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JP3436736B2 - Civil and architectural materials, their production and their use - Google Patents
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JP3436736B2 - Civil and architectural materials, their production and their use - Google Patents

Civil and architectural materials, their production and their use

Info

Publication number
JP3436736B2
JP3436736B2 JP2000289553A JP2000289553A JP3436736B2 JP 3436736 B2 JP3436736 B2 JP 3436736B2 JP 2000289553 A JP2000289553 A JP 2000289553A JP 2000289553 A JP2000289553 A JP 2000289553A JP 3436736 B2 JP3436736 B2 JP 3436736B2
Authority
JP
Japan
Prior art keywords
sulfur
inorganic material
civil engineering
mass
coated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000289553A
Other languages
Japanese (ja)
Other versions
JP2001163649A (en
Inventor
正成 秋山
敏男 川田
洋 磯辺
卓也 大和
博 橋本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eneos Corp
Original Assignee
Nippon Oil Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Oil Corp filed Critical Nippon Oil Corp
Priority to JP2000289553A priority Critical patent/JP3436736B2/en
Publication of JP2001163649A publication Critical patent/JP2001163649A/en
Application granted granted Critical
Publication of JP3436736B2 publication Critical patent/JP3436736B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10Coating or impregnating
    • C04B20/1055Coating or impregnating with inorganic materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)
  • Road Paving Structures (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、路盤材、路床材、
ケイソンの中詰め材、埋立材、盛土材若しくは、コンク
リート、モルタル等に使用する骨材等に利用可能な土木
・建築用資材、その製造方法及びその使用方法に関す
る。
TECHNICAL FIELD The present invention relates to a roadbed material, a roadbed material,
The present invention relates to materials for civil engineering and construction that can be used as caisson filling materials, landfill materials, embankment materials, or aggregates used for concrete, mortar, etc., a method for manufacturing the same, and a method for using the same.

【0002】[0002]

【従来の技術】従来、硫黄と無機系資材とを混合して製
造した硫黄固化物を、埋立材等の土木・建築の資材に使
用することが検討されている。例えば、適当な成形型
に、硫黄溶融物と、無機系資材とを混合充填し、冷却固
化することによって成形物を得、その後、適当な粒度に
破砕して得た硫黄固化物を土木・建築の資材に使用する
ことが提案されている。しかし、破砕により得られる硫
黄固化物は、無機系資材が表面に多く露出しているた
め、粒状性が安定せず、しかも、破砕による鋭角部を有
しているため、流動性に欠け、実際に土木・建築用資材
に適しているとは言い難い。
2. Description of the Related Art Conventionally, it has been considered to use a sulfur solidified product produced by mixing sulfur and an inorganic material as a material for civil engineering / construction such as landfill material. For example, an appropriate molding die is mixed and filled with a sulfur melt and an inorganic material, cooled and solidified to obtain a molded product, and then crushed to an appropriate particle size to obtain a sulfur solidified product for civil engineering and construction. It has been proposed to use it for the materials. However, the sulfur solidified product obtained by crushing has a large amount of inorganic material exposed on the surface, so the granularity is not stable, and since it has sharp edges due to crushing, it lacks fluidity and It is hard to say that it is suitable for civil engineering and construction materials.

【0003】[0003]

【発明が解決しようとする課題】ところで、土木・建築
用資材に使用しうる要件としては、その具体的用途に応
じて種々考えられる。例えば、路盤材、路床材、ケイソ
ンの中詰め材、埋立材、盛土材、骨材等の土木・建築用
資材に使用しうる要件としては、以下の(1)〜(3)
等の性能が必要であると考える。 (1)骨材等として使用できる程度の強度及び流動性を
有すること、(2)資材表面の強度が平均的であり、土
木資材として使用した際の強度制御が容易であること、
(3)資材表面の水分吸収率が平均的であり、水分吸収
率の制御が容易であること。従来、土木・建築用資材と
して提案されている、硫黄を用いた固化物は、上記
(1)〜(3)の要件を十分満足しているとは言い難
い。一方、重金属等の有害物を含む都市ゴミや産業廃棄
物を無害化して廃棄するために、活性サルファーや、ケ
イ酸ソーダ、硫化ソーダ、キレート剤等を用いる技術が
種々提案されている。例えば、飛灰と活性サルファとを
転動造粒することによって飛灰に含まれる有害重金属類
の無害化処理方法(特開平7−100455号公報、特
開平7−251142号公報)が知られている。このよ
うな活性サルファーやキレート剤との反応を目的として
得られる固化物は、圧縮強度等が低く、例えば、土木・
建築用資材として使用できるものではなく、そのような
使用が意図されているものでもない。また、金属と活性
サルファーやキレート剤との反応を目的とする場合、水
溶液の利用が必須であるため、その廃液処理も必要とな
り、製造が煩雑化するという問題がある。
By the way, there are various conceivable requirements for civil engineering and construction materials, depending on their specific uses. For example, the following requirements (1) to (3) can be used for civil engineering and construction materials such as roadbed materials, roadbed materials, caisson filling materials, landfill materials, embankment materials, and aggregates.
I think that the performance such as is necessary. (1) It has strength and fluidity such that it can be used as an aggregate, etc. (2) The strength of the material surface is average, and strength control when used as a civil engineering material is easy,
(3) The water absorption rate on the surface of the material is average, and it is easy to control the water absorption rate. Conventionally, it is hard to say that the solidified product using sulfur, which has been proposed as a civil engineering / construction material, sufficiently satisfies the above requirements (1) to (3). On the other hand, in order to detoxify and dispose of municipal waste and industrial waste containing harmful substances such as heavy metals, various technologies using activated sulfur, sodium silicate, sodium sulfide, chelating agents, etc. have been proposed. For example, a method for detoxifying harmful heavy metals contained in fly ash by rolling granulation of fly ash and active sulfa (JP-A-7-100545 and JP-A-7-251142) is known. There is. The solidified product obtained for the purpose of reacting with such an active sulfur or a chelating agent has a low compressive strength and the like.
It cannot be used as a building material and is not intended for such use. Further, when the purpose is to react a metal with an active sulfur or a chelating agent, the use of an aqueous solution is essential, so that a waste liquid treatment thereof is also required, and there is a problem that the production becomes complicated.

【0004】従って、本発明の目的は、路盤材、路床
材、ケイソンの中詰め材、埋立材、盛土材、骨材等に利
用可能な、強度と流動性が兼ね備わった、土木・建築用
資材及びその製造方法を提供することにある。また、本
発明の別の目的は、重金属等の有害物質の流出を阻害で
き、都市ゴミや産業廃棄物等を有効利用できる土木・建
築用資材及びその製造方法を提供することにある。
Therefore, an object of the present invention is to provide civil engineering / construction which has both strength and fluidity and can be used as roadbed materials, roadbed materials, caisson filling materials, landfill materials, embankment materials, aggregates, etc. The purpose is to provide a material and a manufacturing method thereof. Another object of the present invention is to provide a civil engineering / construction material that can block outflow of harmful substances such as heavy metals and can effectively use municipal waste, industrial waste, and the like, and a manufacturing method thereof.

