JP3497339B2 - Heating method for ultra-thin metal strip - Google Patents
Heating method for ultra-thin metal stripInfo
- Publication number
- JP3497339B2 JP3497339B2 JP00217697A JP217697A JP3497339B2 JP 3497339 B2 JP3497339 B2 JP 3497339B2 JP 00217697 A JP00217697 A JP 00217697A JP 217697 A JP217697 A JP 217697A JP 3497339 B2 JP3497339 B2 JP 3497339B2
- Authority
- JP
- Japan
- Prior art keywords
- metal strip
- heating
- temperature
- resin
- heated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Laminated Bodies (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明方法は、極薄金属帯の
加熱方法に関するものである。TECHNICAL FIELD The present invention relates to a method for heating an ultrathin metal strip.
【0002】[0002]
【従来の技術】極薄金属帯の加熱方法としては、予熱後
の金属帯へラミネートロールによって樹脂フィルムを圧
着被覆するに際し、ラミネートロール表面温度とラミネ
ート後(樹脂フィルム被覆後)の金属帯表面温度を検出
し、金属帯の加熱が不均一な場合、ラミネートロール入
側の温度制御機構へ指示して、金属帯を均一加熱するこ
とが、特開平5−57860号公報に開示されている。2. Description of the Related Art As a heating method for an ultra-thin metal strip, the surface temperature of the laminate roll and the surface temperature of the metal strip after lamination (after coating with the resin film) are used when the resin film is pressure-bonded to the pre-heated metal strip with a laminate roll. Japanese Patent Application Laid-Open No. 5-57860 discloses that when the heating of the metal strip is uneven, the temperature control mechanism on the entrance side of the laminating roll is instructed to uniformly heat the metal strip.
【0003】[0003]
【発明が解決しようとする課題】上記のごとき、金属帯
の温度制御においては、ラミネートロール表面温度また
はラミネート後の樹脂被覆金属帯温度に基づき、ラミネ
ート前の金属帯を均一加熱するため樹脂フィルムの結晶
化度が不均質な樹脂被覆が発生しており、樹脂フィルム
の耐食性、密着性低下を引き起こす等の課題がある。本
発明方法は、このような課題を有利に解決するためなさ
れたものであり、金属帯の予熱において、予熱域内で加
熱ロールによる低温部を加熱して均一加熱するとによっ
て、金属帯の温度不均一による製品の歩留り等を軽減す
る極薄金属帯の加熱方法を提供することを目的とするも
のである。As described above, in controlling the temperature of the metal strip, the temperature of the metal strip before lamination is uniformly heated based on the surface temperature of the laminating roll or the temperature of the resin-coated metal strip after lamination. A resin coating having an inhomogeneous crystallinity is generated, which causes problems such as deterioration of corrosion resistance and adhesion of the resin film. The method of the present invention has been made in order to advantageously solve such a problem, in the preheating of the metal strip, by uniformly heating by heating the low temperature portion by the heating roll in the preheating zone, the temperature nonuniformity of the metal strip. It is an object of the present invention to provide a method for heating an ultrathin metal strip that reduces the yield of products due to the above.
【0004】[0004]
【課題を解決するための手段】本発明方法の特徴とする
ところは、金属帯を予熱域へ導き、加熱ロールと接触せ
しめて加熱し、加熱直後の金属帯低温部を予熱域で加熱
して、均一加熱することを特徴とする極薄金属帯の加熱
方法である。The method of the present invention is characterized in that a metal strip is introduced into a preheating zone, heated by bringing it into contact with a heating roll, and a low temperature zone of the metal strip immediately after heating is heated in the preheating zone. The method for heating an ultrathin metal strip is characterized by uniform heating.
【0005】[0005]
【発明の実施の形態】予熱域(予熱装置)での極薄金属
帯(厚み0.13〜0.38mm)の加熱は、一般に図
3に示すごとく加熱ロール1内巾方向に複数個の電気誘
導加熱体2、2a、2bを配設し均熱板3、3aを介し
てロール1表面を加熱する加熱ロール1を金属帯表裏面
に接触配置して通板し、連続的に金属帯を加熱するもの
である。このような加熱ロール1による金属帯の加熱に
おいては、電気誘導加熱体2、2a、2b部位に比べ、
間隔部4の加熱ロール1表面は低温になる。従って、加
熱される金属帯の加熱ロール1電気誘導加熱体2、2
a、2b間隔部4当接部は、金属帯圧延方向(長手方
向)に連続して目標加熱温度より低温部分が発生するこ
とになり、品質低下の原因となる。BEST MODE FOR CARRYING OUT THE INVENTION The heating of an ultrathin metal strip (thickness 0.13 to 0.38 mm) in a preheating zone (preheating device) is generally performed by using a plurality of electric wires in the width direction of the heating roll 1 as shown in FIG. The heating roll 1 for heating the surface of the roll 1 through the uniform heating plates 3 and 3a provided with the induction heating bodies 2, 2a and 2b is disposed in contact with the front and back surfaces of the metal strip and is passed through the metal strip to continuously form the metal strip. It is to heat. In heating the metal strip by the heating roll 1 as described above, as compared with the electric induction heating members 2, 2a, 2b,
The temperature of the surface of the heating roll 1 in the space 4 becomes low. Therefore, the heating roll 1 of the metal band to be heated, the electric induction heating elements 2, 2
In the a and 2b interval portion 4 abutting portions, a lower temperature portion than the target heating temperature is continuously generated in the metal strip rolling direction (longitudinal direction), which causes quality deterioration.
