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JP3546732B2 - Can manufacturing method and manufacturing apparatus - Google Patents
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JP3546732B2 - Can manufacturing method and manufacturing apparatus - Google Patents

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JP3546732B2
JP3546732B2 JP37165698A JP37165698A JP3546732B2 JP 3546732 B2 JP3546732 B2 JP 3546732B2 JP 37165698 A JP37165698 A JP 37165698A JP 37165698 A JP37165698 A JP 37165698A JP 3546732 B2 JP3546732 B2 JP 3546732B2
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radially
dome
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JP2000197937A (en
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昭二 松尾
泰伺 橘
達也 花房
正宏 細井
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Mitsubishi Materials Corp
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Mitsubishi Materials Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、缶底に、缶胴の内部側へ凹むドーム部を形成するとともに、このドーム部の周縁に缶軸方向外方に突出する環状凸部を形成した構成の缶の製造方法および製造装置に関するものである。
【0002】
【従来の技術】
従来、飲料用に用いる缶としては、有底円筒状に形成した缶胴の開口部に、缶蓋を固定して構成するアルミ合金製の2ピース缶が知られている。この2ピース缶の缶胴を製造するには、まず、絞り装置を用いてアルミ合金製の素板を打ち抜き・絞り加工してカップ状部材を成形する。次いで、このカップを保持しつつ内部にパンチスリーブを挿入して再絞り・しごき加工を施すとともに、パンチスリーブと同軸上に対向配置した先端が半球面状のドーム成形部との間にカップの底部を挟みつつ底部の周縁部を絞って、図11に示す底部形状の缶胴1を得る。
【0003】
したがって、缶胴1の缶底3には、缶胴1の内部側へ球面状に凹んだドーム部5と、このドーム部5の周縁に連なり缶胴1の外部側へ缶軸方向に突出した環状凸部(リム)7とが形成される。この環状凸部7は、缶胴1を直立させた際に接地する脚となり、缶胴1の直立安定性及び支持強度を向上させる。
【0004】
【発明が解決しようとする課題】
ところで、近年、省資源化や低コスト化の観点から缶の薄肉化が図られており、缶強度が低下することに起因して種々の不都合が生じている。すなわち、これらの不具合としては、内容物封入後の内圧に耐えられずに缶底3が変形する耐圧強度不足の問題、缶を落下させた際の衝撃に耐えられずに缶底が変形、損傷する落下強度不足の問題、あるいは缶を積み重ねた際などに上から加わる垂直荷重に耐えられずに缶胴と缶底との境界部において変形が発生する垂直荷重に対する強度不足の問題等が挙げられる。
本発明は上記状況に鑑みてなされたもので、缶の薄肉化、特に缶底の薄肉化を図ることができるとともに、缶底及びその周辺部に変形を生じることがなく、十分な缶強度を確保することができる缶の製造方法および製造装置の提供を目的とするものである。
【0005】
【課題を解決するための手段】
上記目的を達成するために、本発明の請求項1は、缶底に、缶胴の内部側へ凹むドーム部を形成するとともに、このドーム部の周縁に缶軸方向外方に突出する環状凸部を形成した構成の缶を製造する場合に、円周方向に複数設けた半径方向に移動可能なポンチ爪の先端を、上記環状凸部の先端のノーズ部を境界として、このノーズ部より半径方向内側および半径方向外側の領域に当接して、このポンチ爪の先端を拡径部材および縮径部材によって半径方向に移動させることで上記ノーズ部より半径方向内側および半径方向外側の領域に、缶胴の内部側へ凹む凹部を円周方向に複数成形する缶の製造方法であって、缶胴を吸着保持するポケット部を外周部に複数有する回転板によって供給された缶胴の上端をベースに当接してこのベースによって缶胴を支持するとともに、上記ベースに支持された缶胴を上記ポンチ爪に接近させて、このポンチ爪の先端を上記環状凸部のノーズ部より半径方向内側および半径方向外側の領域に当接し、次いで、上記拡径部材および縮径部材を前進させて上記ポンチ爪の先端を半径方向に移動させることにより、上記缶底に凹部を形成した後、上記拡径部材および縮径部材を後退させるとともに、上記ベースに支持された缶胴をポンチ爪の先端から引き離すものである。
この請求項1にあっては、ポンチ爪の位置を固定し、このポンチ爪に対してまずベースに支持された缶胴を接近させて、ポンチ爪の先端を上記環状凸部のノーズ部より半径方向内側および半径方向外側の領域に当接し、次いで、拡径部材および縮径部材を作動してこれらの拡径部材および縮径部材により、上記ポンチ爪の先端を半径方向に移動させて、缶底に凹部を形成した後、上記拡径部材および縮径部材を退避させ、かつベースに支持された缶胴をポンチ爪から引き離すことにより、円滑にかつ確実に缶底の加工を行うことができる。
【0006】
本発明の請求項2は、缶胴の上端をベースに吸着することによって缶胴を支持するものである。
この請求項2にあっては、缶胴の上端にベースを当接し、缶胴内の空気を吸引することにより、缶胴をベースに吸着して、缶胴をベースに強固に固定し、かつベースとともに円滑に移送する。
【0007】
本発明の請求項3は、缶底に、缶胴の内部側へ凹むドーム部を形成するとともに、このドーム部の周縁に缶軸方向外方に突出する環状凸部を形成した構成の缶を製造する製造装置であって、缶胴を吸着保持するポケット部を外周部に複数有する回転板と、缶胴の上端に当接してこの缶胴を支持するベースと、環状凸部のノーズ部より半径方向内側および半径方向外側の領域に当接して半径方向に移動可能な先端が円周方向に複数設けられ、この先端が上記ベース方向へ向けて突出して配置され、かつ上記ベースに支持された缶胴の缶軸方向に前後移動可能に設けられたポンチ爪と、このポンチ爪に上記缶胴の缶軸方向に前後移動可能に設けられ、上記ポンチ爪の先端を半径方向外方に移動させる拡径部材およびポンチ爪の先端を半径方向内方に移動させる縮径部材からなる作動部材と、上記ポンチ爪および作動部材の内方に上記缶胴の缶軸方向に前後移動可能に設けられ、上記ドーム部に当接して支持するドーム支持部材と、上記ベースに設けられ、このベースを缶胴の缶軸方向に前後移動させるベース移動機構と、上記作動部材に設けられ、この作動部材を缶胴の缶軸方向に前後移動させる作動部材移動機構とを具備したものである。
この請求項3にあっては、ベース移動機構によってベースを缶胴とともにポンチ爪に接近させ、このポンチ爪の先端を缶底に当接し、かつドーム支持部材をドーム部に当接させて、ベースとドーム支持部材との間に缶胴を挟持するとともに、作動部材移動機構によって作動部材を移動させ、この作動部材によってポンチ爪の先端を半径方向に移動させて、缶底に凹部を形成した後、上記両移動機構を順次作動させて、作動部材をポンチ爪から退避させ、かつベースを缶胴とともにポンチ爪から引き離す。
また、この請求項3にあっては、環状凸部のノーズ部より半径方向内側の領域に当接するポンチ爪と拡径部材との組み合わせによって、上記ノーズ部より半径方向内側の領域に凹部を形成することができるとともに、環状凸部のノーズ部より半径方向外側の領域に当接するポンチ爪と縮径部材との組み合わせによって、上記ノーズ部より半径方向外側の領域に凹部を形成することができる。
【0008】
本発明の請求項4は、ベース移動機構および作動部材移動機構がカム機構によって構成されているものである。
この請求項4にあっては、ベース移動機構と作動部材移動機構がともにカム機構からなるから、カム面に沿って円滑に作動され、かつ予め設定されたカムの角度(タイミング)に応じて確実にベースおよび作動部材を往復移動させることができる。
【0010】
本発明の請求項は、ベースに缶胴の内部を吸引する吸引手段が設けられたものである。
この請求項にあっては、吸引手段によって、ベースに当接した缶胴の上端から内部の空気を吸引することにより、缶胴をベースにしっかりと吸着する。
【0011】
【発明の実施の形態】
以下、本発明の実施形態を図面を参照して詳細に説明する。
図1は初期状態を示す断面図、図2は缶胴移動(前進)完了状態を示す断面図、図3は缶底成形開始直前の状態を示す断面図、図4は缶底成形終了時の状態を示す断面図、図5は金型開放時の状態を示す断面図、図6は缶胴後退完了状態を示す断面図、図7はベース移動機構部を示す断面図、図8は作動部材移動機構部を示す断面図、図9はベースおよび作動部材の移動状態を示す説明図、図10は缶の一例を示す要部側面図、図11は図10の缶を底部側からみた平面図である。
【0012】
まず、本実施形態の製造装置で製造する缶について、図10と図11に基づいて説明する。
缶胴11の缶底13には、缶胴11の内部側へ凹むドーム部15を形成してある。ドーム部15の周縁には、缶胴11の外部側へ缶軸方向に突出した環状凸部(リム)17を形成してある。
