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JP3543014B2 - Asphalt plant - Google Patents
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JP3543014B2 - Asphalt plant - Google Patents

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Publication number
JP3543014B2
JP3543014B2 JP16570594A JP16570594A JP3543014B2 JP 3543014 B2 JP3543014 B2 JP 3543014B2 JP 16570594 A JP16570594 A JP 16570594A JP 16570594 A JP16570594 A JP 16570594A JP 3543014 B2 JP3543014 B2 JP 3543014B2
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JP
Japan
Prior art keywords
aggregate
dryer
storage bin
gate
drum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP16570594A
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Japanese (ja)
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JPH0827718A (en
Inventor
吉史 長沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nikko Co Ltd
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Nikko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP16570594A priority Critical patent/JP3543014B2/en
Publication of JPH0827718A publication Critical patent/JPH0827718A/en
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Description

【0001】
【産業上の利用分野】
本発明は道路舗装材であるアスファルト合材を製造するアスファルトプラントに関する。
【0002】
【従来の技術】
アスファルトプラントにおいては、骨材を種別毎に貯蔵する骨材ホッパから所望の割合で骨材を切り出し、加熱装置であるドライヤで加熱後、プラント本体の骨材貯蔵ビンに粒径別に一次貯蔵し、製造するアスファルト合材の配合に基づいて各種粒径の骨材を所定量計量してミキサに投入し、溶融アスファルト等を添加してアスファルト合材を製造している。
【0003】
そして出荷終了時に骨材貯蔵ビンに骨材が残ってしまった場合とか、出荷の時間待ち等で骨材温度が低下してしまって貯蔵している骨材が使用不可になった場合等には、骨材貯蔵ビン下部の計量ゲートを開いて骨材貯蔵ビン内の骨材を計量槽に払い出すと共に、その下位のミキサの下位に待機させたショベルカー等に排出して骨材ヤードの骨材ホッパへと回収しているのが一般的である。
【0004】
【発明が解決しようとする課題】
しかしながら、骨材貯蔵ビン内の骨材を計量槽、ミキサ、ショベルカーの経路により排出すると骨材が乾燥しているために粉塵が多量に発散して公害上好ましくない状態となり、ヤードに戻すと粒度のバランスがくずれるおそれがある。
【0005】
また、骨材温度が低下した場合にいちいち骨材貯蔵ビンより取り出して骨材ホッパに戻す作業は煩わしく、温度が低下したといっても冷え切ってしまっていない場合には、骨材ホッパに戻して骨材を冷やしてしまうのは熱効率の点からみて好ましくない。
【0006】
本発明は上記の点に鑑み、骨材貯蔵ビンに残留する骨材を粉塵の発生を極力少なくした状態で処理すると共に、温度低下した骨材の再加熱を可能としたアスファルトプラントを提供とすることを目的とする。
【0007】
【課題を解決するための手段】
