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JP3525695B2 - Plasma CVD method, plasma CVD apparatus and electrode - Google Patents
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JP3525695B2 - Plasma CVD method, plasma CVD apparatus and electrode - Google Patents

Plasma CVD method, plasma CVD apparatus and electrode

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Publication number
JP3525695B2
JP3525695B2 JP22813697A JP22813697A JP3525695B2 JP 3525695 B2 JP3525695 B2 JP 3525695B2 JP 22813697 A JP22813697 A JP 22813697A JP 22813697 A JP22813697 A JP 22813697A JP 3525695 B2 JP3525695 B2 JP 3525695B2
Authority
JP
Japan
Prior art keywords
film
electrode
article
forming
plasma
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP22813697A
Other languages
Japanese (ja)
Other versions
JPH1161417A (en
Inventor
孝浩 中東
泰夫 村上
上 竹内
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissin Electric Co Ltd
Original Assignee
Nissin Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissin Electric Co Ltd filed Critical Nissin Electric Co Ltd
Priority to JP22813697A priority Critical patent/JP3525695B2/en
Publication of JPH1161417A publication Critical patent/JPH1161417A/en
Application granted granted Critical
Publication of JP3525695B2 publication Critical patent/JP3525695B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、被成膜物品設置電
極上に設置したとき凹凸部が露出する被成膜物品や該電
極上に設置したとき高さのある被成膜物品(とくにその
上面)に膜形成を行うのに適するプラズマCVD法、プ
ラズマCVD装置及び被成膜物品設置電極に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an article to be film-formed in which irregularities are exposed when installed on an electrode for setting an article to be film-formed, and an article to be film-formed having a height when installed on the electrode (particularly The present invention relates to a plasma CVD method suitable for forming a film on the upper surface), a plasma CVD apparatus, and an electrode for setting a film-forming article.

【0002】[0002]

【従来の技術】従来のプラズマCVDによる膜形成の代
表例として、図6(A)や図6(B)に示す平行平板型
プラズマCVD装置による膜形成を例示できる。この装
置は、成膜室として用いられる真空容器1を有し、その
中に被成膜物品を設置する物品ホルダを兼ねる電極2及
びこの電極2に対向する電極3が設けられている。
2. Description of the Related Art As a typical example of conventional film formation by plasma CVD, film formation by a parallel plate type plasma CVD apparatus shown in FIGS. 6A and 6B can be exemplified. This apparatus has a vacuum container 1 used as a film forming chamber, and an electrode 2 also serving as an article holder for setting an article to be film-formed therein and an electrode 3 facing the electrode 2 are provided therein.

【0003】電極2は、電極3との間に導入される成膜
用原料ガスに電力を印加してプラズマ化させるための電
力印加電極で、図示の例ではマッチングボックス21を
介して高周波電源22を接続してある。また、この上に
設置する被成膜物品を成膜温度に加熱するヒータ23を
付設してある。電極3は接地電極である。また、真空容
器1には排気装置11を接続してあるとともに、成膜原
料ガスのガス供給部4を接続してある。ガス供給部4に
は、マスフローコントローラ411、412・・・及び
弁421、422・・・を介して接続された1又は2以
上の成膜原料ガスを供給するガス源431、432・・
・が含まれる。
The electrode 2 is a power application electrode for applying power to the film forming material gas introduced between the electrode 2 and the electrode 3 to generate plasma, and in the example shown in the figure, a high frequency power source 22 via a matching box 21. Are connected. In addition, a heater 23 for heating the film-forming target placed thereon to a film-forming temperature is additionally provided. The electrode 3 is a ground electrode. Further, an exhaust device 11 is connected to the vacuum container 1, and a gas supply unit 4 for the film forming raw material gas is connected. Gas sources 431, 432, ... Which supply one or more film-forming source gases to the gas supply unit 4 via mass flow controllers 411, 412 ... And valves 421, 422.
・ Is included.

【0004】この平行平板型プラズマCVD装置による
と、被成膜物品が図示しない物品搬送装置により真空容
器1内に搬入されて電極2上に設置され、該容器1内が
排気装置11の運転にて所定真空度とされるとともに、
ガス供給部4から成膜原料ガスが導入される。また、高
周波電源22からマッチングボックス21を介して電極
2に高周波電力が供給され、それによって導入されたガ
スがプラズマ化され、このプラズマの下で被成膜物品表
面に膜が形成される。
According to this parallel plate type plasma CVD apparatus, the article to be film-formed is carried into the vacuum vessel 1 by the article conveying apparatus (not shown) and placed on the electrode 2, and the inside of the vessel 1 is used for the operation of the exhaust device 11. And a predetermined degree of vacuum,
A film forming raw material gas is introduced from the gas supply unit 4. Further, high-frequency power is supplied from the high-frequency power source 22 to the electrode 2 via the matching box 21, the gas introduced by the high-frequency power is converted into plasma, and a film is formed on the surface of the article to be film-formed under this plasma.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、例えば
図6(A)に示すように、傘形状の電気絶縁性材料から
なる被成膜物品S4の傘部上面S4´に膜形成するため
に該物品S4を電極2に立設すると、該物品の側面凹凸
部が露出し、発生したプラズマが傘部下方の凹部にも回
り込み、該物品上面S4´近傍のプラズマ密度が均一に
なり難く、該物品上面S4´に形成される膜の膜質や膜
厚の均一性が損なわれる。
However, for example, as shown in FIG. 6A, in order to form a film on the upper surface S4 'of the umbrella portion of the film-formed article S4 made of an umbrella-shaped electrically insulating material, the article is formed. When S4 is erected on the electrode 2, the side surface irregularities of the article are exposed, and the generated plasma also circulates in the recesses under the umbrella portion, making it difficult for the plasma density in the vicinity of the article upper surface S4 ′ to be uniform, and thus the article upper surface. The film quality and the uniformity of film thickness of the film formed in S4 'are impaired.

【0006】また、該物品S4の上面S4´のみに膜形
成しようとする場合、その他の部分は例えば真空用電気
絶縁性テープ等で覆った状態で成膜を行うが、この遮蔽
用テープは高価であり、その分コスト高につく。また、
例えば図6(B)に示すように、高さのある電気絶縁性
材料からなる物品S5の上面S5´に膜形成するために
該物品S5を電極2上に立設すると、プラズマシースs
hは電極2表面に沿った領域に形成されるために、該物
品上面S5´がプラズマシースshから外に出てしま
い、シースsh外に出た該上面には安定して膜が形成さ
れ難く、或いは膜形成されない。
When a film is to be formed only on the upper surface S4 'of the article S4, the film is formed in a state where the other portion is covered with, for example, a vacuum electrical insulating tape, but this shielding tape is expensive. Therefore, the cost is increased accordingly. Also,
For example, as shown in FIG. 6 (B), when the article S5 made of a high electric insulating material is erected on the electrode 2 to form a film on the upper surface S5 ', the plasma sheath s is formed.
Since h is formed in the region along the surface of the electrode 2, the article upper surface S5 'comes out from the plasma sheath sh, and it is difficult to stably form a film on the upper surface that has come out of the sheath sh. Or, no film is formed.

【0007】そこで本発明は、電力供給により成膜原料
ガスをプラズマ化し、前記ガスプラズマ化に供する電極
上に設置した被成膜物品に該プラズマのもとで膜形成す
るプラズマCVD法であって、被成膜物品設置電極の物
品設置面が従来の平坦面であればその上に設置したとき
凹凸部が露出したり、背が高くなってしまう被成膜物品
であっても、該物品の上面等の所望被成膜面に均一に成
膜することができるプラズマCVD法を提供することを
課題とする。
Therefore, the present invention is a plasma CVD method in which a film-forming raw material gas is turned into plasma by supplying electric power, and a film is formed under the plasma on an object to be film-formed which is placed on an electrode used for the gas plasma conversion. If the article installation surface of the film-forming article installation electrode is a conventional flat surface, even if the film-deposited article has an uneven portion exposed or becomes taller when it is installed thereon, An object is to provide a plasma CVD method capable of forming a film uniformly on a desired film formation surface such as an upper surface.

【0008】また本発明は、かかるプラズマCVD法で
あって、被成膜物品の一部に膜形成する場合でも、高価
な遮蔽用部材(例えば真空用電気絶縁性テープ)を要す
ることなく、該一部にのみ膜形成できるプラズマCVD
法を提供することを課題とする。また本発明はかかるプ
ラズマCVD法を簡単、安価に実施できるプラズマCV
D装置及び被成膜物品設置電極を提供することを課題と
する。
Further, the present invention is the plasma CVD method, wherein even when a film is formed on a part of a film-formed article, an expensive shielding member (for example, an electrically insulating tape for vacuum) is not required. Plasma CVD that can form a film only on a part
The challenge is to provide the law. Further, the present invention is a plasma CV capable of implementing such a plasma CVD method easily and inexpensively.
An object of the present invention is to provide a D device and an electrode for installing an article to be deposited.

【0009】[0009]

【課題を解決するための手段】前記課題を解決するため
に本発明は、電力供給により成膜原料ガスをプラズマ化
し、被成膜物品設置電極上に設置した被成膜物品の被成
膜面に該プラズマのもとで膜形成するプラズマCVD法
であって、前記被成膜物品設置電極として該物品を嵌入
させ、且つ、該物品を嵌入させた状態で該電極のプラズ
マに曝される最上面と該物品の被成膜面との間に隙間が
略生じないように嵌入させるための凹部を設けたものを
用い、該凹部に被成膜物品を嵌入させた状態で該物品の
プラズマに曝される被成膜面に膜形成することを特徴と
するプラズマCVD法を提供する(第1のプラズマCV
D法)。
In order to solve the above-mentioned problems, the present invention converts a film-forming raw material gas into a plasma by supplying electric power , and deposits a film-forming article placed on a film-forming article setting electrode.
A plasma CVD method for forming a film on a film surface under the plasma, wherein the article is fitted as the film-forming article-installed electrode , and the electrode is plasmoned while the article is fitted.
There is a gap between the uppermost surface exposed to
A thin film is formed on a surface of a film to be formed, which is exposed to the plasma of the article in a state where the article to be film-formed is fitted into the recess. To provide a plasma CVD method (first plasma CV
Method D).

【0010】また、前記課題を解決するために本発明
は、成膜原料ガス供給手段から供給される成膜原料ガス
を電力印加によりプラズマ化し、被成膜物品設置電極上
に設置した被成膜物品の被成膜面に該プラズマのもとで
膜形成するプラズマCVD装置であって、前記被成膜物
品設置電極は該物品を嵌入させ、且つ、該物品を嵌入さ
せた状態で該電極のプラズマに曝される最上面と該物品
の被成膜面との間に隙間が略生じないように嵌入させる
ための凹部を有していることを特徴とするプラズマCV
D装置を提供する(第1のプラズマCVD装置)。
In order to solve the above-mentioned problems, the present invention provides a film forming material gas supplied from a film forming material gas supply means, which is turned into plasma by applying electric power, and is formed on a film forming article setting electrode. A plasma CVD apparatus for forming a film on a film-forming surface of an article under the plasma, wherein the film-forming article installation electrode inserts the article and inserts the article.
Top surface of the electrode exposed to the plasma and the article
It is inserted so that there is almost no gap between the film formation surface and
CV characterized by having a concave portion for
A D device is provided (first plasma CVD device).

【0011】また、前記課題を解決するために本発明
は、かかるプラズマCVD法の実施に用いる被成膜物品
設置電極であって、該物品を嵌入させ、且つ、該物品を
嵌入させた状態で該電極のプラズマに曝される最上面と
該物品の被成膜面との間に隙間が略生じないように嵌入
させるための凹部を設けたことを特徴とする電極を提供
する(第1の電極)。
In order to solve the above-mentioned problems, the present invention is an electrode for installing an article to be film-formed, which is used for carrying out the plasma CVD method, wherein the article is fitted and the article is attached.
The uppermost surface of the electrode that is exposed to the plasma when fitted
Insert so that there is almost no gap between the article and the film-forming surface
There is provided an electrode characterized by being provided with a recessed portion (first electrode).

【0012】このとき、被成膜物品を被成膜面を残し
、且つ、該電極のプラズマに曝される最上面と該物品
の被成膜面との間に隙間が略生じない状態で前記電極凹
部に嵌入することで該物品の膜形成しない、そして露出
していればプラズマが回り込む凹部等を電極凹部内に配
置したり、該電極凹部入口周辺の電極部分で埋める恰好
としてプラズマから遮蔽することができ、従ってそれだ
け被成膜面近傍のプラズマ密度を均一化でき、該被成膜
面に均一な膜を簡単安価に形成できるとともに膜形成し
ない部分への膜形成を簡単安価に防止できる。
At this time, the article to be film-formed is left with the surface to be film-formed , and the uppermost surface of the electrode exposed to the plasma and the article.
No film is formed on the article by fitting into the electrode recess in a state in which a gap is not substantially formed between the film-forming surface and the recess or the like around which plasma wraps around if exposed. As a result, it is possible to shield from plasma as a way to fill the electrode portion around the entrance of the electrode recess, so that the plasma density in the vicinity of the film-forming surface can be made uniform, and a uniform film can be easily and inexpensively formed on the film-forming surface. In addition, it is possible to easily and inexpensively prevent the formation of a film on a portion where no film is formed.

