JP3476040B2 - Method and apparatus for manufacturing composite container - Google Patents
Method and apparatus for manufacturing composite containerInfo
- Publication number
- JP3476040B2 JP3476040B2 JP16300095A JP16300095A JP3476040B2 JP 3476040 B2 JP3476040 B2 JP 3476040B2 JP 16300095 A JP16300095 A JP 16300095A JP 16300095 A JP16300095 A JP 16300095A JP 3476040 B2 JP3476040 B2 JP 3476040B2
- Authority
- JP
- Japan
- Prior art keywords
- preform
- container
- outer container
- mold
- composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/24—Lining or labelling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/24—Lining or labelling
- B29C2049/2414—Linings or labels, e.g. specific geometry, multi-layered or material
- B29C2049/24302—Label materials
- B29C2049/24306—Label materials using different material for the label and the preform
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0715—Preforms or parisons characterised by their configuration the preform having one end closed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/24—Lining or labelling
- B29C49/251—Lining or labelling explicit lining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2711/00—Use of natural products or their composites, not provided for in groups B29K2601/00 - B29K2709/00, for preformed parts, e.g. for inserts
- B29K2711/12—Paper, e.g. cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Packages (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、プラスチック製の内側
容器と紙製の外側容器とからなる複合容器を製造する方
法及び装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for producing a composite container consisting of a plastic inner container and a paper outer container.
【0002】[0002]
【従来の技術】飲料水を販売する際の容器として、ポリ
エチレンテレフタレート(以下、PETともいう)の容
器、いわゆるPETボトルが広く使用されている。PE
Tボトルはガラス容器に比べて軽量であるため、輸送や
貯蔵が容易であり、製造コストの点で有利である。しか
し、そのまま廃棄されたり、あるいは土中に埋められた
りした場合、水にはもちろん解けず、酸化もせず、そし
て微生物によって分解もされないので、長期間に渡って
その形態を維持し続ける。しかも、PETボトルは極め
て多量に消費されている。このようなことは、PETボ
トルに限らずプラスチック容器全般に言えることであ
り、その結果引き起こされる環境汚染は重大な問題とな
っている2. Description of the Related Art Polyethylene terephthalate (hereinafter also referred to as PET) containers, so-called PET bottles, are widely used as containers for selling drinking water. PE
Since the T bottle is lighter in weight than the glass container, it is easy to transport and store, and is advantageous in terms of manufacturing cost. However, if it is discarded as it is or buried in the soil, it will not dissolve in water, will not oxidize, and will not be decomposed by microorganisms, and therefore will maintain its form for a long time. Moreover, PET bottles are consumed in extremely large quantities. This applies not only to PET bottles, but to all plastic containers, and the resulting environmental pollution is a serious problem.
【0003】[0003]
【発明が解決しようとする課題】この問題を緩和する1
つの方法は、容器に使用するプラスチックの量をできる
限り少なくすることである。しかし、単純にプラスチッ
クの使用量を少なくすると、プラスチック容器の機械的
強度が低下し、容器としての機能を果たさなくなる。そ
こで、紙を組み合せた複合容器が注目されている。この
複合容器は、プラスチック製の内側容器を、紙製の外側
容器によって覆うことによって形成され、プラスチック
の使用量を減らすことによる内側容器の強度低下を、紙
製の外側容器の強度によって補っている。いうまでもな
く紙は水によって容易に崩れて植物繊維に還元され、ま
た微生物によって分解される。従って、紙を用いた複合
容器は環境汚染問題の緩和に有効である。本出願人は、
特願平7ー99782号において、このような長所を備
えた複合容器を低コストで製造できる製造方法を既に出
願している。本発明の目的は、先の出願の製造方法によ
り大量の複合容器を製造する際に、サイクルロスを無く
し製造効率を高めるようにした複合容器の製造方法及び
装置を提供することにある。Problems to be Solved by the Invention 1 to alleviate this problem
One way is to use as little plastic as possible in the container. However, if the amount of plastic used is simply reduced, the mechanical strength of the plastic container will decrease, and it will no longer function as a container. Therefore, attention has been paid to a composite container in which paper is combined. This composite container is formed by covering a plastic inner container with a paper outer container, and compensates for the strength decrease of the inner container due to the reduction of the usage of plastic by the strength of the paper outer container. . Needless to say, paper is easily broken down by water, reduced to plant fibers, and decomposed by microorganisms. Therefore, the composite container using paper is effective in mitigating the problem of environmental pollution. The applicant is
Japanese Patent Application No. 7-99782 has already applied for a manufacturing method capable of manufacturing a composite container having such advantages at low cost. It is an object of the present invention to provide a method and apparatus for manufacturing a composite container, which eliminates cycle loss and increases the manufacturing efficiency when a large number of composite containers are manufactured by the manufacturing method of the previous application.
【0004】[0004]
【課題を解決するための手段】前記目的を達成するた
め、本発明は、プラスチック製の内側容器と紙製の外側
容器とからなる複合容器を製造する方法であって、内側
容器となる加熱された細長状のプリフォームを位置決め
保持し、前記プリフォームのほぼ断面中心を通りプリフ
ォームの長手方向に延在する仮想線を含む平面内におけ
る仮想円周上で、外側容器の口部側を前記仮想円周の径
方向外側に向けて外側容器の底部を保持する底型を少な
くとも二つ以上旋回させ、外側容器を保持する底型を、
外側容器の口部側がプリフォームに対向する位置で停止
させ、底型とプリフォームの少なくとも一方を互いに接
近する方向に移動させて外側容器の内側にプリフォーム
を挿入し、前記複合容器の底部以外の部分を成形する割
型を前記底型に合体させ、前記プリフォーム内に延伸棒
を挿入する共に流体を加圧注入し、延伸ブロー成形を行
って複合容器を得、一方、このように複合容器を成形し
ている間に、前記プリフォームから離れた旋回位置で停
止する底型に外側容器の底部を保持させるようにしたこ
とを特徴とする。In order to achieve the above object, the present invention is a method for producing a composite container comprising an inner container made of plastic and an outer container made of paper, wherein the inner container is heated. Positioning and holding the elongated preform, on the virtual circumference in a plane including an imaginary line extending in the longitudinal direction of the preform passing through substantially the center of the cross section of the preform, the mouth side of the outer container is At least two or more bottom molds that hold the bottom of the outer container are swung toward the outside in the radial direction of the virtual circumference, and a bottom mold that holds the outer container is
Stop at the position where the mouth side of the outer container faces the preform, move at least one of the bottom mold and the preform in the direction of approaching each other, and insert the preform inside the outer container, except the bottom of the composite container. The split mold for molding the part of is combined with the bottom mold, the drawing rod is inserted into the preform, the fluid is pressurized and injected, and the stretch blow molding is performed to obtain a composite container. While the container is being molded, the bottom part of the outer container is held by a bottom mold that stops at a turning position away from the preform.