本発明は上記の目的を達成するために、骨材加熱装置であるドライヤの中間部付近に骨材を投入する骨材中間投入部を形成する一方、ドライヤにより加熱された加熱骨材を粒径毎に貯蔵する骨材貯蔵ビンのそれぞれの下部に、骨材計量用の計量ゲートとは別に骨材を抜き出す骨材抜出用ゲートを並設し、骨材抜出用ゲートを骨材抜出用ゲートの下位に配設した骨材移送手段に連結すると共に、該骨材移送手段の先端部をドライヤの中間部付近に形成した前記骨材中間投入部に連結したことを特徴としている。
【0008】
【作用】
本発明のアスファルトプラントによれば、骨材貯蔵ビンに骨材が残留した場合には、その時点でプラント外に排出せず、次回の出荷時に骨材貯蔵ビンのそれぞれの下部に配設した骨材抜出用ゲートより骨材を抜き出し、骨材移送手段を介してドライヤの骨材中間投入部よりドライヤに還元し、ドライヤにより再加熱して骨材貯蔵ビンに再度貯蔵して使用するようにする。
【0009】
また、出荷待ちのために骨材貯蔵ビン内の骨材温度が低下した場合も同様に、骨材抜出用ゲートより骨材を抜き出し、骨材移送手段を介してドライヤの骨材中間投入部よりドライヤに還元し、ドライヤにより再加熱して骨材貯蔵ビンに再度貯蔵して使用する。
【0010】
このようにして外部に骨材を出さずに再度加熱処理をして再使用することにより、粉塵の発生を防止すると共に、骨材貯蔵ビン内での温度低下にも迅速に対処することができる。
【0011】
【実施例】
以下本発明の実施例を図面に基づいて説明する。
【0012】
1は骨材を加熱するドライヤであって、該ドライヤ1は内周部に多数の掻き上げ羽根(図示せず)を周設した円筒状のドラム2を機台3上に回転自在に傾斜支持し、駆動装置(図示せず)により所定の速度で回転させており、ドラム2の一端部のホットホッパ4に配設したバーナ5よりドラム2内に熱風を送り込む一方、他端部のコールドホッパ6に連結した排気煙道7末端の排風機(図示せず)で排気ガスを吸引することによってドラム2内を通過する高温のガス流を維持している。
【0013】
また、ドラム2の中央部付近には図2に示すようにドラム2の周壁に透孔8を穿設し、それをカバー体9により包囲すると共に、カバー体9内には透孔8を臨むドラム外周壁に案内シュート10を配設している。そしてカバー体9には骨材投入シュート11を配設して骨材中間投入部12を形成し、骨材中間投入部12に投入された骨材はカバー体9の案内シュート10によりすくい上げられて透孔8よりドラム2内に供給されるようになっている。
【0014】
一方、ベルトコンベヤ13によってドラム2内に送り込まれた骨材は、掻き上げ羽根で掻き上げながらドラム2内を転動流下する間に高温ガス流と接触し、所望の温度まで昇温されてホットホッパ4に配設した排出部14より排出される。
【0015】
ドラム2より排出された骨材はバケットエレベータ15によってプラント本体16上部まで持ち上げられ、排出シュート17を滑り落ちて振動篩18に投入され、篩い分けられて粒径毎に骨材貯蔵ビン19に貯蔵される。
【0016】
プラント本体16上部の骨材貯蔵ビン19の下位には、骨材を計量する骨材計量槽20、石粉エレベータ21により搬送した石粉を貯蔵する石粉貯蔵ビン22、石粉計量槽23、溶融したアスファルトを計量するアスファルト計量槽24及びミキサ25が配設してあり、所定量の材料を計量混合してアスファルト合材を製造するようになっている。
【0017】
そして、前記骨材貯蔵ビン19の下部には図3に示すように骨材計量槽20に骨材を払い出す計量ゲート26と骨材貯蔵ビン19より骨材を抜き出す骨材抜出用ゲート27を配設してあり、骨材抜出用ゲート27の下位には骨材の移送手段であるスクリュウコンベヤ28を配設し、該スクリュウコンベヤ28と前記骨材抜出用ゲート27とを連結している。
【0018】
スクリュウコンベヤ28の先端部は前記ドラム2の中央部付近に配設した骨材中間投入部12の骨材投入シュート11に連結して骨材抜出用ゲート27より抜き出した骨材をドラム2の中間部付近よりドラム2内に投入可能にしている。
【0019】
更に、スクリュウコンベヤ28の途中には骨材取り出し用の骨材取出用ゲート29と骨材取出シュート30を配設している。
【0020】
