JP3533008B2 - Solid tire manufacturing method - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the production of a solid pneumatic tire having excellent rim slip resistance and durability, which can be economically produced by vulcanizing in a short time without causing a defective appearance. Regarding the method.

[0002]

2. Description of the Related Art A so-called pneumatic type solid tire mounted on a forklift truck or the like used for transportation in factories, warehouses, construction sites, etc. is subject to a large load and is easily damaged. For this reason, this type of solid tire is required to have various characteristics such as cut resistance and wear resistance as well as enhanced fitting force with the rim. In order to satisfy these requirements, conventionally, as shown in FIG. Part a
There is known a two-layer structure in which a short fiber cord-reinforced rubber or a hard rubber is used for the tread portion b and a rubber containing a so-called tread rubber having excellent abrasion resistance and crack resistance is used.

Since such a solid tire is heavy and solid, it has a high rolling resistance, and its reduction is required. In addition, since it has a larger rubber volume than a pneumatic tire of the same size, it is vulcanized. There is a problem that the time is long.

To solve the problem of increasing the vulcanization time, Japanese Patent Laid-Open No. 3-288631 discloses buffing at least a ground contact surface and a rim contact surface of a waste tire and attaching a rubber material to the buff portion. It shows that the vulcanization time can be shortened by wearing and vulcanizing.

[0005]

However, in the case where a solid tire is manufactured by including a rubber material in advance on the buff portion and vulcanizing it to include a tread portion forming a ground contact surface, the temperature of the attached rubber material is at room temperature. Therefore, it was found that the vulcanization time could not be shortened sufficiently. Another problem is that the molding process for sticking the rubber material takes time, resulting in a decrease in productivity.

With respect to such a problem, Japanese Patent Laid-Open No. 3-2
Japanese Patent No. 90234 discloses a method in which the inner side or the outer side of a tire is mounted in a mold and a rubber material is press-fitted in the mold to shorten the vulcanization time and enhance the productivity. This is also shown in JP-A-7-32814.

By adopting such a method, the vulcanization time can be shortened and the productivity can be improved, but the latter two publications do not intend to rehabilitate both the tread portion and the bead portion. Tends to lack the mating force with
Therefore, there is a strong demand for a novel method for producing a solid tire that can achieve both a reduction in vulcanization time and an improvement in rim slip resistance in a well-balanced manner.

Further, in each of the publications, the position of the adhesive interface between the rubber material to be press-fitted and the already vulcanized tire member is
Since the ratio to the cross-sectional height of the finished tire is not clearly defined, the adhesive interface is located near 60% of the cross-sectional height of the running solid tire where heat is most generated, and peeling damage occurs at this adhesive interface. Is often caused.

As a result of repeated research to solve this problem relating to durability, a diameter-reduced used solid tire having a tire section height of 75% or more is used, and the height after buffing is also 75%. By the above, it was found that the adhesive interface can be brought to a low temperature region where heat generation is relatively small and durability can be improved.

According to the present invention, a tread rubber is press-fitted in a mold onto a tread buff surface of a sheet-attached core tire formed by sticking a rubber material to a bead bottom buff surface of a core tire formed of a reduced diameter used solid tire. It is an object of the present invention to provide a solid tire manufacturing method capable of shortening the vulcanization time, increasing the productivity, and improving the rim slip resistance on the basis of joining and unifying by vulcanization.

[0011]

Means for Solving the Problems The invention according to claim 1 of the present application is directed to a bead bottom surface of a bead portion, a bead side surface of a bead portion extending radially outward from both sides of the bead bottom surface, and a radial outward direction from the bead side surface. A solid tire manufacturing method for manufacturing a solid tire having a standard tire outer surface consisting of a sidewall side surface of a sidewall portion and a tread surface of a tread portion that joins the outer end thereof, wherein A used solid tire is prepared and is removed by at least finally buffing the rubber of the worn tread surface of the used solid tire and the rubber of the bead bottom surface, and has a tread buff surface and a bead bottom buff surface. A sheet-bonded core tire that forms a core tire, and a sheet-shaped rubber material is bonded to the bead bottom buff surface of the core tire While being attached to a vulcanization mold having a lumen having a shape corresponding to the outer surface of the reference tire,
By injecting a tread rubber for forming the tread surface into a mold with pressure and heating, the tread rubber and the rubber material are bonded to the tread buff surface and the bead bottom buff surface by vulcanization. Integral , yet tread buff
The minimum diameter position of the surface and the bead bottom surface of the tire after vulcanization
Radius between the outer edge of the bead bottom and the outer edge of the tire in the axial direction
The direction height TB is the maximum diameter position of the tread surface of the vulcanized tire.
And a radial height TH between the outer edge of the bead bottom and
5% or more and 95% or less
It is a method of manufacturing a tire.

