JP3442376B2 - Apparatus for detecting interval between wrapping portions of continuous wrapping body and detection method thereof - Google Patents
Apparatus for detecting interval between wrapping portions of continuous wrapping body and detection method thereofInfo
- Publication number
- JP3442376B2 JP3442376B2 JP2001201126A JP2001201126A JP3442376B2 JP 3442376 B2 JP3442376 B2 JP 3442376B2 JP 2001201126 A JP2001201126 A JP 2001201126A JP 2001201126 A JP2001201126 A JP 2001201126A JP 3442376 B2 JP3442376 B2 JP 3442376B2
- Authority
- JP
- Japan
- Prior art keywords
- packaging
- waveform
- continuous
- displacement
- package
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001514 detection method Methods 0.000 title claims description 81
- 238000004806 packaging method and process Methods 0.000 claims description 101
- 238000006073 displacement reaction Methods 0.000 claims description 68
- 230000008859 change Effects 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 16
- 230000003287 optical effect Effects 0.000 claims description 4
- 238000000638 solvent extraction Methods 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 12
- 238000012937 correction Methods 0.000 description 9
- 239000005022 packaging material Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000001914 filtration Methods 0.000 description 7
- 230000006870 function Effects 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 230000000630 rising effect Effects 0.000 description 6
- 238000013459 approach Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 101100508883 Bacillus subtilis (strain 168) iolI gene Proteins 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Landscapes
- Length Measuring Devices By Optical Means (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、例えばかやく,粉
末若しくは液体スープ等の被包装物を封入する包装部の
間隔を検出する連続包装体の包装部間隔検出装置とその
検出方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a package interval detecting device for a continuous package for detecting the interval between package parts that enclose an object to be packaged, such as scent, powder or liquid soup, and a method for detecting the interval.
【0002】[0002]
【従来の技術】従来、図14に示すように、連続包装体
Pに形成された複数の包装部1…の間隔を検出する包装
部間隔検出装置が知られている。連続包装体Pは、被包
装物(図示しない)を収納する包装部1…を搬送方向α
で区画連成するように、その搬送方向αにほぼ直交する
例えば熱シール等による横シール2…を互いに所要の間
隔で形成するとともに、両側縁部P′,P″のうちの他
側縁部P″に沿い、同じく熱シール等による縦シール3
を連続して形成してなるものである。なお、図中符号W
は、搬送方向αにほぼ直交する幅、符号Lは隣り合う2
つの包装部1,1の間隔(以下、単に包装部間隔ともい
う)を示している。2. Description of the Related Art Conventionally, as shown in FIG. 14, there is known a wrapping portion interval detecting device for detecting an interval between a plurality of wrapping portions 1 ... Formed in a continuous wrapping body P. The continuous wrapping body P has the wrapping section 1 ...
So as to be partitioned and coupled with each other, transverse seals 2 such as heat seals, which are substantially orthogonal to the conveying direction α, are formed at required intervals, and the other side edge portion of the both side edge portions P ′, P ″ is formed. Along the P ″, a vertical seal 3 such as a heat seal
Are continuously formed. In the figure, reference sign W
Is a width that is substantially orthogonal to the transport direction α, and the symbol L is adjacent to 2
An interval between the two packaging parts 1 and 1 (hereinafter, also simply referred to as a packaging part interval) is shown.
【0003】上記従来の包装部間隔検出装置は、上記の
連続包装体Pを、これの両側面Pa,Pbから所要の弾
圧力で挟持するように揺動自在な2本のシール部検出ロ
ーラ4,4と、それらシール部検出ローラ4,4の変位
を検出するセンサS1とを主要の構成としたものであ
り、そのシール部検出ローラ4,4によって、被包装物
を収納した包装部1と、横シール2の厚みの差を検出す
ることによって、各横シール2…の位置と包装部間隔L
とを検出するようにしたものである。The above-mentioned conventional package portion interval detecting device has two seal portion detecting rollers 4 which are swingable so as to sandwich the continuous package body P from both side surfaces Pa and Pb thereof with a required elastic force. , 4 and a sensor S1 for detecting the displacement of the seal portion detection rollers 4, 4 as main components, and the seal portion detection rollers 4, 4 serve as a packaging portion 1 for accommodating an object to be packaged. , By detecting the difference in the thickness of the horizontal seals 2, the position of each horizontal seal 2 ...
It is designed to detect and.
【0004】上記のものとは別に、図15(A),
(B)に示すように、連続包装体Pの側縁部P″に形成
された縦シール3に、包装部1…を区画連成する横シー
ル2…に対応する検出用マーク5…を予め印刷しておく
とともに、それらの検出用マーク5…を、縦シール3を
ガイドする一対のガイド部材6,6に配設したフォトセ
ンサ7によって検出することにより、各横シール2…の
位置と包装部1…の間隔とを検出するようにした包装部
間隔検出装置が提案されている。Apart from the above, FIG.
As shown in (B), the detection marks 5 ... Corresponding to the horizontal seals 2 ... that partition and connect the packaging portions 1 ... Are previously formed on the vertical seals 3 formed on the side edge portions P ″ of the continuous packaging body P. By printing and detecting the detection marks 5 ... With a photosensor 7 arranged on a pair of guide members 6 and 6 for guiding the vertical seal 3, the position of each horizontal seal 2 ... There has been proposed a packaging part interval detection device which detects the interval between the parts 1.
【0005】さらには、連続包装体Pを挟み、これの両
側面側に対向配置した2つの変位センサ(図示しない)に
より、各変位センサから連続包装体Pの一側面までの距
離を計測し、それら2つの変位センサで検出した距離の
差を得ることで、包装部間隔を検出しようとしたものも
ある。Further, the distance from each displacement sensor to one side surface of the continuous package P is measured by two displacement sensors (not shown) arranged on both sides of the continuous package P so as to face each other. Some have tried to detect the interval between the packaging parts by obtaining the difference between the distances detected by these two displacement sensors.
【0006】[0006]
【発明が解決しようとする課題】しかしながら、図14
に示す従来装置では、連続包装体Pを一対のシール部検
出ローラ4,4によって弾圧挟持した状態のまま搬送し
ていたので、それらの弾圧力によって包装部1内の被包
装物を変形させたり、包装材に傷やピンホールを生じさ
せて、商品価値の低下を招くおそれがある。また、包装
部1内の被包装物を変形させてしまう結果、被包装物の
厚みが減少して検出誤差を生じさせやすい。However, as shown in FIG.
In the conventional apparatus shown in FIG. 1, since the continuous package P is conveyed while being elastically sandwiched by the pair of seal portion detection rollers 4 and 4, the objects to be packaged in the packaging portion 1 may be deformed by the elastic force. , The packaging material may be scratched or pinholes may be produced, which may lower the commercial value. Further, as a result of deforming the article to be packaged in the packaging unit 1, the thickness of the article to be packaged is reduced and a detection error is likely to occur.
【0007】さらに、連続包装体Pの搬送速度の高速化
に伴って、シール部検出ローラ4,4がバウンドして、
連続包装体Pの両面から離間する現象が生じ、これによ
り、横シール2…を検出することが極めて難しいという
欠点がある。Further, as the conveying speed of the continuous package P increases, the seal detecting rollers 4 and 4 bounce,
A phenomenon occurs in which the continuous package P is separated from both sides, which has the drawback that it is extremely difficult to detect the horizontal seals 2.
【0008】また、図15(A),(B)に示す従来装
置では、検出用マーク5をフォトセンサ7により検出し
ているので、各検出用マーク5…を横シール2…に対応
させて縦シール3に印刷しておく必要がある上に、ゴミ
等が付着することによる誤検知が生じやすく、さらに
は、検出用マーク5…を印刷しなければならないことに
よるデザイン上の制約も受ける。Further, in the conventional apparatus shown in FIGS. 15A and 15B, since the detection mark 5 is detected by the photosensor 7, each detection mark 5 ... Corresponds to the horizontal seal 2. In addition to the need to print on the vertical sticker 3, erroneous detection is likely to occur due to the attachment of dust and the like, and there is a design restriction due to the necessity of printing the detection marks 5.
【0009】しかも、検出用マーク5を基準として横シ
ール2の位置や包装部間隔を決定しているために、検出
用マーク5と包装部1の相対的な位置関係が正常でない
場合には事前に察知できず、このために、連続包装体P
を製造する設備に、検出用マーク5と横シール2との相
対的な位置関係を一定にするための装置を設けなければ
ならない。Moreover, since the position of the horizontal seal 2 and the wrapping space are determined with the detection mark 5 as a reference, when the relative positional relationship between the detection mark 5 and the wrapping part 1 is not normal, advance detection is performed. Therefore, the continuous package P
The equipment for manufacturing the above must be provided with a device for keeping the relative positional relationship between the detection mark 5 and the horizontal seal 2 constant.
