JP3451540B2 - Termite-resistant foamable styrenic resin particles, method for producing the same, and foam molded article molded using the same - Google Patents
Termite-resistant foamable styrenic resin particles, method for producing the same, and foam molded article molded using the sameInfo
- Publication number
- JP3451540B2 JP3451540B2 JP8079398A JP8079398A JP3451540B2 JP 3451540 B2 JP3451540 B2 JP 3451540B2 JP 8079398 A JP8079398 A JP 8079398A JP 8079398 A JP8079398 A JP 8079398A JP 3451540 B2 JP3451540 B2 JP 3451540B2
- Authority
- JP
- Japan
- Prior art keywords
- resin particles
- termite
- expandable
- agent
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Agricultural Chemicals And Associated Chemicals (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明はシロアリ、キクイム
シ等の食害を受けない断熱建材、床下断熱材等に用いら
れるスチレン系樹脂発泡体製造用の防蟻性発泡性スチレ
ン系樹脂粒子、その製造方法、及びそれを用いて成形し
た発泡成形体に関するものである。TECHNICAL FIELD The present invention relates to a termite-preventive expandable styrene-based resin particle for producing a styrene-based resin foam used for heat-insulating building materials such as termites and bark beetles that are not damaged by food, under-floor heat-insulating materials, etc. , And a foam molded article molded using the same.
【0002】[0002]
【従来技術】発泡性スチレン系樹脂粒子を予備発泡して
得た予備発泡粒子を型内発泡成形して得られる発泡成形
体は、任意の形状に成形することができ、また優れた断
熱性能を有するために各種の建材用断熱材として広く使
用されており、これらの断熱材は、室内冷暖房の省エネ
ルギー化の面から必要不可欠な建築材料である。一方で
暖房の普及とともにシロアリの生息域は北上しており殆
ど全国で、住宅をはじめとする建築物のシロアリによる
被害が発生している。このシロアリによる被害は、発泡
スチレン系樹脂製断熱材においても例外ではない。発泡
性スチレン系樹脂粒子を型内で発泡成形せしめて得た天
井、壁、床等の断熱材として用いられる建材用スチレン
系樹脂発泡成形体が木材等と隣接して使用される場合、
特にイエシロアリ、ヤマトシロアリ等が出会った物を噛
むという加害習性により、いわゆる蟻道ができて断熱性
能を低下させるという問題があった。2. Description of the Related Art A foam molded article obtained by in-mold foam molding of pre-expanded particles obtained by pre-expanding expandable styrenic resin particles can be molded into any shape and has excellent heat insulation performance. Because of this, it is widely used as a heat insulating material for various building materials, and these heat insulating materials are indispensable building materials in terms of energy saving for indoor cooling and heating. On the other hand, with the spread of heating, the habitat of termites has moved northward, and there is damage caused by termites in houses and other buildings throughout most of the country. The damage caused by the termites is no exception in the heat insulating material made of expanded styrene resin. When a styrene resin foam molded article for building materials used as a heat insulating material for ceiling, wall, floor, etc., obtained by foam-molding expandable styrene resin particles in a mold, is used adjacent to wood, etc.,
In particular, there is a problem that a so-called ant road is formed and heat insulation performance is deteriorated due to the harmful habit of biting the objects that the termites, the termites and the like have encountered.
【0003】この問題点を解決する手段として、スチレ
ン系樹脂粒子の重合工程、重合完了後の発泡剤含浸工程
で防蟻剤を添加する方法、あるいは発泡性スチレン系樹
脂粒子や予備発泡粒子に防蟻剤を混合付着させて成形す
る方法が知られている(特開昭61−44934号、特
開昭63−152648号)。防蟻剤については特公平
7−103004号公報にも示されているように、従来
用いられてきた、ディルドリン、クロルデン、DDT等
の有機塩素系殺虫剤やCCA剤(銅・クロム・ヒ素剤)
等は人畜毒性が高く、環境汚染を引き起こす恐れもある
ため、その使用が禁止あるいは制限されているものであ
る。例えばディルドリンやクロルデンは、防蟻性には優
れるものの人畜毒性が大きく、しかも、難分解性で蓄積
性を有することから、我が国では特定化学物質としてそ
の使用が禁止されており、現在これらの防蟻剤を使用す
ることはできない。As a means for solving this problem, a method of adding an anti-termite agent in the step of polymerizing the styrene resin particles, the step of impregnating the foaming agent after the completion of the polymerization, or the method of protecting the expandable styrene resin particles or the pre-expanded particles A method is known in which a dovetail is mixed and adhered and molded (JP-A-61-44934 and JP-A-63-152648). Regarding the ant repellant, as disclosed in JP-B-7-103004, conventionally used organochlorine insecticides such as dieldrin, chlordane and DDT, and CCA agents (copper / chromium / arsenic agents).
Since these are highly toxic to humans and may cause environmental pollution, their use is prohibited or restricted. For example, dieldrin and chlordane have excellent ant-preventive properties, but are highly toxic to humans, and they are persistent and persistent, so their use is prohibited as a specific chemical substance in Japan. The agent cannot be used.
【0004】そこで近年は、比較的低毒性で、且つ環境
汚染の恐れが少ないホキシム、クロルピリホス等の有機
リン系殺虫剤、プロポキサー等のカルバメート系殺虫
剤、ペルメトリン、サイフルスリン等のピレトリン系殺
虫剤が用いられており、スチレン系樹脂発泡体製断熱材
に防蟻性を付与する場合にもこれらの薬剤を使用するこ
とが好ましい。これらの防蟻剤は、優れた防蟻効果を有
し、人畜毒性が低く、蓄積性が無い反面、分解し易く、
土壌中の微生物によっても失活するので単に土壌に処理
しただけでは、長期間に渡って効果を持続させることが
出来ない。特にこれらの薬剤はアルカリ性下で分解し易
いため住宅等の基礎コンクリート部分への施行は困難で
あった。また、いずれの薬剤も人畜毒性が低い(ホキシ
ム:LD50ラット2000mg/kg以上)反面、魚類
に対しては低濃度で毒性を発揮するという特徴を持って
いる。例えば、有機リン剤のホキシムの魚毒性(TLm
48hrコイ)は1ppm以下、ピレトリン系薬剤で
は更に魚毒性が高く、サイフルスリンでは0.02pp
m程度である。いずれも水には難溶であるが、微量溶解
し魚毒性を発現する。Therefore, in recent years, organic phosphorus insecticides such as hoxime and chlorpyrifos, which have relatively low toxicity and little risk of environmental pollution, carbamate insecticides such as propoxer, and pyrethrin insecticides such as permethrin and cyfluthrin have been used. However, it is preferable to use these chemicals even in the case of giving the styrenic resin foam heat insulating material anti-termite property. These termite repellents have an excellent termite control effect, have low human toxicity, and have no accumulation, but are easily decomposed,
Since it is inactivated by microorganisms in the soil as well, the effect cannot be sustained over a long period of time by simply treating the soil. In particular, since these agents are easily decomposed under alkaline conditions, it was difficult to apply them to basic concrete parts such as houses. Further, all of the drugs have low animal toxicity (phoxime: LD 50 rat 2000 mg / kg or more), but have the characteristic of exhibiting toxicity to fish at a low concentration. For example, the organophosphorus agent Foxime's fish toxicity (TLm
48 hr carp) is less than 1 ppm, pyrethrins are more fish-toxic, and cyfluthrin is 0.02 pp.
It is about m. Both are poorly soluble in water, but they dissolve in trace amounts and exhibit fish toxicity.