環状凸部17は、先端のノーズ部17aと、ノーズ部17aより半径方向内側の内周壁(インナーウォール)17bと、ノーズ部17aより半径方向外方の外周壁(アウターウォール)17cとからなる。インナーウォール17bは環状の凹曲面部19を介してドーム部15に連なり、ノーズ部17aはアウターウォール17c及び環状の凸曲面部20を介して缶胴11に連なる。
インナーウォール17bからドーム部15にかけて、缶胴11の内部側へ凹む四角形状の内側凹部21を円周方向に複数形成してある。また、アウターウォール17cには、缶胴11の内部側へ凹む四角形状の外側凹部22を円周方向に複数形成してある。
【0013】
次に、上述の缶23を製造する本発明に係る製造装置の構成を説明する。
本実施形態の製造装置31は、缶胴11の上端に当接してこの缶胴11を吸着支持して缶軸方向に移動させるベース33と、このベース33に対向配置された成形機構35と、ベース33と成形機構35との間に内側凹部21および外側凹部22の未だ形成されていない缶(ワーク)37を供給するターレット機構39とを具備している。
【0014】
缶胴11は、絞り加工により素板から有底円筒状のカップを成形する絞り工程と、カップにパンチスリーブを挿入して再絞り加工及びしごき加工を施すとともに、缶底13をパンチスリーブとドーム成形部とで挟んでドーム部15を成形する再絞り・しごき加工及び缶底成形工程と、缶胴11の外面を印刷する印刷工程と、缶胴11の開口上端部(ネック)を形成するネッキング工程とを順次経て製造されて行く。本実施形態では、このうちネッキング工程の中の一工程に製造装置31を設けてある。
【0015】
上記ベース33は、その一側面がワーク37の上端を当接する当接面33aとなっている。そして、このベース33にはベース移動機構60が連結されている。
このベース移動機構60は、図7に示すように、上記ベース33を挿通する連結ボルト600によって連結され、かつ軸支持部材601によって所定範囲内における移動を許容する状態で摺動自在に支持された摺動軸602と、この摺動軸602の基端に回転自在に設けられた一対の回転ローラ603と、これらの回転ローラ603の間に挟持されたカム604とを主体として構成されている。
【0016】
そして、このカム604の形状にしたがって、両回転ローラ603を有する摺動軸602が、その軸線に沿った方向に軸支持部材601に支持された状態で摺動することにより、摺動軸602に連結されたベース33が移動するようになっている(図9参照)。
また、上記ベース33を挿通する連結ボルト600および摺動軸602には吸引通路(吸引手段)605、606がそれぞれ形成されており、これらの吸引通路605、606を介して、ベース33に上端を当接した缶37の内部の空気が吸引されて、該缶37がベース33に吸着されるようになっている。
【0017】
成形機構35は、第1のポンチ爪41と、この第1のポンチ爪41の内方に上記缶胴11の缶軸方向に前後移動可能に設けられ、上記第1のポンチ爪41の先端に当接してこの第1のポンチ爪41の先端を外方に移動させる拡径部材(作動部材)43と、この拡径部材43の内方に上記缶胴11の缶軸方向に前後移動可能に設けられ、上記ドーム部15に当接して支持するドーム支持部材45と、第1のポンチ爪41の外方に配置された第2のポンチ爪47と、この第2のポンチ爪47の外方に上記缶胴11の缶軸方向に前後移動可能に設けられ、上記第2のポンチ爪47の先端に当接してこの第2のポンチ爪47の先端を内方に移動させる縮径部材(作動部材)49とにより概略構成されている。
【0018】
第1、第2のポンチ爪41、47は、バネ鋼、ダイス鋼等からなる円筒の先端側を複数本に分割して形成したもので、第1のポンチ爪41のリング状の基端41aを第2のポンチ爪47の内部に装着して、この第2のポンチ爪47の環状の基端47aに取り付けてある。
各ポンチ爪41、47の各先端41b、47bは、その中間部41c、47cに比べて半径方向の幅を大きく形成してあり、各先端41b、47bが弾性変形して半径方向に移動可能になっている。
第1のポンチ爪41の各先端41bには、半径方向外側に突出する突出部41dが形成されており、この突出部41dが上記缶底13に形成された内側凹部21の形状に対応している。
【0019】
また、第1のポンチ爪41の各先端41bの内面側は、円筒状の拡径部材43の先端の外周面43aに当接するようになっている。拡径部材43の内部には小径孔部43bが形成されており、この小径孔部43bの内部にはボルト53が摺動可能に装着されている。
そして、このボルト53には上記ドーム支持部材45がねじ込まれている。このドーム支持部材45はT字状の断面形状を有するもので、このドーム支持部材45の先端面45aは凸曲面状に形成してある。
【0020】
さらに、拡径部材43、ドーム支持部材45およびボルト53で構成される空間内にはリング55とスプリング57が装着されており、このスプリング57によってドーム支持部材45とボルト53とが先端側(図1〜図6において左側)へ付勢されるようになっている。
【0021】
第2のポンチ爪47の先端面47dは先にいくほど半径方向外側にいくように傾斜する傾斜曲面とされており、この先端面47dが上記缶底13に形成された外側凹部22の形状に対応している。第2のポンチ爪47の先端外周には先にいくほど半径方向外側にいくように傾斜する傾斜曲面47eが形成されている。そして、この第2のポンチ爪47の傾斜曲面47eに、上記円筒状の縮径部材49の先端内面に形成された傾斜面49aが当接するようになっている。
【0022】
そして、上記拡径部材43および縮径部材49には、作動部材移動機構62が連結されている。
この作動部材移動機構62は、図8に示すように、上記拡径部材43および縮径部材49にそれぞれ連結され、かつ軸支持部材621によって所定範囲内における移動を許容する状態で摺動自在に支持された移動軸620と、上記軸支持部材621に取り付けられ、かつ上記移動軸620の先端の張り出し部620aを挿通して第2のポンチ爪47の基端に連結された連結部材622と、上記移動軸620の基端に回転自在に設けられた一対の回転ローラ623と、これらの回転ローラ623の間に挟持されたカム624とを主体として構成されている。
【0023】
そして、このカム624の形状にしたがって、両回転ローラ623を有する移動軸620が、その軸線に沿った方向に軸支持部材621に支持された状態で摺動することにより、移動軸620に連結された作動部材(拡径部材43および縮径部材49)が移動するようになっている(図9参照)。
【0024】
上記ターレット機構39は、成形機構35の軸線と平行な回転軸により回転自在となった回転板(図示せず)を備え、この回転板の外周部に、缶胴11を保持可能としたポケット部39aが等間隔で複数設けられている。これらのポケット部39aは、たとえばバキュームにより缶胴11を吸着保持するようになっている。上述した成形機構35は、任意のポケット部39aの位置に、このポケット部39aに把持された缶胴11と同軸上で配置してある。
ターレット機構39は、上記回転板を回転することで、ポケット部39aに把持したワーク37を成形機構35へ供給するとともに、成形機構35にて成形の施された缶23を、成形機構35から移動して、次の工程へ受渡しするようになっている。
【0025】
次に、このように構成した製造装置31を用いての缶23の製造方法を説明する。
まず、缶底13を成形したワーク37を、ターレット機構39により、ベース33と成形機構35との間に供給する(図1参照)。
【0026】
次いで、ベース移動機構60のカム604および各回転ローラ603によって、摺動軸602をその軸線に沿って移動させることにより、ベース33を成形機構35側に接近させるとともに、吸引通路605、606によって、ベース33の当接面33aに、上記ワーク37の上端を吸着する(図9の角度P1から角度P2参照)。
【0027】
この結果、図2に示すように、ワーク37の環状凸部17の内、アウターウォール17b、17cは、第1のポンチ爪41の先端41bの突出部41dおよび第2のポンチ爪47の先端面47dにそれぞれ当接するとともに、ワーク37のドーム部15はドーム支持部材45に当接する。
【0028】
続いて、作動部材移動機構62のカム624および各回転ローラ623によって、移動軸620をその軸線に沿って移動させることにより、拡径部材43および縮径部材49をワーク37に近づける。
これにより、まず、拡径部材43の外周面43aが第1のポンチ爪41の先端41bの内面に当接して(図9の角度P3参照)、この第1のポンチ爪41の各先端41bをワーク37の環状凸部17のインナーウォール17bに押し当てて内側凹部19の成形を開始する(図3参照)。
【0029】
この場合、上記拡径部材43のワーク37側への移動にともない、スプリング57に付勢されたドーム支持部材45の、ワーク37のドーム部15への押圧力が強まり、ワーク37はベース33とドーム支持部材45とによって、強固に挟持される。また、この状態で、ドーム支持部材45の先端面45aが、ドーム部15に当接することで、成形工程におけるドーム部15の変形が規制されることになる。これにより、所望の形状のドーム部15が得られ、内容物封入後の内圧に十分に対抗できる耐圧強度が確保される。
【0030】
さらに、上記作動部材移動機構62によって、拡径部材43および縮径部材49がワーク37に近づくと、縮径部材49の先端内面の傾斜面49aが第2のポンチ爪47の先端外周の傾斜面47eに当接することによって、第2のポンチ爪47の先端面47dによる、ワーク37の環状凸部17のアウターウォール17cへの外側凹部22の成形が開始される(図9の角度P4参照)。
【0031】
次いで、図9のカム角度が角度P5に達すると、両ポンチ爪41、47による両凹部21、22の成形が完了する(図4参照)。
続いて、作動部材移動機構62によって、拡径部材43および縮径部材49がワーク37側から離れる方向に後退を始め、まず、縮径部材49が第2のポンチ爪47から離れることにより、第2のポンチ爪47の先端47bをその半径方向内方(ワーク37側)へ押し付けていた力が解消して、第2のポンチ爪47の先端47bがその弾性力により半径方向外方に戻る。
【0032】