【0013】また背の高い被成膜物品についてその上
面、或いは上部に膜形成しようとする場合にも、該物品
を適当深さに形成した電極凹部に嵌入させることで電極
最上面から該物品上面或いは上部までの高さを低くし、
或いは該物品上面を電極最上面と同一面内において、そ
れらがプラズマシース外へ突出することを防止し、被成
膜面に均一な膜を簡単安価に形成できるとともに膜形成
しない部分への膜形成を簡単安価に防止できる。
Also, when a film is to be formed on the upper surface or the upper part of a tall film-forming article, the article is fitted into an electrode recess formed at an appropriate depth to allow the uppermost surface of the electrode to reach the upper surface of the article. Or lower the height to the top,
Alternatively, the upper surface of the article can be prevented from protruding outside the plasma sheath in the same plane as the uppermost surface of the electrode, and a uniform film can be easily and inexpensively formed on the surface to be formed and a film is formed on a portion where no film is formed. Can be easily and cheaply prevented.

【0014】前記被成膜物品設置電極の凹部としては、
既に触れたが、該電極のプラズマに曝される最上面と前
記被成膜物品の被成膜面が同一面に位置するように該物
品を嵌入させることができるものを採用することができ
る。これにより被成膜面近傍のプラズマ密度を均一化で
き、均一な膜を形成できる。またこの場合、該被成膜物
品設置電極の凹部を、該電極のプラズマに曝される最上
面と前記被成膜物品の被成膜面が同一面に位置するよう
に該物品を嵌入させることができるとともに、該電極と
該物品との嵌合状態において該電極最上面と該被成膜面
を含む面内で該電極と該物品間に新たな凹部が形成され
ない形態のものとして該物品の被成膜面に膜形成するよ
うにしてもよい。これは被成膜面にのみ膜形成したい場
合に都合がよい。
As the concave portion of the electrode for installing the film-forming article,
As already mentioned, it is possible to adopt one that can insert the article such that the uppermost surface of the electrode exposed to the plasma and the film formation surface of the film formation article are located on the same plane. As a result, the plasma density in the vicinity of the film formation surface can be made uniform, and a uniform film can be formed. Further, in this case, the article is set such that the concave portion of the film-forming article-installed electrode is placed so that the uppermost surface of the electrode exposed to the plasma and the film-forming surface of the film-forming article are on the same plane. In addition, in the fitted state of the electrode and the article, a new concave portion is not formed between the electrode and the article in a plane including the uppermost surface of the electrode and the film formation surface of the article. A film may be formed on the film formation surface. This is convenient when it is desired to form a film only on the film formation surface.

【0015】また被成膜物品設置電極として、複数電極
部材からなり、該複数電極部材を組み合わせた状態で前
記被成膜物品を嵌入させることができる電極凹部を形成
するものを用い、該凹部に被成膜物品を設置して該物品
の被成膜面に膜形成するようにしてもよい。被成膜物品
の形態によっては電極最上面からの凹部形成では、該物
品の所望部分を嵌入させ得る凹部を形成できないときが
あるが、このときこの複数電極部材からなる電極を採用
すればよい。該複数電極部材を組み立てつつ電極凹所に
被成膜物品の所定部分を嵌入配置できる。
Further, as the electrode for depositing a film-forming article, an electrode which is composed of a plurality of electrode members and which forms an electrode concave portion into which the film-forming article can be fitted in a state where the plurality of electrode members are combined is used. An article to be film-formed may be installed and a film may be formed on the surface of the article to be film-formed. Depending on the form of the film-forming target, it may not be possible to form a recess into which the desired portion of the product is fitted by forming a recess from the uppermost surface of the electrode. At this time, an electrode composed of a plurality of electrode members may be employed. While assembling the plurality of electrode members, a predetermined portion of the film-forming article can be fitted and arranged in the electrode recess.

【0016】また被成膜物品設置電極は、複数電極部材
からなり、該複数電極部材を組み合わせた状態で前記被
成膜物品を嵌入させることができる電極凹部を形成する
ものであって、前記複数電極部材として主電極部材及び
1又は2以上の補助電極部材を有し、該主電極部材は前
記被成膜物品を嵌入させることができる主凹部であって
該主電極部材のプラズマに曝される最上面と該物品の被
成膜面が同一面に位置するように該物品を嵌入させるこ
とができる主凹部を有し、該補助電極部材は該主電極部
材と該物品との嵌合状態においてそれら両者間に形成さ
れる新たな凹部を埋めることができるものを採用するこ
ともできる。
Further, the film-forming article-installed electrode comprises a plurality of electrode members, and forms an electrode recess into which the film-forming article can be fitted in a state in which the plurality of electrode members are combined. A main electrode member and one or more auxiliary electrode members are provided as electrode members, and the main electrode member is a main recess into which the film-forming article can be fitted, and is exposed to the plasma of the main electrode member. The auxiliary electrode member has a main recess into which the article can be fitted such that the uppermost surface and the film formation surface of the article are located in the same plane, and the auxiliary electrode member is in a fitted state of the main electrode member and the article. It is also possible to adopt a material that can fill a new concave portion formed between them.

【0017】またいずれにしても被成膜面内に非成膜凹
所(膜形成しない凹所)がある被成膜物品については、
該非成膜凹所を詰め物で埋めて該被成膜面に膜形成する
ようにしてもよい。該詰め物は補助電極部材として作用
するものでも、膜形成に悪影響のない単なる詰め物でも
よい。また、前記課題を解決するために本発明は、電力
供給により成膜原料ガスをプラズマ化し、被成膜物品設
置電極上に設置した被成膜物品に該プラズマのもとで膜
形成するプラズマCVD法であって、前記被成膜物品設
置電極として、凹部を有する被成膜物品の該凹部を埋め
ることができる部分を有するものを用い、被成膜物品の
該凹部を該電極で埋めた状態で該物品のプラズマに曝さ
れる面に膜形成することを特徴とするプラズマCVD法
を提供する(第2のプラズマCVD法)。
In any case, for a film-forming article having a non-film-forming recess (a recess not forming a film) in the film-forming surface,
The non-film-forming recess may be filled with a pad to form a film on the film-forming surface. The filling may act as an auxiliary electrode member or may be a simple filling that does not adversely affect the film formation. Further, in order to solve the above-mentioned problems, the present invention provides a plasma CVD in which a film-forming raw material gas is turned into plasma by supplying electric power and a film is formed on the film-forming article installed on the film-forming article installation electrode under the plasma. A method in which the electrode for depositing a film-forming article has a portion capable of filling the concave portion of a film-forming article having a concave portion, and the electrode is used to fill the concave portion of the film-forming article. A plasma CVD method is provided in which a film is formed on the surface of the article that is exposed to plasma (second plasma CVD method).

【0018】また、前記課題を解決するために本発明
は、成膜原料ガス供給手段から供給される成膜原料ガス
を電力印加によりプラズマ化し、被成膜物品設置電極上
に設置した被成膜物品に該プラズマのもとで膜形成する
プラズマCVD装置であって、前記被成膜物品設置電極
が、凹部を有する被成膜物品の該凹部を埋めることがで
きる部分を有するものであることを特徴とするプラズマ
CVD装置を提供する(第2のプラズマCVD装置)。
In order to solve the above-mentioned problems, the present invention provides a film formation source gas supplied from a film formation source gas supply means, which is turned into plasma by applying electric power, and is formed on a film formation article installation electrode. A plasma CVD apparatus for forming a film on an article under the plasma, wherein the film-forming article installation electrode has a portion capable of filling the recess of the film-forming article having the recess. A characteristic plasma CVD apparatus is provided (second plasma CVD apparatus).

【0019】また、前記課題を解決するために本発明
は、かかる第2のプラズマCVD法の実施に用いる被成
膜物品設置電極であって、凹部を有する被成膜物品の該
凹部を埋めることができる部分を有することを特徴とす
る電極を提供する(第2の電極)。本発明の第2のプラ
ズマCVD法、プラズマCVD装置及び電極によると、
被成膜物品が電極上に配置され、該物品の凹部を前記電
極の前記部分で埋めた状態とされる。このとき、被成膜
物品の凹部へのプラズマの回り込みが回避され、それだ
け被成膜面近傍のプラズマ密度を均一化でき、該被成膜
面に均一な膜を簡単、安価に形成できる。また、物品の
凹部が被成膜面に存在する場合は膜形成しない面への膜
形成を簡単、安価に防止できる。
In order to solve the above-mentioned problems, the present invention is an electrode for depositing a film-forming article, which is used for carrying out the second plasma CVD method, wherein the depression of a film-forming article having a concave portion is filled. An electrode is provided having a portion that can be formed (second electrode). According to the second plasma CVD method, plasma CVD apparatus and electrode of the present invention,
The article to be deposited is placed on the electrode, and the recess of the article is filled with the portion of the electrode. At this time, the plasma is prevented from flowing into the concave portion of the film-forming target, the plasma density in the vicinity of the film-forming surface can be made uniform, and a uniform film can be easily and inexpensively formed on the film-forming surface. Further, when the concave portion of the article is present on the film formation surface, it is possible to easily and inexpensively prevent the film formation on the surface where the film is not formed.

【0020】前記被成膜物品設置電極は、被成膜物品の
凹部を埋めることができる突出部と電極本体とが一体的
に形成されたものとすることができる。或いは該物品の
凹部を埋めることができる突出部と該物品を設置する電
極本体とが別に設けられたものであってもよい。このと
き、突出部は補助電極部材であってもよいが、同様の形
状の電気絶縁性部材を用いても同様の効果が得られる。
The film-forming article-installed electrode may be formed by integrally forming a protruding portion capable of filling a recess of the film-forming article and an electrode body. Alternatively, a protrusion capable of filling the recess of the article and an electrode body for installing the article may be separately provided. At this time, the protrusion may be an auxiliary electrode member, but the same effect can be obtained by using an electrically insulating member having a similar shape.

【0021】またいずれにしても本発明の第1及び第2
のプラズマCVD法としては、代表例として容量結合型
プラズマCVD装置を用いて被成膜物品に膜形成するも
のを挙げることができる。この場合本発明にかかる第1
及び第2のプラズマCVD装置は容量結合型プラズマC
VD装置となる。また、容量結合型のプラズマCVD装
置を用いる場合、被成膜物品設置電極に対向する電極を
設け、それら電極のうち少なくとも一方を、両電極間距
離を調節できるように位置調節可能に設けてもよい。
In any case, the first and second aspects of the present invention
As a typical example of the plasma CVD method of (1), a method of forming a film on an article to be film-formed using a capacitively coupled plasma CVD apparatus can be mentioned. In this case, the first aspect of the present invention
And the second plasma CVD apparatus is a capacitively coupled plasma C
It becomes a VD device. When a capacitively coupled plasma CVD apparatus is used, an electrode facing the film-forming article installation electrode may be provided, and at least one of the electrodes may be provided so that its position can be adjusted so that the distance between the electrodes can be adjusted. Good.

【0022】またいずれにしても、形成される膜の材質
は成膜原料ガスに応じて種々のものとなるが、例えば成
膜原料ガスとして炭素化合物ガスを含むガスを用いて炭
素膜を形成することができる。前記被成膜物品として
は、全部が、或いは少なくとも被成膜面が電気絶縁性材
料からなるものを例示できる。
In any case, the material of the formed film varies depending on the film-forming raw material gas. For example, a carbon film is formed using a gas containing a carbon compound gas as the film-forming raw material gas. be able to. Examples of the article to be film-formed include those which are entirely or at least on the surface to be film-formed from an electrically insulating material.

【0023】[0023]

【発明の実施の形態】以下本発明の実施の形態について
図1から図5を参照して説明する。図1、図2(A)、
図3、図4及び図5を参照して説明するプラズマCVD
法は、容量結合型プラズマCVD装置を用いて被成膜物
品に膜形成するプラズマCVD法であって、成膜用の真
空容器内に配置する被成膜物品設置電極として該被成膜
物品を嵌入させることができる凹部を設けたものを用
い、該電極の該凹部に被成膜物品を嵌入させた状態で、
該真空容器内を所定の成膜真空度に維持するとともに該
真空容器内に成膜原料ガスを導入し、該被成膜物品設置
電極及びその対向電極間にガスプラズマ化用電力を供給
して該ガスをプラズマ化させ、該プラズマのもとで該物
品のプラズマに曝される面に膜形成するプラズマCVD
法である。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to FIGS. 1 and 2 (A),
Plasma CVD described with reference to FIGS. 3, 4 and 5.
The method is a plasma CVD method in which a film is formed on an article to be formed using a capacitively coupled plasma CVD apparatus, and the article to be formed is used as an electrode for placing the article to be formed, which is placed in a vacuum container for film formation. In the state where the film-forming article is fitted in the concave portion of the electrode, the concave portion that can be fitted is provided,
While maintaining a predetermined film forming vacuum degree in the vacuum container, introducing a film forming raw material gas into the vacuum container, and supplying gas plasma generation power between the film forming article installation electrode and its counter electrode. Plasma CVD for converting the gas into plasma and forming a film on the surface of the article exposed to the plasma under the plasma
Is the law.