【0005】魚毒性の点から見て前述(特開昭61−4
4934号、特開昭63−152648号)の、重合工
程、及び発泡剤含浸工程で防蟻剤を添加する方法では、
防蟻剤の反応水への移行を防止できず、魚毒性を持つ多
量の反応水について、活性炭吸着等の処理が必要になる
ため、工業生産上不利である。発泡性スチレン系樹脂粒
子又は予備発泡粒子と防蟻剤を混合して成形する方法で
は、反応水を使用しないため、反応水の魚毒性の問題は
発生しない。しかし、単に防蟻剤を混合付着させただけ
では付着力が弱く、成形時の水冷による冷却工程で防蟻
剤の多くが洗い流されてしまい、成形体の防蟻効力が減
じると同時に冷却排水中へ、魚毒性を持つ防蟻剤が移行
するという問題があった。特開昭63−159451号
に開示される方法の内、スチレン系樹脂と防蟻剤の両方
に高い親和性を持つ有機溶剤に防蟻剤を溶解した溶液
を、発泡性スチレン系樹脂粒子に被覆する方法は、有機
溶剤が樹脂粒子中に拡散含浸する過程で防蟻剤も実質的
に樹脂粒子中に含浸されるため、コンクリート等のアル
カリ性物質や、土壌中の微生物から保護され、これらに
よる防蟻剤の分解、失活を抑えることができる。また、
防蟻剤の成形時冷却水による剥離や冷却水中への移行と
いった問題も発生せず、魚毒性の観点から見ても有利な
方法である。しかし、有機溶剤により発泡性スチレン系
樹脂粒子表面層が浸食されて軟化し、発泡性スチレン系
樹脂粒子同士が合着塊状化するという問題があり、工業
生産には至っていなかった。From the point of view of fish toxicity, the above-mentioned (JP-A-61-4)
4934, JP-A-63-152648), a method of adding an anti-termite agent in the polymerization step and the foaming agent impregnation step is
It is not possible to prevent the transfer of the ant-preventive agent to the reaction water, and a large amount of fish-toxic reaction water requires treatment such as adsorption of activated carbon, which is disadvantageous in industrial production. In the method of molding by mixing the expandable styrenic resin particles or the pre-expanded particles and the termite-preventing agent, the reaction water is not used, and therefore the problem of fish toxicity of the reaction water does not occur. However, simply mixing and attaching the termite control agent weakens the adhesion force, and most of the termite control agent is washed away in the cooling process by water cooling during molding, which reduces the termite control efficacy of the molded product and at the same time during cooling and drainage. However, there was a problem that the termite repellent with fish toxicity was transferred. Among the methods disclosed in JP-A-63-159451, expandable styrenic resin particles are coated with a solution in which an ant-preventive agent is dissolved in an organic solvent having a high affinity for both the styrene-based resin and the ant-preventive agent. In this method, since the termite-preventing agent is substantially impregnated in the resin particles in the process of diffusing and impregnating the organic solvent into the resin particles, the method is protected from alkaline substances such as concrete and microorganisms in the soil. It is possible to suppress the decomposition and deactivation of the ant agent. Also,
This is an advantageous method from the viewpoint of fish toxicity, since it does not cause problems such as exfoliation by cooling water during transfer of the ant-preventive agent and transfer to cooling water. However, there is a problem that the surface layer of the expandable styrene resin particles is eroded and softened by the organic solvent, and the expandable styrene resin particles are coalesced into lumps, which has not led to industrial production.
【0006】発泡性スチレン系樹脂粒子同士の合着塊状
化を防止する方法として、特開昭64−36629には
防虫剤を揮発性溶剤中に溶解乃至分散させ、溶液乃至分
散液を発泡性スチレン系樹脂粒子表面に噴霧する方法が
提案されている。しかし、この方法によっても噴霧直後
に揮発性溶剤によって樹脂粒子表面層が浸食されるた
め、樹脂粒子同士の合着塊状化を完全に防止することは
出来ない。更に該公報には樹脂粒子に防虫剤を付着させ
た後、高級脂肪酸、高級脂肪酸の金属セッケン、高級脂
肪酸アマイド等の滑剤で被覆することが開示されてい
る。これは該公報に記載されている様に予備発泡時での
発泡粒子同士の合着を防止するためのものである。これ
らの滑剤は発泡性スチレン系樹脂粒子の合着塊状化を防
止する作用は有しない。該発泡性スチレン系樹脂粒子を
ドラム缶等に充填して輸送しようとした場合、特に荷重
がかかる底部で発泡性スチレン系樹脂粒子同士の合着塊
状化を起こしやすいと言う問題があった。[0006] As a method for preventing the formation of coalesced lumps of expandable styrenic resin particles, JP-A-64-36629 discloses a method in which an insect repellent is dissolved or dispersed in a volatile solvent, and the solution or dispersion is made into expandable styrene. A method of spraying on the surface of the resin particles has been proposed. However, even by this method, the surface layer of the resin particles is eroded by the volatile solvent immediately after the spraying, so that it is not possible to completely prevent the coalescence of the resin particles with each other. Further, the publication discloses that after attaching an insect repellent to the resin particles, the resin particles are coated with a lubricant such as higher fatty acid, metal soap of higher fatty acid or higher fatty acid amide. This is for preventing coalescence of expanded particles during pre-expansion as described in this publication. These lubricants do not have a function of preventing the expandable styrenic resin particles from forming a cohesive lump. When the expandable styrene-based resin particles are packed in a drum or the like and are to be transported, there is a problem that the expandable styrene-based resin particles are liable to cause agglomeration of the expandable styrene-based resin particles particularly at the bottom where a load is applied.
【0007】[0007]
【発明が解決しようとする課題】防蟻剤を溶解させてい
る有機溶剤によって、発泡性スチレン系樹脂粒子表面層
が浸食されて軟化することにより、発泡性スチレン系樹
脂粒子同士が合着塊状化するという問題を解決するため
には、発泡性スチレン系樹脂粒子表面を有機溶剤に侵さ
れず、且つ該発泡性スチレン系樹脂粒子を発泡成形して
得られる成形体の融着性を阻害しない粉末で被覆してお
くと、発泡性スチレン系樹脂粒子相互の合着を防止する
ことができ、更に通常の発泡性スチレン系樹脂粒子と同
様の発泡成形操作により良好な成形体を得ることが可能
となる。しかし、発泡性スチレン系樹脂粒子の表面処理
剤として従来公知の、高級脂肪酸エステル、高級脂肪酸
アミド、金属石鹸等の有機物粉末を被覆しても、発泡性
スチレン系樹脂粒子同士の合着塊状化は防止出来ない。
また、酸化チタン、酸化マグネシウム、水酸化マグネシ
ウム等公知の金属酸化物、金属水酸化物を被覆すると、
発泡性スチレン系樹脂粒子同士の合着塊状化を防止でき
る場合がある反面、該発泡性スチレン系樹脂粒子を発泡
成形して得られる成形体の融着性が著しく阻害され、成
形体の強度が保てなくなる。この様に、一般に無機粉末
を発泡性スチレン系樹脂粒子に、多量に被覆すると成形
品の融着性が大きく阻害される。The expandable styrenic resin particles are coalesced and agglomerated by eroding and softening the surface layer of the expandable styrenic resin particles by the organic solvent in which the ant-preventive agent is dissolved. In order to solve the problem, the powder which is not affected by the organic solvent on the surface of the expandable styrenic resin particles and does not impair the fusion property of the molded product obtained by foam molding the expandable styrene resin particles. By coating with, it is possible to prevent the mutual adhesion of the expandable styrenic resin particles, and it is possible to obtain a good molded product by the same foam molding operation as for ordinary expandable styrene resin particles. Become. However, even if it is coated with an organic powder such as higher fatty acid ester, higher fatty acid amide, and metal soap, which is conventionally known as a surface treatment agent for expandable styrenic resin particles, agglomeration of expandable styrenic resin particles with each other does not occur. It cannot be prevented.
In addition, when a known metal oxide such as titanium oxide, magnesium oxide, or magnesium hydroxide, or a metal hydroxide is coated,
In some cases, it is possible to prevent agglomeration of the expandable styrenic resin particles with each other, but on the other hand, the fusion property of the molded product obtained by foam-molding the expandable styrene resin particles is significantly impaired, and the strength of the molded product is increased. I can't keep it. As described above, generally, when a large amount of the expandable styrene resin particles is coated with the inorganic powder, the fusion property of the molded product is greatly impaired.
【0008】そこで本発明者等は、上記の問題点に鑑み
鋭意研究を行った結果、水酸化アルミニウムを使用した
場合に、発泡性スチレン系樹脂粒子同士の合着塊状化を
完全に防止し、かつ特異的に発泡成形して得られる成形
体の融着性阻害を防止できることを見出し本発明を完成
するに至った。本発明の目的は、防蟻剤をスチレン系樹
脂粒子に含有させる際に反応水を必要としないで、防蟻
剤が実質的に樹脂中に含有固着され、防蟻剤の効果が長
時間持続し、成形時の冷却水によっても防蟻剤が剥離せ
ず、よって冷却水による魚毒等の環境汚染を引き起こす
恐れがなく、かつ発泡性スチレン系樹脂粒子が有機溶剤
に溶解された防蟻剤を含有しても発泡性スチレン系樹脂
粒子同士が合着塊状化が防止され、更に発泡して得られ
る成形体の融着性を損なうことのない防蟻性能を有する
発泡性スチレン系樹脂粒子、その製造方法、及びそれを
用いて成形した発泡成形体を提供することにある。[0008] Therefore, as a result of intensive studies conducted by the present inventors in view of the above problems, when aluminum hydroxide was used, the formation of coalesced lumps of expandable styrenic resin particles was completely prevented, Further, they have found that it is possible to prevent the fusion property of a molded product obtained by specifically foam-molding being prevented, thus completing the present invention. The object of the present invention is that the reaction water is not required when the styrenic resin particles are contained in the styrenic resin particles, and the ant-preventive agent is substantially contained and fixed in the resin, and the effect of the ant-preservative agent is maintained for a long time. However, the termite control agent does not peel off even with cooling water at the time of molding, so there is no risk of causing environmental pollution such as fish poison by the cooling water, and foamable styrene resin particles are dissolved in an organic solvent. The expandable styrenic resin particles are prevented from coalescing and agglomeration even if containing, and the expandable styrenic resin particles having termite-proof properties without impairing the fusion property of the molded product obtained by further foaming, It is intended to provide a method for producing the same and a foamed molded product molded using the method.