さらに、拡径部材43が第1のポンチ爪41から離れる(図9の角度P6参照)ことにより、第1のポンチ爪41の先端41bをその半径方向外方(ワーク37側)へ押し付けていた力が解消して、第1のポンチ爪41の先端41bがその弾性力により半径方向内方に戻る。
また、上記拡径部材43の後退にかかわらず、スプリング57によって付勢されているドーム支持部材45は、その位置に留まって、ワーク37を押圧し続ける。
【0033】
次いで、図9のカム角度が角度P6に達すると、作動部材移動機構62による拡径部材43および縮径部材49の後退操作が一旦停止するとともに、ベース移動機構60によるベース33の後退操作が開始する。これにより、ベース33とともに、ワーク37が両ポンチ爪41、47の先端41b、47bから離れる方向に移動する。
【0034】
この際、何らかの原因で、ワーク37と両ポンチ爪41、47の先端41b、47bとの間が離れない場合であっても、スプリング57に付勢されたドーム支持部材45が、ワーク37と両ポンチ爪41、47の先端41b、47bとの間を引き離すように、ワーク37を押圧するから、ワーク37は円滑に両ポンチ爪41、47の先端41b、47bから離れてベース33とともに元の位置まで後退する(図6および図9の角度P7参照)。
【0035】
続いて、図9のカム角度が角度P7に達すると、作動部材移動機構62による拡径部材43および縮径部材49の後退操作が再開されて、拡径部材43および縮径部材49が元の位置まで後退するとともに、拡径部材43の後退にともなって、ドーム支持部材45もワーク37側から後退して初期位置に戻る(図9の角度P8参照)。
このようにして、缶底13への内側凹部21及び外側凹部22の成形を終了する。
【0036】
各凹部21、22の成形が終了した缶23は、ターレット機構39の回転板を回転することにより、ベース33と成形機構35との間から移動し、次工程へと受け渡される。こうして、缶底13に容易に凹部21、22が成形される。ここで、各ポンチ爪41、47は、鋼製の円筒の一体物の先端側にスリット加工を施すだけで容易に製作される。したがって、機構が簡単で、メンテナンスが容易な上に、各ポンチ爪41、47の半径方向への移動が、その弾性変形によっているから、作動が確実で長期間にわたって安定して使用することができる。
【0037】
なお、上記実施形態においては、両凹部21、22成形後、拡径部材43および縮径部材49のワーク37からの後退を一旦停止した状態で、ベース33側を後退するように説明したが、これに限らず、拡径部材43および縮径部材49のワーク37からの後退を継続した状態で、ベース33側の後退を開始するようにしてもよい。
【0038】
このように製造された缶23では、インナーウォール17bに、円周方向に複数の内側凹部21が形成されているとともに、アウターウォール17cの円周方向に複数の外側凹部22が形成されているから、缶底13の各部の剛性が高められることになる。
【0039】
このうち、内側凹部21は、内容物封入後の内圧に対抗するために設けられたものであり、これによって、インナーウォール17b付近が内圧に耐えきれずに外方に膨出することが阻止されることになる。また、外側凹部22がアウターウォール17cに形成されているから、内容物封入後の内圧に十分に対抗することができて、アウターウォール17cが外方へ膨出することが確実に防止されることになる。
【0040】
なお、上記実施形態においては、内側凹部21をインナーウォール17bに設けた形態で説明したが、これに限らず、内側凹部をドーム部15の周辺部に形成してもよい。
このドーム部15の周辺部に形成された内側凹部は、落下強度の向上に寄与するものである。すなわち、従来の缶においては、落下時の衝撃により、ドーム部15の周辺部が膨出して、最悪の場合破損に至るが、上記内側凹部21が形成されたことにより、落下時の衝撃に弱い部位であるドーム部15の周辺部の剛性が高められて、落下強度が大幅に向上する。
また、上記内側凹部はインナーウォール17bからドーム部15にかけて成形してもよいし、耐圧強度向上に寄与するインナーウォール17bよりの部位と、落下強度向上に寄与するドーム部15の周辺部との2つの凹部に分けて成形してもよい。
【0041】
さらに、上記外側凹部22はアウターウォール17cに設けた構成で説明したが、上記外側凹部22の他に、アウターウォール17cと缶胴11との境界部である凸曲面部20に外側凹部を設けてもよい。この場合には、缶を積み重ねた際などに上から加わる垂直荷重に確実に対抗することができ、変形等を生じることがない。
さらにまた、上記外側凹部22、24を1つの外側凹部にした構成、すなわち、アウターウォール17cから缶胴11との境界部(凸曲面部20)に至る外側凹部を形成した構成でもよい。なおまた、内側凹部21と外側凹部22は、図11に示すように、互い違いの位置になるように図示したが、これに限らず、互いにノーズ部17aを挟んで対向する位置に形成した構成でもよい。
【0042】
また、これらの凹部21、22の形状、数や配置については、本実施形態に限らない。
すなわち、各凹部21、22の形状は四角形以外のその他の多角形、あるいは円形等であってもよい。各凹部21、22の数は、円周方向の各凹部21、22の幅と、各凹部21、22同志のピッチとを考慮して缶底の剛性が高まるように最適に設定すればよい。
さらに、各凹部21、22の配置については、本実施形態のように、各凹部21、22を所定間隔をあけて配置した形態の代わりに、各凹部21、22の間に間隔をあけずに連続的に各凹部21あるいは各凹部22を形成してもよい。
【0043】
【発明の効果】
以上詳細に説明したように、本発明の請求項1によれば、ポンチ爪の位置を固定し、このポンチ爪に対してまずベースに支持された缶胴を接近させて、ポンチ爪の先端を環状凸部のノーズ部より半径方向内側および半径方向外側の領域に当接し、次いで、拡径部材および縮径部材を作動してこれらの拡径部材および縮径部材により、上記ポンチ爪の先端を半径方向に移動させて、缶底に凹部を形成した後、上記拡径部材および縮径部材を退避させ、かつベースに支持された缶胴をポンチ爪から引き離すことにより、円滑にかつ確実に缶底の加工を行うことができる。したがって、缶の薄肉化、特に缶底の薄肉化を図ることができるとともに、缶底及びその周辺部に変形を生じることがなく、十分な缶強度を確保することができる缶を容易に製造することができる。
【0044】
本発明の請求項2によれば、缶胴の上端にベースを当接し、缶胴内の空気を吸引することにより、缶胴をベースに吸着して、缶胴をベースに強固に固定することができ、かつベースとともに円滑に移送することができる。
【0045】
本発明の請求項3によれば、ベース移動機構によってベースを缶胴とともにポンチ爪に接近させ、このポンチ爪の先端を缶底に当接し、かつドーム支持部材をドーム部に当接させて、ベースとドーム支持部材との間に缶胴を挟持するとともに、作動部材移動機構によって作動部材を移動させ、この作動部材によってポンチ爪の先端を半径方向に移動させて、缶底に凹部を形成した後、上記両移動機構を順次作動させて、作動部材をポンチ爪から退避させ、かつベースを缶胴とともにポンチ爪から引き離すことにより、ベースおよび作動部材を順次往復移動させるだけで円滑に缶底に凹部を形成する加工を行うことができる。
また、本発明の請求項3によれば、環状凸部のノーズ部より半径方向内側の領域に当接するポンチ爪と拡径部材との組み合わせによって、上記ノーズ部より半径方向内側の領域に凹部を形成することができるとともに、環状凸部のノーズ部より半径方向外側の領域に当接するポンチ爪と縮径部材との組み合わせによって、上記ノーズ部より半径方向外側の領域に凹部を形成することができる。したがって、缶底の環状凸部のノーズ部を境界として、このノーズ部より半径方向内側および半径方向外側の領域に所望の形状の凹部を容易に形成することができ、十分な強度を確保した薄肉の缶を円滑に製造することができる。
【0046】
本発明の請求項4によれば、ベース移動機構と作動部材移動機構がともにカム機構からなるから、カム面に沿って円滑に作動され、かつ予め設定されたカムの角度(タイミング)に応じて確実にベースおよび作動部材を往復移動させることができる。したがって、精度良くかつ迅速に缶を製造することができる。
【0048】
本発明の請求項によれば、吸引手段によって、ベースに当接した缶胴の上端から内部の空気を吸引することにより、缶胴をベースにしっかりと吸着することができ、缶胴をベースとともに円滑に移動させることができる。
【図面の簡単な説明】
【図1】本発明の一実施形態の初期状態を示す断面図である。
【図2】缶胴移動(前進)完了状態を示す断面図である。
【図3】缶底成形開始直前の状態を示す断面図である。
【図4】缶底成形終了時の状態を示す断面図である。
【図5】金型開放時の状態を示す断面図である。
【図6】缶胴後退完了状態を示す断面図である。
【図7】ベース移動機構部を示す断面図である。
【図8】作動部材移動機構部を示す断面図である。
【図9】ベースおよび作動部材の移動状態を示す説明図である。
【図10】缶の一例を示す要部側面図である。
【図11】図10の缶を底部側からみた平面図である。
【図12】従来の缶の底部を断面にした側面図である。
【符号の説明】
11 缶胴
13 缶底
15 ドーム部
17 環状凸部
17a ノーズ部
17b インナーウォール(内周壁)
17c アウターウォール(外周壁)
21 内側凹部
22 外側凹部
23 缶
31 製造装置
33 ベース
33a 当接面
35 成形機構
37 缶(ワーク)
41 第1のポンチ爪
41b 先端
43 拡径部材(作動部材)
45 ドーム支持部材
47 第2のポンチ爪
47b 先端
49 縮径部材(作動部材)
60 ベース移動機構
62 作動部材移動機構
