved.
【図面の簡単な説明】
【図1】鋼板を溶接して管状にし、その両端部をプレス
成形して容器底部とフランジ部を形成する方法を示す工
程図である。
【図2】溶接部加工性評価用試験片の作製手順を示す工
程図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a process chart showing a method of welding a steel plate into a tube and press-forming both ends thereof to form a container bottom and a flange. FIG. 2 is a process chart showing a procedure for producing a test piece for evaluating workability of a weld portion.
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平5−78751(JP,A) 特開 平9−227999(JP,A) 特開 平3−264652(JP,A) 特開 平8−144021(JP,A) 特開 平10−17937(JP,A) (58)調査した分野(Int.Cl.7,DB名) C22C 38/00 - 38/60 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-5-78751 (JP, A) JP-A-9-227999 (JP, A) JP-A-3-264652 (JP, A) JP-A-8-8 144021 (JP, A) JP-A-10-17937 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) C22C 38/00-38/60
Claims (1)
Si:1.0 %以下、Mn:1.0 %以下、Cr:11〜20%、Cu:
0〜0.7 %、Ti:0.05〜0.3 %、Nb:0.1 〜0.7 %、A
l:0.090 %以下、N:0.003 〜0.03%を含有し、残部
はFeおよび不可避的不純物からなり、Ti、NbおよびN含
有量が下記式(1) の関係を満足し、さらにTiとN含有量
が、Al含有量が0.003 %に満たない場合には下記式(2)
の関係を満足し、Al含有量が0.003 〜0.090 %の場合に
は下記式(3) の関係を満足するものであることを特徴と
する溶接してからプレス成形に供する溶接部の加工性に
優れたフェライト系ステンレス鋼板。 〔数1〕 87.5Ti(%)+45.2Nb(%)−300N(%) ≧7・・・(1) Ti(%)×N(%) ≧ 1.3×10-3 ・・・(2) Ti(%)×N(%) ≧ 6×10-4 ・・・(3)(57) [Claims] [Claim 1] The chemical composition is% by weight, C: 0.02% or less,
Si: 1.0% or less , Mn: 1.0% or less , Cr: 11 to 20%, Cu:
0 to 0.7%, Ti: 0.05 to 0.3%, Nb: 0.1 to 0.7%, A
l: 0.090% or less, N: 0.003 to 0.03%, the balance consists of Fe and unavoidable impurities, Ti, Nb and N contents satisfy the relationship of the following formula (1), and further contain Ti and N When the Al content is less than 0.003%, the following formula (2)
Satisfy the relationship represented by the following formula when the Al content is 0.003 to 0.090% (3) is to satisfy the relation from the welding, characterized in workability of the weld to be subjected to press molding excellent ferritic stainless steel plate. [Equation 1] 87.5Ti (%) + 45.2Nb (%) − 300N (%) ≧ 7 ・ ・ ・ (1) Ti (%) × N (%) ≧ 1.3 × 10 -3・ ・ ・ (2) Ti (%) × N (%) ≧ 6 × 10 -4 (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14354999A JP3433698B2 (en) | 1999-05-24 | 1999-05-24 | Ferritic stainless steel sheet with excellent weldability |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14354999A JP3433698B2 (en) | 1999-05-24 | 1999-05-24 | Ferritic stainless steel sheet with excellent weldability |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000328197A JP2000328197A (en) | 2000-11-28 |
| JP3433698B2 true JP3433698B2 (en) | 2003-08-04 |
Family
ID=15341340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14354999A Expired - Lifetime JP3433698B2 (en) | 1999-05-24 | 1999-05-24 | Ferritic stainless steel sheet with excellent weldability |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3433698B2 (en) |
-
1999
- 1999-05-24 JP JP14354999A patent/JP3433698B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JP2000328197A (en) | 2000-11-28 |
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