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JP3487467B2 - Manufacturing method of glass lens - Google Patents
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JP3487467B2 - Manufacturing method of glass lens - Google Patents

Manufacturing method of glass lens

Info

Publication number
JP3487467B2
JP3487467B2 JP14688895A JP14688895A JP3487467B2 JP 3487467 B2 JP3487467 B2 JP 3487467B2 JP 14688895 A JP14688895 A JP 14688895A JP 14688895 A JP14688895 A JP 14688895A JP 3487467 B2 JP3487467 B2 JP 3487467B2
Authority
JP
Japan
Prior art keywords
mold member
mold
molding
reference point
lens
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP14688895A
Other languages
Japanese (ja)
Other versions
JPH08313202A (en
Inventor
慎一郎 広田
忠幸 藤本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hoya Corp
Original Assignee
Hoya Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hoya Corp filed Critical Hoya Corp
Priority to JP14688895A priority Critical patent/JP3487467B2/en
Publication of JPH08313202A publication Critical patent/JPH08313202A/en
Application granted granted Critical
Publication of JP3487467B2 publication Critical patent/JP3487467B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/16Gearing or controlling mechanisms specially adapted for glass presses

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、プレス成形された成形
体の肉厚を測定する方法に関する。本発明の成形体の肉
厚測定方法は、プレス成形後の研磨工程を不要とする高
い形状精度と細かい面粗度を有する精密成形成形体の肉
厚測定に用いて特に好適である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for measuring the wall thickness of a press-molded body. INDUSTRIAL APPLICABILITY The method for measuring the wall thickness of a molded product of the present invention is particularly suitable for measuring the wall thickness of a precision molded product having high shape accuracy and fine surface roughness that does not require a polishing step after press molding.

【0002】[0002]

【従来の技術】近年盛んに検討されてきたガラスやプラ
スチック成形体の精密成形法では、所定の成形体形状に
対応する形状を有し、高い形状精度と細かい面粗度を有
する成形型を用いて、所定の粘度域にてプリフォームを
プレス成形することによって、プレス成形後に研磨仕上
げ等の処理を必要としない光学鏡面を有する成形体等の
成形体を得ることができる。しかしながらプリフォーム
の形状や成形の際の型内でのプリフォームの偏りによっ
て、伸不(成形体の周縁部が充分に伸びていない伸び不
良)が発生し、所定の肉厚が得られないことがある。さ
らに、温度、加圧力等の成形条件や成形後の冷却条件が
変わると、個々の成形体は、冷却の際の収縮にバラツキ
が生じ、同一の肉厚が得られない。
2. Description of the Related Art In recent years, the precision molding method for glass or plastic moldings, which has been extensively studied, uses a molding die having a shape corresponding to a predetermined shape and having high shape accuracy and fine surface roughness. By press-molding the preform in a predetermined viscosity range, it is possible to obtain a molded product such as a molded product having an optical mirror surface that does not require polishing finishing after the press molding. However, due to the shape of the preform and the deviation of the preform in the mold during molding, elongation (defective elongation in which the peripheral edge of the molded product is not sufficiently expanded) occurs and the prescribed wall thickness cannot be obtained. There is. Furthermore, when molding conditions such as temperature and pressure change and cooling conditions after molding change, the individual molded products have variations in shrinkage during cooling, and the same wall thickness cannot be obtained.

【0003】従って、肉厚が所定の公差内に納まってい
るかどうか検査が行われるが、成形体の肉厚測定には、
通常マイクロメータ又はノギスが使用される。マイクロ
メータの場合は、マイクロメータが固設された測定台上
に成形体を載置し、マイクロメータの測定子を成形体の
上方から肉厚を測定しようとする箇所に接触させ、その
ときのゲージの目盛りを読み取ることによって肉厚を測
定していた。ノギスの場合は、成形体の測定しようとす
る箇所をノギスの一方の測定子に接触させ、他方の可動
測定子を成形体に接触するまでスライドさせて成形体を
挟みこみ、そのときのスケールの目盛りを読み取ること
によって肉厚を測定していた。
Therefore, it is inspected whether the wall thickness is within a predetermined tolerance.
Usually a micrometer or a caliper is used. In the case of the micrometer, place the molded body on the measuring table on which the micrometer is fixed, and contact the probe of the micrometer from above the molded body to the location where the wall thickness is to be measured. The wall thickness was measured by reading the scale on the gauge. In the case of a caliper, bring the part to be measured of the molded product into contact with one of the calipers, slide the other movable measuring device until it comes into contact with the molded product, and sandwich the molded product. The wall thickness was measured by reading the scale.

【0004】[0004]

【発明が解決しようとする課題】上記したように、成形
体の肉厚は個々にバラツキがあり、全ての成形体が所定
の公差内に納まるものではない。例えば、成形体が直径
5mm、中心肉厚2mmの両凸マイクロレンズの場合、その
中心肉厚の公差は15μmであり、極めて小さい。従っ
て、成形されたレンズの肉厚は、冷却し、型から取り出
した後、マイクロメータやノギス等の測定具を用いてレ
ンズの肉厚を全数検査する必要があった。マイクロメー
タやノギス等の測定具を用いて成形体の肉厚を測定する
には、測定具を成形体に接触させる必要があり、成形体
表面に引っかき傷等の不良を発生させる一要因となって
いた。さらに、メニスカスレンズや両凹レンズの中心肉
厚の測定には、先ずその中心点を見いだすことが容易で
なく、治具を用いてレンズの芯出しを行ってから測定す
る必要があり、そのためには多大の労力と時間を要して
いた。
As described above, the wall thicknesses of the molded bodies vary, and not all the molded bodies fall within the predetermined tolerance. For example, when the molded body is a biconvex microlens having a diameter of 5 mm and a center thickness of 2 mm, the tolerance of the center thickness is 15 μm, which is extremely small. Therefore, it is necessary to inspect the thickness of the molded lenses by cooling them, taking them out of the mold, and then inspecting the thickness of all the lenses using a measuring tool such as a micrometer or a caliper. In order to measure the wall thickness of a molded product using a measuring tool such as a micrometer or calipers, it is necessary to bring the measuring tool into contact with the molded product, which is a factor that causes defects such as scratches on the surface of the molded product. Was there. Furthermore, to measure the center wall thickness of a meniscus lens or a biconcave lens, it is not easy to find the center point first, and it is necessary to center the lens using a jig before measuring. It took a lot of effort and time.

【0005】本発明は、上記問題点を解決するためにな
されたものであって、本発明の目的は、成形された成形
体の肉厚を、測定具を成形体に接触させることなく容易
に測定する方法を提供することにある。
The present invention has been made to solve the above problems, and an object of the present invention is to easily measure the wall thickness of a molded body without contacting the measuring tool with the molded body. It is to provide a method of measuring.

【0006】[0006]

【課題を解決するための手段】本発明はこれらの課題を
解決するためになされたものであって、本発明の成形体
の肉厚測定方法は、胴型に案内され、少なくとも一方が
擢動して互いに離間、接近し、該胴型内に対向して成形
面を有する第1の型部材と第2の型部材によって、被成
形体を加圧成形して得た成形体の肉厚を測定する成形体
の肉厚測定方法において、第1の型部材の予め設定した
第1の基準点と該第1の型部材の成形面との距離a、お
よび第2の型部材又は胴型の予め設定した第2の基準点
と該第2の型部材の成形面との距離bを予め測定してお
き、加圧成形された成形体を前記第1の型部材と前記第
2の型部材とによって挟持した状態で冷却し、その後前
記第1の基準点と第2の基準点の距離を測定し、予め測
定した前記2つの距離a、bとに基づいて、計算によっ
て成形体の肉厚を求めることを特徴とする。さらに本発
明の一態様として、前記第1の型部材、前記第2の型部
材および前記胴型を備えた成形型が複数個ある場合、各
成形型において、前記2つの距離a、bの和又は差を型
定数として一定にすることを特徴とする。尚、前記予め
設定した基準点とは、第1の型部材、第2の型部材及び
胴型のそれぞれの上端面乃至その近傍、或いは底面等で
あり、距離測定の際差し支えのない箇所であれば特に限
定されない。
The present invention has been made in order to solve these problems, and the method for measuring the wall thickness of a molded product according to the present invention is such that at least one of them is slidably guided by a barrel mold. Then, the wall thickness of the molded body obtained by press-molding the body to be molded by the first mold member and the second mold member that are separated from each other In the method for measuring the wall thickness of a molded body to be measured, a distance a between a preset first reference point of the first mold member and the molding surface of the first mold member, and a second mold member or a barrel mold The distance b between the preset second reference point and the molding surface of the second mold member is measured in advance, and the pressure-molded molded product is used as the first mold member and the second mold member. It is cooled in a state of being sandwiched by and then the distance between the first reference point and the second reference point is measured, and the two previously measured Away a, based on the b, and obtains the thickness of the molded body by calculation. Further, as one aspect of the present invention, when there are a plurality of molds including the first mold member, the second mold member, and the body mold, in each mold, the sum of the two distances a and b. Alternatively, the difference is made constant as a type constant. The preset reference point is the upper end surface of each of the first die member, the second die member and the body die, or in the vicinity thereof, or the bottom surface thereof, and may be any location that does not interfere with the distance measurement. There is no particular limitation.