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention provides a method and a method for manufacturing a can having a configuration in which a dome portion that is recessed toward the inside of the can body is formed at the bottom of the can, and an annular protrusion that protrudes outward in the axial direction of the can is formed around the dome portion. It concerns the device.
[0002]
[Prior art]
BACKGROUND ART Conventionally, as a can used for beverages, a two-piece aluminum alloy can configured by fixing a can lid to an opening of a can body formed into a bottomed cylindrical shape is known. In order to manufacture the two-piece can body, first, an aluminum alloy base plate is punched and drawn using a drawing device to form a cup-shaped member. Next, while holding the cup, a punch sleeve is inserted into the inside to perform re-drawing and ironing, and the bottom of the cup is located between the punch sleeve and the dome forming part having a hemispherical tip that is coaxially opposed to the punch sleeve. The bottom edge is squeezed while sandwiching the can to obtain a bottom-shaped can body 1 shown in FIG.
[0003]
Accordingly, a dome portion 5 which is spherically recessed toward the inside of the can body 1 and a dome portion 5 which is connected to the periphery of the dome portion 5 and protrudes outward from the can body 1 in the can axis direction at the can bottom 3 of the can body 1. An annular convex portion (rim) 7 is formed. The annular convex portion 7 serves as a leg that contacts the ground when the can body 1 is upright, and improves the upright stability and support strength of the can body 1.
[0004]
[Problems to be solved by the invention]
By the way, in recent years, the thickness of cans has been reduced from the viewpoint of resource saving and cost reduction, and various inconveniences have occurred due to a decrease in can strength. In other words, these problems include the problem of insufficient pressure resistance in which the can bottom 3 is deformed without being able to withstand the internal pressure after the contents are enclosed, and the can bottom is deformed or damaged without being able to withstand the impact when the can is dropped. Insufficient strength against vertical load that can not withstand the vertical load applied from above when stacking cans and deforms at the boundary between the can body and the bottom of the can, etc. .
The present invention has been made in view of the above circumstances, and can reduce the thickness of a can, particularly the thickness of the can bottom, without causing deformation of the can bottom and its peripheral portion, and achieving sufficient can strength. It is an object of the present invention to provide a method and an apparatus for manufacturing a can that can be secured.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, a first aspect of the present invention is to form a dome portion on the bottom of the can that is recessed toward the inside of the can body, and to form an annular protrusion on the periphery of the dome portion projecting outward in the axial direction of the can. When manufacturing a can having a configuration in which a portion is formed, the tip of a plurality of circumferentially movable punch claws provided in the circumferential direction is radiused from the nose portion with the nose portion at the tip of the annular convex portion as a boundary. Direction insideHalfThe tip of the punch claw is brought into contact with the radially outer area,ShrinkageBy moving the diametrical member in the radial direction, it is possible toHalfIn a radially outer region, a method for manufacturing a can in which a plurality of concave portions that are recessed toward the inside of the can body are formed in the circumferential direction.Supplied by a rotating plate having a plurality of pockets on the outer periphery that hold the can body by suctionThe upper end of the can body is brought into contact with the base to support the can body by the base, and the can body supported by the base is brought close to the punch claw, and the tip of the punch claw is brought into the nose portion of the annular convex portion. More radially inward andHalfAbuts the radially outer region, and then expands the radially expanding member andShrinkageBy moving the tip of the punch claw in the radial direction by advancing the diameter member to form a recess in the bottom of the can,ShrinkageThe diameter member is retracted, and the can body supported by the base is separated from the tip of the punch claw.
