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JP3534713B2 - Method for manufacturing ceramic manifold for solid oxide fuel cell - Google Patents
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JP3534713B2 - Method for manufacturing ceramic manifold for solid oxide fuel cell - Google Patents

Method for manufacturing ceramic manifold for solid oxide fuel cell

Info

Publication number
JP3534713B2
JP3534713B2 JP2001114844A JP2001114844A JP3534713B2 JP 3534713 B2 JP3534713 B2 JP 3534713B2 JP 2001114844 A JP2001114844 A JP 2001114844A JP 2001114844 A JP2001114844 A JP 2001114844A JP 3534713 B2 JP3534713 B2 JP 3534713B2
Authority
JP
Japan
Prior art keywords
sol
manifold
fuel cell
mold
ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001114844A
Other languages
Japanese (ja)
Other versions
JP2002313368A (en
Inventor
一剛 森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP2001114844A priority Critical patent/JP3534713B2/en
Publication of JP2002313368A publication Critical patent/JP2002313368A/en
Application granted granted Critical
Publication of JP3534713B2 publication Critical patent/JP3534713B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5025Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with ceramic materials
    • C04B41/5031Alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5025Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with ceramic materials
    • C04B41/5035Silica
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5025Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with ceramic materials
    • C04B41/5042Zirconium oxides or zirconates; Hafnium oxides or hafnates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/87Ceramics
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00853Uses not provided for elsewhere in C04B2111/00 in electrochemical cells or batteries, e.g. fuel cells

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Fuel Cell (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、固体電解質型燃料
電池(以下、「SOFC」と記載する。)等に使用でき
るマニホールドに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a manifold that can be used in a solid oxide fuel cell (hereinafter referred to as "SOFC") and the like.

【0002】[0002]

【従来の技術】SOFCに使用するセラミックスマニホ
ールドは、水素ガスや酸素ガスの出入りに用いられるも
のである。従来、このセラミックスマニホールドの製造
方法としては、セラミックス粉体を所定形状に成形した
後、熱処理(焼結)により緻密化する方法が知られてい
る。この場合、収縮により、成形時に比べて線方向の長
さが10〜20%小さくなり、変形などの原因となって
いる。
2. Description of the Related Art Ceramic manifolds used in SOFCs are used for inflow and outflow of hydrogen gas and oxygen gas. Conventionally, as a method for manufacturing this ceramic manifold, a method is known in which ceramic powder is molded into a predetermined shape and then densified by heat treatment (sintering). In this case, due to the shrinkage, the length in the line direction becomes 10 to 20% smaller than that at the time of molding, which causes deformation and the like.

【0003】そこで、所定形状に成形した後、1000
℃以上で軽く熱処理してある程度の強度を発現したさせ
た後、ガスの透過を防止するために、表面にガラス粉末
等のコーティングを行い、表面の穴をつぶしてマニホー
ルドを製造する方法が行われている。この場合、収縮は
全くないか、あっても1%以下である。
Therefore, after molding into a predetermined shape, 1000
After lightly heat treating at ℃ or above to develop a certain level of strength, in order to prevent gas permeation, the surface is coated with glass powder, etc. and the holes in the surface are crushed to produce a manifold. ing. In this case, there is no shrinkage or even 1% or less.

【0004】しかし、SOFCを考えた場合には、作動
温度は約1000℃であり、水素ガス還元雰囲気下で
は、ガスの透過防止に用いられたガラスに含まれる酸化
物が還元されたり、ガラスの成分が蒸発することがあ
り、劣化の問題が生じている。
However, in consideration of SOFC, the operating temperature is about 1000 ° C., and in a hydrogen gas reducing atmosphere, oxides contained in the glass used for preventing gas permeation are reduced, and the glass The components may evaporate, causing deterioration problems.

【0005】[0005]

【発明が解決しようとする課題】本発明は、水素ガス雰
囲気下においても劣化を生じず、ガスの透過を低下させ
たセラミックスマニホールドを提供する。
SUMMARY OF THE INVENTION The present invention provides a ceramics manifold which does not deteriorate even in a hydrogen gas atmosphere and has reduced gas permeation.

