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JP3549862B2 - Horizontal rotary furnace equipment - Google Patents
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JP3549862B2 - Horizontal rotary furnace equipment - Google Patents

Horizontal rotary furnace equipment Download PDF

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Publication number
JP3549862B2
JP3549862B2 JP2001305678A JP2001305678A JP3549862B2 JP 3549862 B2 JP3549862 B2 JP 3549862B2 JP 2001305678 A JP2001305678 A JP 2001305678A JP 2001305678 A JP2001305678 A JP 2001305678A JP 3549862 B2 JP3549862 B2 JP 3549862B2
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JP
Japan
Prior art keywords
horizontal rotary
outlet
rotary furnace
tank
inlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001305678A
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Japanese (ja)
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JP2003106772A (en
Inventor
宗一 荒川
訓 居島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Subaru Corp
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Fuji Jukogyo KK
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Filing date
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Priority to JP2001305678A priority Critical patent/JP3549862B2/en
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  • Furnace Details (AREA)
  • Gasification And Melting Of Waste (AREA)
  • Incineration Of Waste (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、都市ごみの焼却灰などを溶融して無害のスラグにする事を目的とする横型回転炉装置に関し、より詳しくは、回転炉表面を冷却することにより炉壁の溶損を防止して前記目的を達成する横型回転炉装置に関する。
【0002】
【従来の技術】
本発明者等の発明に係る従来の技術として、特許第3115838号がある。これは、ゆっくり回転する横型回転炉を用い炉内に投入された焼却灰を酸素バーナの燃焼により溶融し、排出ガスを消石灰装置等を経て無害化して大気に放出すると共に、溶融スラグを排出口より外部に流下させ無害の水砕スラグとして運搬処理するものである。
【0003】
【発明が解決しようとする課題】
しかしながら、前記従来のものは、回転炉表面を大気に開放した自然冷却方式のものであるため、炉壁を構成する耐火煉瓦部分をセメント状の否定系れんがを用いて充填形成して作る場合には、この部分が表面で100℃以上に達する高温により溶損する恐れがあり、これにより横型回転炉としての耐久耐熱上の信頼性を失うという問題点があった。
【0004】
本発明は、かかる問題点を解決するため、強制冷却方式を用いて回転炉表面を水により冷却して炉壁の溶損を防止すると共に、炉内を高温に保持して灰溶融を可能とするコンパクトでかつ設備費の軽減を図りうる横型回転炉装置を提供せんとするものである。
【0005】
【課題を解決するための手段】
本発明の請求項1は、投入された焼却灰等の原料をバーナの燃焼により炉内で溶融する横型回転炉と、この横型回転炉の大径部表面の長手方向全長に亘って円周方向でほぼ等間隔に複数配設され、側方で一体に接続した往復型のものとして炉の表面に密着状に接触して設けられた断面角形の冷却管と、前記横型回転炉の長手方向の適宜表面に環状に設けられ前記各冷却管の一端と接続された入口室及び前記各冷却管の他端と接続された出口室と、この入口室及び出口室に対し、それぞれ連通すると共にこれら連通部分をそれぞれ回転摺動シール手段にてシールするように分離して設けられた入口タンク及び出口タンクとを備え、冷却水を、入口タンクから入口室を経て冷却管を往復し、出口室から出口タンクを順次循環して流れるように構成したことを特徴とする横型回転炉装置である。