According to the first aspect, the position of the punch claw is fixed, and the can body supported by the base is first approached to the punch claw so that the tip of the punch claw has a radius larger than the nose portion of the annular convex portion. Direction insideHalfAbuts the radially outer area, and thenShrinkageActivate the diametric member to increase theseShrinkageAfter the tip of the punch claw is moved in the radial direction by a diameter member to form a recess in the bottom of the can, the diameter expansion member andShrinkageBy retracting the diameter member and pulling the can body supported by the base away from the punch claws, the can bottom can be processed smoothly and reliably.
[0006]
The second aspect of the present invention is to support the can body by adsorbing the upper end of the can body to the base.
According to the second aspect, the base is in contact with the upper end of the can body, and the air in the can body is sucked, thereby adsorbing the can body to the base, and firmly fixing the can body to the base, and Transfer smoothly with the base.
[0007]
Claim 3 of the present invention relates to a can having a configuration in which a dome portion recessed toward the inside of the can body is formed at the bottom of the can, and an annular convex portion protruding outward in the axial direction of the can is formed on the periphery of the dome portion. A manufacturing apparatus for manufacturing,A rotating plate having a plurality of pocket portions on the outer peripheral portion for suction holding the can body,A base for supporting the can body by contacting the upper end of the can body;Abuts the area radially inward and radially outward from the nose of the annular projectionA plurality of radially movable tips are provided in the circumferential direction, and the tips are arranged so as to protrude toward the base direction, and are provided so as to be movable back and forth in the can axis direction of the can body supported by the base. A punch claw, and a tip of the punch claw provided on the punch claw so as to be movable back and forth in the can axis direction of the can body.A radially expanding member that moves radially outward and a radially decreasing member that moves the tip of the punch claw radially inward.An actuating member, a dome support member that is provided inside the punch claw and the actuating member so as to be able to move back and forth in the can axis direction of the can body, is provided on the base, and is provided on the base. A base moving mechanism for moving the base back and forth in the can axis direction of the can body, and an operating member moving mechanism provided on the operating member for moving the operating member back and forth in the can axis direction of the can body.
According to the third aspect, the base is moved closer to the punch claw together with the can body by the base moving mechanism, the tip of the punch claw contacts the bottom of the can, and the dome support member contacts the dome portion. After clamping the can body between the dome supporting member and the dome supporting member, the operating member is moved by the operating member moving mechanism, and the tip of the punch claw is moved in the radial direction by the operating member to form a concave portion on the bottom of the can. The two moving mechanisms are sequentially operated to retract the operating member from the punch claw, and to separate the base together with the can body from the punch claw.
According to the third aspect of the present invention, a concave portion is formed in a region radially inner than the nose portion by a combination of a punch claw and a diameter-enlarging member that abuts on a region radially inner than the nose portion of the annular convex portion. In addition, a concave portion can be formed in a region radially outside the nose portion by a combination of a punch claw and a diameter reducing member that abuts on a region radially outside the nose portion of the annular convex portion.
[0008]
According to a fourth aspect of the present invention, the base moving mechanism and the operating member moving mechanism are constituted by a cam mechanism.
According to the fourth aspect, since both the base moving mechanism and the operating member moving mechanism are cam mechanisms, the base moving mechanism and the operating member moving mechanism can be smoothly operated along the cam surface, and can be reliably operated according to a preset cam angle (timing). The base and the operating member can be reciprocated.
[0010]
Claims of the invention5Has a suction means for sucking the inside of a can body on a base.
This claim5In this method, the can body is firmly adsorbed to the base by sucking the internal air from the upper end of the can body in contact with the base by the suction means.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1 is a cross-sectional view showing an initial state, FIG. 2 is a cross-sectional view showing a completed state of can body movement (forward), FIG. 3 is a cross-sectional view showing a state immediately before the start of can bottom forming, and FIG. FIG. 5 is a cross-sectional view showing a state when the mold is opened, FIG. 6 is a cross-sectional view showing a state in which the can body has been retracted, FIG. 7 is a cross-sectional view showing a base moving mechanism, and FIG. FIG. 9 is an explanatory view showing a moving state of a base and an operation member. FIG. 10 is a side view of a main part showing an example of a can. FIG. 11 is a plan view of the can of FIG. It is.
[0012]
First, a can manufactured by the manufacturing apparatus of the present embodiment will be described with reference to FIGS.
A dome portion 15 is formed in the can bottom 13 of the can body 11 so as to be recessed toward the inside of the can body 11. On the periphery of the dome portion 15, an annular convex portion (rim) 17 protruding in the direction of the can axis toward the outside of the can body 11 is formed.
The annular convex portion 17 includes a nose portion 17a at the tip, an inner peripheral wall (inner wall) 17b radially inside the nose portion 17a, and an outer peripheral wall (outer wall) 17c radially outward from the nose portion 17a. The inner wall 17b is connected to the dome portion 15 via an annular concave curved surface portion 19, and the nose portion 17a is connected to the can body 11 via an outer wall 17c and an annular convex curved surface portion 20.
From the inner wall 17b to the dome portion 15, a plurality of square inner concave portions 21 are formed in the circumferential direction and are recessed toward the inside of the can body 11. In the outer wall 17c, a plurality of square-shaped outer concave portions 22 are formed in the circumferential direction and are recessed toward the inside of the can body 11.
[0013]
Next, the configuration of the manufacturing apparatus according to the present invention for manufacturing the above-described can 23 will be described.
The manufacturing apparatus 31 according to the present embodiment includes a base 33 that abuts on the upper end of the can body 11 to adsorb and support the can body 11 and moves in the can axis direction; A turret mechanism 39 is provided between the base 33 and the forming mechanism 35 for supplying a can (work) 37 in which the inner concave portion 21 and the outer concave portion 22 have not been formed yet.
[0014]
The can body 11 is subjected to a drawing step of forming a bottomed cylindrical cup from a base plate by drawing, inserting a punch sleeve into the cup and performing re-drawing and ironing, and the can bottom 13 is formed with a punch sleeve and a dome. A redrawing / ironing process and a can bottom forming process of forming the dome portion 15 between the forming portions, a printing process of printing the outer surface of the can body 11, and a necking forming an upper end portion (neck) of the opening of the can body 11 It is manufactured sequentially through the steps. In the present embodiment, the manufacturing apparatus 31 is provided in one of the necking steps.
[0015]
One side of the base 33 is a contact surface 33 a that contacts the upper end of the work 37. A base moving mechanism 60 is connected to the base 33.
As shown in FIG. 7, the base moving mechanism 60 is connected by connecting bolts 600 that penetrate the base 33, and is slidably supported by a shaft support member 601 in a state of allowing movement within a predetermined range. It is mainly composed of a sliding shaft 602, a pair of rotating rollers 603 rotatably provided at a base end of the sliding shaft 602, and a cam 604 sandwiched between these rotating rollers 603.
[0016]
Then, according to the shape of the cam 604, the sliding shaft 602 having the two rotating rollers 603 slides in a direction along the axis while being supported by the shaft supporting member 601. The connected base 33 moves (see FIG. 9).
In addition, suction passages (suction means) 605 and 606 are formed in the connection bolt 600 and the slide shaft 602 through which the base 33 is inserted, and the upper end of the base 33 is connected to the suction passages 605 and 606 through these suction passages. The air inside the abutting can 37 is sucked, and the can 37 is adsorbed on the base 33.
