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JP3551843B2 - Curing method for end of insulation wall for coke oven brick repair and insulation wall - Google Patents
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JP3551843B2 - Curing method for end of insulation wall for coke oven brick repair and insulation wall - Google Patents

Curing method for end of insulation wall for coke oven brick repair and insulation wall Download PDF

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Publication number
JP3551843B2
JP3551843B2 JP19918699A JP19918699A JP3551843B2 JP 3551843 B2 JP3551843 B2 JP 3551843B2 JP 19918699 A JP19918699 A JP 19918699A JP 19918699 A JP19918699 A JP 19918699A JP 3551843 B2 JP3551843 B2 JP 3551843B2
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Japan
Prior art keywords
wall
furnace
heat
heat insulating
coke oven
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP19918699A
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Japanese (ja)
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JP2001026780A (en
Inventor
達也 小沢
望 田村
哲郎 内田
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JFE Steel Corp
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JFE Steel Corp
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Filing date
Publication date
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Priority to JP19918699A priority Critical patent/JP3551843B2/en
Publication of JP2001026780A publication Critical patent/JP2001026780A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、コークス炉の炭化室内で炉壁レンガの積替を行う際に、隣接する燃焼室からの熱を遮断するために使用する断熱壁の端部養生方法及びこれに用いる断熱壁に関する。
【0002】
【従来の技術】
一般にコークス炉は図3に示すように、石炭塔1から装炭車2に供給された原料石炭を装入口3からコークス炭化室8に装入し、燃焼室で燃焼させた燃焼ガスにより加熱してコークス化する。石炭のコークス化時に発生するコークス炉ガスは、上昇管5、ドライメーン6を経て排出される。コークス炉は、下部に蓄熱室10を備え、上部に炭化室8と燃焼室9が交互に配列されて炉団を形成しており、炭化室8に装入された石炭は、両側の燃焼室9から熱を受け乾留される。乾留で得られたコークスは炭化室8のドア7を開放した後、押出機11で押し出され、ガイド車12を経て消火車13に収納され、消火車13によって赤熱コークス消火設備へと輸送される。
【0003】
コークス炉の炉壁レンガには、コークス押し出しによる摩耗やドア開放時の冷却による熱負荷が繰り返し作用し、長年の使用により炉壁レンガが損傷するため、溶射補修や熱間積替が行われている。
【0004】
炉壁レンガを熱間積替する場合は、空炉にした当該炭化室に断熱壁を取り込み、断熱壁の端部の養生を確実に行って非積替部からの熱を遮断した作業空間を設け、積替部の炉壁レンガを冷却し、撤去、積替を行う。
【0005】
特に、積替部を冷却すると、炉壁レンガが収縮して炭化室側に倒れ込んでくるので、断熱壁を炭化室内に取り込んだ後に、断熱壁の端部に切梁を施して、炉壁の倒れ込みを防止することが重要である。
【0006】
そこで特開平9−53077号公報に示されるように、断熱壁を炭化室内に取り込んだ後、作業員がコークス炉内に入り、締付ハンドルを備えた支持金物を取り付ける技術が提案されている。
【0007】
【発明が解決しようとする課題】
しかし、特開平9−53077号公報に示された技術では、積替部の炉壁レンガ冷却前の高温状態の炭化室内部に作業員が入っていくため、断熱壁は積替部の炉壁にも断熱材を取り付けておく必要がある。従って、積替部の炉壁レンガの冷却を始める前に、積替部側に取り付けた断熱材を撤去しなければならない。また、断熱部の上部では支持金具を取り付けるために足場が必要になり、いずれにしても、高温下での長時間作業を要し、作業員の負荷が大きいという欠点を有している。
【0008】
本発明は、前記問題点を解決するコークス炉レンガ補修用断熱壁の端部養生方法及びこれに用いる断熱壁を提供することを目的とする。
【0009】
【課題を解決するための手段】
本発明は、コークス炉の炉壁レンガを部分撤去して熱間で補修するに当り、撤去すべき炉壁レンガに隣接する隣接壁体の表面を断熱壁で被覆し、撤去すべき炉壁レンガを冷却する前に前記隣接壁体の歪を防止する切梁を前記断熱壁の端部に施すことを特徴とするコークス炉レンガ補修用断熱壁の端部養生方法により、前記問題点を解決したものである。そして、炉壁冷却前に、前記切梁を炉外から遠方操作により施すこととしたものである。
【0010】
上記本発明方法を好適に実施することができる本発明の断熱壁は、鋼製の骨組みと断熱材で構成された一面開放の箱形をなす断熱壁において、撤去すべき炉壁レンガ面を覆う部分の断熱材を欠除した断熱壁とし、撤去すべき炉壁レンガに隣接する壁体を覆う断熱壁の内面に一端をピン結合し、対向する断熱壁の内面に他端が当接する切梁を揺動自在に設け、該切梁を炉外から揺動させる操作治具を切梁に取り付けたことを特徴とするコークス炉レンガ補修用断熱壁である。
【0011】
切梁を炉外から揺動させる操作治具としては、切梁の自由端側に取り付けられた鎖、ロープ、鉄棒ロッドなどを用いることができ、炉外でこれを操作する手段を備えるとよい。操作手段は、手動、ジャッキ、牽引機などを用いることができる。炉外から遠方操作により切梁を作用させて固定することができるため、積替部側の炉壁面に断熱材を取り付けておく必要がなく、また切梁を施すのは炉外からの作業となるので作業員の作業負荷を大幅に軽減することができる。
【0012】
【発明の実施の形態】
以下図面を参照して本発明の実施の形態を説明する。図1は、本発明の1実施例を示す断熱壁15を取り込んだ炉団の平面断面図、図2は、図1の側面断面図である。図1において、8は炭化室、9は燃焼室で、炉壁レンガ積替部14(ハッチを施していない壁体部分)を撤去する前に断熱壁15を装入している工程を示したものである。図1、図2に示すように、本発明で用いる断熱壁15は、骨組みパイプ19と断熱材とで構成され、一面を開放した箱形の断面壁であるが、さらに撤去すべき炉壁レンガ面を覆う断熱材を欠除している。この形の断熱壁15の内部の、撤去すべき炉壁レンガの隣接壁体20を覆う部分の断熱壁の内面に、切梁16が取付けられている。この切梁16は、一端をピン17で断熱壁内面に結合し、他端はフリーになっており、揺動自在である。切梁16は他端が対向する断熱壁内面に当接する長さを有している。このような切梁16が炉高方向に1mピッチで6本取り付けられている。切梁16は金物製とすればよく、長さを伸縮する機構を備えたものが好ましい。切梁16のフリー端近傍に、切梁を揺動させる操作治具として、鎖18を取付け、この鎖18を断熱壁15の骨組みパイプ19の中を通して炉外まで導き出してある。断熱壁15を炭化室8内に取り込んだ後、図2に示すように、プラットホーム21上に配置したテーブルリフター22を用いて、作業員が炉外から鎖18を牽引して、炉高方向に1mピッチで6本取り付けた切梁16を固定した。
【0013】
【発明の効果】
本発明によれば、コークス炉の炭化室内で炉壁レンガの積替を行う際に、隣接する燃焼室からの熱を遮断するために使用する、鋼製の骨組みと断熱材で構成された断熱壁の内部に、一端をピン固定した切梁を設け、炉外から遠方操作によって固定するようにしたので、従来と比較して断熱壁施工工期が1/3になり、その作業費は約1/5となった。
【図面の簡単な説明】
【図1】実施例の断熱壁施工を示すコークス炉の部分平面断面図である。
【図2】実施例の断熱壁施工を示すコークス炉の部分鉛直断面図である。
【図3】コークス炉の構造を説明する部分斜視図である。
【符号の説明】
1 石炭塔
2 装炭車
3 装入口
5 上昇管
6 ドライメーン
7 ドア
8 炭化室
9 燃焼室
10 蓄熱室
11 押出機
12 ガイド車
13 消火車
14 積替部
15 断熱壁
16 切梁
17 ピン
18 鎖(操作治具)
19 パイプ
20 隣接壁体
21 プラットホーム
22 テーブルリフター