【0007】[0007]

【作用】本発明の成形体の肉厚測定方法は、第1の型部
材の予め設定した第1の基準点と該第1の型部材の成形
面との高さ即ち距離a、および第2の型部材又は胴型の
予め設定した第2の基準点と該第2の型部材の成形面と
の高さ即ち距離bを予め測定しておき、加圧成形された
成形体を前記第1の型部材と前記第2の型部材とによっ
て挟持した状態で冷却し、その後前記第1の基準点と第
2の基準点の距離を測定し、予め測定した前記2つの距
離a、bとに基づいて、計算によって成形体の肉厚を求
めるため、成形体に測定具を接触させることなく間接的
に型内の成形体の肉厚を測定することができ、成形体の
表面にマイクロメータのスタイラス等の測定具を接触さ
せることがないので、成形体表面に傷を付けることがな
い。加えて、レンズ成形の場合、メニスカスレンズや両
凹レンズ等、中心肉厚を測定することが極めて困難なレ
ンズでも、型の前記第1の基準点と第2の基準点の距離
を測定して成形体の肉厚を求めるものであるから、型内
のレンズの形状に関係なく容易かつ正確にその肉厚を測
定することができる。さらに、前記第1の型部材、前記
第2の型部材および前記胴型を備えた成形型が複数個あ
る場合、各成形型において、前記2つの距離a、bの和
又は差を型定数として一定にすることによって、前記第
1の基準点と第2の基準点の距離のみの測定から成形体
の肉厚を連続的に求めることができ、得られた肉厚情報
を速やかに前工程にフィードバックすることができる。
According to the method of measuring the wall thickness of a molded body of the present invention, the height or distance a between the preset first reference point of the first mold member and the molding surface of the first mold member, and the second The height or distance b between the preset second reference point of the mold member or the barrel mold and the molding surface of the second mold member is measured in advance, and the pressure-molded molded body is used as the first molded body. Cooling in a state of being sandwiched between the mold member and the second mold member, and then measuring the distance between the first reference point and the second reference point to obtain the two distances a and b measured in advance. Based on the calculation, the wall thickness of the molded body is obtained, so the wall thickness of the molded body in the mold can be indirectly measured without contacting the measuring tool with the molded body. Since the measuring tool such as the stylus is not brought into contact with the molded article, the surface of the molded article is not scratched. In addition, in the case of lens molding, even a lens such as a meniscus lens or a biconcave lens whose center thickness is extremely difficult to measure is measured by measuring the distance between the first reference point and the second reference point of the mold. Since the thickness of the body is obtained, the thickness can be easily and accurately measured regardless of the shape of the lens in the mold. Further, when there are a plurality of molds including the first mold member, the second mold member and the body mold, in each mold, the sum or difference of the two distances a and b is used as a mold constant. By making it constant, the wall thickness of the molded body can be continuously obtained from the measurement of only the distance between the first reference point and the second reference point, and the obtained wall thickness information can be immediately transmitted to the previous step. You can give feedback.

【0008】[0008]

【実施例】以下、本発明の実施例を図に従って詳細に説
明する。 [実施例1]図1は、レンズ成形前の状態を示す成形型
の概略断面図であり、図2は、成形された凸レンズを型
内に納めた成形型と成形体の肉厚測定装置を示す概略断
面図である。成形型は、型部材1、型部材2及び円筒状
の胴型から構成され、型部材1及び型部材2は胴型内に
収納されている。各型部材には収縮係数55×10- 7
℃の炭化タングステンを使用した。型部材1の上面中央
には突起8が設けられ、成形の際、突起8の最上端面に
てプランジャ12の加圧力を受けるようになっている。
加圧力を受けて型部材1は、プリフォーム9が塑性変形
してキャビティ内を満たすまで胴型の内面に沿って下降
する。成形には予め球状に加工した重バリウムクラウン
光学ガラス製の収縮係数79×10- 7/℃のプリフォー
ム9を使用した。プリフォーム9の重量は2.7gであ
る。成形に先立ち、予め、型部材1の突起8の最上端面
(第1の基準点)からその成形面の中心までの高さ
(a)と胴型の上端面5(第2の基準点)から型部材2
の成形面の中心までの高さ(b)を測定した。aは1
8. 600mm、bは21.000mmであった。尚、bの
値は、胴型、型部材2及び型部材2のフランジ部のそれ
ぞれの高さを測定した値を用いて、計算によって求めて
もよい。先ず、型部材1と型部材2の間にプリフォーム
9を納めた成形型をプレス成形装置(図示を省略)内に
配置し、620℃で加熱後加圧して、直径19. 00mm
の両凸レンズ4を成形した。成形後の冷却による成形体
の収縮に追随して型部材1は胴型内を下降するが、型部
材1の下降が妨げられないように、胴型の上部には段部
11がその内側に設けられ、その深さは成形体の収縮量
に対して余裕を持って設定されているので、成形体は型
部材1と型部材2に接触し、挟持された状態を保ってい
る。その後、プレス成形装置から成形型を取り出し、室
温まで冷却した。冷却後、基台13の上方に成形体の肉
厚測定装置が配設された基台13上に、加圧成形された
レンズ4を型部材1と型部材2とによって挟持した状態
にある成形型を載置した。
Embodiments of the present invention will be described in detail below with reference to the drawings. [Embodiment 1] FIG. 1 is a schematic cross-sectional view of a molding die in a state before lens molding, and FIG. 2 shows a molding die in which a molded convex lens is housed in a mold and a thickness measuring device for a molding. It is a schematic sectional drawing shown. The molding die is composed of a die member 1, a die member 2 and a cylindrical body die, and the die member 1 and the die member 2 are housed in the body die. Each mold member contraction coefficient 55 × 10 - 7 /
C. Tungsten carbide was used. A protrusion 8 is provided at the center of the upper surface of the mold member 1, and the uppermost end face of the protrusion 8 receives the pressure of the plunger 12 during molding.
Under the pressure, the mold member 1 descends along the inner surface of the barrel mold until the preform 9 is plastically deformed to fill the cavity. The previously spherical processed heavy barium crown optical glass contraction coefficient 79 × 10 in the molded - using 7 / ° C. preform 9. The weight of the preform 9 is 2.7 g. Prior to molding, from the height (a) from the uppermost end surface (first reference point) of the projection 8 of the mold member 1 to the center of the molding surface and the upper end surface 5 (second reference point) of the barrel mold in advance. Mold member 2
The height (b) to the center of the molding surface was measured. a is 1
It was 8.600 mm and b was 21,000 mm. The value of b may be calculated by using the values obtained by measuring the heights of the barrel die, the die member 2, and the flange portion of the die member 2. First, a molding die in which the preform 9 is housed between the mold members 1 and 2 is placed in a press molding device (not shown), heated at 620 ° C., and then pressurized to have a diameter of 19.00 mm.
The biconvex lens 4 was molded. The mold member 1 descends in the barrel mold following the contraction of the molded body due to cooling after molding, but in order to prevent the lowering of the mold member 1 from being obstructed, a stepped portion 11 is provided inside the barrel mold. Since the depth is provided with a margin with respect to the amount of shrinkage of the molded body, the molded body is in contact with the mold member 1 and the mold member 2 and is kept clamped. Then, the mold was taken out from the press molding apparatus and cooled to room temperature. After cooling, the pressure-molded lens 4 is sandwiched between the mold member 1 and the mold member 2 on the base 13 in which the thickness measuring device for the molded body is arranged above the base 13. Placed the mold.