【0009】[0009]
【課題を解決する為の手段】本願の請求項1の発明の要
旨は、スチレン系樹脂粒子中に該樹脂粒子の軟化点より
低い沸点を有する易揮発性有機溶剤ならなる発泡剤を含
有する発泡性スチレン系樹脂粒子に、該発泡性スチレン
系樹脂粒子に対して0.1〜2重量%の防蟻剤が含有固
着され、更に、該発泡性スチレン系樹脂粒子に対して
0.3〜5重量%の水酸化アルミニウムが被覆されてい
ることを特徴とする防蟻性発泡性スチレン系樹脂粒子で
あり、その際、防蟻剤として、有機リン系化合物、ピレ
トリン系化合物、カルバメート系化合物から選ばれる1
種又は2種以上であることが好ましい。また、請求項3
の発明の要旨は、スチレン系樹脂粒子中に該樹脂粒子の
軟化点より低い沸点を有する易揮発性発泡剤を含有する
発泡性スチレン系樹脂粒子と、防蟻剤及びスチレン系樹
脂の双方に親和性を有する有機溶剤に上記発泡性スチレ
ン系樹脂粒子に対して0.1〜2重量%の防蟻剤を溶解
した溶液と、上記発泡性スチレン系樹脂粒子に対して
0.3〜5重量%の水酸化アルミニウムとを混合するこ
とにより防蟻剤を含有固着し、水酸化アルミニウムが被
覆された発泡性スチレン系樹脂粒子を得ることを特徴と
する防蟻性発泡性スチレン系樹脂粒子の製造方法であ
り、その際、使用する防蟻剤及びスチレン系樹脂の双方
に親和性を有する有機溶剤として、炭化水素類、エステ
ル類、エーテル類又はケトン類から選ばれる1種又は2
種以上であることが好ましい。そして請求項5の発明の
要旨は、上述の発泡性スチレン系樹脂粒子を予備発泡し
て得た予備発泡粒子を型内発泡成形して得た防蟻性を持
つ発泡スチレン系樹脂成形体である。Means for Solving the Problems The subject matter of the invention of claim 1 of the present application is that a foaming agent containing a foaming agent which is a volatile organic solvent having a boiling point lower than the softening point of the resin particles is contained in styrene resin particles. 0.1 to 2% by weight of the termite-preventing agent relative to the expandable styrene-based resin particles are fixed and adhered to the expandable styrene-based resin particles, and 0.3 to 5 relative to the expandable styrene-based resin particles. A termite-preventive, expandable styrene resin particle characterized by being coated with aluminum hydroxide in a weight percentage, wherein the termite-preventing agent is selected from organic phosphorus compounds, pyrethrin compounds, and carbamate compounds. 1
It is preferable that there are two or more species. Further, claim 3
The gist of the invention is that the styrenic resin particles are compatible with both expandable styrenic resin particles containing a volatile foaming agent having a boiling point lower than the softening point of the resin particles, and both the termite control agent and the styrene resin. Solution containing 0.1 to 2% by weight of an anti-termite agent with respect to the expandable styrenic resin particles in an organic solvent having a property, and 0.3 to 5% by weight with respect to the expandable styrene resin particles. A method for producing a termite-preventive, expandable styrenic resin particle, which comprises fixing and containing a termite-preventing agent to obtain a foamable styrene-based resin particle coated with aluminum hydroxide. In that case, one or two selected from hydrocarbons, esters, ethers or ketones as the organic solvent having an affinity for both the termite control agent and the styrene resin used.
It is preferably at least one species. The gist of the invention of claim 5 is a foamed styrenic resin molded product having an anti-termite property, which is obtained by in-mold foam molding of the pre-foamed particles obtained by pre-foaming the expandable styrenic resin particles. .
【0010】[0010]
【発明の実施の態様】以下、本発明について詳細に説明
する。本発明における防蟻剤は、防蟻効果に優れ、人畜
に対する毒性が低く、環境を汚染する恐れが小さく、ま
た防蟻剤としての使用実績も長い、有機リン系、ピレト
リン系、カルバメート系化合物から選択される。即ち、
具体的には、有機リン系防蟻剤として、いわゆるホキシ
ム(O,O-ジエチル-O-(α-シアノベンジリデンアミノ)チ
オホスフェート)、クロルピリホス(O,O-ジエチル-O-3,
5,6-トリクロル-2-ピリジルチオホスフェート)、ピリダ
フェンチオン(O,O-ジエチル-O-(3-オキソ-2-フェニル-2
H-ピリダジン-6-イル)チオホスフェート)等が挙げられ
る。ピレトリン系防蟻剤としては、ペルメトリン(3-フ
ェノキシベンジル(1RS)-シス、トランス-3-(2,2-ジクロ
ロビニル)-2-2ジメチルシクロプロパンカルボキシラー
ト)、サイフルスリン(シアノ(4-フルオロ-3-フェノキシ
フェニル)-メチル-3-(2,2-ジクロロエテニル)-2,2-ジメ
チルシクロプロパンカルボキシラート)、ビフェントリ
ン((2-メチル[1,1-ビフェニル]-3-イル)メチル=3-(2-
クロロ−3,3,3-トリフルオロ-1-プロペニル)-2,2-ジメ
チルシクロプロパンカルボキシラート)等が挙げられ
る。カルバメート系防蟻剤としては、プロポキサー(2-
イソプロポキシフェニルN-メチルカルバメート)、ナッ
ク(1-ナフチルN-メチルカルバメート)等が挙げられる。BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described in detail below. The termite control agent according to the present invention is excellent in termite control effect, has low toxicity to humans and animals, is less likely to pollute the environment, and has a long history of use as a termite control agent, and is selected from organic phosphorus-based, pyrethrin-based and carbamate-based compounds. To be selected. That is,
Specifically, as an organophosphorus termite, so-called phoxime (O, O-diethyl-O- (α-cyanobenzylideneamino) thiophosphate), chlorpyrifos (O, O-diethyl-O-3,
5,6-Trichloro-2-pyridylthiophosphate), pyridaphenthione (O, O-diethyl-O- (3-oxo-2-phenyl-2
H-pyridazin-6-yl) thiophosphate) and the like. Pyrethrin antitermites include permethrin (3-phenoxybenzyl (1RS) -cis, trans-3- (2,2-dichlorovinyl) -2-2 dimethylcyclopropanecarboxylate), cyfluthrin (cyano (4-fluoro -3-phenoxyphenyl) -methyl-3- (2,2-dichloroethenyl) -2,2-dimethylcyclopropanecarboxylate), bifenthrin ((2-methyl [1,1-biphenyl] -3-yl) methyl = 3- (2-
And chloro-3,3,3-trifluoro-1-propenyl) -2,2-dimethylcyclopropanecarboxylate). As a carbamate termiticide, propoxer (2-
Examples include isopropoxyphenyl N-methylcarbamate) and nac (1-naphthyl N-methylcarbamate).