【0005】また、本発明は、前記加熱された細長状の
プリフォームの位置決め保持が、プリフォームの口部が
下に向けられ、前記仮想線が鉛直に向けられてなされる
ことを特徴とする。また、本発明は、前記底型の旋回が
鉛直面内でなされることを特徴とする。また、本発明
は、前記プリフォームの外側容器の内側への挿入が、底
型がプリフォーム側へ移動することでなされることを特
徴とする。Further, the present invention is characterized in that the heated elongated preform is positioned and held so that the mouth of the preform is directed downward and the imaginary line is directed vertically. . Further, the present invention is characterized in that the turning of the bottom mold is performed in a vertical plane. Further, the present invention is characterized in that the preform is inserted into the outer container by moving the bottom mold toward the preform.
【0006】また、本発明は、プラスチック製の内側容
器と紙製の外側容器とからなる複合容器を製造する装置
であって、加熱された細長状のプリフォームを鉛直に
し、下を向いたプリフォームの口部を支持するプリフォ
ーム支持手段と、前記プリフォーム支持手段の上方で、
鉛直面内において旋回可能に支持された旋回部材と、前
記旋回部材に、旋回部材の周方向に間隔をおいて複数取
りつけられ、旋回部材上において底型をスライドさせる
スライド機構と、前記旋回部材を間欠的に旋回させる旋
回駆動手段とを備え、前記底型は、外側容器の口側を前
記旋回軌跡の径方向外側に向けて外側容器の底部を保持
するように前記スライド機構に支持され、前記各スライ
ド機構は、底型に保持された外側容器の口側が下方を向
いた旋回部材の停止位置で、前記底型を下方にスライド
させて外側容器の内部にプリフォームが挿入される容器
成形位置となるように前記旋回部材に取りつけられ、さ
らに、前記容器成形位置には、前記複合容器の底部以外
の部分を成形する割型と、前記割型を底型に合体、離型
させる割型駆動手段とが配設されていることを特徴とす
る。Further, the present invention is an apparatus for manufacturing a composite container comprising an inner container made of plastic and an outer container made of paper, wherein a heated elongated preform is made into a vertical shape, and a downward facing pouch is formed. Preform support means for supporting the mouth of the reform, and above the preform support means,
A swivel member supported so as to swivel in a vertical plane, a plurality of slide mechanisms attached to the swivel member at intervals in the circumferential direction of the swivel member, and sliding a bottom die on the swivel member; The bottom die is supported by the slide mechanism so as to hold the bottom portion of the outer container so that the mouth side of the outer container is directed to the outer side in the radial direction of the revolving locus, and Each slide mechanism is a container molding position where the preform is inserted inside the outer container by sliding the bottom mold downward at the stop position of the turning member with the mouth side of the outer container held in the bottom mold facing downward. Is attached to the swiveling member so that the split mold for molding a portion other than the bottom of the composite container at the container molding position, and a split mold drive for joining and separating the split mold to the bottom mold. hand Doo is characterized in that it is arranged.
【0007】また、本発明は、前記プリフォーム支持手
段を通してプリフォームの内部に挿入される延伸棒と、
プリフォーム支持手段を通してプリフォームの内部に加
圧流体を供給する加圧流体供給手段とが設けられている
ことを特徴とする。また、本発明は、前記スライド機構
が180度の位相をずらして二つ設けられいることを特
徴とする。The present invention also includes a stretch rod inserted into the preform through the preform supporting means,
Pressurized fluid supply means for supplying a pressurized fluid to the inside of the preform through the preform supporting means are provided. Further, the present invention is characterized in that the two slide mechanisms are provided with two phases shifted by 180 degrees.
【0008】[0008]
【作用】下方の旋回位置に停止され外側容器を保持する
底型側において延伸ブロー成形が行われ、この延伸ブロ
ー成形を行っている間に、下方の旋回位置とは別の旋回
位置に停止された底型に外側容器が装着される。そのた
め、大量の複合容器を製造する場合に、底型に外側容器
を装着するための時間を特別に確保する必要がなくな
り、サイクルロスをなくして効率よく複合容器を製造で
きる。The stretch blow molding is performed on the bottom mold side which is stopped at the lower swivel position and holds the outer container, and while the stretch blow molding is being performed, the stretch blow molding is stopped at a swivel position different from the lower swivel position. The outer container is attached to the bottom mold. Therefore, when manufacturing a large number of composite containers, it is not necessary to specially secure the time for mounting the outer container on the bottom die, and the composite containers can be efficiently manufactured without cycle loss.
【0009】[0009]
【実施例】次に、本発明の実施例について説明する。ま
ず、本発明により製造する複合容器について説明する。
図1(A)は複合容器の平面図、(B)は同正面図、
(C)は同底面図を示す。この複合容器70は、底部5
0、胴部52、口部56、ならびに胴部52と口部56
との間の肩部54とからなる。底部50はほぼ正方形
で、これに対応し胴部52の断面もほぼ正方形である。
肩部54では断面積が上にいく程狭くなり、最も狭くな
ったところで、断面が円筒形の口部56に接続してい
る。底部50の周囲の外側および胴部52、肩部54の
外側はそれぞれ紙製の外側容器(カートンともいわれ
る)58からなり、一方、底部50および胴部52、肩
部54の内側と口部56とはPET製の内側容器60か
らなる。EXAMPLES Next, examples of the present invention will be described. First, the composite container manufactured by the present invention will be described.
1A is a plan view of the composite container, FIG. 1B is a front view of the same,
(C) shows the same bottom view. This composite container 70 has a bottom 5
0, body 52, mouth 56, and body 52 and mouth 56
And a shoulder 54 between. The bottom portion 50 has a substantially square shape, and correspondingly, the body portion 52 has a substantially square cross section.
The cross-sectional area of the shoulder portion 54 becomes narrower as it goes upward, and at the narrowest point, it is connected to the mouth portion 56 having a cylindrical cross-section. The outside of the periphery of the bottom portion 50 and the outer portion of the body portion 52 and the shoulder portion 54 are each made of an outer container (also called a carton) 58 made of paper, while the bottom portion 50 and the body portion 52, the inside of the shoulder portion 54 and the mouth portion 56. Is composed of a PET inner container 60.