【0024】またこのプラズマCVD法の実施に用いる
プラズマCVD装置は、真空容器と、該真空容器内に設
けられた被成膜物品を設置する電極と、これに対する電
極と、該真空容器内に成膜原料ガスを供給する成膜原料
ガス供給手段と、前記両電極間にガスプラズマ化用電力
を供給するガスプラズマ化用電力供給手段と、該真空容
器から排気する排気手段とを備えた容量結合型プラズマ
CVD装置であって、被成膜物品を設置する電極が、該
物品を嵌入させることができる凹部を設けたものである
プラズマCVD装置である。
A plasma CVD apparatus used for carrying out the plasma CVD method comprises a vacuum container, an electrode for mounting a film-forming article provided in the vacuum container, an electrode for the electrode, and an electrode for the vacuum container. Capacitive coupling provided with a film forming material gas supplying means for supplying a film material gas, a gas plasma forming power supplying means for supplying gas plasma forming power between the electrodes, and an exhausting means for exhausting gas from the vacuum container. A plasma-enhanced plasma CVD apparatus in which an electrode on which a film-forming article is placed is provided with a recess into which the article can be fitted.

【0025】また、図2(B)を参照して説明するプラ
ズマCVD法は、容量結合型プラズマCVD装置を用い
て被成膜物品に膜形成するプラズマCVD法であって、
成膜用の真空容器内に配置する被成膜物品設置電極とし
て、凹部を有する被成膜物品の該凹部を埋めることがで
きる突出部を有するものを用い、被成膜物品の該凹部を
該電極の突出部で埋めた状態で、該真空容器内を所定の
成膜真空度に維持するとともに該真空容器内に成膜原料
ガスを導入し、該被成膜物品設置電極及びその対向電極
間にガスプラズマ化用電力を供給して該ガスをプラズマ
化させ、該プラズマのもとで該物品のプラズマに曝され
る面に膜形成するプラズマCVD法である。
Further, the plasma CVD method described with reference to FIG. 2B is a plasma CVD method for forming a film on a film-forming article by using a capacitively coupled plasma CVD apparatus,
As the electrode for depositing a film-forming article to be placed in a vacuum container for film formation, an electrode having a projection capable of filling the recess of a film-forming article having a recess is used, and Between the electrode on which the film-forming article is placed and its counter electrode, the film-forming raw material gas is introduced into the vacuum container while the interior of the vacuum container is maintained at a predetermined film-forming vacuum degree while being filled with the protruding portion of the electrode. Is a plasma CVD method in which electric power for gas plasma conversion is supplied to generate a gas into plasma, and a film is formed on the surface of the article exposed to the plasma under the plasma.

【0026】またこのプラズマCVD法の実施に用いる
プラズマCVD装置は、真空容器と、該真空容器内に設
けられた被成膜物品を設置する電極と、これに対する電
極と、該真空容器内に成膜原料ガスを供給する成膜原料
ガス供給手段と、前記両電極間にガスプラズマ化用電力
を供給するガスプラズマ化用電力供給手段と、該真空容
器から排気する排気手段とを備えた容量結合型プラズマ
CVD装置であって、被成膜物品を設置する電極が、凹
部を有する被成膜物品の該凹部を埋めることができる突
出部を有するものであるプラズマCVD装置である。
The plasma CVD apparatus used for carrying out the plasma CVD method comprises a vacuum container, an electrode for mounting a film-forming article provided in the vacuum container, an electrode for the electrode, and an electrode for the vacuum container. Capacitive coupling provided with a film forming material gas supplying means for supplying a film material gas, a gas plasma forming power supplying means for supplying gas plasma forming power between the electrodes, and an exhausting means for exhausting gas from the vacuum container. A plasma CVD apparatus in which the electrode on which the film-forming article is placed has a protrusion capable of filling the recess of the film-forming article having the recess.

【0027】図1から図5に示すプラズマCVD装置は
被成膜物品設置電極を除けば、いずれも図6に示すプラ
ズマCVD装置と同様の構成のものである。すなわち、
図1から図5に示す各プラズマCVD装置は、成膜室と
して用いられる真空容器1を有し、その中に被成膜物品
を設置する電極(図1の例では電極E1)及びこの電極
に対向する電極3が設けられている。
The plasma CVD apparatus shown in FIGS. 1 to 5 has the same structure as the plasma CVD apparatus shown in FIG. That is,
Each of the plasma CVD apparatuses shown in FIGS. 1 to 5 has a vacuum container 1 used as a film forming chamber, in which an electrode (electrode E1 in the example of FIG. 1) on which an object to be film-formed is set and Opposing electrodes 3 are provided.

【0028】被成膜物品設置電極は、電極3との間に導
入される成膜用原料ガスに電力を印加してプラズマ化さ
せるための電力印加電極で、マッチングボックス21を
介して高周波電源22を接続してある。また、この上に
設置する被成膜物品を成膜温度に加熱するヒータ23を
付設してある。電極3は接地電極である。被成膜物品設
置電極及びこれに対向する電極3は、少なくとも一方
が、これらの間の距離を調節できるように位置調節可能
となっていることが望ましく、ここではそれぞれ上下動
可能となっている。
The deposition target article installation electrode is a power application electrode for applying power to the raw material gas for film formation introduced between the electrode and the electrode 3 to turn it into a plasma, and a high frequency power source 22 via a matching box 21. Are connected. In addition, a heater 23 for heating the film-forming target placed thereon to a film-forming temperature is additionally provided. The electrode 3 is a ground electrode. It is desirable that at least one of the deposition target article-installed electrode and the electrode 3 facing the deposition target-positionable electrode is positionally adjustable so that the distance between them can be adjusted. Here, each of them can be vertically moved. .

【0029】また、真空容器1には排気装置11を接続
してあるとともに、成膜原料ガスのガス供給部4を接続
してある。ガス供給部4には、マスフローコントローラ
411、412・・・及び弁421、422・・・を介
して接続された1又は2以上の成膜原料ガスを供給する
ガス源431、432・・・が含まれる。図1(A)に
示すプラズマCVD装置では、被成膜物品設置電極E1
は、円柱状の被成膜物品S1を嵌入させることができる
凹部D1を有している。物品S1はその上面S1´にの
み成膜したい物品である。
Further, an exhaust device 11 is connected to the vacuum container 1, and a gas supply unit 4 for the film forming raw material gas is connected. The gas supply unit 4 includes gas sources 431, 432 ... Connected via mass flow controllers 411, 412 ... And valves 421, 422. included. In the plasma CVD apparatus shown in FIG. 1 (A), the film-forming article installation electrode E1
Has a recess D1 into which a columnar film-forming target S1 can be fitted. The article S1 is an article for which a film is to be formed only on the upper surface S1 '.

【0030】さらに説明すると、電極E1は、外形が短
円柱状で、プラズマに曝される最上面E1´に円柱状の
被成膜物品S1と同一形状の円柱状の凹部D1が設けら
れている。そして凹部D1に被成膜物品S1を略隙間無
く嵌入することができ、凹部D1に嵌入される被成膜物
品S1の被成膜面S1´(上面)と電極E1のプラズマ
に曝される最上面E1´とを同一面に、且つ、図示のと
おり電極最上面E1´と物品の被成膜面S1´との間に
略隙間がないように、換言すれば実質上隙間が生じない
ように位置させることができる。
To further explain, the electrode E1 has a short cylindrical outer shape, and the uppermost surface E1 'exposed to plasma is provided with a cylindrical recess D1 having the same shape as the cylindrical film-forming target S1. . Then, the film-forming target S1 can be fitted into the recess D1 with substantially no space, and the film-forming target S1 ′ (upper surface) of the film-forming target S1 fitted in the recess D1 and the electrode E1 are exposed to the plasma. The upper surface E1 'is on the same plane, and
Between the top surface E1 'of the cage electrode and the film-forming surface S1' of the article
There is almost no gap, in other words, there is virtually no gap
It can be positioned such.

【0031】このプラズマCVD装置を用いて、被成膜
物品S1の上面S1´に膜形成するにあたっては、電極
E1の凹部D1に物品S1をその上面S1´がプラズマ
に曝されるように、且つ、電極最上面E1´と物品上面
(被成膜面)S1´が同一面に位置するように嵌入させ
た状態で、成膜原料ガスをプラズマ化する。その他は図
6の装置を用いた成膜と同様である。
When a film is formed on the upper surface S1 'of the film-forming article S1 using this plasma CVD apparatus, the article S1 is exposed in the recess D1 of the electrode E1 so that the upper surface S1' is exposed to plasma. The film-forming raw material gas is turned into plasma in a state in which the electrode uppermost surface E1 'and the article upper surface (film-forming surface) S1' are fitted in the same plane. Others are the same as the film formation using the apparatus of FIG.

【0032】このような電極E1を用いることにより、
被成膜物品S1の側周面を別途高価な遮蔽部材で覆う必
要なく、簡単、安価に物品上面S1´にのみ均一に膜形
成できる。また、例えば被成膜物品S1が電気絶縁性材
料からなる又は少なくとも被成膜面S1´が電気絶縁性
材料からなる物品であって高さ方向に大きいものであ
り、従って平坦な電極面上に設置したのでは被成膜面S
1´がプラズマシースから出てしまうような場合でも、
前記電極凹部D1の深さを調整るすことで、電極最上面
E1´と被成膜面S1´を同一面に位置させることがで
き、それにより被成膜面S1´をシース内に配置して該
被成膜面に安定して均一に成膜することができる。
By using such an electrode E1,
It is not necessary to separately cover the side peripheral surface of the film formation target article S1 with an expensive shielding member, and a film can be uniformly formed only on the article upper surface S1 ′ easily and inexpensively. Further, for example, the film-forming target S1 is made of an electrically insulating material, or at least the film-forming surface S1 ′ is made of an electrically insulating material, and is large in the height direction. Since it was installed, the film-forming surface S
Even if 1'is coming out of the plasma sheath,
By adjusting the depth of the electrode recessed portion D1, the electrode uppermost surface E1 ′ and the film-forming surface S1 ′ can be located on the same surface, whereby the film-forming surface S1 ′ is arranged in the sheath. Thus, a stable and uniform film can be formed on the film formation surface.

【0033】また、被成膜面が物品S1の上面S1´だ
けでなく、それに連続する側周面の頂部も被成膜面とす
るときは、図1(B)に示すように、電極凹部D1の深
さを、該側周面頂部も電極最上面E1´から上方へ突出
する深さ且つ該上面及び頂部がプラズマシース内に配置
されるように突出する深さとすればよい。図1(C)は
電極最上面に凹部を形成する電極の他の例を示してい
る。この電極E2は外形が短円柱状で、該電極E2のプ
ラズマに曝される最上面E2´には円錐状の被成膜物品
S2と同一形状の円錐状の凹部D2が設けられている。
そして、被成膜物品S2を該凹部D2に略隙間無く嵌入
させることができ、該凹部D2に嵌入される被成膜物品
S2の被成膜面S2´(物品の底面であり、凹部に嵌入
させたときは上面となる面)と該電極E2のプラズマに
曝される最上面E2´とを同一面に、且つ、図示のとお
り電極最上面E2´と物品の被成膜面S2´との間に略
隙間がないように、換言すれば実質上隙間が生じないよ
うに位置させることができる。
When the film-forming surface is not only the upper surface S1 'of the article S1 but also the top of the peripheral side surface continuous thereto, as shown in FIG. The depth of D1 may be a depth at which the top of the side peripheral surface also projects upward from the electrode uppermost surface E1 ′ and a depth at which the upper surface and the top are projected in the plasma sheath. FIG. 1C shows another example of an electrode in which a recess is formed on the uppermost surface of the electrode. The outer shape of the electrode E2 is a short cylinder, and the uppermost surface E2 'of the electrode E2 exposed to the plasma is provided with a conical recess D2 having the same shape as the conical film-forming article S2.
Then, the film-forming target S2 can be fitted into the recess D2 without any gap, and the film-forming target S2 'of the film-forming target S2 fitted in the recess D2 (the bottom of the product and fitting into the recess). (A surface which is an upper surface when the electrode E2 is exposed) and the uppermost surface E2 ′ of the electrode E2 exposed to the plasma are on the same surface , and are shown in the figure.
Between the uppermost surface E2 'of the electrode and the film-forming surface S2' of the article.
There are no gaps, in other words, there are virtually no gaps
It can be urchin position.

【0034】この被成膜物品設置電極E2を備えた図1
(A)に示すタイプのプラズマCVD装置及びこの装置
を用いた被成膜物品S2の被成膜面S2´への成膜は図
1(A)の装置の場合と同様である。例えば円錐状の物
品S2が電気絶縁性材料からなる物品であるとか、表面
部分が電気絶縁性材料からなる物品である場合、その円
錐頂部を下に向けてかかる凹部のない電極の平坦最上面
に配置するとすれば、それは困難であるばかりか、仮に
そのように配置できたとして該電極と物品S2との間に
凹部乃至空間が形成され、発生したプラズマが該凹部乃
至空間に回り込んでそこで滞留し物品S2周囲のプラズ
マ密度が不均一になり、被成膜面S2´に形成される膜
の厚みや質が不均一になり易い。
FIG. 1 equipped with this film-forming article-installed electrode E2
The plasma CVD apparatus of the type shown in (A) and the film formation on the film formation surface S2 'of the film formation article S2 using this apparatus are the same as those in the apparatus of FIG. 1 (A). For example, if the conical article S2 is an article made of an electrically insulating material, or if the surface portion is made of an electrically insulating material, the cone top faces downward and the flat top surface of the electrode without such a recess is placed. If it is arranged, it is not only difficult, but a recess or space is formed between the electrode and the article S2, assuming that such arrangement can be made, and the generated plasma goes around to the recess or space and stays there. However, the plasma density around the article S2 becomes nonuniform, and the thickness and quality of the film formed on the film formation surface S2 ′ are likely to become nonuniform.