【0010】さらに、連続包装体Pを挟み、これの両面
側に対向配置した2つの変位センサにより、各変位セン
サから連続包装体Pの一面までの距離を計測する方法で
は、当然のことながら、高価な2つのセンサを用意する
必要があり、しかも、連続包装体Pの位置変動に影響さ
れることなく、横シール2や包装部1の厚みを検出する
には、それらのセンサの特性を同一にしなければなら
ず、それらの取付け精度が検出精度に著しく影響を与え
るために、それらの取付け調整が面倒である。Further, in the method of measuring the distance from each displacement sensor to one surface of the continuous package P by the two displacement sensors which are arranged opposite to each other on both sides of the continuous package P, it goes without saying that It is necessary to prepare two expensive sensors, and moreover, in order to detect the thickness of the horizontal seal 2 and the packaging portion 1 without being affected by the position variation of the continuous package P, the characteristics of these sensors are the same. Since their mounting accuracy significantly affects the detection accuracy, their mounting adjustment is troublesome.
【0011】そこで本発明は、連続包装体の搬送速度、
包装材の種類や印刷の有無に拘わらず、さらには、被包
装物の変形や包装材に傷やピンホールを生じさせること
なく、各包装部の間隔を正確に検出することができる連
続包装体の包装部間隔検出装置とその検出方法の提供を
目的とするものである。Therefore, the present invention is directed to the conveying speed of the continuous package,
Regardless of the type of packaging material and the presence or absence of printing, a continuous packaging body that can accurately detect the spacing between the packaging parts without causing deformation of the packaged material or scratches or pinholes in the packaging material. An object of the present invention is to provide a package interval detecting device and a detecting method therefor.
【0012】[0012]
【課題を解決するための手段】上記目的を達成するた
め、本発明は次の構成を有する。すなわち、本発明は、
所定の搬送経路とほぼ直交して形成された横シールによ
り複数の包装部を区画連成してなる連続包装体を、上記
搬送経路に沿って搬送しながら、それら包装部のうち隣
り合う2つの包装部毎の間隔を検出する連続包装体の包
装部間隔検出装置において、上記連続包装体の両側面の
うちのいずれか一方にのみ当接して、その当接部分を引
張状態にして誘導する誘導手段を搬送経路に沿って配設
するとともに、上記包装部及び横シールの各両側面のう
ちのいずれか一方の凹凸変位を非接触で検出する変位検
出部を、上記誘導手段に対向させて配置した構成になっ
ている。この構成により、連続包装体の両側面のうちの
いずれか一方にのみ当接した誘導手段により、その当接
部分を引張状態にして誘導し、その誘導手段によって誘
導される包装部及び横シールの両側面のうちのいずれか
一方の凹凸変位を、当該誘導手段に対向させて配置した
変位検出部により非接触で検出しているので、連続包装
体の搬送速度、包装材の種類や印刷の有無に拘わらず、
さらには、被包装物の変形や包装材に傷やピンホールを
生じさせることなく、各包装部の間隔を正確に検出する
ことができる。To achieve the above object, the present invention has the following constitution. That is, the present invention is
While a continuous package formed by partitioning and forming a plurality of packaging parts by a lateral seal formed substantially orthogonal to a predetermined transport path is transported along the above-mentioned transport path, two adjacent packaging parts are adjacent to each other. In a packaging portion interval detection device for a continuous packaging body that detects the spacing of each packaging portion, a guide that abuts only one of the both side surfaces of the continuous packaging body and places the abutting portion in a tensioned state The means is arranged along the conveyance path, and the displacement detecting section for detecting the uneven displacement of one of the both side surfaces of the packaging section and the lateral seal in a non-contact manner is arranged opposite to the guiding means. It has been configured. With this configuration, the guiding means that is in contact with only one of the both side surfaces of the continuous package guides the contacting portion in a pulled state, and guides the packaging portion and the horizontal seal of the guiding means. Since the irregularity displacement of either one of the two side surfaces is detected by the displacement detection unit arranged facing the guide means in a non-contact manner, the transport speed of the continuous package, the type of packaging material and the presence or absence of printing Regardless of
Furthermore, the distance between the packaging parts can be accurately detected without causing deformation of the packaged object or damage or pinholes in the packaging material.
【0013】上記の誘導手段として、互いに所要の角度
で交差する平坦な2つのガイド面を形成したガイド部材
を用いるとともに、それらのガイド面が交差して形成さ
れる稜線部に対向して、上記変位検出部を配設した構成
にすることにより、各包装部の間隔を簡易な構成でより
正確に検出することができる。また、誘導手段として、
所要曲率からなるガイド面を備えたガイド部材を用いる
とともに、そのガイド部材に対向して、上記変位検出部
を配設した構成にすることにより、各包装部の間隔を簡
易な構成でより正確に検出することができる。As the guiding means, a guide member having two flat guide surfaces intersecting with each other at a required angle is used, and the guide members are opposed to a ridge portion formed by intersecting the guide surfaces. By disposing the displacement detection unit, the interval between the packaging units can be detected more accurately with a simple structure. Also, as a guiding means,
By using a guide member having a guide surface having a required curvature and arranging the displacement detection unit facing the guide member, the interval between the packaging units can be more accurately configured with a simple structure. Can be detected.
【0014】上記においては、変位検出部が、光源、集
光レンズ及び受光センサからなる光学式のものであり、
投射光の中心軸と、受光センサの受光面とを共役な関係
にして配置すると、連続搬送体の搬送姿勢に検出精度が
影響を受けにくい。In the above, the displacement detecting section is an optical type including a light source, a condenser lens and a light receiving sensor,
When the central axis of the projected light and the light receiving surface of the light receiving sensor are arranged in a conjugate relationship, the detection accuracy is less likely to be affected by the conveyance posture of the continuous conveyance body.
【0015】また、変位検出部で検出した包装部及び横
シールの各両側面のうちのいずれか一方の凹凸変位に対
応する検出波形と、この検出波形を所要の位相だけずら
すことにより生成した比較用波形との差に対応する差分
波形を生成する差分波形生成手段と、それら隣り合う2
つの差分波形の各変化点を検出して、それら検出した2
つの変化点に基づき、隣り合う2つの包装部の間隔を算
出する間隔算出手段とを設けた構成が好ましい。この場
合、差分波形生成手段として、検出波形と比較用波形と
の差分に対応するパルスを差分波形として生成するもの
が好適である。Further, a detection waveform corresponding to the uneven displacement of one of the both side surfaces of the packaging portion and the horizontal seal detected by the displacement detection portion and a comparison generated by shifting the detected waveform by a required phase Difference waveform generating means for generating a difference waveform corresponding to the difference between the for-use waveform and the adjacent 2
Change points of two difference waveforms are detected and detected 2
It is preferable to provide a space calculating means for calculating a space between two adjacent packaging parts based on one change point. In this case, it is preferable that the difference waveform generating means generates a pulse corresponding to the difference between the detected waveform and the comparison waveform as a difference waveform.
【0016】本発明に係る連続包装体の包装部間隔検出
方法は、所定の搬送経路とほぼ直交して形成された横シ
ールにより複数の包装部を区画連成してなる連続包装体
を、上記搬送経路に沿って搬送しながら、それら包装部
のうち隣り合う2つの包装部毎の間隔を検出する連続包
装体の包装部間隔検出方法において、上記搬送経路に沿
って配設した誘導手段を、連続包装体の両側面のうちの
一側面に当接させることにより、その当接部分を引張状
態にして誘導し、その誘導手段によって誘導される包装
部及び横シールの各両側面のうちのいずれか一方の凹凸
変位を、上記誘導手段に対向させて配置した変位検出部
により非接触で検出することを内容としている。According to the method for detecting a gap between packaging portions of a continuous packaging body according to the present invention, a continuous packaging body formed by partitioning and coupling a plurality of packaging portions by lateral seals formed substantially orthogonal to a predetermined transport path is used. In a packaging part interval detection method for a continuous package, which detects an interval between every two adjacent packaging parts among the packaging parts while carrying along the carrying route, a guiding means arranged along the carrying route, By contacting one of the two side surfaces of the continuous package with the contacting portion in a pulled state, the guide portion is guided by the guiding means, and one of the both side surfaces of the packaging portion and the lateral seal is guided. The content of the non-contact detection of one of the concave and convex displacements is carried out by a displacement detecting portion arranged facing the guiding means.