【0005】[0005]

【課題を解決するための手段】本発明者らは、上記課題
を解決するために鋭意検討した結果、無機系資材を硫黄
溶融物により被覆し、特定粒度の大きさとしたものが、
土木・建築用資材としての強度及び流動性を有すること
を見出し本発明を完成した。すなわち、本発明によれ
ば、硫黄10〜30質量%と無機系資材70〜90質量
とを含む粒状硫黄固化物からなり、粒径がJIS標準
ふるいで規定された44.4mm以下であり、無機系資
の二次粒子の各々が硫黄で被覆されており、該硫黄で
被覆された二次粒子同士が更に硫黄で被覆された被覆物
が凝集して一体的に構成されている状態の内部構造を有
し、無機系資材が硫黄で実質的に被覆されていることを
特徴とする土木・建築用資材が提供される。また本発明
によれば、無機系資材と、120〜170℃の硫黄含有
溶融物とを含む混合物を、硫黄の固化温度以下に冷却し
ながら造粒し、無機系資材を硫黄により被覆することを
特徴とする上記土木・建築用資材の製造方法が提供され
る。更に本発明によれば、上記土木・建築用資材を、路
盤材、路床材、ケイソンの中詰め材、埋立材、盛土材又
は骨材として用いることを特徴とする上記土木・建築用
資材の使用方法が提供される。
Means for Solving the Problems As a result of intensive studies to solve the above problems, the present inventors have found that an inorganic material is coated with a sulfur melt to have a specific particle size.
The present invention has been completed by finding that it has strength and fluidity as a material for civil engineering and construction. That is, according to the present invention, 10 to 30% by mass of sulfur and 70 to 90 % by mass of the inorganic material
% , The particle size is 44.4 mm or less specified by the JIS standard sieve, and each of the secondary particles of the inorganic material is coated with sulfur.
A coated material in which the coated secondary particles are further coated with sulfur.
Have an internal structure in which
However, there is provided a civil engineering / construction material characterized in that the inorganic material is substantially covered with sulfur. Further, according to the present invention, a mixture containing an inorganic material and a sulfur-containing melt of 120 to 170 ° C. is granulated while being cooled to a temperature below the solidification temperature of sulfur, and the inorganic material is coated with sulfur. A method for manufacturing the above-mentioned civil engineering / construction material is provided. Furthermore, according to the present invention, the above-mentioned civil engineering / construction material is used as a roadbed material, a roadbed material, a caisson filling material, a landfill material, an embankment material, or an aggregate. Instructions for use are provided.

【0006】[0006]

【発明の実施の形態】本発明の土木・建築用資材は、硫
黄と無機系資材とを含み、特定の粒径を有すると共に、
無機系資材の二次粒子の各々が硫黄で被覆されており、
該硫黄で被覆された二次粒子同士が更に硫黄で被覆され
た被覆物が凝集して一体的に構成されている状態の内部
構造を有し、無機系資材が硫黄で実質的に被覆されたも
のであって、例えば、従来の硫黄成形固化物を破砕して
得た破砕物に見られる、流動性を阻害するような鋭角部
を実質的に有していない資材である。このような本発明
の土木・建築用資材は、例えば、路盤材、路床材、ケイ
ソンの中詰め材、埋立材、盛土材、若しくはコンクリー
ト、モルタル等に用いる各種骨材等として好適に用いる
ことができる。
BEST MODE FOR CARRYING OUT THE INVENTION The civil / building material of the present invention contains sulfur and an inorganic material, has a specific particle size, and
Each of the secondary particles of the inorganic material is coated with sulfur,
The secondary particles coated with sulfur are further coated with sulfur.
The inside of a state in which the covered coating is aggregated and integrally configured
A structure having an inorganic material substantially coated with sulfur, for example, an acute angle that inhibits fluidity, which is found in a crushed product obtained by crushing a conventional sulfur molded solidified product. It is a material that has substantially no parts. Such civil engineering / construction materials of the present invention are preferably used as, for example, roadbed materials, roadbed materials, caisson filling materials, landfill materials, embankment materials, or various aggregates used for concrete, mortar, etc. You can

【0007】本発明の土木・建築用資材、並びにその製
造方法において硫黄とは、例えば、通常の硫黄単体で、
天然産又は石油や天然ガスの脱硫によって生成した硫
黄;硫黄とキレート剤等の他の材料との変性硫黄;硫黄
含有溶融物等が挙げられる。但し、アルカリ性の水溶液
に溶解させ、後述する無機系資材と反応して硫化物を生
成する活性サルファーは含まない。硫黄の配合割合は、
無機系資材と混合・固化させた際に所望の造粒物となる
量であれば良く、通常、硫黄及び無機系資材の合計量に
対して、5質量%以上、好ましくは10〜70質量%、
特に好ましくは10〜30質量%である。硫黄の配合割
合が5質量%未満の場合、無機系資材等を十分に濡らし
被覆することができない恐れがある。また、本発明によ
り得られる粒状の硫黄固化体は、実質的に硫黄で被覆さ
れていることが特長であり、これは硫黄で被覆された無
機系資材が凝集することで形成される。硫黄の配合割合
が前記範囲を超える場合、溶融混合物が固化する際に、
振動や転動により機械的に切断され、または装置に付着
する等のため、硫黄固化物の粒状性が安定せず、しかも
流動性に欠け、所望の資材を得ることができない。
In the civil engineering and construction material of the present invention and the method for producing the same, sulfur is, for example, normal sulfur alone,
Examples include sulfur that is naturally produced or produced by desulfurization of petroleum or natural gas; modified sulfur of sulfur and other materials such as a chelating agent; and a sulfur-containing melt. However, it does not include active sulfur that is dissolved in an alkaline aqueous solution and reacts with an inorganic material described later to form a sulfide. The mixing ratio of sulfur is
The amount may be a desired granulated product when mixed and solidified with an inorganic material, and is usually 5 mass% or more, preferably 10 to 70 mass% with respect to the total amount of sulfur and the inorganic material. ,
Particularly preferably, it is 10 to 30% by mass. When the blending ratio of sulfur is less than 5% by mass, it may not be possible to sufficiently wet and coat the inorganic material or the like. Further, the granular sulfur solidified product obtained by the present invention is characterized in that it is substantially coated with sulfur, which is formed by agglomeration of the inorganic material coated with sulfur. When the blending ratio of sulfur exceeds the above range, when the molten mixture solidifies,
Since it is mechanically cut by vibration or rolling, or adheres to the device, the granularity of the sulfur solidified product is not stable, and the fluidity is poor, and a desired material cannot be obtained.

【0008】本発明の土木・建築用資材において無機系
資材としては、例えば、無機系酸化物、粘土鉱物、活性
炭、カーボンファイバー、グラスファイバー、砂、砂
利、都市ゴミ焼却灰・焼却飛灰、都市ゴミ高温溶融炉か
ら発生する溶融飛灰、電力事業及び一般産業から排出さ
れる石炭灰、流動床焼却装置で使用した流動砂、重金属
に汚染された土壌、研磨屑や、鉄鋼スラグ・ダスト、フ
ェロニッケルスラグ、アルミドロス又は銅スラグ等の各
種金属製造時に副生する副生物等が挙げられ、特に、都
市ゴミ焼却灰・焼却飛灰、鉄鋼スラグ・ダストの使用が
好ましい。これらは使用に際して単独若しくは混合物と
して用いることができる。前記無機系資材として、強度
が高いもの(例えば、石炭灰等)を使用すれば、本発明
の土木・建築用資材の機械的強度を更に向上させること
ができる。無機系資材の配合割合は、硫黄と混合・固化
させた際に所望の造粒物となる量であれば良く、通常、
硫黄及び無機系資材の合計量に対して、95質量%以
下、好ましくは30〜90質量%、特に好ましくは70
〜90質量%である。
Examples of the inorganic material in the civil engineering / construction material of the present invention include inorganic oxides, clay minerals, activated carbon, carbon fiber, glass fiber, sand, gravel, municipal waste incineration ash / incineration fly ash, urban Waste fly ash generated from high-temperature refuse melting furnace, coal ash discharged from electric power industry and general industry, fluid sand used in fluidized bed incinerator, soil contaminated with heavy metals, grinding dust, steel slag / dust, ferro As by-products and the like that are by-produced during the production of various metals such as nickel slag, aluminum dross, and copper slag, it is particularly preferable to use municipal waste incineration ash / incineration fly ash and steel slag / dust. These may be used alone or as a mixture upon use. If a material having high strength (for example, coal ash) is used as the inorganic material, the mechanical strength of the material for civil engineering and construction of the present invention can be further improved. The mixing ratio of the inorganic material may be any amount as long as it becomes a desired granulated product when mixed and solidified with sulfur, and usually,
With respect to the total amount of sulfur and inorganic materials, 95 mass% or less, preferably 30 to 90 mass%, particularly preferably 70.
Is about 90% by mass.