【0035】しかし図1(C)の電極E2の凹部D2に
被成膜物品S2を嵌入させた状態でその被成膜面S2´
に成膜を行う場合、電極E2と物品S2との嵌合状態で
前記のような凹部乃至空間が形成されないため、膜の均
一性を向上させることができる。また、膜形成させない
物品S2の側周面を他の部材で遮蔽する必要がなく、そ
の分成膜コストを抑えることができ、簡単に膜形成でき
る。また、かかる物品S2が高さ方向に大きい場合にも
その被成膜面S2´に安定して膜形成できる。
However, when the film-forming target S2 is fitted in the recess D2 of the electrode E2 shown in FIG. 1C, the film-forming surface S2 'is formed.
When the film is formed on the substrate, since the recess or space as described above is not formed in the fitted state of the electrode E2 and the article S2, the uniformity of the film can be improved. Further, it is not necessary to shield the side peripheral surface of the article S2 on which the film is not formed with another member, the film forming cost can be suppressed accordingly, and the film can be easily formed. Further, even when the article S2 is large in the height direction, a film can be stably formed on the film formation surface S2 '.

【0036】次に図1(D)は電極最上面に凹部を形成
する電極のさらに他の例を示している。この電極Exは
外形が短円柱状で、該電極Exのプラズマに曝される最
上面Ex´には円柱状の凹部Dxを形成してあり、ここ
に円柱状の被成膜物品Sxを丁度嵌入できる。物品嵌入
状態では、図示のとおり、電極最上面Ex´と物品の被
成膜面Sx´との間に略隙間がない。換言すれば実質上
隙間が生じない。物品Sxはその側周面に2段にリング
状の溝Sgを形成したものであり、上面Sx´にのみ成
膜を希望する物品である。この電極Exを採用した図1
(A)に示すタイプのプラズマCVD装置によると、物
品Sxは該電極Exの凹部Dxに嵌入され、その被成膜
面(上面)Sx´が電極最上面Ex´に一致せしめら
れ、その状態で該面Sx´にのみ均一に膜形成される。
Next, FIG. 1D shows still another example of the electrode in which the recess is formed on the uppermost surface of the electrode. The outer shape of this electrode Ex is a short cylinder, and a cylindrical recess Dx is formed on the uppermost surface Ex ′ of the electrode Ex exposed to the plasma, and the cylindrical film-forming article Sx is just inserted therein. it can. Article insertion
In the state, as shown in the figure, the uppermost surface Ex ′ of the electrode and the covering of the article are covered.
There is almost no gap between the film formation surface Sx '. In other words, virtually
There is no gap. The article Sx has a ring-shaped groove Sg formed in two steps on its side peripheral surface, and is an article for which film formation is desired only on the upper surface Sx ′. FIG. 1 adopting this electrode Ex
According to the plasma CVD apparatus of the type shown in (A), the article Sx is fitted in the recess Dx of the electrode Ex, and the film formation surface (upper surface) Sx ′ is made to coincide with the electrode uppermost surface Ex ′, and in that state. A film is uniformly formed only on the surface Sx '.

【0037】次に図2(A)は電極最上面に凹部を形成
する電極のさらに他の例を備えたプラズマCVD装置を
示している。このプラズマCVD装置は被成膜物品設置
電極E3を除けば、図1(A)に示す装置と同じ構成の
ものである。図1(A)の装置におけると同じ部品には
図1(A)と同じ参照符号を付してある。
Next, FIG. 2 (A) shows a plasma CVD apparatus provided with still another example of an electrode for forming a recess on the uppermost surface of the electrode. This plasma CVD apparatus has the same structure as the apparatus shown in FIG. The same parts as those in the apparatus of FIG. 1A are designated by the same reference numerals as in FIG.

【0038】電極E3は円筒状乃至は円形リング状の被
成膜物品S3を嵌入させることができる凹部D3を有し
ている。物品S3はその上面S3´にのみ膜形成しよう
とする物品である。さらに説明すると、電極E3は外形
が短円柱状で、そのプラズマに曝される最上面E3´に
は円筒状乃至は円形リング状の被成膜物品S3と同一形
状の円形ドーナッツ状の凹部D3が設けられている。そ
して、被成膜物品S3を該凹部D3に略隙間無く丁度嵌
入させ、被成膜物品S3の被成膜面S3´(上面)と該
電極E3のプラズマに曝される最上面E3´とを同一面
、且つ、図示のとおり電極最上面E3´と物品の被成
膜面S3´との間に略隙間がないように、換言すれば実
質上隙間が生じないように位置させることができる。
The electrode E3 has a recess D3 into which the cylindrical or circular ring-shaped film-forming article S3 can be fitted. The article S3 is an article whose film is to be formed only on the upper surface S3 '. More specifically, the outer shape of the electrode E3 is a short cylinder, and a circular donut-shaped concave portion D3 having the same shape as the cylindrical or circular ring-shaped film-forming article S3 is formed on the uppermost surface E3 ′ exposed to the plasma. It is provided. Then, the film-forming target S3 is just fitted into the recess D3 with almost no space, and the film-forming target S3 '(upper surface) of the film-forming target S3 and the uppermost surface E3' of the electrode E3 exposed to the plasma are formed. On the same surface , and as shown in the figure, the uppermost electrode surface E3 'and the article are covered.
In other words, there is almost no gap between the film surface S3 'and the film surface S3'.
It can be positioned so that there is no quality gap .

【0039】このプラズマCVD装置を用いて、被成膜
物品S3の上面S3´に膜形成するにあたっては、電極
E3の凹部D3に物品S3をその被成膜面S3´がプラ
ズマに曝されるように、そして該面S3´が電極最上面
E3´と同じ面位置になるように、且つ、電極最上面E
3´と物品被成膜面S3´との間に略隙間がないように
嵌入させた状態で、成膜原料ガスをプラズマ化する。そ
の他は図6や図1(A)の装置における成膜と同様であ
る。被成膜面S3´には均一な膜が形成される。
When a film is formed on the upper surface S3 'of the film-formed article S3 by using this plasma CVD apparatus, the article S3 is exposed in the recess D3 of the electrode E3 so that the film-formed surface S3' is exposed to plasma. And so that the surface S3 'is at the same surface position as the electrode uppermost surface E3' , and the electrode uppermost surface E3
The film-forming raw material gas is turned into plasma in a state where the film-forming raw material gas is fitted into the article-forming surface S3 ′ so that there is substantially no gap therebetween . Others are the same as the film formation in the apparatus of FIG. 6 and FIG. A uniform film is formed on the deposition surface S3 '.

【0040】被成膜物品設置電極E3の凹部D3がドー
ナッツ形状ではなくて例えば円筒状の物品S3の外径と
略同一直径の円柱状のものであるとすれば、該電極と該
物品との嵌合状態において物品S3の被成膜面内に筒内
部乃至リング内部に相当する膜形成しない非成膜凹所S
3hが存在することになり、該凹所にプラズマが回り込
んでそこで滞留する。そして、例えば被成膜物品S3が
電気絶縁性材料からなる場合又は少なくとも表面が電気
絶縁性材料からなる場合、物品S3の被成膜面(上面)
S3´に形成される膜の厚さや質が不均一になり易い。
If the concave portion D3 of the electrode E3 on which the film-forming article is to be deposited is not a donut shape but is a columnar shape having a diameter substantially the same as the outer diameter of the cylindrical article S3, the electrode and the article are separated. In the fitted state, a non-film forming recess S that does not form a film corresponding to the inside of the cylinder or the inside of the ring in the film formation surface of the article S3
3 h will be present, and plasma will flow into the recess and stay there. Then, for example, when the film-forming target S3 is made of an electrically insulating material or at least the surface is made of an electrically insulating material, the film-forming surface (upper surface) of the article S3 is formed.
The thickness and quality of the film formed in S3 'are likely to be non-uniform.

【0041】しかし電極E3の凹部D3に円筒状の被成
膜物品S3を嵌入させた状態でその上面S3´に成膜を
行う場合、該物品の内部にある非成膜凹所S3hは電極
中央の円柱状部分E31により略隙間無く埋められるの
で、膜の均一性は良好なものとなる。また、円筒状物品
S3の上面S3´への成膜にあたり外周部及び非成膜凹
所S3hを別途高価な遮蔽部材で覆う必要がなく、その
分成膜コストを抑え、且つ簡単に成膜できる。また、物
品S3が例えば電気絶縁性材料からなる物品又は少なく
とも被成膜面が電気絶縁性材料からなる物品であって高
さ方向に大きい場合にも、前記凹部D3の深さを適当に
選んで、図2(A)に示すと同様に物品を配置すること
で、その上面S3´に安定して膜形成できる。
However, when film formation is performed on the upper surface S3 'of the cylindrical film-forming target S3 fitted in the recess D3 of the electrode E3, the non-film forming recess S3h inside the target S3' is located in the center of the electrode. Since it is filled with almost no space by the columnar portion E31, the uniformity of the film becomes good. Further, in forming a film on the upper surface S3 'of the cylindrical article S3, it is not necessary to cover the outer peripheral portion and the non-film-forming recess S3h with a separately expensive shielding member, and the film-forming cost can be reduced accordingly and the film can be easily formed. . Also, when the article S3 is, for example, an article made of an electrically insulating material or at least the film-forming surface is an article made of an electrically insulating material and is large in the height direction, the depth of the recess D3 is appropriately selected. By arranging the articles in the same manner as shown in FIG. 2A, a film can be stably formed on the upper surface S3 '.

【0042】なお、物品S3の非成膜凹所S3hを埋め
る電極部分E31は、これを別途補助電極部材として形
成しておいて後で該非成膜凹所に嵌めるようにしてもよ
い。一般的に言えば、被成膜物品の被成膜面内に有底の
又は貫通した非成膜凹所がある場合、該非成膜凹所を補
助電極部材又は膜形成に支障のないその他の詰め物で埋
めることができる。
The electrode portion E31 that fills the non-film-forming recess S3h of the article S3 may be formed separately as an auxiliary electrode member and later fitted into the non-film-forming recess. Generally speaking, when there is a bottomed or penetrating non-film-forming recess in the film-forming surface of the film-forming target article, the non-film-forming recess may be used as an auxiliary electrode member or other material that does not interfere with film formation. Can be filled with padding.

【0043】また図2(B)は被成膜物品設置電極のさ
らに他の例を備えたプラズマCVD装置を示している。
このプラズマCVD装置は被成膜物品設置電極E30を
除けば、図2(A)に示す装置と同じ構成のものであ
る。図2(A)の装置におけると同じ部品には図2
(A)と同じ参照符号を付してある。
FIG. 2 (B) shows a plasma CVD apparatus provided with still another example of the electrode on which the film-forming article is placed.
This plasma CVD apparatus has the same structure as the apparatus shown in FIG. The same parts as in the device of FIG.
The same reference numerals as in (A) are attached.

【0044】電極E30は円筒状乃至は円形リング状の
被成膜物品S3をその上に載置するための本体部E30
´と、物品S3の非成膜凹所S3hを埋めることができ
る突出部E31´を有している。突出部E31´は本体
部E30´の上面から上方へ突設されている。物品S3
はその上面S3´に膜形成しようとする物品であるが、
外周面に膜形成されても支障のない物品である。
The electrode E30 is a main body E30 on which a cylindrical or circular ring-shaped film-forming article S3 is placed.
'And a protrusion E31' capable of filling the non-film-forming recess S3h of the article S3. The protruding portion E31 'is provided so as to project upward from the upper surface of the main body portion E30'. Article S3
Is an article for which a film is to be formed on the upper surface S3 ',
It is an article that does not interfere with the formation of a film on the outer peripheral surface.

