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JP3474550B2 - End mill - Google Patents
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JP3474550B2 - End mill - Google Patents

End mill

Info

Publication number
JP3474550B2
JP3474550B2 JP2001126434A JP2001126434A JP3474550B2 JP 3474550 B2 JP3474550 B2 JP 3474550B2 JP 2001126434 A JP2001126434 A JP 2001126434A JP 2001126434 A JP2001126434 A JP 2001126434A JP 3474550 B2 JP3474550 B2 JP 3474550B2
Authority
JP
Japan
Prior art keywords
outer peripheral
cutting edge
end mill
rear end
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2001126434A
Other languages
Japanese (ja)
Other versions
JP2002321115A (en
Inventor
精一郎 北浦
寛 池内
Original Assignee
三菱マテリアル神戸ツールズ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱マテリアル神戸ツールズ株式会社 filed Critical 三菱マテリアル神戸ツールズ株式会社
Priority to JP2001126434A priority Critical patent/JP3474550B2/en
Publication of JP2002321115A publication Critical patent/JP2002321115A/en
Application granted granted Critical
Publication of JP3474550B2 publication Critical patent/JP3474550B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/02Milling-cutters characterised by the shape of the cutter
    • B23C5/10Shank-type cutters, i.e. with an integral shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2210/00Details of milling cutters
    • B23C2210/24Overall form of the milling cutter
    • B23C2210/242Form tools, i.e. cutting edges profiles to generate a particular form

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Milling Processes (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、特にエンドミル本
体をその軸線方向に段階的に移動させて切削加工を行う
のに用いて好適なエンドミルおよびその製造方法に関す
るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an end mill suitable for use in performing cutting by moving an end mill body stepwise in the axial direction, and a method for manufacturing the same.

【0002】[0002]

【従来の技術】エンドミルによって加工物に肩削り加工
や溝加工を行う場合において、加工すべきショルダー部
や溝部の深さがエンドミル本体先端側の外周切刃を備え
た切刃部の軸線方向の切刃長よりも深いときには、一旦
エンドミル本体を回転させつつその軸線に交差する方向
に送り出して上記切刃長の深さの加工を行い、次いでエ
ンドミル本体を軸線方向に移動させた後、再び該軸線に
交差する方向に送り出して加工を行うといった操作を繰
り返して段階的に切削加工を行うようにしているが、こ
のとき、一般的なエンドミルのようにエンドミル本体後
端側にシャンク部の外径が先端側の切刃部の上記外周切
刃の外径よりも大きいと、このシャンク部が加工物と干
渉してしまうため、例えば特開平11−58120号公
報や特開2000−334615号公報などには、シャ
ンク部の外径を切刃部の外周切刃の外径よりも小さくし
たり、切刃部とシャンク部との間に外周切刃の外径より
も小径の首部を設けたエンドミルが提案されている。
2. Description of the Related Art When shoulder milling or grooving a workpiece with an end mill, the depth of the shoulder or groove to be machined depends on the axial direction of the cutting edge provided with the outer peripheral cutting edge on the tip side of the end mill body. When it is deeper than the cutting edge length, the end mill main body is once rotated to be fed in a direction intersecting the axis to machine the depth of the cutting edge length, and then the end mill main body is moved in the axial direction, and then again. The cutting process is performed stepwise by repeating operations such as feeding in the direction intersecting the axis, and at this time, the outer diameter of the shank part is on the rear end side of the end mill body like a general end mill. Is larger than the outer diameter of the outer peripheral cutting edge of the cutting edge portion on the tip side, the shank portion interferes with the workpiece, and thus, for example, Japanese Patent Laid-Open No. 11-58120 or 2000. No. 334615, the outer diameter of the shank portion is made smaller than the outer diameter of the outer peripheral cutting edge of the cutting blade portion, or the neck portion between the cutting blade portion and the shank portion has a smaller diameter than the outer diameter of the outer peripheral cutting edge. An end mill provided with is proposed.

【0003】ところが、図9に示すように単にエンドミ
ル本体1先端側の切刃部2の外周切刃3の外径を後端側
のシャンク部4や首部の外径より小さくしただけでは、
エンドミル本体1を段階的に軸線O方向に移動させて切
削を行った際、エンドミル本体1が軸線方向O後端側に
ある位置で加工を行ったときの加工物Wの加工面Pと、
これよりも一段エンドミル本体1が軸線O方向先端側に
ある位置で加工を行ったときの加工面Qとのつなぎ目
に、先端側に位置したエンドミル本体1の外周切刃3の
後端部により、エンドミル本体1の送り方向Fに沿って
筋Rが形成されてしまうおそれがある。そこで、加工面
P,Qのつなぎ目にこのような筋Rがつくのを防ぐた
め、上述の特開平11−58120号公報や特開200
0−334615号公報などには、上記外周切刃3の後
端部を軸線O回りの回転軌跡において1/4円弧状や折
れ線状をなして後端側に向かうに従い軸線O側に向かう
ように形成することが提案されている。
However, as shown in FIG. 9, simply by making the outer diameter of the outer peripheral cutting edge 3 of the cutting edge portion 2 on the front end side of the end mill body 1 smaller than the outer diameter of the shank portion 4 on the rear end side and the neck portion,
When the end mill body 1 is gradually moved in the direction of the axis O to perform cutting, the machined surface P of the workpiece W when the end mill body 1 is machined at a position on the rear end side of the axis O,
By the rear end portion of the outer peripheral cutting blade 3 of the end mill body 1 located on the tip side, at the joint with the processing surface Q when processing is performed at a position where the one-step end mill body 1 is on the tip side in the axis O direction, A streak R may be formed along the feeding direction F of the end mill body 1. Therefore, in order to prevent such a line R from being formed at the joint between the processing surfaces P and Q, the above-mentioned JP-A-11-58120 and JP-A-200120.
In Japanese Patent Laid-Open No. 0-334615, the rear end portion of the outer peripheral cutting edge 3 forms a 1/4 arc shape or a polygonal line shape in a rotation locus around the axis O so as to move toward the axis O side toward the rear end side. It is proposed to form.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、このよ
うに外周切刃3の後端部の回転軌跡が後端側に向かうに
従い軸線O側に向かうように形成されたエンドミルで
も、この後端部の外周切刃3に連なる外周逃げ面が軸線
Oに直交する断面において直線状をなす直線二番面であ
ると、外周切刃3の刃先角を大きく確保しようとした場
合には、この外周逃げ面のエンドミル回転方向後方側に
おける逃げ量が小さくなって加工面P,Qと干渉し、そ
のつなぎ目に上述のような筋Rがついてしまうおそれが
生じる一方、逆にこの逃げ量を十分に確保しようとして
外周逃げ角を大きくした場合には、刃先角が小さくなっ
て外周切刃3の強度が損なわれ、この外周切刃3に欠損
が生じたりするおそれが生じる。そして、さらに、こう
して外周切刃3の回転軌跡をその後端部において後端側
に向かうに従い軸線O側に向かうように形成するには、
先端側の外周逃げ面を砥石によって研削してそのエンド
ミル回転方向側の辺稜部に一定外径の外周切刃3を形成
した後に、上記切刃部2の後端部において上記外周逃げ
面に円筒研削を施して1/4円弧状あるいは折れ線状に
外周切刃3の後端部が軸線O側に向かうように形成しな
ければならず、研削による外周切刃3の形成工程が2工
程となって煩雑となるのは勿論、特に外周切刃3の後端
部の回転軌跡を1/4円弧状とする場合には、この円筒
研削による1/4円弧の先端部と一定外径とされる先端
側の外周切刃3の後端部とを正確に一致させなければ、
両端部の間に段差が生じて加工面P,Qのつなぎ目に筋
Rが形成されてしまう。
However, even in an end mill in which the rotation locus of the rear end portion of the outer peripheral cutting edge 3 is directed toward the axis O side as the rear end side is moved toward the rear end side, the end mill of this rear end portion When the outer peripheral flank continuous with the outer peripheral cutting edge 3 is a straight second surface which is linear in a cross section orthogonal to the axis O, when it is attempted to secure a large cutting edge angle of the outer peripheral cutting edge 3, this outer peripheral flank The relief amount on the rear side of the end mill rotation direction becomes small and interferes with the machining surfaces P and Q, and the above-described streak R may be attached to the joint, while conversely, it is attempted to secure this relief amount sufficiently. When the peripheral clearance angle is increased, the cutting edge angle becomes smaller, the strength of the peripheral cutting edge 3 is impaired, and the peripheral cutting edge 3 may be damaged. Further, in this way, in order to form the rotation locus of the outer peripheral cutting edge 3 so that it goes toward the axis O side toward the rear end side at the rear end portion,
After grinding the outer peripheral flank on the tip side with a grindstone to form an outer peripheral cutting edge 3 having a constant outer diameter on the side edge portion on the side of the end mill rotation direction, the outer peripheral flank is formed on the outer peripheral flank at the rear end of the cutting edge 2. Cylindrical grinding must be performed to form the outer peripheral cutting edge 3 in a 1/4 arc shape or a polygonal line shape so that the rear end of the outer peripheral cutting edge 3 faces the axis O side. Of course, when the rotation locus of the rear end portion of the outer peripheral cutting edge 3 is made into a quarter arc shape, the tip end of the quarter arc formed by this cylindrical grinding is made to have a constant outer diameter. If the rear end of the outer peripheral cutting edge 3 on the leading end side is not exactly aligned,
A step is generated between both ends, and a line R is formed at the joint between the processing surfaces P and Q.