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for curing an end portion of a heat insulating wall used to block heat from an adjacent combustion chamber when transferring furnace wall bricks in a coking chamber of a coke oven, and a heat insulating wall used for the method.
[0002]
[Prior art]
Generally, as shown in FIG. 3, a coke oven charges raw coal supplied from a coal tower 1 to a coal-charging vehicle 2 from a charging inlet 3 into a coke carbonization chamber 8 and heats it with combustion gas burned in the combustion chamber. Coke. The coke oven gas generated during the coking of the coal is discharged through the riser 5 and the dry main 6. The coke oven has a heat storage chamber 10 in the lower part, and a carbonization chamber 8 and a combustion chamber 9 are alternately arranged in an upper part to form a furnace group. The coal charged in the carbonization chamber 8 is supplied to the combustion chambers on both sides. Heat is received from 9 and carbonized. The coke obtained by carbonization is extruded by the extruder 11 after opening the door 7 of the carbonization chamber 8, stored in the fire extinguishing vehicle 13 via the guide vehicle 12, and transported by the fire extinguishing vehicle 13 to the red hot coke extinguishing equipment. .
[0003]
The furnace wall bricks of coke ovens are repeatedly subjected to wear due to coke extrusion and thermal load due to cooling when the door is opened, and the furnace wall bricks are damaged by long-term use, so thermal spray repair and hot transfer are performed. I have.
[0004]
When hot-replacement of furnace wall bricks, heat insulation walls are taken into the coking chamber, which has been turned into an empty furnace, and curing of the end of the heat insulation wall is ensured to cut off the work space where heat from non-transferred parts is cut off. Provide and cool the furnace wall bricks in the transshipment section and remove and transship.
[0005]
In particular, when the transshipment unit is cooled, the furnace wall brick shrinks and falls down to the carbonization chamber side, so after taking the heat insulation wall into the carbonization chamber, apply a cut beam to the end of the heat insulation wall, It is important to prevent falling.
[0006]
Therefore, as disclosed in Japanese Patent Application Laid-Open No. 9-53077, a technique has been proposed in which an operator enters a coke oven after taking a heat insulating wall into a carbonization chamber, and attaches a support hardware having a fastening handle.
[0007]
[Problems to be solved by the invention]
However, in the technique disclosed in Japanese Patent Application Laid-Open No. 9-53077, since the worker enters the inside of the carbonization chamber in a high temperature state before cooling the furnace wall brick of the transfer section, the heat insulating wall is provided by the furnace wall of the transfer section. It is necessary to attach heat insulating material to it. Therefore, before starting to cool the furnace wall bricks in the transfer section, the heat insulating material attached to the transfer section must be removed. In addition, a scaffold is required at the upper part of the heat insulating part to attach the support bracket, and in any case, it requires a long working time at a high temperature and has a drawback that the load on the worker is large.
[0008]
SUMMARY OF THE INVENTION It is an object of the present invention to provide a method for curing an end portion of a heat insulating wall for repairing a coke oven brick, and a heat insulating wall used for the method.
[0009]
[Means for Solving the Problems]
The present invention relates to a method of removing a furnace wall brick of a coke oven partially by hot-repairing, by covering a surface of an adjacent wall body adjacent to the furnace wall brick to be removed with a heat insulating wall, and removing the furnace wall brick to be removed. The above problem was solved by a method of curing the end of the heat insulating wall for coke oven brick repair, wherein a cutting beam for preventing distortion of the adjacent wall is applied to an end of the heat insulating wall before cooling the adjacent wall. Things. And before the furnace wall is cooled, the cutting beam is applied by a remote operation from outside the furnace.
[0010]