【0045】そして、被成膜物品S3を該突出部E31
´に略隙間無く丁度外嵌させた状態で、成膜原料ガスを
プラズマ化する。その他は図2(A)の装置における成
膜と同様である。被成膜面S3´には均一な膜が形成さ
れる。被成膜物品設置電極E30の突出部E31´が存
在せず、表面平坦な本体部E30´上に円筒状物品S3
を立設させた状態では、物品S3の外径と略同一直径の
円柱状のものであるとすれば、該電極と該物品との嵌合
状態において物品S3の被成膜面内に筒内部乃至リング
内部に相当する膜形成しない非成膜凹所S3hが存在す
ることになり、該凹所にプラズマが回り込んでそこで滞
留する。そして、例えば被成膜物品S3が電気絶縁性材
料からなる場合又は少なくとも表面が電気絶縁性材料か
らなる場合、物品S3の被成膜面(上面)S3´に形成
される膜の厚さや質が不均一になり易い。
Then, the film-forming target S3 is attached to the protrusion E31.
The film forming raw material gas is turned into plasma in a state where the film forming raw material gas is just fitted to the outer periphery of the ‘ Others are the same as the film formation in the apparatus of FIG. A uniform film is formed on the deposition surface S3 '. The cylindrical article S3 is formed on the main body E30 ′ having a flat surface without the protrusion E31 ′ of the electrode E30 for depositing a film-forming article.
In the state of being erected, assuming that the article S3 has a columnar shape having substantially the same diameter as the outer diameter of the article S3, the inside of the cylinder is inside the film-forming surface of the article S3 in the fitted state of the electrode and the article. Thus, there is a non-film-forming recess S3h corresponding to the inside of the ring where the film is not formed, and the plasma circulates in the recess and stays there. Then, for example, when the film-forming target S3 is made of an electrically insulating material or at least the surface is made of an electrically insulating material, the thickness and quality of the film formed on the film-forming surface (upper surface) S3 ′ of the article S3 are It tends to be uneven.

【0046】しかし電極E30の突出部E31´に物品
S3を外嵌させた状態でその上面S3´に成膜を行う場
合、該物品の内部にある非成膜凹所S3hは突出部E3
1´により略隙間無く埋められるので、膜の均一性は良
好なものとなる。また、円筒状物品S3の上面S3´へ
の成膜にあたり外周部及び非成膜凹所S3hを別途高価
な遮蔽部材で覆う必要がなく、その分成膜コストを抑
え、且つ簡単に成膜できる。
However, when a film is formed on the upper surface S3 'of the article S3 fitted onto the projecting portion E31' of the electrode E30, the non-film-forming recess S3h inside the article is the projecting portion E3.
Since it is filled with 1'without any gap, the uniformity of the film becomes good. Further, in forming a film on the upper surface S3 'of the cylindrical article S3, it is not necessary to cover the outer peripheral portion and the non-film-forming recess S3h with a separately expensive shielding member, and the film-forming cost can be reduced accordingly and the film can be easily formed. .

【0047】なお、物品S3の非成膜凹所S3hを埋め
る電極突出部E31´は、これを別途補助電極部材とし
て形成しておいて後で該非成膜凹所に嵌めるようにして
もよい。図3(A)は被成膜物品設置電極のさらに他の
例を備えたプラズマCVD装置を示している。
The electrode protrusion E31 'filling the non-film-forming recess S3h of the article S3 may be separately formed as an auxiliary electrode member and later fitted into the non-film-forming recess. FIG. 3 (A) shows a plasma CVD apparatus provided with still another example of an electrode for installing a film-forming article.

【0048】このプラズマCVD装置は被成膜物品設置
電極E4を除けば、図1(A)に示す装置と同じ構成の
ものである。図1(A)の装置におけると同じ部品には
図1(A)と同じ参照符号を付してある。電極E4は組
み立てタイプの電極であり、複雑な形状の被成膜物品に
有効なものである。
This plasma CVD apparatus has the same structure as the apparatus shown in FIG. 1A, except for the electrode E4 on which the film-forming article is placed. The same parts as those in the apparatus of FIG. 1A are designated by the same reference numerals as in FIG. The electrode E4 is an assembly type electrode and is effective for a film-forming article having a complicated shape.

【0049】図3(A)に示す電極E4は、複数電極部
材E4U、E4Lからなり、それらを組み合わせた状態
で傘形状の被成膜物品S4を被成膜面である上面S4´
を残して嵌入させることができる凹部D4を形成する電
極である。物品S4は円錐台部分S4Uの下面中央に円
柱部分S4Lを一体的に連設した傘形状の物品であり、
円錐台部分S4Uの上面S4´にのみ膜形成を希望する
物品である。
An electrode E4 shown in FIG. 3A is composed of a plurality of electrode members E4U and E4L, and an umbrella-shaped film-forming target article S4 is an upper surface S4 'which is a film-forming surface in a state where these are combined.
This is an electrode that forms a recess D4 that can be inserted while leaving. The article S4 is an umbrella-shaped article in which a cylindrical portion S4L is integrally connected to the lower surface center of the truncated cone portion S4U,
It is an article for which film formation is desired only on the upper surface S4 'of the truncated cone portion S4U.

【0050】さらに説明すると、電極E4は上部電極部
材E4Uと下部電極部材E4Lとからなる。上部電極部
材E4Uは被成膜物品S4の円錐台部分S4Uの厚さと
同じ厚さの電極部材である。該上部電極部材E4Uは被
成膜物品S4の円錐台部分S4Uと同一形状の貫通孔部
D4Uを有する。また、下部電極部材E4Lは物品S4
の円柱部分S4Lと同一形状の円柱形状の凹部D4Lを
有する。孔部D4Uを有する電極部材E4Uと凹部D4
Lを有する電極部材E4Lとを組み合わせた状態で外形
が短円柱状の電極E4が形成され、その内部に傘形状の
被成膜物品S4と同一形状の傘形状の凹部D4が形成さ
れる。
Explaining further, the electrode E4 comprises an upper electrode member E4U and a lower electrode member E4L. The upper electrode member E4U is an electrode member having the same thickness as the truncated cone portion S4U of the film formation target S4. The upper electrode member E4U has a through hole portion D4U having the same shape as the truncated cone portion S4U of the film formation target S4. The lower electrode member E4L is the article S4.
Has a cylindrical recess D4L having the same shape as the cylindrical portion S4L. Electrode member E4U having hole D4U and recess D4
An electrode E4 having a short cylindrical outer shape is formed in a state of being combined with an electrode member E4L having L, and an umbrella-shaped recess D4 having the same shape as the umbrella-shaped film-forming target S4 is formed therein.

【0051】物品S4が該凹部D4に配置された状態で
は物品S4の被成膜面S4´(円錐台部分の上面)と電
極E4(上部電極部材E4U)のプラズマに曝される最
上面E4´とは同一面に、且つ、図示のとおり電極最上
面E4´と物品の被成膜面S4´との間に略隙間がない
ように、換言すれば実質上隙間が生じないように配置さ
れる。この装置を用いて、被成膜物品S4の円錐台部分
S4Uの上面S4´に膜形成するにあたっては、下部電
極部材E4Lの凹部D4Lに被成膜物品S4の円柱部分
S4Lを嵌入させた後、上部電極部材E4Uを被成膜物
品S4の円錐台部分S4Uに嵌装する。これにより該物
品S4の被成膜面S4´のみプラズマに曝される状態と
なる。この状態で、成膜原料ガスをプラズマ化する。そ
の他は図6や図1(A)の装置における成膜と同様であ
る。この装置によると、図1(A)や図2(A)に示す
装置と同様に被成膜面S4´にのみ均一な膜を簡単、安
価に形成できる。
In a state where the article S4 is arranged in the recess D4, the film-forming surface S4 '(upper surface of the truncated cone) of the article S4 and the uppermost surface E4' of the electrode E4 (upper electrode member E4U) exposed to the plasma. Is on the same surface, and as shown, the electrode top
There is almost no gap between the surface E4 'and the film-forming surface S4' of the article.
Thus, in other words, they are arranged so that there is substantially no gap . In forming a film on the upper surface S4 ′ of the truncated cone part S4U of the film-forming target S4 using this apparatus, after fitting the cylindrical part S4L of the film-forming target S4 into the recess D4L of the lower electrode member E4L, The upper electrode member E4U is fitted into the truncated cone part S4U of the film formation target S4. As a result, only the film formation surface S4 'of the article S4 is exposed to the plasma. In this state, the film-forming source gas is turned into plasma. Others are the same as the film formation in the apparatus of FIG. 6 and FIG. According to this apparatus, a uniform film can be formed easily and inexpensively only on the film-forming surface S4 ', as in the apparatus shown in FIGS. 1A and 2A.

【0052】なお、ここでは、複数電極部材からなる電
極を下部電極部材及び上部電極部材からなる電極とした
が、この他、図3(B)に断面で示すように、内側面に
それぞれ凹部を有する二つの電極部材であって、それら
二つの電極部材で左右から被成膜物品S4を挟持できる
電極とすることもできる。また、電極は二つの電極部材
に限らず、三つ以上の電極部材で構成してもよい。
Although the electrode composed of the plurality of electrode members is the electrode composed of the lower electrode member and the upper electrode member here, in addition to this, as shown in the cross section in FIG. It is also possible to use two electrode members that are provided and that can sandwich the film-forming article S4 from the left and right by these two electrode members. The electrode is not limited to the two electrode members, and may be composed of three or more electrode members.

【0053】また、複数電極部材は、主電極部材及び1
又は2以上の補助電極部材としてもよい。この場合、主
電極部材は、該電極部材のプラズマに曝される最上面と
被成膜物品の被成膜面とが同一面に位置するように該物
品を嵌入させることができる主凹部を有するものであ
る。補助電極部材は、該主電極部材の主凹部に被成膜物
品を嵌入させた状態で生じる新たな凹部と同一形状のも
の、或いは同一形状ではないが当該新たな凹部に嵌入さ
せることにより主電極部材のプラズマに曝される最上面
に凹部が形成されないようにできる形状のものである。
そして、主電極部材の主凹部に被成膜物品を嵌入させた
後生じる新たな凹部に補助電極を嵌入させた状態で成膜
を行う。
The plural electrode members are the main electrode member and the one electrode member.
Alternatively, two or more auxiliary electrode members may be used. In this case, the main electrode member has a main recess in which the article can be fitted so that the uppermost surface of the electrode member exposed to the plasma and the film formation surface of the film formation article are flush with each other. It is a thing. The auxiliary electrode member has the same shape as a new concave portion formed when the film-forming article is fitted in the main concave portion of the main electrode member, or the auxiliary electrode member is not the same shape but is fitted in the new concave portion to form the main electrode member. The shape is such that no recess is formed on the uppermost surface of the member exposed to the plasma.
Then, the film formation is performed in a state where the auxiliary electrode is fitted in a new concave portion formed after fitting the film-forming target article into the main concave portion of the main electrode member.

【0054】このような電極を備えたプラズマCVD装
置を図4に示す。このプラズマCVD装置は被成膜物品
設置電極E5を除けば、図1(A)に示す装置と同じ構
成のものである。図1(A)の装置におけると同じ部品
には図1(A)と同じ参照符号を付してある。図4に示
す電極E5は、複数電極部材E5M、E5Sからなり、
それらを組み合わせた状態で傘形状の被成膜物品S4を
被成膜面である上面S4´を残して嵌入させることがで
きる凹部D5を形成する電極である。物品S4は図3に
示す物品と同じ形状のものであり、円錐台部分S4Uの
下面中央に円柱部分S4Lを一体的に連設した傘形状の
物品であり、円錐台部分S4Uの上面S4´にのみ膜形
成を希望する物品である。
A plasma CVD apparatus equipped with such an electrode is shown in FIG. This plasma CVD apparatus has the same structure as the apparatus shown in FIG. The same parts as those in the apparatus of FIG. 1A are designated by the same reference numerals as in FIG. The electrode E5 shown in FIG. 4 includes a plurality of electrode members E5M and E5S,
This is an electrode that forms a recess D5 into which the umbrella-shaped film-forming target S4 can be fitted in a state in which they are combined, leaving the upper surface S4 'that is the film-forming target. The article S4 has the same shape as the article shown in FIG. 3, and is an umbrella-shaped article in which a columnar portion S4L is integrally connected to the lower surface center of the truncated cone portion S4U, and is provided on the upper surface S4 ′ of the truncated cone portion S4U. It is an article for which only film formation is desired.

【0055】さらに説明すると、電極E5は、被成膜物
品S4と同一高さの主電極部材E5Mと補助電極部材E
5Sとからなる。主電極部材E5Mは被成膜物品S4の
円錐台部分S4Uの下面(直径が大きい方の面)と同一
直径の円柱状の凹部D5Mを有する。補助電極部材E5
Sは、該凹部D5Mに被成膜物品S4を嵌入させた状態
で生じる新たな凹部D5Sと同一形状の、断面三角形の
リング状のものである。
Explaining further, the electrode E5 is composed of a main electrode member E5M and an auxiliary electrode member E having the same height as the film-forming article S4.
It consists of 5S. The main electrode member E5M has a cylindrical recess D5M having the same diameter as the lower surface (the surface having the larger diameter) of the truncated cone portion S4U of the film formation target S4. Auxiliary electrode member E5
S is a ring-shaped member having a triangular cross section, which has the same shape as a new recess D5S generated when the film-forming target S4 is fitted into the recess D5M.

