JP3479862B2 - Depalletizer for profile - Google Patents
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Description
【発明の詳細な説明】
【0001】
【発明の属する技術分野】この発明は、形材用デパレタ
イザに関するものである。
【0002】
【従来の技術】従来、例えばアルミニウム押出形材の製
造過程においては、アルミニウム押出形材を所定長さに
切断した短尺形材を、エージングパレット上にスペーサ
を介して順次積載し、ついでこれを加熱炉に導入してパ
レット上のアルミニウム形材を時効処理を施し、その
後、各パレットから形材を荷降ろし、各形材を電解枠に
枠付けしてから表面処理工程に送られていた。
【0003】
【発明が解決しようとする課題】しかしながら、従来の
形材のデパレタイジング作業は、数段にわたって積込ま
れた形材を1段ずつ取り出しており、そのため、スペー
サの変形や取り出し位置に誤差を生じると、その度毎に
作業を中断する必要があった。
【0004】また、形材取出し終了後、つぎのパレット
が移動してきて、次の形材が取出し可能となるまでに時
間的にロスがあり、作業手待ちの発生頻度が多いという
問題があった。
【0005】この発明の目的は、上記の従来技術の問題
を解決し、パレットから形材を荷降ろしするさいに、多
段状の並列状形材を一括して荷降ろしすることができ
て、従来のような作業の中断や時間的なロスが無く、作
業手待ちの発生頻度が非常に少ない、荷降ろし効率のす
ぐれた形材用デパレタイザを提供しようとするにある。
【0006】
【課題を解決するための手段】上記の目的を達成するた
めに、この発明による形材用デパレタイザは、パレット
上に複数のスペーサを介して複数段に積載された並列状
の形材を荷降ろしする装置であって、パレットは、方形
パレット基台の左右両側縁部に左右一対ずつ前後複数組
の支柱を備え、左右支柱の前後両側にスペーサ受け爪が
相互に高さ違いに設けられ、形材積載パレットの荷降ろ
し位置の上方に、昇降自在かつ左右移動自在なホルダが
配置されるとともに、該パレットの一側方に形材排出用
コンベヤが配置され、ホルダの左右両側縁部に、パレッ
ト基台の左右支柱の前後両側に対向して位置せしめられ
る荷降ろし用垂下部材が取り付けられ、これらの荷降ろ
し用垂下部材は、それぞれ対向する支柱の前後スペーサ
受け爪に対応する数のデパレ爪を有するとともに、前後
荷降ろし用垂下部材が支柱に対して近接離間自在に移動
するようになされており、パレット基台の左右支柱の前
後スペーサ受け爪に、並列状形材を支持するスペーサが
左右支柱の前後両側において相互に高さ違いに渡され
て、並列状形材がこれらのスペーサを介してパレット上
に多段状に積載され、パレットが荷降ろし位置に保持せ
られた状態において、上記ホルダが昇降機構の作動によ
り降下せしめられ、パレット基台の左右支柱の前後両側
に配せられたデパレ爪を有する前後荷降ろし用垂下部材
によりスペーサの左右両端部が支持せられて、多段状の
形材が荷降ろし用垂下部材に一括して吊持され、ついで
この状態で、前側荷降ろし用垂下部材と後側荷降ろし用
垂下部材とが開かれて、ホルダが上昇せしめられ、ホル
ダ左右移動機構の作動により、ホルダが形材排出用コン
ベヤの上方に移動せしめられたのち、昇降機構の作動に
よりホルダが降下せしめられ、並列状形材が下段のもの
より順次荷降ろしされるようになされていることを特徴
としている。
【0007】
【発明の実施の形態】つぎに、この発明の実施の形態
を、図面を参照して説明する。
【0008】図1と図3を参照すると、この発明による
形材用デパレタイザは、エージングパレット(1) 上に複
数のスペーサ(3)(3)を介して複数段に積載された並列状
の形材(2) を荷降ろしするものである。
【0009】パレット(1) は、方形パレット基台(11)の
左右両側縁部に左右一対ずつ前後複数組の支柱(12)(12)
を備えている。左右支柱(12)(12)の前後両側にスペーサ
受け爪(13)(13)(14)(14)が相互に高さ違いに複数段ずつ
設けられている。
【0010】なお、並列状形材(2) の積載は、図示しな
い積込み装置により行なわれ、形材(2) 積載後のパレッ
ト(1) の全体がクレーン(図示略)などにより荷降ろし
位置まで搬送される。
【0011】図1と図2を参照すると、形材積載パレッ
ト(1) の荷降ろし位置の上方には、昇降自在かつ左右移
動自在なホルダ(30)が配置されるとともに、該パレット
(1)の一側方に形材排出用コンベヤ(20)が配置されてい
る。
【0012】ホルダ(30)の左右両側縁部には、パレット
基台(11)の左右支柱(12)(12)の前後両側に対向して位置
せしめられる荷降ろし用垂下部材(21)(21)(22)(22)が取
り付けられている。
【0013】図4を参照すると、これらの荷降ろし用垂
下部材(21)(21)(22)(22)は、それぞれ対向する支柱(12)
(12)の前後スペーサ受け爪(13)(13)(14)(14)に対応する
数のデパレ爪(23)(23)(24)(24)を有している。
【0014】前後荷降ろし用垂下部材(21)(21)(22)(22)
は、左右支柱(12)(12)に対して近接離間自在に移動する
ようになされている。
【0015】(作用)上記形材用デパレタイザにおい
て、図1と図3を参照すると、パレット基台(11)の左右
支柱(12)(12)の前後スペーサ受け爪(13)(13)(14)(14)
に、並列状形材(2) を支持するスペーサ(3)(3)が左右支
柱(12)(12)の前後両側において相互に高さ違いに渡され
て、並列状形材(2) がこれらのスペーサ(3)(3)を介して
パレット(1) 上に多段状に積載されている。
【0016】つぎに図2と図4を参照すると、このパレ
ット(1) が荷降ろし位置に保持せられた状態において、
ホルダ(30)が昇降機構の作動により降下せしめられる。
【0017】該ホルダ(30)の降下により、パレット基台
(11)の左右支柱(12)(12)の前後両側に、デパレ爪(23)(2
3)(24)(24)を有する前後荷降ろし用垂下部材(21)(21)(2
2)(22)が配せられる。
【0018】ついで図4と図5を参照すると、前後荷降
ろし用垂下部材(21)(21)(22)(22)がそれぞれ左右支柱(1
2)(12)に対し近づくように移動することにより、デパレ
爪(23)(23)(24)(24)が前後スペーサ(3)(3)の左右両端部
の下側近くに位置せられる。
【0019】前後荷降ろし用垂下部材(21)(21)(22)(22)
の上昇によりデパレ爪(23)(23)(24)(24)によってスペー
サ(3)(3)の左右両端部が支持せられて、多段状の形材
(2) が荷降ろし用垂下部材(21)(21)(22)(22)に一括して
吊持される。
【0020】ついでこの状態で、前側荷降ろし用垂下部
材(21)(21)と後側荷降ろし用垂下部材(22)(22)とがそれ
ぞれ左右支柱(12)(12)に対し所定間隔だけ、すなわちデ
パレ爪(23)(23)(24)(24)によって支持されたスペーサ
(3)(3)が左右支柱(12)(12)の前後スペーサ受け爪(13)(1
3)(14)(14)の前後両外側に位置して、上昇のさいスペー
サ(3)(3)がこれらの受け爪(13)(13)(14)(14)に当たらな
いように、所定間隔だけ離れるように移動して開かれ
る。
【0021】これにより、前側荷降ろし用垂下部材(21)
(21)のデパレ爪(23)(23)によって支持された前段のスペ
ーサ(3)(3)上に載せられた並列状形材(2) と、これらと
は高さ違いで、かつ後側荷降ろし用垂下部材(22)(22)の
デパレ爪(24)(24)によって支持された後段のスペーサ
(3)(3)上に載せられた並列状形材(2) とは、互いに前後
にずれるように移動し、上下に隣り合う並列状形材(2)
(2)は、あたかもそれらの前後両端部が、前方および後
方に食い違い状に突出するように開かれる。
【0022】この状態で、昇降機構(32)の作動によりホ
ルダ(30)が上昇せしめられ、すべての前後荷降ろし用垂
下部材(21)(21)(22)(22)がパレット(11)の左右支柱(12)
(12)の上端を越える高さまで上昇して、前後荷降ろし用
垂下部材(21)(21)(22)(22)のデパレ爪(23)(23)(24)(24)
によりすべてのスペーサ(3) 、並びにこれらに積載され
たすべての段の並列状形材(2) が一挙に持ち上げられる
ものである。
【0023】ついで、ホルダ(30)が左右移動機構(42)の
作動により、図2に示すように、左右方向にのびている
並列状のベルトコンベヤ(20)の上方に移動せしめられ
る。
【0024】そして、昇降機構(32)の作動により、今度
はホルダ(30)が降下せしめられる。これにより、荷降ろ
し用垂下部材(21)(21)(22)(22)によって吊持されている
並列状形材(2) のうち、図6に示すように、まず最下段
の並列状形材(2) が、左右方向にのびている並列状のベ
ルトコンベヤ(20)上面に載せられ、さらにホルダ(30)お
よび前後荷降ろし用垂下部材(21)(21)(22)(22)が引き続
き所要高さ降下し、並列状形材(2) の支持より開放され
たスペーサ(3) がデパレ爪(23)(23)より取り外される。
【0025】ついで、昇降機構(32)の作動によりホルダ
(30)が、荷降ろし用垂下部材(21)(21)(22)(22)の下端が
ベルトコンベヤ(20)上の並列状形材(2) よりも上方のレ
