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JP3555508B2 - Circuit breaker - Google Patents
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JP3555508B2 - Circuit breaker - Google Patents

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Publication number
JP3555508B2
JP3555508B2 JP18089799A JP18089799A JP3555508B2 JP 3555508 B2 JP3555508 B2 JP 3555508B2 JP 18089799 A JP18089799 A JP 18089799A JP 18089799 A JP18089799 A JP 18089799A JP 3555508 B2 JP3555508 B2 JP 3555508B2
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JP2001015002A (en
Inventor
昭彦 平尾
知行 澤田
健彦 岡田
晋治 ▲高▼山
卓也 香川
憲一郎 志水
敏宏 大井戸
孝信 田中
初男 水野
義也 中道
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Panasonic Electric Works Co Ltd
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Matsushita Electric Works Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、ハンドル操作により2極の接点を開閉操作する2極型の回路遮断器に関する。
【0002】
【従来の技術】
この種の回路遮断器にあっては、2つの固定接点を器体の幅方向に並設し、各/接点間を隔離したものが二股的であるが、この場合、2つの固定接点間の絶縁間隔を広く取ることが必要であり、器体の幅寸法が大型化してしまうという問題があった。そこで本出願人は特開平5−47291号に示すような回路遮断器を提案している。このものは、器体の高さ方向に2つの固定接点を並設したものであり、器体の幅寸法を小型化できるようにしている。
【0003】
【発明が解決しようとする課題】
上述した回路遮断器にあっては、固定接点を器体の高さ方向に並設しているので、器体の幅寸法を小型化することができるが、今度は高さ寸法が大型化してしまうという問題があった。
【0004】
本発明は、かかる事由に鑑みて成されたものであり、その目的とするところは、器体の幅寸法及ぴ高さ寸法を小型化することができ、もってコンパクト化が図れる回路遮断器を提供することにある。
【0005】
【課題を解決するための手段】
請求項1の発明では、外部から操作可能なハンドルを有した器体と、この器体の幅方向に並設された2つの固定接点と、これら各固定接点に接離自在に対向する可動接点を固着した2つの可動接触子と、これらの2つの可動接触子を駆動する開閉機構とを備え、前記ハンドルのオンオフ操作により開閉機構を介して前記各可動接点を前記各固定接点に接離させる回路遮断器において、前記各固定接点及び各可動接触子を、前記器体の高さ方向に上下に配設し、前記各固定接点を隔離する隔壁部材を設けるとともに、前記各固定接点を前記器体の幅方向の両側壁及び隔壁部材によって分割される2つの区画に分割収納し、上段の固定接点の排気孔を一方の区画内で前記器体の上方に形成し、下段の固定接点の排気孔を他方の区画内で前記器体の下方に形成し、前記固定接点を一端側に固着するとともに他端側に導体を接続する導体接続部を有した2つの固定接触子を設け、前記隔壁部材は、前記各固定接触子間で前記器体の側壁に対して略平行に延出し上段の固定接触子側の外壁とともに上段の固定接触子を収納する縦壁部と、この縦壁部の下端から前記器体の底面と略平行に延出して下段の固定接触子側の器体の側壁とともに下段の固定接触子の導体接続部を収納する横壁部と、上段の固定接触子の固定接点近傍から下段の固定接触子側の前記器体の側壁方向に膨出して下段の固定接触子側の前記器体の側壁に当接する膨出部とを有し、前記横壁部及び膨出部並びに前記器体の両側壁によって下側の固定接触子の固定接点を前記器体の両側壁に跨って収納したことを特徴とする。
【0011】
請求項の発明では、請求項1の発明において、前記開閉機構が各可動接触子を両側から個々に横嵌め挿入して各区画に連通する切溝を有した回動自在なクロスバーを備え、前記隔壁部材及び器体の両側壁に、各可動接点が各固定接点から開離した状態で前記クロスバーの可動接点側の先端面が当接する止片を設けたことを特徴とする。
【0012】
請求項の発明では、請求項の発明において、前記止片及びクロスバーの先端面に、凹凸係合部を設けたことを特徴とする。
【0014】
【発明の実施の形態】
以下本発明を一実施形態を図1乃至図19により説明する。
【0015】
本実施形態の回路遮断器は、図1に示すように両側の合成樹脂製の第1側ケース1Aと第2側ケース1Bを突き合わせ結合して構成される器体1内に、器体1の幅方向に並設された2つの固定接点2A,2Bと、これら各固定接点2A,2Bに接離自在に対向する可動接点3A,3Bを固着した2つの可動接触子4A,4Bと、これらの2つの可動接触子4A,4Bを駆動する開閉機構5とを備え、ハンドル6のオンオフ操作により開閉機構5を介して各可動接点3A,3Bを各固定接点2A,2Bに接離させる構成となっており、各固定接点2A,2B及び各可動接触子4A,4Bを、器体1の高さ方向に上下に配設するとともに両可動接触子4A,4Bの内、高さ方向で2つの固定接点2A,2B間に介在する一方の可動接触子4Bと、他方の可動接触子4Aの可動接点2Aが接離する固定接点2Aとを、各固定接点2A,2Bから各可動接点3A,3Bが開離した状態で器体1の幅方向から見て交差しない高さ位置に配設してある。
【0016】
器体1の一端部内には両ケース1A,1B間に挟み込むように、アルカリ土類金属の水酸化物(例えば水酸化Mg)を含む合成樹脂材料から成形された隔壁部材(以下中間ケースと称する)7を配設しており、第1側ケース1Aの側壁(外壁)内側の凹部8と中間ケース7の縦壁部35とで構成される区間内に固定接点2Aを一端に設けた第1の固定側電路構成たる端子ブロック10Aを収納し、中間ケース7の第2側ケース1B側に設けた凹部9と第2側ケース1Bの側壁(外壁)とで構成される区画内に下側の固定接点2Bを一端に設けた第2の固定側電路構成たる端子ブロック10Bを収納してある。
【0017】
端子ブロック10Aは、コ状に折り曲げられた端子板11と、該端子板11の下片の一端より上方に一体延長され、該延長片11aの上端から延長片11aに対し直角に折り曲げて端子板11に対して外向きに一体延長された固定接触子12Aと、該固定接触子12Aの一端上面にかしめ固定された固定接点2Aと、端子板11の下片上に載置されて端子板11内に収納される略ム字状の鎖錠ばね13Aとで構成され、上記第1側ケース1Aの凹部8の下向き傾斜した底面上に端子板11の下片を乗せ、凹部8の一端の立ち上がり壁8aに沿うように延長片11aを配置し、立ち上がり壁8aの上端を越えて固定接触子12Aを凹部8の外へ導出して立ち上がり壁8aと、第1側ケース1Aの底部より立ち上がった隔壁14との間に凹部8の底部と同様に傾斜させて一体形成した固定接点配置部15上に固定接触子12Aの先部を配置することにより、端子ブロック10Aは凹部8内に図19に示すように配設される。固定接点配置部15には固定接触子12Aの下面側に突出した固定接点2Aの下端を逃がす凹部15aが形成されている。端子板11は上片の他端から上向きにT字片11bを一体に延長形成しており、このT字片11bの上端の側方突出部の片側先端を第1側ケース1Aの内側面に形成してある凸平部22の上端面に載置する。また端子板11の側片の側面には鎖錠ばね13Aの押さえ片13b内に挿入され、鎖錠ばね13Aのがたつきを防止する突起23を一体に形成してある。
【0018】
鎖錠ばね13Aと端子板11は導体接続部たる速結端子を構成するもので、第1側ケース1Aに中間ケース7を重ね合わせた時に、第1側ケース1Aの他端部の縦壁部に形成した断面が半円状の斜め下向き溝160と中間ケース7の対向壁面に形成した壁に同様な形状の斜め下向き溝160とで形成される斜め下向き電線挿入孔16Aを介して外部より挿入された電線111(図7参照)の芯線が端子板11の上片と鎖錠ばね13Aの鎖錠片13aの上端と押さえ片13bの上端との間に圧入され、鎖錠片13a先端により電線111の引き抜き方向に対して芯線を鎖錠し且つ、押さえ片13bの上端面で芯線を端子板11の上片に押し付けることにより、電気的に芯線を接続すると共に、機械的に保持するようになっている。この電線鎖錠を解除するのが解除ハンドル17でこの解除ハンドル17は下部側面に設けた回動軸18が第1側ケース1Aの内側面の凸平部22に設けた軸孔20に回動自在に軸支され且つ中間ケース7の縦壁部35の壁面に突出させている軸36を下部他側面に設けた凹部37に回動自在に軸支してあり、図19において、器体1の外側に露出する操作部17aを手動操作して反時計方向に回動させたときに下端に設けた駆動突起19が鎖錠ばね13Aの鎖錠片13aの一側端の先部を押して鎖錠片13aを撓ませ、芯線に対する鎖錠を解除することができるようになっている。図中21は解除ハンドル17を常時時計方向に回動付勢する復帰ばねである。
【0019】
一方端子ブロック10Bは、基本的に端子ブロック10Aと同様に端子板11と、鎖錠ばね13Bと、固定接触子12Bとで構成されているが、端子ブロック10Aの端子板11とは異なり、端子ブロック10Bの端子板11はその下片の一端より下向きに延長片11cを延長形成し、その延長片11cの先端より器体1の底部と平行するようにして固定接触子12Bを延長形成し、また端子板11の側片の一端部から直角に延長した奥片11dを形成してある。
【0020】
鎖錠ばね13Bは、鎖錠ばね13Aと同じ構造のものであって、端子板11の下片上に載置され、端子板11の側片より突出させた突起23が押さえ片13b内に挿入されようになっている。
【0021】
この端子ブロック10Bは中間ケース7の凹部9の底部を構成し器体1の底部に略平行に延出形成された横壁部24上に端子板11の下片を載置するともに、凹部9の一端部の縦壁25に奥片11dを沿わせるとともに縦壁25の下端と、横壁部24の一端部との間に形成された切欠27に端子板11の一端を嵌めて延長片11cを凹部9外に出すようになっており、中間ケース7を第1側ケース1A側に重ね合わせときに、固定接触子12Bの先部、つまり固定接点2Bを設けた下面を第1側ケース1Aの底部のリブ26,26上に載置されるようになっている。つまり固定接点2Bは中間ケース7の横壁部24及び後述する膨出部30及び両ケース1A,1Bの側壁間で構成される空間で両ケース1A,1B間に跨って配置される。尚リブ26,26間の凹所は固定接触子12Bの先部にかしめ固定された固定接点2Bの固定接触子12Bの下面側に突出した下端部の逃げとなる。
【0022】
また端子板11の上片の他端部より情報に延長形成されたT字片11bの上端の側方突出部の先端は中間ケース7の壁面に形成してある凸平部22’の上端面に載置される。
【0023】
端子ブロック10Bの鎖錠ばね13Bと端子板11は端子ブロック10Aの場合と同様に導体接続部たる速結端子を構成し、第2側ケース1Bに中間ケース7を重ね合わせたときに、中間ケース7の凹部9の他端部の縦壁部に設けられた断面半円状の斜め下向き溝160とこの斜め下向き溝160と同様に第2側ケース1Bの他端部の縦壁に設けられた斜め下向き溝160とで形成される電線挿入孔16Bから電線が挿入されるとその芯線を鎖錠ばね13Bの鎖錠片13aで鎖錠し、押さえ片13bで芯線を端子板11の上片に押しつけて電線を電気的に接続するともに機械的に鎖錠するようになっている。
【0024】
この電線鎖錠を解除するのが解除ハンドル17’で、この解除ハンドル17’は上記の解除ハンドル17と同様に下部側面に設けた回動軸18が中間ケース7の凸平部22’に設けた軸孔20に回動自在に軸支され且つ第2側ケース1Bの内側壁面に突出させている軸38を側面に形成してある凹部37に回動自在に軸支し、器体1の外側に露出する操作部17aを手動操作して回動させたときに下端に設けた駆動突起19が鎖錠ばね13Bの鎖錠片13aの一側端の先部を押して鎖錠片13aを撓ませて鎖錠状態を解除することができるようになっている。図中21’は解除ハンドル17’を常時時計方向に回動付勢する復帰ばねである。
【0025】
中間ケース7は図11に示すように両ケース1A,1Bの側壁に略平行する縦壁部35に対して第2側ケース1B側へ突出して第2側ケース1Bの側壁内面に当接する膨出部30を形成し、この膨出部30下面より垂下させた壁が上記縦壁25であり、第2側ケース1B側に面する側壁、底壁31、一端部の縦壁32及び天井壁33とで囲まれた凹所34を第1側ケース1A側に設けてある。そして第1側ケース1A側に中間ケース7を突き合わせときに第1側ケース1A側に組み付けてある端子ブロック10Aの固定接触子12Aの先端側部が凹所34の底壁31の段面31a上に載置され、また天井壁33が第1側ケース1Aの内側面より突出している横壁29の下面に沿うよう配置される。段面31aには固定接触子12Aにかしめ固定されている固定接点2Aの下端部を逃がす溝31bを形成してある。また縦壁32には固定接点2Aに対応する可動接触子4Aの自由端を凹所34内に挿入するための開口部39を形成してある。
【0026】
さて可動接触子4A,4Bを開閉駆動する開閉機構5は、ラッチ部材たる作動板43と、クロスバー40と、作動板43の一端を係止する段状の係止部57を備えた第1引き外し板41と、第2引き外し板42と、ラッチ部材たる作動板43と、ハンドル6と、コ字状リンク44等から成り、これらに加えて過電流検出時に開閉機構5を駆動する2つのバイメタル45,46、更に短絡電流が流れたときに開閉機構5を駆動する電磁駆動部47,48が付加されて共通部品を構成する。
【0027】
ハンドル6は、操作部6aと回動部6bとハンドル軸6cとで構成され、回動部6bの両側面の中央に突出したハンドル軸6cを第1側ケース1Aの内側面に形成された軸孔49と、第2側ケース1Bの内側面に形成された軸孔49とにそれぞれ回動自在に挿入して両ケース1A,1B間に保持され、操作部6aは、両ケース1A,1Bの重ね合わせ結合した状態で構成される器体1の上面に開口する窓孔50に臨むようになっている。またハンドル軸6cにはねじりばね51が装着され、該ねじりばね51により、ハンドル6はオン操作位置(図22参照)において、オフ操作方向に付勢されている。