【0017】この場合、変位検出部で検出した包装部及
び横シールの各両側面のうちのいずれか一方の凹凸変位
に対応する検出波形と、この検出波形を所要の位相だけ
ずらすことにより生成した比較用波形との差に対応する
差分波形を生成し、それら隣り合う差分波形の各変化点
を検出して、それら検出した2つの変化点に基づき、そ
れら隣り合う2つの包装部の間隔を算出するようにする
と、より正確な包装部の間隔を検出することができる。In this case, it is generated by shifting the detection waveform corresponding to the uneven displacement of one of the both side surfaces of the wrapping portion and the lateral seal detected by the displacement detection portion and the detected waveform by a required phase. A difference waveform corresponding to the difference from the comparison waveform is generated, each change point of the adjacent difference waveforms is detected, and the interval between the two adjacent packaging parts is calculated based on the detected two change points. By doing so, it is possible to detect a more accurate gap between the packaging parts.
【0018】[0018]
【発明の実施の形態】本発明の実施の形態について、図
面を参照して説明する。図1は本発明連続包装体の包装
部間隔検出装置の一実施形態を搭載したパウチディスペ
ンサの正面図、図2は同上の包装部間隔検出装置の概略
構成を拡大して示す斜視図、図3はその包装部間隔検出
装置の概略水平断面図、図4(A)は連続搬送体が変位
検出部側に近接変位した状態で搬送されるときの概略水
平断面図、(B)は連続搬送体が変位検出部側から離間
変位した状態で搬送されるときの概略水平断面図、図5
は同上の包装部間隔検出装置と各種機能実現手段を備え
た制御部とを示すブロック図である。なお、下記の連続
包袋体は、前記した連続包装体Pと同じ構成になってい
るので、ここでは、上記のものと同等のものに同一の符
号を付して説明を省略する。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a front view of a pouch dispenser equipped with an embodiment of a package interval detecting device for a continuous package of the present invention, and FIG. 2 is an enlarged perspective view showing a schematic configuration of the above package interval detecting device. 4A is a schematic horizontal cross-sectional view of the wrapping part interval detection device, FIG. 4A is a schematic horizontal cross-sectional view when the continuous conveyance body is conveyed in a state of being displaced toward the displacement detection section side, and FIG. 5 is a schematic horizontal cross-sectional view when the sheet is conveyed while being displaced from the displacement detection unit side, FIG.
FIG. 3 is a block diagram showing the above-mentioned packaging section interval detection device and a control section provided with various function realizing means. Since the following continuous packaging body has the same structure as the above-mentioned continuous packaging body P, the same components as those described above are designated by the same reference numerals and the description thereof will be omitted.
【0019】図1に示すパウチディスペンサ8は、フィ
ードユニット9、本発明連続包装体の包装部間隔検出装
置(以下、検出ユニットという。)A、カッターユニッ
ト10やコントロールボックス12等を配設してなる本
体部13を、架台14上に搭載したものである。なお、
16,16は定量送りローラである。A pouch dispenser 8 shown in FIG. 1 is provided with a feed unit 9, a package interval detecting device (hereinafter referred to as a detecting unit) A for a continuous package of the present invention, a cutter unit 10, a control box 12, and the like. The main body 13 is mounted on a pedestal 14. In addition,
Numerals 16 and 16 are fixed amount feed rollers.
【0020】図2に示すように、検出ユニットAは、ガ
イド機構15と変位検出部Bとからなる。ガイド機構1
5は、誘導手段であるガイド部材17と、このガイド部
材17の上下側に配設したテンションガイドローラ1
8,19とからなる。ガイド部材17は、連続包装体P
の両側面Pa,Pbのうちの一側面Paに当接して、そ
の当接部分を引張状態にして誘導するものであり、それ
は、連続包装体Pの幅Wよりも幅広にした2つの方形な
ガイド面17a,17bを、それらが所要の角度をなす
正面く字形をなすように折曲形成されている。このガイ
ド部材17は、それらガイド面17a,17bが交差す
る部分に形成される稜線部17cをほぼ水平にし、か
つ、所定の搬送経路Qに沿って配設されている。As shown in FIG. 2, the detecting unit A comprises a guide mechanism 15 and a displacement detecting section B. Guide mechanism 1
Reference numeral 5 denotes a guide member 17 which is a guiding means, and a tension guide roller 1 arranged above and below the guide member 17.
It consists of 8 and 19. The guide member 17 is a continuous package P
Of the two side surfaces Pa and Pb of the continuous package P are abutted to one side surface Pa of the continuous package P to guide the contact portion. The guide surfaces 17a and 17b are bent and formed so as to form a front V shape having a required angle. The guide member 17 has a ridge line portion 17c formed at a portion where the guide surfaces 17a and 17b intersect with each other, and is substantially horizontal, and is arranged along a predetermined transport path Q.
【0021】テンションガイドローラ18,19は、そ
れぞれ一対のガイド鍔部18a,18a、19a,19
aを、連続包装体Pの幅Wにほぼ一致する間隔にして軸
18c,19cに突設されたものであり、それらを、連
続包装体Pがガイド部材17の両ガイド面17a,17
bに密接するように配設されている。これにより、連続
包装体Pが、これの幅W方向でぶれることを防ぐととも
に、ガイド面17a,17bからの浮き上がりやうねる
ことを防いでいる。すなわち、連続包装体Pの一側面P
aが、ガイド面17a,17bに常時密着しかつガイド
面17a,17bにおいて引張状態で摺動されるように
している。The tension guide rollers 18 and 19 have a pair of guide collar portions 18a, 18a, 19a and 19 respectively.
a is projected on the shafts 18c and 19c at intervals substantially corresponding to the width W of the continuous package P, and the continuous package P is provided on both guide surfaces 17a and 17a of the guide member 17.
It is arranged so as to be in close contact with b. This prevents the continuous wrapping body P from shaking in the width W direction thereof, and also prevents the continuous wrapping body P from rising or undulating from the guide surfaces 17a and 17b. That is, one side surface P of the continuous package P
The a is always in close contact with the guide surfaces 17a and 17b and is slid on the guide surfaces 17a and 17b in a tensioned state.
【0022】変位検出部Bは、図2〜4に示すように、
光源20、集光レンズ21及び受光センサ22からな
り、それらは、連続包装体Pの傾き等に影響されること
がないように、受光センサ22の受光面22aと光源2
0より生ずる投射光の中心軸Оとを共役な関係にして配
置されている。The displacement detector B, as shown in FIGS.
The light source 20, the condenser lens 21, and the light receiving sensor 22 are provided, and these are arranged so that they are not affected by the inclination of the continuous package P and the like, and the light receiving surface 22a of the light receiving sensor 22 and the light source 2
They are arranged in a conjugate relationship with the central axis O of the projected light generated from zero.
【0023】具体的には、光源20、集光レンズ21及
び受光センサ22は、上記ガイド部材17の稜線部17
cを含む水平面上に配置され、かつ、光源20より生ず
る投射光の中心軸О上の輝点が受光センサ22の受光面
22aに像を結ぶように配置されている。このように受
光面22aと投射光の中心軸Оが共役な関係になるよう
に配置することにより、連続包装体Pの搬送姿勢や傾き
等に拘わらず、凹凸変位の検出を常に良好に行なえるよ
うにしている。Specifically, the light source 20, the condenser lens 21, and the light receiving sensor 22 are composed of the ridge line portion 17 of the guide member 17.
It is arranged on a horizontal plane including c and is arranged so that the bright spot on the central axis O of the projection light generated from the light source 20 forms an image on the light receiving surface 22a of the light receiving sensor 22. By arranging the light receiving surface 22a and the central axis O of the projected light in a conjugate relationship as described above, it is possible to always detect the unevenness displacement satisfactorily regardless of the conveyance posture, the inclination, and the like of the continuous package P. I am trying.
【0024】受光センサ22は、本実施形態において
は、PSD(Position Sensitive Device)を採用して
おり、これの受光面22aに入射する光線Rの受光位置
に従った電圧を得ることができるものである。すなわ
ち、連続包装体Pが、図3に示す基準位置(イ)にあると
きを基準として、図4(A)に示すように、受光センサ
22に接近した近接位置(ロ)に変位したときには出力電
圧が上昇し、かつ、同図(B)に示すように、受光セン
サ22から離間した離間位置(ハ)に移動したときには、
出力電圧が低下するようになっている。In the present embodiment, the light receiving sensor 22 employs a PSD (Position Sensitive Device) and can obtain a voltage according to the light receiving position of the light ray R incident on the light receiving surface 22a thereof. is there. That is, the continuous package P is output when the continuous package P is displaced to the proximity position (b) close to the light receiving sensor 22 as shown in FIG. 4 (A) with reference to the reference position (a) shown in FIG. When the voltage rises and as shown in (B) of the figure, it moves to the separated position (C) separated from the light receiving sensor 22,
The output voltage is decreasing.