ベルに外れた位置となるように、所要高さ上昇せしめら
れ、ベルトコンベヤ(20)の作動により最下段の並列状形
材(2) が搬出せられ、その後、昇降機構(32)の作動によ
りホルダ(30)が再び降下せしめられて、下から2段目の
並列状形材(2) がベルトコンベヤ(20)上面に載せられ、
以下同様にして、並列状形材(2) が下から1段ずつ順に
コンベヤ(20)により搬出せられて、いわゆる段ばらし処
理が1段ずつ行なわれるようになされている。
【0026】上記のような形材用デパレタイザによれ
ば、エージングパレット(1) などから形材(2) を荷降ろ
しするさいに、多段状の並列状形材(2) を一括して荷降
ろしすることができて、従来のような作業の中断や時間
的なロスが無く、作業手待ちの発生頻度が非常に少ない
ので、荷降ろし効率が非常にすぐれている。
【0027】またパレット(1) は、方形パレット基台(1
1)の左右両側縁部に左右一対ずつ前後複数組の支柱(12)
(12)を備え、左右支柱(12)(12)の前後両側にスペーサ受
け爪(13)(13)(14)(14)が相互に高さ違いに設けられ、こ
れに対し、ホルダ(30)に取り付けられた荷降ろし用垂下
部材(21)(21)(22)(22)には、それぞれ対向する支柱(12)
(12)の前後スペーサ受け爪(13)(13)(14)(14)に対応する
数のデパレ爪(23)(23)(24)(24)が、やはり相互に高さ違
いに設けられているから、並列状形材(2) の積載効率非
常に大きいものである。
【0028】
【実施例】つぎに、この発明の実施例を図面に基づいて
説明する。
【0029】図1はこの発明の形材用デパレタイザの全
体を示し、図3は並列状形材(2) を積載したエージング
パレット(1) を示すものである。
【0030】同図において、この発明による形材用デパ
レタイザは、エージングパレット(1) 上に複数のスペー
サ(3)(3)を介して多数段に積載された並列状の形材(2)
を荷降ろしするものである。
【0031】パレット(1) は、方形パレット基台(11)の
左右両側縁部に左右一対ずつ前後4組の支柱(12)(12)を
備えている。左右支柱(12)(12)の前後両側にスペーサ受
け爪(13)(13)(14)(14)が相互に高さ違いに7段と6段設
けられている。
【0032】なお、パレット(1) の左右合計4本の搬送
用立上がり柱(16)は、その上端部にフック(17)を有して
いて、これらのフック(17)をクレーンなど(図示略)に
引っ掛けることにより、形材(2) 積載後のパレット(1)
全体を、荷降ろし位置に搬送するためのものである。
【0033】図1と図2に示す荷降ろし位置において、
形材積載パレット(1) の上方には、昇降自在かつ左右移
動自在なホルダ(30)が配置され、該パレット(1) の右側
方には、所定間隔おきに並列する形材排出用コンベヤ(2
0)が、並列状形材(2) に対して直交方向にすなわち左右
方向にのびるように配置されている。ホルダ(30)の昇降
機構(32)および左右移動機構(42)については後述する。
【0034】ホルダ(30)の左右両側縁部に、パレット基
台(11)の左右支柱(12)(12)の前後両側に対向状に位置す
る水平断面略L形の荷降ろし用垂下部材(21)(21)(22)(2
2)が取り付けられているが、この実施例では、ホルダ(3
0)の下面に所定間隔おきに並列する所要数の取付部材(2
7)(27)がそれぞれ左右張出し状に設けられ、これらの取
付部材(27)(27)の左右張出部分に、それぞれ昇降シリン
ダ(25)(25)がそれらのピストンロッド(26)(26)を下向き
にして備えられ、各ピストンロッド(26)の下端部に前後
荷降ろし用垂下部材(21)(21)(22)(22)の上端部が連結さ
れている。
【0035】前後荷降ろし用垂下部材(21)(21)(22)(22)
には、左右支柱(12)(12)の前後スペーサ受け爪(13)(13)
(14)(14)に対応する数のデパレ爪(23)(23)(24)(24)が所
定間隔おきに設けられている。
【0036】ここで、詳細な移動機構の図示は省略した
が、前後荷降ろし用垂下部材(21)(21)(22)(22)は、左右
支柱(12)(12)に対して近接離間自在に移動するようにな
されている。
【0037】つぎに、ホルダ(30)の昇降機構(32)と左右
移動機構(42)について説明する。
【0038】まず、ホルダ(30)の前後両端寄り部分の上
面には、一対の立上がり状吊持部材(31)(31)が設けられ
ている。前後両吊持部材(31)(31)の左右両側面には垂直
レール(38)(38)がそれぞれ取り付けられ、これらの垂直
レール(38)(38)は、枠状台車(40)の所要箇所に内方突出
状に取り付けられたガイド部材(39)(39)に嵌め合わせら
れている。なお、前後両吊持部材(31)(31)は枠状台車(4
0)の内部に上下方向に貫通せられていて、枠状台車(40)
は、前後一対ずつの車輪(43)(43)を介して横断面略I形
の前後フレーム(41)(41)上のガイドレール(44)(44)に左
右移動自在に乗せられている。
【0039】また前後両吊持部材(31)(31)同士の対向面
には垂直ラック(33)(33)が取り付けられていて、これら
の垂直ラック(33)(33)にピニオン(34)(34)が噛み合わせ
られている。前後両ピニオン(34)(34)は、駆動力伝達機
構(37)を介してモータ(36)の作動により回転する枢軸(3
5)の両端部に取り付けられている。
【0040】モータ(36)の作動により駆動力伝達機構(3
7)を介して枢軸(35)が回転すると、前後両ピニオン(34)
(34)が回転し、垂直ラック(33)(33)との噛み合わせによ
り、相対的に前後両吊持部材(31)(31)が、これの垂直レ
ール(38)(38)がガイド部材(39)(39)に案内されるように
上下動して、ホルダ(30)およびこれに取り付けられた前
後荷降ろし用垂下部材(21)(21)(22)(22)が昇降するもの
である。なお、前後荷降ろし用垂下部材(21)(21)(22)(2
2)は、それぞれの昇降シリンダ(25)のピストンロッド(2
6)の出し入れによっても所要高さ昇降し得るものであ
る。
【0041】ホルダ(30)の左右移動機構(42)について
は、上記横断面略I形の前後フレーム(41)(41)の水平上
端壁部の内側下面に、水平ラック(45)(45)が取り付けら
れていて、これらの水平ラック(45)(45)にピニオン(46)
(46)が噛み合わせられている。前後両ピニオン(46)(46)
は、駆動力伝達機構(49)を介してモータ(48)の作動によ
り回転する枢軸(47)の両端部に取り付けられている。
【0042】モータ(48)の作動により駆動力伝達機構(4
9)を介して枢軸(47)が回転すると、前後両ピニオン(46)
(46)が回転し、水平ラック(45)(45)との噛み合わせによ
り、枠状台車(40)が前後フレーム(41)(41)上のガイドレ
ール(44)(44)に沿って左右に移動し、これに伴って前後
両吊持部材(31)(31)およびこれらと一体のホルダ(30)並
びに前後荷降ろし用垂下部材(21)(22)が左右に移動する
ようになされている。
【0043】つぎに、この発明の形材用デパレタイザの
作用を説明する。
【0044】図1と図3に示すように、パレット基台(1
1)の左右一対ずつ前後複数組の支柱(12)(12)の前後両ス
ペーサ受け爪(13)(13)(14)(14)には、形材端部を支持す
る複数のスペーサ(3)(3)が、左右支柱(12)(12)の前後両
側において相互に高さ違いに多段状に渡され、並列状形
材(2) がパレット(1) 上に、複数のスペーサ(3)(3)を介
して多段状に積載されている。
【0045】図示のものは、左右4本ずつの支柱(12)(1
2)について、左右支柱(12)(12)の前側に7段のスペーサ
受け爪(13)(13)が設けられ、後側に6段のスペーサ受け
爪(14)(14)が、相互に高さ違いに設けられている。
【0046】そして、左右4本ずつの支柱(12)(12)の7
段の前部スペーサ受け爪(13)(13)を使用して、7段にス
ペーサ(3) を渡し、これらに並列状形材(2) を載せて、
並列状形材(2) が7段に積載されるとともに、6段の後
部スペーサ受け爪(14)(14)を使用して、6段にスペーサ
(3) を渡し、これらに並列状形材(2) を載せて、並列状
形材(2) が6段に積載され、結局、合計13段の並列状
形材(2) が積載されている。
【0047】ここで、パレット(1) は、方形パレット基
台(11)の左右両側縁部に左右一対ずつ前後複数組の支柱
(12)(12)を備え、左右支柱(12)(12)の前後両側にスペー
サ受け爪(13)(13)(14)(14)が相互に高さ違いに設けら
れ、これに対し、ホルダ(30)に取り付けられた荷降ろし
用垂下部材(21)(21)(22)(22)には、それぞれ対向する支
柱(12)(12)の前後スペーサ受け爪(13)(13)(14)(14)に対
応する数のデパレ爪(23)(23)(24)(24)が、やはり相互に
高さ違いに設けられているから、並列状形材(2)の積載
効率非常に大きいものである。
【0048】なお、これらの並列状形材(2) の積載は、
図示しない積込み装置により行なわれ、形材(2) 積載後
のパレット(1) の全体がクレーン(図示略)などにより
荷降ろし位置まで搬送される。
【0049】そして、これら13段の並列状形材(2) が
形材用デパレタイザの作用により、各段の並列状形材
(2) を支持するスペーサ(3) の左右両端部が、左右支柱