【0056】この装置を用いて、被成膜物品S4の円錐
台部分S4Uの上面S4´に膜形成するにあたっては、
主電極部材E5Mの凹部D5Mに被成膜物品S4を嵌入
させた後、新たに生じる凹部D5Sに補助電極部材E5
Sを嵌入させる。これにより、被成膜物品S4の被成膜
面S4´と、主電極部材E5M及び補助電極部材E5S
からなる電極E5のプラズマCVDに曝される最上面E
5´とが同一面に、且つ、図示のとおり電極最上面E5
´と物品の被成膜面S4´との間に略隙間がないよう
に、換言すれば実質上隙間が生じないように位置する。
また、物品S4の被成膜面S4´のみプラズマに曝され
る状態となる。この状態で成膜原料ガスをプラズマ化す
る。その他は図6や図1(A)の装置を用いた成膜と同
様である。この装置によると、図1(A)や図2(A)
に示す装置と同様に被成膜面S4´にのみ均一な膜を簡
単、安価に形成できる。
In forming a film on the upper surface S4 'of the truncated cone portion S4U of the film-forming target S4 using this apparatus,
After the film-forming article S4 is fitted into the recess D5M of the main electrode member E5M, the auxiliary electrode member E5 is inserted into the newly formed recess D5S.
Insert S. Thereby, the film formation surface S4 ′ of the film formation article S4, the main electrode member E5M, and the auxiliary electrode member E5S.
Surface E of the electrode E5 composed of
5'is on the same plane , and as shown, the electrode uppermost surface E5
′ And the film-forming surface S4 ′ of the article so that there is almost no gap
In other words, it is positioned so that there is substantially no gap .
Further, only the film formation surface S4 'of the article S4 is exposed to the plasma. In this state, the film forming source gas is turned into plasma. Others are the same as the film formation using the apparatus shown in FIG. 6 and FIG. According to this device, FIG. 1 (A) and FIG. 2 (A)
Similar to the apparatus shown in FIG. 3, a uniform film can be formed easily and inexpensively only on the film-forming surface S4 '.

【0057】被成膜物品設置電極は、必ずしも、電極の
プラズマに曝される最上面と被成膜物品の被成膜面とを
同一面に位置させることができるものとしなくて
い。図5はその例を示している。図5は被成膜物品設置
電極のさらに他の例を備えたプラズマCVD装置を示し
ている。このプラズマCVD装置は被成膜物品設置電極
E6を除けば、図1(A)に示す装置と同じ構成のもの
である。図1(A)の装置におけると同じ部品には図1
(A)と同じ参照符号を付してある。
[0057] deposition target article placement electrode, by always, without shall the deposition surface of the uppermost surface and the film-forming articles that are exposed to plasma of the electrode can be positioned on the same plane <br /> Yes. FIG. 5 shows an example thereof. FIG. 5 shows a plasma CVD apparatus provided with still another example of an electrode for installing a film-forming article. This plasma CVD apparatus has the same structure as the apparatus shown in FIG. The same parts as in the device of FIG.
The same reference numerals as in (A) are attached.

【0058】図5に示す電極E6は外形が短円柱状で、
プラズマに曝される最上面E6´に前記と同様の傘形状
の被成膜物品S4の円柱部分S4Lと同一形状の円柱状
の凹部D6を有する。なお、凹部D6の直径は物品S4
の円錐台部分S4Uの下面の直径以下であれば円柱部分
S4Lの直径より大きくてもよい。この場合物品S4は
円錐台部分S4Uの上面S4´に膜形成を希望するもの
であるが該面に続く斜面に膜形成されても支障のない物
品である。
The electrode E6 shown in FIG. 5 has a short cylindrical outer shape,
The uppermost surface E6 ′ exposed to plasma has a cylindrical recess D6 having the same shape as the cylindrical portion S4L of the umbrella-shaped film-forming article S4 similar to the above. The diameter of the recess D6 is the same as that of the article S4.
The diameter may be larger than the diameter of the cylindrical portion S4L as long as it is equal to or smaller than the diameter of the lower surface of the truncated cone portion S4U. In this case, the article S4 is desired to be formed with a film on the upper surface S4 'of the truncated cone portion S4U, but the article S4 has no problem even if it is formed on an inclined surface following the surface.

【0059】この電極E6を備えたプラズマCVD装置
を用いて被成膜物品S4の円錐台部分S4Uの上面S4
´に膜形成するにあたっては、該凹部D6に被成膜物品
S4の円柱部分S4Lを嵌入させ、図示のとおり、電極
最上面E6´と物品S4の上面S4´及び円錐台部分S
4Uの側周面を含む被成膜面との間に略隙間がない状
態、換言すれば実質上隙間が生じない状態で、該物品S
4の円錐台部分S4Uをプラズマシース内に配置し、プ
ラズマのもとで膜形成する。このとき、該物品における
円錐台部分S4U下方の側周面凹部は電極凹部D6の入
り口周辺部分で埋められた恰好となる。この状態でプラ
ズマのもとで成膜する。その他は図6や図1(A)の装
置を用いた成膜と同様である。
Using the plasma CVD apparatus equipped with this electrode E6, the upper surface S4 of the truncated cone portion S4U of the film-forming article S4 is formed.
In forming the film on the ′ ′, the columnar portion S4L of the film-forming article S4 is fitted into the recess D6, and the electrode
The top surface E6 ', the top surface S4' of the article S4 and the truncated cone portion S
A state in which there is no substantial gap between the film-forming surface including the side surface of 4U
In this state, in other words, in the state where there is substantially no gap, the article S
The truncated cone portion S4U of No. 4 is arranged in the plasma sheath, and a film is formed under the plasma. At this time, the side peripheral surface concave portion below the truncated cone portion S4U in the article is preferably filled with the peripheral portion of the entrance of the electrode concave portion D6. In this state, a film is formed under plasma. Others are the same as the film formation using the apparatus shown in FIG. 6 and FIG.

【0060】これにより、例えば被成膜物品S4が電気
絶縁性材料からなる又は少なくとも表面が電気絶縁性材
料からなるものである場合にも、その円錐台部分の上面
S4´に簡単、安価に均一的な膜を形成できる。なお、
成膜原料ガスには種々のものを用いて、様々の材質の膜
を形成できるが、例えば成膜原料ガスとして、炭素膜形
成に一般に用いられるメタン(CH4 )、エタン(C2
6 )、プロパン(C3 8 )、ブタン(C4 10)、
アセチレン(C2 2 )、ベンゼン(C6 6 )、4フ
ッ化炭素(CF4 )、6フッ化2炭素(C2 6 )等の
炭素化合物ガス、或いはさらに必要に応じて、これらの
炭素化合物ガスにキャリアガスとして水素ガス、不活性
ガス等を混合したものを用い、成膜圧力を数100mT
orr程度にすると、被成膜物品の被成膜面にダイアモ
ンド状炭素(DLC:Diamond Like Carbon )膜が形成
される。
Thus, for example, even when the film-forming article S4 is made of an electrically insulating material or at least the surface is made of an electrically insulating material, the upper surface S4 'of the truncated cone portion can be uniformly formed at a low cost. Film can be formed. In addition,
Films of various materials can be formed by using various kinds of film forming material gases. For example, as film forming material gases, methane (CH 4 ) and ethane (C 2 ) which are generally used for forming a carbon film are used.
H 6), propane (C 3 H 8), butane (C 4 H 10),
Carbon compound gas such as acetylene (C 2 H 2 ), benzene (C 6 H 6 ), carbon tetrafluoride (CF 4 ), carbon difluoride 6 (C 2 F 6 ), or, if necessary, these Using a mixture of the above carbon compound gas with hydrogen gas as a carrier gas, an inert gas, etc., and the film forming pressure is several 100 mT.
If it is set to about orr, a diamond-like carbon (DLC) film is formed on the film formation surface of the film formation article.

【0061】DLC膜は、潤滑性、撥水性、離型性等が
良好である。また、傷がつき難く、且つ、その厚さを調
整することにより、被成膜物品が柔軟性が求められるも
のである場合にも該膜で被覆された物品の柔軟性を損な
わないようにできる程度の適度な硬度を有するものであ
る。さらに、比較的低温で形成できる等、成膜を容易に
行うことができる。
The DLC film has good lubricity, water repellency, releasability and the like. In addition, scratches are less likely to occur, and by adjusting the thickness thereof, it is possible to prevent the flexibility of the article coated with the film from being impaired even when the article to be film-formed requires flexibility. It has a moderate hardness. Furthermore, film formation can be easily performed, such as formation at a relatively low temperature.

【0062】以下、本発明の具体的な実施例を説明する
が、本発明はそれらの実施例に限定されるものではな
い。 実施例1(図1(A)の装置による) 被成膜物品S1材質 EPDMゴム (エチレン・プロピレン・ジエン系モノマー三元共重合体) サイズ 直径20mm×高さ10mmの円柱状 電極E1 サイズ 直径200mm×高さ40mmの円柱状 凹部D1サイズ 直径約20mm×高さ10mmの円柱状 電極E1・電極3間距離 40mm 成膜条件 成膜原料ガス H2 200sccm CH4 10sccm 高周波電力 周波数13.56MHz、100W 成膜圧力 0.1Torr 成膜温度(物品S1温度) 室温 成膜時間 60min 実施例2(図2(A)の装置による) 被成膜物品S3材質 シリコーンゴム サイズ 外径40mm(内径20mm)×高さ10mm のリング状 電極E3 サイズ 直径200mm×高さ40mmの円柱状 凹部D3サイズ 外径約40mm(内径約20mm)×高さ10 mmのリング状 電極E3・電極3間距離 40mm 成膜条件 成膜原料ガス H2 200sccm CH4 10sccm 高周波電力 周波数13.56MHz、100W 成膜圧力 0.1Torr 成膜温度(物品S3温度) 室温 成膜時間 60min 実施例3(図4の装置による) 被成膜物品S4材質 PTFE(ポリテトラフルオロエチレン) サイズ 円錐台部S4U上面直径 5mm 下面直径 15mm 高さ 5mm 円柱部S4L 直径 5mm 高さ 10mm 主電極E5M サイズ 直径200mm×高さ40mmの円柱状 凹部D5Mサイズ 直径約15mm×高さ15mmの円柱状 補助電極E5S サイズ 上面外径約15mm、内径約5mm 下面直径約15mm 高さ約5mm の断面三角形のリング状 電極E5・電極3間距離 40mm 成膜条件 成膜原料ガス H2 200sccm CH4 10sccm 高周波電力 周波数13.56MHz、100W 成膜圧力 0.1Torr 成膜温度(物品S4温度) 室温 成膜時間 60min 実施例4(図5の装置による) 被成膜物品S4材質 実施例3と同様 サイズ 実施例3と同様 電極E6 サイズ 直径200mm×高さ40mmの円柱状 凹部D6サイズ 直径約6mm×高さ10mmの円柱状 電極E6・電極3間距離 40mm 成膜条件 成膜原料ガス H2 200sccm CH4 10sccm 高周波電力 周波数13.56MHz、100W 成膜圧力 0.1Torr 成膜温度(物品S4温度) 室温 成膜時間 60min 次に、前記実施例1〜4における成膜速度及び各実施例
により得られた各炭素膜の膜厚均一性を評価した結果を
次表1に示す。なお、膜厚均一性は、被成膜面の中心部
から外周にかけて均等に配置した5点での膜厚を測定す
ることにより評価した。また、図6の従来のプラズマC
VD装置を用い、前記実施例1〜4と同様の被成膜物品
に対し同様の条件で成膜を行った比較例1〜3(比較例
3は実施例3、4に対応する)についての結果も併記す
る。 この結果、比較例1では成膜不可能であったのに対し、
これに対応する実施例1では成膜を行うことができた。
これは、比較例1では被成膜物品の被成膜面である上面
がシース内に含まれていなかったため成膜が不可能であ
ったが、実施例1では被成膜面を電極と同一面に位置さ
せることで被成膜面がシース内に含まれるようになった
ため成膜を行うことができたものと考えられる。
Specific examples of the present invention will be described below, but the present invention is not limited to these examples. Example 1 (by the apparatus of FIG. 1 (A)) Material to be film-formed S1 EPDM rubber (ethylene / propylene / diene monomer terpolymer) Size 20 mm diameter × 10 mm height cylindrical electrode E1 size 200 mm diameter × Cylindrical D40 size with a height of 40 mm Diameter about 20 mm × Cylinder electrode E1 with a height of 10 mm Distance between electrode 1 and electrode 40 mm Film forming conditions Film forming material gas H 2 200 sccm CH 4 10 sccm High frequency power frequency 13.56 MHz, 100 W Film pressure 0.1 Torr Film formation temperature (article S1 temperature) Room temperature Film formation time 60 min Example 2 (by the apparatus of FIG. 2 (A)) Material to be film-formed S3 Silicone rubber size Outer diameter 40 mm (inner diameter 20 mm) x height Ring-shaped electrode E3 size of 10 mm, cylindrical shape with a diameter of 200 mm and height of 40 mm, recessed part D3 size outer diameter approx. 0 mm (internal diameter approximately 20 mm) × height and 10 mm in distance between the ring-shaped electrodes E3 · electrode 3 40 mm film formation conditions deposition material gas H 2 200sccm CH 4 10sccm RF power frequency 13.56 MHz, 100W deposition pressure 0.1Torr formed Film temperature (article S3 temperature) Room temperature Film formation time 60 min Example 3 (by the apparatus of FIG. 4) Material S4 to be film-formed PTFE (polytetrafluoroethylene) size Frustum of a truncated cone S4U 5 mm top surface diameter 15 mm height 5 mm cylinder Part S4L Diameter 5 mm Height 10 mm Main electrode E5M size Column diameter 200 mm × height 40 mm columnar recess D5M size Diameter 15 mm × height 15 mm columnar auxiliary electrode E5S size Upper surface outer diameter approximately 15 mm, inner diameter approximately 5 mm Lower surface diameter approximately 15 mm A ring-shaped electrode E5 with a triangular cross section with a height of approximately 5 mm Electrode 3 between distance 40mm film formation conditions deposition material gas H 2 200 sccm CH 4 10 sccm High frequency power: 13.56 MHz, 100W deposition pressure 0.1Torr deposition temperature (article S4 temperature) room temperature film formation time 60min Example 4 (FIG. Material of film-forming article S4 similar to that of Example 3 Electrode E6 size similar to that of Example 3 Cylindrical electrode D6 size of diameter 200 mm × height 40 mm Cylinder electrode E6 of diameter approximately 6 mm × height 10 mm Distance between electrodes 3 40 mm Film forming conditions Film forming source gas H 2 200 sccm CH 4 10 sccm High frequency power Frequency 13.56 MHz, 100 W Film forming pressure 0.1 Torr Film forming temperature (article S4 temperature) Room temperature Film forming time 60 min Film formation rate in Examples 1 to 4 and film thickness uniformity of each carbon film obtained by each Example The results of the evaluation are shown in Table 1 below. The film thickness uniformity was evaluated by measuring the film thickness at five points evenly arranged from the central portion of the film-forming surface to the outer periphery. In addition, the conventional plasma C of FIG.
Regarding Comparative Examples 1 to 3 (Comparative Example 3 corresponds to Examples 3 and 4), the VD apparatus was used to perform film formation on the same film-forming articles as in Examples 1 to 4 under the same conditions. The results are also shown. As a result, in Comparative Example 1, film formation was impossible, whereas
In Example 1 corresponding to this, film formation could be performed.
In Comparative Example 1, film formation was impossible because the upper surface, which is the film formation surface of the film formation article, was not included in the sheath, but in Example 1, the film formation surface was the same as the electrode. It is considered that the film formation could be performed because the film formation surface was included in the sheath by locating the film on the surface.