【0011】本発明において防蟻剤は発泡性スチレン系
樹脂粒子に対して、0.1〜2重量%になるように防蟻
剤の有機溶剤溶液を発泡性スチレン系樹脂粒子に被覆す
ることにより、発泡性スチレン系樹脂粒子中に含有固着
される。好ましくは0.2〜1重量%である。0.1重
量%未満では、成形体の防蟻効果が不十分となりやす
く、2重量%を超えて被覆すると発泡性スチレン系樹脂
粒子の合着が抑え難くなるためである。本発明における
防蟻剤を発泡性スチレン系樹脂粒子に含有固着させる方
法は、防蟻剤が芳香族炭化水素、アルコール、アセトン
等の有機溶剤に溶解する性質を応用する。即ち、スチレ
ン系樹脂と防蟻剤との両方に親和性の有機溶剤を用い、
これに防蟻剤を溶解した溶液を上記発泡性スチレン系樹
脂粒子と混合して、防蟻剤を発泡性スチレン系樹脂粒子
表面層に含有固着させる。この発泡性スチレン系樹脂粒
子表面層に含有固着させるとは、防蟻剤を有機溶剤溶液
の形で発泡性スチレン系樹脂粒子に被覆することで、有
機溶剤がスチレン系樹脂粒子表面層を軟化もしくは溶解
し、防蟻剤が樹脂内部に入り込むのである。使用する防
蟻剤を溶解する有機溶剤としてヘキサン、シクロヘキサ
ン、トルエン、エチルベンゼン、デカリン等の炭化水素
類、エチルエーテル、ジオキサン等のエーテル類、アセ
トン、メチルエチルケトン等のケトン類、酢酸エチル等
のエステル類が適している。特に防蟻剤とスチレン系樹
脂の両方に高い親和性を持ち、発泡体の気泡構造や成形
性に悪影響を与えない芳香族石油系溶剤が好ましい。In the present invention, the termite-preventing agent is coated on the foamable styrene-based resin particles with an organic solvent solution of the termite-preventing agent in an amount of 0.1 to 2% by weight based on the foamable styrene-based resin particles. Contained in the expandable styrene resin particles and fixed. It is preferably 0.2 to 1% by weight. This is because if it is less than 0.1% by weight, the termite-preventing effect of the molded article tends to be insufficient, and if it exceeds 2% by weight, it becomes difficult to suppress coalescence of the expandable styrene resin particles. The method of containing and fixing the termite-preventing agent in the expandable styrene resin particles according to the present invention applies the property that the termite-preventing agent dissolves in an organic solvent such as aromatic hydrocarbon, alcohol, or acetone. That is, using an organic solvent having an affinity for both the styrene resin and the termiticide,
A solution in which an anti-termite agent is dissolved is mixed with the expandable styrene-based resin particles to contain and fix the anti-termite agent in the surface layer of the expandable styrene-based resin particles. Fixing the expandable styrene-based resin particles in the surface layer is to cover the expandable styrene-based resin particles with an anti-termite agent in the form of an organic solvent solution so that the organic solvent softens the styrene-based resin particle surface layer or It dissolves and the termite proofing agent penetrates into the resin. Hexane, cyclohexane, toluene, ethylbenzene, hydrocarbons such as decalin, ethers such as ethyl ether and dioxane, ketones such as acetone and methyl ethyl ketone, and esters such as ethyl acetate are organic solvents that dissolve the termites used. Are suitable. In particular, an aromatic petroleum solvent which has a high affinity for both the ant-preventive agent and the styrene resin and which does not adversely affect the cell structure and moldability of the foam is preferable.
【0012】本発明では発泡性スチレン系樹脂粒子表面
に水酸化アルミニウムを被覆する。ここで使用する水酸
化アルミニウムの粒径は、1〜50μmのものが好まし
く、5〜20μmのものがより好ましい。粒径が1μm
以下のものでは、十分な合着防止性が得られず、50μ
mを超えると発泡性スチレン系樹脂粒子から剥離し易く
なる。水酸化アルミニウムの添加量は、被覆する防蟻剤
の溶剤種、防蟻剤溶液の添加量にもよるが、0.3〜5
重量%が好ましい。0.3重量%未満では、発泡性スチ
レン系樹脂粒子の合着防止性が不十分となりやすく、5
重量%を超えて添加しても発泡性スチレン系樹脂粒子へ
の被覆量は増加しないからである。本発明における防蟻
剤を発泡性スチレン系樹脂粒子に被覆させる方法として
は、公知の混合設備が使用できる。例えば、タンブラ
ー、リボンブレンダー、ナウターミキサー等で発泡性ス
チレン系樹脂粒子、及び防蟻剤が溶解された有機溶剤溶
液と水酸化アルミニウムとを混合することで、樹脂粒子
同士の合着塊状化を防ぎつつ、樹脂粒子中に防蟻剤を含
有固着させることができる。なお、この際同時に、予備
発泡時の発泡粒結合防止剤、成形時間短縮剤、成形品の
融着促進剤等を添加してもよい。なお、通常のフレーク
状や顆粒状の防蟻剤を直接発泡性スチレン系樹脂粒子と
撹拌混合して被覆する方法では、予備発泡時、成形時等
に防蟻剤が剥離し易く、防蟻効果が減少してしまうと同
時に、予備発泡時の蒸気ドレンや成形冷却排水中に魚毒
性を持つ防蟻剤が移行してしまう問題がある。In the present invention, the surface of the expandable styrene resin particles is coated with aluminum hydroxide. The particle size of aluminum hydroxide used here is preferably 1 to 50 μm, more preferably 5 to 20 μm. Particle size is 1 μm
With the following, sufficient adhesion prevention cannot be obtained and
When it exceeds m, it becomes easy to peel from the expandable styrene resin particles. The amount of aluminum hydroxide added depends on the solvent species of the termite controlling agent to be coated and the amount of the termite controlling solution added, but is 0.3-5.
Weight percent is preferred. If it is less than 0.3% by weight, the preventive property of coalescing the expandable styrenic resin particles tends to be insufficient.
This is because the amount of coating on the expandable styrenic resin particles does not increase even if it is added in excess of wt%. As a method for coating the expandable styrenic resin particles with the termite control agent in the present invention, known mixing equipment can be used. For example, by mixing a foaming styrene resin particles with a tumbler, a ribbon blender, a Nauta mixer, etc., and an organic solvent solution in which an anti-termite agent is dissolved and aluminum hydroxide, agglomeration of resin particles is formed. It is possible to contain and fix an anti-termite agent in the resin particles while preventing it. At this time, at the same time, a foamed particle bond preventing agent at the time of pre-expansion, a molding time shortening agent, a fusion-bonding accelerator for molded articles, etc. may be added. In addition, in the method of directly stirring and mixing the flaky or granular termite control agent with the expandable styrenic resin particles, the termite control agent is easily peeled off at the time of prefoaming, molding, etc. At the same time, there is a problem that the ant-terminating agent having fish toxicity migrates to the steam drain at the time of pre-expansion and the molding cooling waste water.
【0013】本発明の発泡性スチレン系樹脂粒子を構成
する樹脂素材としては、スチレンの他、例えば、α−メ
チルスチレン、ビニルトルエン、パラクロロスチレン等
のスチレン誘導体が挙げられる。その他には、例えば、
アクリロニトリル、アクリル酸、アクリル酸エステル、
メタクリル酸エステル、無水マレイン酸等のスチレンと
共重合可能な単量体やジビニルベンゼン等の架橋性単量
体を併用することも出来るが、防蟻剤を十分に含有固着
させる為にスチレン成分が50重量%以上である共重合
体またはスチレン単独重合体が好ましい。また、スチレ
ン系樹脂粒子を得るためには、一般的な懸濁重合法や押
出ペレット法等の公知の方法が使用できる。これらのス
チレン系樹脂粒子に易揮発性発泡剤を適宜含有させて発
泡性スチレン系樹脂粒子とすることができる。また、発
泡剤を含有させる方法としては、重合の途中乃至重合終
了後に発泡剤を添加して含有させる方法、また、押出途
中で発泡剤を添加して含有させる方法等であってもよ
い。Examples of the resin material constituting the expandable styrene resin particles of the present invention include styrene and styrene derivatives such as α-methylstyrene, vinyltoluene and parachlorostyrene. In addition, for example,
Acrylonitrile, acrylic acid, acrylic ester,
Although a monomer copolymerizable with styrene such as methacrylic acid ester and maleic anhydride or a crosslinkable monomer such as divinylbenzene can be used in combination, the styrene component is sufficiently contained in order to fix the ant-preventive agent. A copolymer or styrene homopolymer of 50% by weight or more is preferable. Further, in order to obtain the styrene resin particles, a known method such as a general suspension polymerization method or an extrusion pellet method can be used. An expandable styrene-based resin particle can be obtained by appropriately adding an easily volatile foaming agent to these styrene-based resin particles. The method of adding the foaming agent may be a method of adding the foaming agent during or after the polymerization or a method of adding the foaming agent during the extrusion.