しかして、アスファルト合材の出荷が終了して骨材貯蔵ビン19に骨材が残留した場合には、従来は取り出して骨材ホッパに回収していたが、本アスファルトプラントでは次回の出荷まで骨材貯蔵ビン19に貯蔵しておき、次回の出荷時にドライヤ1の稼働と共にスクリュウコンベヤ28を駆動し、骨材貯蔵ビン19の骨材抜出用ゲート27を開放して骨材貯蔵ビン19内の骨材をドライヤ1の中央部付近に配設した骨材中間投入部12よりドラム2内に送り込む。そしてドライヤ1により加熱された骨材をバケットエレベータ15によりプラント本体16上部に持ち上げて再度振動篩18により篩い分けて粒径毎に骨材貯蔵ビン19に貯蔵して再使用するのである。
【0021】
また、出荷待ち等で骨材貯蔵ビン19内の骨材温度が低下した場合には、前記と同様にスクリュウコンベヤ28を駆動すると共に骨材抜出用ゲート27を開放して温度の低下した骨材をドライヤ1に送り込み加熱した後に再びプラント本体16に持ち上げて骨材貯蔵ビン19に貯蔵して使用するのである
【0022】
なお、骨材貯蔵ビン19内を空にするときはスクリュウコンベヤ28の途中に配設した骨材取出用ゲート29から骨材取出シュート30を介して外部にとりだすことができる。
【0023】
このように、骨材貯蔵ビン19内に骨材が残留したり、また骨材温度が低下した場合には、特に骨材を取り出す必要がなければ粉塵を多量に発生させることなくプラント内を循環させて再使用することができて公害上好ましいものとなっている。また温度低下分のみについて再加熱するだけで良いので熱効率の向上が期待できる。
【0024】
更に図4に示すように骨材貯蔵ビン19のそれぞれの上方にはレベル計31を、また下方に温度計32等を配設し、レベル計31により骨材の上限貯蔵量を検出すると骨材抜出用ゲート27を開放して骨材取出シュート30より外部に排出させて従来のオーバフロー管を省略することも可能である。また、温度計32により骨材温度を検出させて温度低下時には自動的に再加熱の操作をさせるようにしても良い。
【0025】
【発明の効果】
以上のように本発明に係るアスファルトプラントにあっては、プラント本体16の上部に配設した骨材貯蔵ビン19のそれぞれに計量ゲート26とは別に骨材抜出用ゲート27を並設すると共に、骨材抜出用ゲート27を骨材移送用のスクリュウコンベヤ28に連結し、更にスクリュウコンベヤ28の先端部をドラム2の中央部付近に配設した骨材中間投入部12に連結したので、出荷終了時に骨材貯蔵ビン19に骨材が残留したり、また骨材貯蔵ビン19内の骨材温度が低下したりしても従来のように骨材を外部に取り出すことなく再度ドライヤで加熱して再使用することができ、再使用をするために多量の粉塵を発散させずに済み、公害上好ましい状態にできる利点を有する。また温度低下により再加熱する場合には温度低下分のみ加熱すれば良いので熱効率の向上が期待できる。
【図面の簡単な説明】
【図1】本発明のアスファルトプラントを示す一部省略正面図である。
【図2】図1のA−A線の一部を省略した拡大断面図である。
【図3】図1の要部拡大図である。
【図4】図1に各種センサを取り付けた場合を示す説明図である。
【符号の説明】
1…ドライヤ 2…ドラム
12…骨材中間投入部 16…プラント本体
19…骨材貯蔵ビン 27…骨材抜出用ゲート
28…スクリュウコンベヤ(骨材移送手段)
[0001]
[Industrial applications]
The present invention relates to an asphalt plant for producing an asphalt mixture as a road pavement material.
[0002]
[Prior art]
In an asphalt plant, aggregates are cut out at a desired ratio from an aggregate hopper that stores the aggregates by type, heated by a dryer that is a heating device, and temporarily stored in the aggregate storage bin of the plant body by particle size, Aggregates of various particle sizes are weighed in predetermined amounts based on the composition of the asphalt mixture to be manufactured, and are charged into a mixer. Asphalt mixture is produced by adding molten asphalt and the like.