【0005】本発明は、このような背景の下になされた
もので、特に上述のようにエンドミル本体をその軸線方
向に段階的に移動させて切削加工を行う場合において、
加工面に筋が形成されるのをより確実に防ぐことが可能
なエンドミルを提供することを第1の目的とし、さらに
はそのようなエンドミルをより容易に製造することが可
能な製造方法を提供することを第2の目的としている。
The present invention has been made under such a background, and particularly in the case where the end mill main body is moved stepwise in the axial direction for cutting as described above,
A first object of the present invention is to provide an end mill capable of more surely preventing the formation of streaks on a machined surface, and further to provide a manufacturing method capable of manufacturing such an end mill more easily. The second purpose is to do so.

【0006】[0006]

【課題を解決するための手段】上記課題を解決して、ま
ず上記第1の目的を達成するために、本発明は、軸線回
りに回転されるエンドミル本体の先端側に外周切刃を有
する切刃部が形成されるとともに後端側がシャンク部と
され、上記外周切刃の外径が、上記シャンク部の外径、
または該シャンク部と上記切刃部とを繋ぐ首部の外径よ
りも大きくされたエンドミルであって、上記切刃部の後
端部において、該外周切刃の上記軸線回りの回転軌跡
を、該軸線を含んだ平面上において、先端側の外周切刃
の回転軌跡に滑らかに接し、かつ後端側に向かうに従い
上記軸線側に向かうように形成するとともに、その外周
逃げ面を上記軸線に直交する断面において凸曲線をなす
偏心逃げ面として、その外周逃げ角を切刃部先端側の外
周逃げ角よりも大きくしたことを特徴とする。従って、
このように構成されたエンドミルでは、外周切刃の後端
部の回転軌跡が軸線を含んだ平面上において先端側の外
周切刃の回転軌跡に滑らかに接し、かつ後端側に向かう
に従い軸線側に向かうように形成されているため、エン
ドミル本体をその軸線方向に段階的に移動させて切削加
工しても加工面に筋が形成されるのを防ぐことができる
のは勿論、この外周切刃の後端部においては、その外周
逃げ面が偏心逃げ面とされて、しかも外周逃げ角が切刃
部先端側の外周逃げ角よりも大きくされているので、刃
先角は十分に確保して外周切刃の強度を維持することが
できる一方、外周切刃のエンドミル回転方向後方側では
外周逃げ面に十分な逃げ量を確保することができ、干渉
によって加工面に筋が形成されたりするのを確実に防止
することができる。
[Means for Solving the Problems]
In order to achieve the first object described above, the present invention provides an axial rotation.
A peripheral cutting edge is provided on the tip side of the end mill body that rotates
Cutting edge part is formed and the rear end side is the shank part.
The outer diameter of the outer peripheral cutting edge is the outer diameter of the shank portion,
Or the outer diameter of the neck connecting the shank and the cutting edge
It is an end mill that is larger than the cutting edge
At the end, the locus of rotation of the outer peripheral cutting edge around the axis
To On a plane containing the axis, Outer peripheral cutting edge
Smoothly on the rotation trajectory of Touch and Toward the rear end
Formed so as to face the axis side, and its outer periphery
Make a convex curve in the cross-section of the flank perpendicular to the axis
As an eccentric clearance surface, its outer clearance angle should be the outside of the cutting edge tip side.
It is characterized by making it larger than the clearance angle. Therefore,
With the end mill configured in this way,
The rotation trajectory of the part On the plane containing the axis Outside the tip side
Smoothly follows the rotation path of the peripheral cutting edge Touch and Toward the rear end
Since it is formed so as to face the axis line,
Domming body is moved stepwise in the direction of its axis for cutting.
It is possible to prevent the formation of streaks on the machined surface even if it is machined
Of course, at the rear end of this peripheral cutting edge,
The flank is an eccentric flank, and the outer peripheral clearance angle is the cutting edge.
Since it is larger than the peripheral clearance angle on the tip side of the part,
It is necessary to secure sufficient tip angle to maintain the strength of the outer cutting edge.
On the other hand, on the rear side of the outer cutting edge in the end mill rotation direction,
It is possible to secure a sufficient amount of relief on the outer flank, and
Surely prevent streaks from forming on the machined surface
can do.