【0006】[0006]

【課題を解決するための手段】本発明は、セラミックス
のゾルを用いて表面処理を施したSOFC用セラミック
スマニホールド及びこれを用いたSOFCを提供する。
また、本発明は、キャスタブル耐火物の粉体に分散媒を
添加し分散液を製造するステップと、該分散液を所定形
状の型に流し込んで成形するステップと、該型から取り
出して熱処理するステップと、セラミックスのゾルを用
いて表面処理を施すステップと、乾燥ステップとを含む
固定電解質型燃料電池用セラミックスマニホールドの製
造方法を提供する。
The present invention provides a ceramics manifold for SOFC which is surface-treated with a sol of ceramics, and an SOFC using the same.
Further, the present invention provides a step of adding a dispersion medium to the powder of castable refractory to produce a dispersion, a step of casting the dispersion into a mold having a predetermined shape, and a step of taking it out from the mold and subjecting it to heat treatment. And a method of manufacturing a ceramic manifold for a fixed electrolyte fuel cell, which includes a step of performing a surface treatment using a ceramic sol and a drying step.

【0007】[0007]

【発明の実施の形態】本発明に用いるセラミックスマニ
ホールドは、例えば、キャスタブル耐火物の粉体に、分
散媒を添加することにより流動性を付与し、所定形状の
型に流し込んで固化、成形した後、型から取り出し、強
度付与のため、収縮を生じない程度の温度(1000℃
以上、好ましくは1000〜1300℃)で熱処理した
ものである。即ち、このままでは多孔質である成形体で
ある。キャスタブル耐火物としては、マグネシアとシリ
カとスピネルとアルミナセメントの混合物等が挙げられ
る。分散媒としては、粉体を分散できるものであれば特
に限定しないが、環境面から水が好ましい。
BEST MODE FOR CARRYING OUT THE INVENTION The ceramics manifold used in the present invention is made, for example, by adding a dispersion medium to powder of a castable refractory material to give fluidity, and then pouring it into a mold of a predetermined shape to solidify and mold it. , Take it out of the mold and give it strength so that it will not shrink (1000 ° C).
Above, it heat-processed at 1000-1300 degreeC preferably. That is, it is a molded body that is porous as it is. Examples of castable refractories include a mixture of magnesia, silica, spinel, and alumina cement. The dispersion medium is not particularly limited as long as it can disperse the powder, but water is preferable from the viewpoint of environment.

【0008】本発明に用いるセラミックスマニホールド
は、そのままでは数ミクロンから数十ミクロンの孔を有
する多孔質であるため、ゾルを用いて表面の穴をつぶ
し、ガスの透過を防止する。本発明で用いるセラミック
スのゾルとしては、多孔質の成形体の孔をふさぎ、10
00℃においても劣化しない耐熱性を有するものであれ
ば特に限定しない。多孔質の成形体の孔はミクロンから
数十ミクロンであるため、ゾルは、これより小さい粒子
が分散された液であれば良いが、好ましくは、100〜
1000オングストロームの粒子が分散された液であ
る。ゾルとしては、シリカゾル、アルミナゾル、ジルコ
ニアゾル、チタニアゾル等が挙げられるが、入手の容易
さ及びコスト面において、好ましくは、シリカゾル、ア
ルミナゾル又はジルコニアゾルである。ゾルの濃度とし
ては20〜50重量%が好ましく、濃度が低すぎると塗
布を繰り返す回数が増加することとなり不都合であり、
濃度が高すぎるとゾルの安定性が低下し、凝集するおそ
れがある。シリカゾル、アルミナゾル、ジルコニアゾル
は、例えば日産化学社から市販されている。
Since the ceramics manifold used in the present invention is porous having pores of several microns to several tens of microns as it is, the holes on the surface are crushed by using sol to prevent gas permeation. As the ceramic sol used in the present invention, the pores of a porous molded body are filled with 10
There is no particular limitation as long as it has heat resistance that does not deteriorate even at 00 ° C. Since the pores of the porous molded body are from micron to several tens of microns, the sol may be a liquid in which smaller particles are dispersed, but preferably 100 to
It is a liquid in which 1000 angstrom particles are dispersed. Examples of the sol include silica sol, alumina sol, zirconia sol, titania sol, and the like, and silica sol, alumina sol, or zirconia sol is preferable in terms of availability and cost. The concentration of the sol is preferably 20 to 50% by weight, and if the concentration is too low, the number of times of repeating coating is increased, which is inconvenient.
If the concentration is too high, the stability of the sol may be reduced and there is a risk of aggregation. Silica sol, alumina sol, and zirconia sol are commercially available from Nissan Chemical Co., Ltd., for example.