[0017]
The forming mechanism 35 is provided so as to be able to move back and forth in the direction of the can axis of the can body 11 inside the first punch claw 41 and the first punch claw 41, and is provided at the tip of the first punch claw 41. An expanding member (operating member) 43 that abuts and moves the tip of the first punch claw 41 outward, and is movable inward and backward in the can axis direction of the can body 11 inside the expanding member 43. A dome support member 45 provided to contact and support the dome portion 15; a second punch claw 47 disposed outside the first punch claw 41; A diameter reducing member (operating) that is provided to be able to move back and forth in the can axis direction of the can body 11 and abuts on the tip of the second punch claw 47 to move the tip of the second punch claw 47 inward. (Member) 49.
[0018]
The first and second punch claws 41 and 47 are formed by dividing the distal end side of a cylinder made of spring steel, die steel, or the like into a plurality of pieces, and have a ring-shaped base end 41 a of the first punch claw 41. Is mounted inside the second punch claw 47 and is attached to the annular base end 47a of the second punch claw 47.
The distal ends 41b, 47b of the punch claws 41, 47 are formed to have a larger width in the radial direction than the intermediate portions 41c, 47c, and the distal ends 41b, 47b are elastically deformed to be movable in the radial direction. Has become.
Each tip 41b of the first punch claw 41 has a projection 41d projecting outward in the radial direction. The projection 41d corresponds to the shape of the inner recess 21 formed in the can bottom 13. I have.
[0019]
Further, the inner surface side of each tip 41b of the first punch claw 41 comes into contact with the outer peripheral surface 43a of the tip of the cylindrical enlarged diameter member 43. A small diameter hole 43b is formed inside the large diameter member 43, and a bolt 53 is slidably mounted inside the small diameter hole 43b.
The dome support member 45 is screwed into the bolt 53. The dome support member 45 has a T-shaped cross section, and the tip end surface 45a of the dome support member 45 is formed in a convex curved shape.
[0020]
Further, a ring 55 and a spring 57 are mounted in a space formed by the diameter-enlarging member 43, the dome support member 45, and the bolt 53, and the spring 57 causes the dome support member 45 and the bolt 53 to move toward the distal end (see FIG. 1 to 6 (left side in FIG. 6).
[0021]
The distal end surface 47d of the second punch claw 47 is formed as an inclined curved surface that is inclined so as to go outward in the radial direction as it goes forward, and the distal end surface 47d is formed into the shape of the outer concave portion 22 formed in the can bottom 13. Yes, it is. An inclined curved surface 47e is formed on the outer periphery of the distal end of the second punch claw 47 so as to be inclined outward in the radial direction as it goes forward. The inclined curved surface 47e of the second punch claw 47 is in contact with the inclined surface 49a formed on the inner surface of the distal end of the cylindrical reduced diameter member 49.
[0022]
An operating member moving mechanism 62 is connected to the diameter increasing member 43 and the diameter reducing member 49.
As shown in FIG. 8, the operating member moving mechanism 62 is connected to the diameter-enlarging member 43 and the diameter-reducing member 49, respectively, and is slidably movable in a state where the shaft supporting member 621 allows movement within a predetermined range. A supported moving shaft 620, a connecting member 622 attached to the shaft supporting member 621, and connected to the base end of the second punch claw 47 through the projecting portion 620 a at the distal end of the moving shaft 620. It mainly comprises a pair of rotating rollers 623 rotatably provided at the base end of the moving shaft 620, and a cam 624 sandwiched between these rotating rollers 623.
[0023]
Then, according to the shape of the cam 624, the moving shaft 620 having the two rotating rollers 623 slides in a direction along the axis while being supported by the shaft supporting member 621, and is connected to the moving shaft 620. The operating members (diameter expanding member 43 and diameter reducing member 49) move (see FIG. 9).
[0024]
The turret mechanism 39 includes a rotating plate (not shown) rotatable by a rotating shaft parallel to the axis of the forming mechanism 35, and a pocket portion on the outer peripheral portion of the rotating plate capable of holding the can body 11. 39a are provided at equal intervals. These pocket portions 39a are adapted to hold the can body 11 by suction, for example, by vacuum. The above-described forming mechanism 35 is arranged at the position of an arbitrary pocket portion 39a coaxially with the can body 11 held by the pocket portion 39a.
The turret mechanism 39 supplies the work 37 held in the pocket portion 39a to the forming mechanism 35 by rotating the rotating plate, and moves the can 23 formed by the forming mechanism 35 from the forming mechanism 35. Then, it is delivered to the next process.
[0025]
Next, a method of manufacturing the can 23 using the manufacturing apparatus 31 configured as described above will be described.
First, the work 37 on which the can bottom 13 has been formed is supplied between the base 33 and the forming mechanism 35 by the turret mechanism 39 (see FIG. 1).
[0026]
Next, the sliding shaft 602 is moved along the axis of the sliding shaft 602 by the cam 604 of the base moving mechanism 60 and each of the rotating rollers 603, so that the base 33 approaches the forming mechanism 35 side, and the suction passages 605, 606 The upper end of the work 37 is attracted to the contact surface 33a of the base 33 (see the angle P2 from the angle P1 in FIG. 9).
[0027]
As a result, as shown in FIG. 2, the outer walls 17 b and 17 c of the annular convex portion 17 of the workpiece 37 are formed by the protruding portion 41 d of the distal end 41 b of the first punch claw 41 and the distal end surface of the second punch claw 47. The dome portion 15 of the work 37 abuts on the dome support member 45 while abutting against the respective 47d.
[0028]
Subsequently, the moving shaft 620 is moved along the axis thereof by the cam 624 of the operating member moving mechanism 62 and each of the rotating rollers 623, so that the diameter increasing member 43 and the diameter reducing member 49 are brought closer to the workpiece 37.
Thereby, first, the outer peripheral surface 43a of the diameter-enlargement member 43 comes into contact with the inner surface of the tip 41b of the first punch claw 41 (see the angle P3 in FIG. 9), and each tip 41b of the first punch claw 41 is moved. The forming of the inner concave portion 19 is started by pressing the annular convex portion 17 of the work 37 against the inner wall 17b (see FIG. 3).
[0029]
In this case, the urging force of the dome support member 45 urged by the spring 57 against the dome portion 15 of the work 37 increases with the movement of the diameter-enlarging member 43 toward the work 37, and the work 37 comes into contact with the base 33. The dome support member 45 firmly holds the dome. Further, in this state, the tip end surface 45a of the dome support member 45 abuts on the dome portion 15, whereby the deformation of the dome portion 15 in the molding process is regulated. As a result, a dome portion 15 having a desired shape is obtained, and pressure resistance enough to withstand the internal pressure after the contents are enclosed is secured.
[0030]
Further, when the diameter-enlarging member 43 and the diameter-reducing member 49 approach the workpiece 37 by the operating member moving mechanism 62, the inclined surface 49a on the inner surface of the distal end of the diameter-reducing member 49 becomes the inclined surface on the outer periphery of the distal end of the second punch claw 47. By contacting the outer surface 17d of the second punch claw 47, the formation of the outer concave portion 22 in the outer wall 17c of the annular convex portion 17 of the work 37 is started (see the angle P4 in FIG. 9).
[0031]
Next, when the cam angle in FIG. 9 reaches the angle P5, the forming of the concave portions 21 and 22 by the punch claws 41 and 47 is completed (see FIG. 4).
Subsequently, by the operating member moving mechanism 62, the diameter increasing member 43 and the diameter reducing member 49 start retreating in a direction away from the workpiece 37 side. The force pressing the tip 47b of the second punch claw 47 inward in the radial direction (the work 37 side) is released, and the tip 47b of the second punch claw 47 returns radially outward due to its elastic force.
[0032]
Furthermore, the distal end 41b of the first punch claw 41 is pressed radially outward (toward the workpiece 37) by the diameter-enlargement member 43 separating from the first punch claw 41 (see the angle P6 in FIG. 9). The force is released, and the tip 41b of the first punch claw 41 returns inward in the radial direction by its elastic force.
Further, the dome support member 45 urged by the spring 57 remains at the position and continues to press the work 37 irrespective of the retreat of the diameter-enlarging member 43.