【0009】先ず、肉厚測定装置を昇降させるエアシリ
ンダ17を作動させ、ピストンロッド18、連結部材1
9を介して基準位置決めリング14の下端が、胴型の上
端面5に当接するまで下降させた。先ず、接触子16の
先端が、型部材1の上端に設けられた突起8の先端即ち
型部材1の最上端面に当接し、次いで、基準位置決めリ
ング14の下端が胴型の上端面5に当接する。このとき
接触子16は接触式変位センサ15に内蔵されたスプリ
ングによって下方に押しつけられ当接状態を維持する。
接触式変位センサ15は基準位置決めリング14に固設
されている。胴型の上端面5の高さと型部材1の最上端
面の高さとの差(L)は、型部材1の最上端面に当接し
て上方に押し戻された接触子16の高さ情報が接触式変
位センサ15に与えられ、測定される。得られた測定値
は3. 010mmであった。この場合、胴型の上端面5を
第2の基準点として、該基準点からの型部材1の最上端
面即ち第1の基準点の高さL=3. 010mmを測定した
ことになる。
First, the air cylinder 17 for raising and lowering the wall thickness measuring device is operated to move the piston rod 18 and the connecting member 1.
The lower end of the reference positioning ring 14 was lowered via 9 until it abuts on the upper end surface 5 of the barrel die. First, the tip of the contactor 16 contacts the tip of the projection 8 provided on the upper end of the mold member 1, that is, the uppermost end face of the mold member 1, and then the lower end of the reference positioning ring 14 contacts the upper end face 5 of the barrel mold. Contact. At this time, the contactor 16 is pressed downward by the spring built in the contact type displacement sensor 15 to maintain the contact state.
The contact displacement sensor 15 is fixed to the reference positioning ring 14. The difference (L) between the height of the upper end surface 5 of the barrel die and the height of the uppermost end surface of the die member 1 is obtained by contacting the uppermost end surface of the die member 1 with the height information of the contactor 16 pushed upward. It is given to the displacement sensor 15 and measured. The measured value obtained was 3.010 mm. In this case, the upper end surface 5 of the barrel die is used as the second reference point, and the height L of the uppermost end surface of the die member 1 from the reference point, that is, the first reference point L = 3.010 mm is measured.

【0010】このとき成形型内に納められたレンズ4の
中心肉厚は次のようにして求められる。図3は本実施例
の測定原理を示す図であり、理解を容易にするため型構
造は簡略化してある。 L0 =L+(b−a) K=b−a とおくと、 ∴L0 =L+K (1) 上式に於いて、L0 は求める成形体の中心肉厚、Lは型
部材1の上端面6(第1の基準点)と胴型の上端面5
(第2の基準点)との高さの差、aは型部材1の上端面
6(第1の基準点)からその成形面までの高さ、bは胴
型の上端面5(第2の基準点)から型部材2の成形面ま
での高さである。Kは成形型を構成する各型の高さによ
って定まる型定数であり、予め型部材1、型部材2、胴
型のそれぞれの高さを測定しておくことにより得られ、
その値は予め測定したa、bの値から2. 400mmであ
つた。従って、レンズ4の中心肉厚(L0 )は、上記
(1)式より、測定して得られた胴型の上端面5と型部
材1の最上端面の高さの差(L)3. 010mmに型定数
(K)2. 400mmを加えることによって、成形体即ち
レンズの中心肉厚(L0)5. 410mmが得られる。成
形体は、肉厚測定後、成形型を分解して取り出される。
このようにして、成形型内に納められた成形体の中心肉
厚が間接的に求められ、成形体に測定具を接触させるこ
とがないため、レンズ表面に傷がつくこともなく、容易
かつ正確にレンズの中心肉厚を求めることができた。
尚、本実施例では、型部材1の上端面として、その突起
8の先端を測定したが、突起8の周囲の平坦部6を型部
材1の上端面として測定してもよい。
At this time, the center wall thickness of the lens 4 housed in the molding die is obtained as follows. FIG. 3 is a diagram showing the measurement principle of this embodiment, and the mold structure is simplified for easy understanding. L 0 = L + (b−a) K = b−a, ∴L 0 = L + K (1) In the above formula, L 0 is the center wall thickness of the molded body to be obtained, and L is on the mold member 1. End face 6 (first reference point) and upper end face 5 of the barrel
The height difference from the (second reference point), a is the height from the upper end surface 6 (first reference point) of the mold member 1 to the molding surface thereof, and b is the upper end surface 5 of the barrel die (second reference point). From the reference point of 1) to the molding surface of the mold member 2. K is a mold constant determined by the height of each mold forming the mold, and is obtained by measuring the heights of the mold member 1, the mold member 2 and the body mold in advance,
The value was 2.400 mm from the previously measured values of a and b. Therefore, the center wall thickness (L 0 ) of the lens 4 is the difference (L) 3. between the heights of the upper end surface 5 of the barrel die and the uppermost end surface of the die member 1 obtained by measurement from the above equation (1). By adding a mold constant (K) of 2.400 mm to 010 mm, a center wall thickness (L 0 ) of the molded body or lens of 5.410 mm is obtained. The molded body is taken out by disassembling the molding die after measuring the wall thickness.
In this way, the center wall thickness of the molded body housed in the mold is indirectly determined, and since the measuring tool is not brought into contact with the molded body, the lens surface is not scratched, and it is easy and The central thickness of the lens could be accurately determined.
Although the tip of the protrusion 8 is measured as the upper end surface of the mold member 1 in the present embodiment, the flat portion 6 around the protrusion 8 may be measured as the upper end surface of the mold member 1.

【0011】[実施例2]本実施例を図4にもとづいて
説明する。図4は成形型と成形体の肉厚測定装置を示す
概略断面図である。本実施例で用いる成形型は、型部材
1の上端面6が平坦面となっている以外は実施例1の成
形型と基本的に同じ構造である。成形に先立ち、予め、
型部材1の上端面6(第1の基準点)からその成形面の
中心までの高さ(a)と胴型の上端面5(第2の基準
点)から型部材2の成形面の中心までの高さ(b)を測
定した。先ず、型部材1と型部材2の間にプリフォーム
を納めた成形型をプレス成形装置(図示を省略)内に配
置し、加熱後、加圧して凸レンズ4を成形した。加圧
は、型部材1の上端径よりも径の大きい平坦面をその下
端に有するプランジャにより行い、胴型の上端面5に、
プランジャ下端の平坦面が接するまで行った。なお、使
用するプリフォームの容量は、成形型のキャビティの容
量を超えないようにした。よって、加圧により胴型の上
端面5と型部材1の上端面6は同一レベルとなり、プレ
スは完了する。その後、プレス成形装置から成形型を取
り出し、冷却した。冷却された成形体はその固有の収縮
係数にみあった体積収縮を生じる。尚、本実施例では各
型部材に収縮係数42×10-7/℃の炭化珪素を、被成
形体には収縮係数79×10-7/℃のガラスプリフォー
ムを使用した。従って、冷却された成形体の収縮によっ
て、成形体の収縮係数の方が成形型の収縮係数より大き
いため、加圧成形直後に位置していた型部材1の上端面
6と冷却後の型部材1の上端面6の位置との間に高さの
差(L)を生じる。設定した測定温度30℃にて、成形
型内にレンズ4を納めた状態のまま基台13上に載置し
た。
[Embodiment 2] This embodiment will be described with reference to FIG. FIG. 4 is a schematic cross-sectional view showing a wall thickness measuring device for a molding die and a molded body. The forming die used in this embodiment has basically the same structure as that of the forming die of Embodiment 1 except that the upper end surface 6 of the die member 1 is a flat surface. Prior to molding,
The height (a) from the upper end surface 6 (first reference point) of the mold member 1 to the center of the molding surface and the center of the molding surface of the mold member 2 from the upper end surface 5 (second reference point) of the barrel mold The height (b) was measured. First, a molding die containing a preform between the mold members 1 and 2 was placed in a press molding device (not shown), and after heating, pressure was applied to mold the convex lens 4. The pressurization is performed by a plunger having a flat surface having a diameter larger than the upper end diameter of the mold member 1 at its lower end, and
The process was repeated until the flat surface at the lower end of the plunger came into contact. The volume of the preform used was set so as not to exceed the volume of the cavity of the molding die. Therefore, the upper end surface 5 of the barrel die and the upper end surface 6 of the die member 1 are brought to the same level by the pressure, and the pressing is completed. Then, the mold was taken out from the press molding apparatus and cooled. The cooled compact undergoes volumetric shrinkage matching its own coefficient of shrinkage. In this example, silicon carbide having a shrinkage coefficient of 42 × 10 −7 / ° C. was used for each mold member, and a glass preform having a shrinkage coefficient of 79 × 10 −7 / ° C. was used for the molding target. Therefore, due to the shrinkage of the cooled molded body, the shrinkage coefficient of the molded body is larger than that of the molding die. Therefore, the upper end surface 6 of the mold member 1 located immediately after the pressure molding and the mold member after cooling are molded. There is a height difference (L) from the position of the upper end surface 6 of 1. At the set measurement temperature of 30 ° C., the lens 4 was placed on the base 13 with the lens 4 housed in the mold.