【0025】なお、受光センサとしては、上記PSDの
他、例えばCCD(Charge CoupledDevice)を採用する
ことができるが、この場合、当該CCDから出力された
ビデオ信号を、受光位置に従った電圧に変換する変換回
路を設けることにより、上記PSDと同様に、当該CC
Dに入射する光線Rの位置に従った出力電圧を得ること
ができる。As the light receiving sensor, a CCD (Charge Coupled Device) other than the above PSD can be adopted. In this case, the video signal output from the CCD is converted into a voltage according to the light receiving position. By providing a conversion circuit for the CC, the CC
An output voltage according to the position of the light ray R incident on D can be obtained.
【0026】上記変位検出部Bで検出された凹凸変位信
号は、制御部Cに入力されるようになっている。The concavo-convex displacement signal detected by the displacement detector B is input to the controller C.
【0027】制御部Cは、図示しないCPU(central
processing unit)を備えてなるものであり、前記パウ
チディスペンサ8全体の制御中枢としての機能の他、下
記の検出波形読取り手段C1、二値化波形生成手段C
2、フィルタリング手段C3、差分波形生成手段C4、
間隔算出手段C5及び補整手段C6としての機能を有し
ている。The control unit C has a CPU (central
processing unit), which functions as a control center of the entire pouch dispenser 8 and also has a detection waveform reading means C1 and a binarized waveform generating means C described below.
2, filtering means C3, difference waveform generation means C4,
It has a function as an interval calculation means C5 and a correction means C6.
【0028】検出波形読取り手段C1は、所定の搬送一
単位当たりの読込みタイミングで、連続包装体Pの形状
データを読み込む機能を有しているものである。具体的
には、包装部1…と横シール2…の側面1b…,2b…
の凹凸変位データを読み込むようにしている。The detection waveform reading means C1 has a function of reading the shape data of the continuous package P at a predetermined reading timing for one unit of conveyance. Specifically, the side surfaces 1b ..., 2b ... of the packaging unit 1 ... and the lateral seal 2 ...
The uneven displacement data of is read.
【0029】二値化波形生成手段C2は、予め設定した
閾値に基づいて、受光センサ22から出力された検出波
形から、二値化したパルスを生成する機能を有している
ものである。The binarized waveform generating means C2 has a function of generating a binarized pulse from the detected waveform output from the light receiving sensor 22 based on a preset threshold value.
【0030】フィルタリング手段C3は、検出波形をフ
ィルタリングすることにより、それらに含まれる高周波
成分を除去する機能を有しているものである。The filtering means C3 has a function of filtering the detected waveforms to remove high frequency components contained therein.
【0031】差分波形生成手段C4は、上記変位検出部
Bで検出した包装部1及び横シール2の各両側面のうち
のいずれか一方の凹凸変位に対応する検出波形と、この
検出波形を所要の位相だけずらすことにより生成した比
較用波形との差に対応する差分波形を生成するものであ
る。The differential waveform generating means C4 requires a detection waveform corresponding to the uneven displacement of one of the both side surfaces of the packaging unit 1 and the lateral seal 2 detected by the displacement detection unit B, and this detection waveform. The difference waveform corresponding to the difference from the comparison waveform generated by shifting the phase of is generated.
【0032】間隔算出手段C5は、上記複数の差分波形
のうち、隣り合う2つの差分波形の各変化点を検出し
て、それら検出した2つの変化点に基づき、隣り合う2
つの包装部の間隔、換言すると包装部間隔Lを算出する
ものである。The interval calculating means C5 detects the change points of two adjacent difference waveforms among the plurality of difference waveforms, and determines the two adjacent change points based on the detected two change points.
The distance between the two packaging parts, in other words, the distance L between the packaging parts is calculated.
【0033】補整手段C6は、上記変化点の誤差が小さ
くなるように補整するものであり、例えば、後述する前
後の包装部1,1の間隔Lに基づく補整、製品情報との
比較に基づく補整、及びモデル形状に基づく補整等を採
用することができる。なお、候補点前の平坦さ及び候補
点後の変化率(傾き)を利用して補整することもでき
る。The compensating means C6 is for compensating so that the error of the above-mentioned change point becomes small. For example, the compensation based on the interval L between the front and rear packaging parts 1 and 1, which will be described later, and the compensation based on comparison with product information. , And correction based on the model shape can be adopted. Note that the flatness before the candidate point and the rate of change (slope) after the candidate point can be used for compensation.
【0034】次に、包装部1と横シール2の検出動作と
包装部間隔の算出動作について、図6〜10を参照して
説明する。図6(A)〜(E)は、包装部と横シールが
ガイド部材上を摺動する状態を示す動作図、図7(A)
は変位検出部の受光センサから出力された検出波形、
(B)は所定の閾値に基づいて生成した矩形のパルス、
(C)はフィルタリングした検出波形,これと位相差を
持たせた比較用波形及びそれらから生成した差分波形で
ある矩形のパルスを示す波形図、図8(A)はフィルタ
リングした検出波形,これと位相差を持たせた比較用波
形及びそれらから生成した差分波形である矩形のパルス
を示す波形図、(B)はモデル波形に基づいて差分波形
であるパルスを補整した状態の波形図、図9は変位検出
部から出力される検出波形をディジタルデータとして読
み取り、2値化と高周波(高域)成分除去処理を行なう制
御部Cの動作を示すフローチャート、図10は制御部C
における包装部間隔の算出動作を示すフローチャートで
ある。なお、図7,8においては、縦軸は出力電圧、横
軸は搬送距離を示している。Next, the operation of detecting the packaging unit 1 and the lateral seal 2 and the operation of calculating the spacing between the packaging units will be described with reference to FIGS. 6 (A) to 6 (E) are operation diagrams showing a state in which the packaging portion and the horizontal seal slide on the guide member, FIG. 7 (A).
Is the detection waveform output from the light receiving sensor of the displacement detector,
(B) is a rectangular pulse generated based on a predetermined threshold,
FIG. 8C is a waveform diagram showing a filtered detection waveform, a comparison waveform having a phase difference from this, and a rectangular pulse that is a difference waveform generated from them. FIG. 8A is a filtered detection waveform. FIG. 9 is a waveform diagram showing a rectangular pulse that is a differential waveform generated from them and a comparative waveform that has a phase difference; FIG. 9B is a waveform diagram in which the differential pulse is compensated based on the model waveform. Is a flowchart showing the operation of the control unit C that reads the detected waveform output from the displacement detection unit as digital data and performs binarization and high frequency (high frequency) component removal processing. FIG.
5 is a flowchart showing a calculation operation of a packaging part interval in FIG. 7 and 8, the vertical axis represents the output voltage and the horizontal axis represents the transport distance.
【0035】<包装部1と横シール2の検出動作>ステ
ップa1(図9においては単にa1と記す。以下同
様):所定の搬送一単位当たりの読込みタイミングか否
かを判断し、読込みタイミングであれば、ステップa2
に進む。<Detection Operation of Packaging Unit 1 and Horizontal Seal 2> Step a1 (simply referred to as a1 in FIG. 9; the same applies hereinafter): It is determined whether or not it is the read timing for a predetermined unit of conveyance, and at the read timing. If so, step a2
Proceed to.
【0036】ステップa2:連続包装体Pの形状データ
を読み込む。すなわち、本実施形態においては、包装部
1…と横シール2…の側面1b…,2b…の凹凸変位デ
ータを読み込む。凹凸変位データは、次のようにして受
光センサ22から出力される波形データである。図6
(A)に示すように、隣り合う2つの包装部1,1のう
ち搬送方向前側の包装部1がガイド部材17の稜線部1
7cを通過し終わるとき、その包装部1の後端部の側面
1bは、ガイド部材17の稜線部17cに接近し始め、
従ってまた、受光センサ22から離間するように変位す
る。その変位に従って、受光センサ22からは、図7
(A)にD1″で示すように立ち下がった検出波形D1
が出力される。Step a2: Read the shape data of the continuous package P. That is, in the present embodiment, the unevenness displacement data of the side faces 1b ..., 2b ... Of the packaging unit 1 ... The unevenness displacement data is waveform data output from the light receiving sensor 22 as follows. Figure 6
As shown in (A), of the two adjacent packaging portions 1, 1, the packaging portion 1 on the front side in the transport direction is the ridge line portion 1 of the guide member 17.