【0028】
回動部6bの下端に設けた軸孔52にはリンク44の上側軸44aを回動自在に挿入して、リンク44を介して作動板43と連結されている。
【0029】
作動板43は中央両側に設けた軸受け孔43aにリンク44の下側軸44bを貫挿させることによりリンク44を介してハンドル6と連結され、器体1内に上下移動自在に配置される。
【0030】
クロスバー40は上部の両側面に突出させた軸40aを両ケース1A,1Bの内側面に形成した軸孔52、52に挿入して両ケース1A,1B間に枢支されるもので、図12に示すように軸40aよりやや下方の第1側ケース1A側の側部には可動接触子4Aの側部を横方向から嵌める切溝54を、また下部の第2側ケース1B側の側部には可動接触子4Bを横方向から嵌める切溝55を夫々設けてある。そして可動接点側端面には、中間ケース7及び両ケース1A,1Bの側壁の内面に突設してある止片130…を、各可動接点3A,3Bが各固定接点2A,2Bから開離した状態で係入してその底部に当接する凹溝131を幅方向に形成してある。
【0031】
ここで可動接触子4Aは剛体の導電金属板から構成され、クロスバー40の切溝54に側方から挿入されるとともに、切溝54の後ろに設けた凹み部54aにおいて、後部下面と凹み部54aの底部との間に圧縮配置される接圧用のコイルばね53により後部が上方に付勢されるようになっており、クロスバー40が軸40aを中心として回動したときに可動接触子4Aは切溝54の開口縁を中心として回動し、自由端にかしめ固定した可動接点3Aを対応する固定接点2Aに対して開離・接触させるようになっている。
【0032】
また可動接触子4Bは導電性ばね薄板材からなり、クロスバー40が図19において反時計方向に回動したときには下方に押されて撓み、この撓んだ状態からクロスバー40が時計方向に回動したときには復帰し、その撓みと、復帰とで、先端にかしめ固定した可動接点3Bを固定接点2Bに対して接触・開離させるようになっている。
【0033】
クロスバー40の下端部は、該下端部と、第1側ケース1Aの底部より垂立させた壁63との間で圧縮配置されたコイルばね62により押されて図19において時計方向の回転力が付勢される。
【0034】
第1引き外し板41は軸部41aと、この軸部41aの上部に突出する突出部41bと、軸部41aの第2側ケース1B側寄りに軸部41aと直交する面を有する側片部41cとこの側片部41cの上端より一端に一体延出された腕片41dとからなり、軸部41aの両端を両ケース1A,1Bの内側面に設けられた軸孔56、56に挿入して両ケース1A,1B間で回動自在に支持されるもので、突出部41bの上端部には作動板43の一端(図19では右端)が係脱する係止部57を、また腕片41dの先端上部には電磁駆動部47の可動鉄心58の駆動部58aに押し駆動される受け部88を夫々形成している。また側片部41cの下部の第2側ケース1B側面には、第2の引き外し板42の下端部端面に設けた対向部42aにより押し動かされる受け部59を形成し、この受け部59の側面には、軸部41aに環部を嵌めるねじりばね60の両端を係止する係止部61を設けてある。また側片部41cの下部の第1側ケース1A側面には、電磁駆動部47を固定保持する導電板71から垂下されたバイメタル45の下端に対向し、バイメタル45の湾曲変位時に押される第1駆動部69を設けてある。
【0035】
第2引き外し板42は中央部の軸孔42bに第1側ケース1Aに内側面に第1側ケース1Aの上側近傍から底部近傍にかけて一体形成された隔壁たる分離壁65の端面の中央部に設けられた軸体66を挿入して両ケース1A,1B間で回動自在に枢支されるので、上述の対向部42aの反対側の下部端面には電磁駆動部48の可動鉄心67の駆動部67aに押し駆動される受け部68を設けてある。また第2引き外し板42の上端の第1側ケース1A側の側面には電磁駆動部48を固持する可動接触子供4Bの後端部から垂立させたバイメタル46の上端に対向し、バイメタル46の湾曲時に押される第2駆動部70を設けてある。
【0036】
薄板金属材からなる導電板71は図13に示すように逆L状に折り曲げられて形成されたもので、その外片71aに電磁駆動部47を固持し、外片71aの先端よりU状に折り返して外片71aに平行させた内片71bの先端下部の段面にバイメタル45の上端逆L状部の横片を溶着固定してバイメタル45を垂下させてある。
【0037】
電磁駆動部47は、図13に示すように磁性鉄板を逆Lに折り曲げてその垂直片の両端を直角に折り曲げて水平断面がコ字状となった固定鉄心74と、可動鉄心58と、可動鉄心58を固定鉄心74の両端磁極面に揺動自在に対向支持させるための板ばね73とで構成されており、固定鉄心74と直角に一体形成されている水平片からなる平板75を外片71aと内片71bとの間に挿入して、平板75の両側縁の中央部の切欠溝75aに外片71aの両側縁の中央部より垂下させた逆T状片76を係合させることにより固定鉄心74が図14に示すように導電板71に固持される。
【0038】
可動鉄心58は固定鉄心74側の面に突出させ突起58b,58bを、板ばね73の中央片73aの上端部に形成した孔73b,73bに挿入してかしめ固定することで板ばね73に揺動自在に支持され、板ばね73は中央片73aの両側方に折り曲げ形成した両側片73c,73cを固定鉄心74の両側片74a,74aの外面に沿わせるように配置して両側片73c,73cの先端に内向きに突出させた係止片73d,73dを、固定鉄心74の外側角部に形成した凹部74b,74bに係止させることにより固定鉄心74に固持される。
【0039】
固定鉄心74の両側片74a,74aの先端である磁極面は板ばね73の中央片73aと、両側片73c,73cとの間を介して可動鉄心58に対向し、短絡電流のような過大な電流が導電板71に流れたときに固定鉄心74の両側片74a,74aの磁極面に発生する磁力により可動鉄心58を吸引揺動させて、可動鉄心58の一側端面に突設してある駆動部58aを移動させるのである。
【0040】
尚導電板71の外片71aの挿通孔72より平板75の中央に設けた螺子孔76に調整螺子77を螺入させ、その先端をバイメタル45の上端逆L字状部の横片に内片71bを介して対向させ、調整螺子77を螺進させることで内片71bを撓ませることにより、バイメタル45の下端の初期位置を調整することができるようになっている(図17参照)。
【0041】
導電板71の垂直片71cの下端には分電盤内に配設される導電バー(図示せず)を挟む刃受ばね部78を溶着固定し、またバイメタル45の下端よりやや上方の板面には可動接触子4Aに一端が溶着された編組線79の他端が溶着され、刃受ばね部78A、導電板71,バイメタル47,編組線79,可動接触子4Aとが電気的に接続されている。
【0042】
一方電磁駆動部48を固持する可動接触子4Bは図15に示すように後端部を外片としてU字状に折り返して、後端部に平行する内片80を形成し、この内片80の先端上部の段面にバイメタル46の下端L字状折部の横片を載置して溶着固定しバイメタル46を垂立させている。
【0043】
電磁駆動部48は、上記の電磁駆動部47と同形状に形成された、固定鉄心74’、板ばね73’、可動鉄心67から構成され、固定鉄心74’に一体に形成された平板75’を可動接触子4Bの後端部と内片80との間に挿入して、平板75’の両側縁の中央部の切欠溝75a’に可動接触子4Bの後端部の両側縁の中央部より垂立させたT状片76’を係合させることにより固定鉄心74’が可動接触子4Bの後端部に図16に示すように固持される。
【0044】
可動鉄心58’は固定鉄心74’側の面に突出させ突起(図示せず)を、板ばね73の中央片73a’の上端部に形成した孔73b’,73b’に挿入してかしめ固定することで板ばね73’に揺動自在に支持され、板ばね73’は中央片73a’の両側方に折り曲げ形成した両側片73c’,73c’を固定鉄心74’の両側片74a’,74a’の外面に沿わせるように配置して両側片73c’,73c’の先端に内向きに突設した係止片(図示せず)を、固定鉄心74’の外側角部に形成した凹部74b’,74b’に係止させることにより固定鉄心74に固持される。
【0045】
固定鉄心74’の両側片74a’,74a’の先端である磁極面は板ばね73’の中央片73a’と、両側片73c’,73c’との隙間を介して可動鉄心67に対向し、短絡電流のような過大な電流が可動接触子7Bに流れたときに固定鉄心74’の両側片74a’,74a’の磁極面に発生する磁力で可動鉄心67を吸引揺動させ、可動鉄心67’の一側端面に突設してある駆動部67aを移動させるのである。
【0046】
可動接触子4Bの後端部に設けた挿通孔81より平板75’の中央に設けた螺子孔76’に調整螺子77’を下方から螺入させて、その先端をバイメタル46の下端L字状部の横片に内片80を介して対向させ、調整螺子77を螺進させることで内片80を撓ませることにより、バイメタル46の上端位置を調整することができるようになっている(図17参照)。
【0047】
バイメタル46の上端よりやや下方の板面には上述の刃受ばね78と同様に分電盤内に配設される導電バー(図示せず)を挟む刃受ばね部81に一端を溶着した編組線82の他端を溶着してあり、刃受ばね部81、バイメタル46、可動接触子4Bを電気的に接続している。尚刃受ばね部81は合成樹脂成形品からなる枠部83内に収納されている。
【0048】
而して本実施形態の回路遮断器を組み立てるに当たっては、まず第1側ケース1Aの凹部8に端子ブロック10Aを収納するとともに解除ハンドル17を復帰ばね21とともに定位置に組み込む。またハンドル6を所定位置にねじりばね51とともに組み込み、更に図19に示すゆに一端部の底部近辺に設けられた刃受ばね部収納部90に刃受ばね部78を収納し、導電板71の縦片71cを第1側ケース1Aの隔壁91、92間のL状の隙間に沿わせるように配置するともに隔壁92の上横壁部92aの上面に並行するように外片71aを配置し、第1側ケース1Aの側平内面に形成した分離壁65の左側壁面(図19において)に電磁駆動部47及びバイメタル45を配置する。このとき導電板71の外片71aと、内片71bのU字状屈曲部内に第1側ケース1Aの内側面より突出してある半円状のリブ103が嵌まって位置決めする。
【0049】
そしてクロスバー40をその切溝54に可動接触子4Aを嵌め込みとともにコイルばね53を凹部54a内に収納して第1側ケース1Aの所定位置に回動自在に配置する。また作動板43をリンク44でハンドル6と連結させて配設する。更に分離壁65と隔壁92との間の空間に電磁駆動部48及びバイメタル46を収納するとともに、枠部83とともに刃受ばね部81を第1側ケース1Aの上記刃受ばね部81の刃受ばね部収納部90より上方に位置する上刃受ばね収納部93に配置する。このとき枠部83の下部より一体延設した支持片83aの下端の係止爪83bを図19に示すように第1側ケース1Aに形成した係止孔94に係止させて枠部83を支持するとともに第1側ケース1Aの前壁の内側面に突出させている断面が半円状の突起97で枠部83の下部を支えるようになっている。
【0050】
また可動接触子4Bの中央部の斜め上向きの傾斜部位を、第1側ケース1Aの底部よりやや上方に位置する分離壁65の下端より第1側ケース1Aの他端部方向へ底部に平行し、さらにこの平行部より上向きに傾斜して延長された隔壁95と第1側ケース1Aの底部との間に配置して、可動接触子4Bの自由端側を隔壁14の切欠部14aを介して固定接触子12Bが配置される空間に配設する。このとき隔壁95の平行部の下面と第1側ケース1Aの底部とに夫々突設したリブ96…で可動接触子4Bの後端部を挟んで固定する。またこのとき後端部と内片80とのU字状屈曲部内に第1側ケース1Aの内側面より突出した半円状のリブ103’が嵌まり、位置決めされる。
【0051】
更に第1引き外し板41をねじりばね60とともに定位置に回動自在に配置し、また更に第2引き外し板41を定位置に回動自在に配置する。
【0052】
このようにして図19に示すように中間ケース7及びこの中間ケース7の凹部9内に収納する端子ブロック10B、解除ハンドル17’及びその復帰ばね21’以外を第1側ケース1A側に配置、組み付けた後に、端子ブロック10B、解除ハンドル17’及び復帰ばね21’を凹部9に組み付けた中間ケース7を第1側ケース1A側に重ねるように配設する。
【0053】
ここで中間ケース7を第1側ケース1A側の定位置に配設すると、可動接触子4Aの自由端側が縦壁32の開口部39を介して凹所34内に配置されるとともに、端子ブロック10Aに設けられた固定接触子12Aの先端側部が底壁31の段面31a上に載置されることになるとともに軸36が解除ハンドル17の凹部37に嵌まることになる。
【0054】
一方端子ブロック10Bに設けられた固定接触子12Bが第1側ケース1Aの底部上のリブ26上に載置される。また中間ケース7の端部に形成せる下向き段部の下面が第1側ケース1Aの端部壁に形成した平坦面上に載置される。
【0055】
この状態で第2側ケース1Bを第1側ケース1A側に重ね合わせて結合するのである。このとき第1側ケース1Aから第2側ケース1B側へ一体突出させた両端上下の4カ所の弾性係止片100…の先端の爪状の引掛係止部101が第2側ケース1B側に対応して設けた突起状の被引掛部102に係止されて第1側ケース1Aと第2側ケース1Bとが結合固定されて器体1を構成することになる(図1,図4,図7等参照)。この第1側ケース1Aと1Bの結合固定を外す場合には、第2側ケース1Bに各被引掛部102…に対応させて開口した各解除孔150よりドライバ151を挿入して対応する各弾性係止片100…の引掛係止部101を上方へ押圧して、被引掛部102との引掛状態を外すことにより、第1側ケース1Aから第2側ケース1Bを外すことができる。
【0056】
第2側ケース1Bを被着することにより第2側ケース1Bの内側面に設けてある軸孔52,56にクロスバー40の軸40a、第1引き外し板41の軸部41aが回動自在に挿入される。
【0057】
また各バイメタル45,46に対応する調整螺子77,77’の頭部は器体1の上面に開口する開口部104,底部に開口する開口部105に夫々臨むことになり、組立後の動作試験時に最適な動作点が得られるように開口部104,105を介して動作調整螺子77,77’を螺進させてバイメタル45,46の初期位置を図17(a)から同図(b)に示すように調整し、その調整後に、上蓋106,下蓋106’をその弾性を利用して器体1の夫々の部位に嵌め込んで開口部104,105を被蔽する。