【0012】本実施例で用いた成形体の肉厚測定装置
は、接触式変位センサ15の下端に設けられた接触子1
6の下端が曲面を有している以外は、実施例1の接触式
変位センサ15と同じである。先ず、昇降装置のエアシ
リンダ17を作動させ、ピストンロッド18、連結部材
19を介して基準位置決めリング14の下端が、胴型の
上端面5に当接するまで下降させた。このとき接触式変
位センサ15の下端に設けられた接触子16の先端は、
基準位置決めリング14の下端面のレベルよりも下方に
位置している。先ず、接触子16の先端が型部材1の上
端面6に当接し、次いで、基準位置決めリング14の下
端が胴型の上端面5に当接する。このとき接触子16は
接触式変位センサ15に内蔵されたスプリングによって
下方に押しつけられ当接状態を維持する。型部材1の上
端面6の高さと胴型の上端面5の高さとの差(L)は、
型部材1の上端面6に当接して上方に押し戻された接触
子16の高さ情報が接触式変位センサ15に与えられ、
測定される。この場合、胴型の上端面5を第2の基準点
として、該基準点からの型部材1の上端面6即ち第1の
基準点の高さ(L)を測定したことになる。
The thickness measuring device for a molded body used in this embodiment is a contactor 1 provided at the lower end of a contact type displacement sensor 15.
The contact type displacement sensor 15 is the same as that of the first embodiment except that the lower end of 6 has a curved surface. First, the air cylinder 17 of the elevating device was operated, and the lower end of the reference positioning ring 14 was lowered via the piston rod 18 and the connecting member 19 until it abuts the upper end surface 5 of the barrel die. At this time, the tip of the contactor 16 provided at the lower end of the contact displacement sensor 15 is
It is located below the level of the lower end surface of the reference positioning ring 14. First, the tip of the contactor 16 contacts the upper end surface 6 of the die member 1, and then the lower end of the reference positioning ring 14 contacts the upper end surface 5 of the barrel die. At this time, the contactor 16 is pressed downward by the spring built in the contact type displacement sensor 15 to maintain the contact state. The difference (L) between the height of the upper end surface 6 of the mold member 1 and the height of the upper end surface 5 of the body mold is
The height information of the contact 16 which is brought into contact with the upper end surface 6 of the mold member 1 and pushed back upward is given to the contact displacement sensor 15.
To be measured. In this case, the height (L) of the upper end surface 6 of the die member 1 from the reference point, that is, the first reference point (L) is measured with the upper end surface 5 of the barrel die as the second reference point.

【0013】このとき成形型内に納められた凸レンズ4
の中心肉厚は次のようにして求められる。図5は本実施
例の測定原理を示す図である。 L0 =(b−a)ーL K=b−a とおくと、 ∴L0 =K−L (2) 凸レンズ4の中心肉厚(L0 )は、上式から、予め測定
して得たa、bの値から型定数(K)を求め、この型定
数(K)から、成形型内にレンズを納めた状態で測定し
て得た型部材1の上端面6と胴型の上端面5との高さの
差、即ち第1の基準点と第2の基準点との高さの差
(L)を引くことによって得られる。成形体は、肉厚測
定後、成形型を分解して取り出される。このように、成
形体に測定具を接触させることなく間接的な測定によっ
て、容易に成形体の中心肉厚を求めることができる。加
えて、成形体に測定具を接触させることがないため、成
形体表面に傷がつくこともない。
At this time, the convex lens 4 housed in the molding die
The center wall thickness of is determined as follows. FIG. 5 is a diagram showing the measurement principle of this embodiment. If L 0 = (b−a) −L K = b−a is set, ∴L 0 = K−L (2) The central wall thickness (L 0 ) of the convex lens 4 is obtained by measuring in advance from the above formula. The mold constant (K) is obtained from the values of a and b, and from the mold constant (K), the upper end surface 6 of the mold member 1 and the upper surface of the body mold obtained by measuring with the lens housed in the mold are obtained. It is obtained by subtracting the height difference from the end surface 5, that is, the height difference (L) between the first reference point and the second reference point. The molded body is taken out by disassembling the molding die after measuring the wall thickness. In this way, the center wall thickness of the molded body can be easily obtained by indirect measurement without bringing the measuring tool into contact with the molded body. In addition, since the measuring tool is not brought into contact with the molded body, the surface of the molded body is not scratched.

【0014】[実施例3]図6は、本実施例の成形型内
に納められたメニスカスレンズの肉厚測定の状態を示す
図である。成形型は、型部材1、型部材2及び胴型から
構成され、メニスカスレンズを成形するため、型部材1
の成形面は凸面を、型部材2の成形面は凹面をなしてい
る。レンズ成形後の成形型の状態は、型部材1の上端面
6が胴型の上端面5よりも高くなっている。23、24
は、型部材1の上方に配設された取付け部材25に取付
けられた光反射式レーザセンサである。成形に先立ち、
予め、型部材1の上端面6(第1の基準点)からその成
形面の中心までの高さ(a)と型部材2のフランジ部上
端面7(第2の基準点)からその成形面の中心までの高
さ(b)を測定した。レンズ成形後、成形型を室温まで
冷却したのち、加圧成形されたレンズ4を型部材1と型
部材2とによって挟持した状態にある成形型を基台13
上に載置した。先ず、光反射式レーザセンサ24から出
射されたレーザ光27によって型部材1の上端面6(第
1の基準点)の高さを測定し、次に、光反射式レーザセ
ンサ23からレーザ光26を出射して型部材2のフラン
ジ部上端面7(第2の基準点)の高さを測定した。両測
定値の差から型部材1の上端面6の高さと型部材2のフ
ランジ部上端面7の高さとの差、即ち第1の基準点と第
2の基準点との高さの差(L)を求めた。
[Embodiment 3] FIG. 6 is a view showing a state of measuring the wall thickness of the meniscus lens housed in the molding die of this embodiment. The molding die is composed of a mold member 1, a mold member 2 and a body mold. Since the meniscus lens is molded, the mold member 1
The molding surface of is a convex surface, and the molding surface of the mold member 2 is a concave surface. In the state of the molding die after lens molding, the upper end surface 6 of the mold member 1 is higher than the upper end surface 5 of the barrel die. 23, 24
Is a light reflection type laser sensor mounted on a mounting member 25 arranged above the mold member 1. Prior to molding
In advance, the height (a) from the upper end surface 6 (first reference point) of the mold member 1 to the center of the molding surface and the flange part upper end surface 7 (second reference point) of the mold member 2 from the molding surface The height (b) to the center of was measured. After molding the lens, the molding die is cooled to room temperature, and then the molding die in a state where the pressure-molded lens 4 is sandwiched between the molding member 1 and the molding member 2 is the base 13
Placed on top. First, the height of the upper end surface 6 (first reference point) of the mold member 1 is measured by the laser light 27 emitted from the light reflection type laser sensor 24, and then the laser light 26 from the light reflection type laser sensor 23 is measured. Was emitted to measure the height of the flange portion upper end surface 7 (second reference point) of the mold member 2. From the difference between the two measured values, the difference between the height of the upper end surface 6 of the mold member 1 and the height of the flange portion upper end surface 7 of the mold member 2, that is, the difference in height between the first reference point and the second reference point ( L) was determined.