【0009】本発明の土木・建築用資材には、上記硫黄
及び無機系資材の他に、本発明の目的を損なわない範囲
において他の材料が含有されていても良い。他の材料と
しては、珪酸ソーダ、硫化ソーダ、キレート剤等の重金
属封鎖安定剤;アスファルト、各種ポリマー等が挙げら
れる。更に、上記硫黄の性状を変えるために、例えば、
炭素数4〜20のオレフィン系炭化水素又はジオレフィ
ン系炭化水素等も挙げられる。具体的には、リモネン等
の環状オレフィン系炭化水素;スチレン、ビニルトルエ
ン、メチルスチレン等の芳香族炭化水素;ジシクロペン
タジエン及びそのオリゴマー(以下単に「ジシクロペン
タジエン」という)、シクロペンタジエン等のジエン系
炭化水素等を含有していても良い。これら硫黄の性状を
変えるオレフィン系炭化水素、ジオレフィン系炭化水素
等は、予め硫黄に添加することもでき、添加量は、硫黄
との合計量に対して、30質量%以下となるように配合
することが好ましい。また、このような性状に予め変性
した硫黄を用いる態様も本発明に含まれる。硫黄の変性
には、ジシクロペンタジエン等によるジエン系炭化水素
による変性が好ましい。該変性硫黄は、硫黄に対して、
通常2〜30質量%、好ましくは2〜20質量%のジエ
ン系炭化水素を、135〜155℃で溶融混合し、14
0℃における粘度が0.05〜1.2Pa・sになるよ
うに重合反応させた後に135℃以下に冷却する方法等
により得ることができる。このように硫黄を変性するこ
とにより、本発明の土木・建築資材に関して難燃性、耐
硫黄細菌性、遮水性、圧縮強度等の性能を改善すること
ができる。
The civil engineering / construction material of the present invention may contain other materials in addition to the above-mentioned sulfur and inorganic materials as long as the object of the present invention is not impaired. Other materials include sodium silicate, sodium sulfide, heavy metal sequestering stabilizers such as chelating agents, asphalt, and various polymers. Further, in order to change the properties of the sulfur, for example,
Examples thereof also include olefin hydrocarbons having 4 to 20 carbon atoms, diolefin hydrocarbons, and the like. Specifically, cyclic olefinic hydrocarbons such as limonene; aromatic hydrocarbons such as styrene, vinyltoluene, and methylstyrene; dicyclopentadiene and its oligomers (hereinafter simply referred to as "dicyclopentadiene"), dienes such as cyclopentadiene. It may contain a system hydrocarbon and the like. These olefinic hydrocarbons, diolefinic hydrocarbons, etc. that change the properties of sulfur can be added to sulfur in advance, and the addition amount is 30% by mass or less based on the total amount with sulfur. Preferably. The present invention also includes an embodiment in which sulfur modified in advance to such properties is used. For modification of sulfur, modification with a diene hydrocarbon such as dicyclopentadiene is preferable. The modified sulfur, with respect to sulfur,
Usually, 2 to 30% by mass, preferably 2 to 20% by mass of diene hydrocarbon is melt-mixed at 135 to 155 ° C., and 14
It can be obtained by a method of performing a polymerization reaction such that the viscosity at 0 ° C. is 0.05 to 1.2 Pa · s and then cooling to 135 ° C. or less. By modifying sulfur in this way, it is possible to improve the properties of the civil engineering and construction material of the present invention, such as flame retardancy, resistance to sulfur bacteria, water impermeability, and compressive strength.

【0010】本発明の土木・建築用資材を構成する粒状
硫黄固化物の粒径は、JIS標準ふるいで規定された4
4.4mm以下、好ましくは31.7mm以下、特に好
ましくは22.2mm以下である。そして、この硫黄固
化物は、外周に、流動性を阻害するような鋭角な突起を
実質的に有していない粒状形態である。粒径は、用いる
無機系資材の粒径や配合割合により調整することがで
き、また、製造時の、冷却速度、回転速度、振動速度等
の造粒条件によっても調整することができる。好ましく
は、その内部構造は、例えば、図1及び図2に示される
ように、無機系資材の粒度の大きいものが散在してお
り、その周囲が、細かい無機系資材及び硫黄固化物によ
って覆われ、しかも空洞が少ない、機械的強度に優れた
構造が望ましい。例えば、強度の高い無機系資材を用い
た粒状硫黄固化物の使用が機械的強度の向上という点で
好ましい。このような構造であれば、土木・建築用資材
として十分な圧縮強度が期待できる。本発明の土木・建
築用資材は、通常10〜100Mpa、好ましくは20
〜100Mpa、特に好ましくは30〜100Mpaの
圧縮強度を有する。
The particle size of the granular sulfur solidified material which constitutes the civil engineering and construction material of the present invention is 4 specified by the JIS standard sieve.
It is 4.4 mm or less, preferably 31.7 mm or less, and particularly preferably 22.2 mm or less. The sulfur solidified substance is in the form of particles having substantially no sharp protrusions on the outer periphery that obstruct the fluidity. The particle size can be adjusted by the particle size and blending ratio of the inorganic material used, and can also be adjusted by the granulating conditions such as cooling speed, rotation speed, and vibration speed during production. Preferably, as shown in FIGS. 1 and 2, for example, the internal structure is dispersed with a large particle size of an inorganic material, and the periphery thereof is covered with a fine inorganic material and a sulfur solidified material. In addition, a structure having few cavities and excellent mechanical strength is desirable. For example, use of a granular sulfur solidified product using an inorganic material having high strength is preferable from the viewpoint of improving mechanical strength. With such a structure, sufficient compressive strength can be expected as a civil engineering / construction material. The civil engineering / construction material of the present invention is usually 10 to 100 MPa, preferably 20.
It has a compressive strength of ˜100 Mpa, particularly preferably 30-100 Mpa.