【0006】しかして、上記のごとき予熱域内で加熱ロ
ールによる金属帯加熱直後の予熱域内で、金属帯低温部
を目標温度に加熱して均一加熱(均温化)するものであ
る。加熱形態として、無炎非接触加熱体(源)で加熱
し、金属帯表面に酸化膜等を形成させないことが好まし
い。このような金属帯低温部の加熱方法としては、例え
ば電気パネル(板状)ヒーターを金属帯巾方向に移動自
在に配置し、加熱ロールと電気パネルヒーター間で加熱
ロールによる加熱後の金属帯温度を測定して、低温部に
移動位置させて加熱し、均一に加熱するものである。こ
のように加熱する極薄金属帯の加熱温度は、被覆する樹
脂フィルムによって若干異なるが、150〜330℃で
低温部は0.1〜2.0℃低温になり、上記のごとき電
気パネルヒーターで確実に低温部を昇温して均一加熱す
ることができる。この電気パネルヒーターとしては、例
えばステンレス鋼板を用いることにより、熱反射機能を
発揮して熱効率を向上するとともに、精密な温度制御が
できる。However, in the preheating zone as described above, the low temperature zone of the metal zone is heated to the target temperature in the preheating zone immediately after the heating of the metal strip by the heating roll to uniformly heat (equalize the temperature). As a heating mode, it is preferable to heat with a flameless non-contact heating body (source) so that an oxide film or the like is not formed on the surface of the metal strip. As a heating method for such a low temperature zone of the metal strip, for example, an electric panel (plate-shaped) heater is movably arranged in the metal strip width direction, and the metal strip temperature after heating by the heating roll between the heating roll and the electric panel heater is performed. Is measured, moved to a low temperature part, heated and uniformly heated. The heating temperature of the ultra-thin metal band heated in this way varies slightly depending on the resin film to be coated, but at 150 to 330 ° C., the low temperature part becomes 0.1 to 2.0 ° C. low. It is possible to reliably raise the temperature of the low temperature portion and uniformly heat the low temperature portion. By using, for example, a stainless steel plate as the electric panel heater, the heat reflection function is exhibited to improve the heat efficiency, and precise temperature control can be performed.
【0007】このような本発明方法による極薄金属帯の
加熱方法としては、上記のごとき樹脂被覆用金属帯のほ
か、例えば 金属系被覆(亜鉛系、クロム系、錫系)等
の金属帯加熱方法に適用することができる。As a method for heating the ultrathin metal strip according to the method of the present invention, in addition to the metal strip for resin coating as described above, for example, metal strip heating such as metal-based coating (zinc-based, chromium-based, tin-based) is used. Can be applied to the method.
【0008】次に、本発明方法の一例を図面によって説
明する。図1において、金属帯5を予熱域6(予熱装
置)内の電気誘導加熱体を内設する加熱ロール1、1a
によって加熱する。次いで、温度測定器7(放射温度計
等)で金属帯5全幅の温度を測定し、金属帯5の加熱低
温部を予熱域6内の加熱ロール1、1a直下に配置した
電気パネルヒーター8、8aで加熱して金属帯5均一加
熱した後、ラミネートロール9、9a間へ導くと同時
に、樹脂フィルム10、10aをラミネートロール9、
9a間の金属帯5表裏面へ導入して熱圧着し、次いで冷
却装置11内の水中へ浸漬して冷却して樹脂被覆金属帯
とする。予熱域6内の電気パネルヒーター8、8aの直
下に加熱ロール1b、1cを配置することにより一層均
一加熱ができ好ましい。Next, an example of the method of the present invention will be described with reference to the drawings. In FIG. 1, heating rolls 1 and 1a in which a metal band 5 is internally provided with an electric induction heating body in a preheating region 6 (preheating device)
Heating by. Then, the temperature of the metal strip 5 is measured with a temperature measuring device 7 (radiation thermometer or the like), and the low temperature heating portion of the metal strip 5 is placed in the preheating zone 6 immediately below the heating rolls 1 and 1a. After heating the metal strip 5 uniformly by heating it with 8a, it is guided between the laminating rolls 9 and 9a, and at the same time, the resin films 10 and 10a are laminated with the laminating roll 9,
The metal strip 5 between 9a is introduced into the front and back surfaces of the metal strip 5 for thermocompression bonding, and then immersed in water in the cooling device 11 to be cooled to obtain a resin-coated metal strip. It is preferable to dispose the heating rolls 1b and 1c immediately below the electric panel heaters 8 and 8a in the preheating region 6 because uniform heating can be achieved.