【0015】このとき成形型内に納められたメニスカス
レンズ4の中心肉厚は次のようにして求められる。 L0 =L−(a+b) K=a+b とおくと、 ∴L0 =L−K (3) メニスカスレンズ4の中心肉厚(L0)は、上記(3)
式から、成形型内にレンズを納めた状態で測定して得た
第1の基準点と第2の基準点との高さの差(L)から、
予めa、bを測定して得た型定数(K)を引くことによ
って成形型内に納められたメニスカスレンズの中心肉厚
を間接的に求めた。成形体は、肉厚測定後、成形型を分
解して取り出される。このようにして、成形型内に納め
られた成形体の中心肉厚が間接的に求められ、成形体に
測定具を接触させることがないため、レンズ表面に傷が
つくこともない。形状的に中心肉厚の測定が困難なメニ
スカスレンズであっても容易かつ正確にレンズの中心肉
厚を求めることができた。尚、光反射式レーザセンサ2
3、24の検出信号をコンピュータに導き処理すること
によって、自動的に前記高さの差(L)を得ることがで
きる。
At this time, the central wall thickness of the meniscus lens 4 housed in the molding die is obtained as follows. L 0 = L− (a + b) K = a + b ∴L 0 = L−K (3) The center wall thickness (L 0 ) of the meniscus lens 4 is the above (3).
From the formula, from the height difference (L) between the first reference point and the second reference point obtained by measuring with the lens housed in the molding die,
The center thickness of the meniscus lens housed in the mold was indirectly determined by subtracting the mold constant (K) obtained by measuring a and b in advance. The molded body is taken out by disassembling the molding die after measuring the wall thickness. In this way, the center wall thickness of the molded body housed in the molding die is indirectly determined, and the measuring tool is not brought into contact with the molded body, so that the lens surface is not scratched. Even in the case of a meniscus lens whose shape is difficult to measure the center thickness, the center thickness of the lens could be easily and accurately determined. The light reflection type laser sensor 2
The height difference (L) can be automatically obtained by introducing and processing the detection signals of 3 and 24 into a computer.

【0016】[実施例4]図7は、本実施例の成形型内
に納められた凹レンズの肉厚測定の状態を示す図であ
る。本実施例に於いて用いる測定のための光反射式レー
ザセンサは1個である。成形型は、型部材1、型部材2
及び胴型から構成され、凹レンズを成形するため、型部
材1と型部材2の成形面は共に凸面をなしている。成形
に先立ち、予め、型部材1の上端面6(第1の基準点)
からその成形面の中心までの高さ(a)と型部材2の底
面(第2の基準点)からその成形面の中心までの高さ
(b)を測定した。尚、第2の基準点として型部材2を
載置した基板20の基板面を採用してもよい。レンズ成
形後、プレス成形装置から成形型を取り出し、室温まで
冷却した。冷却後、表面が水平かつ平滑な基板20上
に、成形型内に凹レンズ4を納めた成形型を載置した。
次に、光反射式レーザセンサ23からレーザ光26を出
射して、センサ23から型部材1の上端面6までの距離
を測定した。この距離と予め測定して得たセンサ23か
ら基板20までの距離から、基板20上からの型部材1
の上端面6の高さ、即ち型部材2の底面から型部材1の
上端面6までの高さ(L)を得た。
[Embodiment 4] FIG. 7 is a diagram showing a state of measuring the wall thickness of a concave lens housed in the molding die of this embodiment. The number of light reflection type laser sensors for measurement used in this embodiment is one. The mold is a mold member 1 and a mold member 2.
Also, the molding surfaces of the mold member 1 and the mold member 2 are both convex, because they are formed of a barrel mold and mold a concave lens. Prior to molding, the upper end surface 6 of the mold member 1 (first reference point) is previously formed.
To the center of the molding surface (a) and the height from the bottom surface (second reference point) of the mold member 2 to the center of the molding surface (b) were measured. The substrate surface of the substrate 20 on which the mold member 2 is placed may be adopted as the second reference point. After the lens was molded, the mold was taken out from the press molding device and cooled to room temperature. After cooling, the molding die in which the concave lens 4 was housed was placed on the substrate 20 having a horizontal and smooth surface.
Next, laser light 26 was emitted from the light reflection type laser sensor 23, and the distance from the sensor 23 to the upper end surface 6 of the mold member 1 was measured. From this distance and the distance from the sensor 23 to the substrate 20 obtained by measurement in advance, the mold member 1 from the substrate 20 is obtained.
The height (L) from the bottom surface of the mold member 2 to the upper end surface 6 of the mold member 1 was obtained.

【0017】このとき成形型内に納められた凹レンズ4
の中心肉厚は次のようにして求められる。 L0 =L−(a+b) K=a+b とおくと、 ∴L0 =L−K (4) 凹レンズ4の中心肉厚(L0 )は、上記(4)式から、
型部材1の上端面6(第1の基準点)からの型部材2の
底面(第2の基準点)の高さ(L)から、予めa、bを
測定して得た型定数(K)を引くことによって、成形型
内に納められた凹レンズの中心肉厚を求めた。レンズ
は、肉厚測定後、成形型を分解して取り出される。この
ようにして、成形型内に納められた成形体の中心肉厚が
間接的に求められ、成形体に測定具を接触させることが
ないため、レンズ表面に傷がつくこともない。形状的に
中心肉厚の測定が困難な凹レンズであっても容易かつ正
確にレンズの中心肉厚を求めることができた。
At this time, the concave lens 4 housed in the molding die 4
The center wall thickness of is determined as follows. If L 0 = L- (a + b) K = a + b, then ∴L 0 = L−K (4) The central thickness (L 0 ) of the concave lens 4 can be calculated from the equation (4) above.
The mold constant (K) obtained by measuring a and b in advance from the height (L) of the bottom surface (second reference point) of the mold member 2 from the upper end surface 6 (first reference point) of the mold member 1. ), The center wall thickness of the concave lens housed in the mold was determined. After measuring the wall thickness, the lens is taken out by disassembling the molding die. In this way, the center wall thickness of the molded body housed in the molding die is indirectly determined, and the measuring tool is not brought into contact with the molded body, so that the lens surface is not scratched. Even with a concave lens whose shape is difficult to measure the center thickness, the center thickness of the lens could be easily and accurately determined.

【0018】[実施例5]図8は、本実施例の成形型内
に納められた凹レンズの肉厚測定の状態を示す図であ
る。成形に先立ち、予め、型部材1の上端面6(第1の
基準点)からその成形面の中心までの高さ(a)と胴型
3の上端面5(第2の基準点)から型部材2の成形面の
中心までの高さ(b)を測定した。レンズ成形後、成形
型を室温まで冷却した後、内部に成形されたレンズを納
めた成形型を基台13上に載置した。本実施例に於いて
用いる光反射式レーザセンサ28は支持具29に取り付
けられ、移動装置のシリンダ17によってピストンロッ
ド18を介して、左右に移動自在となっている。先ず、
型部材1の上端面6(第1の基準点)の高さと胴型の上
端面5(第2の基準点)の高さを、光反射式レーザセン
サ28を左右に移動して交互に測定し、順次測定信号を
コンピュータ(図示を省略)に導き処理することによっ
て、型部材1の上端面6(第1の基準点)と胴型の上端
面5(第2の基準点)との高さの差(L)を求めた。成
形型内に納められたレンズの中心肉厚は、予め測定した
a、bから求めた型定数(K=b−a)から、第1の基
準点と第2の基準点との高さの差(L)を引くことによ
って求めた。成形体は、肉厚測定後、成形型を分解して
取り出される。このようにして、成形型内に納められた
成形体の中心肉厚が間接的に求められ、成形体に測定具
を接触させることがないため、レンズ表面に傷がつくこ
ともない。形状的に中心肉厚の測定が困難な凹レンズで
あっても容易かつ正確にレンズの中心肉厚を求めること
ができた。
[Embodiment 5] FIG. 8 is a view showing a state of measuring the wall thickness of a concave lens housed in the molding die of this embodiment. Prior to molding, the height (a) from the upper end surface 6 (first reference point) of the mold member 1 to the center of the molding surface and the upper end surface 5 (second reference point) of the barrel mold 3 are used to form the mold. The height (b) to the center of the molding surface of the member 2 was measured. After the lens was molded, the mold was cooled to room temperature, and then the mold containing the lens molded therein was placed on the base 13. The light reflection type laser sensor 28 used in the present embodiment is attached to a support 29 and is movable left and right by a cylinder 17 of a moving device via a piston rod 18. First,
The height of the upper end surface 6 (first reference point) of the mold member 1 and the height of the upper end surface 5 (second reference point) of the body shape are alternately measured by moving the light reflection type laser sensor 28 left and right. Then, the measurement signals are sequentially guided to a computer (not shown) and processed to increase the height between the upper end surface 6 (first reference point) of the mold member 1 and the upper end surface 5 (second reference point) of the barrel mold. The difference (L) was calculated. The center wall thickness of the lens housed in the molding die is the height of the first reference point and the second reference point from the mold constant (K = ba) obtained from a and b measured in advance. It was determined by subtracting the difference (L). The molded body is taken out by disassembling the molding die after measuring the wall thickness. In this way, the center wall thickness of the molded body housed in the molding die is indirectly determined, and the measuring tool is not brought into contact with the molded body, so that the lens surface is not scratched. Even with a concave lens whose shape is difficult to measure the center thickness, the center thickness of the lens could be easily and accurately determined.