【0010】紙製の外側容器58は、複合容器に成形す
る前は、図2(A)に示すような形状となっている。す
なわち、外側容器58は、縦長の直方体をなす四つの胴
部片58dと、各胴部片58dの上端に連接された肩部
片58aと、各胴部片58dの下端に連接された底部片
58bとで構成され、1枚の紙が糊代部58cで接着さ
れて構成されている。このような外側容器58は、型に
装着される前の段階では、図2(B)に示すように、胴
部片58dを折り畳んで扁平にされ、このように扁平に
された多数の外側容器58は重ねられて外側容器収納部
に収められている。尚、内側容器60は、図1に示すよ
うに、複合容器70の底部50、胴部52、肩部54の
内側部分を構成する底部50A、胴部52A、肩部54
Aと、口部56とで構成され、口部56には鍔62が形
成されている。The outer container 58 made of paper has a shape as shown in FIG. 2A before being molded into a composite container. That is, the outer container 58 has four body pieces 58d that are vertically long rectangular parallelepipeds, shoulder pieces 58a that are connected to the upper ends of the body pieces 58d, and bottom pieces that are connected to the lower ends of the body pieces 58d. 58b, and one sheet of paper is adhered at the margin portion 58c. Such an outer container 58 is flattened by folding the body piece 58d as shown in FIG. 2 (B) before being attached to the mold, and thus a large number of outer containers are flattened. 58 are stacked and stored in the outer container storage portion. As shown in FIG. 1, the inner container 60 includes a bottom portion 50A, a body portion 52A, and a shoulder portion 54, which form an inner portion of the bottom portion 50, the body portion 52, and the shoulder portion 54 of the composite container 70.
A and a mouth portion 56, and a collar 62 is formed on the mouth portion 56.
【0011】次に、図3を参照して本発明方法の概略に
ついて説明する。34は内側容器60となるプリフォー
ムで、プリフォーム34は、PET製の有底プリフォー
ムであり、射出成形や、押出ブロー成形によって作製し
たものである。プリフォーム34は細長状を呈し、プリ
フォーム34は(イ)の位置で支持手段105により口
部56を下にしその長手方向を鉛直方向に向けて支持さ
れ、支持手段105が(ロ)の位置に水平移動すること
でプリフォーム34は90°C程度に加熱され、加熱さ
れた後、(ハ)の位置に水平移動され、停止される。一
方、(ハ)の位置のプリフォーム34の上方の鉛直面内
において二つの底型2が間欠的に回転される。そして、
外側容器58が装着された底型2は、回転してプリフォ
ーム34上に停止し、次いで、底型2が下降し、プリフ
ォーム34が外側容器58の内部に挿入される。次に、
一対の割型20が水平に移動して底型2と合体される。Next, the outline of the method of the present invention will be described with reference to FIG. Reference numeral 34 is a preform that becomes the inner container 60. The preform 34 is a PET bottomed preform, and is produced by injection molding or extrusion blow molding. The preform 34 has an elongated shape, and the preform 34 is supported by the supporting means 105 with the mouth portion 56 facing downward and the longitudinal direction thereof in the vertical direction at the position (a), and the supporting means 105 is at the position (b). The preform 34 is heated to about 90 ° C. by being horizontally moved, and after being heated, it is horizontally moved to the position of (c) and stopped. On the other hand, the two bottom molds 2 are intermittently rotated in the vertical plane above the preform 34 at the position (C). And
The bottom mold 2 to which the outer container 58 is attached rotates to stop on the preform 34, and then the bottom mold 2 is lowered to insert the preform 34 into the outer container 58. next,
The pair of split molds 20 move horizontally and are combined with the bottom mold 2.
【0012】型の合体が終了すると、プリフォーム34
の口部56を通じて延伸棒がプリフォーム34の内部に
挿入されてプリフォーム34はその長手方向に延伸さ
れ、同時に口部56から空気がプリフォーム34内に加
圧注入されて、プリフォーム34は型内で、すなわち、
外側容器58内で膨張する。その結果、内側容器60が
成形され、その外面が外側容器58の内面に密着した複
合容器70が得られる。その後、離型して、支持手段1
05が(イ)の位置に水平移動し、(イ)の位置で複合
容器70が取り出される。一方、下方の位置でこのよう
な複合容器70を製造している間、上方に停止した底型
2には外側容器58が装着される。すなわち、下方の位
置において延伸工程やブロー工程を行っている間に、上
方の位置では、次に用いる外側容器58の底型2への装
着が行われる。従って、サイクルロスをなくし、複合容
器70を効率良く製造することが可能となる。When the molds are assembled, the preform 34
The drawing rod is inserted into the inside of the preform 34 through the mouth portion 56 of the preform 34, and the preform 34 is stretched in the longitudinal direction thereof. At the same time, air is injected under pressure into the preform 34 from the mouth portion 56, and the preform 34 is In the mold, ie
It expands in the outer container 58. As a result, a composite container 70 is obtained in which the inner container 60 is molded and the outer surface thereof is in close contact with the inner surface of the outer container 58. Then, the mold is released and the supporting means 1
05 horizontally moves to the position (a), and the composite container 70 is taken out at the position (a). On the other hand, while manufacturing such a composite container 70 in the lower position, the outer container 58 is mounted on the bottom mold 2 stopped upward. That is, while the stretching process and the blowing process are performed at the lower position, the outer container 58 to be used next is attached to the bottom mold 2 at the upper position. Therefore, it is possible to eliminate cycle loss and efficiently manufacture the composite container 70.
【0013】次に、図4乃至図6を参照して本発明に係
る方法をその装置と共に詳細に説明する。図4は複合容
器製造装置の正面図、図5は同側面図、図6は同平面図
を示す。複合容器製造装置102は基台104を備え、
基台104には、口部56を下にしその長手方向を鉛直
方向に向けてプリフォーム34を支持する支持手段10
5が設けられ、支持手段105は移動機構106により
水平方向に移動され、基台104の上方には底型2の旋
回機構108が設けられている。尚、支持手段105
は、延伸ブロー成形で用いられる公知のホルダー等が用
いられるため詳細な説明は省略する。Next, the method according to the present invention will be described in detail with reference to the apparatus with reference to FIGS. 4 to 6. 4 is a front view of the composite container manufacturing apparatus, FIG. 5 is a side view of the same, and FIG. 6 is a plan view of the same. The composite container manufacturing apparatus 102 includes a base 104,
On the base 104, a support means 10 for supporting the preform 34 with the mouth portion 56 facing downward and the longitudinal direction thereof being oriented in the vertical direction.
5, the supporting means 105 is moved in the horizontal direction by the moving mechanism 106, and the turning mechanism 108 of the bottom mold 2 is provided above the base 104. The support means 105
Since a known holder or the like used in stretch blow molding is used, detailed description thereof will be omitted.
【0014】移動機構106はいわゆるケーブルベアを
用いて構成され、前記支持手段105が、図3及び図6
の(イ)、(ロ)、(ハ)の位置に水平移動される。前
記旋回機構108は、基台104上に互いに平行して立
設された二枚の縦板110を介して設けられている。そ
して、2枚の縦板110の上下方向の中間部に回転軸1
12が、その軸心を水平方向に向けて回転可能に支持さ
れ、回転軸112の端部に臨ませて配設されたサーボモ
ータ114により回転軸112が180度つつ間欠的に
回転される。2枚の縦板110の間に置ける回転軸11
2部分にはフランジ状の旋回部材116が固定され、こ
の旋回部材116に二つのスライド機構118が取り付
けられている。The moving mechanism 106 is constructed by using a so-called cable bear, and the supporting means 105 is shown in FIGS.