【0006】
【作用】
請求項1では、加圧強制冷却水を複数配設の冷却管に流すことにより回転炉表面を満遍なくかつ、適度の温度に保持し炉壁の溶損を防止でき、しかも、炉内を所定の高温に保持することで、灰溶融を可能とする。請求項2では、簡単な構造でかつ効果的に水洩れを防止することができる。
【0007】
【発明の実施の形態】
本発明の実施の一形態を図1〜図3により説明する。装置全体の正面図であって一部破断して示す図1において、大凡外径2m、内径1m、全長4mの円筒形状の横型回転炉1は、2個の環状凸部(表面に鉄輪のタイヤ固着)2をタイヤ受けローラ用支持部3にて支持され、後述するように駆動装置で3分間に1回転駆動されるようになっている。右側は外内径共に若干小径となっていて原料投入用開口部5が右フード4で覆われ、左側が内径のみ小径の開口部6となっていて左フード7で覆われている。両フード4,7に対し横型回転炉1は、小さな隙間にシールを設けて大気との連通を回避しつつ回転できる。
【0008】
右フード4を貫通する原料投入機8は、焼却灰、飛灰、破砕残渣など溶融すべき原料(主として灰)をホッパ9に受け入れ開口部5を経て中央径大の内部空洞部10に投入する。左フード7を貫通する酸素バーナ11は、酸素とLPGの供給による燃焼(1次燃焼)にて内部を1300〜1400℃の高温に保ち内部空洞部10内の原料を溶融する。この溶融物は流動ストーカーとして機能する炉内壁回転面を移動する際、有害気体と無害スラグ体とに分離される。溶融した無害スラグ体は開口部6の一部に設けたスラグ排出口12より3分間に1回の割合でスラグ水槽13に落下し適宜処理される。このスラグの原料に対する減容率は1/2〜1/3である。有害ガスを含む排気は主として右フード4の上方の排気出口14を経て2次燃焼炉15など酸化還元による無害化装置を経て吸引ファン16により吸引され、煙突17から大気に放出される。
【0009】
図2は、図1の左フード7を除き、かつ、一部を切欠いて示す左側面図であって、この図2に示すように、横型回転炉1は環状凸部2の固着タイヤのところで基台31固定の左右及び前後4個のタイヤ受けローラ用支持部3のタイヤ受けローラ3Aにより回転可能に支持されている。ギヤ支持部41に支持されたスプロケットギヤ40はサイクロ減速モータ18によりチェーン19を介して駆動され、これと同軸のスプロケットギヤ40Aがピンギヤ用アタッチメント付チェーン39(図1参照)と噛合うことにより横型回転炉1が駆動回転する。
【0010】
再び図1を参照するに、断面角形で表面積の大きい冷却管20(図1では1個のみ示す)が横型回転炉1の大径部表面(外側)の長手方向全長に亘ってかつ、円周方向でほぼ等間隔に、左側方で一体に接続した10数個の往復型のものとして炉の表面に底面で密着状に接触して設けられ、一部が図2に示すように炉壁1aの表面に一体的に支持形成された環状凸部2の支持部を貫通している。各冷却管20の右側方の両端は、横型回転炉1の右側小径のところの入口室21及び出口室22に夫々接続される。入口タンク23及び出口タンク24は、入口25及び出口26を介して循環用ポンプ27の吐出部及び吸込部に、前者は直接的に、後者は冷却タワー28、貯水槽29を介して、夫々、接続することで強制冷却系を構成すると共に、複数の連結部34で連結一体化され、タンク支持部30にて横型回転炉1の支持固定用の基台31に固定されている。
【0011】
図3において、夫々環状に形成され、かつ、並列配置の入口タンク23と出口タンク24とは、夫々両側部に合計4枚の垂直円環部材32を有し、中央側2枚が複数の連結部34で連結一体化される。そして、出口室22の外周面に逆Ω字断面で合計4本の環状シール部材33をフランジ33bで取付け、そのリップ部33aを垂直円環部材32と接触させることで、円周上複数配置されている出口側の連通口35及び入口側で出口室22貫通の連通口36のところの水圧室を外界とシールする。外と内の環状に形成された出口室22と入口室21とは、ある程度重合して一体化され、内側の入口室21の内周が横型回転炉1の小径部外周に嵌入固定される。
【0012】
尚、入口タンク23と出口タンク24は、出口室22に対し分離して設けられるが、出口室22の円周面中央の突部37にて軸方向の調節で摺動自在になるように予め組み込まれてある。
【0013】
これにより、垂直円環部材32と環状シール部材33とは互いに回転摺動してシール機能を果すことで回転摺動シール手段38を構成するものである。
【0014】
次に本発明による前記実施一形態の作用を図1及び図3を用いて説明する。ポンプ27によって1.5kgf/cm 程度に加圧された冷却水が入口25から入口タンク23に入ると、連通口36、入口室21、冷却管20を往復し、出口室22、連通口35、出口タンク24、出口26、冷却タワー28及び貯水槽29を経てポンプ27に戻り、横型回転炉1の表面を満遍なく約50℃に冷却する。これにより、否定系れんが等からなる炉壁1aは溶損を免れる。加圧水は、入口タンク23及び出口タンク24において、回転している環状シール部材33のリップ部33aを内部水圧により円周方向で一様に外方に曲げ静止している垂直円環部材32に密着させるべく働いて、回転摺動部分からの水洩れを防止しかつ循環冷却系の加圧力を維持できる。
【0015】
なお、本発明は、前記実施の一形態に限定されるものではない。即ち、回転摺動シール手段として回転側に垂直円環部材を、静止側に環状シール部材を設けて構成してもよい。また、冷却系として、横型回転炉の両側の一方に入口タンク、入口室を、他方に出口タンク、出口室を振り分け配置し、両室を複数個の真直ぐな冷却管で接続して構成してもよい。