【0019】[実施例6]本実施例では、型部材1、型
部材2及び円筒状の胴型からなる前記実施例2と同じ成
形型を3個用いた(図4、5参照)。成形に先立ち、3
個の成形型A、B、Cの各型部材についてそれぞれ高さ
を測定した。更に、型部材1の上端面6を第1の基準点
として、該基準点から型部材1の成形面の中心までの高
さ(距離a)と、胴型の上端面5を第2の基準点とし
て、該基準点から型部材2の成形面の中心までの高さ
(距離b)を測定した。このときの型定数Kはb−aと
なる。本実施例で使用した成形型は、各成形型における
個々の型部材の寸法値のばらつきを、型定数Kが5.4
00mmの一定値となるように型部材2のフランジ部の高
さを調整加工した。その結果、成形型A、B、Cの各型
定数Kはそれぞれ順に5.400mm、5.403m
m、5.398mmで、いずれも公差の範囲内であり一
定といえる。測定した成形型A、B、Cの各型部材の高
さ値、a、b値及び型定数Kを表1に示す。
[Embodiment 6] In this embodiment, the same three molding dies as those of the above-mentioned Embodiment 2, which are composed of the mold member 1, the mold member 2 and the cylindrical body mold, were used (see FIGS. 4 and 5). 3 prior to molding
The height of each mold member of the individual molding dies A, B, and C was measured. Further, with the upper end surface 6 of the mold member 1 as the first reference point, the height (distance a) from the reference point to the center of the molding surface of the mold member 1 and the upper end surface 5 of the barrel mold as the second reference point. As a point, the height (distance b) from the reference point to the center of the molding surface of the mold member 2 was measured. At this time, the type constant K becomes ba. The mold used in this example has a mold constant K of 5.4 with respect to variations in dimensional values of individual mold members in each mold.
The height of the flange portion of the mold member 2 was adjusted and processed so as to have a constant value of 00 mm. As a result, the mold constants K of the molding dies A, B, and C were 5.400 mm and 5.403 m, respectively.
m, 5.398 mm, both are within the tolerance range and can be said to be constant. Table 1 shows the measured height values, a and b values, and mold constants K of the mold members A, B, and C.

【0020】[0020]

【表1】 (単位:mm) [Table 1] (Unit: mm)

【0021】これ等の成形型を用いて実施例2と同様の
方法で、直径19.00mmの両凸レンズ4を成形し
た。使用したプリフォームは重バリウムクラウン光学ガ
ラスを重量2.7gの球状に加工したものである。冷却
後、前記実施例2と同様の測定装置を用いて、前記第1
の基準点と前記第2の基準点との高さの差(L)をそれ
ぞれ測定した。成形型A、B、Cについてそれぞれ順に
0.015mm、0.017mm、0.014mmであ
った。これらの測定値と前記型定数Kとから前記測定装
置に連結した制御装置(図示省略)によってレンズの中
心肉厚を求めた。レンズの中心肉厚(L0)はK−Lによ
って求められる。得られたレンズの中心肉厚(L0)は成
形型A、B、Cについてそれぞれ順に5.385mm、
5.386mm、5.384mmであった。さらに前記
制御装置をプレス機と同期させて連続的に成形体の肉厚
を測定し、測定された肉厚変動情報をフィードバックし
て、プリフォームの容量やプレス圧力等の成形条件を制
御した。本実施例では、複数の成形型を用いそれらの型
定数を一定にしたので、前記第1の基準点と第2の基準
点の高さ(距離)のみの測定によって成形体の肉厚を連
続的に知ることができ、レンズの肉厚変動情報を前工程
に速やかにフィードバックすることが可能となった。
Using these molding dies, the biconvex lens 4 having a diameter of 19.00 mm was molded in the same manner as in Example 2. The preform used is a heavy barium crown optical glass processed into a spherical shape having a weight of 2.7 g. After cooling, using the same measuring device as in Example 2, the first
The difference (L) in height between the reference point of 1 and the second reference point was measured. The molding dies A, B, and C were 0.015 mm, 0.017 mm, and 0.014 mm, respectively. The center thickness of the lens was determined from these measured values and the type constant K by a controller (not shown) connected to the measuring device. The center wall thickness (L 0 ) of the lens is obtained by KL. The center thickness (L 0 ) of the obtained lens was 5.385 mm for the molds A, B, and C, respectively.
It was 5.386 mm and 5.384 mm. Further, the wall thickness of the molded body was continuously measured by synchronizing the control device with the press machine, and the measured thickness variation information was fed back to control the molding conditions such as the volume of the preform and the press pressure. In this embodiment, since a plurality of molding dies were used and their mold constants were made constant, the wall thickness of the molded body was continuously measured by measuring only the height (distance) of the first reference point and the second reference point. It became possible to immediately feed back the lens thickness variation information to the previous process.