【0007】また、上記第2の目的を達成するために、
本発明のエンドミルは、上記外周切刃が、中心線回りに
回転される砥石の外周面を、上記切刃部の外周逃げ面と
なる部分に摺接させつつ、この砥石と上記エンドミル本
体とを上記外周切刃に沿うように上記軸線方向に相対的
に移動させて上記外周逃げ面を研削することにより、こ
の外周逃げ面のエンドミル回転方向側の辺稜部に形成さ
れ、上記切刃部の後端部においては、上記砥石とエンド
ミル本体とを上記軸線方向に相対的に移動させつつ、こ
の砥石の上記中心線とエンドミル本体の上記軸線とを相
対的に接近させることにより、この後端部における上記
外周切刃の回転軌跡が上記エンドミル本体の後端側に向
かうに従い上記軸線側に向かうように形成されているこ
とを特徴とし、これにより、切刃部の先端側からこの後
端部にかけての上記砥石による1工程の外周逃げ面の研
削で上述のような外周切刃を形成することができ、エン
ドミルの製造が容易かつ効率的となって製造コストの低
減を図ることができるとともに、先端側から後端部にか
けて段差等を生じることなく滑らかに外周切刃を形成す
ることが可能となる。
In order to achieve the above second object,
The end mill of the present invention, the outer peripheral cutting edge, the outer peripheral surface of the grindstone rotated around the center line, while making sliding contact with the portion to be the outer peripheral flank of the cutting edge portion, the grindstone and the end mill body By relatively moving in the axial direction along the outer peripheral cutting edge to grind the outer peripheral flank, the outer peripheral flank is formed at a side ridge on the end mill rotation direction side of the outer peripheral flank, At the rear end portion, while relatively moving the grindstone and the end mill body in the axial direction, the center line of the grindstone and the axis line of the end mill body are relatively close to each other, so that the rear end portion Is formed so that the rotation locus of the outer peripheral cutting edge in the direction of the axis becomes closer to the rear end of the end mill body .
With this, the outer peripheral cutting edge as described above can be formed by grinding the outer peripheral flank in one step from the front end side to the rear end portion of the cutting edge portion with the above grindstone, and thus manufacturing the end mill. The manufacturing cost can be reduced easily and efficiently, and the outer peripheral cutting edge can be formed smoothly from the front end side to the rear end portion without causing a step or the like.

【0008】[0008]

【発明の実施の形態】図1ないし図4は、本発明のエン
ドミルの一実施形態を示すものである。本実施形態にお
いてエンドミル本体11は、超硬合金等の硬質材料によ
り軸線Oを中心とした概略円柱状に形成されており、そ
の先端側(図1において左側)が切刃部12とされると
ともに、この切刃部12よりも後端側(図1において右
側)は外径dが略一定とされたシャンク部13とされて
いる。ここで、切刃部12の外周には、その先端から上
記軸線O方向後端側に向けて、該軸線O回りに切削加工
時のエンドミル回転方向Tの後方側に螺旋状に捩れる一
対の切屑排出溝14,14が軸線Oを挟んで互いに反対
側に形成されており、これらの切屑排出溝14,14の
上記エンドミル回転方向T側を向く壁面の外周側稜線部
には外周切刃15がそれぞれ形成されている。従って、
切屑排出溝14の上記壁面はこの外周切刃15のすくい
面16とされるとともに、外周切刃15から上記エンド
ミル回転方向Tの後方側に延びる切刃部12の外周面部
分は外周逃げ面17とされ、これら外周切刃15と外周
逃げ面17とは上記切屑排出溝14の捩れに合わせた螺
旋状に形成されることとなる。
1 to 4 show one embodiment of the end mill of the present invention. In the present embodiment, the end mill main body 11 is formed of a hard material such as cemented carbide into a substantially cylindrical shape centered on the axis O, and the tip side (left side in FIG. 1) serves as the cutting edge portion 12 and A shank portion 13 having a substantially constant outer diameter d is provided on the rear end side (right side in FIG. 1) of the cutting edge portion 12. Here, on the outer periphery of the cutting edge portion 12, a pair of spiral twists are formed around the axis O toward the rear side in the end mill rotation direction T at the time of cutting processing from the tip end toward the rear end side in the axis O direction. The chip discharge grooves 14 and 14 are formed on opposite sides of the axis O, and the outer peripheral cutting edge 15 is formed on the ridge line portion of the wall surface of the chip discharge grooves 14 and 14 facing the end mill rotation direction T side. Are formed respectively. Therefore,
The wall surface of the chip discharge groove 14 serves as the rake face 16 of the outer peripheral cutting edge 15, and the outer peripheral surface portion of the cutting edge portion 12 extending rearward from the outer peripheral cutting edge 15 in the end mill rotation direction T is the outer peripheral flank surface 17. Therefore, the outer peripheral cutting edge 15 and the outer peripheral flank 17 are formed in a spiral shape that matches the twist of the chip discharge groove 14.

【0009】ここで、この切刃部12の外周切刃15,
15が軸線O回りになす回転軌跡は、この切刃部12の
後端部12aの僅かな範囲を除いて、この後端部12a
よりも先端側の部分が軸線Oを中心とした1の円筒面を
なすようにされ、この円筒面の外径、すなわち切刃部1
2先端側における上記外周切刃15の外径Dは、シャン
ク部13の上記外径dよりも僅かに大きくされている。
なお、このようにシャンク部13の外径dを略一定とし
て、切刃部12先端側の外周切刃15の外径Dをこの外
径dよりも大きくする代わりに、図7に示すようにシャ
ンク部13の外径を上記外径Dよりも大きく、あるいは
外径Dと同等とするとともに、このシャンク部13と切
刃部12との間に首部18を所定の長さで設けて、この
首部18の外径eよりも上記外周切刃15の外径Dを大
きくするようにしてもよい。また、切刃部12の先端に
おいては、上記外周切刃15,15のそれぞれ先端から
エンドミル本体11の内周側、すなわち軸線O側に延び
る底刃19,19が形成されている。
Here, the outer peripheral cutting edge 15 of the cutting edge portion 12,
The rotation locus 15 makes about the axis O except for a slight range of the rear end portion 12a of the cutting edge portion 12 except for the rear end portion 12a.
The portion closer to the tip end than the above forms a cylindrical surface with the axis O as the center, and the outer diameter of this cylindrical surface, that is, the cutting edge portion 1
The outer diameter D of the outer peripheral cutting edge 15 on the 2 tip side is slightly larger than the outer diameter d of the shank portion 13.
It should be noted that instead of making the outer diameter d of the shank portion 13 substantially constant and making the outer diameter D of the outer peripheral cutting edge 15 on the tip side of the cutting edge portion 12 larger than this outer diameter d, as shown in FIG. The outer diameter of the shank portion 13 is larger than or equal to the outer diameter D, and the neck portion 18 is provided between the shank portion 13 and the cutting edge portion 12 with a predetermined length. The outer diameter D of the outer peripheral cutting edge 15 may be larger than the outer diameter e of the neck portion 18. Further, at the tip of the cutting edge portion 12, bottom blades 19, 19 are formed extending from the tips of the outer peripheral cutting edges 15, 15 to the inner peripheral side of the end mill body 11, that is, the axis O side.