(12)(12)前側においてデパレ爪(23)(23)を有する左右一
対の荷降ろし用垂下部材(21)(21)によって吊持され、あ
るいはまた左右支柱(12)(12)後側においてデパレ爪(24)
(24)を有する左右一対の荷降ろし用垂下部材(22)(22)に
よって吊持されて、13段の並列状形材(2) が一挙にパ
レット(1) から持ち上げられ、さらに排出用コンベヤ(2
0)の方に移動せしめられて、下段の並列状形材(2) から
1段ずつ順にコンベヤ(20)上に降ろされるものである
が、以下に、これを詳しく説明する。
【0050】図2は、形材用デパレタイザの作用の概略
を示している。
【0051】同図左側の実線で示す状態では、形材積載
パレット(1) が荷降ろし位置にあって、ホルダ(30)およ
びこれの左右両側縁部に取り付けられた荷降ろし用垂下
部材(21)(22)は、パレット(1) の上方に位置せしめられ
ている。
【0052】つぎに、昇降機構(32)の作動によりホルダ
(30)が降下せしめられると、図4と図5に実線で示すよ
うに、デパレ爪(23)(23)(24)(24)を有する前後荷降ろし
用垂下部材(21)(21)(22)(22)が、パレット基台(11)の左
右支柱(12)(12)の前後両側に位置せしめられる。
【0053】そして、前後垂下部材(21)(21)(22)(22)の
デパレ爪(23)(23)(24)(24)が、シリンダ等(図示略)の
作用により、互いに近付くように垂下部材(21)(21)(22)
(22)が後方および前方に移動して、同図に一点鎖線で示
すように、すべてのスペーサ(3) の左右両端部の下側近
くに前後垂下部材(21)(21)(22)(22)のデパレ爪(23)(23)
(24)(24)が位置せしめられる。
【0054】さらに、図4に一点鎖線で示すように、荷
降ろし用垂下部材(21)(21)(22)(22)が、それぞれ昇降シ
リンダ(25)の作用によるピストンロッド(26)の引っ込み
によって所定高さ上昇して、スペーサ(3) の左右両端部
がデパレ爪(23)(23)(24)(24)により丁度支持される位置
で停止せしめられる。
【0055】この状態で、昇降機構(32)の作動によりホ
ルダ(30)が所要高さ上昇せしめられ、すべての前後荷降
ろし用垂下部材(21)(21)(22)(22)が上昇して、前後荷降
ろし用垂下部材(21)(21)(22)(22)のデパレ爪(23)(23)(2
4)(24)によりすべてのスペーサ(3) 、並びにこれらに積
載されたすべての段の並列状形材(2) が一挙に持ち上げ
られる。
【0056】ついでこの状態で、前側荷降ろし用垂下部
材(21)(21)と後側荷降ろし用垂下部材(22)(22)とがそれ
ぞれ左右支柱(12)(12)に対し所定間隔だけ、すなわちデ
パレ爪(23)(23)(24)(24)によって支持されたスペーサ
(3)(3)が左右支柱(12)(12)の前後スペーサ受け爪(13)(1
3)(14)(14)の前後両外側に位置して、上昇のさいスペー
サ(3)(3)がこれらの受け爪(13)(13)(14)(14)に当たらな
いように、所定間隔だけ離れるように移動して開かれ
る。
【0057】これにより、前側荷降ろし用垂下部材(21)
(21)のデパレ爪(23)(23)によって支持された前段のスペ
ーサ(3)(3)上に載せられた並列状形材(2) と、これらと
は高さ違いで、かつ後側荷降ろし用垂下部材(22)(22)の
デパレ爪(24)(24)によって支持された後段のスペーサ
(3)(3)上に載せられた並列状形材(2) とは、互いに前後
にずれるように移動し、上下に隣り合う並列状形材(2)
(2)は、あたかもそれらの前後両端部が、前方および後
方に食い違い状に突出するように開かれる。
【0058】この状態で、昇降機構(32)の作動によりホ
ルダ(30)が上昇せしめられ、すべての前後荷降ろし用垂
下部材(21)(21)(22)(22)がパレット(11)の左右支柱(12)
(12)の上端を越える高さまで上昇して、前後荷降ろし用
垂下部材(21)(21)(22)(22)のデパレ爪(23)(23)(24)(24)
によりすべてのスペーサ(3) 、並びにこれらに積載され
たすべての段の並列状形材(2) が一挙に持ち上げられる
ものである。
【0059】ついで、ホルダ(30)が左右移動機構(42)の
作動により、図2に示すように、左右方向にのびている
並列状のベルトコンベヤ(20)の上方に移動せしめられ
る。このとき、パレット(11)の左右支柱(12)(12)前側に
位置していたデパレ爪(23)(23)を有する左右一対の荷降
ろし用垂下部材(21)(21)、および左右支柱(12)(12)後側
に位置していたデパレ爪(24)(24)を有する左右一対の荷
降ろし用垂下部材(22)(22)は、隣り合うベルトコンベヤ
(20)(20)同士の中間に位置せしめられる。
【0060】そして、昇降機構(32)の作動により、今度
はホルダ(30)が降下せしめられる。これにより、荷降ろ
し用垂下部材(21)(21)(22)(22)によって吊持されている
13段の並列状形材(2) のうち、図6に示すように、ま
ず最下段の並列状形材(2) が、左右方向にのびている並
列状のベルトコンベヤ(20)上面に載せられ、さらにホル
ダ(30)および前後荷降ろし用垂下部材(21)(21)(22)(22)
が引き続き所要高さ降下することにより、最下段の並列
状形材(2) を支持するスペーサ(3) の左右両端部が、並
列状形材(2) の下面より下方に離れ、スペーサ(3) は、
デパレ爪(23)(23)に載ったまゝベルトコンベヤ(20)上面
レベルより下方に下げられたのち、該デパレ爪(23)(23)
から取り外される。
【0061】ついでこの状態で、昇降機構(32)の作動に
よりホルダ(30)が所要高さ上昇せしめられて、前後荷降
ろし用垂下部材(21)(21)(22)(22)の下端が、ベルトコン
ベヤ(20)上の並列状形材(2) より上方のレベルに位置せ
しめられたところで、ベルトコンベヤ(20)の作動により
最下段の並列状形材(2) が搬出せられ、その後、昇降機
構(32)の作動によりホルダ(30)が再び降下せしめられ
て、下から2段目の並列状形材(2) がベルトコンベヤ(2
0)上面に載せられ、以下、同様にして並列状形材(2) が
下から1段ずつ順にコンベヤ(20)により搬出せられ、1
段ずつのいわゆる段ばらし処理が行なわれるようになさ
れている。
【0062】なお、この発明による形材用デパレタイザ
により一括して処理するスペーサ(3) の段数や並列状形
材(2) の段数には制限が無く、これは処理する形材(2)
の長さや本数により適宜定められるものであり、例えば
合計25段の並列状形材(2)をスペーサ(3) を介してパ
レット(1) に積載して、この発明による形材用デパレタ
イザにより一括して処理する場合もある。
【0063】
【発明の効果】この発明による形材用デパレタイザは、
上述のように、パレット上に複数のスペーサを介して複
数段に積載された並列状の形材を荷降ろしする装置であ
って、パレットは、方形パレット基台の左右両側縁部に
左右一対ずつ前後複数組の支柱を備え、左右支柱の前後
両側にスペーサ受け爪が相互に高さ違いに設けられ、形
材積載パレットの荷降ろし位置の上方に、昇降自在かつ
左右移動自在なホルダが配置されるとともに、該パレッ
トの一側方に形材排出用コンベヤが配置され、ホルダの
左右両側縁部に、パレット基台の左右支柱の前後両側に
対向して位置せしめられる荷降ろし用垂下部材が取り付
けられ、これらの荷降ろし用垂下部材は、それぞれ対向
する支柱の前後スペーサ受け爪に対応する数のデパレ爪
を有するとともに、前後荷降ろし用垂下部材が支柱に対
して近接離間自在に移動するようになされており、パレ
ット基台の左右支柱の前後スペーサ受け爪に、並列状形
材を支持するスペーサが左右支柱の前後両側において相
互に高さ違いに渡されて、並列状形材がこれらのスペー
サを介してパレット上に多段状に積載され、パレットが
荷降ろし位置に保持せられた状態において、上記ホルダ
が昇降機構の作動により降下せしめられ、パレット基台
の左右支柱の前後両側に配せられたデパレ爪を有する前
後荷降ろし用垂下部材によりスペーサの左右両端部が支
持せられて、多段状の形材が荷降ろし用垂下部材に一括
して吊持され、ついでこの状態で、前側荷降ろし用垂下
部材と後側荷降ろし用垂下部材とが開かれて、ホルダが
上昇せしめられ、ホルダ左右移動機構の作動により、ホ
ルダが形材排出用コンベヤの上方に移動せしめられたの
ち、昇降機構の作動によりホルダが降下せしめられ、並
列状形材が下段のものより順次荷降ろしされるようにな
されているもので、この発明によれば、エージングパレ
ットなどから形材を荷降ろしするさいに、多段状の並列
状形材を一括して荷降ろしすることができて、従来のよ
うな作業の中断や時間的なロスが無く、作業手待ちの発
生頻度が非常に少ないので、荷降ろし効率が非常にすぐ
れている。
【0064】またパレットは、方形パレット基台の左右
両側縁部に左右一対ずつ前後複数組の支柱を備え、左右
支柱の前後両側にスペーサ受け爪が相互に高さ違いに設
けられているのに対し、ホルダに取り付けられた荷降ろ
し用垂下部材には、それぞれ対向する支柱の前後スペー
サ受け爪に対応する数のデパレ爪が、やはり相互に高さ
違いに設けられているから、並列状形材の積載効率非常