【0058】
ここでバイメタル45,46は器体1の幅方向を幅方向として器体1の長手方向に一部が重なるように並設され、器体1の幅方向の寸法のコンパクト化を図っている。また変位方向を互いに外側方向に設定しているため変位しない初期位置が予め分かり、各バイメタル45,46が変位しても初期位置以上に近接することがないので、各バイメタル45,46の配設作業を容易としている。つまり同一方向に変位するのであれば、その変位量を調べて配設する必要があり、各バイメタル45,46の配設作業が煩わしくなるのが、本実施形態では、そのような煩わしさがない。
【0059】
またバイメタル45,46の間に隔壁である分離壁65が存在するため両バイメタル45,46間の間隔を狭くすることができ、器体1内に収納せれる開閉機構5や接点部の配設スペースを十分にとれるようにしてある。更に各バイメタル45,46に接続される編組線79,82を器体1の上下方向から引き回すので、編組線79,82の引き回し作業を容易としている。
【0060】
而して器体1の一端内部には上下方向に導電バーを挟み込むための刃受ばね部78,81が収納配設され、これら刃受ばね部78,81対応するように器体1の一端部には器体1の端面と両側面とにコ字型に開口した導電バー挿入溝107,108が形成されることになる。
【0061】
また器体1の他端部には斜め上向きに開口した一対の電線挿入孔16A、16Bが並行形成される。
【0062】
更にこの電線挿入孔16A、16Bの下方の端面には両ケース1A,1Bの側壁と中間ケース7とで分割された2つの区画の内下側の区画に配置される固定接点2Bと可動接点3Aとの開閉により発生するガスを排気する排気孔109及び器体取付用係止孔112が開口し、更に器体1の他端部上面には、図18に示すように上側の区画に配置される配置される固定接点2Aと可動接点3Aとの開閉により発生するガスを斜め上方に排気する排気孔110が開口する。
【0063】
これら両排気孔109,110は上下に分離し、且つ器体1外部に臨む方向が互いに離れる角度となるため、強制開極時に発生するアークの排出方向が互いに異なり、両極のアークが混じり合うことによる極間短絡を防止することができる。ここで図18に示す排気孔110は内部の中間ケース7の先端立ち上がりリブ113、解除レバー17,17の側面に突出したリブ114,114及びケース1A,1Bの排気孔110の開口に臨む横突出壁115により排気ガスが斜め上方へ導かれるため、下方の排気孔109より排気される排気ガスとは交わり難くなっている。
【0064】
而して電線挿入孔16A,16Bに夫々負荷側の電線111,111を挿入して各端子ブロック10A,10Bに接続し、導電バーを各刃受ばね部78に接続すれば電路に本実施形態回路遮断器を挿入することができることになる。図中112は器体固定用の係止孔である。
【0065】
次に本実施形態の動作を図20乃至図25により説明する。
【0066】
図20はオフ状態を示しており、このオフ状態ではハンドル6の操作部6aが開口部50より倒立露出した状態にあり、作動板43の一端と第1引き外し板41との係合状態は外れた状態にある。そしてコイルばね62によりクロスバー40は図において時計方向に回動するように付勢されており、クロスバー40の切溝54に貫挿されている可動接触子4Aが自由端を上方に移動させた状態にあり、また切溝55に貫挿させた可動接触子4Bはそのばね弾性力により自由端を上方に移動させた状態にあり、夫々の自由端に設けてある可動接点3A,3Bが対応する固定接点2A,2Bから開離した状態にある。
【0067】
この状態でハンドル6の操作部6aを時計方向に回動操作すると、リンク44の上側軸44aが下方向に押し動かされてリンク44は下側軸44bにより作動板43を押し下げる。この作動板43の押し下げにより作動板43の一端(図において右端)が第1引き外し板41の係止部57に当たり、その位置を回動中心として作動板43は反時計方向に回動し、作動板43の他端(左端)が図21に示すようにクロスバー40の上端に設けてある突起部84に当たり、クロスバー40を反時計方向にばね付勢に抗して回動させる。
【0068】
この回動によりクロスバー40の切溝55に貫挿された可動接触子4Bが自由端を下向きに移動させる方向に撓むことになり、自由端の可動接点3Bを固定接点2Bに接触させる。また切溝54に貫挿された可動接触子4Aが反時計方向に回動してその自由端の可動接点3Aを固定接点3Bに接触させる。この接触は可動接点3Bが固定接点2Bに接触するよりも遅れるようなっている。
【0069】
ここで可動接触子4Bはそれ自体の弾性で接圧を得ているため接圧用のばね手段が不要であり、また編組線を用いて電路接続を行う必要がないため、部品を組み込む作業や編組線接続作業が不要で、生産性を向上させている。
【0070】
そしてハンドル6を更に時計方向に回動させると、リンク44の下側軸44bの位置とハンドル6の回転中心を結ぶ線より上側軸44bが図22に示すように左方向に移動し、この状態でハンドル6のねじりばね51、クロスバー44を付勢するコイルスばね62、更に可動接触子4Bのばね力等が均衡して作動板43の一端と第1引き外し板41の係止部57とのラッチ状態が保持され、図22のオン状態が維持される。図23は引き外し板41,42を外した状態で上記オン状態を示す。
【0071】
さてオン状態でハンドル6の操作部6aを反時計方向に回動させると、リンク44の上側軸44aの位置が、ハンドル6の回転中心と、下側軸44bを結ぶ線を右方向に越えて上方へ移動するため作動板43の左端と第1引き外し板41の係止部57とのラッチ状態が解かれ、クロスバー40はコイルばね62の付勢力で時計方向に回動するとともに、ハンドル6がねじりばね51の付勢力でオフ側に急速に回動復帰する。クロスバー40の時計方向への回動により可動接触子4Aが時計方向に回動して自由端を上方へ移動させ可動接点3Aを固定接点2Aより開離させる。また可動接触子4Bが下向きの押し下げが無くなって、そのばね力で元の状態に復帰することになり、自由端の可動接点3Bを固定接点2Bより開離する。この開離は上記可動接点3Aが固定接点2Aから開離するよりも遅れる。この遅れは後述する強制開極時も同様である。
【0072】
ここで上記のように両極の接点部の開閉に上記のように遅れを持たせているため接点開閉時に生じるアークは剛体側の可動接触子4Aのみとなり、ばね材からなる可動接触子3Bのアークによる消耗を防止できる。
【0073】
また両極の接点部で生じるアークは夫々の配置区画内で発生し、また排気孔109,110の排気方向が異なるためアークによる極間短絡が防止できる。
【0074】
更に接点部の開離時に回動するクロスバー40の先端面の幅方向に形成した凹溝131に両ケース1A,1B及び中間ケース7に形成した止片130…が係入して凹溝131の底部に当接するため、一方の区画で発生したアークが器体1の奥側のクロスバー40側から回りこんで他の区画へ入り込む恐れを無くして、器体1内部でのアークによる極間短絡を防止する。
【0075】
また上側の固定接触子12Aの固定接点2A近傍の空間を中間ケース7の膨出部30によって両ケース1A,1Bの側壁間までの広い空間とし、また下側の固定接触子12Bの固定接点2B近傍の空間を両ケース1A,1Bの側壁間までの広い空間としているため、各接点部の開離時に発生するアークによるガス圧を小さくすることができ、ガス圧による両ケース1A,1Bのひびや破損を防止することができる。
【0076】
また中間ケース7が水酸化Mgを含む樹脂材料で成形されているため、接点部開離時に発生するカーボンを酸化してカーボンによる絶縁劣化を防止することができる。
【0077】
さて図22に示す上記オン状態において、負荷に過電流が流れると、バイメタル45,46は過電流により発熱して湾曲変位することになる。ここで上方から垂下したバイメタル45は下端が図において左方向に移動するように変位し、また垂立したバイメタル46は上端が右方向に移動するように変位し、図23に示すようにバイメタル45の下端は第1引き外し板41の第1駆動部69を左方向に押し、バイメタル46の上端は第2引き外し板42の第2駆動部70を右方向に押す。つまり両バイメタル45,46の自由端は互いに離れる方向に変位する。この変位により第1、2引き外し板41、42は時計方向に回動するが、このとき第2引き外し板42の対向部42aが第1引き外し板41の受け部59を押して第1引き外し板41に時計方向の回動力を与える。
【0078】
ここでバイメタル45,46の通電方向が互いに逆方向となっているため、大電流が流れたときに、両バイメタル45,46には互いに離れる方向の磁力が発生する。そのためバイメタル45,46の湾曲変位を素早くすることができ、その結果強制開極をより速くすることができる。この動作は後述する短絡電流による強制開極時にも有効となる。
【0079】
さて第1引き外し板41が時計方向に回動すると、係止部57と作動板43の一端(右端)とのラッチ状態が解除され、作動板43はリンク44の下側軸44bを中心として時計方向に回動することになる。そのため作動板43の他端(左端)によるクロスバー40の規制が無くなり、クロスバー40はコイルばねのばね力により時計方向に回動し、図24に示すように可動接触子4A,4Bをオフ状態に復帰させ、可動接点3A,3Bを固定接点2A,2Bから夫々開離させる。
【0080】
その後電路遮断によりバイメタル45,46は元の状態に戻り、第1引き外し板41はねじりばね60の付勢により元の位置へ回動復帰し、同時に第2引き外し板42の対向部42aを受け部59が押し動かして第2引き外し板42を元へ戻す。またハンドル6はねじりばね51の付勢によりオフ方向(反時計方向)に回動することになる。
【0081】
また上記オン状態において、短絡電流のような過大電流が流れると、電磁駆動部47,48の固定鉄心74、74’に磁力が発生して対応する可動鉄心58,67を吸引して揺動させる。これにより図25に示すように、可動鉄心58の駆動部58aが第1引き外し板41の受け部89を押し、また可動鉄心67の駆動部67aが引き外し板42の受け部68を押して夫々を時計方向に回動させる。過電流が流れたときと同様に第1引き外し板41が時計方向に回動すると、係止部57と作動板43の一端(右端)とのラッチ状態が解除され、作動板43はリンク44の下側軸44bを中心として時計方向に回動することになる。そのため作動板43の他端(左端)によるクロスバー40の規制が無くなり、クロスバー40はコイルばね62のばね力により時計方向に回動し、可動接触子4A,4Bをオフ状態に復帰させ、可動接点3A,3Bを固定接点2A,2Bから夫々開離させる。
【0082】
その後電路遮断により電磁駆動部47,48の固定鉄心74,74’に磁力が発生しなくなると、可動鉄心58,67は板ばねのばね力により元の状態に戻り、第1引き外し板41はねじりばね60の付勢により元の位置へ回動復帰し、同時に第2引き外し板44を押し動かして元へ戻す。またハンドル6はねじりばね51の付勢によりオフ方向(反時計方向)に回動することになる。
【0083】
ここで可動鉄心58,67の各固定鉄心74,74’に吸引される方向が互いに逆方向となるように電磁駆動部47,48を配設しているため、振動が加わっても可動鉄心58,67の一方が振動により、吸引される向きに、他方が反吸引する向きに動くため、第1,第2引き外し板41,42をラッチ引き外し方向に回動させる力は何れか一方の可動鉄心の動きのみによって得られるため、ねじりばね60の付勢力に抗して第1の引き外し板41を引き外す力を得ることができず、結果振動よる誤動作を防止できる。
【0084】
【発明の効果】
請求項1の発明は、外部から操作可能なハンドルを有した器体と、この器体の幅方向に並設された2つの固定接点と、これら各固定接点に接離自在に対向する可動接点を固着した2つの可動接触子と、これらの2つの可動接触子を駆動する開閉機構とを備え、ハンドルのオンオフ操作により開閉機構を介して各可動接点を各固定接点に接離させる回路遮断器において、前記各固定接点及び各可動接触子を、器体の高さ方向に上下に配設したので、各固定接点及び各可動接点が器体の幅方向に並設されるとともに器体の高さ方向に上下に配設されているので、各固定接点間及び各可動接点間の器体における幅方向と、各固定接点間及び各可動接点間の器体における上下方向とを狭くすることができ、器体の幅寸法及び高さ寸法を大きくする必要がなく、器体のコンパクト化が図れるという効果がある。
また前記各固定接点を隔離する隔壁部材を設け、各固定接点を器体の幅方向の両側壁及び隔壁部材によって分割される2つの区画に分割収納し、上段の固定接点の排気孔を一方の区画内で器体の上方に形成するとともに下段の固定接点の排気孔を他方の区画内で器体の下方に形成したので、多極の固定接点が隔壁部材によって隔離でき、そのため多極の固定接点間の間隔を狭くすることができ、更にコンパクト化が図れ、また、隔壁部材によって各種を隔離して各排気孔を器体の上下段に形成しているので、接点強制開極時に発生するアークが器体の外まで出るようなときに各種のアークが混じりにくくなり、極間短絡を防止することができるという効果がある。
更に前記固定接点を一端側に固着するとともに他端側に導体を接続する導体接続部を有した2つの固定接触子を設け、前記隔壁部材は、各固定接触子間で器体の側壁に対して略平行に延出し上段の固定接触子側の器体の側壁とともに上段の固定接触子を収納する縦壁部と、この縦壁部の下端から器体の底面と略平行に延出して下段の固定接触子側の器体の側壁とともに下段の固定接触子の導体接続部を収納する横壁部と、上段の固定接触子の固定接点近傍から下段の固定接触子側の器体の側壁方向に膨出して下段の固定接触子側の器体の側壁に当接する膨出部とを有し、前記横壁部及び膨出部並びに器体の両側壁によって下側の固定接触子の固定接点を器体の両側壁に跨って収納したので、上段の固定接触子の固定接点近傍を膨出部によって両外壁間まで広く取ることができるとともに、下段の固定接触子の固定接点近傍を器体の両外壁間まで広く取ることができ、各区画に配設された可動接点が固定接点から開離するときに発生するアークによるガス圧を小さくすることができ、ガス圧による器体のひびや破損が防止し易くなるという効果がある。
【0090】
請求項の発明は、請求項1の発明において、前記開閉機構が各可動接触子を両側から個々に横嵌め挿入して各区画に連通する切溝を有した回動自在なクロスバーを備え、前記隔壁部材及び器体の両側壁に、各可動接点が各固定接点から開離した状態で前記クロスバーの可動接点側の先端面が当接する止片を設けたので、各可動接点が各固定接点から開離したときに発生するアークが器体奥側のクロスバー側から他の区画に入り込む恐れを少なくしてアークによる極間短絡を防止できるという効果がある。