【0022】なお、プランジャ下端部の形状及び寸法
を、加圧のためのプランジャが、第1の基準点と第2の
基準点に当接したところでプレスが完了するように設定
することが好ましい。このように設定すると、プリフォ
ームに多少の容量変動があっても、ほぼ肉厚の一定な、
良好なレンズが得られる。これによって、複数の成形型
を使用する場合に、各型の型定数Kを一定にすることが
有効であり、しかもレンズに肉厚異常が生じた場合の検
知が容易である。上記実施例2、5、6で示した肉厚測
定方法は、胴型の上端面5(第2の基準点)から型部材
1の上端面6(第1の基準点)の距離、即ち、プレス後
の収縮量のみを測定するため、測定絶対値が他の実施例
に比べて小さく、より精度の高い測定ができる。本発明
は、前記実施例に限定されるものではなく、肉厚測定は
成形型を室温まで冷却して行う必要はなく、200°C
以下の温度であれば、室温までの収縮量は小さく且つ正
確に掴むことができるので差し支えない。成形型の構成
及び形状は、成形体成形後冷却した後においても、成形
体が型部材1と型部材2の成形面に接触して挟持されて
いる構造を有し、肉厚測定の際、各型部材の測定対象箇
所の高さが測定できる構造であれば特に限定されない。
さらに、実施例1に於いては、胴型の上端面5を基準面
として、該基準面からの型部材1の最上端面の高さの差
を測定したが、型部材1の上端面6を基準面として、該
基準面からの胴型の上端面5の高さの差を測定してもよ
い。肉厚を測定するに際し、各型部材の高さの測定箇所
はその最上端面に限定されず、例えば、胴型にあっては
その平坦な上端面、又は胴型の上端周囲に切り込みを設
けた場合は、その切り込み部底面を測定基準点としても
よい。肉厚を測定する際の測定具は、上記各実施例に示
した接触式変位センサや光反射式レーザセンサ以外に、
他の光学式読み取り測定具やマイクロメータ等を用いる
こともでき、あるいは先端に測定子を有するダイヤルゲ
ージを支柱に固定して用いることもできる。さらに接触
式変位センサや光反射式レーザセンサ等を動作させる昇
降装置及び移動装置は、前記実施例に用いたシリンダ以
外に、機械的に駆動させる装置を用いることもできる。
基準位置決め部材についても、図2、4に示されたリン
グ状のもの以外に、基準位置決め部材の下部のリング状
部分を、下端面の高さレベルの等しい複数のピンを設け
て用いることもできる。この場合、ピンは等間隔に配置
するのが好ましい。或いは胴型の上端面5の所定の1箇
所のみに当接する構造であってもよい。本発明の成形体
の肉厚測定方法は、レンズに限らず他の成形体にも採用
することができ、被成形体の材質にはガラスや樹脂が挙
げられる。
The shape and size of the lower end of the plunger are preferably set so that the pressing is completed when the plunger for pressurizing contacts the first reference point and the second reference point. By setting in this way, even if the preform has some capacity fluctuation, the thickness is almost constant,
A good lens can be obtained. Thus, when using a plurality of molding dies, it is effective to make the mold constant K of each mold constant, and moreover, it is easy to detect when the thickness abnormality of the lens occurs. The wall thickness measuring methods shown in Examples 2, 5 and 6 above are the distances from the upper end surface 5 (second reference point) of the barrel die to the upper end surface 6 (first reference point) of the die member 1, that is, Since only the amount of shrinkage after pressing is measured, the absolute value of measurement is smaller than in the other examples, and more accurate measurement can be performed. The present invention is not limited to the above-mentioned examples, and it is not necessary to measure the wall thickness by cooling the molding die to room temperature,
If the temperature is below, the amount of shrinkage to room temperature is small and it can be grasped accurately, so there is no problem. The configuration and shape of the molding die has a structure in which the molding is held in contact with the molding surfaces of the mold member 1 and the mold member 2 even after cooling after molding the molded body. The structure is not particularly limited as long as the height of the measurement target portion of each mold member can be measured.
Furthermore, in Example 1, the difference in height of the uppermost end surface of the mold member 1 from the reference surface was measured with the upper end surface 5 of the barrel mold as the reference surface. As the reference surface, the difference in height of the upper end surface 5 of the barrel mold from the reference surface may be measured. When measuring the wall thickness, the measurement location of the height of each mold member is not limited to its uppermost end face, and for example, in the case of a barrel mold, a cut is provided on the flat upper end face or around the upper end of the barrel mold. In this case, the bottom surface of the cut portion may be used as the measurement reference point. Measuring tools when measuring the wall thickness, in addition to the contact type displacement sensor and the light reflection type laser sensor shown in each of the above examples,
Other optical reading measuring tools, micrometers, etc. may be used, or a dial gauge having a contact point at the tip may be fixed to a column for use. Further, as the elevating device and the moving device for operating the contact displacement sensor, the light reflection type laser sensor and the like, a device for mechanically driving can be used other than the cylinder used in the above-mentioned embodiment.
As for the reference positioning member, in addition to the ring-shaped member shown in FIGS. 2 and 4, the lower ring-shaped portion of the reference positioning member may be used by providing a plurality of pins having the same height level on the lower end surface. . In this case, the pins are preferably arranged at equal intervals. Alternatively, the structure may be such that it comes into contact with only one predetermined position on the upper end surface 5 of the body mold. The method for measuring the wall thickness of a molded body of the present invention can be applied not only to lenses but also to other molded bodies, and examples of the material of the molded body include glass and resin.

【0023】[0023]

【発明の効果】以上詳述したように、本発明の成形体の
肉厚測定方法は、成形に先立ち予め型の前記2つの距離
a、bを測定し、その後成形、冷却した後、成形型内に
成形された成形体を収容した状態にて、成形型を構成す
る型部材の予め設定した第1の基準点と第2の基準点の
距離を測定し、前記2つの距離a、bとに基づいて、計
算によって成形体の肉厚を求める構成としたことによ
り、成形型内に納められた成形体の中心肉厚を間接的に
測定することができ、成形体の表面にマイクロメータの
スタイラス等の測定具を接触させることがないので、成
形体表面に傷を付けることがない。さらに、レンズ成形
の場合、メニスカスレンズや両凹レンズ等の肉厚測定
は、その中心点を見出すことが極めて困難であり、この
ようなレンズの肉厚中心を測定するのには長時間を要す
るが、本発明の成形体の肉厚測定方法は、型の前記第1
の基準点と第2の基準点の距離を測定して成形体の肉厚
を求めるものであるから、成形体の形状に関係なく容易
かつ短時間に肉厚を測定することが出来る。さらに、複
数個の成形型を用いて成形する場合、各成形型の前記2
つの距離a、bの和又は差を型定数として一定にするこ
とによって、前記第1の基準点と第2の基準点の距離の
みの測定から成形体の肉厚を連続的に知ることができ、
得られた肉厚情報を速やかに前工程にフィードバックす
ることができる。
As described above in detail, in the method for measuring the wall thickness of a molded article of the present invention, the two distances a and b of the mold are measured in advance before molding, and after molding and cooling, the molding die is molded. In a state in which the molded body that is molded therein is housed, the distance between the preset first reference point and the second reference point of the mold member that forms the molding die is measured, and the two distances a and b are measured. Based on the above, the thickness of the molded body is calculated by the calculation, so that the central wall thickness of the molded body housed in the molding die can be indirectly measured. Since the measuring tool such as the stylus is not brought into contact with the molded article, the surface of the molded article is not scratched. Furthermore, in the case of lens molding, it is extremely difficult to find the center point of the wall thickness measurement of a meniscus lens or a biconcave lens, and it takes a long time to measure the center of wall thickness of such a lens. The method for measuring the wall thickness of a molded article according to the present invention is
Since the wall thickness of the molded body is obtained by measuring the distance between the reference point and the second reference point, the wall thickness can be measured easily and in a short time regardless of the shape of the molded body. Further, when molding is performed using a plurality of molding dies, the above-mentioned 2 of each molding die is used.
By making the sum or difference of the two distances a and b constant as a type constant, the wall thickness of the molded body can be continuously known by measuring only the distance between the first reference point and the second reference point. ,
The obtained thickness information can be promptly fed back to the previous process.

【0024】[0024]

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施例1に於いて、成形体の成形直前
の状態を示す成形型の概略断面図である。
FIG. 1 is a schematic cross-sectional view of a molding die showing a state immediately before molding of a molded body in Example 1 of the present invention.

【図2】本発明の実施例1の成形体の肉厚測定方法を示
す成形型と肉厚測定装置の概略断面図である。
FIG. 2 is a schematic cross-sectional view of a molding die and a wall thickness measuring device showing a wall thickness measuring method for a molded body according to Example 1 of the present invention.

【図3】本発明の実施例1の成形体の肉厚測定方法の原
理を示す概略断面図である。
FIG. 3 is a schematic cross-sectional view showing the principle of the method for measuring the wall thickness of a molded product according to Example 1 of the present invention.

【図4】本発明の実施例2の成形体の肉厚測定方法を示
す成形型と肉厚測定装置の概略断面図である。
FIG. 4 is a schematic cross-sectional view of a molding die and a wall thickness measuring device showing a wall thickness measuring method for a molded body according to Example 2 of the present invention.

【図5】本発明の実施例2の成形体の肉厚測定方法の原
理を示す概略断面図である。
FIG. 5 is a schematic cross-sectional view showing the principle of the method for measuring the wall thickness of a molded body according to Example 2 of the present invention.

【図6】本発明の実施例3の成形体の肉厚測定方法を示
す成形型と肉厚測定装置の概略断面図である。
FIG. 6 is a schematic cross-sectional view of a molding die and a wall thickness measuring device showing a wall thickness measuring method for a molded body according to Example 3 of the present invention.

【図7】本発明の実施例4の成形体の肉厚測定方法を示
す成形型と肉厚測定装置の概略断面図である。
FIG. 7 is a schematic cross-sectional view of a forming die and a wall thickness measuring device showing a wall thickness measuring method for a molded body according to Example 4 of the present invention.