に大きいという効果を奏する。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a profile depalletizer. 2. Description of the Related Art Conventionally, for example, in the process of manufacturing an extruded aluminum material, short shapes obtained by cutting an extruded aluminum material into a predetermined length are sequentially stacked on an aging pallet via a spacer. This is introduced into a heating furnace to perform aging treatment on the aluminum profiles on the pallets, then unload the profiles from each pallet, frame each profile on the electrolytic frame, and send it to the surface treatment process. Was. [0003] However, in the conventional depalletizing operation of the profile, the profile loaded in several stages is taken out one by one, and therefore, the deformation of the spacer or the removal position of the spacer is taken out. Each time an error occurred, the work had to be interrupted. [0004] Further, there is a problem that, after the removal of the profile, the next pallet moves and there is a time loss until the next profile can be taken out, and the frequency of waiting for the operator is high. . SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems of the prior art, and to unload a profile from a pallet, it is possible to collectively unload multi-stage parallel profiles. It is an object of the present invention to provide a profile depalletizer with excellent unloading efficiency, in which there is no interruption or time loss of the operation as described above, and the frequency of waiting for the operator is extremely low. [0006] In order to achieve the above object, a profile depalletizer according to the present invention comprises a plurality of parallel-shaped profiles stacked in a plurality of stages on a pallet via a plurality of spacers. The pallet is provided with a plurality of sets of front and rear columns, one pair each on the right and left sides of the rectangular pallet base, and spacer receiving claws are provided at different heights on both front and rear sides of the left and right columns. A holder capable of moving up and down and moving left and right is disposed above the unloading position of the profile loading pallet, and a profile discharge conveyor is disposed on one side of the pallet. Are attached to the left and right supports of the left and right supports of the pallet base. The unloading hanging members are attached to the front and rear spacers of the opposed supports. In addition to having the number of depallet claws corresponding to the claws, the front and rear unloading hanging members move freely close to and away from the support, and are parallel to the front and rear spacer receiving claws of the left and right support of the pallet base. The spacers that support the profile are passed at different heights on both the front and rear sides of the left and right columns, and the parallel profiles are stacked on the pallet in multiple stages via these spacers, and the pallet is held at the unloading position In this state, the holder is lowered by the operation of the elevating mechanism, and the left and right ends of the spacer are supported by front and rear unloading hanging members having depallet pawls disposed on the front and rear sides of the left and right supports of the pallet base. Then, the multi-step shaped members are collectively hung by the unloading hanging member, and then, in this state, the front unloading hanging member and the rear unloading hanging member are opened, The holder is raised, the holder is moved above the conveyor for shape discharge by the operation of the holder left and right moving mechanism, and then the holder is lowered by the operation of the elevating mechanism, so that the parallel shaped material is lower than that of the lower section. It is characterized by being sequentially unloaded. Next, an embodiment of the present invention will be described with reference to the drawings. With reference to FIGS. 1 and 3, a profile depalletizer according to the present invention comprises a plurality of parallel-shaped depalletizers stacked on an aging pallet (1) via a plurality of spacers (3) and (3). Unloads the material (2). The pallet (1) is composed of a plurality of columns (12) and (12) on the left and right side edges of the rectangular pallet base (11).