【0063】また、実施例2、3及び4は比較例2、3
より膜厚均一性及び成膜速度が高かった。これは、比較
例2、3では被成膜物品を電極に設置した状態で凹部が
形成され、発生したプラズマが該凹部に回り込んでそこ
で滞留し、プラズマ密度が不均一になったのに対し、こ
れらに対応する実施例2、3及び4ではこのような凹部
が形成されなかったためと考えられる。
Further, Examples 2, 3 and 4 are Comparative Examples 2, 3
The film thickness uniformity and the film formation rate were higher. This is because, in Comparative Examples 2 and 3, a concave portion was formed in a state where the film-forming article was placed on the electrode, and the generated plasma went around to the concave portion and stayed there, resulting in non-uniform plasma density. It is considered that such recesses were not formed in Examples 2, 3 and 4 corresponding to these.

【0064】なお、実施例4では、表面平坦な電極に被
成膜物品を設置した比較例3より成膜速度、膜厚均一性
共に高かった。これは、実施例4では被成膜物品の被成
膜面が被成膜物品設置電極のプラズマに曝される最上面
より上に位置してはいるが、被成膜物品を電極に設置し
た状態でプラズマが回り込む凹部が形成されなかったた
めと考えられる。
In Example 4, both the film forming rate and the film thickness uniformity were higher than those of Comparative Example 3 in which the film-forming article was placed on the electrode having a flat surface. In Example 4, although the film formation surface of the film formation article was located above the uppermost surface of the film formation article installation electrode exposed to the plasma, the film formation article was installed on the electrode. It is considered that this is because the concave portion around which the plasma circulates was not formed.

【0065】なお、以上説明した本発明の実施形態に係
るプラズマCVD法及び装置においては、被成膜物品設
置電極にガスプラズマ化用の高周波電源22を接続して
高周波電圧を印加しているが、対向電極3に高周波電圧
を印加するようにしてもよい。
In the plasma CVD method and apparatus according to the embodiment of the present invention described above, the high frequency power source 22 for gas plasma conversion is connected to the electrode on which the film-forming article is placed, and the high frequency voltage is applied. Alternatively, a high frequency voltage may be applied to the counter electrode 3.

【0066】[0066]

【発明の効果】以上説明したように本発明によると、電
力供給により成膜原料ガスをプラズマ化し、前記ガスプ
ラズマ化に供する電極上に設置した被成膜物品に該プラ
ズマのもとで膜形成するプラズマCVD法であって、被
成膜物品設置電極の物品設置面が従来の平坦面であれば
その上に設置したとき凹凸部が露出したり、背高くなっ
てしまう被成膜物品であっても、該物品の上面等の所望
被成膜面に均一に成膜することができるプラズマCVD
法を提供することができる。
As described above, according to the present invention, a film-forming raw material gas is turned into plasma by supplying electric power, and a film is formed under the plasma on an object to be film-formed which is placed on an electrode used for the gas plasma conversion. In the plasma CVD method for forming a film-deposited article, if the article-deposited article-installed electrode has a conventional flat surface, the uneven portion is exposed or becomes taller when the electrode is installed on the flat surface. Even if it is a plasma CVD capable of forming a uniform film on a desired film-forming surface such as the upper surface of the article.
Can provide the law.

【0067】また本発明によると、かかるプラズマCV
D法であって、被成膜物品の一部に膜形成する場合で
も、高価な遮蔽用部材(例えば真空用電気絶縁性テー
プ)を要することなく、該一部にのみ膜形成できるプラ
ズマCVD法を提供することができる。また本発明によ
ると、かかるプラズマCVD法を簡単、安価に実施でき
るプラズマCVD装置及び被成膜物品設置電極を提供す
ることができる。
Further, according to the present invention, such plasma CV
The plasma CVD method, which is the D method and is capable of forming a film only on a part of a film-formed article without requiring an expensive shielding member (for example, a vacuum electrical insulating tape) even when the film is formed on the part. Can be provided. Further, according to the present invention, it is possible to provide a plasma CVD apparatus and an electrode for installing a film-forming article, which can easily and inexpensively carry out the plasma CVD method.

【図面の簡単な説明】[Brief description of drawings]

【図1】図(A)は本発明に係るプラズマCVD装置の
1例の概略構成を示す図であり、図(B)、図(C)、
図(D)はそれぞれ被成膜物品設置電極の他の例を示す
断面図である。
FIG. 1A is a diagram showing a schematic configuration of an example of a plasma CVD apparatus according to the present invention, and FIG. 1B, FIG.
FIG. 6D is a cross-sectional view showing another example of the film-forming target article-installed electrode.

【図2】図(A)は本発明に係るプラズマCVD装置の
さらに他の例の概略構成を示す図であり、図(B)は本
発明に係るプラズマCVD装置のさらに他の例の概略構
成を示す図である。
FIG. 2A is a diagram showing a schematic configuration of still another example of the plasma CVD apparatus according to the present invention, and FIG. 2B is a schematic configuration of yet another example of the plasma CVD apparatus according to the present invention. FIG.

【図3】図(A)は本発明に係るプラズマCVD装置の
さらに他の例の概略構成を示す図であり、図(B)は被
成膜物品設置電極のさらに他の例の断面図である。
FIG. 3 (A) is a diagram showing a schematic configuration of still another example of the plasma CVD apparatus according to the present invention, and FIG. 3 (B) is a cross-sectional view of yet another example of the electrode for installing a film-forming article. is there.

【図4】本発明に係るプラズマCVD装置のさらに他の
例の概略構成を示す図である。
FIG. 4 is a diagram showing a schematic configuration of still another example of the plasma CVD apparatus according to the present invention.

【図5】本発明に係るプラズマCVD装置のさらに他の
例の概略構成を示す図である。
FIG. 5 is a diagram showing a schematic configuration of still another example of the plasma CVD apparatus according to the present invention.

【図6】図(A)は従来の平行平板型プラズマCVD装
置例の概略構成を示す図であり、図(B)は被成膜物品
の被成膜面がプラズマシース外に配置される状態の説明
図である。
FIG. 6A is a diagram showing a schematic configuration of an example of a conventional parallel plate type plasma CVD apparatus, and FIG. 6B is a state in which a film formation surface of a film formation article is arranged outside a plasma sheath. FIG.

【符号の説明】[Explanation of symbols]

E1、E2、Ex、E3、E30、E4、E5、E6
被成膜物品設置電極 E1´ 電極E1のプラズマに曝される最上面 E2´ 電極E2のプラズマに曝される最上面 Ex´ 電極Exのプラズマに曝される最上面 E3´ 電極E3のプラズマに曝される最上面 E4´ 電極E4のプラズマに曝される最上面 E5´ 電極E5のプラズマに曝される最上面 E6´ 電極E6のプラズマに曝される最上面 E30´ 電極E30の本体部 E31´ 電極E30の突出部 E4U 上部電極 E4L 下部電極 E4M 主電極 E4S 補助電極 D1 電極E1の凹部 D2 電極E2の凹部 D3 電極E3の凹部 D4 電極E4の凹部 D5 電極E5の凹部 D6 電極E6の凹部 D4U 上部電極E4Uの孔部 D4L 下部電極E4Lの凹部 D5M 主電極E5Mの凹部 D5S 主電極E5Mと被成膜物品S4との嵌合状態で
形成される凹部 S1、S2、Sx、S3、S4 被成膜物品 S1´ 物品S1の被成膜面 S2´ 物品S2の被成膜面 Sx´ 物品Sxの被成膜面 S3´ 物品S3の被成膜面 S4´ 物品S4の被成膜面 S4U 物品S4の円錐台部分 S4L 物品S4の円柱部分 1 真空容器 11 排気装置 2 物品設置電極兼高周波電極 21 マッチングボックス 22 高周波電源 23 ヒータ 3 接地電極 4 成膜原料ガス供給部 sh プラズマシース
E1, E2, Ex, E3, E30, E4, E5, E6
Electrode E1 'to be deposited on the film-forming target Top surface E2' exposed to plasma of electrode E1 Top surface Ex2 exposed to plasma of electrode E2 Top surface E3 'exposed to plasma of electrode Ex Exposed to plasma of electrode E3' The uppermost surface E4 ′ exposed to the plasma of the electrode E4 the uppermost surface E5 ′ the uppermost surface E6 ′ exposed to the plasma of the electrode E5 the uppermost surface E30 ′ exposed to the plasma of the electrode E6 the body portion E31 ′ of the electrode E30 E30 Projection E4U Upper Electrode E4L Lower Electrode E4M Main Electrode E4S Auxiliary Electrode D1 Electrode E1 Recess D2 Electrode E2 Recess D3 Electrode E3 Recess D4 Electrode E4 Recess D5 Electrode E5 Recess D6 Electrode E6 Recess D4U Top Electrode E4U Hole D4L concave portion D5M of lower electrode E4L concave portion D5S of main electrode E5M concave portion S1 formed in a fitted state of the main electrode E5M and the film-forming article S4, 2, Sx, S3, S4 Film-forming target S1 ′ Film-forming surface S2 ′ of product S1 Film-forming surface Sx ′ of product S2 Film-forming surface S3 ′ of product Sx Film-forming surface S4 ′ of product S3 Article Film-forming surface of S4 S4U Frustum portion of article S4 S4L Cylindrical portion of article S4 1 Vacuum container 11 Exhaust device 2 High-frequency electrode 21 matching article installation electrode 22 Matching box 22 High-frequency power source 23 Heater 3 Ground electrode 4 Film-forming raw material gas supply section sh plasma sheath

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平8−139037(JP,A) 特開 平6−140401(JP,A) 特開 平9−55374(JP,A) (58)調査した分野(Int.Cl.7,DB名) C23C 16/00 - 16/56 H01L 21/205 H01L 21/31 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-8-139037 (JP, A) JP-A-6-140401 (JP, A) JP-A-9-55374 (JP, A) (58) Field (Int.Cl. 7 , DB name) C23C 16/00-16/56 H01L 21/205 H01L 21/31