The invention according to claim 2 is the beer of the bead portion.
On the bottom of the bead and both sides of the bead bottom.
On the bead side of the bead and radially outward from this bead side
Side wall side of the side wall part that extends toward,
A standard consisting of the tread surface of the tread part that connects the outer edge
To produce solid solid tires with
A method of manufacturing solid tires that has a reduced diameter
Prepare a solid tire and this used solid tire
Worn tread surface rubber and the side wall side
The rubber on the side and the rubber on the side of the bead at least finally
Remove the tread buff surface and rhino by buffing
Core tie having dwall buff surface and bead side buff surface
And the sidewall of the core tire.
Stick a sheet of rubber material on the buff surface and the bead side buff surface.
A sheet-attached core tire
Attached to a vulcanization mold with an internal cavity corresponding to the surface
Together with a treadgo for forming the tread surface
This is done by pouring the rubber into the mold with pressure and heating.
The tread rubber and the rubber material with the tread buff surface
By vulcanization on the side wall buff surface and the bead side buff surface
Joined and integrated, and with the minimum diameter position of the tread buff surface,
After the vulcanization, at the tire axial outer end at the bead bottom surface of the tire
The radial height TB from the outer edge of the bead bottom located is
The maximum diameter position of the tread surface of the sulfurized tire and the outside of the bead bottom
75% or more and 95% or more of the radial height TH between the edge
Solid tire manufacturing method characterized by the following:
Is.

[0013]

[Function] At least the rubber of the worn tread surface and the rubber of the bead bottom surface of the used solid tire whose diameter has been reduced are finally
To remove by buffed to form a Koataiya having a Toreddobafu surface and the bead bottom buffing surface, and vulcanizing the bead bottom buffing surface sheet joining formed by bonding the sheet-like rubber material to Koataiya this Koataiya While being mounted on a mold, a tread rubber for forming a tread surface is press-fitted into the tread buff surface and vulcanized to join and integrate them. Therefore, it is possible to reuse the worn used tires, reduce the portion to be heated and vulcanized, shorten the vulcanization time, and eliminate the sheet-shaped tread rubber molding process, which contributes to productivity. In addition to the improvement, the bead portion can be refurbished by a simple molding operation by the rubber material, and the rim slip resistance can be enhanced.

Further, since a sheet-attached core tire in which a rubber material is attached in advance to the core tire is used, the sheet-attached core tire and the molding surface of the vulcanization mold can be adhered to each other, and the bead portion is rehabilitated by press-fitting the rubber. Therefore, it is possible to prevent the occurrence of bares and the like, and to prevent appearance defects, and it is not necessary to provide pins for holding the core tire on the molding surface, thus preventing an increase in mold cost and vulcanization for ordinary new tires. It can be shared with molds.

Since used tires are used as core tires, which are rubbers with low energy loss due to aging, heat generation can be suppressed, rolling resistance can be reduced, and riding comfort and handling can be improved. It can improve stability.

Further, in the invention according to claim 2 , a core tire having a tread buff surface, a sidewall buff surface and a bead side buff surface is formed, and a sheet-like rubber material is formed on the sidewall buff surface and the bead side buff surface. When adhered, it becomes possible to increase the weather resistance of the sidewall side surface of the tire, the side surface of the bead, and the side wall portion,
The outer surface of the bead part can be beautifully finished.

According further to the invention of claim 3, resistance to rim slippage resistance, weather resistance, while achieving improvement of the appearance, along with can shorten the curing time, the rubber during vulcanization of the sheet-shaped rubber material Flow defects can be eliminated.

[0018] In each invention, the radial height TB of Toreddobafu surface, since less than 75% and 95% of the radial height TH of vulcanized tire, tread rubber and the sheet sticking with Koataiya The adhesive interface can be brought to a low temperature range where heat generation is relatively small, peeling damage can be effectively prevented, and durability can be improved.