When passing through 7c, the side surface 1b at the rear end of the packaging unit 1 starts to approach the ridge line portion 17c of the guide member 17,
Therefore, it is also displaced away from the light receiving sensor 22. According to the displacement, from the light receiving sensor 22,
Detection waveform D1 which has fallen as indicated by D1 ″ in (A)
Is output.
【0037】そして、図6(B)〜(D)に示すよう
に、横シール2が稜線部17cに差し掛かると、その横
シール2の一側面2aが稜線部17cに摺接した状態が
保持されるようになり、図7(A)にD3で示すようなほ
ぼフラットな検出波形が出力される。すなわち、連続包
装体Pの搬送姿勢に拘わらず、横シール2を一定の搬送
位置で、換言すると、受光センサ22に対して近接しま
た離間することがない一定の搬送位置で検出できる。Then, as shown in FIGS. 6B to 6D, when the lateral seal 2 approaches the ridge portion 17c, one side surface 2a of the lateral seal 2 is kept in sliding contact with the ridge portion 17c. Then, a substantially flat detection waveform as shown by D3 in FIG. 7A is output. That is, the horizontal seal 2 can be detected at a constant transport position, in other words, at a constant transport position that is close to or not separated from the light receiving sensor 22, regardless of the transport posture of the continuous package P.
【0038】さらに、連続包装体Pが搬送されると、図
6(E)に示すように、横シール2が稜線部17cから
離れ始め、隣り合う2つの包装部1,1のうちの搬送方
向後側の包装部1が、当該稜線部17cに差し掛かり始
める。これに従って、受光センサ22からは、図7
(A)に符号D2′で示すように立ち上がった検出波形
D2が出力される。Further, when the continuous wrapping body P is conveyed, as shown in FIG. 6 (E), the horizontal seal 2 starts to separate from the ridge portion 17c, and the conveying direction of the two adjacent wrapping portions 1, 1 is increased. The packaging unit 1 on the rear side starts approaching the ridge line portion 17c. In accordance with this, from the light receiving sensor 22, FIG.
The detection waveform D2 that rises as indicated by the symbol D2 'in FIG.
【0039】そして、検出波形D1の場合と同様にし
て、搬送方向後側の包装部1がガイド部材17の稜線部
17cを通過し終わるとき、その包装部1の後端部の側
面1bは、ガイド部材17の稜線部17cに接近し始
め、従ってまた、受光センサ22から離間するように変
位する。その変位に従って、受光センサ22からは、図
7(A)にD2″で示すように立ち下がった検出波形D
2が出力される。Then, as in the case of the detection waveform D1, when the packaging portion 1 on the rear side in the conveying direction has finished passing the ridge line portion 17c of the guide member 17, the side surface 1b at the rear end portion of the packaging portion 1 is The ridge 17c of the guide member 17 starts to approach, and therefore, the guide member 17 is also displaced so as to be separated from the light receiving sensor 22. In accordance with the displacement, the detection waveform D falling from the light receiving sensor 22 as indicated by D2 ″ in FIG.
2 is output.
【0040】そして、横シール2が稜線部17cに差し
掛かると、その横シール2の一側面2aが稜線部17c
に摺接した状態が保持されるようになり、D4で示すよ
うなほぼフラットな検出波形が、続いて、検出波形D3
と同じく、符号D5′で示す立ち上がりの検出波形D5
が出力される。このようにして、前記受光センサ22か
らは、連続包装体Pの搬送に従って、図7(A)に符号
Dで示す波形が出力されることになる。When the horizontal seal 2 approaches the ridge line portion 17c, one side surface 2a of the horizontal seal 2 is moved to the ridge line portion 17c.
The state of being slidably contacted with is retained, and a substantially flat detection waveform as indicated by D4 is continuously detected, followed by detection waveform D3.
Similarly to the above, the rising detection waveform D5 indicated by the reference sign D5 '
Is output. In this manner, the light receiving sensor 22 outputs the waveform indicated by the symbol D in FIG. 7A as the continuous package P is conveyed.
【0041】ステップa3:図7(B)に示すように、
予め設定した閾値Eに基づいて、上記受光センサ22か
ら出力された検出波形D1〜D5を二値化したパルスF
1〜F5を生成する。これらのパルスF1〜F5によ
り、包装部1と横シール2とを大別することができる。Step a3: As shown in FIG.
A pulse F obtained by binarizing the detection waveforms D1 to D5 output from the light receiving sensor 22 based on a preset threshold E.
1 to F5 are generated. The packaging unit 1 and the horizontal seal 2 can be roughly classified by these pulses F1 to F5.
【0042】ステップa4:検出波形D1〜D5をフィ
ルタリングすることにより、それらに含まれる高周波成
分を除去する。Step a4: By filtering the detected waveforms D1 to D5, high frequency components contained therein are removed.
【0043】ステップa5:読み込みを終了するか否か
を判断し、読込み終了でなければステップa1に戻って
読込み処理を続行し、終了であれば読込み処理を終了す
る。Step a5: It is judged whether or not the reading is finished. If the reading is not finished, the process returns to step a1 to continue the reading process, and if it is finished, the reading process is finished.
【0044】<包装部間隔の算出処理>
ステップb1:浮動閾値法によって変化点、本実施形態
においては、立ち上がりを検出する。図7(C)に示す
ように、上記ステップa1〜a5により読み込まれた検
出波形D1〜D5を読み出すとともに、検出波形D1〜
D5を上記ステップa4によりフィルタリングした波形
を、所要の位相だけずらしてなる比較用波形G1〜G5
を生成し、上記検出波形D1〜D5と比較用波形G1〜
G5との差分を算出し、その差分の正負に従った、差分
波形である矩形のパルスH1〜H7を生成する。<Processing for Calculating Package Interval> Step b1: Detecting a changing point by the floating threshold method, in this embodiment, a rising edge is detected. As shown in FIG. 7C, the detection waveforms D1 to D5 read in the steps a1 to a5 are read out and the detection waveforms D1 to D5 are read.
Comparison waveforms G1 to G5 obtained by shifting the waveform obtained by filtering D5 in step a4 by a required phase.
To generate the detection waveforms D1 to D5 and the comparison waveform G1.
The difference from G5 is calculated, and rectangular pulses H1 to H7, which are difference waveforms, are generated according to whether the difference is positive or negative.
【0045】ステップb2:上記ステップa1〜a5に
おいて生成したパルスF1〜F5と差分波形H1〜H7
とを比較することにより、変化点(立ち上がり)候補を
選択する。すなわち、上記ステップa1〜a5において
生成したパルスF1〜F5によって、横シール2である
と判断された領域内に存在する変化点(立ち上がり)を
見つけ出し、その中で、最も包装部1に近いものから順
に第一の候補、第二の候補とする。図7(C)において
は、左側の横シール2では第一の候補H2′、第二の候
補H6′とし、右側の横シール2では第一の候補H
5′、第二の候補H7′とする。Step b2: Pulses F1 to F5 generated in steps a1 to a5 and difference waveforms H1 to H7
A change point (rise) candidate is selected by comparing with. That is, the change points (rises) existing in the area determined to be the horizontal seal 2 are found by the pulses F1 to F5 generated in the above steps a1 to a5, and the one that is closest to the packaging unit 1 among them is found. The first candidate and the second candidate are set in order. In FIG. 7C, the left side horizontal seal 2 has the first candidate H2 ′ and the second candidate H6 ′, and the right side horizontal seal 2 has the first candidate H2 ′.
5'and second candidate H7 '.
【0046】ステップb3:包装間隔が許容範囲内か否
かを判断し、許容範囲内であれば、ステップb4に進
み、範囲外であればステップb11に進んで、包装間隔
が異常であるときの所定の処理を行なった後、検出処理
を終了する。Step b3: It is judged whether or not the packaging interval is within the allowable range. If it is within the allowable range, the process proceeds to step b4, and if it is out of the range, the process proceeds to step b11. After performing the predetermined processing, the detection processing ends.
【0047】ステップb4:変化点(立ち上がり)の候
補の中から、真の変化点(立ち上がり)を選択する。具
体的には、第一の候補から第二の候補の順に、包装間隔
の誤差が許容範囲内に収まるものを選択する。図7
(C)においては、左側の横シール2では第二の候補H
6′を選択し、右側の横シール2では、第一候補H5′
を選択する。Step b4: A true change point (rise) is selected from the candidates of change point (rise). Specifically, in the order from the first candidate to the second candidate, the one in which the error of the packaging interval is within the allowable range is selected. Figure 7
In (C), the second candidate H is displayed on the left side horizontal seal 2.
6 ′ is selected, and on the right side horizontal seal 2, the first candidate H5 ′
Select.