【0014】易揮発性発泡剤としては、沸点が前記スチ
レン系樹脂粒子の軟化点以下であって、常圧でガス状も
しくは液状の有機化合物が適しており、プロパン、ブタ
ン、ペンタン、ヘキサン、シクロペンタン等の炭化水素
が適している。これらの発泡剤は1種又は2種以上を併
用しても良い。発泡剤はスチレン系樹脂に対して1〜1
0重量%含浸される。さらに、必要に応じてシクロヘキ
サン、トルエン等の可塑剤、染料等の着色剤、酸化防止
剤、滑剤(例えば、流動パラフィン、脂肪酸エステル、
金属石鹸等)、難燃剤、難燃助剤、帯電防止剤等の各種
添加剤を添加することができる。Suitable volatile blowing agents are organic compounds which have a boiling point not higher than the softening point of the styrenic resin particles and are gaseous or liquid at normal pressure, such as propane, butane, pentane, hexane, cyclo Hydrocarbons such as pentane are suitable. These foaming agents may be used alone or in combination of two or more. Foaming agent is 1 to 1 for styrene resin
Impregnated with 0% by weight. Further, if necessary, a plasticizer such as cyclohexane or toluene, a colorant such as a dye, an antioxidant, a lubricant (for example, liquid paraffin, fatty acid ester,
Various additives such as metal soaps), flame retardants, flame retardant aids, antistatic agents and the like can be added.
【0015】[0015]
【実施例】以下、本発明の実施例を記載するが、本発明
はこれらに限定されるものではない。
実施例1
発泡剤としてn-ブタン(約70%)とi-ブタン(約3
0%)との混合物を5.5重量%、発泡助剤としてトル
エン1.5重量%を含有する粒径0.9〜1.2mmの
発泡性スチレン樹脂粒子に対して、ピレトリン系防蟻剤
として、ペルメトリンの石油系溶液(有効成分80重量
%)を有効成分で1重量%と水酸化アルミニウム(粒径
約15μm)1.6重量%を添加混合して、発泡性スチ
レン樹脂粒子表面に被覆した。混合に際しては、内容積
約30Lのタンブラーを用いて、発泡性スチレン樹脂粒
子各10kgに前記割合の防蟻剤溶液と水酸化アルミニ
ウムを添加して、毎分30回転で約15分間混合して防
蟻剤溶液と水酸化アルミニウムが被覆された発泡性スチ
レン樹脂粒子を得た。得られた発泡性スチレン樹脂粒子
について、被覆直後の流動性を確認した後、常温で48
時間放置して防蟻剤溶液を完全に発泡性スチレン樹脂粒
子中に含浸拡散させた。なお、放置に当たっては、被覆
後ドラム缶への充填を前提に、ドラム缶底部の発泡性ス
チレン樹脂粒子にかかると考えられる荷重(約50gf
/cm2)をかけて放置した。該発泡性スチレン樹脂粒
子を小型バッチ式予備発泡機にて常圧下で水蒸気により
加熱し、嵩倍率約60倍に予備発泡した。得られた予備
発泡粒子を23℃で24時間熟成させた後、型窩300
mm×400mm×50mmを有する発泡成形機(株式
会社積水工機製作所製、ACE−3型)を使用して、ゲ
ージ圧0.8kgf/cm2の水蒸気で約30秒加熱し
て発泡成形し、水冷により冷却して型窩より取出し、3
00mm×400mm×50mmの板状発泡成形体を得
た。EXAMPLES Examples of the present invention will be described below, but the present invention is not limited thereto. Example 1 n-butane (about 70%) and i-butane (about 3%) were used as blowing agents.
0%) and 5.5% by weight of a mixture thereof with 1.5% by weight of toluene as a foaming auxiliary agent, and a pyrethrin-based termite-preventing agent for expandable styrene resin particles having a particle size of 0.9 to 1.2 mm. As a petroleum-based solution of permethrin (80% by weight of active ingredient), 1% by weight of the active ingredient and 1.6% by weight of aluminum hydroxide (particle size: about 15 μm) were added and mixed to coat the surface of the expandable styrene resin particles. did. When mixing, use a tumbler with an internal volume of about 30 L, add the anti-termite solution and aluminum hydroxide in the above proportions to each 10 kg of expandable styrene resin particles, and mix at 30 rpm for about 15 minutes to prevent mixing. Expandable styrene resin particles coated with the dovetail solution and aluminum hydroxide were obtained. After confirming the fluidity of the obtained expandable styrene resin particles immediately after coating, it was kept at room temperature for 48 hours.
After allowing to stand for a period of time, the anti-termite solution was completely impregnated and diffused in the expandable styrene resin particles. In addition, when left standing, it is assumed that the expandable styrene resin particles on the bottom of the drum can (about 50 gf
/ Cm 2 ). The expandable styrene resin particles were heated by steam in a small batch type pre-expanding machine under normal pressure to pre-expand to a bulk ratio of about 60 times. The pre-expanded particles obtained were aged at 23 ° C. for 24 hours, and then the mold cavity 300 was formed.
Using a foam molding machine having a size of mm x 400 mm x 50 mm (ACE-3 type manufactured by Sekisui Koki Mfg. Co., Ltd.), foaming is performed by heating with steam having a gauge pressure of 0.8 kgf / cm 2 for about 30 seconds, Cooled by water cooling and removed from the mold cavity, 3
A plate-shaped foam molded article having a size of 00 mm × 400 mm × 50 mm was obtained.
【0016】実施例2
ピレトリン系防蟻剤をペルメトリンからサイフルスリン
(有効成分50重量%石油系溶液)に、添加量を有効成
分で0.4重量%に、水酸化アルミニウムの添加量を
0.8重量%に替えた以外は、実施例1と同様にして発
泡性スチレン樹脂粒子を得た。得られた発泡性スチレン
樹脂粒子を実施例1と同様にして予備発泡し、型内発泡
成形して、300mm×400mm×50mmの板状発
泡成形体を得た。
実施例3
防蟻剤を有機リン系のホキシム(有効成分65重量%石
油系溶液)に、添加量を有効成分で0.2重量%に、水
酸化アルミニウムの添加量を0.5重量%に替えた以外
は、実施例1と同様にして発泡性スチレン樹脂粒子を得
た。得られた発泡性スチレン樹脂粒子を実施例1と同様
にして予備発泡し、型内発泡成形して、300mm×4
00mm×50mmの板状発泡成形体を得た。Example 2 A pyrethrin antitermite was changed from permethrin to cyfluthrin (petroleum solution of 50% by weight of active ingredient), the addition amount was 0.4% by weight of the active ingredient, and the addition amount of aluminum hydroxide was 0.8. Expandable styrene resin particles were obtained in the same manner as in Example 1 except that the amount was changed to wt%. The obtained expandable styrene resin particles were pre-foamed in the same manner as in Example 1 and subjected to in-mold foam molding to obtain a plate-shaped foam molded body of 300 mm × 400 mm × 50 mm. Example 3 An ant-preventive agent was added to an organic phosphorus-based oxime (petroleum-based solution of 65% by weight of active ingredient), the addition amount was 0.2% by weight of the active ingredient, and the addition amount of aluminum hydroxide was 0.5% by weight. Expandable styrene resin particles were obtained in the same manner as in Example 1 except that the change was made. The obtained expandable styrene resin particles were pre-foamed in the same manner as in Example 1 and in-mold foam-molded to obtain 300 mm × 4.
A plate-shaped foam molded body of 00 mm × 50 mm was obtained.
【0017】実施例4
ホキシムの添加量を有効成分で0.4重量%に、水酸化
アルミニウムの添加量を1重量%に替えた以外は、実施
例1と同様にして発泡性スチレン樹脂粒子を得た。得ら
れた発泡性スチレン樹脂粒子を実施例1と同様にして予
備発泡し、型内発泡成形して、300mm×400mm
×50mmの板状発泡成形体を得た。
実施例5
ホキシムの添加量を有効成分で1重量%に、水酸化アル
ミニウムの添加量を1.6重量%に替えた以外は、実施
例1と同様にして発泡性スチレン樹脂粒子を得た。得ら
れた発泡性スチレン樹脂粒子を実施例1と同様にして予
備発泡し、型内発泡成形して、300mm×400mm
×50mmの板状発泡成形体を得た。Example 4 Expandable styrene resin particles were obtained in the same manner as in Example 1 except that the amount of the oxime added was changed to 0.4% by weight of the active ingredient and the amount of aluminum hydroxide was changed to 1% by weight. Obtained. The obtained expandable styrene resin particles were pre-expanded in the same manner as in Example 1 and subjected to in-mold foam molding to obtain 300 mm × 400 mm.