【0091】
請求項の発明は、請求項の発明において、前記止片及びクロスバーの先端面に、凹凸係合部を設けたので、上片及クロスバーの端面に凹凸係合部が形成されているので、上側又は下側の区画内に発生するアークがそのまま下側又は上側の区画内に真っ直ぐ入り込む恐れがなくなり、請求項2の効果に加え、更にアークによる極間短絡を防止できるという効果がある。
【図面の簡単な説明】
【図1】本発明の要部を示す図3のB−B断面図である。
【図2】同上の分解斜視図である。
【図3】同上の側面図である。
【図4】同上の図3のA−A断面図である。
【図5】同上の図3のC−C断面図である。
【図6】同上の斜視図である。
【図7】同上の正面図である。
【図8】同上の上面図である。
【図9】同上の下面図である。
【図10】同上の背面図である。
【図11】同上の中間ケースの拡大斜視図である。
【図12】同上のクロスバー部位の一部省略せる拡大分解斜視図である。
【図13】同上の上側電磁駆動部及び上側バイメタルの構造部位の分解斜視図である。
【図14】同上の上側電磁駆動部及び上側バイメタルの構造部位の斜視図である。
【図15】同上の下側電磁駆動部及び下側バイメタルの構造部位の分解斜視図である。
【図16】同上の下側電磁駆動部及び下側バイメタルの構造部位の斜視図である。
【図17】同上のバイメタルの調整説明図である。
【図18】同上の上側の排気孔の構成説明用の一部省略且つ破断せる拡大斜視図である。
【図19】同上の第1側ケースに対する部材組み付け状態の側面図である。
【図20】同上のオフ状態の状態説明図である。
【図21】同上のオン状態への移行途中の状態説明図である。
【図22】同上のオン状態の状態説明図である。
【図23】同上の引き外し板を外した状態で示すオン状態説明図である。
【図24】同上の過電流によるトリップ動作の状態説明図である。
【図25】同上の過大電流による瞬断状態の状態説明図である。
【符号の説明】
1 器体
1A 第1側ケース
1B 第2側ケース
2A,2B 固定接点
3A,3B 可動接点
4A,4B 可動接触子
12A,12B 固定接触子
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a two-pole type circuit breaker that opens and closes two-pole contacts by operating a handle.
[0002]
[Prior art]
In this type of circuit breaker, two fixed contacts are juxtaposed in such a manner that two fixed contacts are juxtaposed in the width direction of the body and each of them is separated from each other. It is necessary to widen the insulation interval, and there is a problem in that the width of the body is increased. Therefore, the present applicant has proposed a circuit breaker as disclosed in Japanese Patent Application Laid-Open No. 5-47291. In this device, two fixed contacts are arranged side by side in the height direction of the body, so that the width of the body can be reduced.
[0003]
[Problems to be solved by the invention]
In the circuit breaker described above, the fixed contacts are arranged side by side in the height direction of the body, so that the width of the body can be reduced, but this time, the height is increased. There was a problem that it would.
[0004]
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a circuit breaker that can reduce the width and height of a body and thus can be made compact. To provide.
[0005]
[Means for Solving the Problems]
According to the first aspect of the present invention, a body having a handle that can be operated from the outside, two fixed contacts arranged side by side in the width direction of the body, and a movable contact opposing each of these fixed contacts so as to be able to come and go. And two opening / closing mechanisms for driving these two moving contacts. The movable contacts are brought into and out of contact with the fixed contacts via the opening / closing mechanism by turning on / off the handle. In the circuit breaker, the fixed contacts and the movable contacts are vertically arranged in a height direction of the body.A partition member for isolating each of the fixed contacts, and each of the fixed contacts is separately housed in two sections divided by both side walls in the width direction of the body and the partition member, and an exhaust hole of the upper fixed contact is provided. Is formed above the body in one section, and the exhaust hole of the lower fixed contact is formed below the body in the other section, and the fixed contact is fixed to one end and the other end is fixed. And two fixed contacts having a conductor connecting portion for connecting a conductor are provided, and the partition member extends substantially parallel to the side wall of the body between the fixed contacts and the upper fixed contact side. A vertical wall portion for accommodating the upper fixed contact with the outer wall of the lower wall, and extending from the lower end of the vertical wall substantially in parallel with the bottom surface of the body, and fixing the lower stage together with the side wall of the body on the lower fixed contact side. The horizontal wall for accommodating the conductor connection part of the contact, and the upper fixed contact A bulging portion that protrudes from the vicinity of the fixed contact in the direction of the side wall of the body on the lower fixed contact side and abuts against the side wall of the body on the lower fixed contact side; The fixed contact of the lower fixed contact is housed over both side walls of the body by the portion and both side walls of the body.It is characterized by the following.
[0011]
Claim2In the invention of the claim,OneIn the invention, the opening / closing mechanism includes a rotatable crossbar having a cut groove communicating with each section by horizontally inserting and inserting each movable contact from both sides individually, and on both side walls of the partition member and the container body. A stop piece is provided in which each movable contact is separated from each fixed contact and a tip end surface of the crossbar on the movable contact side abuts.
[0012]
Claim3In the invention of the claim,2The invention according to the fifth aspect, characterized in that a concave-convex engaging portion is provided on a tip end surface of the stop piece and the crossbar.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
[0015]
As shown in FIG. 1, the circuit breaker according to the present embodiment includes a housing 1 formed by butt-joining a first side case 1A and a second side case 1B made of synthetic resin on both sides. Two fixed contacts 2A and 2B arranged side by side in the width direction, two fixed contacts 2A and 2B, and two movable contacts 4A and 4B to which the fixed contacts 3A and 3B opposing so as to be able to come and go, are fixed. An opening and closing mechanism 5 for driving the two movable contacts 4A and 4B is provided, and the movable contacts 3A and 3B are brought into contact with and separated from the fixed contacts 2A and 2B via the opening and closing mechanism 5 by turning on and off the handle 6. The fixed contacts 2A, 2B and the movable contacts 4A, 4B are vertically arranged in the height direction of the body 1, and two fixed contacts 2A, 4B are fixed in the height direction. One movable contact 4B interposed between the contacts 2A and 2B, When the movable contacts 3A and 3B are separated from the fixed contacts 2A and 2B, the movable contacts 2A of the movable contact 4A do not cross each other when viewed from the width direction of the body 1. It is located at the height position.