The radial height TB is 75% of the height TH.
If it is smaller than this, the adhesive interface between the tread rubber and the sheet-attached core tire is in a high temperature range, and peeling damage is likely to occur at the adhesive interface, and the amount of the tread rubber increases, which is preferable for shortening the vulcanization time. Absent. Note that T
The upper limit of the B / TH ratio value is set to 0.95 in order to facilitate the formation of the tread pattern.

[0020]

DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. As shown in FIG. 2, the tread tire 1 manufactured by the manufacturing method of the present invention is located on the innermost side in the tire radial direction and has a bead bottom surface 2A of the bead portion 2 and radially outward from both sides of the bead bottom surface 2A. A base rubber layer 15 for forming a bead side surface 2B of the bead portion 2 which extends, and a side wall side surface 3A of a side wall portion 3 which is located radially outside thereof and extends radially outward from the bead side surface 2B. Pneumatic standard tire having an intermediate rubber layer 16 for forming a tread rubber layer 17 that forms a tread surface 4A of the tread portion 4 that is located on the outer side in the radial direction thereof and joins the outer end of the sidewall side surface 3A. It has an outer surface 5.

The base rubber layer 15 and the intermediate rubber layer 1
6 is a core tire 6 formed from a used solid tire having a reduced diameter.

The base rubber layer 15 is made of reinforcing rubber or hard rubber reinforced with short fiber cords and having a high compression modulus, and the intermediate rubber layer 16 forming the tread surface of the used solid tire has a JIS A hardness. Is, for example, 50
A rubber composition having excellent abrasion resistance, crack resistance, and grip performance, using a rubber of up to 70 degrees, was blended with a predetermined amount of carbon in a diene rubber such as natural rubber, isoprene rubber, or styrene-butadiene rubber. so-called tread rubber is used.

For the tread rubber layer 17, the same tread rubber compound as the intermediate rubber layer 16 is used.

Rubber (intermediate rubber layer 16) on the worn tread surface of the used solid tire and the bead bottom surface 2
Remove by at least finally buffing A, the bead side surface 2B, and the side wall side surface 3A rubber.
Then, the core tire 6 having the tread buff surface 7, the bead bottom buff surface 13, the bead side buff surface 12, and the sidewall buff surface 11 is formed. In addition, "rubber removal method",
So-called peeling, which "cuts" rubber with a blade,
Although "buffing" or the like can be adopted, in order to improve the adhesiveness with the tread rubber layer 17, buffing is necessary at the end as described above.

By the buffing, the radial height TB between the minimum diameter position of the tread buff surface 7 and the bead bottom outer edge E located at the tire axially outer end on the bead bottom surface 2A of the vulcanized tire is determined. A radial height T between the maximum diameter position of the tread surface of the vulcanized tire and the outer edge E of the bead bottom.
It is 75% or more and 95% or less of H, and is 75% in this example.

The radial height TB changes as the diameter between the bead bottom surfaces 2A is reduced by vulcanization. In FIG. 2, the radial height TB and the radial height TB of the core tire 6 before vulcanization are changed. For convenience, the height TH of the solid tire 1 obtained by sulfurization is shown in the same drawing.

Also, the bead bottom surface 2A, the bead side surface 2B,
The amount of buff on the side wall 3A is 0.1 mm to 2.0
The mm range is preferred. When the buff amount exceeds 2.0 mm, the thickness of the sheet-shaped rubber materials 14A, 14B, 14C attached to the buff surfaces 11, 12, 13 becomes large, which causes insufficient vulcanization. Moreover, since it is only necessary to buff 0.1 mm to 2.0 mm, productivity can be improved.

Further, on the bead bottom buff surface 13 and the bead side buff surface 12 of the core tire 6, hard rubber materials 14C and 14B capable of enhancing fitting with the rim are adhered, and the sidewall buff surface 11 14A rubber material with excellent weather resistance
Is adhered to form a sheet-attached core tire 6A.

A rubber paste is applied to the tread buff surface 7 to form the tread rubber layer 17 in the tread rubber 1.
The adhesive strength with 0 is improved.

The sheet-attached core tire 6A is mounted on a vulcanizing mold 9 having an inner cavity A corresponding to the reference outer surface 5.