【0011】前記粒状硫黄固化物は、無機系資材が硫黄
で実質的に被覆されているので、例えば、無機系資材に
重金属等の有害物質が含まれている場合であっても、こ
のような有害物質の流出がほとんど抑制され、従来の成
形型による固化物と同程度、若しくはそれ以上の機械的
強度を有する。無機系資材が硫黄で実質的に被覆されて
いるとは、粒状硫黄固化物の外周表面における無機系資
材の被覆状態と、内部構造における無機系資材の被覆状
態との両方における被覆状態が硫黄で実質的に被覆され
ていることを意味する。外周表面における被覆状態は、
無機系資材が該外周表面に完全に露出していない状態で
被覆されていることが好ましい。しかし、これに限定さ
れるものではなく、例えば、所望の機械的強度及び流動
性が確保でき、また、無機系資材中に含まれる重金属等
の有害物質が環境基準等を超えて溶出することを防止で
きれば、無機系資材の一部(例えば、全外周面積に対し
て最大20〜30%程度)が外周表面に露出していても
良い。一方、粒状硫黄固化物の内部構造における被覆状
態は、例えば、図1及び図2に示されるように個々の無
機系資材が硫黄によって実質的に被覆されている状態を
意味する。この内部における被覆は、その製造方法、例
えば、転動造粒法若しくは振動造粒法等に起因して、粒
子状又は粉体状の無機系資材の二次粒子(一次粒子が表
面の凹凸やファンデルワールス力等で凝集したもの)の
各々が硫黄で被覆されており、これらが更に硫黄で被覆
されたものが凝集して一体的に構成されている状態で
る。このような状態は、例えば、従来の成形型を用いて
固化させた硫黄固化物の破砕物及び溶融混合物が固化す
る際に振動や転動により機械的に切断された硫黄固化物
とは、物としてその固化状態が相違する。ただし、得ら
れる圧縮強度は、本発明における粒状硫黄固化物は、従
来の成形型を用いて固化させた硫黄固化物と同程度若し
くはそれ以上を示す。上記被覆状態は、好ましくは、本
発明の土木・建築用資材を用いて、環境庁告示13号
(昭和48年2月16日)「廃棄物に含まれる金属等の検
定方法」に記載の方法により調製した検定液が、総理府
令第5条(昭和48年2月17日)「埋立処分に係わる判
定基準」又は「海洋投入処分に係わる判定基準」に示さ
れる基準を下回る値を示すような被覆状態であることが
好ましい。更には、環境庁告示46号(平成3年8月2
3日)の「土壌の汚染に係わる環境基準」を下回る値を
示すような被覆状態であることが好ましい。
In the granular sulfur solidified product, since the inorganic material is substantially covered with sulfur, even if the inorganic material contains harmful substances such as heavy metals, Almost all outflow of harmful substances is suppressed, and it has mechanical strength equivalent to or higher than that of a solidified product by a conventional molding die. When the inorganic material is substantially covered with sulfur, it means that the covering state in both the covering state of the inorganic material on the outer peripheral surface of the granular sulfur solidified product and the covering state of the inorganic material in the internal structure is sulfur. It is meant to be substantially covered. The coating state on the outer peripheral surface is
It is preferable that the inorganic material is coated so that it is not completely exposed on the outer peripheral surface. However, the present invention is not limited to this, and for example, desired mechanical strength and fluidity can be ensured, and harmful substances such as heavy metals contained in inorganic materials may be eluted beyond environmental standards. If it can be prevented, a part of the inorganic material (for example, about 20 to 30% at maximum with respect to the total outer peripheral area) may be exposed on the outer peripheral surface. On the other hand, the coating state of the internal structure of the granular sulfur solidified material means, for example, the state in which the individual inorganic materials are substantially coated with sulfur as shown in FIGS. 1 and 2. Coating on the internal, the method of manufacturing its, for example, due to tumbling granulation method or oscillating granulator method, unevenness of particulate or powder form secondary particles (primary particles of the inorganic material surface and that aggregate at van der Waals forces, etc.), each being coated with sulfur, Oh in the state of being integrally formed by aggregation which they are further coated with sulfur
It Conditions such as this, for example, the conventional sulfur concrete product crushed and melt mixture of sulfur concrete product solidified by using a mold is mechanically cut by vibration or rolling when solidified, The solidified state is different as a thing. However, the obtained compressive strength of the granular sulfur solidified product in the present invention is the same as or higher than that of the sulfur solidified product solidified by using the conventional molding die. The above-mentioned covering state is preferably using the civil engineering / construction material of the present invention, and Environment Agency Notification No. 13
(February 16, 1973) The assay solution prepared by the method described in "Testing methods for metals contained in waste" is prescribed in Prime Minister's Ordinance Article 5 (February 17, 1973) "For landfill disposal" It is preferable that the coated state has a value lower than the standard shown in the “determination standard relating to the above” or the “determination standard relating to disposal at sea”. Furthermore, Environmental Agency Notification No. 46 (August 2, 1991)
It is preferable that the coated state shows a value below the “environmental standard for soil pollution” of 3 days).

【0012】本発明の土木・建築用資材の製造方法は、
無機系資材と、120〜170℃の硫黄含有溶融物とを
含む混合物を、硫黄の固化温度以下に冷却しながら造粒
し、無機系資材を硫黄により被覆することにより得るこ
とができる。例えば、硫黄を120〜170℃で溶融
し、溶融した硫黄に予め乾燥しておいた無機系資材、必
要に応じてその他の材料を加え混練し、硫黄の固化温度
以下に冷却しながら造粒する方法、硫黄と予め乾燥した
無機系資材とを、また必要に応じてその他の材料を先に
混合し、その後、120〜170℃で少なくとも硫黄を
溶融させて混合し、硫黄の固化温度以下に冷却しながら
造粒する方法、若しくは、硫黄と、必要に応じてその他
の材料とを120〜170℃で予め溶融し、該溶融物
に、予め乾燥した無機系資材を混合し、硫黄の固化温度
以下に冷却しながら造粒する方法等が挙げられる。硫
黄、無機系資材及びその他の材料としては上述に列挙し
た具体例が好ましく挙げられる。また、冷却温度は、硫
黄が固化する120℃未満であれば特に限定されない。
The method for manufacturing a civil engineering / construction material of the present invention is
It can be obtained by granulating a mixture containing an inorganic material and a sulfur-containing melt at 120 to 170 ° C. while cooling to below the solidification temperature of sulfur, and coating the inorganic material with sulfur. For example, sulfur is melted at 120 to 170 ° C., inorganic material that has been dried in advance and other materials are added to the melted sulfur and kneaded, and granulated while cooling to below the solidification temperature of sulfur. Method, sulfur and a pre-dried inorganic material, and if necessary, other materials are mixed first, and then at least 120 to 170 ° C. is melted and mixed at a temperature of 120 to 170 ° C., and cooled to a temperature below the solidification temperature of sulfur. While granulating, or by melting sulfur and, if necessary, other materials at 120 to 170 ° C. in advance, and mixing the melted material with a previously dried inorganic material to a temperature not higher than the solidification temperature of sulfur. Examples of the method include granulating while cooling. Preferred examples of sulfur, inorganic materials and other materials include the specific examples listed above. The cooling temperature is not particularly limited as long as it is lower than 120 ° C at which sulfur solidifies.

【0013】前記造粒は、例えば、上述の図1及び図2
に示すような構造を付与するために、通常のドラムや、
水平若しくは傾斜板を具備した、転動造粒機又は振動造
粒機を用い、転動造粒法、若しくは振動造粒法により行
なうことが好ましい。このような方法を採用することに
より、得られる粒状硫黄固化物の内部構造を、上述し
た、粒子状又は粉体状の無機系資材の二次粒子の各々が
硫黄で被覆され、これらが更に硫黄で被覆されたものが
凝集して一体的に構成されている状態を得ることができ
る。これらの方法において、具体的条件は、硫黄及び無
機系資材の種類や配合割合等に応じて、得られる粒状硫
黄固化物が上記粒径になるように適宜選択して決定され
る。転動造粒法の場合、粒状硫黄固化物の粒径は、回転
板やドラムの傾斜角度、回転速度等によって調整でき
る。ただし、所望する粒径により回転板やドラムのサイ
ズを考慮して選定する必要は特になく、例えば、同一回
転板において2〜44.4mmの任意の大きさの粒子を
製造することができる。傾斜角度は一般に0〜70°の
範囲で調整される。振動造粒法の場合、粒状硫黄固化物
の粒径は、振動数や振幅、傾斜角度によって調整するこ
とができる。例えば、振動数は3000回/分程度、振
幅は0.3mm以上、溶融状態の硫黄固化物が飛散しな
い範囲で選定される。傾斜角度は通常0〜60°の範囲
で調整される。振動方式は、往復式でも回転式でも又は
これらの混合式でも良い。なお、回転ドラム等を使用
し、実質的に振動を与えて造粒することも可能である。
他の造粒法として、溶融した硫黄を水中に落下させる方
法もあるが、水中に重金属が溶出すること、造粒物表面
に錆が発生することから無機系資材の被覆が完全でない
場合があるので好ましくない。
The granulation is carried out, for example, in the above-mentioned FIG. 1 and FIG.
In order to add the structure shown in
It is preferable to use a rolling granulator or a vibrating granulator equipped with a horizontal or inclined plate and to carry out the rolling granulation method or the vibrating granulation method. By adopting such a method, the internal structure of the obtained granular sulfur solidified product, the above-mentioned, each of the secondary particles of the particulate or powdery inorganic material is coated with sulfur, these are further sulfur It is possible to obtain a state in which those coated with are aggregated and integrally configured. In these methods, specific conditions are appropriately selected and determined in accordance with the types and blending ratios of sulfur and inorganic materials so that the obtained particulate sulfur solidified product has the above-mentioned particle size. In the case of the tumbling granulation method, the particle size of the granular sulfur solidified product can be adjusted by the inclination angle of the rotating plate or the drum, the rotation speed, and the like. However, it is not particularly necessary to select the size of the rotating plate or the drum in consideration of the desired particle size, and for example, particles having an arbitrary size of 2 to 44.4 mm can be produced on the same rotating plate. The tilt angle is generally adjusted in the range of 0 to 70 °. In the case of the vibration granulation method, the particle size of the granular sulfur solidified product can be adjusted by the frequency, the amplitude, and the tilt angle. For example, the frequency is about 3000 times / minute, the amplitude is 0.3 mm or more, and the sulfur solidified material in the molten state is selected within a range that does not scatter. The tilt angle is usually adjusted in the range of 0 to 60 °. The vibration method may be a reciprocating method, a rotating method, or a mixed method thereof. It is also possible to use a rotating drum or the like to substantially vibrate for granulation.
As another granulation method, there is also a method of dropping molten sulfur into water, but in some cases the coating of the inorganic material is not perfect because heavy metals are eluted in the water and rust occurs on the surface of the granulated material. It is not preferable.