【0048】ステップb5:隣り合う2つの包装部1,
1の間隔の補整を実行する必要があるか否かを判断し、
その必要があればステップb6に進み、その必要がなけ
ればステップb7に進む。Step b5: Two adjacent packaging parts 1,
Determine if it is necessary to perform a 1 interval correction,
If it is necessary, the process proceeds to step b6, and if it is not necessary, the process proceeds to step b7.
【0049】ステップb6:隣り合う2つの包装部1,
1の間隔に基づく補整を行なう。すなわち、隣り合う2
つの包装部1,1の間隔に基づいて、誤差を少なくなる
ように候補点H6′,H5′を補整する。この場合、2
つの包装部1,1の合計の長さが、包装部1の平均長の
約2倍であることが条件となり、また、補整量の限度も
考慮する必要がある。Step b6: Two adjacent packaging parts 1,
Correction based on the interval of 1 is performed. That is, two adjacent
The candidate points H6 'and H5' are adjusted so as to reduce the error based on the interval between the two packaging parts 1 and 1. In this case, 2
The condition is that the total length of the one wrapping portion 1, 1 is about twice the average length of the wrapping portion 1, and the limit of the compensation amount must be taken into consideration.
【0050】ステップb7:製品情報に基づく補整の必
要があれば、ステップb8に進み、その必要がなければ
ステップb9に進む。
ステップb8:製品情報による補整を行なう。前記制御
部Cのメモリ(図示しない)に予め記憶させた、包装部
1の長さ,幅,包厚みや横シール2の厚み等の製品情報
に基づいて、それらとの誤差が少なくなるように候補点
H6′,H5′を補整する。Step b7: If the correction based on the product information is necessary, proceed to step b8, and if not, proceed to step b9. Step b8: Correction is performed according to the product information. Based on the product information such as the length, width, and packaging thickness of the packaging unit 1 and the thickness of the horizontal seal 2, which are stored in advance in the memory (not shown) of the control unit C, the difference between them is reduced. The candidate points H6 'and H5' are corrected.
【0051】ステップb9:モデル波形に基づく補整が
必要か否かを判断し、必要であればステップb10に進
み、必要でなければ検出処理を終了する。
ステップb10:モデル波形に基づく補整を行なう。図
8(A)に示すように、検出波形D6〜D8と、これと
位相差を有する上記のものと同様の比較用波形G6〜G
8とを生成し、これらの差分からパルスH8,H9を生
成する。制御部Cのメモリ(図示しない)に、図8
(B)に示すような、予め基準となる変化点(立ち上が
り)を中心とするモデル波形Iを記憶させておき、その
モデル波形Iと候補点(立ち上がり)H9′との相関関
係に従って、その候補点H9′の補整を行なう。以上の
ような各補整により、隣り合う包装部1,1の間隔をよ
り正確に検出することができるようになる。Step b9: It is judged whether or not the correction based on the model waveform is necessary, and if it is necessary, the process proceeds to step b10, and if not, the detection processing is ended. Step b10: Perform correction based on the model waveform. As shown in FIG. 8 (A), the detection waveforms D6 to D8 and the comparison waveforms G6 to G having a phase difference from the detection waveforms D6 to G8.
8 are generated, and pulses H8 and H9 are generated from these differences. In the memory (not shown) of the control unit C, FIG.
As shown in (B), a model waveform I centering on a reference change point (rising edge) is stored in advance, and the candidate is selected according to the correlation between the model waveform I and the candidate point (rising edge) H9 '. The point H9 'is corrected. By the above-mentioned respective adjustments, it becomes possible to detect the interval between the adjacent packaging parts 1 and 1 more accurately.
【0052】次に、誘導手段の他例について、図11,
12を参照して説明する。図11に示す誘導手段である
ガイド部材24は、所要曲率からなるガイド面24aを
備え、かつ、そのガイド面24aの中央に、光透過用孔
25を嵌通して形成した正面弧状の板体である。Next, another example of the guiding means will be described with reference to FIG.
This will be described with reference to 12. The guide member 24 which is the guiding means shown in FIG. 11 is a front arcuate plate body which is provided with a guide surface 24a having a required curvature and which is formed by inserting a light transmitting hole 25 in the center of the guide surface 24a. is there.
【0053】上記ガイド面24aの裏面側に、上記のも
のと同様の構成からなる変位検出部B′を配設し、光透
過用孔25を介して、ガイド面24aを摺動する連続包
装体Pの包装部1と横シール2の一側面1a,2aの凹
凸変位を検出する。なお、図11においては、変位検出
部B′を、ガイド面24aの曲率半径に一致して配置し
ているが、その曲率半径から外れた位置に適宜配設する
こともできる。On the back side of the guide surface 24a, a displacement detecting section B'having the same structure as that described above is arranged, and a continuous package which slides on the guide surface 24a through the light transmitting hole 25. The unevenness displacement of one side surface 1a, 2a of the P packaging unit 1 and the lateral seal 2 is detected. In FIG. 11, the displacement detector B ′ is arranged so as to match the radius of curvature of the guide surface 24a, but it may be appropriately arranged at a position outside the radius of curvature.
【0054】上記ガイド部材24によって誘導される連
続包装体Pの形状データを読み込むと、次のようにな
る。すなわち、本実施形態においては、包装部1…と横
シール2…の各一側面1a…,2a…の凹凸変位を検出
する。図12(A)に示すように、包装部1,1のうち
搬送方向前側の包装部1が光透過用孔25を通過し終わ
るとき、その包装部1の後端部の一側面1aは、ガイド
部材24のガイド面24aから離間し始め、従ってま
た、受光センサ22(図示しない)から離間するように
変位する。その変位に従って、受光センサ22からは、
図13に符号D9″で示すように立ち下がった検出波形
D9が出力される。このとき、連続包装体Pは、当該ガ
イド部材24に当接することにより、所要の引張状態に
なっているために、受光センサ22に対する横シール2
の近接,離間変位が阻止された状態での搬送が行なわれ
ることになる。When the shape data of the continuous package P guided by the guide member 24 is read, it becomes as follows. That is, in the present embodiment, the uneven displacement of each one side surface 1a ..., 2a ... Of the packaging portion 1 ... and the lateral seal 2 ... Is detected. As shown in FIG. 12 (A), when the packaging portion 1 of the packaging portions 1, 1 on the front side in the transport direction has finished passing through the light transmission hole 25, one side surface 1a of the rear end portion of the packaging portion 1, The guide member 24 starts to move away from the guide surface 24a, and thus also moves away from the light receiving sensor 22 (not shown). According to the displacement, from the light receiving sensor 22,
13, the falling detection waveform D9 is output as indicated by the reference numeral D9 ″. At this time, the continuous packaging body P is brought into contact with the guide member 24, so that the continuous packaging body P is in a required tension state. , Horizontal seal 2 for light receiving sensor 22
The conveyance is performed in a state in which the proximity displacement and the separation displacement are prevented.
【0055】そして、横シール2が光透過用孔25に差
し掛かると、その横シール2の一側面2aが検出され
て、D10で示すようなほぼフラットな検出波形が出力
される。When the horizontal seal 2 approaches the light transmission hole 25, one side surface 2a of the horizontal seal 2 is detected, and a substantially flat detection waveform D10 is output.
【0056】さらに、連続包装体Pが搬送されると、図
12(E)に示すように、横シール2がガイド面24a
から離れ始め、隣り合う2つの包装部1,1のうちの搬
送方向後側の包装部1が、光透過用孔25に差し掛かり
始める。これに従って、受光センサ22からは、図13
にD11′で示す立ち上りを有する検出波形D11が出
力される。このようにして、前記受光センサ22から
は、連続包装体Pの搬送に従って、図13に示すような
検出波形が出力されることになる。Further, when the continuous package P is conveyed, as shown in FIG. 12 (E), the horizontal seal 2 moves to the guide surface 24a.
Of the two adjacent packaging portions 1, 1 and the packaging portion 1 on the rear side in the transport direction starts approaching the light transmission hole 25. In accordance with this, from the light receiving sensor 22, FIG.
A detection waveform D11 having a rising edge indicated by D11 'is output. In this way, the detection waveform as shown in FIG. 13 is output from the light receiving sensor 22 as the continuous package P is conveyed.
【0057】なお、本発明は前述した実施形態に限るも
のではなく、その要旨の範囲内で様々な変形実施が可能
である。上記においては、ガイド部材として板体に形成
したものを例示したが、所要曲率の断面円形,楕円形で
あって、これの周速度を連続包装体の搬送速度に同期さ
せ、又は、やや異ならせた速度にして回転するローラー
により構成してもよい。The present invention is not limited to the above-described embodiment, but various modifications can be made within the scope of the gist thereof. In the above description, the guide member formed on the plate is illustrated, but the guide member has a circular cross section with a required curvature and an elliptical shape, and its peripheral speed is synchronized with the transport speed of the continuous package, or slightly different. It may be constituted by a roller that rotates at a different speed.