It has. Spacer receiving claws (13), (13), (14), (14) are provided on the front and rear sides of the left and right columns (12), (12) at a plurality of levels different from each other. The loading of the parallel shaped members (2) is carried out by a loading device (not shown), and the entire pallet (1) after the loading of the shaped members (2) is moved to the unloading position by a crane (not shown). Conveyed. Referring to FIGS. 1 and 2, a holder (30) which can be moved up and down and is movable right and left is arranged above the unloading position of the profile loading pallet (1).
(1) A profile discharge conveyor (20) is arranged on one side. On the left and right side edges of the holder (30), the unloading hanging members (21) (21) which are positioned opposite to the front and rear sides of the left and right columns (12) and (12) of the pallet base (11). ) (22) and (22) are attached. Referring to FIG. 4, these unloading hanging members (21), (21), (22) and (22) are respectively provided with opposing columns (12).
The front and rear spacer receiving claws (13), (13), (14), and (14) of (12) have a number of depallet claws (23), (23), (24), and (24). Front and rear unloading hanging members (21) (21) (22) (22)
Is adapted to move freely close to and away from the left and right columns (12), (12). (Operation) In the above-mentioned depalletizer for profile members, referring to FIGS. 1 and 3, the front and rear spacer receiving claws (13), (13), (14) of the left and right columns (12), (12) of the pallet base (11). )(14)
In addition, the spacers (3) and (3) that support the parallel-shaped members (2) are passed at different heights on the front and rear sides of the left and right columns (12) and (12), and the parallel-shaped members (2) are The pallet (1) is stacked on the pallet (1) via these spacers (3) (3) in a multistage manner. Referring next to FIGS. 2 and 4, when the pallet (1) is held at the unloading position,
The holder (30) is lowered by the operation of the lifting mechanism. By lowering the holder (30), the pallet base
On both sides of the left and right struts (12) and (12) of (11), depallet claws (23) (2
3) (24) (21) (21) (21) (2)
2) (22) is dealt. Referring now to FIGS. 4 and 5, the front and rear unloading hanging members (21), (21), (22) and (22) are respectively connected to the left and right columns (1).
2) By moving closer to (12), the depallet claws (23) (23) (24) (24) are positioned near the lower sides of the left and right ends of the front and rear spacers (3) (3) . Hanging member for unloading front and rear (21) (21) (22) (22)
The left and right ends of the spacers (3) and (3) are supported by the depallet claws (23) (23) (24) (24) as the
(2) are suspended collectively by the unloading hanging members (21), (21), (22), and (22). Then, in this state, the front unloading hanging members (21) and (21) and the rear unloading hanging members (22) and (22) are respectively spaced apart from the left and right columns (12) and (12) by a predetermined distance. I.e., the spacer supported by the depay nails (23) (23) (24) (24)
(3) (3) are the front and rear spacer receiving claws (13) (1)
3) (14) (14) Positioned on both front and rear outer sides, so that the spacer (3) (3) does not hit these receiving claws (13) (13) (14) (14) when ascending. It is moved and opened at a predetermined interval. Thus, the front unloading hanging member (21)
The parallel shaped members (2) placed on the spacers (3) and (3) in the previous stage supported by the depayer claws (23) and (23) of (21) are different from each other in height and on the rear side. Subsequent spacer supported by the depallet claws (24) (24) of the unloading hanging members (22) (22)
(3) The parallel shaped members (2) placed on (3) move so that they are shifted back and forth from each other, and the parallel shaped members (2)
(2) is opened such that their front and rear ends protrude forward and backward in a staggered manner. In this state, the holder (30) is raised by the operation of the lifting / lowering mechanism (32), and all the front / rear unloading hanging members (21), (21), (22), (22) are mounted on the pallet (11). Left and right support (12)
Raise to the height exceeding the upper end of (12), and depallet claws (23) (23) (24) (24) of the front and rear unloading hanging members (21) (21) (22) (22)
By this, all the spacers (3) and the parallel-shaped members (2) of all the stages loaded thereon are lifted at once. Next, as shown in FIG. 2, the holder (30) is moved above the parallel belt conveyor (20) extending in the left-right direction by the operation of the left-right moving mechanism (42). Then, the holder (30) is lowered by the operation of the lifting / lowering mechanism (32). Thereby, among the parallel-shaped members (2) suspended by the unloading hanging members (21), (21), (22), (22), first, as shown in FIG. The material (2) is placed on the upper surface of the parallel belt conveyor (20) extending in the left and right direction, and the holder (30) and the hanging members (21), (21), (22), (22) for front and rear unloading continue. The spacer (3), which has been lowered to the required height and opened from the support of the parallel-shaped members (2), is removed from the depallet claws (23, 23). Next, the holder is operated by the operation of the lifting mechanism (32).
(30) is located at a position where the lower ends of the unloading hanging members (21), (21), (22), (22) are at a level higher than the parallel-shaped members (2) on the belt conveyor (20). In this way, the required height is raised, the lowermost parallel-shaped members (2) are carried out by the operation of the belt conveyor (20), and then the holder (30) is lowered again by the operation of the elevating mechanism (32). Then, the second parallel shaped members (2) from the bottom are placed on the upper surface of the belt conveyor (20),
In the same manner, the parallel shaped members (2) are carried out one by one from the bottom in order by the conveyor (20) so that the so-called step-off processing is performed one by one. According to the above-described depalletizer for a shaped material, when unloading the shaped material (2) from the aging pallet (1) or the like, the multistage parallel shaped materials (2) are unloaded at once. Since there is no interruption or time loss as in the related art, and the frequency of waiting for the operator is very low, the efficiency of unloading is very good. The pallet (1) is a rectangular pallet base (1
1) left and right side edges of the left and right pair of front and rear columns (12)
(12), and spacer receiving claws (13) (13) (14) (14) are provided at the front and rear sides of the left and right columns (12) (12) at different heights. The unloading hanging members (21), (21), (22), and (22) attached to the
The number of Deparé nails (23) (23) (24) (24) corresponding to the front and rear spacer receiving claws (13) (13) (14) (14) of (12) are also provided at different heights from each other. Therefore, the loading efficiency of the parallel shaped members (2) is very large. Next, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows the entire shape depalletizer of the present invention, and FIG. 3 shows an aging pallet (1) on which parallel shaped materials (2) are loaded. In the figure, a profile depalletizer according to the present invention is a parallel shaped profile (2) which is stacked on an aging pallet (1) via a plurality of spacers (3) and (3) in multiple stages.