【0009】上記のごとく、加熱ロール1、1aによっ
て加熱した金属帯5の全幅を温度測定器7によって測定
した結果を図2に示すごとき、演算器12へ導き金属帯
5の低温部の位置と温度差から昇温量を算出して、制御
装置13を介して位置制御装置14へ電気パネルヒータ
ー8、8aを金属帯の低温部へ移動位置させると同時
に、通電調整器15へ昇温に必要な通電量を指示し、電
気パネルヒーター8、8aへ通電する。このような加熱
により、金属帯5は予熱域6で均一加熱されており、樹
脂フィルム10、10aのラミネート時には、常時均一
加熱された金属帯5に樹脂フィルム10、10aをラミ
ネートすることができるので、金属帯5全幅に亘って被
覆樹脂の結晶化度(二軸配向性)を均一にすることがで
き、密着性、耐食性等の品質安定性を向上することがで
きるものである。As described above, the result obtained by measuring the entire width of the metal strip 5 heated by the heating rolls 1 and 1a by the temperature measuring device 7 is shown in FIG. Necessary for calculating the amount of temperature rise from the temperature difference and moving the electric panel heaters 8 and 8a to the low temperature part of the metal strip through the position controller 14 via the controller 13 and at the same time raising the temperature to the energization adjuster 15. The electric panel heaters 8 and 8a are energized by instructing a proper energization amount. By such heating, the metal strip 5 is uniformly heated in the preheating zone 6, and when laminating the resin films 10 and 10a, the resin strips 10 and 10a can be always laminated to the uniformly heated metal strip 5. The crystallinity (biaxial orientation) of the coating resin can be made uniform over the entire width of the metal strip 5, and the quality stability such as adhesion and corrosion resistance can be improved.
【0010】[0010]
【実施例】次に、本発明方法の実施例挙げる。
1)金属帯(鋼帯):厚み0.18mm、巾1048m
m。
2)加熱ロール:直径600mm、表面温度235℃。
3)電気パネルヒーター:長さ50mm、加熱温度30
0℃、金属帯との間隔40mm。
4)樹脂フィルム:PET(ポリエチレンテレフタレー
ト)、厚み25μm、予熱温度160℃。
5)ラミネートロール:表面温度90℃、直径520m
m。
6)ラミネートロールと冷却水間距離:3.2m。
このようにして、電気パネルヒーターによって金属帯の
低温部を加熱して均一加熱しつつ、樹脂フィルムを金属
帯にラミネートしたところ、下記表1の実施例1及び実
施例2のように板巾方向に均一な結晶化度に調整するこ
とができた。また、金属帯の低温部発生による被覆樹脂
層の結晶化度不良にもとづく歩留り低下は無かった。EXAMPLES Next, examples of the method of the present invention will be given. 1) Metal strip (steel strip): thickness 0.18 mm, width 1048 m
m. 2) Heating roll: diameter 600 mm, surface temperature 235 ° C. 3) Electric panel heater: length 50 mm, heating temperature 30
0 ° C, distance 40mm from metal strip. 4) Resin film: PET (polyethylene terephthalate), thickness 25 μm, preheating temperature 160 ° C. 5) Laminating roll: Surface temperature 90 ° C, diameter 520m
m. 6) Distance between laminating roll and cooling water: 3.2 m. In this manner, the resin film was laminated on the metal strip while heating the low temperature portion of the metal strip by the electric panel heater to uniformly heat the metal strip. As shown in Examples 1 and 2 in Table 1 below, the width direction was measured. The crystallinity could be adjusted to be extremely uniform. In addition, the yield did not decrease due to the poor crystallinity of the coating resin layer due to the occurrence of the low temperature portion of the metal strip.