【0058】上記においては、変位検出センサとして光
学式のものを例として説明したが、連続搬送体の凹凸変
位を非接触で検出できるものであれば、光学式のものに
限るものではない。In the above description, an optical sensor is used as an example of the displacement detecting sensor, but the sensor is not limited to the optical sensor as long as it can detect the uneven displacement of the continuous carrier without contact.
【0059】[0059]
【発明の効果】請求項1〜8記載の発明によれば、連続
包装体の両側面のうちのいずれか一方に当接した誘導手
段により、その当接部分を引張状態にして誘導し、その
誘導手段によって誘導される包装部及び横シールの両側
面のうちのいずれか一方の凹凸変位を、当該誘導手段に
対向させて配置した変位検出部により非接触で検出して
いるので、連続包装体の搬送速度、包装材の種類や印刷
の有無に拘わらず、さらには、被包装物の変形や包装材
に傷やピンホールを生じさせることなく、各包装部の間
隔を正確に検出することができる。According to the invention described in claims 1 to 8, the abutting portion is guided in a tensioned state by the guiding means abutting on one of both side surfaces of the continuous package, Since the irregularity displacement of one of the both sides of the wrapping portion and the lateral seal guided by the guiding means is detected in a non-contact manner by the displacement detecting portion arranged facing the guiding means, the continuous wrapping body It is possible to accurately detect the intervals between the packaging parts regardless of the transport speed of the packaging material, the type of packaging material and the presence or absence of printing, and further, without causing deformation of the packaged object or scratches or pinholes on the packaging material. it can.
【0060】請求項1〜8記載の発明で得られる上記共
通の効果に加え、各請求項記載の発明によれば次の効果
を得ることができる。請求項2記載の発明によれば、誘
導手段を、互いに所要の角度で交差する平坦な2つのガ
イド面を備えたガイド部材により形成し、それらのガイ
ド面が交差して形成される稜線部に対向して、上記変位
検出部を配設しているので、簡易な構成によって各包装
部の間隔を正確に検出することができる。また、稜線部
に横シールを摺接させるようにすることにより、横シー
ルをより正確に検出できる。In addition to the common effects obtained by the inventions described in claims 1 to 8, according to the invention described in each claim, the following effects can be obtained. According to the invention of claim 2, the guiding means is formed by a guide member having two flat guide surfaces that intersect each other at a required angle, and the guide line is formed on the ridge portion formed by the intersecting guide surfaces. Since the displacement detectors are arranged so as to face each other, it is possible to accurately detect the intervals between the packaging parts with a simple configuration. Further, the horizontal seal can be detected more accurately by sliding the horizontal seal on the ridge portion.
【0061】請求項3記載の発明によれば、誘導手段
を、所要曲率からなるガイド面を備えたガイド部材によ
り構成しているので、請求項2記載の発明と同様に、簡
易な構成によって各包装部の間隔を正確に検出すること
ができる。According to the invention described in claim 3, since the guiding means is constituted by the guide member having the guide surface having the required curvature, each of the guiding means is constituted by a simple structure as in the invention described in claim 2. It is possible to accurately detect the interval between the packaging parts.
【0062】請求項4記載の発明によれば、変位検出部
を、光源、集光レンズ及び受光センサから構成するとと
もに、投射光の中心軸と、受光センサの受光面とを共役
な関係にして配置しているので、連続搬送体の傾き等に
よる影響を排除できるようにしている。According to the fourth aspect of the present invention, the displacement detecting section is composed of the light source, the condenser lens and the light receiving sensor, and the central axis of the projected light and the light receiving surface of the light receiving sensor have a conjugate relationship. Since they are arranged, the influence of the inclination of the continuous conveyance body can be eliminated.
【0063】請求項5記載の発明によれば、変位検出部
で検出した包装部と横シールの側面の凹凸変位に対応す
る検出波形と、この検出波形を所要の位相だけずらすこ
とにより生成した比較用波形との差に対応する差分波形
を生成する差分波形生成手段と、それら隣り合う差分波
形の各変化点を検出して、それら検出した2つの変化点
に基づき、それら隣り合う2つの包装部の間隔を算出す
る間隔算出手段とを設けたので、各包装部の間隔を正確
に算出することができる。According to the invention described in claim 5, a detection waveform corresponding to the uneven displacement of the side surface of the packaging part and the lateral seal detected by the displacement detection part and a comparison generated by shifting this detection waveform by a required phase Difference waveform generation means for generating a difference waveform corresponding to the difference between the difference waveform and the change waveforms of the adjacent difference waveforms are detected, and based on the detected two change points, the two adjacent packaging parts. Since the space calculating means for calculating the space is provided, the space between the packaging parts can be accurately calculated.
【図1】本発明連続包装体の包装部間隔検出装置の一実
施形態を搭載したパウチディスペンサの正面図である。FIG. 1 is a front view of a pouch dispenser equipped with an embodiment of a package interval detecting device for a continuous package of the present invention.
【図2】同上の包装部間隔検出装置の概略構成を拡大し
て示す斜視図である。FIG. 2 is an enlarged perspective view showing a schematic configuration of the above-mentioned packaging portion interval detection device.
【図3】変位検出部の概略水平断面図である。FIG. 3 is a schematic horizontal sectional view of a displacement detector.
【図4】(A)は連続搬送体が変位検出部側に近接変位
した状態で搬送されるときの概略水平断面図、(B)は
連続搬送体が変位検出部側から離間変位した状態で搬送
されるときの概略水平断面図である。FIG. 4A is a schematic horizontal cross-sectional view when the continuous conveyance body is conveyed in a state where the continuous conveyance body is displaced closer to the displacement detection unit side, and FIG. 4B is a state where the continuous conveyance body is displaced away from the displacement detection unit side. It is a schematic horizontal sectional view at the time of being conveyed.
【図5】同上の包装部間隔検出装置と各種機能実現手段
を備えた制御部とを示すブロック図である。FIG. 5 is a block diagram showing the above-mentioned packaging section interval detection device and a control section provided with various function realizing means.
【図6】(A)〜(E)は、包装部と横シールがガイド
部材上を摺動する状態を示す動作図である。6A to 6E are operation diagrams showing a state in which the packaging unit and the lateral seal slide on the guide member.
【図7】(A)は変位検出部の受光センサから出力され
た出力波形、(B)は所定の閾値に基づいて生成した矩
形のパルス、(C)は出力波形、フィルタリング後に位
相差を持たせた比較用波形及びそれらから生成した矩形
のパルスを示す波形図である。7A is an output waveform output from a light receiving sensor of a displacement detection unit, FIG. 7B is a rectangular pulse generated based on a predetermined threshold value, and FIG. 7C is an output waveform having a phase difference after filtering. FIG. 7 is a waveform diagram showing the generated comparison waveform and the rectangular pulse generated from them.
【図8】(A)は出力波形、フィルタリングした後の位
相差を持たせた比較用波形及びそれらから生成した矩形
のパルスを示す波形図、(B)はモデル波形に基づいて
パルスを補整した状態の波形図である。FIG. 8A is a waveform diagram showing an output waveform, a comparison waveform having a phase difference after filtering, and a rectangular pulse generated from them; FIG. 8B is a waveform correction based on a model waveform. It is a waveform diagram of a state.
【図9】変位検出部から出力される検出波形の読取り動
作を示すフローチャートである。FIG. 9 is a flowchart showing an operation of reading a detected waveform output from the displacement detector.
【図10】包装部間隔の算出動作を示すフローチャート
である。FIG. 10 is a flowchart showing an operation of calculating a packaging portion interval.
【図11】誘導手段の他例を示す正面図である。FIG. 11 is a front view showing another example of the guiding means.
【図12】(A)〜(E)は、包装部と横シールがガイ
ド部材上を摺動する状態を示す動作図である。12A to 12E are operation diagrams showing a state in which the packaging unit and the lateral seal slide on the guide member.
【図13】変位検出部の受光センサから出力された出力
波形である。FIG. 13 is an output waveform output from the light receiving sensor of the displacement detector.
【図14】従来の包装部間隔検出装置の概略構成を拡大
して示す斜視図である。FIG. 14 is an enlarged perspective view showing a schematic configuration of a conventional packaging portion interval detection device.