The vulcanization mold 9 is composed of a lower mold 19 and an upper mold 20 having a dividing plane at the tire equator of the solid tire 1 to be molded.
The lower mold 19 and the upper mold 20 form a ring shape, and a mold body 21 in which the inner cavity A capable of molding the solid tire 1 is formed, and a fluid-like mold that forms the tread rubber layer 17 A pressure tool 24 is connected to the mold body 21 and presses the tread rubber 10 through a pressure-feeding piece 23 having a distributor 22 for passing the tread rubber 10 and branching the flow of the tread rubber 10. Get

An injection port 26 for guiding the tread rubber 10 to the inner cavity A is formed on the molding surface 25 of the inner cavity A, and the pressurizing tool 24 is a plunger pump in this embodiment. By pressing the tread rubber 10 filled in the cylinder 27, the tread rubber 10 is pressure-fed toward the distribution portion 22 and injected into the inner cavity A from the injection port 26.

The injected tread rubber 10 is preheated to 80 to 110 ° C., and is further vulcanized and bonded to the tread buff surface 7 of the sheet-attached core tire 6A by further heating in the inner cavity A. Solid tire 1
To manufacture. Therefore, the vulcanization time can be greatly shortened and the productivity can be improved. Also, the rubber materials 14A, 14B, 14C
Also, together with the tread rubber 10, each buff surface 11, 12, 13
It is vulcanized and bonded.

As the vulcanizing mold, as shown in FIG. 3, a solid tread rubber 10 may be press-fitted by lowering the upper mold 20 so as to be joined and integrated with the sheet-attached core tire 6A by vulcanization. A so-called injection machine in which the tread rubber is kneaded with a screw and injected is also usable.

Further, as shown in FIG. 4, a used solid tire having a reduced diameter is buffed by removing the outer surface 5 of the tire including the tread surface thereof, and buffing the tread buff surface 7, sidewall buff surface 11, bead. It is also possible to form the core tire 6 having the side buff surface 12.

Further, as shown in FIG. 5, the core tire 6 having only the tread buff surface 7 and the bead bottom buff surface 13 can be formed if necessary.

[0037]

SPECIFIC EXAMPLES Solid tires were manufactured according to the specifications based on Table 1 (Examples 1 to 3, Reference Examples, Comparative Examples 1 to 3) and each performance was tested. The test method is as follows.

(1) Fitting force The peak value when the rim was pressed and fitted to the tire by using an Amsler tester was adopted, and the peak value when Comparative Example 1 was 100 was displayed. The larger the value, the greater the fitting force.

(2) Rim slip resistance Each sample tire was mounted on a 1.5t forklift and 1t
The amount of slip between the rim and the tire was measured after the vehicle was turned in a figure 8 shape and traveled for 5 km.

(3) Drum damage test Each test tire was set on a rim of 5.00 s and 2180
The tires were pressed against the drum with a force of kgf and the tire damage was examined after running for 60 minutes at a speed of 15 km / h.

(4) Actual vehicle running test Each test tire was mounted on a 1.5t forklift and 20,000
The wear condition of the tire after traveling for km was examined.

(5) Vulcanization time The time required for optimal vulcanization of each test tire is shown below.
The value is shown as an index when Comparative Example 1 is set to 100. The smaller the value, the shorter the vulcanization time.

(6) Rolling resistance Each sample tire was set on a rim of 5.00 s and 2180 kg.
The resistance value when the tire was pressed against the drum with the force of f and rotated at a speed of 15 km / h was shown as an index. Comparative Example 1 is 100
The smaller the value, the lower the rolling resistance.

[0044]

[Table 1]

As a result of the test, in addition to the vulcanization time being short and the rim-slip resistance and durability being satisfactory, Examples 1 to 3 have a large proportion of core tires. However, it was confirmed that the rolling resistance was smaller than that in Example 4.

[0046]

As described above, the method for producing a solid tire of the present invention can shorten the vulcanization time, enhance productivity, and maintain rim slip resistance and durability.

[Brief description of drawings]

FIG. 1 is a cross-sectional view showing an example of a vulcanizing mold used in a manufacturing method of the present invention.

FIG. 2 is a cross-sectional view showing a solid tire manufactured by the manufacturing method of the present invention.

FIG. 3 is a cross-sectional view of a vulcanizing mold that schematically illustrates another embodiment of the present invention.

FIG. 4 is a sectional view showing another embodiment of the present invention.

FIG. 5 is a cross-sectional view showing another embodiment of the present invention.

FIG. 6 is a cross-sectional view showing a solid tire used in Example 4.