【0010】一方、切刃部12の先端側において上記外
周逃げ面17は、軸線Oに直交する断面において図2に
示すように、該軸線Oから偏心した中心を有する略円弧
状の凸曲線をなして外周切刃15からエンドミル回転方
向Tの後方側に向かうに従い上記軸線O側に向けて漸次
後退するように形成されていて、これにより外周切刃1
5には外周逃げ角(偏心二番角)θが与えられており、
従ってこの切刃部12先端側の外周逃げ面17において
外周切刃15から軸線Oを中心とした長さLの円弧の位
置における逃げ量Xは、X=L・tanθで与えられ
る。なお、この外周逃げ面17よりもさらにエンドミル
回転方向T後方側の切刃部12外周面は、上記外周逃げ
面17よりもさらに一段軸線O側に後退した後、軸線O
回りに周回してこのエンドミル回転方向T後方側に隣接
する外周切刃15の上記すくい面16に連なるようにさ
れている。
On the other hand, the outer peripheral flank 17 on the tip side of the cutting edge portion 12 has a substantially arcuate convex curve having a center eccentric from the axis O as shown in FIG. 2 in a cross section orthogonal to the axis O. However, it is formed so as to gradually retreat toward the axis O side from the outer peripheral cutting edge 15 toward the rear side in the end mill rotation direction T, whereby the outer peripheral cutting edge 1 is formed.
The outer peripheral clearance angle (second eccentric angle) θ is given to 5,
Therefore, on the outer peripheral flank 17 on the tip side of the cutting edge portion 12, the clearance amount X from the outer peripheral cutting edge 15 at the position of the arc of the length L centering on the axis O is given by X = L · tan θ. In addition, the outer peripheral surface of the cutting edge portion 12 further rearward in the end mill rotation direction T than the outer peripheral flank 17 is further retracted to the one-step axis O side from the outer peripheral flank 17, and then the axis O
It circulates around and is connected to the rake face 16 of the outer peripheral cutting edge 15 adjacent to the rear side of the end mill rotation direction T.

【0011】そして、切刃部12の上記後端部12aに
おいては、この後端部12aにおける外周切刃15aの
軸線O回りの回転軌跡が、図3(ロ)に示すように該軸
線Oを含んだ平面上において、上記先端側の外周切刃1
5の回転軌跡に滑らかに接し、かつ後端側に向かうに従
い軸線O側に向かうように形成されており、特に本実施
形態では上記先端側の外周切刃15に接点Sにおいて滑
らかに接する凸円弧等の凸曲線をなすように形成されて
いて、この凸曲線がなす曲率半径は、上記後端部12a
の軸線O方向の長さよりも大きくされている。ただし、
本実施形態では、この切刃部12の後端部12a最後端
の上記切屑排出溝14が外周側に切れ上がる極短い範囲
12bにおいては、外周切刃15の回転軌跡は上述のよ
うな凸曲線を描くことなく、軸線Oに平行あるいは後端
側に向けて僅かに外周側に切れ上がるように形成されて
いる。なお、上記接点Sから上記範囲12bに達するま
での後端部12aにおける外周切刃15aの回転軌跡
を、図3に示すように全体的に上記凸曲線状に形成する
代わりに、接点S側でのみ先端側の外周切刃15に滑ら
かに接して後端側に向かうに従い軸線O側に向かう凸曲
線状とし、これよりも後端側では該凸曲線に滑らかに接
してやはり後端側に向かうに従い軸線O側に向かう傾斜
直線状として上記範囲12bに至るように形成してもよ
い。
At the rear end portion 12a of the cutting edge portion 12, the rotation locus of the outer peripheral cutting edge 15a around the axis O at the rear end portion 12a is the axis O as shown in FIG. On the included plane, the outer peripheral cutting edge 1 on the above-mentioned tip side
5 is formed so as to smoothly contact the rotation locus of No. 5 and to move toward the rear end side toward the axis O side. In particular, in the present embodiment, a convex arc that smoothly contacts the outer peripheral cutting edge 15 on the front end side at the contact point S. Are formed so as to form a convex curve, and the radius of curvature formed by this convex curve is the above-mentioned rear end portion 12a.
Is larger than the length in the direction of the axis O. However,
In the present embodiment, in the extremely short range 12b in which the chip discharge groove 14 at the rearmost end of the cutting edge portion 12a cuts to the outer peripheral side, the rotation locus of the outer peripheral cutting edge 15 has a convex curve as described above. It is formed so as to be parallel to the axis O or slightly cut toward the rear end side without drawing. In addition, instead of forming the rotation locus of the outer peripheral cutting edge 15a at the rear end portion 12a from the contact point S to reach the range 12b in the convex curve shape as shown in FIG. Only the outer peripheral cutting edge 15 on the front end side is smoothly contacted with the outer peripheral cutting edge 15 toward the rear end side, and has a convex curve shape toward the axis O side, and on the rear end side more smoothly contact with the convex curve and toward the rear end side. Accordingly, it may be formed so as to reach the above range 12b as a straight line inclined toward the axis O side.

【0012】さらに、本実施形態では、外周切刃15の
外周逃げ面17のうち、この切刃部12の後端部12a
における外周逃げ面17aも、先端側と同じように軸線
Oに直交する断面において該軸線Oから偏心した中心を
有する略円弧状の凸曲線をなして外周切刃15aからエ
ンドミル回転方向Tの後方側に向かうに従い上記軸線O
側に向けて漸次後退する偏心逃げ面とされ、しかもこの
外周逃げ面17aに与えられる外周逃げ角αが、先端側
の外周逃げ角θよりも大きくされている。ここで、この
後端部12aにおいて大きな外周逃げ角αが与えられる
外周逃げ面17aは、回転軌跡が凸曲線状となる後端部
12aの外周切刃15aから軸線Oに略平行に先端側に
延びるようにして、螺旋状に延びる外周逃げ面17に対
して図3(イ)に示すように略平行四辺形状に形成され
ており、従って上記接点Sよりも先端側においてこの外
周逃げ面17aが形成された部分では、図4(イ)に示
すように、外周切刃15側には小さな外周逃げ角θの外
周逃げ面17が形成されるとともに、これよりもエンド
ミル回転方向Tの後方側には大きな外周逃げ角αの外周
逃げ面17aが形成されることとなる。また、上記接点
Sよりも後端側の切刃部12の後端部12aにおいて
は、図4(ロ)に示すように外周逃げ面17a全体に、
先端側の外周逃げ面17の外周逃げ角θよりも大きな外
周逃げ角βが与えられる。
Further, in the present embodiment, of the outer peripheral flank 17 of the outer peripheral cutting edge 15, the rear end portion 12a of this cutting edge portion 12 is provided.
The outer peripheral flank 17a also has a substantially arcuate convex curve having a center eccentric from the axis O in a cross section orthogonal to the axis O similarly to the tip side, and the rear side in the end mill rotation direction T from the outer peripheral cutting edge 15a. As you go to the above axis O
It is an eccentric clearance surface which gradually recedes toward the side, and the peripheral clearance angle α given to the peripheral clearance surface 17a is larger than the peripheral clearance angle θ on the tip side. Here, the outer peripheral clearance surface 17a, to which a large outer peripheral clearance angle α is given in the rear end portion 12a, extends from the outer peripheral cutting edge 15a of the rear end portion 12a, which has a rotational locus of a convex curve, to the tip side substantially parallel to the axis O. As shown in FIG. 3A, the outer peripheral flank 17 is formed in a substantially parallelogram shape with respect to the outer peripheral flank 17 extending spirally. Therefore, the outer peripheral flank 17a is located closer to the tip side than the contact point S. In the formed portion, as shown in FIG. 4A, an outer peripheral flank 17 having a small outer peripheral clearance angle θ is formed on the outer peripheral cutting edge 15 side, and further on the rear side in the end mill rotation direction T than this. The outer peripheral clearance surface 17a having a large outer peripheral clearance angle α is formed. Further, at the rear end portion 12a of the cutting edge portion 12 on the rear end side of the contact point S, as shown in FIG.
An outer peripheral clearance angle β larger than the outer peripheral clearance angle θ of the outer peripheral clearance surface 17 on the tip side is given.