【0011】[0011]
【表1】 [Table 1]
【0012】注1:樹脂結晶化度は、樹脂フィルムを金
属帯に熱圧着し、冷却後の樹脂被覆金属帯樹脂層の二軸
配向性。端部は、樹脂被覆金属帯巾方向端部(両端部)
30mm、中間部は、樹脂被覆金属帯巾方向全幅の1/
4、3/4近傍、中央部は、両端部及び中間部を除く中
央部。中間部及び中央部の樹脂結晶化度の値は、端部を
1としたときの相対値であり、巾方向樹脂結晶化度の偏
差を示す。Note 1: Resin crystallinity is the biaxial orientation of the resin layer of the resin-coated metal strip after thermocompression bonding of the resin film to the metal strip and cooling. The end is the resin coated metal band width direction end (both ends)
30 mm, the middle part is 1 / of the total width in the width direction of the resin-coated metal
4, 3/4 vicinity, the central part is the central part excluding both ends and the middle part. The values of the resin crystallinity of the middle portion and the central portion are relative values when the end portion is 1, and show the deviation of the resin crystallinity in the width direction.
【0013】[0013]
【発明の効果】本発明方法によれば、樹脂被覆金属帯
(板)の樹脂層の結晶化度(二軸配向性)を均一にする
ことができ、品質を向上することができる。また、予熱
域内で金属帯の均一加熱を施すため、熱効率も高く、し
かも精密な温度制御ができる等の優れた効果が得られ
る。According to the method of the present invention, the crystallinity (biaxial orientation) of the resin layer of the resin-coated metal strip (plate) can be made uniform, and the quality can be improved. Further, since the metal strip is uniformly heated in the preheating region, excellent effects such as high thermal efficiency and precise temperature control can be obtained.
【図1】本発明方法の実施例を示す側面図である。FIG. 1 is a side view showing an embodiment of the method of the present invention.
【図2】本発明方法の実施例を示す正面図である。FIG. 2 is a front view showing an embodiment of the method of the present invention.
【図3】加熱ロールの横断面である。FIG. 3 is a cross section of a heating roll.
フロントページの続き (72)発明者 西沢 晃一 愛知県東海市東海町5−3 新日本製鐵 株式会社名古屋製鐵所内 (72)発明者 森 正晃 愛知県東海市東海町5−3 新日本製鐵 株式会社名古屋製鐵所内 (56)参考文献 特開 平7−97634(JP,A) 特開 平5−57860(JP,A) (58)調査した分野(Int.Cl.7,DB名) C21D 9/56 C21D 1/34 Front page continuation (72) Inventor Koichi Nishizawa 5-3 Tokai-cho, Tokai-shi, Aichi Pref.Nippon Steel Works, Ltd. (72) Masaaki Mori 5-3 Tokai-cho, Tokai-shi, Aichi Shin Nippon Steel Nagoya Steel Co., Ltd. (56) Reference JP-A-7-97634 (JP, A) JP-A-5-57860 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) C21D 9/56 C21D 1/34
Claims (3)
触せしめて加熱し、加熱直後の金属帯低温部を予熱域で
加熱して、均一加熱することを特徴とする極薄金属帯の
加熱方法。1. An ultrathin metal strip characterized in that a metal strip is introduced into a preheating zone, brought into contact with a heating roll for heating, and a low temperature zone of the metal strip immediately after heating is heated in the preheating zone for uniform heating. Heating method.
ーターで加熱することを特徴とする請求項1に記載の極
薄金属帯の加熱方法。2. The method for heating an ultrathin metal strip according to claim 1, wherein the low temperature zone of the metal strip is heated by an electric panel heater in a preheating zone.
特徴とする請求項1または請求項2に記載の極薄金属帯
の加熱方法。3. The method for heating an ultrathin metal strip according to claim 1, wherein the resin coating metal strip is uniformly heated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP00217697A JP3497339B2 (en) | 1997-01-09 | 1997-01-09 | Heating method for ultra-thin metal strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP00217697A JP3497339B2 (en) | 1997-01-09 | 1997-01-09 | Heating method for ultra-thin metal strip |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10195544A JPH10195544A (en) | 1998-07-28 |
| JP3497339B2 true JP3497339B2 (en) | 2004-02-16 |
Family
ID=11522063
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP00217697A Expired - Lifetime JP3497339B2 (en) | 1997-01-09 | 1997-01-09 | Heating method for ultra-thin metal strip |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3497339B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7141768B2 (en) | 2000-04-28 | 2006-11-28 | Nexicor, Llc | Fastening device |
| JP4530746B2 (en) * | 2004-07-13 | 2010-08-25 | 東洋鋼鈑株式会社 | Manufacturing method and manufacturing apparatus for resin-coated plated steel sheet having embossed pattern |
-
1997
- 1997-01-09 JP JP00217697A patent/JP3497339B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH10195544A (en) | 1998-07-28 |
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