FIG. 7 is a cross-sectional view illustrating a solid tire.

[Explanation of symbols]

2 bead part 2A bead bottom 2B bead side 3 Side wall part 3A Side wall side 4 tread section 4A tread surface 5 Tire outer surface 6 core tires 6A sheet pasted core tire 7 tread buff side 9 Vulcanizing mold 10 tread rubber 11 Sidewall buff surface 12 Bead side buff surface 13 Bead bottom buff surface 14A, 14B, 14C rubber material A lumen

─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-3-288631 (JP, A) JP-A-3-290234 (JP, A) (58) Fields investigated (Int.Cl. ⁷ , DB name) B29D 30/02 B29D 30/54 B60C 7/00

Claims (3)

(57) [Claims] 1. A bead bottom surface of a bead portion, a bead side surface of a bead portion that extends radially outward from both sides of the bead bottom surface, a sidewall side surface of a sidewall portion that extends radially outward from the bead side surface, and the outside thereof. A method for producing a solid tire having a standard tire outer surface consisting of a tread surface of a tread portion that joins the ends, a method for producing a solid tire having a reduced diameter, and preparing a used solid tire having a reduced diameter. forming a Koataiya having a deleted Toreddobafu surface and the bead bottom buffing surface by at least finally buffed and rubber of the rubber between the bead bottom surface of the worn tread surface of the tire, and bead bottom buffing surface of the Koataiya A sheet-bonded core tire formed by bonding a sheet-shaped rubber material to a shape corresponding to the outer surface of the standard tire. Along with being attached to a vulcanization mold having an inner cavity, the tread rubber for forming the tread surface is injected into the mold under pressure to heat the tread rubber and the rubber material. The tread buff surface and the bead bottom buff surface are bonded and integrated by vulcanization, and the minimum diameter position of the tread buff surface and the vulcanized tie
A bead located at the outer end in the tire axial direction at the bottom of the bead of the ya
The radial height TB between the outer edge of the bottom and the outer edge of the bottom is
Radius between maximum red surface position and outer edge of the bead bottom
75% or more and 95% or less of the direction height TH
And a method for producing a solid tire. 2. The bead bottom surface of the bead portion, the bead side surface of the bead portion extending radially outward from both sides of the bead bottom surface, the sidewall side surface of the sidewall portion extending radially outward from the bead side surface, and the outside thereof. A method for producing a solid tire having a standard tire outer surface consisting of a tread surface of a tread portion that joins the ends, a method for producing a solid tire having a reduced diameter, and preparing a used solid tire having a reduced diameter. low and rubber worn tread surface of the tire, and the rubber of the sidewall sides, a rubber bead side
At least finally removed by buffing to form a core tire having a tread buff surface, a sidewall buff surface, and a bead side buff surface, and the side wall buff surface and bead side buff of the core tire are formed. For attaching the sheet-attached core tire formed by attaching a sheet-shaped rubber material to the surface and a vulcanization mold having an inner cavity having a shape corresponding to the reference tire outer surface, and forming the tread surface. By injecting and heating the tread rubber of the mold with pressure, the tread rubber and the rubber material are vulcanized and integrated with the tread buff surface, the sidewall buff surface, and the bead side buff surface. In addition, the minimum diameter position of the tread buff surface and the vulcanized tie
A bead located at the outer end in the tire axial direction at the bottom of the bead of the ya
The radial height TB between the outer edge of the bottom and the outer edge of the bottom is
Radius between maximum red surface position and outer edge of the bead bottom
75% or more and 95% or less of the direction height TH
And a method for producing a solid tire. 3. The rubber on the side surface of the bead and side wall
Forming a Koataiya having a Toreddobafu surface and the bead bottom buffing surface and the bead side buffing surface and sidewall buffing surface by hanging bar off and the bead bottom buffing surface and the bead side buffing surface and sidewall buffing surface of the Koataiya A sheet-attached core tire obtained by attaching a sheet-shaped rubber material to a vulcanization mold having an inner cavity having a shape corresponding to the reference tire outer surface, and a tread for forming the tread surface. By injecting rubber into the mold with pressure and heating, the tread rubber and the rubber material are vulcanized to the tread buff surface, the bead bottom buff surface, the bead side buff surface, and the sidewall buff surface. The solid tire manufacturing method according to claim 1, wherein the solid tires are joined and integrated.