It is horizontally moved to the positions (a), (b), and (c). The turning mechanism 108 is provided via two vertical plates 110 that are erected on the base 104 in parallel with each other. Then, the rotary shaft 1 is provided at an intermediate portion in the vertical direction between the two vertical plates 110.
12 is rotatably supported with its axis centered in the horizontal direction, and the rotary shaft 112 is intermittently rotated by 180 degrees by a servomotor 114 arranged facing the end of the rotary shaft 112. Rotating shaft 11 that can be placed between two vertical plates 110
A flange-shaped turning member 116 is fixed to the two parts, and two sliding mechanisms 118 are attached to the turning member 116.
【0015】前記二つのスライド機構118は、図7に
スライド機構部分の拡大図を示し、図8にアーム及び底
型部分の拡大図を示すように、回転軸112の両側に位
置するように旋回部材116箇所に設けられ、各スライ
ド機構118は、旋回部材116に固定されるサーボモ
ータ120と、サーボモータ120の駆動により上下動
するスライド部材122と、スライド部材122にアー
ム123を介して支持された底型2等により構成され、
スライド部材122は不図示のリニアガイド等により直
線移動可能に支持されている。The two slide mechanisms 118 are pivoted so as to be positioned on both sides of the rotary shaft 112, as shown in an enlarged view of the slide mechanism portion in FIG. 7 and an enlarged view of the arm and the bottom die portion in FIG. Each of the slide mechanisms 118 provided at the members 116 is supported by a servo motor 120 fixed to the turning member 116, a slide member 122 that moves up and down by driving the servo motor 120, and an arm 123 on the slide member 122. It is composed of the bottom mold 2 etc.,
The slide member 122 is supported by a linear guide (not shown) or the like so as to be linearly movable.
【0016】ここで、底型2について説明する。図9
(A)は底型の平面図、(B)は正面図、(C)は底面
図を示す。底型2は図4および図5に示した複合容器7
0の底の部分を成形するための金型であり、そして、外
側容器58の底部50を挿入して、外側容器58を保持
するための窪み4を有している。この窪み4は、外側容
器58の断面形状と同じ正方形であり、その寸法は、外
側容器58の断面寸法と同じか、または若干大きくなっ
ている。窪み4の4つの側壁4aは、複合容器70の胴
部52の底に近い側部を成形するものであり、各側壁4
aの中央には開口4bが形成されている。また、底型2
の底面には、これら4つの開口4bにそれぞれ対応する
位置に4つの開口2aが形成されており、開口4bと対
応する開口2aとはそれぞれ通路2bによって接続され
ている。窪み4の底の中央部は若干盛り上がっている
が、それは、成形された複合容器70の底部50Aを容
器内側に凹ませ、それによって容器底部の強度を高め
て、収容物の重量に対抗するためである。底型2の、側
壁4aに平行な4つの外壁2cには、外壁2cに沿って
横長の突出片6がそれぞれ形成されている。これらの突
出片6は、底型2を、後述する他の型と合体させたと
き、底型2を他の型に対して正確な位置関係で固定する
ためのものである。Now, the bottom mold 2 will be described. Figure 9
(A) is a plan view of the bottom mold, (B) is a front view, and (C) is a bottom view. The bottom mold 2 is the composite container 7 shown in FIGS. 4 and 5.
A mold for molding the bottom portion of 0, and has a recess 4 for inserting the bottom portion 50 of the outer container 58 and holding the outer container 58. The recess 4 is a square having the same cross-sectional shape as the outer container 58, and the dimension thereof is the same as or slightly larger than the cross-sectional dimension of the outer container 58. The four side walls 4 a of the recess 4 are for molding the side portions of the composite container 70 close to the bottom of the body 52, and each side wall 4 a.
An opening 4b is formed at the center of a. Also, the bottom mold 2
Four openings 2a are formed on the bottom surface of each of the openings at positions corresponding to the four openings 4b, and the openings 4b and the corresponding openings 2a are connected by passages 2b. The center of the bottom of the recess 4 is slightly raised, which is intended to make the bottom 50A of the molded composite container 70 recessed inside the container, thereby increasing the strength of the container bottom and counteracting the weight of the contents. Is. On the four outer walls 2c of the bottom die 2 parallel to the side walls 4a, laterally long protruding pieces 6 are formed along the outer walls 2c. These protruding pieces 6 are for fixing the bottom mold 2 to the other mold in an accurate positional relationship when the bottom mold 2 is combined with another mold described later.
【0017】前記サーボモータ114により回転軸11
2が180度つつ間欠的に回転することで、図7に示す
ように、回転軸112の左右両側において各スライド機
構118はその軸線が鉛直に向けられ、一方のスライド
機構118の底型2は上方に位置し、他方のスライド機
構118の底型2は下方に位置する。そして、上方に位
置した底型2は外側容器装着位置(ニ)となり、底型2
の窪み4に、外側容器58の底部50が挿入され、外側
容器58が底型2で保持される。また、下方に位置した
底型2には、上方の位置で挿入された外側容器58が、
その肩部片58aを下方に向けて保持されており、外側
容器58の軸心とプリフォーム34とは同軸上に位置
し、スライド機構118により底型2及び外側容器58
が下動されて容器成形位置(ホ)となり、外側容器58
の内側にプリフォーム34が挿入される。The rotary shaft 11 is driven by the servo motor 114.
By rotating 2 while rotating 180 degrees intermittently, as shown in FIG. 7, the axis of each slide mechanism 118 is oriented vertically on the left and right sides of the rotary shaft 112, and the bottom die 2 of one slide mechanism 118 is The bottom die 2 of the other slide mechanism 118 is located above. Then, the bottom mold 2 positioned above becomes the outer container mounting position (d), and the bottom mold 2
The bottom portion 50 of the outer container 58 is inserted into the recess 4 of the outer container 58, and the outer container 58 is held by the bottom mold 2. Further, the outer mold 58 inserted at the upper position is attached to the bottom mold 2 located at the lower position.
The shoulder piece 58a is held downward, the axial center of the outer container 58 and the preform 34 are positioned coaxially, and the slide mechanism 118 allows the bottom mold 2 and the outer container 58 to be held.
Is moved down to the container forming position (e), and the outer container 58
The preform 34 is inserted inside the.