[0016]
A partition member (hereinafter referred to as an intermediate case) formed of a synthetic resin material containing a hydroxide of alkaline earth metal (for example, Mg hydroxide) so as to be sandwiched between the two cases 1A and 1B in one end of the housing 1. 7), and a fixed contact 2A is provided at one end in a section defined by a concave portion 8 inside the side wall (outer wall) of the first side case 1A and a vertical wall portion 35 of the intermediate case 7. The terminal block 10A, which is a fixed-side electric circuit configuration, is housed therein, and the lower side is placed in a section formed by the concave portion 9 provided on the second side case 1B side of the intermediate case 7 and the side wall (outer wall) of the second side case 1B. A terminal block 10B, which is a second fixed-side electric circuit having a fixed contact 2B at one end, is housed therein.
[0017]
The terminal block 10A is integrally extended upward from one end of a lower piece of the terminal plate 11 bent into a U shape, and is bent at a right angle to the extension piece 11a from an upper end of the extension piece 11a. A fixed contact 12A extending outwardly and integrally with the fixed contact 11; a fixed contact 2A caulked and fixed to the upper surface of one end of the fixed contact 12A; , A lower piece of the terminal plate 11 is placed on the downwardly inclined bottom surface of the recess 8 of the first side case 1A, and a rising wall at one end of the recess 8 is formed. The extension piece 11a is arranged along the upper wall 8a, and the fixed contact 12A is led out of the recess 8 beyond the upper end of the rising wall 8a, and the rising wall 8a and the partition wall 14 rising from the bottom of the first side case 1A. Between recess 8 Parts and by arranging the tip portion of the fixed contact 12A on the fixed contact arrangement 15 which is integrally formed to be inclined in the same manner, the terminal block 10A is disposed as shown in FIG. 19 in the recess 8. The fixed contact disposing portion 15 is formed with a concave portion 15a for releasing the lower end of the fixed contact 2A protruding from the lower surface side of the fixed contact 12A. The terminal plate 11 is integrally formed with a T-shaped piece 11b extending upward from the other end of the upper piece, and one end of a side protruding portion at the upper end of the T-shaped piece 11b is attached to the inner surface of the first side case 1A. It is placed on the upper end surface of the formed convex flat portion 22. Further, a projection 23 which is inserted into the holding piece 13b of the locking spring 13A and prevents rattling of the locking spring 13A is integrally formed on the side surface of the side piece of the terminal plate 11.
[0018]
The lock spring 13A and the terminal plate 11 constitute a quick connection terminal as a conductor connection portion. When the intermediate case 7 is overlapped on the first side case 1A, a vertical wall portion at the other end of the first side case 1A is formed. Is inserted from the outside through an obliquely downward wire insertion hole 16A formed by a diagonally downward groove 160 having a semicircular cross section and an obliquely downward groove 160 having a similar shape formed on a wall formed on the opposite wall surface of the intermediate case 7. The core wire of the electric wire 111 (see FIG. 7) is press-fitted between the upper piece of the terminal plate 11 and the upper end of the locking piece 13a of the locking spring 13A and the upper end of the holding piece 13b. By locking the core in the pull-out direction of 111 and pressing the core against the upper piece of the terminal plate 11 at the upper end surface of the holding piece 13b, the core is electrically connected and mechanically held. Has become. The electric wire lock is released by a release handle 17. The release handle 17 is rotated by a rotation shaft 18 provided on a lower side surface into a shaft hole 20 provided on a convex flat portion 22 on the inner side surface of the first side case 1A. A shaft 36, which is freely supported and protrudes from the wall surface of the vertical wall portion 35 of the intermediate case 7, is rotatably supported in a concave portion 37 provided on the lower side surface. When the operating portion 17a exposed to the outside is manually operated and rotated counterclockwise, the drive projection 19 provided at the lower end pushes the tip of one side end of the locking piece 13a of the locking spring 13A to lock it. The lock 13a is bent so that the lock on the core wire can be released. In the figure, reference numeral 21 denotes a return spring which constantly biases the release handle 17 clockwise.
[0019]
On the other hand, the terminal block 10B is basically composed of a terminal plate 11, a locking spring 13B and a fixed contact 12B like the terminal block 10A, but unlike the terminal plate 11 of the terminal block 10A, The terminal plate 11 of the block 10B extends the extension piece 11c downward from one end of the lower piece, and extends the fixed contact 12B from the tip of the extension piece 11c so as to be parallel to the bottom of the body 1. Further, a back piece 11d extending at a right angle from one end of the side piece of the terminal plate 11 is formed.
[0020]
The lock spring 13B has the same structure as that of the lock spring 13A. The lock spring 13B is mounted on the lower piece of the terminal plate 11, and the projection 23 protruding from the side piece of the terminal plate 11 is inserted into the holding piece 13b. It has become.
[0021]
The terminal block 10B constitutes the bottom of the recess 9 of the intermediate case 7, and the lower piece of the terminal plate 11 is placed on the horizontal wall 24 extending substantially parallel to the bottom of the container 1, and the terminal block 10B One end of the terminal plate 11 is fitted into a notch 27 formed between the lower end of the vertical wall 25 and one end of the horizontal wall portion 24, and the extension piece 11c is recessed. When the intermediate case 7 is overlaid on the first side case 1A side, the front end of the fixed contact 12B, that is, the lower surface on which the fixed contact 2B is provided, is placed at the bottom of the first side case 1A. Are mounted on the ribs 26, 26. That is, the fixed contact 2B is disposed between the two cases 1A and 1B in a space formed between the lateral wall portion 24 of the intermediate case 7, a bulging portion 30 described later, and the side walls of the two cases 1A and 1B. The recess between the ribs 26, 26 serves as a relief for the lower end portion of the fixed contact 2B fixed to the tip of the fixed contact 12B and protruding from the lower surface side of the fixed contact 12B.
[0022]
Further, the tip of the side protruding portion at the upper end of the T-shaped piece 11b formed to extend from the other end of the upper piece of the terminal plate 11 is the upper end face of the convex flat portion 22 'formed on the wall surface of the intermediate case 7. Placed on
[0023]
The locking spring 13B of the terminal block 10B and the terminal plate 11 constitute a quick-connecting terminal as a conductor connecting portion as in the case of the terminal block 10A, and when the intermediate case 7 is overlaid on the second side case 1B, the intermediate case 7 is provided in the vertical wall at the other end of the concave portion 9 and has a semicircular cross-sectionally downward groove 160 provided in the vertical wall at the other end of the second side case 1B. When an electric wire is inserted from the electric wire insertion hole 16B formed by the obliquely downward groove 160, the core wire is locked by the locking piece 13a of the locking spring 13B, and the core wire is fixed to the upper piece of the terminal plate 11 by the holding piece 13b. The wires are electrically connected by pressing and mechanically locked.
[0024]
A release handle 17 'is used to release the electric wire lock. The release handle 17' is provided with a rotating shaft 18 provided on the lower side surface on the convex flat portion 22 'of the intermediate case 7, similarly to the release handle 17 described above. The shaft 38 rotatably supported by the shaft hole 20 and protruding from the inner wall surface of the second side case 1B is rotatably supported by a concave portion 37 formed on the side surface. When the operation portion 17a exposed to the outside is manually operated and rotated, the drive projection 19 provided at the lower end pushes the tip of one side end of the lock piece 13a of the lock spring 13B to bend the lock piece 13a. However, the locked state can be released. In the drawing, reference numeral 21 'denotes a return spring which constantly biases the release handle 17' clockwise.
[0025]
As shown in FIG. 11, the intermediate case 7 protrudes toward the second side case 1B with respect to the vertical wall portion 35 substantially parallel to the side walls of the two cases 1A and 1B, and bulges into contact with the inner surface of the side wall of the second side case 1B. The wall which forms the part 30 and hangs down from the lower surface of the bulging part 30 is the vertical wall 25, the side wall facing the second side case 1 </ b> B side, the bottom wall 31, the vertical wall 32 at one end, and the ceiling wall 33. Is provided on the first side case 1A side. When the intermediate case 7 is abutted against the first side case 1A, the front end side of the fixed contact 12A of the terminal block 10A assembled on the first side case 1A side is on the step surface 31a of the bottom wall 31 of the recess 34. And the ceiling wall 33 is arranged along the lower surface of the horizontal wall 29 projecting from the inner surface of the first side case 1A. A groove 31b is formed in the step surface 31a to allow the lower end of the fixed contact 2A swaged and fixed to the fixed contact 12A. The vertical wall 32 has an opening 39 for inserting the free end of the movable contact 4A corresponding to the fixed contact 2A into the recess 34.
[0026]
The opening / closing mechanism 5 for driving the movable contacts 4A and 4B to open and close includes a first operating plate 43 serving as a latch member, a crossbar 40, and a stepped locking portion 57 for locking one end of the first operating plate 43. It comprises a tripping plate 41, a second tripping plate 42, an operating plate 43 serving as a latch member, a handle 6, a U-shaped link 44, and the like, and additionally drives the opening / closing mechanism 5 when an overcurrent is detected. Two bimetals 45, 46 and electromagnetic driving units 47, 48 for driving the opening / closing mechanism 5 when a short-circuit current flows are added to form a common part.
[0027]
The handle 6 includes an operating portion 6a, a rotating portion 6b, and a handle shaft 6c. A handle shaft 6c protruding from the center of both side surfaces of the rotating portion 6b is formed on an inner surface of the first side case 1A. The hole 49 and the shaft hole 49 formed in the inner surface of the second side case 1B are rotatably inserted into the hole 49 and held between the two cases 1A and 1B. It faces the window hole 50 opened on the upper surface of the container 1 configured in a state of being overlapped and connected. A torsion spring 51 is mounted on the handle shaft 6c, and the torsion spring 51 urges the handle 6 in the off-operation direction at the on-operation position (see FIG. 22).
[0028]
An upper shaft 44a of a link 44 is rotatably inserted into a shaft hole 52 provided at a lower end of the rotating portion 6b, and is connected to the operating plate 43 via the link 44.
[0029]
The operation plate 43 is connected to the handle 6 via the link 44 by inserting the lower shaft 44b of the link 44 into the bearing holes 43a provided on both sides at the center, and is disposed within the body 1 so as to be vertically movable.
[0030]
The crossbar 40 is formed by inserting shafts 40a protruding from both upper side surfaces into shaft holes 52, 52 formed in inner surfaces of both cases 1A, 1B and pivotally supported between the cases 1A, 1B. As shown in FIG. 12, a cut groove 54 for fitting the side of the movable contact 4A from the lateral side is provided on the side of the first side case 1A slightly below the shaft 40a, and the lower side of the second side case 1B. Each of the portions is provided with a cut groove 55 into which the movable contact 4B is fitted from the lateral direction. The movable contacts 3A, 3B are separated from the fixed contacts 2A, 2B at the movable contact side end surface by the stop pieces 130 projecting from the inner surfaces of the side walls of the intermediate case 7 and the two cases 1A, 1B. A concave groove 131 engaged in the state and abutting on the bottom is formed in the width direction.
[0031]
Here, the movable contact 4A is formed of a rigid conductive metal plate, is inserted from the side into the cut groove 54 of the cross bar 40, and has a rear lower surface and a concave portion 54a provided in the concave portion 54a provided behind the cut groove 54. The rear part is urged upward by a contact pressure coil spring 53 that is compressed and arranged between the movable contact 4A and the bottom of the movable contact 4A when the crossbar 40 rotates about the shaft 40a. Is rotated about the opening edge of the incision 54 so that the movable contact 3A caulked and fixed to the free end is separated and brought into contact with the corresponding fixed contact 2A.
[0032]
The movable contact 4B is made of a conductive spring thin plate. When the crossbar 40 rotates counterclockwise in FIG. 19, the movable contact 4B is pressed downward and bends, and from this bent state, the crossbar 40 turns clockwise. When it moves, it returns, and the movable contact 3B caulked and fixed to the tip is brought into contact with and separated from the fixed contact 2B by the bending and the return.
[0033]
The lower end of the crossbar 40 is pushed by a coil spring 62 that is compressed and arranged between the lower end and a wall 63 suspended from the bottom of the first side case 1A, and the clockwise rotational force in FIG. Is energized.