Is to unload. The pallet (1) is provided with four pairs of columns (12) and (12) on the left and right sides of the rectangular pallet base (11). Spacer receiving claws (13), (13), (14), (14) are provided on the front and rear sides of the left and right columns (12), (12) at seven levels and six levels at mutually different heights. The upright four columns 16 for transporting the pallet 1 in total on the left and right sides have hooks 17 at their upper ends, and these hooks 17 are connected to a crane or the like (not shown). ) And pallets (1) after loading
The whole is to be transported to the unloading position. At the unloading position shown in FIGS. 1 and 2,
Above the pallet (1), a holder (30) that can move up and down and move to the left and right is arranged.On the right side of the pallet (1), a conveyor ( Two
0) are arranged so as to extend in a direction perpendicular to the parallel-shaped members (2), that is, in the left-right direction. The lifting / lowering mechanism (32) and the left / right moving mechanism (42) of the holder (30) will be described later. At the left and right side edges of the holder (30), there are hanging members for unloading having a substantially L-shaped horizontal cross section, which are located opposite to the front and rear sides of the left and right columns (12) and (12) of the pallet base (11). 21) (21) (22) (2
2) is attached, but in this embodiment, the holder (3
The required number of mounting members (2
7) and (27) are provided in a left and right overhanging shape, respectively, and elevating cylinders (25) and (25) are respectively provided on piston rods (26) and (26) ) Downward, and the upper ends of the front and rear unloading hanging members (21), (21), (22), (22) are connected to the lower ends of the piston rods (26). Front and rear unloading hanging members (21) (21) (22) (22)
The left and right supports (12), (12), the front and rear spacer receiving claws (13) (13)
(14) A number of deparé nails (23) (23) (24) (24) corresponding to (14) are provided at predetermined intervals. Although the detailed moving mechanism is not shown, the hanging members (21), (21), (22) and (22) for unloading the front and rear are moved close to and away from the left and right supports (12) and (12). It is made to move freely. Next, the raising / lowering mechanism (32) of the holder (30) and the left / right moving mechanism (42) will be described. First, a pair of rising suspension members (31) (31) are provided on the upper surface of the holder (30) near the front and rear ends. Vertical rails (38) and (38) are attached to both left and right sides of the front and rear suspension members (31) and (31), respectively.These vertical rails (38) and (38) are required for the frame-shaped carriage (40). It is fitted to guide members (39) (39) attached in a protruding manner at the location. The front and rear suspension members (31) and (31) are framed carts (4
(0) is vertically penetrated inside the frame-shaped trolley (40)
Are mounted on guide rails (44) and (44) on front and rear frames (41) and (41) having a substantially I-shaped cross section via a pair of front and rear wheels (43) and (43) so as to be movable left and right. Vertical racks (33) and (33) are mounted on opposing surfaces of the front and rear suspension members (31) and (31), and pinions (34) are attached to the vertical racks (33) and (33). (34) is engaged. The front and rear pinions (34) and (34) are pivoted by a motor (36) via a driving force transmission mechanism (37).
It is attached to both ends of 5). The driving force transmission mechanism (3) is operated by the operation of the motor (36).
When the pivot (35) rotates via 7), the front and rear pinions (34)
(34) is rotated, and the front and rear suspension members (31) (31) are relatively engaged with the vertical racks (33) (33), and the vertical rails (38) (38) are guide members. (39) The holder (30) and the hanging member (21), (21), (22), (22) for front and rear unloading that move up and down as guided by (39) are moved up and down. is there. The hanging members for unloading the front and rear (21) (21) (22) (2
2) is the piston rod (2
The required height can be raised and lowered by taking in and out of 6). The horizontal moving mechanism (42) of the holder (30) includes horizontal racks (45) and (45) on the inner lower surface of the horizontal upper end walls of the front and rear frames (41) and (41) having the substantially I-shaped cross section. Are installed and these horizontal racks (45) (45) with pinions (46)
(46) is engaged. Both front and rear pinion (46) (46)
Are attached to both ends of a pivot (47) rotated by the operation of a motor (48) via a driving force transmission mechanism (49). The driving force transmission mechanism (4) is operated by the operation of the motor (48).
When the pivot (47) rotates via 9), both front and rear pinions (46)
(46) rotates, and the frame-shaped trolley (40) moves right and left along the guide rails (44) (44) on the front and rear frames (41) (41) by meshing with the horizontal racks (45) (45). The front and rear suspension members (31) and (31), the holder (30) integrated therewith, and the front and rear unloading hanging members (21) and (22) move left and right accordingly. I have. Next, the operation of the profile depalletizer of the present invention will be described. As shown in FIGS. 1 and 3, the pallet base (1
The front and rear spacer receiving claws (13), (13), (14), and (14) of the plural pairs of columns (12) and (12) of the front and rear columns of (1) each have a plurality of spacers (3 ) And (3) are passed in a multi-stage manner at different heights on the front and rear sides of the left and right columns (12) and (12), and the parallel shaped members (2) are placed on the pallet (1) by a plurality of spacers (3). ) (3) are stacked in multiple stages. In the illustration, four columns (12) (1
Regarding (2), seven-stage spacer receiving claws (13) and (13) are provided on the front side of the left and right columns (12) and (12), and six-stage spacer receiving claws (14) and (14) are They are provided at different heights. Then, each of the four columns (12) and (12)
Using the front spacer receiving claws (13) (13) of the step, pass the spacers (3) to the seven steps, place the parallel shaped members (2) on these,
The parallel-shaped members (2) are stacked in seven levels, and the six-level rear spacer receiving claws (14) (14) are used to place the spacers in six levels.
(3), the parallel-shaped members (2) are placed on them, and the parallel-shaped members (2) are stacked in six stages, so that a total of thirteen stages of the parallel-shaped members (2) are stacked. I have. Here, the pallet (1) is provided with a plurality of pairs of front and rear columns on the left and right side edges of the rectangular pallet base (11).
(12) (12), spacer receiving claws (13) (13) (14) (14) are provided at the front and rear sides of the left and right columns (12) (12) at different heights, The unloading hanging members (21) (21) (22) (22) attached to the holder (30) have front and rear spacer receiving claws (13) (13) (13) (13) ( Since the number of depallet claws (23) (23) (24) (24) corresponding to (14) and (14) are also provided at different heights from each other, the loading efficiency of the parallel shaped members (2) is extremely high. It is big. The loading of these parallel shaped members (2) is as follows.
The loading is performed by a loading device (not shown), and the entire pallet (1) after the loading of the profile (2) is transported to a loading / unloading position by a crane (not shown). Then, these 13-stage parallel-shaped members (2) are turned into parallel-shaped members of each stage by the action of the profile depalletizer.