[0003]
And when aggregates are left in the aggregate storage bin at the end of shipping, or when the aggregate temperature drops due to waiting for shipping time etc. and the stored aggregates can not be used, etc. Open the weighing gate at the lower part of the aggregate storage bin to discharge the aggregate in the aggregate storage bin to the weighing tank, and discharge it to the excavator, etc., which is located below the lower mixer, to collect the bone in the aggregate yard. It is generally collected in a material hopper.
[0004]
[Problems to be solved by the invention]
However, when the aggregate in the aggregate storage bin is discharged through a measuring tank, a mixer, and a shovel car, a large amount of dust is scattered due to the dryness of the aggregate. The balance of the particle size may be lost.
[0005]
Also, when the temperature of the aggregate decreases, it is troublesome to take it out of the aggregate storage bin and return it to the aggregate hopper, and if the temperature has not decreased but returned to the aggregate hopper, return to the aggregate hopper. Cooling the aggregate is not preferable from the viewpoint of thermal efficiency.
[0006]
In view of the above, the present invention provides an asphalt plant that treats aggregate remaining in an aggregate storage bin in a state in which generation of dust is reduced as much as possible, and enables reheating of the aggregate whose temperature has decreased. The purpose is to:
[0007]
[Means for Solving the Problems]
In order to achieve the above object, the present invention forms an aggregate intermediate charging section for charging the aggregate near a middle portion of a dryer which is an aggregate heating device, and heats the aggregate heated by the dryer to a particle size. At the lower part of each aggregate storage bin that stores each aggregate, an aggregate extraction gate that extracts aggregate separately from the weighing gate for aggregate measurement is arranged in parallel, and each aggregate extraction gate is connected to the aggregate It is characterized in that it is connected to the aggregate transfer means disposed below the extraction gate, and that the leading end of the aggregate transfer means is connected to the intermediate supply part formed near the middle part of the dryer. .
[0008]
[Action]
According to the asphalt plant in the present invention, when the remaining bone material aggregate storage bin is not discharged to the plant out at that time, it was arranged on each bottom of each aggregate storage bins at next shipment Aggregate is extracted from the aggregate extraction gate, reduced to the dryer through the aggregate intermediate input section of the dryer via the aggregate transfer means, reheated by the dryer, stored again in each aggregate storage bin, and used. To do.
[0009]
Similarly, when the aggregate temperature in the aggregate storage bin is lowered due to waiting for shipment, the aggregate is extracted from the aggregate extraction gate, and the aggregate intermediate input portion of the dryer is transferred via the aggregate transfer means. It is further reduced to a dryer, reheated by the dryer, stored again in the aggregate storage bin, and used.
[0010]
In this way, by performing the heat treatment again without reusing the aggregate to the outside and reusing it, it is possible to prevent the generation of dust and to quickly cope with the temperature decrease in the aggregate storage bin. .
[0011]
【Example】
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0012]
Reference numeral 1 denotes a dryer for heating the aggregate, and the dryer 1 rotatably supports a cylindrical drum 2 having a large number of scraping blades (not shown) provided on an inner periphery thereof so as to be rotatable on a machine base 3. Hot air is fed into the drum 2 from a burner 5 disposed on a hot hopper 4 at one end of the drum 2 while being driven at a predetermined speed by a driving device (not shown). A high-temperature gas flow passing through the inside of the drum 2 is maintained by sucking exhaust gas by an exhaust fan (not shown) at the end of an exhaust flue 7 connected to 6.
[0013]
As shown in FIG. 2, a through hole 8 is formed in the peripheral wall of the drum 2 near the center of the drum 2, which is surrounded by a cover body 9, and the through hole 8 faces the inside of the cover body 9. A guide chute 10 is disposed on the outer peripheral wall of the drum. The aggregate input chute 11 is disposed on the cover body 9 to form an intermediate aggregate input section 12, and the aggregate supplied to the intermediate aggregate input section 12 is scooped up by the guide chute 10 of the cover body 9. It is supplied from the through hole 8 into the drum 2.