[0034]
The first release plate 41 has a shaft portion 41a, a protruding portion 41b protruding above the shaft portion 41a, and a side piece having a surface orthogonal to the shaft portion 41a closer to the second side case 1B side of the shaft portion 41a. 41c and an arm piece 41d integrally extending from the upper end of the side piece 41c to one end thereof. Both ends of the shaft 41a are inserted into shaft holes 56, 56 provided on the inner side surfaces of both cases 1A, 1B. A locking portion 57 to which one end (right end in FIG. 19) of the operation plate 43 is engaged and disengaged is provided at the upper end of the protruding portion 41b. A receiving portion 88 that is pushed and driven by the driving portion 58a of the movable iron core 58 of the electromagnetic driving portion 47 is formed at the upper end of the 41d. On the side surface of the second side case 1B below the side piece portion 41c, a receiving portion 59 which is pushed and moved by the facing portion 42a provided on the lower end portion end surface of the second tripping plate 42 is formed. A locking portion 61 for locking both ends of a torsion spring 60 for fitting the ring portion to the shaft portion 41a is provided on the side surface. In addition, on the side surface of the first side case 1A below the side piece portion 41c, the first side which is opposed to the lower end of the bimetal 45 hung down from the conductive plate 71 fixedly holding the electromagnetic driving portion 47 and is pushed when the bimetal 45 is bent and displaced. A drive section 69 is provided.
[0035]
The second tripping plate 42 is formed at the center of the end surface of the separation wall 65 as a partition formed integrally with the shaft hole 42b in the center from the upper side to the bottom side of the first side case 1A on the inner side of the first side case 1A. Since the provided shaft body 66 is inserted and rotatably supported between the two cases 1A and 1B, the movable core 67 of the electromagnetic drive unit 48 is driven on the lower end surface opposite to the above-described facing portion 42a. A receiving portion 68 that is pushed and driven by the portion 67a is provided. The upper end of the second release plate 42 is opposed to the upper end of the bimetal 46 suspended from the rear end of the movable contact child 4B holding the electromagnetic drive unit 48 on the side surface on the first side case 1A side. There is provided a second drive unit 70 that is pressed when the lens is bent.
[0036]
As shown in FIG. 13, the conductive plate 71 made of a thin metal material is formed by being bent in an inverted L-shape. The electromagnetic driving portion 47 is fixed to the outer piece 71a, and is formed in a U-shape from the tip of the outer piece 71a. The bimetal 45 is hung down by welding and fixing a horizontal piece of the upper end inverted L-shaped portion of the bimetal 45 to the stepped surface at the lower end of the inner piece 71b which is turned back and made parallel to the outer piece 71a.
[0037]
As shown in FIG. 13, the electromagnetic driving unit 47 includes a fixed iron core 74 in which a magnetic iron plate is bent in reverse L and both ends of a vertical piece thereof are bent at right angles to form a U-shaped horizontal section, a movable iron core 58, and a movable iron core 74. A plate spring 73 for swingably and opposingly supporting the iron core 58 on the magnetic pole surfaces of both ends of the fixed iron core 74 is provided. Inserting between the inner piece 71a and the inner piece 71b, the inverted T-shaped piece 76 hanging from the center of the both sides of the outer piece 71a is engaged with the cutout groove 75a at the center of both sides of the flat plate 75. The fixed iron core 74 is fixed to the conductive plate 71 as shown in FIG.
[0038]
The movable core 58 protrudes from the surface on the fixed core 74 side, and the projections 58b, 58b are inserted into holes 73b, 73b formed at the upper end of the central piece 73a of the leaf spring 73 and caulked and fixed to the leaf spring 73. The leaf spring 73 is movably supported, and the leaf spring 73 is arranged so that both side pieces 73c, 73c formed by bending both sides of the central piece 73a are arranged along the outer surfaces of both sides 74a, 74a of the fixed core 74. The locking pieces 73d, 73d protruding inward at the tips of the fixed iron core 74 are fixed to the fixed iron core 74 by being locked in concave portions 74b, 74b formed in the outer corners of the fixed iron core 74.
[0039]
The magnetic pole surface, which is the tip of both side pieces 74a, 74a of the fixed iron core 74, faces the movable iron core 58 via the center piece 73a of the leaf spring 73 and the both side pieces 73c, 73c, and causes an excessive amount of short-circuit current. When a current flows through the conductive plate 71, the movable core 58 is attracted and oscillated by the magnetic force generated on the magnetic pole surfaces of the both side pieces 74 a, 74 a of the fixed core 74, and protrudes from one end surface of the movable core 58. The driving unit 58a is moved.
[0040]
The adjusting screw 77 is screwed into the screw hole 76 provided at the center of the flat plate 75 from the insertion hole 72 of the outer piece 71a of the conductive plate 71, and the tip is inserted into the horizontal piece of the upper inverted L-shaped portion of the bimetal 45. The initial position of the lower end of the bimetal 45 can be adjusted by causing the inner piece 71b to bend by causing the adjusting screw 77 to advance by being opposed via the base 71b (see FIG. 17).
[0041]
At the lower end of the vertical piece 71c of the conductive plate 71, a blade receiving spring portion 78 sandwiching a conductive bar (not shown) provided in the distribution board is welded and fixed, and a plate surface slightly above the lower end of the bimetal 45 is fixed. The other end of the braided wire 79 having one end welded to the movable contact 4A is welded, and the blade receiving spring portion 78A, the conductive plate 71, the bimetal 47, the braided wire 79, and the movable contact 4A are electrically connected. ing.
[0042]
On the other hand, as shown in FIG. 15, the movable contact 4B holding the electromagnetic drive section 48 is folded back in a U-shape with the rear end as an outer piece to form an inner piece 80 parallel to the rear end. A horizontal piece of the lower L-shaped bent portion of the bimetal 46 is placed on the stepped surface at the upper end of the bimetal 46 and fixed by welding to make the bimetal 46 stand up.
[0043]
The electromagnetic drive unit 48 includes a fixed core 74 ′, a leaf spring 73 ′, and a movable core 67 formed in the same shape as the electromagnetic drive unit 47, and a flat plate 75 ′ formed integrally with the fixed core 74 ′. Is inserted between the rear end of the movable contact 4B and the inner piece 80, and the center of both ends of the rear end of the movable contact 4B is inserted into the cutout groove 75a 'at the center of both sides of the flat plate 75'. The stationary iron core 74 'is fixed to the rear end of the movable contact 4B as shown in FIG. 16 by engaging the more vertical T-shaped piece 76'.
[0044]
The movable core 58 ′ is protruded from the surface on the fixed core 74 ′ side, and a projection (not shown) is inserted into holes 73 b ′, 73 b ′ formed at the upper end of the central piece 73 a ′ of the leaf spring 73 and caulked. As a result, the leaf spring 73 'is swingably supported by the leaf spring 73'. The leaf spring 73 'is formed by bending both side pieces 73c', 73c 'formed on both sides of the central piece 73a', on both sides 74a ', 74a' of the fixed iron core 74 '. A locking piece (not shown) protruding inward at the tip of both side pieces 73c ', 73c' is disposed along the outer surface of , 74b 'is fixed to the fixed iron core 74.
[0045]
The magnetic pole surface, which is the tip of both side pieces 74a ', 74a' of the fixed iron core 74 ', faces the movable core 67 via a gap between the center piece 73a' of the leaf spring 73 'and the both pieces 73c', 73c '. When an excessive current such as a short-circuit current flows through the movable contact 7B, the movable core 67 is attracted and oscillated by the magnetic force generated on the magnetic pole surfaces of the both side pieces 74a 'and 74a' of the fixed iron core 74 '. 'The drive unit 67a protruding from one end face is moved.
[0046]
The adjusting screw 77 ′ is screwed into the screw hole 76 ′ provided at the center of the flat plate 75 ′ from below through the insertion hole 81 provided at the rear end of the movable contact 4 </ b> B. The upper end position of the bimetal 46 can be adjusted by causing the inner piece 80 to bend by causing the adjustment screw 77 to advance by facing the horizontal piece of the part via the inner piece 80 (FIG. 17).
[0047]
On the plate surface slightly below the upper end of the bimetal 46, a braid in which one end is welded to a blade receiving spring portion 81 sandwiching a conductive bar (not shown) disposed in the distribution board similarly to the blade receiving spring 78 described above. The other end of the wire 82 is welded, and electrically connects the blade receiving spring portion 81, the bimetal 46, and the movable contact 4B. The blade receiving spring 81 is housed in a frame 83 made of a synthetic resin molded product.
[0048]
When assembling the circuit breaker of the present embodiment, first, the terminal block 10A is housed in the recess 8 of the first side case 1A, and the release handle 17 is assembled in a fixed position together with the return spring 21. Further, the handle 6 is assembled together with the torsion spring 51 at a predetermined position, and the blade receiving spring portion 78 is housed in a blade receiving spring portion housing portion 90 provided near the bottom of one end as shown in FIG. The vertical piece 71c is arranged along the L-shaped gap between the partitions 91 and 92 of the first side case 1A, and the outer piece 71a is arranged parallel to the upper surface of the upper horizontal wall portion 92a of the partition 92. The electromagnetic drive unit 47 and the bimetal 45 are arranged on the left side wall surface (see FIG. 19) of the separation wall 65 formed on the inner side surface of the first case 1A. At this time, the semicircular rib 103 protruding from the inner side surface of the first side case 1A fits into the U-shaped bent portion of the outer piece 71a of the conductive plate 71 and the inner piece 71b for positioning.
[0049]
Then, the movable contact 4A is fitted into the cutout 54 of the crossbar 40, and the coil spring 53 is housed in the recess 54a. The operating plate 43 is connected to the handle 6 by a link 44 and disposed. Further, the electromagnetic drive unit 48 and the bimetal 46 are housed in the space between the separation wall 65 and the partition wall 92, and the blade receiving spring portion 81 together with the frame portion 83 is mounted on the blade receiving spring portion 81 of the first side case 1A. The upper blade receiving spring accommodating portion 93 is located above the spring portion accommodating portion 90. At this time, a locking claw 83b at a lower end of a support piece 83a integrally extended from a lower portion of the frame portion 83 is locked in a locking hole 94 formed in the first side case 1A as shown in FIG. A semi-circular projection 97 supporting and projecting from the inner surface of the front wall of the first side case 1A supports the lower portion of the frame portion 83.
[0050]
The obliquely upwardly inclined portion at the center of the movable contact 4B is parallel to the bottom in the direction toward the other end of the first side case 1A from the lower end of the separation wall 65 located slightly above the bottom of the first side case 1A. Further, the movable contact 4B is disposed between the partition wall 95 extended upwardly inclined from the parallel portion and the bottom of the first side case 1A, and the free end side of the movable contact 4B is inserted through the cutout portion 14a of the partition wall 14. It is arranged in the space where the fixed contact 12B is arranged. At this time, the movable contact 4B is fixed by sandwiching the rear end of the movable contact 4B with ribs 96 projecting from the lower surface of the parallel portion of the partition 95 and the bottom of the first side case 1A. At this time, a semicircular rib 103 'protruding from the inner side surface of the first side case 1A is fitted into the U-shaped bent portion between the rear end portion and the inner piece 80, and is positioned.
[0051]
Further, the first release plate 41 is rotatably disposed at a fixed position together with the torsion spring 60, and the second release plate 41 is further rotatably disposed at a fixed position.
[0052]
In this way, as shown in FIG. 19, the parts other than the intermediate case 7 and the terminal block 10B housed in the recess 9 of the intermediate case 7, the release handle 17 'and its return spring 21' are arranged on the first side case 1A side. After assembling, the intermediate case 7 in which the terminal block 10B, the release handle 17 ', and the return spring 21' are assembled in the concave portion 9 is disposed so as to overlap the first side case 1A.
[0053]
Here, when the intermediate case 7 is arranged at a fixed position on the first side case 1A side, the free end side of the movable contact 4A is arranged in the recess 34 through the opening 39 of the vertical wall 32 and the terminal block The tip side of the fixed contact 12A provided on 10A is placed on the step surface 31a of the bottom wall 31, and the shaft 36 is fitted into the concave portion 37 of the release handle 17.
[0054]
On the other hand, the fixed contact 12B provided on the terminal block 10B is placed on the rib 26 on the bottom of the first side case 1A. The lower surface of the downward step formed at the end of the intermediate case 7 is placed on a flat surface formed on the end wall of the first side case 1A.