The left and right ends of the spacer (3) supporting the (2)
(12) (12) On the front side, it is hung by a pair of left and right unloading hanging members (21) (21) having depallet claws (23) (23), or on the left and right columns (12) (12) on the rear side Depare nails (24)
(13) are suspended by a pair of left and right unloading hanging members (22) and (22), and the 13-stage parallel members (2) are lifted from the pallet (1) at once, and further discharged. (2
0), and are sequentially lowered onto the conveyor (20) one by one in order from the lower parallel shaped members (2). This will be described in detail below. FIG. 2 schematically shows the operation of the profile depalletizer. In the state shown by the solid line on the left side of the figure, the profile loading pallet (1) is in the unloading position, and the holder (30) and the unloading hanging members (21) attached to the left and right side edges of the holder (30). The) (22) is located above the pallet (1). Next, the operation of the elevating mechanism (32) causes the holder
When the (30) is lowered, as shown by solid lines in FIGS. 4 and 5, the front / rear unloading hanging members (21) (21) (21) (21) having depallet claws (23) (23) (24) (24) are provided. 22) and (22) are located on the front and rear sides of the left and right columns (12) and (12) of the pallet base (11). Then, the depallet claws (23) (23) (24) (24) of the front and rear hanging members (21) (21) (22) (22) come close to each other by the action of a cylinder or the like (not shown). (21) (21) (22)
(22) moves rearward and forward, and as shown by the dashed line in the figure, the front and rear hanging members (21), (21), (22) (22) ( 22) Deparé nails (23) (23)
(24) (24) is located. Further, as shown by a dashed line in FIG. 4, the unloading hanging members (21), (21), (22) and (22) are each used to retract the piston rod (26) by the action of the lifting cylinder (25). As a result, the spacer (3) stops at a position where the left and right ends of the spacer (3) are just supported by the depallet claws (23) (23) (24) (24). In this state, the holder (30) is raised to a required height by the operation of the lifting mechanism (32), and all the front and rear unloading hanging members (21), (21), (22), (22) are raised. And the front and rear unloading hanging members (21) (21) (22) (22) depallet claws (23) (23) (2)
4) By means of (24), all the spacers (3) and the parallel-shaped members (2) of all the stages loaded thereon are lifted at once. Then, in this state, the front unloading hanging members (21) and (21) and the rear unloading hanging members (22) and (22) are respectively spaced apart from the left and right columns (12) and (12) by a predetermined distance. I.e., the spacer supported by the depay nails (23) (23) (24) (24)
(3) (3) are the front and rear spacer receiving claws (13) (1)
3) (14) (14) Positioned on both front and rear outer sides, so that the spacer (3) (3) does not hit these receiving claws (13) (13) (14) (14) when ascending. It is moved and opened at a predetermined interval. Thus, the front unloading hanging member (21)
The parallel shaped members (2) placed on the spacers (3) and (3) in the previous stage supported by the depayer claws (23) and (23) of (21) are different from each other in height and on the rear side. Subsequent spacer supported by the depallet claws (24) (24) of the unloading hanging members (22) (22)
(3) The parallel shaped members (2) placed on (3) move so that they are shifted back and forth from each other, and the parallel shaped members (2)
(2) is opened such that their front and rear ends protrude forward and backward in a staggered manner. In this state, the holder (30) is raised by the operation of the lifting / lowering mechanism (32), and all the front / rear unloading hanging members (21), (21), (22), (22) are mounted on the pallet (11). Left and right support (12)
Raise to the height exceeding the upper end of (12), and depallet claws (23) (23) (24) (24) of the front and rear unloading hanging members (21) (21) (22) (22)
By this, all the spacers (3) and the parallel-shaped members (2) of all the stages loaded thereon are lifted at once. Next, as shown in FIG. 2, the holder (30) is moved above the parallel belt conveyor (20) extending in the left-right direction by the operation of the left-right moving mechanism (42). At this time, a pair of left and right unloading hanging members (21) (21) having depallet claws (23) (23) located in front of the left and right struts (12) (12) of the pallet (11), and the left and right struts (12) (12) A pair of left and right unloading hanging members (22) and (22) having the depallet claws (24) and (24) located on the rear side are adjacent belt conveyors.
(20) Positioned in the middle between (20). Then, the holder (30) is lowered by the operation of the lifting mechanism (32). As a result, as shown in FIG. 6, the lowermost row of the 13 parallel rows (2) suspended by the unloading hanging members (21) (21) (22) (22) The parallel shaped members (2) are placed on the upper surface of the parallel belt conveyor (20) extending in the left-right direction, and furthermore, the holder (30) and the hanging members (21), (21), (22), (22) )
The lower left and right ends of the spacer (3) supporting the lowermost parallel-shaped members (2) are separated from the lower surface of the parallel-shaped members (2) by lowering the spacers (3). )
After being lowered on the belt conveyor (20) upper surface level after being put on the depallet claws (23) (23), the depallet claws (23) (23)
Removed from Then, in this state, the holder (30) is raised to a required height by the operation of the lifting mechanism (32), and the lower ends of the front and rear unloading hanging members (21), (21), (22) and (22) are moved downward. When the belt conveyor (20) is located at a level higher than the parallel-shaped members (2) on the belt conveyor (20), the lowermost parallel-shaped members (2) are unloaded by the operation of the belt conveyor (20). Then, the holder (30) is lowered again by the operation of the lifting / lowering mechanism (32), and the parallel-shaped members (2) at the second level from the bottom move to the belt conveyor (2).
0) It is placed on the upper surface, and in the same manner, the parallel-shaped members (2) are similarly unloaded by the conveyor (20) one by one from the bottom in
A so-called step-off process is performed for each step. It should be noted that there is no limitation on the number of spacers (3) and the number of parallel shaped members (2) to be processed collectively by the shape depalletizer according to the present invention.
For example, the parallel shaped members (2) of a total of 25 levels are stacked on the pallet (1) via the spacer (3) and are collectively determined by the shape depalletizer according to the present invention. In some cases. The depalletizer for shaped material according to the present invention
As described above, a device for unloading parallel shaped members stacked in a plurality of stages on a pallet via a plurality of spacers, wherein the pallet includes a pair of left and right sides on both left and right side edges of a rectangular pallet base. Equipped with a plurality of front and rear columns, spacer receiving claws are provided at different heights on both front and rear sides of the right and left columns, and a holder that can move up and down and move left and right is arranged above the unloading position of the profile loading pallet. In addition, a conveyor for discharging the profiled material is arranged on one side of the pallet, and hanging members for unloading which are positioned opposite to the front and rear sides of the left and right columns of the pallet base are attached to the left and right side edges of the holder. Each of these unloading hanging members has a number of depallet claws corresponding to the front and rear spacer receiving claws of the opposing struts, and the front and rear unloading hanging members can be freely moved toward and away from the struts. The spacers for supporting the parallel shaped members are transferred to the front and rear spacer receiving claws of the left and right columns of the pallet base at different heights on both the front and rear sides of the left and right columns. Are stacked in a multi-stage manner on the pallet via these spacers, and in a state where the pallet is held at the unloading position, the holder is lowered by the operation of the lifting mechanism, and the front and rear sides of the left and right columns of the pallet base are The left and right ends of the spacer are supported by the front and rear unloading hanging members having the depallet claw arranged in the multi-staged shape member, and the multi-step shaped members are collectively suspended by the unloading hanging members. The front unloading hanging member and the rear unloading hanging member are opened, the holder is raised, and the holder is moved up and down by the operation of the holder left and right moving mechanism. After being moved, the holder is lowered by the operation of the lifting / lowering mechanism, and the parallel shaped members are sequentially unloaded from the lower one. According to the present invention, the shape is formed from an aging pallet or the like. When unloading materials, multi-tiered parallel shaped members can be unloaded at once, without interruption or time loss as in the past, and the frequency of waiting for workers is extremely low. Because of this, the unloading efficiency is very good. Further, the pallet is provided with a plurality of sets of front and rear columns, one pair each on the right and left sides of the rectangular pallet base, and spacer receiving claws are provided on the front and rear sides of the left and right columns at different heights from each other. On the other hand, the hanging members for unloading attached to the holder are provided with a number of depallet claws corresponding to the front and rear spacer receiving claws of the opposing columns, respectively, at different heights. This has the effect that the loading efficiency is extremely high.