【図8】本発明の実施例5の成形体の肉厚測定方法を示
す成形型と肉厚測定装置の概略断面図である。
FIG. 8 is a schematic cross-sectional view of a forming die and a wall thickness measuring apparatus showing a wall thickness measuring method for a molded body according to Example 5 of the present invention.

【符号の説明】[Explanation of symbols]

1 型部材1 2 型部材2 3 胴型 4 成形体 5 胴型の上端面 6 型部材1の上端面 7 型部材2フランジ部の上端面 a 型部材1の第1の基準点とその成形面との距離 b 第2の基準点と型部材2の成形面との距離 L0 成形体の中心肉厚 L 第1の基準点と第2の基準点との距離1 mold member 1 2 mold member 2 3 barrel mold 4 molded body 5 upper end surface of barrel mold 6 upper end surface of mold member 1 mold member 2 upper end surface of flange portion a first reference point of the molded member 1 and its molding surface Distance b between the second reference point and the molding surface of the mold member 2 center thickness L 0 of the molded body distance between the first reference point and the second reference point

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B29C 49/00 - 51/46 B30B 15/10 - 15/28 C03B 7/00 - 21/06 G01B 5/00 - 5/32 G01B 21/00 - 21/32 ─────────────────────────────────────────────────── ─── Continuation of the front page (58) Fields surveyed (Int.Cl. 7 , DB name) B29C 49/00-51/46 B30B 15/10-15/28 C03B 7/00-21/06 G01B 5 / 00-5/32 G01B 21/00-21/32

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】胴型に案内され、少なくとも一方が摺動し
て互いに離間、接近し、該胴型内に対向して成形面を有
する第1の型部材と第2の型部材によって、ガラスプリ
フォームを加圧成形することによりガラスレンズを製造
する方法であって、第1の型部材の予め設定した第1の
基準点と該第1の型部材の成形面との距離a、および第
2の型部材又は胴型の予め設定した第2の基準点と該第
2の型部材の成形面との距離bを予め測定しておき、加
熱後のガラスプリフォームを前記第1の型部材と第2の
型部材によって加圧成形し、該加圧成形されたガラスレ
ンズを前記第1の型部材と第2の型部材とによって挟持
した状態で冷却し、その後前記第1の基準点と第2の基
準点の距離を測定し、予め測定した前記2つの距離a、
bとに基づいて、計算によってガラスレンズの肉厚を求
めたのち、ガラスレンズを前記第1の型部材と第2の型
部材から取り出し、かつ、前記第1の型部材、第2の型
部材、及び胴型を備えた成形型を複数個用い、前記複数
の成形型において、前記2つの距離a、bの和又は差を
型定数として一定にすることを特徴とする複数のガラス
レンズの製造方法。
1. A glass which is guided by a cylinder mold, at least one of which slides away from and approaches one another, and which has a molding surface facing the inside of the cylinder mold and a second mold member A method of manufacturing a glass lens by press-molding a preform, comprising: a distance a between a preset first reference point of a first mold member and a molding surface of the first mold member; The distance b between the preset second reference point of the second mold member or the barrel mold and the molding surface of the second mold member is measured in advance, and the heated glass preform is used as the first mold member. And a second mold member for pressure molding, and the pressure-molded glass lens is cooled while being sandwiched between the first mold member and the second mold member, and then the first reference point and The distance between the second reference points is measured, and the two distances a previously measured,
After obtaining the thickness of the glass lens by calculation based on b, the glass lens is taken out from the first mold member and the second mold member, and the first mold member and the second mold member are obtained. And a plurality of molding dies each including a barrel mold, and in the plurality of molding dies, a sum or a difference between the two distances a and b is made constant as a mold constant, thereby manufacturing a plurality of glass lenses. Method.
【請求項2】ガラスプリフォームを納めた成形型を成形
装置内に配置し、加熱後のガラスプリフォームを加圧成
形し、該加圧成形されたガラスレンズを成形装置から取
り出して冷却することを特徴とする、請求項1に記載の
製造方法。
2. A molding die containing a glass preform is placed in a molding apparatus, the heated glass preform is pressure-molded, and the pressure-molded glass lens is taken out from the molding apparatus and cooled. The manufacturing method according to claim 1, wherein:
【請求項3】第1の基準点を、第1の型部材の上端面、
第2の基準点を、胴型の上端面とすることを特徴とす
る、請求項1又は2に記載の製造方法。
3. The first reference point is the upper end surface of the first mold member,
The manufacturing method according to claim 1, wherein the second reference point is an upper end surface of the barrel mold.
【請求項4】胴型に案内され、少なくとも一方が摺動し
て互いに離間、接近し、該胴型内に対向して成形面を有
する第1の型部材と第2の型部材によって、ガラスプリ
フォームを加圧成形することによりガラスレンズを製造
する方法であって、第1の型部材の予め設定した第1の
基準点と該第1の型部材の成形面との距離a、および第
2の型部材又は胴型の予め設定した第2の基準点と該第
2の型部材の成形面との距離bを予め測定しておき、ガ
ラスプリフォームを納めた、第1の型部材、第2の型部
材、及び胴型からなる成形型を、成形装置内に配置し、
加熱後のガラスプリフォームを前記第1の型部材と第2
の型部材によって加圧成形し、該加圧成形されたガラス
レンズを前記第1の型部材と第2の型部材とによって挟
持した状態で成形装置から取り出して冷却し、冷却によ
るガラスレンズの収縮に型部材を追随させ、その後前記
第1の基準点と第2の基準点の距離を測定し、予め測定
した前記2つの距離a、bとに基づいて、計算によって
ガラスレンズの肉厚を求めたのち、ガラスレンズを前記
第1の型部材と第2の型部材から取り出すことを特徴と
するガラスレンズの製造方法。
4. A glass by means of a first mold member and a second mold member which are guided by a barrel mold and at least one of which slides away from and comes close to each other and has a molding surface facing each other in the barrel mold. A method of manufacturing a glass lens by press-molding a preform, comprising: a distance a between a preset first reference point of a first mold member and a molding surface of the first mold member; A first mold member containing a glass preform, in which a distance b between a preset second reference point of the second mold member or the barrel mold and a molding surface of the second mold member is measured in advance, A molding die including a second die member and a body die is placed in a molding device,
The glass preform after heating is applied to the first mold member and the second mold member.
Pressure-molded by the mold member, and the pressure-molded glass lens sandwiched between the first mold member and the second mold member is taken out from the molding apparatus and cooled, and the glass lens shrinks by cooling. The mold member to follow, then measure the distance between the first reference point and the second reference point, and calculate the wall thickness of the glass lens based on the two distances a and b measured in advance. After that, the glass lens is taken out from the first mold member and the second mold member.
JP14688895A 1995-05-23 1995-05-23 Manufacturing method of glass lens Expired - Lifetime JP3487467B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14688895A JP3487467B2 (en) 1995-05-23 1995-05-23 Manufacturing method of glass lens

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14688895A JP3487467B2 (en) 1995-05-23 1995-05-23 Manufacturing method of glass lens

Publications (2)

Publication Number Publication Date
JPH08313202A JPH08313202A (en) 1996-11-29
JP3487467B2 true JP3487467B2 (en) 2004-01-19

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ID=15417853

Family Applications (1)

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Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010254514A (en) * 2009-04-24 2010-11-11 Hoya Corp Method for manufacturing glass base material, method for manufacturing preform for precision press-molding, and method for manufacturing optical element

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Publication number Priority date Publication date Assignee Title
JP2007302514A (en) * 2006-05-11 2007-11-22 Olympus Corp Method and apparatus for forming optical element
CN104111049A (en) * 2014-08-12 2014-10-22 广西玉柴机器股份有限公司 Auxiliary tool for detecting conical surface size of crankshaft
CN112212764B (en) * 2020-09-28 2023-01-03 共享装备股份有限公司 Tool for measuring wall thickness of casting
CN121383930A (en) * 2025-12-24 2026-01-23 赫比(上海)家用电器产品有限公司 Detection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010254514A (en) * 2009-04-24 2010-11-11 Hoya Corp Method for manufacturing glass base material, method for manufacturing preform for precision press-molding, and method for manufacturing optical element

Also Published As

Publication number Publication date
JPH08313202A (en) 1996-11-29

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