【0013】ここで、上記構成のエンドミルを製造する
場合の本発明の製造方法の一実施形態においては、この
ように切刃部12の後端部12aにおいて外周切刃15
aの回転軌跡を、上述のように先端側の外周切刃15に
滑らかに接して後端側に向かうに従い軸線O側に向かう
ように形成し、また外周逃げ面17aの外周逃げ角α,
βを先端側よりも大きくするのに、当該エンドミルを製
造する際に外周逃げ面17を研削して外周切刃15を形
成する工程において、切刃部12の後端部12aで砥石
をエンドミル本体11の軸線O側に接近させるようにし
ている。すなわち、一般的なエンドミルの製造工程にお
いては、図6に示すように外周面21aがテーパ状とさ
れたアンギュラ形砥石21を、その中心線(図示略)を
エンドミル本体11の軸線O方向に向けて延びるように
該軸線Oと間隔をあけて配置し、このアンギュラ砥石2
1を上記中心線回りに回転しつつ、上記外周面21aを
エンドミル本体11の外周逃げ面17となる部分に摺接
させて、外周切刃15が螺旋状をなす場合はこの螺旋に
合わせてエンドミル本体11を回転させながら、アンギ
ュラ砥石21とエンドミル本体11とを外周切刃15に
沿うように上記軸線O方向に相対的に移動させて上記外
周逃げ面17を研削成形することにより、この外周逃げ
面17のエンドミル回転方向T側の辺稜部、すなわち上
記すくい面16との交差稜線部に外周切刃15が形成さ
れるようにしており、このときアンギュラ砥石21の中
心線とエンドミル本体11の軸線Oとの間隔は、切屑排
出溝14が切れ上がる切刃部12の最後端を除いて一定
とされる。
Here, in one embodiment of the manufacturing method of the present invention for manufacturing the end mill having the above-mentioned structure, the outer peripheral cutting edge 15 is thus formed at the rear end 12a of the cutting edge 12.
As described above, the rotation trajectory of a is formed so as to smoothly contact the outer peripheral cutting edge 15 on the front end side, and toward the axis O side toward the rear end side, and the outer peripheral clearance angle α of the outer peripheral flank 17a,
In order to make β larger than the tip side, in the step of grinding the outer peripheral flank 17 to form the outer peripheral cutting edge 15 when manufacturing the end mill, the grinding stone is applied to the end mill body at the rear end 12a of the cutting edge portion 12. The axis O of 11 is made to approach. That is, in a general manufacturing process of an end mill, as shown in FIG. 6, an angular grindstone 21 having an outer peripheral surface 21a having a tapered shape is used, with its center line (not shown) directed toward the axis O of the end mill body 11. Is arranged at a distance from the axis O so as to extend as
While rotating 1 around the center line, the outer peripheral surface 21a is brought into slidable contact with the portion to be the outer peripheral flank 17 of the end mill body 11, and when the outer peripheral cutting edge 15 has a spiral shape, the end mill is matched with this spiral. While rotating the main body 11, the angular grindstone 21 and the end mill main body 11 are relatively moved in the direction of the axis O along the outer peripheral cutting edge 15 and the outer peripheral flank 17 is ground to form the outer peripheral clearance. The outer peripheral cutting edge 15 is formed at the side ridge of the surface 17 on the side of the end mill rotation direction T, that is, the ridge line intersecting with the rake face 16. At this time, the center line of the angular grindstone 21 and the end mill body 11 are formed. The distance from the axis O is constant except for the rearmost end of the cutting edge portion 12 where the chip discharge groove 14 rises.

【0014】ところが、これに対して本実施形態の製造
方法および該製造方法によって製造された上記エンドミ
ルにおいては、図5に示すように外周切刃15の外径D
が一定とされる切刃部12の先端側では、アンギュラ砥
石21の中心線とエンドミル本体11の軸線Oとの間隔
を一定としたまま、両者を外周切刃15に沿って軸線O
方向に相対的に移動させ、この切刃部12の上記後端部
12aにきたところで、アンギュラ砥石21の中心線が
エンドミル本体11の軸線Oに接近するように、徐々に
アンギュラ砥石21を移動させており、これにより、こ
の後端部12aにおける外周切刃15aの回転軌跡を上
述のように先端側の外周切刃15に滑らかに接して後端
側に向かうに従い軸線O側に向かうように形成すること
ができ、かつこの後端部12aにおける外周逃げ面17
aも、先端側の外周逃げ角θより大きな外周逃げ角α,
βとすることができるのである。なお、このとき、上記
アンギュラ砥石21の接近量を、アンギュラ砥石21が
軸線O方向後端側に相対移動するほど大きくなるように
すれば、図3に示したように後端部12aにおける外周
切刃15aの回転軌跡を全体的に凸曲線状に形成するこ
とができ、上記接点Sよりも後端側では一定の接近量と
なるようにすれば、この接点Sよりも後端側から上記範
囲12bに至るまでは外周切刃15aの回転軌跡を直線
状に延びるように形成することができる。ただし、本実
施形態においても、切屑排出溝14が切れ上がる切刃部
12の最後端においては、アンギュラ砥石21がシャン
ク部13や首部18に干渉しないように、再び上記中心
線と軸線Oとの間隔を一定とするか、逆に両者を離間す
るようにしてアンギュラ砥石21とエンドミル本体11
とを相対移動させなければならず、これにより、この最
後端の上記極短い範囲12bでは、上述のように外周切
刃15の回転軌跡が軸線Oに平行あるいは後端側に向け
て僅かに外周側に切れ上がるように形成されることとな
る。
On the other hand, in the manufacturing method of the present embodiment and the end mill manufactured by the manufacturing method, as shown in FIG. 5, the outer diameter D of the outer peripheral cutting edge 15 is set.
On the front end side of the cutting edge portion 12 where the angle O is constant, both the center line of the angular grindstone 21 and the axis O of the end mill main body 11 are kept constant, and both are aligned along the outer peripheral cutting edge 15.
Direction, the angular grindstone 21 is gradually moved so that the center line of the angular grindstone 21 approaches the axis O of the end mill body 11 when it reaches the rear end 12a of the cutting edge 12. As a result, the rotation locus of the outer peripheral cutting edge 15a at the rear end portion 12a is formed so as to smoothly contact the outer peripheral cutting edge 15 on the front end side and move toward the rear end side toward the axis O side as described above. And the outer peripheral flank 17 at the rear end 12a
a is also a peripheral clearance angle α, which is larger than the peripheral clearance angle θ on the tip side.
It can be β. At this time, if the approaching amount of the angular grindstone 21 is set to increase as the angular grindstone 21 relatively moves toward the rear end side in the direction of the axis O, as shown in FIG. If the rotation locus of the blade 15a can be formed in a convex curve shape as a whole, and the rear end side of the contact point S has a constant approaching amount, the range from the rear end side of the contact point S to the above range. The rotation locus of the outer peripheral cutting edge 15a can be formed to extend linearly up to 12b. However, also in the present embodiment, at the rear end of the cutting edge portion 12 where the chip discharge groove 14 is cut up, the distance between the center line and the axis O is again set so that the angular grindstone 21 does not interfere with the shank portion 13 and the neck portion 18. Of the angular grindstone 21 and the end mill main body 11 by making the distance constant or conversely separating them from each other.
And must be moved relative to each other, so that in the extremely short range 12b at the rear end, the rotation locus of the outer peripheral cutting edge 15 is parallel to the axis O or slightly slightly toward the rear end as described above. It will be formed so as to cut up to the side.