[0014]
On the other hand, the aggregate sent into the drum 2 by the belt conveyor 13 comes into contact with the high-temperature gas flow while rolling down the inside of the drum 2 while being scraped up by the scraping blades, and the temperature is raised to a desired temperature, and It is discharged from a discharge section 14 provided in the hopper 4.
[0015]
The aggregate discharged from the drum 2 is lifted up to the upper part of the plant body 16 by the bucket elevator 15, slides down the discharge chute 17, is put into the vibrating sieve 18, is sieved, and is stored in the aggregate storage bin 19 for each particle size. Is done.
[0016]
Below the aggregate storage bin 19 in the upper part of the plant body 16, an aggregate weighing tank 20 for weighing the aggregate, a stone powder storage bin 22 for storing the stone powder transported by the stone powder elevator 21, a stone powder weighing tank 23, and a molten asphalt are stored. An asphalt measuring tank 24 and a mixer 25 to be measured are provided, and a predetermined amount of materials is measured and mixed to produce an asphalt mixture.
[0017]
The aggregate extraction gate 27 is at the bottom of extracting the bone material from the metering gate 26 and aggregate storage bin 19 to pay out aggregate to aggregate measuring tank 20 as shown in Figure 3 of the aggregate storage bin 19 A screw conveyor 28 serving as an aggregate transfer means is provided below the aggregate extraction gate 27, and the screw conveyor 28 and the aggregate extraction gate 27 are connected to each other. ing.
[0018]
The distal end of the screw conveyor 28 is connected to the aggregate input chute 11 of the aggregate intermediate input section 12 disposed near the center of the drum 2, and the aggregate extracted from the aggregate extracting gate 27 is used for the drum 2. The drum 2 can be charged from the vicinity of the intermediate portion.
[0019]
Further, in the middle of the screw conveyor 28, an aggregate take-out gate 29 for taking out aggregate and an aggregate take-out chute 30 are provided.
[0020]
In the case where the asphalt mixture has been shipped and the aggregate remains in the aggregate storage bin 19, the aggregate is conventionally taken out and collected in the aggregate hopper. leave stored in timber storage bin 19, the next to drive the screw conveyor 28 together with the operation of the dryer 1 when shipped, aggregate extraction respective aggregate the gate 27 is opened storage bottle 19 for each aggregate storage bin 19 The aggregate therein is fed into the drum 2 from the aggregate intermediate charging section 12 disposed near the center of the dryer 1. The aggregate heated by the dryer 1 is lifted to the upper part of the plant body 16 by the bucket elevator 15, sieved again by the vibrating sieve 18, stored in each aggregate storage bin 19 for each particle size, and reused.
[0021]
When the aggregate temperature in each of the aggregate storage bins 19 decreases due to waiting for shipment or the like, the screw conveyor 28 is driven in the same manner as described above, and the aggregate extraction gate 27 is opened to lower the temperature. The aggregate is sent to the dryer 1 and heated, then lifted again to the plant body 16 and stored in each aggregate storage bin 19 for use.
When the inside of the aggregate storage bin 19 is emptied, the aggregate storage bin 19 can be taken out from the aggregate take-out gate 29 disposed in the middle of the screw conveyor 28 via the aggregate take-out chute 30.
[0023]
As described above, when the aggregate remains in each of the aggregate storage bins 19 or when the temperature of the aggregate decreases, the inside of the plant is not generated without generating a large amount of dust unless it is necessary to remove the aggregate. It can be recycled and reused, which is favorable for pollution. In addition, since it is only necessary to reheat only the temperature drop, improvement in thermal efficiency can be expected.
[0024]
Furthermore each level meter 31 above each aggregate storage bin 19, as shown in FIG. 4, also disposed a thermometer 32 and the like downward, the level meter 31 detects the upper limit storage amount of the aggregate bone It is also possible to open the gate 27 for extracting the aggregate and discharge the aggregate to the outside from the aggregate extracting chute 30 to omit the conventional overflow pipe. Alternatively, the temperature of the aggregate may be detected by the thermometer 32, and the reheating operation may be automatically performed when the temperature drops.