【図15】従来の他例に係る包装部間隔検出装置を説明
するための連続包装体の構成を示すものであり、(A)
は側面図、(B)は正面図である。FIG. 15 is a diagram showing a configuration of a continuous package for explaining a package interval detecting device according to another conventional example, (A)
Is a side view and (B) is a front view.
1 包装部
2 横シール
17,24 誘導手段であるガイド部材
17a,17b ガイド面
17c 稜線部
20 光源
21 集光レンズ
22 受光センサ
22a 受光面
A 連続包装体の包装部間隔検出装置で
ある検出ユニット
B,B′ 変位検出部
C1 差分波形生成手段
C2 間隔算出手段
D 検出波形
F 差分波形
G 比較用波形
H2′,H6′ 変化点
H5′,H7′ 変化点
L 包装部間隔
О 投射光の中心軸
P 連続包装体
Pa 連続包装体の一側面
Pb 連続包装体の他側面
Q 搬送経路DESCRIPTION OF SYMBOLS 1 Packaging part 2 Horizontal seals 17 and 24 Guide members 17a and 17b which are guiding means 17c Guide surface 17c Ridge line part 20 Light source 21 Condensing lens 22 Light receiving sensor 22a Light receiving surface A Detection unit B which is a package interval detecting device of a continuous package. , B'Displacement detection section C1 Differential waveform generation means C2 Interval calculation means D Detected waveform F Differential waveform G Comparison waveforms H2 ', H6' Change points H5 ', H7' Change points L Packaging space O Center axis P of projected light Continuous package Pa Pa One side of continuous package Pb Other side of continuous package Q Conveyance path
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平11−301607(JP,A) 特開 平6−56133(JP,A) (58)調査した分野(Int.Cl.7,DB名) G01B 11/00 - 11/30 B65B 57/00 - 57/20 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-11-301607 (JP, A) JP-A-6-56133 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) G01B 11/00-11/30 B65B 57/00-57/20
Claims (8)
た横シールにより複数の包装部を区画連成してなる連続
包装体を、上記搬送経路に沿って搬送しながら、それら
包装部のうち隣り合う2つの包装部毎の間隔を検出する
連続包装体の包装部間隔検出装置において、 上記連続包装体の両側面のうちのいずれか一方にのみ当
接して、その当接部分を引張状態にして誘導する誘導手
段を搬送経路に沿って配設したこと、 上記包装部及び横シールの各両側面のうちのいずれか一
方の凹凸変位を非接触で検出する変位検出部を、上記誘
導手段に対向させて配置したことを特徴とする連続包装
体の包装部間隔検出装置。1. A continuous package formed by partitioning and arranging a plurality of wrapping sections by a lateral seal formed substantially orthogonal to a predetermined transporting path while being transported along the above-mentioned transporting path. In a package interval detecting device for a continuous package, which detects the interval between two adjacent package parts, the continuous package is brought into contact with only one of both side surfaces of the continuous package, and the contact portion is pulled. The guide means for guiding the guide is disposed along the transport path, and the displacement detector for non-contactly detecting the uneven displacement of one of the both side surfaces of the packaging portion and the lateral seal is the guide means. A device for detecting a gap between packaging parts of a continuous package, the device being arranged so as to face the package.
る平坦な2つのガイド面を形成したガイド部材であり、
それらのガイド面が交差して形成される稜線部に対向し
て、上記変位検出部を配設していることを特徴とする請
求項1記載の連続包装体の包装部間隔検出装置。2. The guide means is a guide member having two flat guide surfaces which intersect each other at a required angle.
2. The package interval detecting device for a continuous package according to claim 1, wherein the displacement detecting section is arranged so as to face a ridge line section formed by intersecting the guide surfaces.
を備えたガイド部材であり、そのガイド部材に対向し
て、上記変位検出部を配設していることを特徴とする請
求項1記載の連続包装体の包装部間隔検出装置。3. The guide means is a guide member having a guide surface having a required curvature, and the displacement detecting section is arranged facing the guide member. Interval detection device for continuous packaging.
光センサからなる光学式のものであり、投射光の中心軸
と、受光センサの受光面とを共役な関係にして配置して
いることを特徴とする請求項1,2又は3記載の連続包
装体の包装部間隔検出装置。4. The displacement detecting section is an optical type comprising a light source, a condenser lens and a light receiving sensor, and the central axis of the projected light and the light receiving surface of the light receiving sensor are arranged in a conjugate relationship. The wrapping space detecting device for a continuous wrapping body according to claim 1, 2, or 3.
ルの各両側面のうちのいずれか一方の凹凸変位に対応す
る検出波形と、この検出波形を所要の位相だけずらすこ
とにより生成した比較用波形との差に対応する差分波形
を生成する差分波形生成手段と、それら隣り合う2つの
差分波形の各変化点を検出して、それら検出した2つの
変化点に基づき、隣り合う2つの包装部の間隔を算出す
る間隔算出手段とを設けたことを特徴とする請求項1,
2,3又は4記載の連続包装体の包装部間隔検出装置。5. A detection waveform corresponding to the uneven displacement of one of the both sides of the packaging unit and the lateral seal detected by the displacement detection unit, and a comparison generated by shifting the detection waveform by a required phase. Difference waveform generating means for generating a difference waveform corresponding to the difference from the waveform for use, and change points of the two adjacent difference waveforms are detected, and two adjacent packages are based on the detected two change points. An interval calculating means for calculating an interval between parts is provided.
2. A device for detecting a gap between packaging parts of a continuous package according to 2, 3, or 4.
検出波形と比較用波形との差分に対応するパルスを生成
することを特徴とする請求項5記載の連続包装体の包装
部間隔検出装置。6. The differential waveform generating means, as the differential waveform,
6. The package interval detecting device for a continuous package according to claim 5, wherein a pulse corresponding to a difference between the detected waveform and the comparison waveform is generated.
た横シールにより複数の包装部を区画連成してなる連続
包装体を、上記搬送経路に沿って搬送しながら、それら
包装部のうち隣り合う2つの包装部毎の間隔を検出する
連続包装体の包装部間隔検出方法において、 上記搬送経路に沿って配設した誘導手段を、連続包装体
の両側面のうちの一方にのみ当接させることにより、そ
の当接部分を引張状態にして誘導し、 その誘導手段によって誘導される包装部及び横シールの
各両側面のうちのいずれか一方の凹凸変位を、当該誘導
手段に対向させて配置した変位検出部により非接触で検
出することを特徴とする連続包装体の包装部間隔検出方
法。7. A continuous package formed by partitioning and arranging a plurality of wrapping sections by a lateral seal formed substantially orthogonal to a predetermined conveying path while conveying the wrapping sections along the conveying path. In a method for detecting a gap between packaging parts of a continuous package, which detects a gap between every two adjacent packaging parts, a guiding means arranged along the above-mentioned transport path is applied to only one of both side surfaces of the continuous package. By bringing them into contact with each other, the abutting portion is pulled and guided, and the uneven displacement of either one of the both sides of the packaging portion and the lateral seal, which is guided by the guiding means, is made to face the guiding means. A method for detecting a gap between packaging parts of a continuous packaging body, which is characterized in that it is detected by a displacement detection part arranged in a non-contact manner.
ルの各両側面のうちのいずれか一方の凹凸変位に対応す
る検出波形と、この検出波形を所要の位相だけずらすこ
とにより生成した比較用波形との差に対応する差分波形
を生成し、それら隣り合う差分波形の各変化点を検出し
て、それら検出した2つの変化点に基づき、隣り合う2
つの包装部の間隔を算出する請求項7記載の連続包装体
の包装部間隔検出方法。8. A detection waveform corresponding to the uneven displacement of one of the both side surfaces of the packaging unit and the lateral seal detected by the displacement detection unit, and a comparison generated by shifting the detection waveform by a required phase. The difference waveform corresponding to the difference with the working waveform is generated, each change point of the adjacent difference waveforms is detected, and the two adjacent points are detected based on the detected two change points.
The method for detecting a gap between packaging parts of a continuous package according to claim 7, wherein the distance between two packaging parts is calculated.
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|---|---|---|---|
| JP2001201126A JP3442376B2 (en) | 2001-07-02 | 2001-07-02 | Apparatus for detecting interval between wrapping portions of continuous wrapping body and detection method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001201126A JP3442376B2 (en) | 2001-07-02 | 2001-07-02 | Apparatus for detecting interval between wrapping portions of continuous wrapping body and detection method thereof |
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| JP2008233054A (en) * | 2007-03-23 | 2008-10-02 | Midori Techno Park:Kk | Measuring device and measuring method |
| CN111562266A (en) * | 2020-05-19 | 2020-08-21 | 东莞市瑞图新智科技有限公司 | Package quality detection method and package quality detection device |
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