【0014】前記無機系資材と硫黄含有溶融物との造粒
時の仕込割合は、これらの合計100質量%に対して、
無機系資材95質量%以下、好ましくは30〜95質量
%、より好ましくは72〜95質量%、特に好ましくは
72〜90質量%、硫黄含有溶融物5質量%以上、好ま
しくは5〜70質量%、より好ましくは5〜28質量
%、特に好ましくは10〜28質量%の範囲である。硫
黄含有溶融物の仕込み割合がこの範囲を超える場合、溶
融混合物が固化する際に、振動や転動により機械的に切
断され、または装置に付着する等のため、硫黄固化物の
粒状性が安定せず、しかも流動性に欠け、所望の資材を
得ることはできない。
The proportion of the inorganic material and the sulfur-containing melt at the time of granulation is 100% by mass based on the total amount of these materials.
Inorganic material 95 mass% or less, preferably 30 to 95 mass%, more preferably 72 to 95 mass%, particularly preferably 72 to 90 mass%, sulfur-containing melt 5 mass% or more, preferably 5 to 70 mass% , More preferably 5 to 28% by mass, particularly preferably 10 to 28% by mass. If the proportion of the sulfur-containing melt charged exceeds this range, the granularity of the sulfur solidified product is stable because the molten mixture is mechanically cut by vibration or rolling when it solidifies, or adheres to the equipment. Moreover, the desired material cannot be obtained because of lack of fluidity.

【0015】本発明の土木・建築用資材は、外周に流動
性を阻害する鋭角部を有さない、特定粒度を示し、しか
もその構造上、機械的強度も十分であって、且つ重金属
等の有害物質の流出も阻害されている、また鉄等の錆び
易い金属成分も被覆されているので、錆の発生による粒
状硫黄固化物の劣化も生じ難い。従って、路盤材、路床
材、ケイソンの中詰め材、埋立材、盛土材、若しくはコ
ンクリート、モルタル等に使用する各種骨材として使用
することができる。このような使用は、その用途に応じ
て、粒状硫黄固化物の粒度や機械的強度等を調整し、通
常の、路盤材、路床材、ケイソンの中詰め材、埋立材、
盛土材又は各種骨材と同様に使用することができる。
The civil engineering / construction material of the present invention has a specific grain size without an acute angle portion which hinders fluidity on the outer periphery, has a sufficient mechanical strength in its structure, and is made of a heavy metal or the like. Outflow of harmful substances is also inhibited, and since metal components such as iron that easily rust are coated, deterioration of the granular sulfur solidified product due to rust is unlikely to occur. Therefore, it can be used as a roadbed material, a roadbed material, a caisson filling material, a landfill material, an embankment material, or various aggregates used for concrete, mortar and the like. Such use, depending on the application, adjust the particle size and mechanical strength of the granular sulfur solidified product, ordinary roadbed material, roadbed material, caisson filling material, landfill material,
It can be used similarly to the embankment material or various aggregates.

【0016】[0016]

【発明の効果】本発明の土木・建築用資材は、鋭角な角
が実質的にない、特定粒度の粒状硫黄固化物であって、
無機系資材が硫黄で実質的に被覆されているので、強度
と流動性が兼ね備わっており、路盤材、路床材、ケイソ
ンの中詰め材、埋立材、盛土材、骨材等に有用である。
しかも、重金属等の有害物質の流出を阻害でき、都市ゴ
ミや産業廃棄物等の有効利用にも役立つ。本発明の製造
方法では、造粒という簡易な方法で、上記土木・建築用
資材を容易に得ることができる。特に、活性サルファー
等の廃水が生じる材料を必須成分としないので、煩雑な
操作を必要としない。
The civil engineering / construction material of the present invention is a granular sulfur solidified product having a specific particle size, which has substantially no sharp corners,
Since the inorganic material is substantially covered with sulfur, it has both strength and fluidity, and is useful for roadbed materials, roadbed materials, caisson filling materials, landfill materials, embankment materials, aggregates, etc. is there.
Moreover, the outflow of harmful substances such as heavy metals can be prevented, and it is also useful for the effective use of municipal waste, industrial waste, and the like. In the production method of the present invention, the above-mentioned civil engineering / construction material can be easily obtained by a simple method such as granulation. In particular, since a material such as active sulfur producing waste water is not an essential component, no complicated operation is required.

【0017】[0017]

【実施例】以下本発明を比較例及び実施例により更に詳
細に説明するが、本発明はこれらに限定されるものでは
ない。実施例1 硫黄200gを150℃にて溶融し、予め乾燥しておい
た高炉スラグ560g及び石炭灰240gを混練りし
た。得られた溶融混合物1000gをテーブル型振動機
(村田精工(株)製、HV型振動機を2機使用し、振動
台として500×500mmの鉄板を固定)に注ぎ、振
動数3000回/分、振幅1mmで1分間往復振動を加
えながら固化させた。その結果、全周が硫黄固化物で覆
われた、粒径10mm以下の外周に流動性を阻害するよ
うな尖った角がない粒状硫黄固化物が得られた。得られ
た粒状硫黄固化物の圧縮強度を測定したところ、55M
paであった。更に、得られた粒状硫黄固化物の一部に
ついて、走査型電子顕微鏡を用いて断面構造を観察した
(Pt蒸着、印加電圧15keV)。その50×1.4
倍二次電子像の写真の写しを図1に、図1と同一視野の
50×1.4倍反射電子像(BEI)の写真の写しを図
2に示す。また、図1の拡大写真(1000×1.4
倍)の写しを図3に、図2の拡大写真(1000×1.
4倍)で図3と同一視野の写しを図4にそれぞれ示す。
更に、図3について、Kα線により硫黄の存在範囲を確
認した図3と同一視野の写真の写しを図5に示す。な
お、図1及び図2において、外周面に無機系資材が露出
しているように見えるが、これは、断面を研磨した際に
外周を覆っていた硫黄固化物の一部が剥がれたためであ
る。また、造粒物の硫黄の被覆厚さは1〜30μmであ
った。
EXAMPLES The present invention will be described in more detail with reference to Comparative Examples and Examples, but the present invention is not limited thereto. Example 1 200 g of sulfur was melted at 150 ° C., and 560 g of previously dried blast furnace slag and 240 g of coal ash were kneaded. 1000 g of the obtained molten mixture was poured into a table-type vibrator (manufactured by Murata Seiko Co., Ltd., 2 HV-type vibrators were used, and a 500 × 500 mm iron plate was fixed as a vibration table), and the vibration frequency was 3000 times / min. It was solidified while applying reciprocating vibration for 1 minute with an amplitude of 1 mm. As a result, a granular sulfur solidified material whose entire circumference was covered with the sulfur solidified material having a particle size of 10 mm or less and having no sharp corners that hinder the fluidity was obtained. When the compressive strength of the obtained granular sulfur solidified product was measured, it was 55 M.
It was pa. Further, a cross-sectional structure of a part of the obtained granular sulfur solidified product was observed using a scanning electron microscope (Pt vapor deposition, applied voltage 15 keV). 50 x 1.4
A photocopy of a double secondary electron image is shown in FIG. 1, and a photocopy of a 50 × 1.4-fold backscattered electron image (BEI) in the same field of view as in FIG. 1 is shown in FIG. In addition, the enlarged photograph of FIG. 1 (1000 × 1.4
3 is a copy of FIG. 3 and an enlarged photograph (1000 × 1.
FIG. 4 shows a copy of the same field of view as in FIG.
Further, with respect to FIG. 3, FIG. 5 shows a copy of a photograph in the same field of view as FIG. 3 in which the existence range of sulfur was confirmed by Kα ray. In addition, in FIGS. 1 and 2, it seems that the inorganic material is exposed on the outer peripheral surface. This is because a part of the sulfur solidified material covering the outer periphery is peeled off when the cross section is polished. . Further, the coating thickness of sulfur of the granulated product was 1 to 30 μm.