【0016】
【発明の効果】
本発明によれば、横型回転炉の表面を強制冷却することにより、炉壁の溶損を防止することができ、コンパクトでかつ設備費を軽減した横型回転炉装置を得ることができる。
【図面の簡単な説明】
【図1】本発明による横型回転炉装置の一部破断した正面図である。
【図2】図1の左フードを省略した一部破断の左側面図である。
【図3】図1の右上方部分の一部破断した拡大詳細図である。
【符号の説明】
1…横型回転炉
2…環状凸部(表面に鉄輪のタイヤ固着)
3…タイヤ受けローラ支持部
3A…タイヤ受けローラ
4…右フード
5…右側の開口部
6…左側の開口部
7…左フード
8…原料投入機
9…ホッパ
10…内部空洞部
11…酸素バーナ
12…スラグ排出口
13…スラグ水槽
14…排気出口
15…2次燃焼炉
16…吸引ファン
17…煙突
18…モータ
19…チェーン
20…冷却管
21…入口室
22…出口室
23…入口タンク
24…出口タンク
25…入口
26…出口
27…ポンプ
28…冷却タワー
29…貯水槽
30…タンク支持部
31…基台
32…垂直円環部材
33…環状シール部材
34…連結部
35…出口側の連通口
36…入口側の連通口
37…突部
38…回転摺動シール手段
39…ピンギヤ用アタッチメント付チェーン
40…スプロケットギヤ
41…ギヤ支持部
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a horizontal rotary furnace apparatus for melting municipal waste incineration ash and the like into harmless slag, and more particularly, to prevent melting of a furnace wall by cooling a rotary furnace surface. The present invention also relates to a horizontal rotary furnace device which achieves the above object.
[0002]
[Prior art]
As a conventional technique according to the present inventors' invention, there is Japanese Patent No. 315838. It uses a slowly rotating horizontal rotary furnace to melt incinerated ash introduced into the furnace by burning an oxygen burner, detoxify exhaust gas through slaked lime equipment, etc., release it to the atmosphere, and discharge molten slag to the outlet. It is made to flow outside and transported as harmless granulated slag.
[0003]
[Problems to be solved by the invention]
However, since the conventional one is a natural cooling type in which the surface of the rotary furnace is opened to the atmosphere, when the refractory brick part constituting the furnace wall is formed by filling and forming using a cement-like negative brick. However, there is a possibility that the surface may be melted by a high temperature of 100 ° C. or more at the surface, thereby losing the durability and heat resistance of the horizontal rotary furnace.
[0004]
The present invention solves this problem by using a forced cooling method to cool the surface of the rotary furnace with water to prevent melting of the furnace wall and to keep the inside of the furnace at a high temperature to enable ash melting. It is an object of the present invention to provide a horizontal rotary furnace device which is compact and capable of reducing equipment costs.