【0015】従って、このように製造される上記構成の
エンドミルにおいては、まず切刃部12の後端部12a
における外周切刃15aの回転軌跡が、上述のように先
端側の外周切刃15に接点Sにおいて滑らかに連なって
後端側に向かうに従いエンドミル本体11の軸線O側に
向かって内周側に後退していて、上記接点Sなどにおい
て角度をもって折れ曲がったり該接点Sにおいて段差な
どを生じたりすることがなく、このような折れ曲がり部
や段差によって加工面に筋が形成されることはない。そ
して、この後端部12aの回転軌跡が軸線O側に向かう
外周切刃15aに連なる外周逃げ面17aが偏心逃げ面
とされ、しかもその外周逃げ角α,βがこれよりも先端
側の外周逃げ面15の外周逃げ角θよりも大きくされて
おり、従ってこの後端部12aの外周切刃15aの刃先
角は確保して十分な強度を維持することができる一方、
上述のような切削加工の加工面同士のつなぎ目となる部
分に位置する上記外周逃げ面17aにおいて、そのエン
ドミル回転方向T後方側では大きな逃げ量を確保するこ
とができるため、この外周逃げ面17aが加工面に干渉
することによって上記つなぎ目に筋や傷が生じたりする
ような事態をも防止することができる。また、たとえ外
周切刃15に摩耗が生じても、軸線Oに対する径方向の
摩耗量が同じならば、この後端部12aの外周切刃15
aにおいては、外周逃げ角βが先端側の外周切刃の外周
逃げ角θよりも大きい分だけ周方向の摩耗幅は小さく抑
えることができ、該外周逃げ面17aに連なる外周切刃
15aの回転軌跡が後端側に向けて軸線O側に向かうよ
うに形成されていることとも相俟って優れた加工面を維
持することが可能となる。
Therefore, in the end mill thus manufactured, the rear end portion 12a of the cutting edge portion 12 is first
As described above, the rotation locus of the outer peripheral cutting edge 15a smoothly connects to the outer peripheral cutting edge 15 on the front end side at the contact point S and moves backward toward the rear end side toward the inner peripheral side toward the axis O side of the end mill body 11. Therefore, the contact S or the like is not bent at an angle or a step or the like is generated at the contact S, and the bent portion or the step does not form a line on the machined surface. Then, the outer peripheral clearance surface 17a, which is continuous with the outer peripheral cutting edge 15a whose rotation locus of the rear end portion 12a extends toward the axis O, is an eccentric clearance surface, and the outer peripheral clearance angles α, β are on the distal side relative to this. It is set to be larger than the outer peripheral clearance angle θ of the surface 15, so that the edge angle of the outer peripheral cutting edge 15a of the rear end portion 12a can be secured to maintain sufficient strength.
In the outer peripheral flank 17a located at the joint between the machining surfaces as described above, a large amount of clearance can be secured on the rear side in the end mill rotation direction T, so that the outer peripheral flank 17a is It is possible to prevent a situation in which a line or a scratch is generated at the joint due to the interference with the processed surface. Further, even if the outer peripheral cutting edge 15 is worn, if the amount of radial wear with respect to the axis O is the same, the outer peripheral cutting edge 15 of the rear end portion 12a is
In a, the wear width in the circumferential direction can be reduced by the amount that the outer peripheral clearance angle β is larger than the outer peripheral clearance angle θ of the outer peripheral cutting edge on the tip side, and the rotation of the outer peripheral cutting edge 15a continuous to the outer peripheral clearance surface 17a. An excellent machined surface can be maintained in combination with the fact that the locus is formed toward the rear end side toward the axis O side.

【0016】また、上述した本実施形態のエンドミルの
製造方法および該製造方法によって製造された上記実施
形態のエンドミルでは、このような回転軌跡をなす切刃
部12の後端部12aにおける外周切刃15aを、アン
ギュラ砥石21の外周面21aを外周逃げ面17となる
部分に摺接させつつ、エンドミル本体11に対して軸線
O方向に相対移動させて、外周逃げ面17を研削するこ
とにより外周切刃15を研ぎ付けする際に、この外周切
刃15の上記後端部12a側の部分において、上述のよ
うにアンギュラ砥石21の中心線とエンドミル本体11
の軸線Oとを相対的に接近させることにより形成してお
り、従って1条の外周切刃15を研ぎ付けるための1工
程のアンギュラ砥石21による研削により、先端側の外
周切刃15から連続してこの後端部12aの外周切刃1
5aを形成することができる。しかるに、この点、外周
切刃の後端部の回転軌跡が折れ線状とされたり1/4円
弧状とされたりした従来のエンドミルでは、通常の外周
切刃の形成の後に後端部に研削を施すといった2工程の
加工が必要となり、特に回転軌跡が円弧状とされたもの
では両工程での外周切刃の接点が正確に一致せずに段差
が生じると、それだけで加工面に筋が形成されることと
なるが、これに対して本実施形態によれば、上述のよう
に1工程の研削加工によって当該エンドミルの製造工程
の簡略化が図られるのは勿論、段差等を生じることなく
外周切刃15,15aを確実に滑らかに連続させること
が可能となり、従って加工面に筋が形成されることのな
いエンドミルを比較的容易に低コストで製造することが
できる。
Further, in the method of manufacturing the end mill of the present embodiment described above and the end mill of the embodiment manufactured by the manufacturing method, the outer peripheral cutting edge at the rear end 12a of the cutting edge 12 having such a rotation locus. 15a is slidably contacted with the outer peripheral surface 21a of the angular grindstone 21 to the portion to be the outer peripheral flank 17, and is relatively moved in the direction of the axis O with respect to the end mill body 11 to grind the outer peripheral flank 17, thereby cutting the outer periphery. When the blade 15 is sharpened, the center line of the angular grindstone 21 and the end mill body 11 are, as described above, in the portion of the outer peripheral cutting edge 15 on the rear end 12a side.
Is formed by relatively approaching the axis O of the outer peripheral cutting edge, and therefore, the outer peripheral cutting edge 15 on the tip side is continuously formed by the one-step grinding with the angular grindstone 21 for sharpening the single outer peripheral cutting edge 15. Outer peripheral cutting edge 1 of lever rear end 12a
5a can be formed. However, in this respect, in the conventional end mill in which the rotation locus of the rear end portion of the outer peripheral cutting edge is formed into a polygonal line shape or a 1/4 circular arc shape, the rear end portion is ground after the normal outer peripheral cutting edge is formed. It requires two steps of machining, especially in the case where the rotation locus is arcuate, and when the contact points of the outer peripheral cutting edge in both steps do not exactly match and a step occurs, a streak is formed on the machined surface only by that. In contrast to this, according to the present embodiment, the manufacturing process of the end mill can be simplified by the one-step grinding process as described above, and, of course, the outer circumference can be obtained without causing a step or the like. The cutting blades 15 and 15a can be surely smoothly connected to each other, so that an end mill in which no streaks are formed on the machined surface can be relatively easily manufactured at low cost.