[0033]
Next, when the cam angle in FIG. 9 reaches the angle P6, the retracting operation of the expanding member 43 and the reducing member 49 by the operating member moving mechanism 62 temporarily stops, and the retracting operation of the base 33 by the base moving mechanism 60 starts. I do. Thereby, the work 37 moves in the direction away from the tips 41b, 47b of the punch claws 41, 47 together with the base 33.
[0034]
At this time, even if the work 37 and the tips 41b, 47b of the punch claws 41, 47 do not separate from each other for some reason, the dome support member 45 urged by the spring 57 causes the work 37 and the Since the work 37 is pressed so as to separate it from the tips 41b, 47b of the punch claws 41, 47, the work 37 is smoothly separated from the tips 41b, 47b of the punch claws 41, 47 and the original position together with the base 33. (See angle P7 in FIGS. 6 and 9).
[0035]
Subsequently, when the cam angle in FIG. 9 reaches the angle P7, the retreating operation of the expanding member 43 and the reducing member 49 by the operating member moving mechanism 62 is resumed, and the expanding member 43 and the reducing member 49 are restored to the original state. The dome support member 45 also retreats from the work 37 side and returns to the initial position along with the retraction of the diameter increasing member 43 (see the angle P8 in FIG. 9).
Thus, the forming of the inner concave portion 21 and the outer concave portion 22 in the can bottom 13 is completed.
[0036]
The can 23 in which the formation of the concave portions 21 and 22 has been completed moves from between the base 33 and the forming mechanism 35 by rotating the rotating plate of the turret mechanism 39 and is transferred to the next step. Thus, the concave portions 21 and 22 are easily formed in the can bottom 13. Here, each of the punch claws 41 and 47 can be easily manufactured only by performing slit processing on the distal end side of an integrated steel cylinder. Therefore, the mechanism is simple, maintenance is easy, and the movement of the punch claws 41, 47 in the radial direction is due to the elastic deformation thereof, so that the operation is reliable and can be used stably for a long period of time. .
[0037]
In the above-described embodiment, the base 33 is retracted after the recesses 21 and 22 are formed and the retracting of the diameter-enlarging member 43 and the diameter-reducing member 49 from the workpiece 37 is temporarily stopped. The invention is not limited thereto, and the retraction of the base 33 may be started in a state where the retraction of the diameter-enlarging member 43 and the diameter-reducing member 49 from the workpiece 37 is continued.
[0038]
In the can 23 manufactured in this manner, the inner wall 17b has the plurality of inner recesses 21 formed in the circumferential direction, and the outer wall 17c has the plurality of outer recesses 22 formed in the circumferential direction. Thus, the rigidity of each part of the can bottom 13 is increased.
[0039]
Of these, the inner concave portion 21 is provided to oppose the internal pressure after the contents are enclosed, thereby preventing the vicinity of the inner wall 17b from expanding outward without being able to withstand the internal pressure. Will be. Further, since the outer concave portion 22 is formed in the outer wall 17c, it is possible to sufficiently oppose the internal pressure after the contents are enclosed, and the outer wall 17c is reliably prevented from bulging outward. become.
[0040]
Note that, in the above-described embodiment, the description has been made in the form in which the inner concave portion 21 is provided in the inner wall 17b. However, the present invention is not limited to this, and the inner concave portion may be formed in the peripheral portion of the dome portion 15.
The inner concave portion formed in the peripheral portion of the dome portion 15 contributes to the improvement of the drop strength. That is, in the conventional can, the peripheral portion of the dome portion 15 swells due to the impact at the time of dropping, and in the worst case, it is damaged. However, the inner recess 21 is formed, so that it is vulnerable to the impact at the time of dropping. The rigidity of the peripheral portion of the dome portion 15 which is a portion is increased, and the drop strength is greatly improved.
Further, the inner concave portion may be formed from the inner wall 17b to the dome portion 15, or may be formed of a portion from the inner wall 17b contributing to an improvement in pressure resistance and a peripheral portion of the dome portion 15 contributing to an improvement in drop strength. The molding may be divided into two concave portions.
[0041]
Furthermore, although the outer concave portion 22 has been described as being provided on the outer wall 17c, an outer concave portion is provided on the convex curved surface portion 20, which is a boundary portion between the outer wall 17c and the can body 11, in addition to the outer concave portion 22. Is also good. In this case, the vertical load applied from above when the cans are stacked can be reliably counteracted, and no deformation or the like occurs.
Furthermore, a configuration in which the outer concave portions 22 and 24 are formed into one outer concave portion, that is, a configuration in which an outer concave portion extending from the outer wall 17c to the boundary portion (convex curved surface portion 20) with the can body 11 may be formed. In addition, the inner concave portion 21 and the outer concave portion 22 are illustrated to be at alternate positions as shown in FIG. 11, but the present invention is not limited to this, and a configuration in which the inner concave portion 21 and the outer concave portion 22 are formed to face each other with the nose portion 17a interposed therebetween is also possible. Good.
[0042]
Further, the shapes, the numbers, and the arrangement of the concave portions 21 and 22 are not limited to the present embodiment.
That is, the shape of each of the concave portions 21 and 22 may be other polygons other than a quadrangle, a circle, or the like. The number of the recesses 21 and 22 may be optimally set so as to increase the rigidity of the can bottom in consideration of the width of the recesses 21 and 22 in the circumferential direction and the pitch between the recesses 21 and 22.
Further, as for the arrangement of the recesses 21 and 22, instead of the configuration in which the recesses 21 and 22 are arranged at predetermined intervals as in the present embodiment, the gaps between the recesses 21 and 22 are not provided. Each recess 21 or each recess 22 may be formed continuously.
[0043]
【The invention's effect】
As described above in detail, according to the first aspect of the present invention, the position of the punch claw is fixed, and the can body supported by the base is first approached to this punch claw, so that the tip of the punch claw is moved. Radially inward from the nose of the annular projectionHalfAbuts the radially outer area, and thenShrinkageActivate the diametric member to increase theseShrinkageAfter the tip of the punch claw is moved in the radial direction by a diameter member to form a recess in the bottom of the can, the diameter expansion member andShrinkageBy retracting the diameter member and pulling the can body supported by the base away from the punch claws, the can bottom can be processed smoothly and reliably. Therefore, it is possible to reduce the thickness of the can, in particular, the thickness of the can bottom, and to easily produce a can capable of ensuring sufficient can strength without causing deformation of the can bottom and its peripheral portion. be able to.
[0044]
According to the second aspect of the present invention, the base is brought into contact with the upper end of the can body, and the air in the can body is sucked, thereby adsorbing the can body to the base and firmly fixing the can body to the base. And can be smoothly transferred with the base.
[0045]
According to the third aspect of the present invention, the base is moved closer to the punch claw together with the can body by the base moving mechanism, the tip of the punch claw contacts the bottom of the can, and the dome support member contacts the dome portion, The can body was sandwiched between the base and the dome support member, and the operating member was moved by the operating member moving mechanism, and the tip of the punch claw was moved in the radial direction by the operating member to form a recess in the bottom of the can. Thereafter, by sequentially operating the two moving mechanisms, the operating member is retracted from the punch claw, and the base is separated from the punch claw together with the can body. Processing for forming a concave portion can be performed.
According to the third aspect of the present invention, a concave portion is formed in a region radially inside the nose portion by a combination of a punch claw and a diameter-enlarging member that abut on a region radially inside the nose portion of the annular convex portion. A concave portion can be formed in a region radially outside the nose portion by a combination of a punch claw and a diameter reducing member that abuts on a region radially outside the nose portion of the annular convex portion. . Therefore, a concave portion of a desired shape can be easily formed in a region radially inside and radially outside of the nose portion with the nose portion of the annular convex portion of the can bottom as a boundary, and a thin wall having sufficient strength is secured. Cans can be manufactured smoothly.
[0046]
According to claim 4 of the present invention, since both the base moving mechanism and the operating member moving mechanism are cam mechanisms, the base moving mechanism and the operating member moving mechanism are smoothly operated along the cam surface, and according to a preset cam angle (timing). The base and the operating member can be reliably reciprocated. Therefore, cans can be manufactured accurately and quickly.