【0018】基台104上で2枚の縦板110間には、
容器成形位置(ホ)となった底型2に、合体、離型可能
に一対の割型20が配設されている。各割型20は容器
成形位置(ホ)にあるプリフォーム34の側方に配設さ
れ、ガイドロッド130を介して縦板110に水平方向
に移動可能に支持された移動板132に取り付けられて
いる。各移動板132は、それぞれ縦板110の外側に
配設されたサーボモータ134の駆動によりトグル機構
136を介して互いに離間接近する方向に移動され、各
移動板132の互いに接近する方向への移動により一対
の割型20は容器成形位置(ホ)となった底型2に合体
される。Between the two vertical plates 110 on the base 104,
A pair of split molds 20 are provided on the bottom mold 2 at the container molding position (e) so that they can be combined and released. Each split mold 20 is disposed on the side of the preform 34 at the container molding position (e), and is attached to the moving plate 132 supported by the vertical plate 110 via the guide rod 130 so as to be horizontally movable. There is. The moving plates 132 are moved in a direction in which they are separated from each other and approach each other via a toggle mechanism 136 by driving a servo motor 134 disposed outside the vertical plate 110, and the moving plates 132 are moved in a direction in which they approach each other. Thus, the pair of split molds 20 are united with the bottom mold 2 which is at the container molding position (e).
【0019】ここで、割型20について説明する。一対
の割型20は、複合容器の胴部52、肩部54、ならび
に口部56の一部を成形するもので、一対の割型20は
左右対称であるためその一方を説明する。図10(A)
は割型の平面図、(B)は同正面図、(C)は同底面図
を示す。割型20の型面20Aには、複合容器70の形
状に対応した凹部21と、底型2が嵌合される凹部28
等が形成されている。前記凹部21は、複合容器70の
胴部52の隣接する2つの外面を成形する互いに直交す
る2つの壁面22と、肩部54の外面を成形する壁面2
4で構成されている。割型20の下面に形成された窪み
26は、複合容器70のプリフォームを型に装着すると
き、口部56の鍔62が配置される部分である。凹部2
8は、上記底型2と合体させるとき、底型2が嵌合され
る空間である。底型2と合体させるとき、凹部28の壁
面に形成された溝28aには底型2の突出片6が嵌合す
る。Here, the split mold 20 will be described. The pair of split molds 20 mold a part of the body portion 52, the shoulder portion 54, and the mouth portion 56 of the composite container. Since the pair of split molds 20 are bilaterally symmetrical, one of them will be described. FIG. 10 (A)
Shows a plan view of the split mold, (B) shows the front view, and (C) shows the bottom view. The mold surface 20A of the split mold 20 has a recess 21 corresponding to the shape of the composite container 70 and a recess 28 into which the bottom mold 2 is fitted.
Etc. are formed. The recess 21 includes two wall surfaces 22 that form two adjacent outer surfaces of the body portion 52 of the composite container 70 and are orthogonal to each other, and a wall surface 2 that forms the outer surface of the shoulder portion 54.
It is composed of four. The recess 26 formed on the lower surface of the split mold 20 is a portion where the collar 62 of the mouth portion 56 is arranged when the preform of the composite container 70 is mounted on the mold. Recess 2
Reference numeral 8 is a space into which the bottom mold 2 is fitted when it is combined with the bottom mold 2. When united with the bottom die 2, the protruding piece 6 of the bottom die 2 is fitted into the groove 28a formed in the wall surface of the recess 28.
【0020】次に、複合容器製造装置102により複合
容器70を製造する場合について説明する。図6に示す
ように、まず、支持手段105が移動機構106により
(イ)の位置に水平移動され、プリフォーム34が口部
56を下に向けて支持手段105に鉛直に装着される。
プリフォーム34が鉛直に装着されたならば、支持手段
105は(ロ)の位置に水平移動され、(ロ)の位置に
おいてプリフォーム34が回転されつつヒータ140
(図4参照)により90°C程度に加熱される。そし
て、加熱後、支持手段105は、図6及び図7に示す
(ハ)の位置に水平移動される。Next, a case where the composite container 70 is manufactured by the composite container manufacturing apparatus 102 will be described. As shown in FIG. 6, first, the supporting means 105 is horizontally moved to the position (a) by the moving mechanism 106, and the preform 34 is vertically mounted on the supporting means 105 with the mouth portion 56 facing downward.
When the preform 34 is mounted vertically, the supporting means 105 is horizontally moved to the position (b), and the heater 140 is rotated while the preform 34 is rotated at the position (b).
(See FIG. 4), it is heated to about 90 ° C. Then, after heating, the supporting means 105 is horizontally moved to the position (C) shown in FIGS. 6 and 7.
【0021】また、前記(ハ)の位置の上方では、旋回
部材116がサーボモータ114により180度ずつ簡
潔的に回転され、上方の位置で停止した底型2には、す
なわち、外側容器装着位置(ニ)で停止した底型2の窪
み4には、外側容器58の底部が装着され、保持され
る。このとき底型2の開口2aを通じて、従って通路2
bを通じて空気が吸引されており、その結果、装着され
た外側容器58の胴部片58の底部寄りの部分はそれぞ
れ、窪み4の側壁の開口4bに吸着され、図7において
142は、回転軸112と底型2との間に設けられたバ
キュームホースや、底型2の内部に冷却水を循環させる
冷却水ホースを示す。そして、サーボモータ114によ
り旋回部材116が180度回転され、外側容器58が
装着された底型2が下方に位置し、これにより外側容器
58は、(ハ)の位置に停止しているプリフォーム34
の上方かつ同軸上で、肩部片58aを下方に向けた状態
となる。Above the position (c), the turning member 116 is simply rotated by 180 degrees by the servo motor 114, and the bottom mold 2 stopped at the upper position, that is, the outer container mounting position. The bottom of the outer container 58 is mounted and held in the recess 4 of the bottom mold 2 stopped in (d). At this time, through the opening 2a of the bottom mold 2 and thus the passage 2
Air is sucked through b, and as a result, the portions of the attached outer container 58 near the bottom of the body piece 58 are respectively adsorbed to the openings 4b of the side walls of the recess 4, and in FIG. A vacuum hose provided between 112 and the bottom mold 2 and a cooling water hose for circulating cooling water inside the bottom mold 2 are shown. Then, the turning member 116 is rotated by 180 degrees by the servo motor 114, the bottom mold 2 having the outer container 58 mounted thereon is positioned below, and thus the outer container 58 is stopped at the position (C). 34
The shoulder piece 58a is in a state in which the shoulder piece 58a is directed downwardly and coaxially.
