JP3475256B2 - Basic refractories - Google Patents
Basic refractoriesInfo
- Publication number
- JP3475256B2 JP3475256B2 JP34153193A JP34153193A JP3475256B2 JP 3475256 B2 JP3475256 B2 JP 3475256B2 JP 34153193 A JP34153193 A JP 34153193A JP 34153193 A JP34153193 A JP 34153193A JP 3475256 B2 JP3475256 B2 JP 3475256B2
- Authority
- JP
- Japan
- Prior art keywords
- magnesia
- brick
- picrochromite
- erosion
- slag
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Compositions Of Oxide Ceramics (AREA)
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は特殊鋼製造用に用いられ
るAOD炉羽口および羽口周囲,精錬用取鍋内張り,R
H内張り,また銅精錬用の羽口および羽口周囲,および
汚泥溶融炉の湯溜部等の溶損が激しい箇所で使用した場
合に、溶損に対し強い抵抗性を示すマグネシア・クロム
質れんがに関する。
【0002】
【従来の技術】マグネシア・クロム質れんがは塩基性ス
ラグに対し化学的に安定であり、熱間強度が高く、耐食
性,耐スポーリング性に優れている。このためマグネシ
ア・クロム質れんがは精錬用取鍋,RH,非鉄溶融炉,
非鉄精錬炉および各種溶融物を溶解処理する窯炉等の内
張り材として使用されている。
【0003】しかし最近は製品の品質や効率向上のため、処
理時間の延長や処理温度の上昇および不活性ガス吹き込
み量や吹き込み速度の増加による攪拌力の増大によって
マグネシア・クロム質れんがの化学的損傷量,物理的損
傷量が増加してきている。
【0004】このため従来のマグネシア・クロム質れんがに
対しさらに化学的損傷および物理的損傷に強い抵抗性を
持つれんがが要望され種々の試みがなされている。提案
されている方法はマグネシア・クロム質れんが中のクロ
ミア量を増加させる方法であり、また低融点物質の生成
を抑制するために不純物(SiO2, Al2O3, Fe2O3)の少ない
原料を使用する方法である。
【0005】従来のマグネシア・クロム質れんがはマグネシ
アクリンカー、電融マグクロ、クロム鉱等を組み合わせ
てれんがとしていた。最近はこれらに変わりクロミア(C
r2O3)量が多く、不純物(SiO2, Al2O3, Fe2O3等)の少な
い電融マグクロやクロム鉱の使用および酸化クロム、電
融ピクロクロマイトを添加した高耐火度、高耐食性のマ
グネシア・クロム質れんがが使用されている。これらの
方法のうち電融ピクロクロマイトを使用する方法が最も
耐食性が向上することが知られている。
【0006】
【発明が解決しようとする課題】マグネシア・クロム質
れんがに電融ピクロクロマイト原料を配合すると耐食性
が大幅に向上するが、試験後の試料には多数のスラグ,
カラミ等の侵入が観察された。スラグ,カラミ等の侵入
でれんが組織の破壊が惹起されており、これを削減でき
ればさらに耐用が向上すると考えられた。本発明は、ス
ラグ,カラミ等の侵入を削減し耐食性をさらに増大させ
たマグネシア・クロム質れんがを提供することを目的と
する。
【0007】
【課題を解決するための手段】本発明は炭化クロム(Cr3
C2, Cr7C3, Cr23C6)を含む電融ピクロクロマイトを使用
することにより緻密で通気率の低いれんがを得ることが
でき、スラグの浸潤を著しくおさえられることが判明し
た。
【0008】本発明品の電融ピクロクロマイトは表1を満足
するものを用いる。
【0009】
【表1】
【0010】
【表2】
【0011】
【作用】炭化クロムをC量として 0.3〜0.7wt% 含有す
る電融ピクロクロマイトを10wt%以上配合したマグネシ
ア・クロム質焼成れんがは従来の電融ピクロクロマイト
を含むマグネシア・クロム質れんがに比べ電融ピクロク
ロマイト中に含まれる炭化クロムの効果により、1700℃
以上で焼成時に緻密なれんが組織が形成される。このた
め本発明によるれんがは緻密で通気率が小さく、溶融物
の浸透を抑制する効果を有する。
【0012】炭化クロムを含有する電融ピクロクロマイト中
の炭素量が 0.7wt% を越える場合は焼成後のれんが組
織が緻密にならず、また炭化クロムを含有する電融ピク
ロクロマイト中の炭素量が 0.3wt% に満たない場合は
炭化クロムの効果がなく溶融物の浸透抑制効果が発現し
ない。
【0013】また炭化クロムを炭素量として 0.3〜0.7wt%
含有する電融ピクロクロマイトの使用においてもその添
加量が 10wt% 未満では浸透抑制効果および耐食性の向
上に対して顕著な効果を発現しない。
【0014】
【実施例】表3は従来のマグネシア・クロム質れんがと
本発明品の物性値および侵食試験における溶損指数、ス
ラグ浸透指数について示す。溶損指数およびスラグ浸透
指数は炭化クロムを含まない電融ピクロクロマイトを 3
0wt% 使用した比較例1の溶損量およびスラグ浸透量を
指数 100 として相対表示した。指数の小さいものほど
溶損および浸透が少なく優れている。
【0015】
【表3】注1)溶損指数
溶損量は回転侵食試験法により比較した。侵食材は表4
に示す合成スラグを用いた。試験温度は1700℃〜1750℃
で12時間行った。試験終了後溶損量を測定し、指数で
示した。
【0016】
【表4】
注2)スラグ浸透指数
スラグ浸透量は回転侵食試験後の試料を切断し、変質層
の厚みを測定した。この厚みを指数で示した。
【0017】
【発明の効果】本発明品の炭化クロムを含む電融ピクロ
クロマイトを配合したマグネシア・クロム質焼成れんが
は炭化クロムを含まない電融ピクロクロマイトを配合し
たれんがより緻密で通気性が小さい値を示しスラグの浸
透が少なく、耐食性に優れた効果を有している。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tuyere of an AOD furnace and its surroundings, a ladle lining for refining,
H lining, magnesia-chrome brick which shows strong resistance to erosion when used in places with severe erosion such as tuyere for copper refining, around tuyere, and basin of sludge melting furnace About. [0002] Magnesia-chromic bricks are chemically stable to basic slag, have high hot strength, and are excellent in corrosion resistance and spalling resistance. For this reason, magnesia-chrome bricks are used for refining ladle, RH, non-ferrous melting furnace,