[0025]
【The invention's effect】
In the asphalt plant according to the present invention as described above, separately from juxtaposed aggregate extraction gate 27 and the metering gate 26 to each of the aggregate storage bin 19 which is disposed above the plant body 16 together, each aggregate extraction gate 27 connected to the screw conveyor 28 for aggregate transport, and ligated to further aggregate intermediate input unit 12 to the distal end portion is disposed near the center portion of the drum 2 of the screw conveyor 28 Therefore, even if the aggregate remains in each of the aggregate storage bins 19 at the end of shipment, or if the temperature of the aggregate in each of the aggregate storage bins 19 decreases, the aggregate is not taken out as in the related art. It can be reused by heating it again with a dryer, and there is an advantage that a large amount of dust does not need to be radiated for reuse, so that it can be brought into a favorable state in terms of pollution. In the case of reheating due to a temperature drop, it is sufficient to heat only the temperature drop, so that an improvement in thermal efficiency can be expected.
[Brief description of the drawings]
FIG. 1 is a partially omitted front view showing an asphalt plant of the present invention.
FIG. 2 is an enlarged sectional view in which a part of a line AA in FIG. 1 is omitted.
FIG. 3 is an enlarged view of a main part of FIG. 1;
FIG. 4 is an explanatory diagram showing a case where various sensors are attached to FIG. 1;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Dryer 2 ... Drum 12 ... Aggregate intermediate charging part 16 ... Plant main body 19 ... Aggregate storage bin 27 ... Aggregate extraction gate 28 ... Screw conveyor (aggregate transfer means)

Claims (1)

骨材加熱装置であるドライヤの中間部付近に骨材を投入する骨材中間投入部を形成する一方、ドライヤにより加熱された加熱骨材を粒径毎に貯蔵する骨材貯蔵ビンのそれぞれの下部に、骨材計量用の計量ゲートとは別に骨材を抜き出す骨材抜出用ゲートを並設し、骨材抜出用ゲートを骨材抜出用ゲートの下位に配設した骨材移送手段に連結すると共に、該骨材移送手段の先端部をドライヤの中間部付近に形成した前記骨材中間投入部に連結したことを特徴とするアスファルトプラント。While forming the aggregate intermediate input unit for introducing aggregate near the middle portion of the dryer is aggregate heating device, of the aggregate storage bin for storing the heated aggregate which is heated by the dryer on the particle each diameter of each In the lower part, aggregate extraction gates for extracting aggregate separately from the measurement gates for measuring aggregates are juxtaposed, and each aggregate extraction gate is arranged below the aggregate extraction gate. An asphalt plant, wherein the asphalt plant is connected to a transfer means, and the leading end of the aggregate transfer means is connected to the intermediate feed portion formed near the middle part of the dryer.
JP16570594A 1994-07-19 1994-07-19 Asphalt plant Expired - Fee Related JP3543014B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16570594A JP3543014B2 (en) 1994-07-19 1994-07-19 Asphalt plant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16570594A JP3543014B2 (en) 1994-07-19 1994-07-19 Asphalt plant

Publications (2)

Publication Number Publication Date
JPH0827718A JPH0827718A (en) 1996-01-30
JP3543014B2 true JP3543014B2 (en) 2004-07-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP16570594A Expired - Fee Related JP3543014B2 (en) 1994-07-19 1994-07-19 Asphalt plant

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102535309B (en) * 2012-03-02 2015-02-04 福建南方路面机械有限公司 Discharge door of asphalt concrete finished product bin
CN108342948B (en) * 2018-04-27 2024-03-15 邹晨 Control method of asphalt mixing station control system for discharging finished black materials after first mixing
JP7253185B2 (en) * 2019-03-25 2023-04-06 日本道路株式会社 asphalt plant

Also Published As

Publication number Publication date
JPH0827718A (en) 1996-01-30

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