【0022】次いで、スライド機構118の作動により
底型2が下降して容器成形位置(ホ)となり、これによ
り、外側容器58の内部にプリフォーム34が挿入され
る。次いで、サーボモータ134の駆動によりトグル機
構136を介して一対の割型20が互いに接近する方向
に移動し、その凹部28に底型2を収容するかたちで底
型2と合体する。なお、底型2と合体するとき、底型2
の4つの突出片6は、それぞれ割型20の溝28aに嵌
合し、その結果、割型20および底型2の位置関係が正
確に決定され、そして底型2が一対の割型20に対して
固定される。Then, the slide mechanism 118 is operated to lower the bottom mold 2 to the container molding position (e), whereby the preform 34 is inserted into the outer container 58. Next, the pair of split dies 20 move in a direction of approaching each other via the toggle mechanism 136 by driving the servo motor 134, and the bottom dies 2 are housed in the recesses 28 to be united with the bottom dies 2. When the bottom mold 2 is combined with the bottom mold 2,
The four protruding pieces 6 are fitted into the grooves 28a of the split mold 20, respectively, so that the positional relationship between the split mold 20 and the bottom mold 2 is accurately determined, and the bottom mold 2 becomes a pair of split molds 20. Fixed against.
【0023】型が合体されると、プリフォーム34の口
部56を通じて延伸棒144(図5参照)が支持手段1
15を通ってプリフォーム34の内部に挿入され、延伸
棒144によってプリフォーム34はその長手方向に延
伸され、同時に支持手段115を通って口部56から空
気がプリフォーム34内に加圧注入され、プリフォーム
34が型内で、すなわち外側容器58内で膨張するブロ
ー成形がなされる。その結果、内側容器60が成形され
て完成し、内側容器60の外面が外側容器58の内面に
密着した複合容器70が得られる。また、このとき、高
温の内側容器60によって、外側容器58内面に塗布さ
れた接着剤が加熱され、溶融して接着性を発現するの
で、外側容器58の内面と内側容器の外面とがこの接着
剤によって接着される。その後、離型され、支持手段1
05が移動機構106により(イ)の位置に水平移動さ
れ、複合容器70が取り出されると共に、次ぎのプリフ
ォーム34が口部56を下に向けて支持手段105に鉛
直に装着される。When the molds are united, the stretching rod 144 (see FIG. 5) is passed through the mouth portion 56 of the preform 34 so that the supporting means 1 is supported.
15 is inserted into the inside of the preform 34, and the preform 34 is stretched in its longitudinal direction by the stretch rod 144, and at the same time, air is pressurized and injected into the preform 34 from the mouth 56 through the supporting means 115. Blow molding is performed in which the preform 34 expands in the mold, that is, in the outer container 58. As a result, the inner container 60 is molded and completed, and the composite container 70 in which the outer surface of the inner container 60 is in close contact with the inner surface of the outer container 58 is obtained. Further, at this time, the adhesive applied to the inner surface of the outer container 58 is heated and melted by the high-temperature inner container 60 to develop adhesiveness, so that the inner surface of the outer container 58 and the outer surface of the inner container are bonded to each other. Glued by the agent. After that, the mold is released and the supporting means 1
05 is horizontally moved to the position (a) by the moving mechanism 106, the composite container 70 is taken out, and the next preform 34 is vertically mounted on the supporting means 105 with the mouth portion 56 facing downward.
【0024】一方、このように容器成形位置(ホ)にお
いて延伸ブロー成形が行われている間に、外側容器装着
位置(ニ)に停止している底型2には外側容器58が装
着、保持される。この装着は、図4及び図11に示すよ
うに、外側容器58の胴部片58dの上部を把持した一
対の把持具146が、底型2に向けて下降することでな
され、胴部片58dの底部よりの部分と底部片58bが
窪み4内に挿入する形で底型2に装着される。そして、
開口2aに作用するバキュームにより底型2に吸着さ
れ、一対の把持具146は互いに離れ、底型2から退避
する。On the other hand, while the stretch blow molding is being performed at the container molding position (e), the outer container 58 is mounted and held on the bottom mold 2 stopped at the outer container mounting position (d). To be done. As shown in FIGS. 4 and 11, this mounting is performed by lowering the pair of gripping tools 146 that grips the upper portion of the body portion piece 58d of the outer container 58 toward the bottom mold 2 to form the body portion piece 58d. The bottom part and the bottom piece 58b are mounted in the bottom mold 2 so as to be inserted into the recess 4. And
The pair of gripping tools 146 are separated from each other by the vacuum acting on the opening 2a and are attracted to the bottom mold 2, and are retracted from the bottom mold 2.
【0025】本実施例による複合容器の製造方法及び装
置によれば、プリフォーム34の上方の鉛直面内におい
て、二つの底型2を簡潔的に旋回させ、下方に停止され
外側容器70を保持する底型2側において延伸ブロー成
形を行い、一方、この延伸ブロー成形を行っている間
に、上方に停止させた底型2に外側容器58を装着する
ようにした。そのため、大量の複合容器70を製造する
場合に、底型2に外側容器58を装着するための時間を
特別に確保する必要がなくなり、従って、サイクルロス
をなくし、効率よく複合容器70を製造することが可能
となる。According to the method and apparatus for manufacturing the composite container of this embodiment, the two bottom molds 2 are simply swung in the vertical plane above the preform 34, and the bottom mold 2 is stopped to hold the outer container 70. Stretch blow molding was performed on the side of the bottom mold 2, while the outer container 58 was attached to the bottom mold 2 stopped upward during the stretch blow molding. Therefore, when a large number of composite containers 70 are manufactured, it is not necessary to specially secure the time for mounting the outer container 58 on the bottom mold 2, and thus the cycle loss is eliminated and the composite containers 70 are manufactured efficiently. It becomes possible.
【0026】また、底型2に予め外側容器58を保持さ
せておき、その状態で型を合体させ、その後、延伸工
程、ブロー工程を行い、内側容器60を成形して複合容
器70を得るようにした。従って、実施例に係る製造方
法及び装置では、外側容器58を型内に挿入するための
特別の部品や装置は不要である。また、外側容器58が
型内に直接装着されるので、外側容器58を精度よく配
置することができ、製造歩留りの向上に有効である。Further, the outer container 58 is held in advance on the bottom mold 2, the molds are combined in this state, and then the stretching process and the blowing process are performed to mold the inner container 60 to obtain the composite container 70. I chose Therefore, the manufacturing method and apparatus according to the embodiment do not require a special part or apparatus for inserting the outer container 58 into the mold. Moreover, since the outer container 58 is directly mounted in the mold, the outer container 58 can be accurately arranged, which is effective in improving the manufacturing yield.
【0027】また、実施例に係る製造方法及び装置で
は、外側容器58も型内に挿入して、内側容器60をブ
ロー成形するので、内側容器60の成形と同時に、外側
容器58との複合も行われる。従って、内側容器60を
型で成形した後、何らかの方法で、外側容器58を装着
するといった手法に比べ、工程数が少なくて済み、また
内側容器60と外側容器58との密着度が非常に高いた
め、高強度の複合容器70が得られる。Further, in the manufacturing method and apparatus according to the embodiment, since the outer container 58 is also inserted into the mold and the inner container 60 is blow-molded, at the same time when the inner container 60 is molded, a composite with the outer container 58 is also formed. Done. Therefore, the number of steps is smaller than the method of mounting the outer container 58 by some method after molding the inner container 60 with a mold, and the degree of adhesion between the inner container 60 and the outer container 58 is very high. Therefore, the high-strength composite container 70 is obtained.