【0017】なお、本実施形態のエンドミルでは、図3
に示したように切刃部12の後端部12aの最後端の範
囲12bにおいて、上記アンギュラ砥石21がシャンク
部13や首部18に干渉しないようにエンドミル本体1
1に対して相対移動させるために、この後端部12aに
おける外周切刃15aの最後端も、上記範囲12bにお
いて軸線Oに平行あるいは後端側に向けて僅かに外周側
に切れ上がるように形成されているが、アンギュラ砥石
21の大きさやシャンク部13、首部18の外径d,e
などによって上述のような干渉が小さい場合には、例え
ば図8に示すように、アンギュラ砥石21によって外周
逃げ面17aが切れ上がる部分が外周切刃15aにかか
らないようにして、切刃部12の後端部12aの全体に
おいてこの外周切刃15aが後端側に向かうに従い軸線
O側に向かうように形成されていてもよい。また、本実
施形態では上述のようなエンドミルを製造するに際し
て、外周面21aがテーパ状とされたアンギュラ形砥石
21を、その中心線をエンドミル本体11の軸線O方向
に向けて延びるように配置してこの外周面21aに形成
された砥粒層により外周逃げ面17を研削するようにし
ているが、外周面が中心線に平行な円筒面状とされた平
型砥石を用いてその中心線を軸線Oに対し傾斜させて研
削を行ったり、あるいは外周端面が中心線に垂直または
テーパ状とされたカップ型砥石を用いたりしてもよい。
In the end mill of this embodiment, as shown in FIG.
In the range 12b at the rearmost end of the rear end portion 12a of the cutting edge portion 12 as shown in Fig. 2, the angular grindstone 21 does not interfere with the shank portion 13 and the neck portion 18 and the end mill body 1
In order to make relative movement with respect to 1, the rear end of the outer peripheral cutting edge 15a in the rear end portion 12a is also formed so as to be parallel to the axis O in the range 12b or slightly cut up toward the outer peripheral side toward the rear end side. However, the size of the angular grindstone 21 and the outer diameters d and e of the shank portion 13 and the neck portion 18
When the above-mentioned interference is small due to the above, for example, as shown in FIG. 8, the portion where the outer peripheral flank 17a is cut up by the angular grindstone 21 does not reach the outer peripheral cutting edge 15a, and the rear end of the cutting edge portion 12 is prevented. The outer peripheral cutting edge 15a may be formed so as to face the axis O side toward the rear end side in the entire portion 12a. Further, in manufacturing the end mill as described above in the present embodiment, the angular grindstone 21 having the tapered outer peripheral surface 21a is arranged so that its center line extends in the direction of the axis O of the end mill body 11. The outer peripheral flank 17 is ground by the abrasive grain layer formed on the outer peripheral surface 21a of the lever, but the center line is formed by using a flat grindstone whose outer peripheral surface is a cylindrical surface parallel to the center line. Grinding may be performed by inclining with respect to the axis O, or a cup-shaped grindstone having an outer peripheral end face perpendicular or tapered to the center line may be used.

【0018】[0018]

【発明の効果】以上説明したように、本発明のエンドミ
ルによれば、切刃部の後端側における外周切刃の回転軌
跡を、これよりも先端側に滑らかに接して後端側に向か
うに従い上記軸線側に向かうように形成するとともに、
この後端側における外周逃げ面を偏心逃げ面としてその
外周逃げ角を先端側よりも大きくすることにより、当該
エンドミルを軸線方向に段階的に移動させて加工面を形
成する場合でも、刃先強度を維持しつつ、加工面同士の
つなぎ目に筋が生じるのをより確実に防止することがで
き、平滑で優れた加工面を形成することが可能となる。
また、本発明のエンドミルによれば、このような外周切
刃を1条につきアンギュラ砥石による1工程の研削加工
で形成することができ、従って上述のような優れた効果
を奏するエンドミルを容易に製造することができて、加
工コストの低減を図ることが可能となる。
As described above, according to the end mill of the present invention, the rotation locus of the outer peripheral cutting edge on the rear end side of the cutting edge portion is smoothly contacted to the front end side and directed toward the rear end side. According to the above, it is formed toward the axis side,
Even when the end mill is moved stepwise in the axial direction to form a machined surface by increasing the outer peripheral clearance angle as an eccentric clearance surface on the rear end side and making the outer peripheral clearance angle larger than that on the front end side, the cutting edge strength is improved. While maintaining, it is possible to more reliably prevent the generation of streaks at the joints between the processed surfaces, and it is possible to form a smooth and excellent processed surface.
Further, according to the end mill of the present invention, such an outer peripheral cutting edge can be formed by one-step grinding process using an angular grindstone for each line, and thus an end mill having the above-described excellent effects can be easily manufactured. Therefore, the processing cost can be reduced.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明の一実施形態を模式的に示す側面図で
ある。
FIG. 1 is a side view schematically showing an embodiment of the present invention.

【図2】 図1に示す実施形態を先端側から見た拡大正
面図である(ただし、底刃19等は図示が省略されてい
る。)。
FIG. 2 is an enlarged front view of the embodiment shown in FIG. 1 as seen from the tip side (however, the bottom blade 19 and the like are not shown).

【図3】 図1に示す実施形態の切刃部12の後端部1
2a周辺を示す(イ)側面図、(ロ)外周切刃15,1
5aの回転軌跡を示す図である。
FIG. 3 is a rear end portion 1 of the cutting edge portion 12 of the embodiment shown in FIG.
(A) Side view showing around 2a, (b) Outer peripheral cutting edge 15,1
It is a figure which shows the rotation locus | trajectory of 5a.

【図4】 (イ)図3(イ)におけるYY断面図、
(ロ)図3(イ)におけるZZ断面図である。
FIG. 4A is a sectional view taken along line YY in FIG.
(B) It is a ZZ sectional view in FIG.

【図5】 図1に示す実施形態の外周逃げ面17,17
aを研削して外周切刃15,15aを形成する場合を示
す図である。
5 is an outer peripheral flank surface 17, 17 of the embodiment shown in FIG.
It is a figure which shows the case where a is grind | pulverized and a peripheral cutting edge 15 and 15a is formed.

【図6】 一般的なエンドミルの外周逃げ面17を研削
して外周切刃15を形成する場合を示す図である。
FIG. 6 is a diagram showing a case where an outer peripheral flank 17 of a general end mill is ground to form an outer peripheral cutting edge 15.

【図7】 図1に示す実施形態の変形例を模式的に示す
側面図である。
FIG. 7 is a side view schematically showing a modified example of the embodiment shown in FIG.