【0018】比較例1 実施例1において、溶融固化物の固化時に振動を加えず
に固化させた。その結果、テーブル型振動機に注入した
溶融固化物は、粒状物ではなく全体が1つの塊として固
化した。得られた固化物の断面を実施例1と同様に観察
した。その50×1.4倍二次電子像の写真の写しを図
6に、図6と同一視野の50×1.4倍反射電子像(B
EI)の写真の写しを図7に示す。また、図6の拡大写
真(1000×1.4倍)の写しを図8に、図7の拡大
写真(1000×1.4倍)で、図8と同一視野の写し
を図9にそれぞれ示す。更に、得られた固化物の圧縮強
度を測定したところ、55Mpaであった。
Comparative Example 1 In Example 1, the molten solidified product was solidified without vibration during solidification. As a result, the molten and solidified material injected into the table-type vibrator was solidified not as a granular material but as a single lump. The cross section of the obtained solidified product was observed in the same manner as in Example 1. A copy of the 50 × 1.4 × secondary electron image is shown in FIG. 6, and a 50 × 1.4 × reflected electron image (B
A copy of the photograph of EI) is shown in FIG. 8 is a magnified photograph (1000 × 1.4 times) of FIG. 6, and FIG. 9 is a magnified photograph (1000 × 1.4 times) of FIG. . Further, the compression strength of the obtained solidified product was measured and found to be 55 Mpa.

【0019】図1〜5より、実施例1で得られた粒状物
は、無機系資材が内部に閉じ込められた構造であり、特
に図5より明らかなとおり、個々の無機系資材粒子の周
りは、硫黄流状物内部であっても硫黄(図5中の白い部
分)で覆われた構造であることが判る。しかも、機械的
強度を低下させる、粒状物内部のクラックや空洞の存在
もほとんどない。また、断面写真上の空孔率は10%以
下であった(ただし、無機系資材自体の空孔は除く)。
実施例1で調製した粒状硫黄固化物の圧縮強度と、比較
例1で調製した固化物の圧縮強度は同じであったが、こ
れは、図6〜9より、比較例1で得られた塊の固化物
が、基本的に実施例1で得られた粒状物の構造と類似で
あるからと考えられる。実施例1で調製した粒状硫黄固
化物は、55Mpaの圧縮強度を有していたので、例え
ば、コンクリート用の骨材が通常30Mpa程度の圧縮
強度を有しておれば使用できることを鑑みた場合、実施
例1の粒状硫黄固化物は、各種土木・建築用資材として
適していることが判る。特に、外周に流動性を阻害する
ような尖った角がなく、優れた機械的強度を有すること
より、路盤材、路床材、ケイソンの中詰め材、埋立材、
盛土材又は骨材として有用であることが判る。
From FIGS. 1 to 5, the granular material obtained in Example 1 has a structure in which the inorganic material is confined inside. Particularly, as is clear from FIG. 5, the periphery of each inorganic material particle is It can be seen that even inside the sulfur stream, the structure is covered with sulfur (white part in FIG. 5). In addition, there are almost no cracks or cavities inside the granular material that reduce the mechanical strength. The porosity on the cross-sectional photograph was 10% or less (however, the pores of the inorganic material itself are excluded).
The compressive strength of the granular sulfur solidified product prepared in Example 1 was the same as the compressive strength of the solidified solid product prepared in Comparative Example 1, which is the mass obtained in Comparative Example 1 from FIGS. It is considered that the solidified product of is basically similar to the structure of the granular material obtained in Example 1. Since the granular sulfur solidified product prepared in Example 1 had a compressive strength of 55 Mpa, for example, when considering that the aggregate for concrete can be used as long as it has a compressive strength of about 30 Mpa, It is understood that the granular sulfur solidified product of Example 1 is suitable as various civil engineering / construction materials. In particular, there are no sharp edges that hinder fluidity on the outer circumference, and because it has excellent mechanical strength, it is a roadbed material, a roadbed material, a caisson filling material, landfill material,
It proves to be useful as a fill material or an aggregate.

【0020】実施例2 硫黄280gを150℃にて溶融し、予め乾燥しておい
た鉄鋼スラグ(2mm以下)320g及び焼却炉から発
生する焼却飛灰400gを混練りした。得られた溶融混
合物1000gをテーブル型振動機(村田精工(株)
製、HV型振動機を2機使用し、振動台として500×
500mmの鉄板を固定)に注ぎ、振動数3000回/
分、振幅1mmの条件で1分間往復振動を加えながら固
化させた。その結果、全周が硫黄固化物で覆われた、粒
径2mm以下の外周に流動性を阻害するような尖った角
がない粒状硫黄固化物が得られた。得られた粒状硫黄固
化物を粉砕せずに、そのまま用い、環境庁告示46号
「土壌の汚染に係わる環境基準」に記載の方法により溶
出試験を行なった。その結果、溶出液中の鉛の溶出量
は、検出限界(0.005mg/l)以下であり、土壌
環境基準をクリアするものであり、土木・建築用資材と
して利用できることが判る。更に、得られた粒状硫黄固
化物のCBR試験(舗装試験法便覧「路床の支持力試
験」)を行なったところ、CBR値は155%であり、
この材料は、特に路盤材、路床材又は盛土材に適してい
ることが判る。
Example 2 280 g of sulfur was melted at 150 ° C., 320 g of previously dried steel slag (2 mm or less) and 400 g of incineration fly ash generated from an incinerator were kneaded. 1000 g of the obtained molten mixture was used as a table-type vibrator (Murata Seiko Co., Ltd.).
Made by 2 HV type vibrators, 500 x as a vibrating table
500mm iron plate is fixed) and the vibration frequency is 3000 times /
Min. And an amplitude of 1 mm, the material was solidified while applying reciprocating vibration for 1 minute. As a result, a granular sulfur solidified substance having a particle size of 2 mm or less and having no sharp corners which hinders fluidity was obtained, which was entirely covered with the sulfur solidified substance. The obtained granular sulfur solidified product was used as it was without crushing, and an elution test was carried out by the method described in Environmental Agency Notification No. 46, "Environmental Standards Concerning Soil Contamination". As a result, the amount of lead eluted in the eluate is below the detection limit (0.005 mg / l), which satisfies the soil environmental standard, and can be used as a civil engineering / construction material. Furthermore, when the obtained granular sulfur solidified product was subjected to a CBR test (Pavement Test Method Handbook "Road bearing capacity test"), the CBR value was 155%.
This material proves to be particularly suitable as a roadbed material, a roadbed material or an embankment material.