It is used as a lining material in non-ferrous refining furnaces and kilns for melting various molten materials. However, recently, in order to improve the quality and efficiency of products, chemical damage to magnesia-chromic bricks has been caused by prolonging the processing time, raising the processing temperature, and increasing the stirring force due to the increase in the amount of inert gas blown and the speed of blowing. Volume and physical damage are increasing. [0004] For this reason, there has been a demand for bricks having higher resistance to chemical damage and physical damage than conventional magnesia-chromic bricks, and various attempts have been made. The proposed method is to increase the amount of chromia in magnesia-chromic brick, and to reduce the generation of low-melting-point substances, it has less impurities (SiO 2 , Al 2 O 3 , Fe 2 O 3 ) This is a method using raw materials. [0005] Conventional magnesia-chromic bricks have been made by combining magnesia clinker, electrofused magcro, chromite ore, and the like. Recently, these have been replaced by Chromia (C
r 2 O 3 ) with high content and low impurities (SiO 2 , Al 2 O 3 , Fe 2 O 3 etc.) Magnesia-chrome brick with high corrosion resistance is used. It is known that among these methods, the method using electrofused picrochromite has the highest corrosion resistance. [0006] The blending of electrofused picrochromite raw material with magnesia-chromic brick greatly improves the corrosion resistance. However, a large number of slag,
Invasion of karami etc. was observed. The invasion of slag, karami, etc. has caused the destruction of the brick tissue, and it was thought that if this could be reduced, the service life would be further improved. SUMMARY OF THE INVENTION An object of the present invention is to provide a magnesia-chromic brick which has reduced intrusion of slag, lumps and the like and further increased corrosion resistance. SUMMARY OF THE INVENTION The present invention provides a chromium carbide (Cr 3
It was found that by using electrofused picrochromite containing C 2 , Cr 7 C 3 , and Cr 23 C 6 ), a dense and low-permeability brick can be obtained, and the infiltration of slag can be remarkably suppressed. [0008] As the electrofused picrochromite of the present invention, those satisfying Table 1 are used. [Table 1] [0010] [Table 2] [0011] The fired magnesia-chromium brick containing at least 10 wt% of electrofused picrochromite containing chromium carbide in an amount of 0.3 to 0.7 wt% in terms of C is a conventional magnesia-chromium containing electrofused picrochromite. 1700 ° C due to the effect of chromium carbide contained in electrofused picrochromite compared to brick
Thus, a dense brick structure is formed during firing. For this reason, the brick according to the present invention is dense and has a small air permeability, and has an effect of suppressing the penetration of the melt. [0012] If the carbon content in the electrochromic picrochromite containing chromium carbide exceeds 0.7 wt%, the brick structure after firing does not become dense, and the carbon in the electrochromic picrochromite containing chromium carbide does not. If the amount is less than 0.3% by weight, the effect of chromium carbide is not obtained, and the effect of suppressing the permeation of the melt is not exhibited. [0013] In addition, chromium carbide is 0.3 to 0.7 wt% in terms of carbon content.