A 50 mm plate-shaped foamed molded product was obtained. Example 5 Expandable styrene resin particles were obtained in the same manner as in Example 1 except that the amount of the oxime added was changed to 1% by weight of the active ingredient and the amount of aluminum hydroxide was changed to 1.6% by weight. The obtained expandable styrene resin particles were pre-expanded in the same manner as in Example 1 and subjected to in-mold foam molding to obtain 300 mm × 400 mm.
A 50 mm plate-shaped foamed molded product was obtained.
【0018】実施例6
ホキシムの添加量を有効成分で2重量%に、水酸化アル
ミニウムの添加量を3重量%に替えた以外は、実施例1
と同様にして発泡性スチレン系樹脂粒子を得た。 得ら
れた発泡性スチレン樹脂粒子を実施例1と同様にして予
備発泡し、型内発泡成形して、300mm×400mm
×50mmの板状発泡成形体を得た。Example 6 Example 1 was repeated except that the addition amount of the oxime was changed to 2% by weight of the active ingredient and the addition amount of aluminum hydroxide was changed to 3% by weight.
Expandable styrene resin particles were obtained in the same manner as in. The obtained expandable styrene resin particles were pre-expanded in the same manner as in Example 1 and subjected to in-mold foam molding to obtain 300 mm × 400 mm.
A 50 mm plate-shaped foamed molded product was obtained.
【0019】比較例1
防蟻剤溶液及び水酸化アルミニウムを添加しない実施例
1記載の発泡性スチレン樹脂粒子を実施例1と同様にし
て予備発泡し、型内発泡成形して、300mm×400
mm×50mmの板状発泡成形体を得た。
比較例2
水酸化アルミニウムを添加しない以外は、実施例1と同
様にして発泡性スチレン樹脂粒子を得た。常温48時間
放置後、該発泡性スチレン樹脂粒子は全量が塊状に合着
して予備発泡できなかった。Comparative Example 1 The expandable styrene resin particles described in Example 1 without the addition of the ant-preventive agent solution and aluminum hydroxide were pre-foamed in the same manner as in Example 1 and in-mold foam-molded to 300 mm × 400.
A plate-shaped foamed molded product having a size of mm × 50 mm was obtained. Comparative Example 2 Expandable styrene resin particles were obtained in the same manner as in Example 1 except that aluminum hydroxide was not added. After being left at room temperature for 48 hours, all of the expandable styrene resin particles were coalesced into a lump and could not be pre-expanded.
【0020】比較例3
防蟻剤をサイフルスリンに、添加量を有効成分で1重量
%となるように添加し、水酸化アルミニウムを添加しな
い以外は、実施例1と同様にして発泡性スチレン樹脂粒
子を得た。常温48時間放置後、該発泡性スチレン樹脂
粒子は全量が塊状に合着して予備発泡できなかった。
比較例4
防蟻剤をホキシムに、添加量を有効成分で1重量%とな
るように添加し、水酸化アルミニウムを添加しない以外
は、実施例1と同様にして発泡性スチレン樹脂粒子を得
た。常温48時間放置後、該発泡性スチレン樹脂粒子は
全量が塊状に合着して予備発泡できなかった。Comparative Example 3 Expandable styrene resin particles were obtained in the same manner as in Example 1 except that the termite-preventing agent was added to cyfluthrin so that the amount of the active ingredient was 1% by weight and aluminum hydroxide was not added. Got After being left at room temperature for 48 hours, all of the expandable styrene resin particles were coalesced into a lump and could not be pre-expanded. Comparative Example 4 Expandable styrene resin particles were obtained in the same manner as in Example 1 except that an anti-termite agent was added to hoxime so that the amount of the active ingredient was 1% by weight and aluminum hydroxide was not added. . After being left at room temperature for 48 hours, all of the expandable styrene resin particles were coalesced into a lump and could not be pre-expanded.
【0021】比較例5
防蟻剤をホキシムに、添加量を有効成分で1重量%とな
るように添加し、水酸化アルミニウムの添加量を0.1
重量%に替えた以外は、実施例1と同様にして発泡性ス
チレン樹脂粒子を得た。常温48時間放置後、該発泡性
スチレン樹脂粒子はほぼ全量が塊状に合着して予備発泡
できなかった。
比較例6
防蟻剤をホキシムに、添加量を有効成分で1重量%に、
水酸化アルミニウムに替えてシリカゲル(平均粒径1.
8μm)を0.8重量%添加した以外は、実施例1と同
様にして発泡性スチレン樹脂粒子を得た。得られた発泡
性スチレン樹脂粒子を実施例1と同様にして予備発泡
し、型内発泡成形して、300mm×400mm×50
mmの板状発泡成形体を得た。Comparative Example 5 An anti-termite agent was added to hoxime so that the amount of the active ingredient added was 1% by weight, and the amount of aluminum hydroxide added was 0.1.
Expandable styrene resin particles were obtained in the same manner as in Example 1 except that the amount was changed to wt%. After standing at room temperature for 48 hours, almost all of the expandable styrene resin particles were coalesced into a lump and pre-expanding was not possible. Comparative Example 6 An antitermite was added to hoxime, the addition amount was 1% by weight of the active ingredient,
Silica gel (average particle size 1.
(8 μm) was added in the same manner as in Example 1 except that 0.8% by weight was added to obtain expandable styrene resin particles. The obtained expandable styrene resin particles were pre-foamed in the same manner as in Example 1 and in-mold foam-molded to obtain 300 mm × 400 mm × 50.
A plate-shaped foamed molded product having a size of mm was obtained.
【0022】比較例7
防蟻剤をホキシムに、添加量を有効成分で1重量%に、
水酸化アルミニウムに替えて水酸化マグネシウム(平均
粒径約40μm)を1.6%添加した以外は、実施例1
と同様にして発泡性スチレン樹脂粒子を得た。得られた
発泡性スチレン樹脂粒子を実施例1と同様にして予備発
泡し、型内発泡成形して、300mm×400mm×5
0mmの板状発泡成形体を得た。
比較例8
防蟻剤をホキシムに、添加量を有効成分で1重量%に、
水酸化アルミニウムに替えて酸化チタン(平均粒径7n
m)を1.6重量%添加した以外は、実施例1と同様に
して発泡性スチレン樹脂粒子を得た。常温48時間放置
後、該発泡性スチレン樹脂粒子は、ほぼ全量が塊状に合
着して予備発泡できなかった。COMPARATIVE EXAMPLE 7 An antitermite was added to hoxime, and the amount of the active ingredient added was 1% by weight.
Example 1 except that 1.6% of magnesium hydroxide (average particle size of about 40 μm) was added instead of aluminum hydroxide.
Expandable styrene resin particles were obtained in the same manner as in. The obtained expandable styrene resin particles were pre-foamed in the same manner as in Example 1 and in-mold foam-molded to obtain 300 mm × 400 mm × 5.
A 0 mm plate-shaped foam molding was obtained. Comparative Example 8 An antitermite was added to hoxime, and the amount added was 1% by weight of the active ingredient.
Titanium oxide (average particle size 7n
Expandable styrene resin particles were obtained in the same manner as in Example 1 except that 1.6% by weight of m) was added. After being left at room temperature for 48 hours, almost all of the expandable styrene resin particles were coalesced into a lump and could not be pre-expanded.
【0023】比較例9
防蟻剤をホキシムに、添加量を有効成分で1重量%に、
水酸化アルミニウムに替えて酸化アルミニウム(平均粒
径約20nm)を1.6重量%添加した以外は、実施例
1と同様にして発泡性スチレン樹脂粒子を得た。常温4
8時間放置後、該発泡性スチレン樹脂粒子は、ほぼ全量
が塊状に合着して予備発泡できなかった。
比較例10
防蟻剤をホキシムに、添加量を有効成分で1重量%に、
水酸化アルミニウムに替えて炭酸カルシウム(平均粒径
約40nm)を1.6重量%添加した以外は、実施例1
と同様にして発泡性スチレン樹脂粒子を得た。常温48
時間放置後、該発泡性スチレン樹脂粒子は、ほぼ全量が
塊状に合着して予備発泡できなかった。Comparative Example 9 An antitermite was added to hoxime, and the amount added was 1% by weight of the active ingredient.
Expandable styrene resin particles were obtained in the same manner as in Example 1 except that 1.6% by weight of aluminum oxide (average particle diameter of about 20 nm) was added instead of aluminum hydroxide. Room temperature 4
After standing for 8 hours, almost all of the expandable styrene resin particles were coalesced into a lump and pre-expanding was not possible. Comparative Example 10 An antitermite was added to hoxime, the addition amount was 1% by weight of the active ingredient,
Example 1 except that 1.6% by weight of calcium carbonate (average particle size of about 40 nm) was added instead of aluminum hydroxide.