The heat insulating wall of the present invention, which can preferably carry out the above method of the present invention, covers a furnace wall brick surface to be removed in a box-shaped heat insulating wall of one side open composed of a steel frame and a heat insulating material. A cut-off beam in which one end is pin-connected to the inner surface of the heat-insulating wall that covers the wall adjacent to the furnace wall brick to be removed, and the other end contacts the inner surface of the opposing heat-insulating wall. Is provided on the cutting beam, and an operation jig for swinging the cutting beam from outside the furnace is attached to the cutting beam.
[0011]
As the operation jig for swinging the cutting beam from outside the furnace, a chain, a rope, an iron rod, or the like attached to the free end side of the cutting beam can be used, and it is preferable to include means for operating the beam outside the furnace. . As the operation means, a manual operation, a jack, a towing machine or the like can be used. Since the girder can be operated and fixed remotely from outside the furnace, it is not necessary to attach heat insulating material to the furnace wall on the transshipment side. Therefore, the workload of the worker can be significantly reduced.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a plan sectional view of a furnace group incorporating a heat insulating wall 15 showing one embodiment of the present invention, and FIG. 2 is a side sectional view of FIG. In FIG. 1, reference numeral 8 denotes a carbonization chamber, 9 denotes a combustion chamber, and shows a process in which a heat insulating wall 15 is inserted before removing the furnace wall brick reloading portion 14 (wall portion not hatched). Things. As shown in FIGS. 1 and 2, the heat insulating wall 15 used in the present invention is composed of a skeleton pipe 19 and a heat insulating material, and is a box-shaped cross-sectional wall having one open side. Lack of insulation covering the surface. A girder 16 is attached to the inner surface of the heat insulating wall, which covers the adjacent wall body 20 of the furnace wall brick to be removed, inside the heat insulating wall 15 of this shape. The cutting beam 16 has one end connected to the inner surface of the heat insulating wall by a pin 17 and the other end free and swingable. The cutting beam 16 has a length such that the other end is in contact with the inner surface of the heat-insulating wall opposed thereto. Six such cutting beams 16 are attached at a pitch of 1 m in the furnace height direction. The cutting beam 16 may be made of metal, and preferably has a mechanism for extending and contracting the length. A chain 18 is attached near the free end of the cutting beam 16 as an operation jig for swinging the cutting beam, and the chain 18 is led out of the furnace through a skeleton pipe 19 of the heat insulating wall 15. After taking the heat insulating wall 15 into the carbonization chamber 8, as shown in FIG. 2, an operator pulls the chain 18 from outside the furnace using a table lifter 22 arranged on a platform 21, and moves the furnace 18 in the furnace height direction. Six cutting beams 16 attached at a pitch of 1 m were fixed.
[0013]
【The invention's effect】
According to the present invention, when transshipment of furnace wall bricks is performed in a coking oven of a coke oven, used to cut off heat from an adjacent combustion chamber, a heat insulation constituted by a steel skeleton and a heat insulating material. A cutting beam with one end fixed to the inside of the wall is provided and fixed by a remote operation from outside the furnace. / 5.
[Brief description of the drawings]
FIG. 1 is a partial plan cross-sectional view of a coke oven showing a heat insulating wall construction of an embodiment.
FIG. 2 is a partial vertical sectional view of a coke oven showing construction of a heat insulating wall according to an embodiment.
FIG. 3 is a partial perspective view illustrating the structure of a coke oven.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Coal tower 2 Charging car 3 Charging inlet 5 Rise pipe 6 Dry main 7 Door 8 Carbonization chamber 9 Combustion chamber 10 Heat storage chamber 11 Extruder 12 Guide car 13 Fire extinguishing car 14 Transshipment part 15 Insulation wall 16 Cut beam 17 Pin 18 Chain ( Operation jig)
19 Pipe 20 Adjacent wall 21 Platform 22 Table lifter