【図8】 図1示す実施形態の他の変形例における切刃
部12の後端部12a周辺を示す(イ)側面図、(ロ)
外周切刃15,15aの回転軌跡を示す図である。
8 is a side view showing the periphery of the rear end portion 12a of the cutting edge portion 12 in another modified example of the embodiment shown in FIG.
It is a figure which shows the rotation locus | trajectory of the outer peripheral cutting edges 15 and 15a.

【図9】 加工面P、Qのつなぎ目に筋Rが生じる様子
を示す図である。
FIG. 9 is a diagram showing a state in which a streak R is generated at a joint between the processing surfaces P and Q.

【符号の説明】[Explanation of symbols]

11 エンドミル本体 12 切刃部 12a 切刃部12aの後端部 13 シャンク部 14 切屑排出溝 15 外周切刃 15a 後端部12aにおける外周切刃 17 外周逃げ面 17a 後端部12aにおける外周逃げ面 18 首部 21 アンギュラ砥石 O エンドミル本体11の軸線 T エンドミル回転方向 D 外周切刃15の外径 d シャンク部13の外径 e 首部18の外径 θ 外周逃げ面17の外周逃げ角 α 図3(イ)のYY断面における外周逃げ面17aの
外周逃げ角 β 図3(イ)のZZ断面における外周逃げ面17aの
外周逃げ角
11 End Mill Main Body 12 Cutting Blade 12a Cutting Edge 12a Rear End 13 Shank 14 Chip Discharge Groove 15 Peripheral Cutting Blade 15a Outer Perimeter Cutting Blade 17 at Rear End 12a Outer Perimeter Flank 17a Outer Perimeter Flank 18 at Rear End 12a Neck 21 Angular whetstone O End mill main body 11 axis T End mill rotation direction D Outer diameter of outer peripheral cutting edge d Outer diameter of shank 13 e Outer diameter of neck 18 θ Outer peripheral clearance angle of outer peripheral flank 17 Figure 3 (a) Outer peripheral clearance angle of the outer peripheral clearance surface 17a in the YY cross section of the outer peripheral clearance angle of the outer peripheral clearance surface 17a in the ZZ cross section of FIG.

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭60−238216(JP,A) 登録実用新案3041243(JP,U) (58)調査した分野(Int.Cl.7,DB名) B23C 5/10 B24B 3/06 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-60-238216 (JP, A) Registered utility model 3041243 (JP, U) (58) Fields investigated (Int.Cl. 7 , DB name) B23C 5 / 10 B24B 3/06

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 軸線回りに回転されるエンドミル本体の
先端側に外周切刃を有する切刃部が形成されるとともに
後端側がシャンク部とされ、上記外周切刃の外径が、上
記シャンク部の外径、または該シャンク部と上記切刃部
とを繋ぐ首部の外径よりも大きくされたエンドミルであ
って、上記切刃部の後端部においては、該外周切刃の上
記軸線回りの回転軌跡が、該軸線を含んだ平面上におい
て、先端側の外周切刃の回転軌跡に滑らかに接し、かつ
後端側に向かうに従い上記軸線側に向かうように形成さ
れているとともに、その外周逃げ面が上記軸線に直交す
る断面において凸曲線をなす偏心逃げ面とされて、その
外周逃げ角が切刃部先端側の外周逃げ角よりも大きくさ
れていることを特徴とするエンドミル。
1. A cutting edge portion having an outer peripheral cutting edge is formed on a front end side of an end mill body rotated about an axis and a rear end side is a shank portion, and an outer diameter of the outer peripheral cutting edge is the shank portion. The outer diameter of, or an end mill that is larger than the outer diameter of the neck portion connecting the shank portion and the cutting edge portion, in the rear end portion of the cutting edge portion, around the axis of the outer peripheral cutting edge The rotation trajectory is on the plane containing the axis.
And is formed so as to be smoothly in contact with the rotation locus of the outer peripheral cutting edge on the front end side , and to face the axial line side toward the rear end side , and the outer peripheral flank thereof is orthogonal to the axial line. An end mill having an eccentric clearance surface having a convex curve in a cross section, the outer peripheral clearance angle being larger than the outer peripheral clearance angle on the tip side of the cutting edge portion.
【請求項2】 上記外周切刃は、中心線回りに回転され
る砥石の外周面を、上記切刃部の外周逃げ面となる部分
に摺接させつつ、この砥石と上記エンドミル本体とを上
記外周切刃に沿うように上記軸線方向に相対的に移動さ
せて上記外周逃げ面を研削することにより、この外周逃
げ面のエンドミル回転方向側の辺稜部に形成され、上記
切刃部の後端部においては、上記砥石とエンドミル本体
とを上記軸線方向に相対的に移動させつつ、この砥石の
上記中心線とエンドミル本体の上記軸線とを相対的に接
近させることにより、この後端部における上記外周切刃
の回転軌跡が上記エンドミル本体の後端側に向かうに従
い上記軸線側に向かうように形成されていることを特徴
とする請求項1に記載のエンドミル。
2. The outer peripheral cutting edge is configured such that the outer peripheral surface of a grindstone rotated about a center line is brought into sliding contact with a portion which becomes an outer peripheral flank of the cutting edge part, and the grindstone and the end mill body are formed. By relatively moving in the axial direction along the outer peripheral cutting edge to grind the outer peripheral flank, the outer peripheral flank is formed at the side ridge on the end mill rotation direction side of the outer peripheral flank, and after the cutting edge portion. In the end portion, while relatively moving the grindstone and the end mill body in the axial direction, by bringing the center line of the grindstone and the axis line of the end mill body relatively close to each other, in the rear end portion The end mill according to claim 1, wherein the rotation locus of the outer peripheral cutting edge is formed so as to be directed toward the axial line side toward the rear end side of the end mill body.
JP2001126434A 2001-04-24 2001-04-24 End mill Expired - Lifetime JP3474550B2 (en)

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JP2001126434A JP3474550B2 (en) 2001-04-24 2001-04-24 End mill

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JP3474550B2 true JP3474550B2 (en) 2003-12-08

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ID=18975477

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103600116A (en) * 2013-11-26 2014-02-26 常熟量具刃具厂 Spiral cut milling cutter with convex shoulder

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008149421A (en) * 2006-12-19 2008-07-03 Sumitomo Electric Hardmetal Corp Drill
JP4659847B2 (en) * 2008-02-29 2011-03-30 三菱電機株式会社 Screw rotor processing method and processing apparatus, and screw compressor manufacturing method
CN110116234A (en) * 2019-05-31 2019-08-13 江门市中刀精密科技有限公司 An appearance milling cutter
JP6892037B1 (en) * 2020-09-24 2021-06-18 株式会社Moldino End mill
CN113458472A (en) * 2021-07-15 2021-10-01 江门市中刀精密科技有限公司 Multi-step multi-profile coating forming reaming milling cutter

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3041243U (en) 1997-03-07 1997-09-09 オーエスジー株式会社 End mill

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60238216A (en) * 1984-05-09 1985-11-27 Kobe Steel Ltd Formation of outer peripheral flank of end mill and the like

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3041243U (en) 1997-03-07 1997-09-09 オーエスジー株式会社 End mill

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103600116A (en) * 2013-11-26 2014-02-26 常熟量具刃具厂 Spiral cut milling cutter with convex shoulder

Also Published As

Publication number Publication date
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