【図面の簡単な説明】
【図1】この発明の実施例を示す形材用デパレタイザの
全体の概略斜視図である。
【図2】同形材用デパレタイザの作用を示す拡大背面図
である。
【図3】並列状形材積載パレットの部分切欠き斜視図で
ある。
【図4】パレット積載形材の荷降ろし作用を説明するた
めの一部切欠き要部拡大側面図で、前後荷降ろし用垂下
部材のデパレ爪によって形材支持スペーサを持ち上げる
状態を示している。
【図5】同部分の拡大平面図である。
【図6】最下段の並列状形材がコンベヤ上面に載せられ
かつスペーサが取り除かれる状態を示す部分拡大断面図
である。
【符号の説明】
1 パレット
2 並列状の形材
3 スペーサ
11 方形パレット基台
12,12 左右支柱
13,14 前後スペーサ受け爪
20 形材排出用コンベヤ
21,22 前後荷降ろし用垂下部材
23,24 前後デパレ爪
30 ホルダ
32 昇降機構
42 左右移動機構BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an overall schematic perspective view of a profile depalletizer showing an embodiment of the present invention. FIG. 2 is an enlarged rear view showing the operation of the same shape material depalletizer. FIG. 3 is a partially cutaway perspective view of a parallel shaped material loading pallet. FIG. 4 is an enlarged side view of a partially cutaway main part for explaining the unloading action of a pallet-loaded profile, showing a state in which a profile support spacer is lifted by a depallet claw of a front and rear unloading hanging member. FIG. 5 is an enlarged plan view of the same part. FIG. 6 is a partially enlarged cross-sectional view showing a state in which a lowermost row-shaped section is placed on the upper surface of a conveyor and a spacer is removed. [Description of Signs] 1 Pallet 2 Parallel shaped members 3 Spacers 11 Rectangular pallet bases 12, 12 Left and right columns 13, 14 Front and rear spacer receiving claws 20 Conveyors 21 and 22 for discharging shaped members Front and rear unloading members 23 and 24 Front / rear depallet claw 30 Holder 32 Elevating mechanism 42 Left / right moving mechanism
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平5−186021(JP,A) 実開 平4−118332(JP,U) 実開 平4−56630(JP,U) (58)調査した分野(Int.Cl.7,DB名) B65G 59/00 - 59/12 B65G 1/00 - 1/20 B65G 61/00 B65D 19/44 ──────────────────────────────────────────────────続 き Continuation of front page (56) References JP-A-5-186021 (JP, A) JP-A 4-118332 (JP, U) JP-A 4-56630 (JP, U) (58) Investigation Field (Int.Cl. 7 , DB name) B65G 59/00-59/12 B65G 1/00-1/20 B65G 61/00 B65D 19/44
Claims (1)
を介して複数段に積載された並列状の形材(2) を荷降ろ
しする装置であって、パレット(1) は、方形パレット基
台(11)の左右両側縁部に左右一対ずつ前後複数組の支柱
(12)(12)を備え、左右支柱(12)(12)の前後両側にスペー
サ受け爪(13)(13)(14)(14)が相互に高さ違いに設けら
れ、形材積載パレット(1) の荷降ろし位置の上方に、昇
降自在かつ左右移動自在なホルダ(30)が配置されるとと
もに、該パレット(1) の一側方に形材排出用コンベヤ(2
0)が配置され、ホルダ(30)の左右両側縁部に、パレット
基台(11)の左右支柱(12)(12)の前後両側に対向して位置
せしめられる荷降ろし用垂下部材(21)(21)(22)(22)が取
り付けられ、これらの荷降ろし用垂下部材(21)(21)(22)
(22)は、それぞれ対向する支柱(12)(12)の前後スペーサ
受け爪(13)(13)(14)(14)に対応する数のデパレ爪(23)(2
3)(24)(24)を有するとともに、前後荷降ろし用垂下部材
(21)(21)(22)(22)が支柱(12)(12)に対して近接離間自在
に移動するようになされており、パレット基台(11)の左
右支柱(12)(12)の前後スペーサ受け爪(13)(13)(14)(14)
に、並列状形材(2) を支持するスペーサ(3)(3)が左右支
柱(12)(12)の前後両側において相互に高さ違いに渡され
て、並列状形材(2) がこれらのスペーサ(3)(3)を介して
パレット(1) 上に多段状に積載され、パレット(1) が荷
降ろし位置に保持せられた状態において、上記ホルダ(3
0)が昇降機構の作動により降下せしめられ、パレット基
台(11)の左右支柱(12)(12)の前後両側に配せられたデパ
レ爪(23)(23)(24)(24)を有する前後荷降ろし用垂下部材
(21)(21)(22)(22)によりスペーサ(3)(3)の左右両端部が
支持せられて、多段状の形材(2) が荷降ろし用垂下部材
(21)(21)(22)(22)に一括して吊持され、ついでこの状態
で、前側荷降ろし用垂下部材(21)(21)と後側荷降ろし用
垂下部材(22)(22)とが開かれて、ホルダ(30)が上昇せし
められ、ホルダ左右移動機構(42)の作動により、ホルダ
(30)が形材排出用コンベヤ(20)の上方に移動せしめられ
たのち、昇降機構(32)の作動によりホルダ(30)が降下せ
しめられ、並列状形材(2) が下段のものより順次荷降ろ
しされるようになされていることを特徴とする、形材用
デパレタイザ。(57) [Claims] [Claim 1] A plurality of spacers (3) (3) on a pallet (1)
This is a device for unloading parallel shaped members (2) stacked in a plurality of stages via a pallet (1). Pair of struts
(12) (12), and spacer receiving claws (13) (13) (14) (14) are provided on both front and rear sides of the left and right columns (12) (12) at different heights. Above the unloading position of (1), a holder (30) that can move up and down and move left and right is arranged, and a conveyor (2)
0) are disposed, and the unloading hanging members (21) are positioned on the left and right side edges of the holder (30), and are positioned opposite to the front and rear sides of the left and right columns (12) and (12) of the pallet base (11). (21) (22) (22) are attached, these unloading hanging members (21) (21) (22)
(22) is the number of deparé nails (23) (2) corresponding to the front and rear spacer receiving claws (13) (13) (14) (14) of the opposing struts (12) (12), respectively.
3) Hanging member for unloading front and rear with (24) and (24)
(21) (21) (22) (22) are designed to move freely to and away from the columns (12) (12), and the left and right columns (12) (12) of the pallet base (11) Front and rear spacer receiving claws (13) (13) (14) (14)
In addition, the spacers (3) and (3) that support the parallel-shaped members (2) are passed at different heights on the front and rear sides of the left and right columns (12) and (12), and the parallel-shaped members (2) are While the pallet (1) is held in the unloading position while being stacked on the pallet (1) via these spacers (3) (3),
(0) is lowered by the operation of the elevating mechanism, and the depallet claws (23) (23) (24) (24) arranged on the front and rear sides of the left and right supports (12) (12) of the pallet base (11) are Hanging member for unloading before and after
(21) (21) (22) (22) The spacers (3) and (3) are supported at both left and right ends by a multi-stage shaped member (2).
(21) (21) (22) (22), and in this state, the front unloading hanging members (21) (21) and the rear unloading hanging members (22) (22) ) Is opened, the holder (30) is raised, and the operation of the holder left / right moving mechanism (42) causes the holder (30) to move upward.
After the (30) is moved above the profile discharge conveyor (20), the holder (30) is lowered by the operation of the lifting / lowering mechanism (32), and the parallel-shaped profiles (2) are lower than those in the lower row. A depalletizer for a shaped material characterized by being sequentially unloaded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07990197A JP3479862B2 (en) | 1997-03-31 | 1997-03-31 | Depalletizer for profile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07990197A JP3479862B2 (en) | 1997-03-31 | 1997-03-31 | Depalletizer for profile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10273227A JPH10273227A (en) | 1998-10-13 |
| JP3479862B2 true JP3479862B2 (en) | 2003-12-15 |
Family
ID=13703195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP07990197A Expired - Lifetime JP3479862B2 (en) | 1997-03-31 | 1997-03-31 | Depalletizer for profile |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3479862B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5407943B2 (en) * | 2010-03-05 | 2014-02-05 | 村田機械株式会社 | Network interface device |
| CN106904449A (en) * | 2015-12-22 | 2017-06-30 | 天津市坤昊塑料制品有限公司 | A kind of truck-loading facilities |
| CN115947015B (en) * | 2022-05-30 | 2025-08-15 | 浙江盛达铁塔有限公司 | Knapsack type stereoscopic warehouse for storing angle steel |
-
1997
- 1997-03-31 JP JP07990197A patent/JP3479862B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH10273227A (en) | 1998-10-13 |
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