【0021】比較例2 実施例2において、溶融固化物の固化時に振動を加えず
に固化させた。その結果、テーブル型振動機に注入した
溶融固化物は、粒状物ではなく全体が1つの塊として固
化した。得られた固化物を、粉砕機により粒径2mm以
下に粉砕し、実施例2と同様に溶出試験を行なった。そ
の結果、鉛の溶出量は0.03mg/lであった。これ
は、実施例2よりも遥かに多い検出量であり、また、土
壌環境基準をクリアしておらず、土木・建築用資材とし
ては使用できないことが判る。
Comparative Example 2 In Example 2, the molten solidified product was solidified without vibration during solidification. As a result, the molten and solidified material injected into the table-type vibrator was solidified not as a granular material but as a single lump. The obtained solidified product was crushed to a particle size of 2 mm or less by a crusher, and the dissolution test was conducted in the same manner as in Example 2. As a result, the elution amount of lead was 0.03 mg / l. This is a much larger amount of detection than in Example 2, and it does not meet the soil environmental standards, so it can be seen that it cannot be used as a civil engineering / construction material.

【0022】実施例3 撹拌混合槽に硫黄190gを入れ、加熱し、十分溶融さ
せた後、ジシクロペンタジエンを硫黄に対して5mas
s%(9.5g)添加した。ジシクロペンタジエン添加
後、150℃に加熱することにより反応が開始するの
で、温度を150℃に保持した。約1時間後に溶融物の
140℃での粘度が100mPa・sに達した。得られ
た硫黄重合物を140℃で溶融し、予め乾燥しておいた
鉄鋼スラグ(2mm以下)360g及び焼却炉から発生
する焼却飛灰450gとを混練した。次に、得られた溶
融混合物1000gをテーブル型振動機(村田精工
(株)製、HV型振動機を2機使用し、振動台として5
00×500mmの鉄板を固定)に注ぎ、振動数300
0回/分、振幅1mmの条件で1分間往復振動を加えな
がら固化させた。その結果、全周が硫黄固化物で覆われ
た、粒径2mm以下の外周に流動性を阻害するような尖
った角がない粒状硫黄固化物が得られた。得られた粒状
硫黄固化物をそのまま用い、消防庁の危険物第2種(可
燃性固体)試験方法に規定する小ガス炎着火試験に従っ
て小ガス炎着火試験を行なった。本試験は、3cm
かりとった試験物品に着火器具の炎を10秒間接触さ
せ、着火するまでの時間と燃焼継続の可否を観察する操
作を10回繰返して、判定を行なう。着火時間が3秒以
下で燃焼を継続した場合は「第1種可燃性固体」、3秒
を超え10秒以内で燃焼を継続した場合は「第2種可燃
性固体」、そして10回の測定において全て、不着火の
場合または燃焼を継続しなかった場合は「危険性なし」
と判定される。結果を表1に示す。なお、10秒以内に
着火したものにはその時間ともに○を、10秒後に着荷
しなかったものには×を印し、10回の試験結果から判
定した。また、耐硫黄酸化細菌性を評価するために、得
られた粒状硫黄固化物100gを、硫黄酸化細菌を含む
700mlの海水が入ったボトルに別個に浸漬し、80
日間放置し、pHの推移を測定した。結果を図10に示
す。
Example 3 190 g of sulfur was put in a stirring and mixing tank, heated and sufficiently melted, and then dicyclopentadiene was added to sulfur at 5 mas.
s% (9.5 g) was added. After the addition of dicyclopentadiene, the reaction was started by heating to 150 ° C, so the temperature was kept at 150 ° C. After about 1 hour, the viscosity of the melt at 140 ° C. reached 100 mPa · s. The obtained sulfur polymer was melted at 140 ° C., and 360 g of previously dried steel slag (2 mm or less) and 450 g of incineration fly ash generated from an incinerator were kneaded. Next, 1000 g of the obtained molten mixture was used as a vibrating table by using two table-type vibrators (Murata Seiko Co., Ltd., HV-type vibrators).
(Steel plate of 00 × 500mm is fixed) and the vibration frequency is 300
Solidification was performed by applying reciprocating vibration for 1 minute under conditions of 0 times / minute and an amplitude of 1 mm. As a result, a granular sulfur solidified substance having a particle size of 2 mm or less and having no sharp corners which hinders fluidity was obtained, which was entirely covered with the sulfur solidified substance. Using the obtained particulate sulfur solidified product as it was, a small gas flame ignition test was carried out in accordance with the small gas flame ignition test specified in the Hazardous Materials Class 2 (flammable solids) test method of the Fire Service Agency. In this test, the test article weighed 3 cm 3 is brought into contact with the flame of the ignition device for 10 seconds, and the operation of observing the time until ignition and whether or not the combustion can be continued is repeated 10 times to make the determination. If the ignition time is 3 seconds or less and combustion continues, "Type 1 combustible solid", if the combustion continues for more than 3 seconds and within 10 seconds, "Type 2 combustible solid", and 10 measurements In case of non-ignition or if combustion did not continue, there is no danger
Is determined. The results are shown in Table 1. Those that ignited within 10 seconds were marked with ◯, and those that were not loaded after 10 seconds were marked with x, and judgment was made from the test results of 10 times. Further, in order to evaluate the resistance to sulfur-oxidizing bacteria, 100 g of the obtained granular sulfur solidified product was separately immersed in a bottle containing 700 ml of seawater containing sulfur-oxidizing bacteria.
It was allowed to stand for a day and the change in pH was measured. The results are shown in Fig. 10.

【0023】比較例3 硫黄190gを150℃にて溶融し、予め乾燥しておい
た鉄鋼スラグ(2mm以下)360g及び焼却炉から発
生する焼却飛灰450gとを混練した。次に、得られた
溶融混合物1000gを、振動を加えずに固化させた。
その結果、溶融固化物は、粒状物ではなく全体が1つの
塊として固化した。得られた固化物を、粉砕機により粒
径2mm以下に粉砕し、この粉砕物を用いて、実施例3
と同様に小ガス炎着火試験及び耐硫黄酸化細菌性の評価
を行なった。結果をそれぞれ表1及び図10に示す。
Comparative Example 3 190 g of sulfur was melted at 150 ° C., and 360 g of previously dried steel slag (2 mm or less) and 450 g of incinerated fly ash generated from an incinerator were kneaded. Next, 1000 g of the obtained molten mixture was solidified without applying vibration.
As a result, the molten solidified product was solidified as one lump rather than as a granular material. The obtained solidified product was pulverized with a pulverizer to have a particle size of 2 mm or less, and the pulverized product was used to prepare Example 3
Small gas flame ignition test and evaluation of resistance to sulfur-oxidizing bacteria were conducted in the same manner as in. The results are shown in Table 1 and FIG. 10, respectively.