【0028】[0028]
【発明の効果】以上説明したように本発明による複合容
器の製造方法では、内側容器となる加熱された細長状の
プリフォームを位置決め保持し、前記プリフォームのほ
ぼ断面中心を通りプリフォームの長手方向に延在する仮
想線を含む平面内における仮想円周上で、外側容器の口
部側を前記仮想円周の径方向外側に向けて外側容器の底
部を保持する底型を少なくとも二つ以上旋回させ、外側
容器を保持する底型を、外側容器の口部側がプリフォー
ムに対向する位置で停止させ、底型とプリフォームの少
なくとも一方を互いに接近する方向に移動させて外側容
器の内側にプリフォームを挿入し、前記複合容器の底部
以外の部分を成形する割型を前記底型に合体させ、前記
プリフォーム内に延伸棒を挿入する共に流体を加圧注入
し、延伸ブロー成形を行って複合容器を得、一方、この
ように複合容器を成形している間に、前記プリフォーム
から離れた旋回位置で停止する底型に外側容器の底部を
保持させるようにした。また、本発明による複合容器の
製造装置は、加熱された細長状のプリフォームを鉛直に
し、下を向いたプリフォームの口部を支持するプリフォ
ーム支持手段と、前記プリフォーム支持手段の上方で、
鉛直面内において旋回可能に支持された旋回部材と、前
記旋回部材に、旋回部材の周方向に間隔をおいて複数取
りつけられ、旋回部材上において底型をスライドさせる
スライド機構と、前記旋回部材を間欠的に旋回させる旋
回駆動手段とを備え、前記底型は、外側容器の口側を前
記旋回軌跡の径方向外側に向けて外側容器の底部を保持
するように前記スライド機構に支持され、前記各スライ
ド機構は、底型に保持された外側容器の口側が下方を向
いた旋回部材の停止位置で、前記底型を下方にスライド
させて外側容器の内部にプリフォームが挿入される容器
成形位置となるように前記旋回部材に取りつけられ、さ
らに、前記容器成形位置には、前記複合容器の底部以外
の部分を成形する割型と、前記割型を底型に合体、離型
させる割型駆動手段とが配設されている構成とした。そ
のため、複合容器を低コストで製造できることは無論の
こと、大量の複合容器を製造する場合であっても、サイ
クルロスを無くし複合容器の製造効率を高めることが可
能となる。As described above, in the method for manufacturing a composite container according to the present invention, the heated elongated preform to be the inner container is positioned and held, and the length of the preform passes substantially through the center of the cross section of the preform. On a virtual circumference in a plane including a virtual line extending in the direction, at least two or more bottom molds that hold the bottom of the outer container with the mouth side of the outer container facing radially outward of the virtual circumference. Rotate the bottom mold holding the outer container at a position where the mouth side of the outer container faces the preform, and move at least one of the bottom mold and the preform in the direction of approaching each other to move the inner mold to the inside of the outer container. Insert the preform, combine the split mold that molds the part other than the bottom of the composite container with the bottom mold, insert the drawing rod into the preform, inject the fluid under pressure, and perform the stretch blow molding. The resulting composite container performed, whereas, while molding the thus combined vessel so as to hold the bottom of the outer container bottom mold to stop the turning position away from the preform. Further, the manufacturing apparatus of the composite container according to the present invention, the heated elongated preform is vertical, preform support means for supporting the mouth of the preform facing downward, and above the preform support means. ,
A swivel member supported so as to swivel in a vertical plane, a plurality of slide mechanisms attached to the swivel member at intervals in the circumferential direction of the swivel member, and sliding a bottom die on the swivel member; The bottom die is supported by the slide mechanism so as to hold the bottom portion of the outer container so that the mouth side of the outer container is directed to the outer side in the radial direction of the revolving locus, and Each slide mechanism is a container molding position where the preform is inserted inside the outer container by sliding the bottom mold downward at the stop position of the turning member in which the mouth side of the outer container held by the bottom mold faces downward. Is attached to the swiveling member so that the split mold for molding a portion other than the bottom of the composite container at the container molding position, and a split mold drive for combining and separating the split mold with the bottom mold. hand Bets are a configuration that is provided. Therefore, it goes without saying that the composite container can be manufactured at low cost, and even when a large number of composite containers are manufactured, cycle loss can be eliminated and the manufacturing efficiency of the composite container can be improved.
【図1】(A)は複合容器の平面図、(B)は同側面
図、(C)は底面図である。1A is a plan view of a composite container, FIG. 1B is a side view thereof, and FIG. 1C is a bottom view.
【図2】(A)は外側容器の斜視図、(B)は同正面図
である。FIG. 2A is a perspective view of an outer container, and FIG. 2B is a front view of the same.
【図3】本発明による複合容器の製造方法にもとづいて
複合容器を製造する工程の説明図である。FIG. 3 is an explanatory view of a process for manufacturing a composite container based on the method for manufacturing a composite container according to the present invention.
【図4】複合容器製造装置の正面図である。FIG. 4 is a front view of the composite container manufacturing apparatus.
【図5】複合容器製造装置の側面図である。FIG. 5 is a side view of the composite container manufacturing apparatus.
【図6】複合容器製造装置の平面図である。FIG. 6 is a plan view of an apparatus for manufacturing a composite container.
【図7】スライド機構部分の拡大図である。FIG. 7 is an enlarged view of a slide mechanism portion.
【図8】アーム及び底型部分の拡大図である。FIG. 8 is an enlarged view of an arm and a bottom mold portion.
【図9】(A)は底型の平面図、(B)は同正面図、
(C)は同底面図である。9A is a plan view of the bottom mold, FIG. 9B is a front view of the bottom mold, FIG.
(C) is a bottom view of the same.
【図10】一対の割型の平面図、(B)は正面図、
(C)は底面図である。FIG. 10 is a plan view of a pair of split molds, (B) is a front view,
(C) is a bottom view.
【図11】一対の把持具の平面図である。FIG. 11 is a plan view of a pair of grippers.