【0009】ゾルの塗布方法は、特に限定されないが、
例えばセラミックスマニホールドをゾル中に含浸させる
含浸法が挙げられる。ゾルの塗布後は、自然乾燥や昇温
して乾燥する。セラミックスマニホールドの孔を塞ぐた
めに必要であれば、ゾルの塗布と乾燥を繰り返す。セラ
ミックスマニホールドの多孔度に依存するが、通常は、
乾燥後の膜厚で5〜50μmとなるようにすることが好
ましい。
The method of applying the sol is not particularly limited,
For example, an impregnation method of impregnating a sol with a ceramics manifold can be mentioned. After application of the sol, it is dried naturally or by raising the temperature. If necessary to close the holes in the ceramics manifold, the application and drying of the sol is repeated. Depending on the porosity of the ceramic manifold,
It is preferable that the film thickness after drying is 5 to 50 μm.

【0010】ゾルによる表面処理後に、更にガラス粉等
の粉を塗布する表面処理により表面の平滑化及び緻密化
を行ってもよい。マニホールドが水素ガスの出入りに用
いられる場合には、前記のような還元反応による劣化の
問題が生ずるため好ましくないが、酸素ガスの出入りに
用いられる場合には劣化の問題が生じないからである。
After the surface treatment with the sol, the surface may be smoothed and densified by further applying a powder such as glass powder. When the manifold is used for inflow and outflow of hydrogen gas, it is not preferable because it causes the deterioration problem due to the reduction reaction as described above, but when it is used for inflow and outflow of oxygen gas, the deterioration problem does not occur.

【0011】[0011]

【実施例】以下、本発明を実施例に基づき説明するが、
本発明はこれに限定されるものではない。 実施例1 マニホールドを形成するための材料として、熱膨張係数
が10.2×10-6/℃に適合し、粒径が3mm、1m
m、100μm及び1〜10μmで構成されている水硬
性キャスタブル材料を用いて、直径3cm厚さ5mmの
円板を成形した。この円板を1200℃にて4時間熱処
理した。この材料の平均熱膨張係数は、10.2×10
-6/℃で目標と一致していた。また、水銀圧入法による
細孔は、平均細孔径が0.5μm、細孔容積が0.15
cc/gであった。このサンプルを、シリカゾル(粒子
径0.03μm)への浸漬、引き上げた後の乾燥を3回
繰り返し、1000℃で熱処理した。このときの細孔
は、平均細孔径が0.05μm、細孔容積が0.03c
c/gと処理前に比べ、細孔径が大幅に小さくなると同
時に、細孔容積も大幅に減少した。両者のサンプルで空
気の透過速度を測定したところ、処理前のものが5×1
0cm3/cm2・cmHgであったのに対し、処理後が3×10
-4cm3/cm2・cmHgとガス透過速度は1/10000程度と大幅に
低下していた。
EXAMPLES The present invention will be described below based on examples.
The present invention is not limited to this. Example 1 As a material for forming a manifold, the coefficient of thermal expansion is 10.2 × 10 −6 / ° C. and the particle size is 3 mm and 1 m.
A disc having a diameter of 3 cm and a thickness of 5 mm was formed by using a hydraulic castable material composed of m, 100 μm, and 1 to 10 μm. This disc was heat-treated at 1200 ° C. for 4 hours. The average coefficient of thermal expansion of this material is 10.2 × 10
It was in agreement with the target at -6 / ℃. The pores obtained by the mercury intrusion method have an average pore diameter of 0.5 μm and a pore volume of 0.15.
It was cc / g. This sample was immersed in silica sol (particle diameter 0.03 μm), pulled up and then dried 3 times, and heat-treated at 1000 ° C. The pores at this time have an average pore diameter of 0.05 μm and a pore volume of 0.03 c.
Compared with c / g, the pore diameter was significantly reduced and the pore volume was also significantly reduced. When the air permeation rate of both samples was measured, it was 5 × 1 before the treatment.
Although it was 0 cm 3 / cm 2 · cmHg, it was 3 × 10 after the treatment.
The gas permeation rate of -4 cm 3 / cm 2 · cmHg was significantly reduced to about 1/10000.