【0024】[0024]

【表1】 [Table 1]

【0025】表1の結果より、実施例3の粒状硫黄固化
物は全く燃焼性を示さず「危険性なし」の判定を得るこ
とができた。また、図10の結果より、80日目のpH
が比較例3の粉砕物の場合6.17と硫黄酸化細菌の影
響を受けたのに対して、実施例3の固化物は7.56で
あり、硫黄酸化細菌の影響をほとんど受けていないこと
が判った。従って、実施例3で調製したジシクロペンタ
ジエンで変性した硫黄重合物を用いた固化物は、土木・
建築用資材として広範囲に利用できることがわかった。
From the results shown in Table 1, the granular sulfur solidified product of Example 3 showed no flammability and could be judged as "no risk". In addition, from the result of FIG. 10, the pH on the 80th day
Was 6.17 in the case of the pulverized product of Comparative Example 3 and was affected by the sulfur-oxidizing bacteria, whereas the solidified product of Example 3 was 7.56 and was hardly affected by the sulfur-oxidizing bacteria. I understood. Therefore, the solidified product using the sulfur polymer modified with dicyclopentadiene prepared in Example 3 was
It has been found that it can be widely used as a building material.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例1で調製した粒状硫黄固化物の断面構造
の走査型電子顕微鏡による二次電子像の写真である。
FIG. 1 is a photograph of a secondary electron image by a scanning electron microscope of a cross-sectional structure of a granular sulfur solidified product prepared in Example 1.

【図2】実施例1で調製した粒状硫黄固化物の断面構造
の走査型電子顕微鏡による反射電子像(BEI)の写真
(図1と同一視野)である。
FIG. 2 is a photograph (same field of view as in FIG. 1) of a backscattered electron image (BEI) of a cross-sectional structure of the granular sulfur solidified product prepared in Example 1 by a scanning electron microscope.

【図3】図1の拡大写真である。FIG. 3 is an enlarged photograph of FIG.

【図4】図2の拡大写真(図3と同一視野)である。4 is an enlarged photograph of FIG. 2 (same field of view as FIG. 3).

【図5】図3に基づく、Kα線により硫黄の存在範囲を
確認した写真(図3と同一視野)である。
5 is a photograph based on FIG. 3, in which the existence range of sulfur was confirmed by Kα rays (the same field of view as in FIG. 3).

【図6】比較例1で調製した固化物の断面構造の走査型
電子顕微鏡による二次電子像の写真である。
FIG. 6 is a photograph of a secondary electron image of a cross-sectional structure of the solidified product prepared in Comparative Example 1 by a scanning electron microscope.

【図7】比較例1で調製した固化物の断面構造の走査型
電子顕微鏡による反射電子像(BEI)の写真(図6と
同一視野)である。
FIG. 7 is a photograph of the backscattered electron image (BEI) of the cross-sectional structure of the solidified product prepared in Comparative Example 1 taken by a scanning electron microscope (the same field of view as in FIG. 6).

【図8】図6の拡大写真である。8 is an enlarged photograph of FIG.

【図9】図7の拡大写真(図8と同一視野)である。9 is an enlarged photograph of FIG. 7 (same field of view as FIG. 8).

【図10】実施例3及び比較例3で調製した各硫黄固化
物の耐硫黄酸化細菌性の評価結果を示すグラフである。
FIG. 10 is a graph showing evaluation results of sulfur-oxidizing bacterium resistance of each sulfur solidified product prepared in Example 3 and Comparative Example 3.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 川田 敏男 神奈川県横浜市神奈川区子安通3−390 日石三菱精製株式会社横浜製油所内 (72)発明者 磯辺 洋 神奈川県横浜市青葉区しらとり台12−12 −304 (72)発明者 大和 卓也 東京都港区芝2−12−−4−306 (72)発明者 橋本 博 神奈川県横浜市中区千鳥町8番地 日石 三菱株式会社中央技術研究所内 (56)参考文献 特開 昭62−292659(JP,A) 特開 昭62−246850(JP,A) 特開 昭58−181756(JP,A) 特開2000−327399(JP,A) 特公 平2−28529(JP,B2) (58)調査した分野(Int.Cl.7,DB名) C04B 28/36 C04B 12/00 C04B 14/02 C04B 14/36 C04B 20/10 C08G 75/00 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Toshio Kawada 3-390 Koyasu-dori, Kanagawa-ku, Yokohama, Kanagawa Prefecture Nisseki Mitsubishi Refining Co., Ltd.Yokohama Refinery (72) Inventor, Hiroshi Isobe, Shirattoridai, Aoba-ku, Yokohama-shi, Kanagawa 12-304 (72) Inventor Takuya Yamato 2-12--4-306 Shiba, Minato-ku, Tokyo (72) Inventor Hiroshi Hashimoto 8 Chidori-cho, Naka-ku, Yokohama-shi, Kanagawa Hishishi Mitsubishi Central Research Institute ( 56) References JP-A-62-292659 (JP, A) JP-A-62-246850 (JP, A) JP-A-58-181756 (JP, A) JP-A-2000-327399 (JP, A) Japanese Patent Publication 2-28529 (JP, B2) (58) Fields surveyed (Int.Cl. 7 , DB name) C04B 28/36 C04B 12/00 C04B 14/02 C04B 14/36 C04B 20/10 C08G 75/00

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 硫黄10〜30質量%と無機系資材70
〜90質量%とを含む粒状硫黄固化物からなり、粒径が
JIS標準ふるいで規定された44.4mm以下であ
り、無機系資材の二次粒子の各々が硫黄で被覆されてお
り、該硫黄で被覆された二次粒子同士が更に硫黄で被覆
された被覆物が凝集して一体的に構成されている状態の
内部構造を有し、無機系資材が硫黄で実質的に被覆され
ていることを特徴とする土木・建築用資材。
1. An inorganic material 70 containing 10 to 30% by mass of sulfur.
Of 90% by mass or more, and the particle size is 44.4 mm or less defined by the JIS standard sieve, and each of the secondary particles of the inorganic material is coated with sulfur.
The secondary particles coated with the sulfur are further coated with sulfur.
In the state that the coated coating is aggregated and integrally configured
A civil engineering / construction material having an internal structure, in which an inorganic material is substantially covered with sulfur.
【請求項2】 硫黄が、ジシクロペンタジエンで変性さ
れた硫黄である請求項1記載の土木・建築用資材。
2. The civil / building material according to claim 1, wherein the sulfur is sulfur modified with dicyclopentadiene.
【請求項3】 無機系資材と、120〜170℃の硫黄
含有溶融物とを含む混合物を、硫黄の固化温度以下に冷
却しながら造粒し、無機系資材を硫黄により被覆するこ
とを特徴とする請求項1記載の土木・建築用資材の製造
方法。
3. A mixture containing an inorganic material and a sulfur-containing melt at 120 to 170 ° C. is granulated while being cooled to a temperature below the solidification temperature of sulfur, and the inorganic material is coated with sulfur. The method for manufacturing a civil engineering / construction material according to claim 1.
【請求項4】 造粒を、転動造粒法若しくは振動造粒法
により行なうことを特徴とする請求項記載の製造方
法。
4. The method according to claim 3 , wherein the granulation is performed by a rolling granulation method or a vibration granulation method.
【請求項5】 無機系資材と硫黄含有溶融物との造粒時
の仕込み割合が、合計100質量%に対して、無機系資
材72〜95質量%、硫黄含有溶融物5〜28質量%で
あることを特徴とする請求項3又は4記載の製造方法。
5. The proportion of the inorganic material and the sulfur-containing melt during granulation is 72 to 95% by mass of the inorganic material and 5 to 28% by mass of the sulfur-containing melt with respect to 100% by mass in total. The manufacturing method according to claim 3 or 4 , wherein
【請求項6】 請求項1記載の土木・建築用資材を、路
盤材、路床材、ケイソンの中詰め材、埋立材、盛土材又
は骨材として用いることを特徴とする土木・建築用資材
の使用方法。
6. A civil engineering / construction material using the civil engineering / construction material according to claim 1 as a roadbed material, a roadbed material, a caisson filling material, a landfill material, an embankment material or an aggregate. How to use.
JP2000289553A 1999-08-20 2000-08-21 Civil and architectural materials, their production and their use Expired - Fee Related JP3436736B2 (en)

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