Expandable styrene resin particles were obtained in the same manner as in. Room temperature 48
After standing for a period of time, almost all of the expandable styrene resin particles were coalesced into a lump and could not be pre-expanded.
【0024】比較例11
防蟻剤をホキシムに、添加量を有効成分で1重量%に、
水酸化アルミニウムに替えてタルク(粒径約40μm)
を1.6重量%添加した以外は、実施例1と同様にして
発泡性スチレン樹脂粒子を得た。常温48時間放置後、
該発泡性スチレン樹脂粒子は、ほぼ全量が塊状に合着し
て予備発泡できなかった。
比較例12
防蟻剤をホキシムに、添加量を有効成分で1重量%に、
水酸化アルミニウムに替えてステアリン酸亜鉛(平均粒
径約15μm)を1.6重量%添加した以外は、実施例
1と同様にして発泡性スチレン樹脂粒子を得た。常温4
8時間放置後、該発泡性スチレン樹脂粒子は、ほぼ全量
が塊状に合着して予備発泡できなかった。COMPARATIVE EXAMPLE 11 An antitermite was added to hoxime, and the amount of the active ingredient added was 1% by weight.
Talc in place of aluminum hydroxide (particle size about 40 μm)
The expandable styrene resin particles were obtained in the same manner as in Example 1 except that 1.6% by weight of was added. After leaving it at room temperature for 48 hours,
Almost all of the expandable styrene resin particles were coalesced into a lump and could not be pre-expanded. Comparative Example 12 An antitermite was added to hoxime, the addition amount was 1% by weight of the active ingredient,
Expandable styrene resin particles were obtained in the same manner as in Example 1 except that 1.6% by weight of zinc stearate (average particle size of about 15 μm) was added instead of aluminum hydroxide. Room temperature 4
After standing for 8 hours, almost all of the expandable styrene resin particles were coalesced into a lump and pre-expanding was not possible.
【0025】比較例13
ホキシムの添加量を有効成分で0.03重量%に、水酸
化アルミニウムの添加量を1重量%に替えた以外は、実
施例1と同様にして発泡性スチレン樹脂粒子を得た。得
られた発泡性スチレン樹脂粒子を実施例1と同様にして
予備発泡し、型内発泡成形して、300mm×400m
m×50mmの板状発泡成形体を得た。
比較例14
防蟻剤を有機リン系のクロルピリホス(結晶状粉末)に
替えて、有効成分1重量%を溶剤に溶解しないで粉末で
添加し、水酸化アルミニウムを添加しない以外は、実施
例1と同様にして防蟻剤が表面に被覆された発泡性スチ
レン樹脂粒子を得た。得られた発泡性スチレン樹脂粒子
を実施例1と同様にして予備発泡し、型内発泡成形し
て、300mm×400mm×50mmの板状発泡成形
体を得た。Comparative Example 13 Expandable styrene resin particles were prepared in the same manner as in Example 1 except that the amount of the oxime added was changed to 0.03% by weight of the active ingredient and the amount of aluminum hydroxide was changed to 1% by weight. Obtained. The obtained expandable styrene resin particles were pre-foamed in the same manner as in Example 1 and in-mold foam-molded to 300 mm × 400 m
A plate-shaped foamed molded product of m × 50 mm was obtained. Comparative Example 14 Example 1 was repeated except that the termite-preventing agent was changed to organic phosphorus-based chlorpyrifos (crystalline powder), 1% by weight of the active ingredient was added as a powder without being dissolved in a solvent, and aluminum hydroxide was not added. In the same manner, expandable styrene resin particles whose surface was coated with an anti-termite agent were obtained. The obtained expandable styrene resin particles were pre-foamed in the same manner as in Example 1 and subjected to in-mold foam molding to obtain a plate-shaped foam molded body of 300 mm × 400 mm × 50 mm.
【0026】以上述べた実施例1〜6及び比較例1〜1
4の防蟻剤及び合着防止剤の添加量、及び水酸化アルミ
ニウム被覆後の樹脂粒子の合着性を表1に示し、更に、
実施例1〜6及び比較例1〜14で得られた板状成形体
を40℃で24時間乾燥した後、その成形体の融着度及
び防蟻性を下記の方法にて評価し、その結果を表2に示
した。
(融着度測定方法)外形状300mm×400mm×5
0mmである発泡成形体をその中心部で2分割するよう
折って破断させ、その破断面の粒子の内粒子自身が破壊
されている粒子の数を前記破断面にある全ての粒子の数
で除して100倍した数値を融着度とした。なお、前記
の粒子の数は目視により計測した。
(融着性の評価)上記により算出した融着度を基に以下
のように判定した。
評価○:成形体の融着度が85%以上
評価×:成形体の融着度が65%未満Examples 1 to 6 and Comparative Examples 1 to 1 described above
Table 1 shows the addition amounts of the termite-preventing agent and the anti-adhesion agent of No. 4, and the adhesion of the resin particles after coating with aluminum hydroxide.
The plate-shaped compacts obtained in Examples 1 to 6 and Comparative Examples 1 to 14 were dried at 40 ° C. for 24 hours, and the fusion degree and termite resistance of the compacts were evaluated by the following methods. The results are shown in Table 2. (Fusing degree measuring method) External shape 300 mm x 400 mm x 5
The foamed molded product having a size of 0 mm was broken at the center thereof so as to be divided into two, and the number of the particles in which the particles themselves were broken was divided by the number of all the particles in the broken surface. Then, the value multiplied by 100 was defined as the fusion degree. The number of the particles was visually measured. (Evaluation of Fusing Property) Based on the fusing degree calculated above, the following judgment was made. Evaluation ◯: The degree of fusion of the molded body is 85% or more. ×: The degree of fusion of the molded body is less than 65%.
【0027】(防蟻性評価試験方法)(社)日本木材保
存協会規格第11号(1)に定められる防蟻効力試験方
法の総合試験方法を参考に以下のようにして評価した。
すなわち、脱脂面に水分を含ませ、その上に石膏板をの
せて石膏板を通して水分が供給されるようにして、その
石膏板の上に直径41mm、高さ50mmのガラスリン
グを置き、ガラスリング内に発泡成形体より切出した検
体と試供虫をいれて、21日間飼育し食害を目視で観察
した。また、検体の重量減少率を測定した。
検体 :20×20×10mm
試供虫 :イエシロアリ(Coptotermes formosanus SHIR
AKI)職蟻各50頭
試験条件 :28℃×21日間
反復数 :n=3
(防蟻性の目視評価)上記により試験した検体について
以下のように評価した。
評価○:食害なし
評価△:検体の表面一部に食痕が認められる
評価×:検体内部まで食害あり
※目視評価△以上、検体の重量減少率3%未満のものを
防蟻効果ありと判定した。(Terminal antagonism evaluation test method) (Company) Evaluation was carried out as follows with reference to the comprehensive test method of the termite proof effect test method defined in Japan Wood Preservation Association Standard No. 11 (1).
That is, the degreased surface is made to contain water, a gypsum plate is placed on the degreased surface so that water is supplied through the gypsum plate, and a glass ring having a diameter of 41 mm and a height of 50 mm is placed on the gypsum plate, A specimen cut out from the foamed molded product and a test sample were placed therein, and the mixture was bred for 21 days and the feeding damage was visually observed. In addition, the weight loss rate of the sample was measured. Specimen: 20 × 20 × 10 mm Sample worm: Yellow termite (Coptotermes formosanus SHIR)
AKI) 50 ants for each test condition: 28 ° C. × 21 days number of repetitions: n = 3 (visual evaluation of ant resistance) The samples tested as described above were evaluated as follows. Evaluation ○: No food damage △: Evaluation of food marks on a part of the surface of the sample ×: Damage to the inside of the sample * Visual evaluation △ or more, weight reduction rate of the sample less than 3% is judged to have anti-termite effect did.
【0028】[0028]
【表1】 [Table 1]
【0029】[0029]
【表2】 [Table 2]
【0030】さらに、実施例、比較例の一部について、
成形時冷却水の魚毒性を下記の方法にて評価し、その結
果を表3に示した。
(魚毒性の評価方法)成形時の冷却排水(蒸気ドレン水
と冷却水の混合水)を採取(約40L)し、これに体長
約5cmの金魚各10匹を入れて72時間観察した。な
お、参考例として、普通品(防蟻剤なし)の成形冷却排
水に有機リン剤5ppmを添加した水についても同様に
観察した。Further, for some of the examples and comparative examples,
The fish toxicity of the cooling water during molding was evaluated by the following method, and the results are shown in Table 3. (Evaluation Method of Fish Toxicity) Cooling waste water (mixed water of steam drain water and cooling water) at the time of molding was sampled (about 40 L), and 10 gold fish each having a body length of about 5 cm were placed in each and observed for 72 hours. In addition, as a reference example, water obtained by adding 5 ppm of an organic phosphorus agent to the molding cooling waste water of a normal product (without a termite-preventing agent) was similarly observed.