[0005]
[Means for Solving the Problems]
Claim 1 of the present invention is a horizontal rotary furnace which melts the raw materials such as incinerated ash in a furnace by burning a burner, and a circumferential direction extending over the entire length of the surface of the large diameter portion of the horizontal rotary furnace. A plurality of cooling tubes having a rectangular cross section provided in close contact with the surface of the furnace as a reciprocating type that is integrally connected on the side and are provided at substantially equal intervals in the longitudinal direction of the horizontal rotary furnace. An inlet chamber connected to one end of each of the cooling pipes and an outlet chamber connected to the other end of each of the cooling pipes, and communicate with the inlet chamber and the outlet chamber, respectively; An inlet tank and an outlet tank which are provided separately so as to seal the respective parts by rotary sliding seal means, and reciprocate cooling water from the inlet tank through the cooling pipe through the inlet chamber, and from the outlet chamber to the outlet. The tank is configured to circulate and flow sequentially A horizontal rotary furnace and wherein the a.
[0006]
[Action]
According to the first aspect, the pressurized forced cooling water flows through a plurality of cooling pipes so that the surface of the rotary furnace can be maintained uniformly and at an appropriate temperature to prevent the furnace wall from being melted. By holding at a high temperature, the ash can be melted. According to the second aspect, it is possible to effectively prevent water leakage with a simple structure.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of the present invention will be described with reference to FIGS. In FIG. 1 which is a front view of the entire apparatus, partially broken away, a cylindrical horizontal rotary furnace 1 having an outer diameter of about 2 m, an inner diameter of 1 m, and a total length of 4 m has two annular projections (iron wheel tires on the surface). The fixing device 2 is supported by a support portion 3 for a tire receiving roller, and is driven by a driving device to rotate once per three minutes as described later. The right side has a slightly smaller outer and inner diameter, and the raw material charging opening 5 is covered with the right hood 4, and the left side has only the inner diameter as the small diameter opening 6 and is covered with the left hood 7. The horizontal rotary furnace 1 is provided with seals in small gaps with respect to the hoods 4 and 7, and can rotate while avoiding communication with the atmosphere.
[0008]
A raw material feeder 8 penetrating the right hood 4 receives raw materials (mainly ash) to be melted, such as incineration ash, fly ash, and crushed residue, into a hopper 9 and feeds the raw material into an internal cavity 10 having a large central diameter through an opening 5. . The oxygen burner 11 penetrating through the left hood 7 keeps the inside at a high temperature of 1300 to 1400 ° C. and melts the raw material in the internal cavity 10 by combustion (primary combustion) by supplying oxygen and LPG. This melt is separated into harmful gas and harmless slag when moving on the rotating surface of the furnace inner wall functioning as a fluid stalker. The molten harmless slag body falls into the slag water tank 13 once every three minutes from the slag discharge port 12 provided in a part of the opening 6 and is appropriately treated. The volume reduction ratio of this slag to the raw material is 1/2 to 1/3. Exhaust gas containing harmful gas is mainly sucked by a suction fan 16 through an exhaust outlet 14 above the right hood 4 and through a detoxifying device such as a secondary combustion furnace 15 by redox, and is discharged from a chimney 17 to the atmosphere.
[0009]
FIG. 2 is a left side view showing the left hood 7 shown in FIG. 1 and partially cut away. As shown in FIG. It is rotatably supported by the tire receiving rollers 3A of the four left and right and front and rear tire receiving roller support portions 3 fixed to the base 31. The sprocket gear 40 supported by the gear supporting portion 41 is driven by the cyclo reduction motor 18 via the chain 19, and the sprocket gear 40A coaxial with the sprocket gear 40A meshes with the chain 39 with the pin gear attachment (see FIG. 1) to form a horizontal type. The rotary furnace 1 is driven and rotated.
[0010]
Referring again to FIG. 1, a cooling pipe 20 having a rectangular cross section and a large surface area (only one is shown in FIG. 1) extends over the entire length in the longitudinal direction of the large-diameter portion surface (outside) of the horizontal rotary furnace 1 and extends circumferentially. As a reciprocating type of several dozen connected integrally on the left side at approximately equal intervals in the direction, it is provided in close contact with the surface of the furnace at the bottom surface, and a part of the furnace wall 1a as shown in FIG. Through the support portion of the annular convex portion 2 integrally formed and supported on the surface. Both ends on the right side of each cooling pipe 20 are respectively connected to an inlet chamber 21 and an outlet chamber 22 at a small diameter on the right side of the horizontal rotary furnace 1. The inlet tank 23 and the outlet tank 24 are connected to a discharge part and a suction part of a circulation pump 27 via an inlet 25 and an outlet 26, respectively, and the latter is directly connected via a cooling tower 28 and a water storage tank 29, respectively. The connection forms a forced cooling system, is connected and integrated by a plurality of connecting portions 34, and is fixed to a base 31 for supporting and fixing the horizontal rotary furnace 1 by a tank supporting portion 30.