[0055]
In this state, the second side case 1B is overlapped with the first side case 1A side and joined. At this time, the hook-shaped hooking locking portions 101 at the tips of the four upper and lower elastic locking pieces 100... Which are integrally protruded from the first side case 1A to the second side case 1B side are located on the second side case 1B side. The first side case 1A and the second side case 1B are locked and fixed to the corresponding protruding hooked portions 102 to form the body 1 (FIGS. 1, 4). 7 and the like). When the first side cases 1A and 1B are disengaged from each other, the driver 151 is inserted into the second side case 1B from each release hole 150 opened corresponding to each hooked portion 102. By pressing the hooking locking portion 101 of the locking pieces 100 upward to release the hooking state with the hooked portion 102, the second side case 1B can be removed from the first side case 1A.
[0056]
By attaching the second side case 1B, the shaft 40a of the crossbar 40 and the shaft portion 41a of the first release plate 41 are rotatable in the shaft holes 52 and 56 provided on the inner surface of the second side case 1B. Is inserted into
[0057]
In addition, the heads of the adjusting screws 77 and 77 'corresponding to the bimetals 45 and 46 respectively face the opening 104 opening on the upper surface of the container 1 and the opening 105 opening on the bottom thereof. At this time, the operation adjusting screws 77, 77 'are screwed through the openings 104, 105 so as to obtain the optimum operating point, and the initial positions of the bimetals 45, 46 are changed from FIG. 17 (a) to FIG. 17 (b). The adjustment is performed as shown, and after the adjustment, the upper lid 106 and the lower lid 106 ′ are fitted into the respective portions of the body 1 by using the elasticity thereof to cover the openings 104 and 105.
[0058]
Here, the bimetals 45 and 46 are juxtaposed so that a part of the bimetal 45 overlaps with the longitudinal direction of the body 1 with the width direction of the body 1 as a width direction, thereby reducing the size of the body 1 in the width direction. Further, since the displacement directions are set outward, the initial position at which no displacement occurs is known in advance. Even if the bimetals 45, 46 are displaced, they do not approach the initial position more than the initial positions. Makes work easier. In other words, if they are displaced in the same direction, it is necessary to check the displaced amount and dispose them, and the disposing work of the bimetals 45 and 46 becomes cumbersome. In the present embodiment, there is no such troublesomeness. .
[0059]
Further, since the separation wall 65 which is a partition wall is present between the bimetals 45 and 46, the interval between the bimetals 45 and 46 can be reduced, and the opening / closing mechanism 5 and the contact portion accommodated in the body 1 are provided. It has enough space. Furthermore, since the braided wires 79 and 82 connected to the bimetals 45 and 46 are routed from above and below the container 1, the work of routing the braided wires 79 and 82 is facilitated.
[0060]
Blade receiving spring portions 78 and 81 for vertically sandwiching the conductive bar are housed and arranged inside one end of the container 1, and one end of the container 1 corresponds to the blade receiving spring portions 78 and 81. In the portion, conductive bar insertion grooves 107 and 108 which are open in a U-shape are formed on the end face and both side faces of the body 1.
[0061]
A pair of electric wire insertion holes 16A and 16B opened obliquely upward are formed in parallel at the other end of the body 1.
[0062]
Further, the fixed contact 2B and the movable contact 3A which are disposed in the lower end of the two sections divided by the side walls of the two cases 1A, 1B and the intermediate case 7 are provided on the lower end surfaces of the wire insertion holes 16A, 16B. An exhaust hole 109 for exhausting gas generated by the opening and closing of the container 1 and a locking hole 112 for mounting the body are opened, and further, on the upper surface of the other end of the body 1, as shown in FIG. An exhaust hole 110 is opened to exhaust gas generated by opening and closing the fixed contact 2A and the movable contact 3A, which are arranged obliquely upward.
[0063]
These exhaust holes 109 and 110 are vertically separated and the directions facing the outside of the body 1 are separated from each other. Therefore, the discharge directions of the arcs generated at the time of the forced opening are different from each other, and the arcs of the both poles are mixed. Can prevent short circuit between the electrodes. Here, an exhaust hole 110 shown in FIG. 18 is a laterally projecting rib facing the opening of the leading end rib 113 of the inner intermediate case 7, the ribs 114, 114 projecting to the side surfaces of the release levers 17, 17 and the exhaust holes 110 of the cases 1A, 1B. Since the exhaust gas is guided obliquely upward by the wall 115, it is difficult for the exhaust gas to intersect with the exhaust gas exhausted from the lower exhaust hole 109.
[0064]
Thus, if the electric wires 111, 111 on the load side are inserted into the electric wire insertion holes 16A, 16B and connected to the respective terminal blocks 10A, 10B, and the conductive bars are connected to the respective blade receiving spring portions 78, the present embodiment can be used as an electric circuit. A circuit breaker can be inserted. In the drawing, reference numeral 112 denotes a locking hole for fixing the body.
[0065]
Next, the operation of the present embodiment will be described with reference to FIGS.
[0066]
FIG. 20 shows the off state. In this off state, the operating portion 6a of the handle 6 is in an inverted state exposed from the opening 50, and the engagement state between one end of the operating plate 43 and the first release plate 41 is It is in a detached state. The crossbar 40 is urged by the coil spring 62 so as to rotate clockwise in the drawing, and the movable contact 4A inserted through the cut groove 54 of the crossbar 40 moves the free end upward. The movable contact 4B inserted through the cut groove 55 has its free end moved upward by its spring elastic force, and the movable contacts 3A, 3B provided at the respective free ends have the movable contacts 3A, 3B. It is in a state of being separated from the corresponding fixed contacts 2A, 2B.
[0067]
When the operating portion 6a of the handle 6 is rotated clockwise in this state, the upper shaft 44a of the link 44 is pushed downward, and the link 44 pushes down the operation plate 43 by the lower shaft 44b. When the operation plate 43 is pressed down, one end (right end in the figure) of the operation plate 43 hits the locking portion 57 of the first release plate 41, and the operation plate 43 rotates counterclockwise about the position as a rotation center, As shown in FIG. 21, the other end (left end) of the operation plate 43 hits a projection 84 provided at the upper end of the crossbar 40, and rotates the crossbar 40 counterclockwise against the bias of the spring.
[0068]
Due to this rotation, the movable contact 4B inserted into the cut groove 55 of the crossbar 40 bends in a direction to move the free end downward, and the movable contact 3B at the free end comes into contact with the fixed contact 2B. Further, the movable contact 4A inserted through the cut groove 54 rotates counterclockwise to bring the movable contact 3A at its free end into contact with the fixed contact 3B. This contact is delayed more than the movable contact 3B contacts the fixed contact 2B.
[0069]
Here, since the movable contact 4B obtains a contact pressure by its own elasticity, a spring means for the contact pressure is unnecessary, and since it is not necessary to make an electric circuit connection by using a braided wire, the work for incorporating parts and the braiding No wire connection work is required, improving productivity.
[0070]
When the handle 6 is further rotated clockwise, the upper shaft 44b moves leftward from a line connecting the position of the lower shaft 44b of the link 44 and the rotation center of the handle 6, as shown in FIG. As a result, the torsion spring 51 of the handle 6, the coil spring 62 for urging the cross bar 44, and the spring force of the movable contact 4 B are balanced so that one end of the operation plate 43 and the locking portion 57 of the first release plate 41 are Are held, and the ON state of FIG. 22 is maintained. FIG. 23 shows the above-mentioned ON state in a state where the trip plates 41 and 42 are removed.
[0071]
When the operating portion 6a of the handle 6 is turned counterclockwise in the ON state, the position of the upper shaft 44a of the link 44 moves rightward beyond a line connecting the rotation center of the handle 6 and the lower shaft 44b. In order to move upward, the latched state between the left end of the operation plate 43 and the locking portion 57 of the first release plate 41 is released, and the crossbar 40 rotates clockwise by the urging force of the coil spring 62, and 6 is rapidly rotated and returned to the off side by the urging force of the torsion spring 51. The clockwise rotation of the crossbar 40 causes the movable contact 4A to rotate clockwise to move the free end upward, thereby separating the movable contact 3A from the fixed contact 2A. In addition, the movable contact 4B is no longer depressed downward, and returns to the original state by the spring force, and the movable contact 3B at the free end is separated from the fixed contact 2B. This separation is later than the separation of the movable contact 3A from the fixed contact 2A. This delay is the same also at the time of forced opening described later.
[0072]
Here, since the opening and closing of the contact portions of the two poles is delayed as described above, the arc generated at the time of opening and closing the contacts is only the movable contact 4A on the rigid body side, and the arc of the movable contact 3B made of a spring material. Can be prevented.
[0073]
Arcs generated at the contact portions of the two poles are generated in the respective sections, and since the exhaust directions of the exhaust holes 109 and 110 are different, a short circuit between the electrodes due to the arc can be prevented.
[0074]
Further, stop pieces 130 formed in both cases 1A and 1B and the intermediate case 7 are engaged with the groove 131 formed in the width direction of the distal end surface of the cross bar 40 which rotates when the contact portion is separated, and the groove 131 is formed. To prevent the arc generated in one section from escaping from the crossbar 40 on the back side of the body 1 and entering the other section. Prevent short circuit.
[0075]
The space near the fixed contact 2A of the upper fixed contact 12A is widened by the bulging portion 30 of the intermediate case 7 between the side walls of the two cases 1A and 1B, and the fixed contact 2B of the lower fixed contact 12B is formed. Since the space in the vicinity is a wide space between the side walls of both cases 1A and 1B, the gas pressure due to the arc generated when each contact portion is opened can be reduced, and cracks in both cases 1A and 1B due to the gas pressure. And damage can be prevented.
[0076]
Further, since the intermediate case 7 is formed of a resin material containing Mg hydroxide, carbon generated at the time of opening the contact portion can be oxidized to prevent insulation deterioration due to carbon.
[0077]
When an overcurrent flows through the load in the above-described ON state shown in FIG. 22, the bimetals 45 and 46 generate heat due to the overcurrent and bend and displace. Here, the bimetal 45 hanging down from above is displaced such that the lower end moves leftward in the figure, and the bimetal 46 hanging up is displaced such that the upper end moves rightward in the figure, and as shown in FIG. The lower end pushes the first drive section 69 of the first release plate 41 to the left, and the upper end of the bimetal 46 pushes the second drive section 70 of the second release plate 42 to the right. That is, the free ends of the bimetals 45 and 46 are displaced away from each other. This displacement causes the first and second tripping plates 41 and 42 to rotate clockwise. At this time, the facing portion 42a of the second tripping plate 42 pushes the receiving portion 59 of the first tripping plate 41 to perform the first pulling. A clockwise turning force is applied to the detaching plate 41.
[0078]
Here, since the energizing directions of the bimetals 45 and 46 are opposite to each other, when a large current flows, magnetic forces are generated in the bimetals 45 and 46 in directions away from each other. Therefore, the bending displacement of the bimetals 45 and 46 can be made quick, and as a result, the forced opening can be made faster. This operation is also effective at the time of forcible opening by a short-circuit current described later.
[0079]
When the first release plate 41 rotates clockwise, the latching state between the locking portion 57 and one end (right end) of the operation plate 43 is released, and the operation plate 43 is centered on the lower shaft 44 b of the link 44. It will rotate clockwise. Therefore, the regulation of the crossbar 40 by the other end (left end) of the operation plate 43 is eliminated, and the crossbar 40 rotates clockwise by the spring force of the coil spring, and turns off the movable contacts 4A and 4B as shown in FIG. The movable contacts 3A and 3B are separated from the fixed contacts 2A and 2B, respectively.
[0080]
Thereafter, the bimetals 45 and 46 return to the original state due to the interruption of the electric circuit, and the first tripping plate 41 returns to the original position by the bias of the torsion spring 60, and at the same time, the opposing portion 42a of the second tripping plate 42 is disengaged. The receiving portion 59 pushes and moves the second release plate 42 back. The handle 6 is turned in the off direction (counterclockwise) by the bias of the torsion spring 51.