Even when the contained electrofused picrochromite is used, if the added amount is less than 10% by weight, no remarkable effect is exerted on the permeation suppression effect and the improvement of corrosion resistance. [0014] Table 3 shows the physical properties of the conventional magnesia-chromic brick and the product of the present invention, the erosion index and the slag penetration index in the erosion test. The erosion index and slag permeation index of electrofused picrochromite containing no chromium carbide
The amount of erosion and the amount of slag permeated in Comparative Example 1 used at 0 wt% were indicated relative to each other as an index of 100. The smaller the index, the better the erosion and penetration. [Table 3] Note 1) The erosion index The erosion amount was compared by a rotational erosion test method. Table 4 shows erosion materials
Was used. Test temperature is 1700 ℃ ~ 1750 ℃
For 12 hours. After the test, the amount of erosion was measured and indicated by an index. [Table 4] Note 2) Slag permeation index The slag permeation amount was obtained by cutting the sample after the rotary erosion test and measuring the thickness of the altered layer. The thickness was indicated by an index. [0017] The magnesia-chromic calcined brick of the present invention containing electrochromic picrochromite containing chromium carbide is a denser and more breathable brick containing electrochromic picrochromite containing no chromium carbide. Has a small value, the penetration of slag is small, and it has an effect of excellent corrosion resistance.
Claims (1)
r23C6)をC量で0.3〜0.7wt含有する電融
ピクロクロマイトを10wt%以上配合し、残部がマグ
ネシアクリンカー,電融ピクロクロマイト,電融マグク
ロ,クロム鉱,酸化クロムおよびその一部で構成され、
かつ、1700℃以上で焼成されたマグネシア・クロム
質れんが。(57) [Claims] [Claim 1] Chromium carbide (Cr 3 C 2 , Cr 7 C 3 , C
Fused to 0.3~0.7wt containing r 23 C 6) at C content
The pixels potter's wheel mite blended least 10 wt%, the balance being magnesia clinker, fused pixels runner chromite, fused Magukuro, chromium ore, is composed of chromium oxide and a portion thereof,
And magnesia-chrome brick fired at 1700 ° C. or higher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34153193A JP3475256B2 (en) | 1993-12-09 | 1993-12-09 | Basic refractories |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34153193A JP3475256B2 (en) | 1993-12-09 | 1993-12-09 | Basic refractories |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07157361A JPH07157361A (en) | 1995-06-20 |
| JP3475256B2 true JP3475256B2 (en) | 2003-12-08 |
Family
ID=18346794
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP34153193A Expired - Fee Related JP3475256B2 (en) | 1993-12-09 | 1993-12-09 | Basic refractories |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3475256B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107298587B (en) * | 2017-07-18 | 2020-10-27 | 海城利尔麦格西塔材料有限公司 | Low-porosity magnesia-chrome brick applied to colored industry and production method thereof |
-
1993
- 1993-12-09 JP JP34153193A patent/JP3475256B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH07157361A (en) | 1995-06-20 |
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