[0011]
In FIG. 3, the inlet tank 23 and the outlet tank 24 each formed in a ring shape and arranged in parallel each have a total of four vertical annular members 32 on both side portions, and two central annular members are connected to a plurality of connecting members. The parts 34 are connected and integrated. Then, a total of four annular seal members 33 having a reverse Ω-shaped cross section are attached to the outer peripheral surface of the outlet chamber 22 with flanges 33b, and the lip portions 33a are brought into contact with the vertical annular members 32, whereby a plurality of annular seal members 33 are arranged on the circumference. The communication port 35 on the outlet side and the hydraulic chamber at the communication port 36 penetrating the outlet chamber 22 on the inlet side are sealed from the outside. The outer and inner annular outlet chambers 22 and the inlet chamber 21 are overlapped to some extent and integrated, and the inner circumference of the inner inlet chamber 21 is fitted and fixed to the outer circumference of the small diameter portion of the horizontal rotary furnace 1.
[0012]
Note that the inlet tank 23 and the outlet tank 24 are provided separately from the outlet chamber 22. However, the inlet tank 23 and the outlet tank 24 are slid in advance by adjusting the axial direction of the protrusion 37 at the center of the circumferential surface of the outlet chamber 22. Has been incorporated.
[0013]
Thus, the vertical annular member 32 and the annular seal member 33 rotate and slide with each other to perform a sealing function, thereby constituting the rotary sliding seal means 38.
[0014]
Next, the operation of the embodiment according to the present invention will be described with reference to FIGS. When the cooling water pressurized to about 1.5 kgf / cm 2 by the pump 27 enters the inlet tank 23 from the inlet 25, the cooling water reciprocates through the communication port 36, the inlet chamber 21 and the cooling pipe 20, and the outlet chamber 22 and the communication port 35. After returning to the pump 27 through the outlet tank 24, the outlet 26, the cooling tower 28 and the water storage tank 29, the surface of the horizontal rotary furnace 1 is cooled uniformly to about 50 ° C. As a result, the furnace wall 1a made of a negative brick or the like is prevented from being melted. The pressurized water adheres to the stationary vertical annular member 32 in the inlet tank 23 and the outlet tank 24 by bending the rotating lip 33a of the annular seal member 33 outward in the circumferential direction uniformly by the internal water pressure. By working to prevent water leakage from the rotary sliding portion, the pressure of the circulating cooling system can be maintained.
[0015]
The present invention is not limited to the above embodiment. That is, a vertical annular member may be provided on the rotating side and an annular sealing member may be provided on the stationary side as the rotary sliding seal means. Further, as a cooling system, an inlet tank and an inlet chamber are arranged on one side on both sides of the horizontal rotary furnace, and an outlet tank and an outlet chamber are separately arranged on the other side, and both chambers are connected by a plurality of straight cooling pipes. Is also good.
[0016]
【The invention's effect】
According to the present invention, by forcibly cooling the surface of the horizontal rotary furnace, erosion of the furnace wall can be prevented, and a horizontal rotary furnace device that is compact and reduces equipment costs can be obtained.
[Brief description of the drawings]
FIG. 1 is a partially broken front view of a horizontal rotary furnace device according to the present invention.
FIG. 2 is a partially cutaway left side view of FIG. 1 from which a left hood is omitted.
FIG. 3 is an enlarged detailed view of the upper right portion of FIG. 1 with a part cut away.