【0031】[0031]
【表3】 [Table 3]
【0032】[0032]
【発明の効果】本発明によれば、防蟻剤をスチレン系樹
脂粒子に含有させる際に反応水を必要としないで、防蟻
剤が実質的に樹脂中に含有固着され、防蟻剤の効果が長
時間持続し、成形時の冷却水によっても防蟻剤が剥離せ
ず、よって冷却水による魚毒等の環境汚染を引き起こす
恐れがなく、かつ発泡性スチレン系樹脂粒子が有機溶剤
に溶解された防蟻剤を含有しても発泡性スチレン系樹脂
粒子同士が合着塊状化せず、しかも発泡成形して得られ
る成形体の融着性を損なうことのない防蟻性能を有する
発泡性スチレン系樹脂粒子を得ることができる。本発明
による発泡性スチレン系樹脂粒子を予備発泡して得た予
備発泡粒子を型内発泡成形して得られる成形体は、防蟻
剤を実質的に、断熱性、耐水性に優れた発泡樹脂成形体
の樹脂中に封じ込めているため、土壌中の微生物やコン
クリートのアルカリ性による防蟻剤の分解や失活を防ぐ
ことができ、長期間安定した防蟻剤の効力を維持でき、
従来困難であったコンクリート面への施行も可能であ
る。また、土壌散布等と異なり、防蟻剤が地下水等へ移
行することもなく、環境汚染を引き起こす危険を大幅に
低減できる。INDUSTRIAL APPLICABILITY According to the present invention, when the styrenic resin is contained in the styrenic resin particles, reaction water is not required, and the ant-preventive agent is substantially contained and fixed in the resin. The effect lasts for a long time, the ant-preventive agent does not peel off even with cooling water during molding, so there is no risk of causing environmental pollution such as fish poison due to cooling water, and expandable styrenic resin particles dissolve in organic solvents. The expandable styrenic resin particles do not coalesce into agglomerates even if they contain the termite-preventing agent, and do not impair the fusion property of the molded product obtained by foam molding. Styrene resin particles can be obtained. The molded product obtained by in-mold foam molding of the pre-expanded particles obtained by pre-expanding the expandable styrenic resin particles according to the present invention is a foamed resin that is substantially superior in terms of heat resistance and water resistance with an anti-termite agent. Since it is contained in the resin of the molded body, it is possible to prevent the decomposition and deactivation of the termite control agent due to the microorganisms in the soil and the alkalinity of concrete, and to maintain the stable efficacy of the termite control agent for a long time.
It can also be applied to concrete surfaces, which was difficult in the past. Also, unlike soil spraying, the termite control agent does not transfer to groundwater or the like, and the risk of causing environmental pollution can be greatly reduced.
Claims (5)
化点より低い沸点を有する易揮発性発泡剤を含有する発
泡性スチレン系樹脂粒子に、該発泡性スチレン系樹脂粒
子に対して0.1〜2重量%の防蟻剤が含有固着され、
更に、該発泡性スチレン系樹脂粒子に対して0.3〜5
重量%の水酸化アルミニウムが被覆されていることを特
徴とする防蟻性発泡性スチレン系樹脂粒子。1. A foamable styrene-based resin particle containing a volatile foaming agent having a boiling point lower than the softening point of the resin-based resin particle in the styrene-based resin particle. Contains 1-2% by weight of termite control agent
Furthermore, 0.3 to 5 relative to the expandable styrene resin particles
Anti-termite expandable styrenic resin particles, characterized in that they are coated with aluminum hydroxide in a weight percentage.
系化合物、カルバメート系化合物から選ばれる1種又は
2種以上である請求項1記載の防蟻性発泡性スチレン系
樹脂粒子。2. The termite-proof expandable styrene-based resin particles according to claim 1, wherein the termite-preventing agent is one or more species selected from an organic phosphorus compound, a pyrethrin compound and a carbamate compound.
化点より低い沸点を有する易揮発性発泡剤を含有する発
泡性スチレン系樹脂粒子と、防蟻剤及びスチレン系樹脂
の双方に親和性を有する有機溶剤に上記発泡性スチレン
系樹脂粒子に対して0.1〜2重量%の防蟻剤を溶解し
た溶液と、上記発泡性スチレン系樹脂粒子に対して0.
3〜5重量%の水酸化アルミニウムとを混合することに
より防蟻剤を含有固着し、水酸化アルミニウムが被覆さ
れた発泡性スチレン系樹脂粒子を得ることを特徴とする
請求項1もしくは2記載の防蟻性発泡性スチレン系樹脂
粒子の製造方法。3. A foamable styrene-based resin particle containing a volatile foaming agent having a boiling point lower than the softening point of the styrene-based resin particle and affinity for both the termite-preventing agent and the styrene-based resin. 0.1 to 2% by weight of an anti-termite agent with respect to the expandable styrenic resin particles in an organic solvent having an amount of 0.
Contains fixing the termiticide by mixing 3-5% by weight of aluminum hydroxide, according to claim 1 or 2, wherein the aluminum hydroxide, characterized in that to obtain a coated expandable styrene resin particles A method for producing an anti-termite expandable styrenic resin particle.
性を有する有機溶剤が炭化水素類、エステル類、エーテ
ル類又はケトン類から選ばれる1種又は2種以上である
請求項3記載の防蟻性発泡性スチレン系樹脂粒子の製造
方法。4. The organic solvent having an affinity for both the termiticide and the styrene resin is one or more selected from hydrocarbons, esters, ethers or ketones. A method for producing an anti-termite expandable styrenic resin particle.
レン系樹脂粒子を予備発泡して得た予備発泡粒子を型内
発泡成形して得た防蟻性を持つ発泡スチレン系樹脂成形
体。5. A foamed styrenic resin molded article having an anti-termite property obtained by in-mold foam molding of the pre-expanded particles obtained by pre-expanding the expandable styrenic resin particles according to claim 1 or 2 .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8079398A JP3451540B2 (en) | 1998-03-27 | 1998-03-27 | Termite-resistant foamable styrenic resin particles, method for producing the same, and foam molded article molded using the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8079398A JP3451540B2 (en) | 1998-03-27 | 1998-03-27 | Termite-resistant foamable styrenic resin particles, method for producing the same, and foam molded article molded using the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH11279321A JPH11279321A (en) | 1999-10-12 |
| JP3451540B2 true JP3451540B2 (en) | 2003-09-29 |
Family
ID=13728346
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8079398A Expired - Fee Related JP3451540B2 (en) | 1998-03-27 | 1998-03-27 | Termite-resistant foamable styrenic resin particles, method for producing the same, and foam molded article molded using the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3451540B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100839651B1 (en) | 2006-01-17 | 2008-06-19 | 주식회사 동부하이텍 | Expandable polystyrene beads coated with aluminum particles, and preparation method thereof |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6080796A (en) * | 1998-08-19 | 2000-06-27 | Nova Chemicals Inc. | Dissolving insecticide in monomer |
| JP4615293B2 (en) * | 2004-11-19 | 2011-01-19 | 株式会社ジェイエスピー | Method for producing foam-molded article having ant-proofing property, foam-molded article having ant-proofing property, and heat insulation construction method |
| JP4576267B2 (en) * | 2005-03-23 | 2010-11-04 | 積水化成品工業株式会社 | Surface-modified expandable polystyrene resin particles and method for producing the same, polystyrene resin expanded particles for manufacturing expanded molded articles, and polystyrene resin expanded molded articles |
| ATE535565T1 (en) * | 2007-12-21 | 2011-12-15 | Basf Se | INSECTICIDATE PARTICLES MADE OF EXPANDABLE POLYSTYRENE AND INSECTICIDAL MOLDED PARTS AVAILABLE THEREOF |
-
1998
- 1998-03-27 JP JP8079398A patent/JP3451540B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100839651B1 (en) | 2006-01-17 | 2008-06-19 | 주식회사 동부하이텍 | Expandable polystyrene beads coated with aluminum particles, and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH11279321A (en) | 1999-10-12 |
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