[0048]
Claims of the invention5According to the above, by suctioning the internal air from the upper end of the can body in contact with the base by the suction means, the can body can be firmly adsorbed to the base, and the can body can be smoothly moved together with the base. Can be.
[Brief description of the drawings]
FIG. 1 is a sectional view showing an initial state of an embodiment of the present invention.
FIG. 2 is a cross-sectional view showing a state in which can body movement (forward) is completed.
FIG. 3 is a sectional view showing a state immediately before the start of can bottom forming.
FIG. 4 is a sectional view showing a state at the time of completion of can bottom forming.
FIG. 5 is a sectional view showing a state when a mold is opened.
FIG. 6 is a cross-sectional view showing a state where the can body retreat is completed.
FIG. 7 is a cross-sectional view showing a base moving mechanism.
FIG. 8 is a sectional view showing an operating member moving mechanism.
FIG. 9 is an explanatory diagram showing a moving state of a base and an operation member.
FIG. 10 is a side view of a main part showing an example of a can.
FIG. 11 is a plan view of the can of FIG. 10 viewed from the bottom side.
FIG. 12 is a side view in which the bottom of a conventional can is sectioned.
[Explanation of symbols]
11 can body
13 Can bottom
15 Dome
17 Annular convex
17a Nose section
17b Inner wall (inner wall)
17c Outer wall (outer wall)
21 Inside recess
22 Outer recess
23 cans
31 Manufacturing Equipment
33 base
33a contact surface
35 Forming mechanism
37 cans (work)
41 First punch nail
41b tip
43 Expanding member (operating member)
45 Dome support member
47 Second punch nail
47b tip
49 Reduced diameter member (operating member)
60 base moving mechanism
62 Actuating member moving mechanism

Claims (5)

缶底に、缶胴の内部側へ凹むドーム部を形成するとともに、このドーム部の周縁に缶軸方向外方に突出する環状凸部を形成した構成の缶を製造する場合に、円周方向に複数設けた半径方向に移動可能なポンチ爪の先端を、上記環状凸部の先端のノーズ部を境界として、このノーズ部より半径方向内側および半径方向外側の領域に当接して、このポンチ爪の先端を拡径部材および縮径部材によって半径方向に移動させることで上記ノーズ部より半径方向内側および半径方向外側の領域に、缶胴の内部側へ凹む凹部を円周方向に複数成形する缶の製造方法であって、
缶胴を吸着保持するポケット部を外周部に複数有する回転板によって供給された缶胴の上端をベースに当接してこのベースによって缶胴を支持するとともに、上記ベースに支持された缶胴を上記ポンチ爪に接近させて、このポンチ爪の先端を上記環状凸部のノーズ部より半径方向内側および半径方向外側の領域に当接し、次いで、上記拡径部材および縮径部材を前進させて上記ポンチ爪の先端を半径方向に移動させることにより、上記缶底に凹部を形成した後、上記拡径部材および縮径部材を後退させるとともに、上記ベースに支持された缶胴をポンチ爪の先端から引き離すことを特徴とする缶の製造方法。
On the bottom of the can, a dome portion recessed toward the inside of the can body is formed, and when manufacturing a can having a configuration in which an annular convex portion protruding outward in the axial direction of the can is formed on the periphery of the dome portion, the circumferential direction is reduced. to the tip of the movable punch nail plurality radial, as a boundary the nose portion of the tip of the annular projection, in contact with the radially inner and semi radial outer region than the nose portion, radially inwardly and semi radial outer region than the nose portion by moving in a radial direction of the tip of the punch pawl by the enlarged diameter member and reduced diameter member, a recess which is recessed to the inner side of the can body A method for producing a plurality of cans formed in a circumferential direction,
The upper end of the can body supplied by a rotary plate having a plurality of pocket portions on the outer peripheral portion for holding the can body by suction is brought into contact with the base to support the can body by the base, and the can body supported by the base is is brought closer to the punch nails, the tip of the punch pawl comes into contact with the radially inner and semi radial outer region than the nose portion of the annular projection, then the enlarged diameter member and reduced diameter member is advanced by moving the tip of the punch pawls radially, after forming a recess in the can bottom, with retracting the enlarged diameter member and reduced diameter member, it is supported on the base can body A method for producing a can, comprising: separating a can from a tip of a punch claw.
缶胴の上端をベースに吸着することによって缶胴を支持することを特徴とする請求項1記載の缶の製造方法。The method for manufacturing a can according to claim 1, wherein the can body is supported by adsorbing an upper end of the can body to a base. 缶底に、缶胴の内部側へ凹むドーム部を形成するとともに、このドーム部の周縁に缶軸方向外方に突出する環状凸部を形成した構成の缶を製造する製造装置であって、
缶胴を吸着保持するポケット部を外周部に複数有する回転板と、
缶胴の上端に当接してこの缶胴を支持するベースと、
環状凸部のノーズ部より半径方向内側および半径方向外側の領域に当接して半径方向に移動可能な先端が円周方向に複数設けられ、この先端が上記ベース方向へ向けて突出して配置され、かつ上記ベースに支持された缶胴の缶軸方向に前後移動可能に設けられたポンチ爪と、
このポンチ爪に上記缶胴の缶軸方向に前後移動可能に設けられ、上記ポンチ爪の先端を半径方向外方に移動させる拡径部材およびポンチ爪の先端を半径方向内方に移動させる縮径部材からなる作動部材と、
上記ポンチ爪および作動部材の内方に上記缶胴の缶軸方向に前後移動可能に設けられ、上記ドーム部に当接して支持するドーム支持部材と、
上記ベースに設けられ、このベースを缶胴の缶軸方向に前後移動させるベース移動機構と、
上記作動部材に設けられ、この作動部材を缶胴の缶軸方向に前後移動させる作動部材移動機構とを具備したことを特徴とする缶の製造装置。
A manufacturing apparatus for manufacturing a can having a configuration in which a dome portion recessed toward the inside of the can body is formed on the bottom of the can, and an annular convex portion protruding outward in the axial direction of the can is formed on the periphery of the dome portion,
A rotating plate having a plurality of pocket portions on the outer peripheral portion for suction holding the can body,
A base for supporting the can body by contacting the upper end of the can body;
A plurality of radially movable tips are provided in the circumferential direction in contact with the radially inner and radially outer regions from the nose portion of the annular projection, and the tips are arranged so as to protrude toward the base direction. And a punch claw provided so as to be able to move back and forth in the can axis direction of the can body supported by the base,
The punch claw is provided so as to be able to move back and forth in the can axis direction of the can body, and a diameter-enlarging member that moves the tip of the punch claw radially outward and a diameter-reducing member that moves the tip of the punch claw radially inward. An operating member comprising a member,
A dome support member is provided inside the punch claw and the operating member so as to be movable back and forth in the can axis direction of the can body, and abuts against and supports the dome portion.
A base moving mechanism that is provided on the base and moves the base back and forth in the can axis direction of the can body;
An operating member moving mechanism provided on the operating member for moving the operating member back and forth in the can axis direction of the can body;
ベース移動機構および作動部材移動機構がカム機構によって構成されていることを特徴とする請求項3記載の缶の製造装置。The can manufacturing apparatus according to claim 3, wherein the base moving mechanism and the operating member moving mechanism are constituted by a cam mechanism. ベースに缶胴の内部を吸引する吸引手段が設けられたことを特徴とする請求項3または4記載の缶の製造装置。5. The can manufacturing apparatus according to claim 3, wherein a suction means for sucking the inside of the can body is provided on the base.
JP37165698A 1998-12-25 1998-12-25 Can manufacturing method and manufacturing apparatus Expired - Fee Related JP3546732B2 (en)

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JP37165698A JP3546732B2 (en) 1998-12-25 1998-12-25 Can manufacturing method and manufacturing apparatus

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