Claims (25)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 電力供給により成膜原料ガスをプラズマ
化し、被成膜物品設置電極上に設置した被成膜物品の被
成膜面に該プラズマのもとで膜形成するプラズマCVD
法であって、前記被成膜物品設置電極として該物品を嵌
入させ、且つ、該物品を嵌入させた状態で該電極のプラ
ズマに曝される最上面と該物品の被成膜面との間に隙間
が略生じないように嵌入させるための凹部を設けたもの
を用い、該凹部に被成膜物品を嵌入させた状態で該物品
のプラズマに曝される被成膜面に膜形成することを特徴
とするプラズマCVD法。
1. A film-forming raw material gas is turned into plasma by supplying electric power, and the film-forming target object placed on the film-forming article setting electrode is covered.
Plasma CVD for forming a film on the film formation surface under the plasma
A method of inserting the article as the electrode for installing the article to be film-formed , and, in the state where the article is inserted,
A gap between the top surface that is exposed to Zuma and the film formation surface of the article
Characterized but used after a recess for fitted so as not substantially occur, that the film formed on the deposition surface which is exposed to the article plasma in a state of being fitted into the deposition target article the recess And the plasma CVD method.
【請求項2】 前記被成膜物品設置電極の凹部を、該電
極のプラズマに曝される最上面と前記被成膜物品の被成
膜面が同一面に位置するように該物品を嵌入させること
ができるものとする請求項1記載のプラズマCVD法。
2. The concave portion of the electrode for depositing a film-forming article is fitted in such a manner that the uppermost surface of the electrode exposed to the plasma and the film-forming surface of the film-forming article are on the same plane. The plasma CVD method according to claim 1, wherein the plasma CVD method can be performed.
【請求項3】 前記被成膜物品設置電極の凹部を、該電
極のプラズマに曝される最上面と前記被成膜物品の被成
膜面が同一面に位置するように該物品を嵌入させること
ができ、該電極と該物品との嵌合状態において該電極最
上面と該被成膜面を含む面内で該電極と該物品間に新た
な凹部が形成されない形態のものとして該物品の被成膜
面に膜形成する請求項2記載のプラズマCVD法。
3. The article is fitted into the concave portion of the film-forming article installation electrode so that the uppermost surface of the electrode exposed to the plasma and the film-forming surface of the film-forming article are on the same plane. In the fitted state of the electrode and the article, a new recess is not formed between the electrode and the article in a plane including the uppermost surface of the electrode and the film formation surface of the article. The plasma CVD method according to claim 2, wherein a film is formed on the film formation surface.
【請求項4】 前記被成膜物品設置電極として、複数電
極部材からなり、該複数電極部材を組み合わせた状態で
前記被成膜物品を嵌入させることができる前記凹部を形
成するものを用い、該凹部に被成膜物品を設置して該物
品の被成膜面に膜形成する請求項1、2又は3記載のプ
ラズマCVD法。
4. The electrode for depositing a film-forming article, which comprises a plurality of electrode members and which forms the concave portion into which the film-forming article can be fitted in a state where the plurality of electrode members are combined, The plasma CVD method according to claim 1, 2 or 3, wherein a film-forming target is set in the recess and a film is formed on the film-forming surface of the product.
【請求項5】 被成膜面内に非成膜凹所がある被成膜物
品について該非成膜凹所を詰め物で埋めて該被成膜面に
膜形成する請求項1から4のいずれかに記載のプラズマ
CVD法。
5. The article to be film-formed having a non-film-forming recess in the film-forming surface, wherein the non-film-forming recess is filled with a filling material to form a film on the film-forming surface. The plasma CVD method described in 1.
【請求項6】 電力供給により成膜原料ガスをプラズマ
化し、被成膜物品設置電極上に設置した被成膜物品に該
プラズマのもとで膜形成するプラズマCVD法であっ
て、前記被成膜物品設置電極として、凹部を有する被成
膜物品の該凹部を埋めることができる部分を有するもの
を用い、被成膜物品の該凹部を該電極で埋めた状態で該
物品のプラズマに曝される面に膜形成することを特徴と
するプラズマCVD法。
6. A plasma CVD method for converting a film-forming source gas into plasma by supplying power to form a film on the film-forming article installed on the film-forming article installation electrode under the plasma. As the film article-installed electrode, an electrode having a portion capable of filling the concave portion of the film-forming article having the concave portion is used, and exposed to the plasma of the article while the concave portion of the film-forming article is filled with the electrode. A plasma CVD method characterized in that a film is formed on the surface.
【請求項7】 容量結合型プラズマCVD装置を用い
て、被成膜物品に膜形成する請求項1から6のいずれか
に記載のプラズマCVD法。
7. The plasma CVD method according to claim 1, wherein a film is formed on the film-forming article by using a capacitively coupled plasma CVD apparatus.
【請求項8】 前記成膜原料ガスとして炭素化合物ガス
を含むガスを用いて炭素膜を形成する請求項1から7の
いずれかに記載のプラズマCVD法。
8. The plasma CVD method according to claim 1, wherein a carbon film is formed using a gas containing a carbon compound gas as the film forming raw material gas.
【請求項9】 前記被成膜物品は少なくとも被成膜面が
電気絶縁性材料からなるものである請求項1から8のい
ずれかに記載のプラズマCVD法。
9. The plasma CVD method according to claim 1, wherein at least the film formation surface of the film formation article is made of an electrically insulating material.
【請求項10】 成膜原料ガス供給手段から供給される
成膜原料ガスを電力印加によりプラズマ化し、被成膜物
品設置電極上に設置した被成膜物品の被成膜面に該プラ
ズマのもとで膜形成するプラズマCVD装置であって、
前記被成膜物品設置電極は該物品を嵌入させ、且つ、該
物品を嵌入させた状態で該電極のプラズマに曝される最
上面と該物品の被成膜面との間に隙間が略生じないよう
に嵌入させるための凹部を有していることを特徴とする
プラズマCVD装置。
10. The film-forming raw material gas supplied from the film-forming raw material gas supply means is turned into plasma by applying electric power, and the plasma is also deposited on the film-forming surface of the film- forming article installed on the film-forming article installation electrode. A plasma CVD apparatus for forming a film by
The article-to-be-deposited article installation electrode is fitted with the article , and
When the article is inserted, it is exposed to the plasma of the electrode.
Make sure there is almost no gap between the top surface and the film-forming surface of the article.
A plasma CVD apparatus characterized by having a recess for fitting into .
【請求項11】 前記被成膜物品設置電極の凹部は、該
電極のプラズマに曝される最上面と前記被成膜物品の被
成膜面が同一面に位置するように該物品を嵌入させるこ
とができるものである請求項10記載のプラズマCVD
装置。
11. The recess of the film-forming article installation electrode is fitted such that the uppermost surface of the electrode exposed to the plasma and the film-forming surface of the film-forming article are on the same plane. The plasma CVD according to claim 10, which is capable of
apparatus.
【請求項12】 前記被成膜物品設置電極の凹部は、該
電極のプラズマに曝される最上面と前記被成膜物品の被
成膜面が同一面に位置するように該物品を嵌入させるこ
とができるとともに、該電極と該物品との嵌合状態にお
いて該電極最上面と該被成膜面を含む面内で該電極と該
物品間に新たな凹部が形成されない形態のものである請
求項11記載のプラズマCVD装置。
12. The recess of the film-forming article-installed electrode is fitted such that the uppermost surface of the electrode exposed to the plasma and the film-forming surface of the film-forming article are located on the same plane. In addition, in the fitted state of the electrode and the article, a new recess is not formed between the electrode and the article in a plane including the electrode uppermost surface and the film formation surface. Item 12. A plasma CVD apparatus according to Item 11.
【請求項13】 前記被成膜物品設置電極は、複数電極
部材からなり、該複数電極部材を組み合わせた状態で前
記被成膜物品を嵌入させる前記凹部を形成できるもので
ある請求項10、11又は12記載のプラズマCVD装
置。
13. The film-forming target installation electrode is composed of a plurality of electrode members, and the recess into which the film-forming target is fitted can be formed in a state where the plurality of electrode members are combined. Alternatively, the plasma CVD apparatus according to item 12.
【請求項14】 前記複数電極部材として主電極部材及
び1又は2以上の補助電極部材を有し、該主電極部材は
前記被成膜物品を嵌入させることができる主凹部であっ
て該主電極部材のプラズマに曝される最上面と該物品の
被成膜面が同一面に位置するように該物品を嵌入させる
ことができる主凹部を有し、該補助電極部材は該主電極
部材と該物品との嵌合状態においてそれら両者間に形成
される新たな凹部を埋めることができるものである請求
項13記載のプラズマCVD装置。
14. A main electrode member and one or more auxiliary electrode members as the plurality of electrode members, wherein the main electrode member is a main concave portion into which the film formation target article can be fitted and which is the main electrode. The member has a main concave portion into which the article can be fitted such that the uppermost surface of the member exposed to plasma and the film formation surface of the article are located on the same plane, and the auxiliary electrode member includes the main electrode member and the main electrode member. 14. The plasma CVD apparatus according to claim 13, wherein a new concave portion formed between the article and the article can be filled in the fitted state with the article.
【請求項15】 成膜原料ガス供給手段から供給される
成膜原料ガスを電力印加によりプラズマ化し、被成膜物
品設置電極上に設置した被成膜物品に該プラズマのもと
で膜形成するプラズマCVD装置であって、前記被成膜
物品設置電極が、凹部を有する被成膜物品の該凹部を埋
めることができる部分を有するものであることを特徴と
するプラズマCVD装置。
15. A film-forming raw material gas supplied from a film-forming raw material gas supply means is turned into plasma by application of electric power, and a film is formed on the film-forming article installed on the film-forming article installation electrode under the plasma. The plasma CVD apparatus is characterized in that the electrode for depositing a film-forming article has a portion capable of filling the recess of the film-forming article having a recess.
【請求項16】 前記成膜原料ガス供給手段が、炭素化
合物ガスを含む原料ガスを供給できるものである請求項
10から15のいずれかに記載のプラズマCVD装置。
16. The plasma CVD apparatus according to claim 10, wherein the film-forming source gas supply means is capable of supplying a source gas containing a carbon compound gas.
【請求項17】 容量結合型プラズマCVD装置である
請求項10から16のいずれかに記載のプラズマCVD
装置。
17. The plasma CVD according to claim 10, which is a capacitively coupled plasma CVD apparatus.
apparatus.
【請求項18】 前記被成膜物品設置電極に対向する電
極を有しており、それら電極間の距離を調節できるよう
に少なくとも一方の電極が他方の電極に対し位置調節可
能に設けられている請求項17記載のプラズマCVD装
置。
18. An electrode facing the film-forming article-installed electrode is provided, and at least one electrode is provided so that its position can be adjusted with respect to the other electrode so that the distance between the electrodes can be adjusted. The plasma CVD apparatus according to claim 17.
【請求項19】 請求項1記載のプラズマCVD法の実
施に用いる被成膜物品設置電極であって、該物品を嵌入
させ、且つ、該物品を嵌入させた状態で該電極のプラズ
マに曝される最上面と該物品の被成膜面との間に隙間が
略生じないように嵌入させるための凹部を設けたことを
特徴とする電極。
19. An electrode for installing an article to be deposited, which is used for carrying out the plasma CVD method according to claim 1 , wherein the article is fitted, and the electrode is attached in a state where the article is fitted.
There is a gap between the uppermost surface exposed to
An electrode provided with a recess for fitting so that it does not substantially occur .
【請求項20】 前記凹部は、プラズマに曝される電極
最上面と前記被成膜物品の被成膜面が同一面に位置する
ように該物品を嵌入させることができるものである請求
項19記載の電極。
20. The article can be fitted into the recess so that the uppermost surface of the electrode exposed to the plasma and the film formation surface of the film formation article are located on the same plane. The described electrode.
【請求項21】 前記凹部は、プラズマに曝される電極
最上面と前記被成膜物品の被成膜面が同一面に位置する
ように該物品を嵌入させることができるとともに、該物
品との嵌合状態において該電極最上面と該被成膜面を含
む面内で該電極と該物品間に新たな凹部が形成されない
形態のものである請求項20記載の電極。
21. The recess can be fitted with the article such that the uppermost surface of the electrode exposed to plasma and the film formation surface of the film formation object are located on the same plane. 21. The electrode according to claim 20, wherein a new recess is not formed between the electrode and the article in a plane including the uppermost surface of the electrode and the film formation surface in the fitted state.
【請求項22】 複数電極部材からなり、該複数電極部
材を組み合わせた状態で前記被成膜物品を嵌入させるこ
とができる前記凹部を形成できるものである請求項1
9、20又は21記載の電極。
22. The concave portion, which is composed of a plurality of electrode members and into which the film-forming target article can be fitted, can be formed in a state where the plurality of electrode members are combined.
The electrode according to 9, 20, or 21.
【請求項23】 前記複数電極部材として主電極部材及
び1又は2以上の補助電極部材を有し、該主電極部材は
前記被成膜物品を嵌入させることができる主凹部であっ
て該主電極部材のプラズマに曝される最上面と該物品の
被成膜面が同一面に位置するように該物品を嵌入させる
ことができる主凹部を有し、該補助電極部材は該主電極
部材と該物品との嵌合状態においてそれら両者間に形成
される新たな凹部を埋めることができるものである請求
項22記載の電極。
23. A main electrode member and one or more auxiliary electrode members are provided as the plurality of electrode members, and the main electrode member is a main recessed portion into which the film formation target article can be fitted. The member has a main concave portion into which the article can be fitted such that the uppermost surface of the member exposed to plasma and the film formation surface of the article are located on the same plane, and the auxiliary electrode member includes the main electrode member and the main electrode member. 23. The electrode according to claim 22, which is capable of filling a new concave portion formed between the article and the article in a fitted state.
【請求項24】 請求項6記載のプラズマCVD法の実
施に用いる電極であって、凹部を有する被成膜物品の該
凹部を埋めることができる部分を有することを特徴とす
る電極。
24. An electrode used for carrying out the plasma CVD method according to claim 6, wherein the electrode has a portion capable of filling the recess of the film-forming article having the recess.
【請求項25】 容量結合型プラズマCVD装置におい
て用いるものである請求項19から24のいずれかに記
載の電極。
25. The electrode according to claim 19, which is used in a capacitively coupled plasma CVD apparatus.
JP22813697A 1997-08-25 1997-08-25 Plasma CVD method, plasma CVD apparatus and electrode Expired - Fee Related JP3525695B2 (en)

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JP3525695B2 true JP3525695B2 (en) 2004-05-10

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