[0081]
Further, in the above-mentioned ON state, when an excessive current such as a short-circuit current flows, a magnetic force is generated in the fixed cores 74, 74 'of the electromagnetic driving units 47, 48, and the corresponding movable cores 58, 67 are attracted and swung. . Thereby, as shown in FIG. 25, the driving portion 58a of the movable iron core 58 pushes the receiving portion 89 of the first tripping plate 41, and the driving portion 67a of the movable iron core 67 pushes the receiving portion 68 of the tripping plate 42, respectively. Is rotated clockwise. When the first release plate 41 rotates clockwise in the same manner as when an overcurrent flows, the latching state between the locking portion 57 and one end (right end) of the operation plate 43 is released, and the operation plate 43 is connected to the link 44. Is rotated clockwise about the lower shaft 44b. Therefore, the regulation of the crossbar 40 by the other end (left end) of the operation plate 43 is eliminated, and the crossbar 40 is rotated clockwise by the spring force of the coil spring 62 to return the movable contacts 4A and 4B to the off state. The movable contacts 3A and 3B are separated from the fixed contacts 2A and 2B, respectively.
[0082]
Thereafter, when the magnetic force is no longer generated in the fixed iron cores 74, 74 'of the electromagnetic drive units 47, 48 due to the interruption of the electric circuit, the movable iron cores 58, 67 return to the original state due to the spring force of the leaf spring, and the first release plate 41 becomes By the bias of the torsion spring 60, it returns to the original position, and at the same time, the second release plate 44 is pushed and moved to the original position. The handle 6 is turned in the off direction (counterclockwise) by the bias of the torsion spring 51.
[0083]
Here, since the electromagnetic driving parts 47 and 48 are arranged so that the directions of suction to the fixed iron cores 74 and 74 ′ of the movable iron cores 58 and 67 are opposite to each other, the movable iron core 58 even if vibration is applied. , 67 move in the direction in which they are sucked and the other in the direction in which they are sucked by vibration, so that the force for rotating the first and second tripping plates 41, 42 in the latching direction is either one of them. Since it is obtained only by the movement of the movable iron core, it is not possible to obtain a force for pulling out the first tripping plate 41 against the urging force of the torsion spring 60, so that a malfunction due to vibration can be prevented.
[0084]
【The invention's effect】
The invention according to claim 1 is a container having a handle operable from the outside, two fixed contacts arranged side by side in the width direction of the container, and a movable contact opposing each of these fixed contacts so as to be able to come and go. Circuit breaker, comprising: two movable contacts to which the two fixed contacts are fixed; and an opening / closing mechanism for driving the two movable contacts, and each movable contact being brought into contact with and separated from each fixed contact via the opening / closing mechanism by turning on / off a handle. In the above, the fixed contacts and the movable contacts are vertically arranged in the height direction of the body, so that the fixed contacts and the movable contacts are arranged side by side in the width direction of the body and the height of the body is increased. Since it is arranged vertically in the vertical direction, the width direction in the body between each fixed contact and each movable contact and the vertical direction in the body between each fixed contact and each movable contact can be narrowed. It is necessary to increase the width and height of the body No, there is an effect that attained the compactness of the device body.
AlsoA partition member for isolating the fixed contacts is provided. Each fixed contact is divided and housed in two sections divided by both side walls in the width direction of the container and the partition member, and an exhaust hole of the upper fixed contact is formed in one section. Since the exhaust hole of the lower fixed contact is formed below the body in the other section, the multi-pole fixed contact can be isolated by the partition member, so that the multi-pole fixed contact The gap between them can be narrowed, the size can be further reduced, and each exhaust hole is formed on the upper and lower stages of the body by separating various types by the partition member, so arcs generated at the time of forced opening of contacts When it comes out of the body, various arcs are less likely to be mixed, and a short circuit between poles can be prevented.This has the effect.
Further, two fixed contacts having a conductor connection portion for fixing the fixed contact to one end and connecting a conductor to the other end are provided, and the partition member is provided between the fixed contacts with respect to the side wall of the body. A vertical wall portion that extends substantially parallel to the upper stationary contactor side and accommodates the upper stationary contactor together with a side wall of the upper stationary contactor side, and extends from the lower end of the vertical wall portion substantially parallel to the bottom surface of the lower body and extends downward. A lateral wall portion for accommodating the conductor connection portion of the lower fixed contact together with the side wall of the body of the fixed contact on the side of the fixed contact, and from the vicinity of the fixed contact of the upper fixed contact to the side wall of the body on the lower fixed contact on the side of the fixed contact. A bulging portion that bulges out and abuts against the side wall of the lower fixed contactor-side body, and the fixed contact of the lower fixed contactor is formed by the lateral wall portion, the bulging portion, and both side walls of the body. Since it is stored over both side walls of the body, the vicinity of the fixed contact of the upper fixed contact is When the movable contact arranged in each section is separated from the fixed contact, it can be widened between the outer walls, and the fixed contact near the lower fixed contact can be widened between both outer walls of the body. The gas pressure due to the arc generated in the gas can be reduced, and there is an effect that cracking or breakage of the container due to the gas pressure is easily prevented.
[0090]
Claim2The invention of claimOneIn the invention, the opening / closing mechanism includes a rotatable crossbar having a cut groove communicating with each section by horizontally inserting and inserting each movable contact from both sides individually, and on both side walls of the partition member and the container body. Since a stop piece is provided in which each movable contact is separated from each fixed contact and the end surface of the crossbar on the movable contact side contacts, an arc generated when each movable contact is separated from each fixed contact. Thus, there is an effect that the possibility of a short-circuit between poles due to an arc can be prevented by reducing the possibility that the gas enters the other section from the crossbar side on the back side of the body.
[0091]
Claim3The invention of claim2In the invention of the above, since the concave and convex engaging portions are provided on the distal end surfaces of the stopper and the cross bar,AndSince the concavo-convex engagement portion is formed on the end surface of the crossbar, there is no possibility that the arc generated in the upper or lower section directly enters the lower or upper section as it is.Item 2In addition to the effect, there is an effect that a short circuit between poles due to an arc can be prevented.
[Brief description of the drawings]
FIG. 1 is a sectional view taken along the line BB of FIG. 3 showing a main part of the present invention.
FIG. 2 is an exploded perspective view of the same.
FIG. 3 is a side view of the same.
FIG. 4 is a sectional view taken along the line AA in FIG. 3 of the above.
FIG. 5 is a sectional view taken along the line CC of FIG.
FIG. 6 is a perspective view of the same.
FIG. 7 is a front view of the same.
FIG. 8 is a top view of the above.
FIG. 9 is a bottom view of the above.
FIG. 10 is a rear view of the same.
FIG. 11 is an enlarged perspective view of the intermediate case.
FIG. 12 is an enlarged exploded perspective view in which a part of the crossbar portion is omitted.
FIG. 13 is an exploded perspective view of a structural part of the upper electromagnetic drive unit and the upper bimetal in the same.
FIG. 14 is a perspective view of a structure of an upper electromagnetic drive unit and an upper bimetal according to the first embodiment;
FIG. 15 is an exploded perspective view of a structural portion of a lower electromagnetic drive unit and a lower bimetal according to the first embodiment.
FIG. 16 is a perspective view of a structure of a lower electromagnetic drive unit and a lower bimetal of the above.
FIG. 17 is an explanatory view of adjusting the bimetal according to the embodiment.
FIG. 18 is an enlarged perspective view of a part of the upper exhaust hole, which is partly omitted and broken, for explaining the structure of the upper exhaust hole.
FIG. 19 is a side view showing a state where members are assembled to the first side case of the above.
FIG. 20 is a state explanatory view of the above-mentioned off state.
FIG. 21 is an explanatory diagram of a state during transition to the on state in Embodiment 1;
FIG. 22 is an explanatory diagram of an on-state of the above.
FIG. 23 is an explanatory diagram showing an on-state in a state where the tripping plate is removed.
FIG. 24 is a diagram illustrating a state of a trip operation due to an overcurrent according to the embodiment.
FIG. 25 is a state explanatory diagram of the instantaneous interruption state due to the excessive current.
[Explanation of symbols]
1 body
1A First side case
1B Second side case
2A, 2B fixed contact
3A, 3B movable contact
4A, 4B movable contact
12A, 12B Fixed contact

Claims (3)

外部から操作可能なハンドルを有した器体と、この器体の幅方向に並設された2つの固定接点と、これら各固定接点に接離自在に対向する可動接点を固着した2つの可動接触子と、これらの2つの可動接触子を駆動する開閉機構とを備え、前記ハンドルのオンオフ操作により開閉機構を介して前記各可動接点を前記各固定接点に接離させる回路遮断器において、前記各固定接点及び各可動接触子を、前記器体の高さ方向に上下に配設し、前記各固定接点を隔離する隔壁部材を設けるとともに、前記各固定接点を前記器体の幅方向の両側壁及び隔壁部材によって分割される2つの区画に分割収納し、上段の固定接点の排気孔を一方の区画内で前記器体の上方に形成し、下段の固定接点の排気孔を他方の区画内で前記器体の下方に形成し、前記固定接点を一端側に固着するとともに他端側に導体を接続する導体接続部を有した2つの固定接触子を設け、前記隔壁部材は、前記各固定接触子間で前記器体の側壁に対して略平行に延出し上段の固定接触子側の外壁とともに上段の固定接触子を収納する縦壁部と、この縦壁部の下端から前記器体の底面と略平行に延出して下段の固定接触子側の器体の側壁とともに下段の固定接触子の導体接続部を収納する横壁部と、上段の固定接触子の固定接点近傍から下段の固定接触子側の前記器体の側壁方向に膨出して下段の固定接触子側の前記器体の側壁に当接する膨出部とを有し、前記横壁部及び膨出部並びに前記器体の両側壁によって下側の固定接触子の固定接点を前記器体の両側壁に跨って収納したことを特徴とする回路遮断器。A body having a handle that can be operated from the outside, two fixed contacts juxtaposed in the width direction of the body, and two movable contacts having fixed movable contacts opposed to these fixed contacts so as to be able to come and go freely. A circuit breaker that includes an opening and closing mechanism that drives these two movable contacts, and that causes each of the movable contacts to contact and separate from each of the fixed contacts via an opening and closing mechanism by turning on and off the handle. A fixed contact and each movable contact are vertically arranged in the height direction of the body, a partition member for isolating the fixed contacts is provided, and the fixed contacts are provided on both side walls in the width direction of the body. And divided into two compartments divided by a partition member, and an exhaust hole of the upper fixed contact is formed above the body in one compartment, and an exhaust hole of the fixed contact in the lower compartment is formed in the other compartment. Formed below the vessel, Two fixed contacts having a conductor connecting portion for fixing a contact to one end and connecting a conductor to the other end are provided, and the partition member is provided between the fixed contacts and a side wall of the body. A vertical wall portion extending substantially parallel to the outer wall of the upper fixed contact and accommodating the upper fixed contact, and a lower fixed contact extending from a lower end of the vertical wall substantially parallel to the bottom surface of the container body; A lateral wall portion accommodating the conductor connection portion of the lower fixed contact together with the side wall of the lower body, and bulging from the vicinity of the fixed contact of the upper fixed contact in the direction of the side wall of the lower fixed contact side. A bulging portion that abuts against the side wall of the container at the lower fixed contactor side, and the fixed contact of the lower fixed contactor is formed by the lateral wall portion and the bulging portion and both side walls of the container. A circuit breaker which is housed on both side walls of a body . 前記開閉機構は前記各可動接触子を両側から個々に横嵌め挿入して各区画に連通する切溝を有した回動自在なクロスバーを備え、前記隔壁部材及び器体の両側壁に、前記各可動接点が各固定接点から開離した状態で前記クロスバーの可動接点側の先端面が当接する止片を設けたことを特徴とする請求項1記載の回路遮断器。 The opening and closing mechanism includes a rotatable crossbar having a cut groove communicating with each section by inserting each of the movable contacts from side to side individually, and on both side walls of the partition member and the container, 2. The circuit breaker according to claim 1 , wherein a stop piece is provided for contacting a tip end surface of the crossbar on the movable contact side in a state where each movable contact is separated from each fixed contact . 前記止片及びクロスバーの先端面に、凹凸係合部を設けたことを特徴とする請求項記載の回路遮断器 3. The circuit breaker according to claim 2 , wherein a concave / convex engaging portion is provided on a distal end surface of the stop piece and the crossbar .
JP18089799A 1999-06-25 1999-06-25 Circuit breaker Expired - Lifetime JP3555508B2 (en)

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JP4499890B2 (en) * 2000-08-10 2010-07-07 テンパール工業株式会社 Circuit breaker

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