【0012】[0012]

【発明の効果】ゾルの表面処理を施したSOFC用のマ
ニホールドは、ゾルが細孔内でゲル化し細孔内を詰める
ことにより、ガスの透過を低下させることができる。ま
た、水素ガス還元下での劣化の問題も生じない。
INDUSTRIAL APPLICABILITY In the SOFC manifold in which the surface treatment of the sol is performed, the sol gels in the pores and fills the pores, whereby the gas permeation can be reduced. Further, the problem of deterioration under hydrogen gas reduction does not occur.

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 キャスタブル耐火物の粉体に分散媒を添
加し分散液を製造するステップと、該分散液を所定形状
の型に流し込んで成形するステップと、該型から取り出
して熱処理するステップと、セラミックスのゾルを用い
て表面処理を施すステップと、乾燥ステップとを含む固
体電解質型燃料電池用セラミックスマニホールドの製造
方法
1. A dispersion medium is added to powder of castable refractory material.
And a step of producing a dispersion liquid, and forming the dispersion liquid into a predetermined shape.
Pour into the mold to mold and remove from the mold
And heat treatment step, and using ceramic sol
Surface treatment, and a drying step.
Of ceramics manifold for solid electrolyte fuel cell
Way .
【請求項2】 上記セラミックスのゾルが、シリカゾル
とアルミナゾルとジルコニアゾルとからなる一群から選
ばれる請求項1に記載の固体電解質型燃料電池用セラミ
ックスマニホールドの製造方法
2. The ceramic sol is silica sol.
Selected from the group consisting of alumina sol and zirconia sol
A ceramic electrolyte for a solid oxide fuel cell according to claim 1.
Manufacturing method for a x-manifold .
JP2001114844A 2001-04-13 2001-04-13 Method for manufacturing ceramic manifold for solid oxide fuel cell Expired - Fee Related JP3534713B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001114844A JP3534713B2 (en) 2001-04-13 2001-04-13 Method for manufacturing ceramic manifold for solid oxide fuel cell

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001114844A JP3534713B2 (en) 2001-04-13 2001-04-13 Method for manufacturing ceramic manifold for solid oxide fuel cell

Publications (2)

Publication Number Publication Date
JP2002313368A JP2002313368A (en) 2002-10-25
JP3534713B2 true JP3534713B2 (en) 2004-06-07

Family

ID=18965835

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001114844A Expired - Fee Related JP3534713B2 (en) 2001-04-13 2001-04-13 Method for manufacturing ceramic manifold for solid oxide fuel cell

Country Status (1)

Country Link
JP (1) JP3534713B2 (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001243966A (en) 2000-02-02 2001-09-07 Haldor Topsoe As Solid oxide fuel cell

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001243966A (en) 2000-02-02 2001-09-07 Haldor Topsoe As Solid oxide fuel cell

Also Published As

Publication number Publication date
JP2002313368A (en) 2002-10-25

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