Claims (3)

コークス炉の炉壁レンガを部分撤去して補修するに当り、撤去すべき炉壁レンガに隣接する隣接壁体の表面を断熱壁で被覆し、撤去すべき炉壁レンガを冷却する前に前記隣接壁体の歪を防止する切梁を前記断熱壁の端部に施すことを特徴とするコークス炉レンガ補修用断熱壁の端部養生方法。In removing and repairing the furnace wall brick of the coke oven, the surface of the adjacent wall adjacent to the furnace wall brick to be removed is covered with a heat insulating wall, and the adjacent wall wall is cooled before cooling the furnace wall brick to be removed. A method for curing an end portion of a coke oven brick repairing heat insulating wall, wherein a cutting beam for preventing distortion of the wall body is provided on an end portion of the heat insulating wall. 前記切梁を炉外から遠方操作により施すことを特徴とする請求項1記載のコークス炉レンガ補修用断熱壁の端部養生方法。The method according to claim 1, wherein the cutting beam is applied by a remote operation from outside the furnace. 鋼製の骨組みと断熱材で構成された一面開放の箱形をなす断熱壁において、撤去すべき炉壁レンガ面を覆う断熱材を欠除した断熱壁とし、撤去すべき炉壁レンガに隣接する壁体を覆う部分の断熱壁の内面に一端をピン結合し、対向する断熱壁の内面に他端が当接する切梁を揺動自在に設け、該切梁を炉外から揺動させる操作治具を切梁に取り付けたことを特徴とするコークス炉レンガ補修用断熱壁。A box-shaped heat-insulating wall composed of steel skeleton and heat-insulating material, which is a heat-insulating wall lacking the heat-insulating material covering the furnace-wall brick surface to be removed, and is adjacent to the furnace-wall brick to be removed. One end is pin-connected to the inner surface of the heat insulating wall in a portion covering the wall, and a cutting beam whose other end is in contact with the inner surface of the opposing heat insulating wall is swingably provided, and the cutting beam is swung from outside the furnace. Insulating wall for repairing coke oven bricks, in which the fixture is attached to the cutting beam.
JP19918699A 1999-07-13 1999-07-13 Curing method for end of insulation wall for coke oven brick repair and insulation wall Expired - Fee Related JP3551843B2 (en)

Priority Applications (1)

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JP3551843B2 true JP3551843B2 (en) 2004-08-11

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