[Explanation of symbols]
1 Horizontal rotating furnace 2 Annular protrusion (iron wheel tire fixed on the surface)
Reference Signs List 3 tire receiving roller support 3A tire receiving roller 4 right hood 5 right opening 6 left opening 7 left hood 8 material feeder 9 hopper 10 internal cavity 11 oxygen burner 12 ... Slag discharge port 13 ... Slag tank 14 ... Exhaust outlet 15 ... Secondary combustion furnace 16 ... Suction fan 17 ... Chimney 18 ... Motor 19 ... Chain 20 ... Cooling pipe 21 ... Inlet chamber 22 ... Outlet chamber 23 ... Inlet tank 24 ... Outlet Tank 25 Inlet 26 Outlet 27 Pump 28 Cooling tower 29 Reservoir 30 Tank support 31 Base 32 Vertical annular member 33 Annular seal member 34 Connecting portion 35 Outlet side communication port 36 ... Communication port 37 on the inlet side ... Protrusion 38 ... Rotary sliding seal means 39 ... Chain 40 with pin gear attachment 40 ... Sprocket gear 41 ... Gear support

Claims (2)

投入された焼却灰等の原料をバーナの燃焼により炉内で溶融する横型回転炉と、この横型回転炉の大径部表面の長手方向全長に亘って円周方向でほぼ等間隔に複数配設され、側方で一体に接続した往復型のものとして炉の表面に密着状に接触して設けられた断面角形の冷却管と、前記横型回転炉の長手方向の適宜表面に環状に設けられ前記各冷却管の一端と接続された入口室及び前記各冷却管の他端と接続された出口室と、この入口室及び出口室に対し、それぞれ連通すると共にこれら連通部分をそれぞれ回転摺動シール手段にてシールするように分離して設けられた入口タンク及び出口タンクとを備え、冷却水を、入口タンクから入口室を経て冷却管を往復し、出口室から出口タンクを順次循環して流れるように構成したことを特徴とする横型回転炉装置。A horizontal rotary furnace that melts the raw materials such as incinerated ash etc. in the furnace by burning the burner, and a plurality of horizontal rotary furnaces are arranged at substantially equal intervals in the circumferential direction over the entire length in the longitudinal direction of the large diameter surface of the horizontal rotary furnace. A cooling pipe having a rectangular cross section provided in close contact with the surface of the furnace as a reciprocating type integrally connected on the side, and a ring-shaped cooling pipe provided on an appropriate surface in the longitudinal direction of the horizontal rotary furnace. An inlet chamber connected to one end of each cooling pipe and an outlet chamber connected to the other end of each cooling pipe; and an inlet chamber and an outlet chamber communicating with the inlet chamber and the outlet chamber, respectively. An inlet tank and an outlet tank which are separately provided so as to be sealed with each other, so that the cooling water flows back and forth from the inlet tank to the cooling pipe through the inlet chamber, and sequentially circulates from the outlet chamber to the outlet tank. characterized by being configured to Type rotary furnace apparatus. 請求項1に記載された横型回転炉装置において、回転摺動シール手段は入口タンク及び出口タンクの両側部に設けられた垂直円環部材と、入口室及び出口室の周縁部に設けられ前記垂直円環部材にリップ部で環状に接触する環状シール部材とからなることを特徴とする横型回転炉装置。2. The horizontal rotary furnace device according to claim 1, wherein the rotary sliding seal means is provided with a vertical annular member provided on both sides of an inlet tank and an outlet tank, and the vertical annular member provided on a peripheral portion of an inlet chamber and an outlet chamber. A horizontal rotary furnace device comprising a ring member and a ring seal member that comes into ring contact with the lip portion.
JP2001305678A 2001-10-01 2001-10-01 Horizontal rotary furnace equipment Expired - Fee Related JP3549862B2 (en)

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CN102226642A (en) * 2011-04-08 2011-10-26 东营鲁方金属材料有限公司 Manual furnace body rotating device of revolution metallurgical furnace
CN102901345B (en) * 2011-07-29 2014-12-17 沈阳铝镁设计研究院有限公司 Mounting device for combustor of kiln
CN111998678A (en) * 2020-07-24 2020-11-27 苏州金章电子科技有限公司 Heating and cooling device for photovoltaic equipment sintering furnace

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