2 底型 20 割型 34 プリフォーム 36 複合容器 58 外側容器 60 内側容器 102 複合容器製造装置 105 支持手段 108 旋回機構 112 回転軸 116 旋回部材 118 スライド機構 2 bottom type 20 split type 34 preform 36 composite container 58 outer container 60 Inner container 102 Composite container manufacturing equipment 105 support means 108 Turning mechanism 112 rotation axis 116 Swivel member 118 slide mechanism
フロントページの続き (72)発明者 鹿島 浩人 東京都台東区台東一丁目5番1号 凸版 印刷株式会社内 (56)参考文献 特開 平8−276958(JP,A) 特開 昭47−6034(JP,A) 実開 昭58−151570(JP,U) (58)調査した分野(Int.Cl.7,DB名) B29C 49/00 - 49/80 Front page continuation (72) Inventor Hiroto Kashima 1-5-1 Taito, Taito-ku, Tokyo Toppan Printing Co., Ltd. (56) Reference JP-A-8-276958 (JP, A) JP-A-47-6034 (JP, A) Actual development Sho 58-151570 (JP, U) (58) Fields investigated (Int.Cl. 7 , DB name) B29C 49/00-49/80
Claims (7)
容器とからなる複合容器を製造する方法であって、 内側容器となる加熱された細長状のプリフォームを位置
決め保持し、 前記プリフォームのほぼ断面中心を通りプリフォームの
長手方向に延在する仮想線を含む平面内における仮想円
周上で、外側容器の口部側を前記仮想円周の径方向外側
に向けて外側容器の底部を保持する底型を少なくとも二
つ以上旋回させ、 外側容器を保持する底型を、外側容器の口部側がプリフ
ォームに対向する位置で停止させ、 底型とプリフォームの少なくとも一方を互いに接近する
方向に移動させて外側容器の内側にプリフォームを挿入
し、 前記複合容器の底部以外の部分を成形する割型を前記底
型に合体させ、 前記プリフォーム内に延伸棒を挿入する共に流体を加圧
注入し、延伸ブロー成形を行って複合容器を得、 一方、このように複合容器を成形している間に、前記プ
リフォームから離れた旋回位置で停止する底型に外側容
器の底部を保持させるようにした、 ことを特徴とする複合容器の製造方法。1. A method for producing a composite container comprising an inner container made of plastic and an outer container made of paper, which comprises positioning and holding a heated elongated preform to be the inner container, On a virtual circumference in a plane including an imaginary line extending in the longitudinal direction of the preform that passes substantially through the center of the cross section, the mouth side of the outer container is directed radially outward of the imaginary circumference, and the bottom of the outer container is A direction in which at least one of the bottom mold and the preform approaches each other by rotating at least two bottom molds to hold, and stopping the bottom mold holding the outer container at a position where the mouth side of the outer container faces the preform. And insert the preform inside the outer container, combine a split mold for molding a portion other than the bottom of the composite container with the bottom mold, and insert a stretch rod into the preform. A fluid is pressure-injected, and stretch blow molding is performed to obtain a composite container. On the other hand, while molding the composite container in this way, the outer container is placed in a bottom mold that stops at a swivel position away from the preform. A method for producing a composite container, characterized in that the bottom part is held.
位置決め保持は、プリフォームの口部が下に向けられ、
前記仮想線が鉛直に向けられてなされる請求項1記載の
複合容器の製造方法。2. The positioning and holding of the heated elongated preform is such that the mouth of the preform is directed downward,
The method for manufacturing a composite container according to claim 1, wherein the imaginary line is oriented vertically.
求項1または2記載の複合容器の製造方法。3. The method for manufacturing a composite container according to claim 1, wherein the bottom mold is swung in a vertical plane.
挿入は、底型がプリフォーム側へ移動することでなされ
る請求項1,2または3記載の複合容器の製造方法。4. The method for producing a composite container according to claim 1, wherein the preform is inserted into the outer container by moving the bottom mold toward the preform.
容器とからなる複合容器を製造する装置であって、 加熱された細長状のプリフォームを鉛直にし、下を向い
たプリフォームの口部を支持するプリフォーム支持手段
と、 前記プリフォーム支持手段の上方で、鉛直面内において
旋回可能に支持された旋回部材と、 前記旋回部材に、旋回部材の周方向に間隔をおいて複数
取りつけられ、旋回部材上において底型をスライドさせ
るスライド機構と、 前記旋回部材を間欠的に旋回させる旋回駆動手段とを備
え、 前記底型は、外側容器の口側を前記旋回軌跡の径方向外
側に向けて外側容器の底部を保持するように前記スライ
ド機構に支持され、 前記各スライド機構は、底型に保持された外側容器の口
側が下方を向いた旋回部材の停止位置で、前記底型を下
方にスライドさせて外側容器の内部にプリフォームが挿
入される容器成形位置となるように前記旋回部材に取り
つけられ、 さらに、前記容器成形位置には、前記複合容器の底部以
外の部分を成形する割型と、前記割型を底型に合体、離
型させる割型駆動手段とが配設されている、 ことを特徴とする複合容器製造装置。5. An apparatus for producing a composite container comprising a plastic inner container and a paper outer container, wherein a heated elongated preform is made to be vertical, and a downward facing preform mouth portion is provided. A preform supporting means for supporting a swivel member, a swivel member supported swivel in a vertical plane above the preform supporting means, and a plurality of swivel members are attached to the swivel member at intervals in the circumferential direction of the swivel member. A slide mechanism that slides the bottom die on the swivel member, and swivel drive means that intermittently swivels the swivel member, wherein the bottom die directs the mouth side of the outer container toward the radially outer side of the swirl trajectory. Is supported by the slide mechanism so as to hold the bottom portion of the outer container, and each of the slide mechanisms is at a stop position of the swivel member in which the mouth side of the outer container held by the bottom die faces downward, It is attached to the swivel member so that the preform is inserted into the outer container by sliding the bottom mold downward, and further, at the container molding position, a portion other than the bottom of the composite container is attached. And a split mold driving means for joining the split mold to a bottom mold and releasing the split mold from each other.
フォームの内部に挿入される延伸棒と、プリフォーム支
持手段を通してプリフォームの内部に加圧流体を供給す
る加圧流体供給手段とが設けられている請求項5記載の
複合容器製造装置。6. A stretch rod inserted into the inside of the preform through the preform support means and a pressurized fluid supply means for supplying a pressurized fluid into the preform through the preform support means. The composite container manufacturing apparatus according to claim 5.
らして二つ設けられいる請求項5記載の複合容器製造装
置。7. The composite container manufacturing apparatus according to claim 5, wherein the two slide mechanisms are provided with two phases shifted by 180 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16300095A JP3476040B2 (en) | 1995-06-06 | 1995-06-06 | Method and apparatus for manufacturing composite container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16300095A JP3476040B2 (en) | 1995-06-06 | 1995-06-06 | Method and apparatus for manufacturing composite container |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08332669A JPH08332669A (en) | 1996-12-17 |
| JP3476040B2 true JP3476040B2 (en) | 2003-12-10 |
Family
ID=15765299
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16300095A Expired - Fee Related JP3476040B2 (en) | 1995-06-06 | 1995-06-06 | Method and apparatus for manufacturing composite container |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3476040B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111158412B (en) * | 2020-03-25 | 2021-04-27 | 湖南飞沃新能源科技股份有限公司 | Bar-shaped object heating device |
-
1995
- 1995-06-06 JP JP16300095A patent/JP3476040B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH08332669A (en) | 1996-12-17 |
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