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JP3557433B2 - Natto container - Google Patents
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JP3557433B2 - Natto container - Google Patents

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Publication number
JP3557433B2
JP3557433B2 JP2000083755A JP2000083755A JP3557433B2 JP 3557433 B2 JP3557433 B2 JP 3557433B2 JP 2000083755 A JP2000083755 A JP 2000083755A JP 2000083755 A JP2000083755 A JP 2000083755A JP 3557433 B2 JP3557433 B2 JP 3557433B2
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Japan
Prior art keywords
container
natto
small
flange edge
lid
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JP2000083755A
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Japanese (ja)
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JP2001270583A (en
Inventor
守 加茂
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Individual
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Individual
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Description

【0001】
【発明の属する技術分野】
本発明は、市販用の小容器包装の納豆容器に関し、特に生産効率を高め、商品価値を損なうことのない納豆容器に関する。
【0002】
【従来の技術】
従来から一般に市販されている納豆の包装用容器は、図6に示すように、合成樹脂シートを皿形状に膨出成型して上部開口周縁部に外向きにフランジ縁を突出させた納豆容器本体1に、所要量の納豆を収容し、その上に仕切りシートを入れて調味液袋や辛子包装袋を入れた後、シート状の蓋体2をフランジ縁上に熱圧着して接着密閉して出荷していた。
【0003】
【発明が解決しようとする課題】
納豆の生産は、原料大豆を加圧蒸煮して納豆菌を接種した後、容器に詰めて42〜45°Cで約24時間室(むろ)に入れて菌を繁殖させて出荷する。しかしながら、大豆の組織を軟らかく分解させて、所謂糸引き状態にまで発酵させるには長時間を必要とし、生産サイクルが長くなって生産効率が悪く、経費が嵩むこととなるため、生産効率を上げる手段として、前記の室入れによる菌の繁殖作業の後、前記のように、所要調味袋等を容器内に入れて密閉し、出荷し、容器内において流通段階で発酵を促進させる方法が企図されている。
【0004】
しかしながら、この方法では、容器内での納豆の発酵促進作用によって生じる発酵ガスが容器内に充満し、内圧が高まり、図6に示したように、蓋体が異常に膨脹し、外観を損なうのみならず、好気性胞子形成細菌である納豆菌の好適な発酵を制約し、大豆成分を分解してグルタミン酸を多量に含んだ美味しい納豆製品を市場に提供することが困難で、商品価値を低下させるという解決すべき課題を有することが確認されるに至った。
【0005】
そこで、本発明者は、このような技術課題を解決することを目的とし、納豆の製造販売に於いて、前記のように、室から出して間がない、未だ発酵促進途中の納豆の容器を直ちに密閉し、出荷して、生産効率を高めながら、猶かつ、出荷後販売時点迄の流通段階で容器内において充分な発酵促進作用を促すことができ、最適な発酵状態の商品価値を備えた納豆製品を市場に提供することが可能な納豆容器を開発したものである。
【0006】
【課題を解決するための手段】
上記目的を達成するために講じた本発明の納豆容器の第1の構成を、実施例を示す図面と共通の符号を用いて説明すると、上部開口周縁部11に外向きに突出するフランジ縁12を備えた合成樹脂シート製の容器本体1に於ける、当該フランジ縁12と蓋体2との熱圧着部位13としてフランジ縁12の全周に亘って一連に突出されたシール用リブ15を形成し、該リブ15の容器中央側に蓋体2の下面との間に小許の間隙を形成し、該間隙形成部位14に、容器の外部に通じる通気部3としての小貫通穴30が形成されている構成としたものである。
【0007】
本発明の納豆容器の第2の構成は、同様に、実施例を示す図面と共通の符号を用いて説明すると、上部開口周縁部11に外向きに突出するフランジ縁12を備えた合成樹脂シート製の容器本体1に於ける、当該フランジ縁12と蓋体2との熱圧着部位13の容器中央側に一段低い部位16aを設けて蓋体2の下面との間に間隙形成部位14を形成し、該間隙形成部位14に容器の外部に通じる通気部3としての小貫通穴30が形成されている構成としたものである。
【0008】
【発明の実施の形態】
本発明を実施するに当たっては、容器本体1はPET、発泡ポリスチロール等の合成樹脂シートを使用し、膨出成型手段により製造する。蓋体2はラミネートシートを使用して単に外形抜きをするだけでもよいが、容器本体1と同じ材料で一体に成型されてもよい。容器本体1にいうところの蓋体2を熱圧着するための熱圧着部位13は、熱圧着を完全にするために、例えばフランジ縁12の全周に亘ってリブ15を突出形成してあるものとしたり、フランジ縁12の内周面側を一段低い部位16aとして、その外周部分を一段高いシール用段部16に形成してあるものとしてもよい。この様な構造のリブ15や段部16の上面に蓋体2を熱圧着すると、フランジ縁12の容器中央側と蓋体2との間に隙間を備えた間隙形成部位14を形成することができる。
【0009】
通気部3は、蓋体2の熱圧着後に納豆の発酵によって発生するガスを容器外に排出するためのものであって、以下の構造の通気部が実施に供される。即ち、フランジ縁12に形成した環状リブ15の頂上とフランジ面との間、フランジ面とフランジ縁12の内周面側部分に形成された前記一段低い部位16aとの間に、間隙形成部位14を設けて該部位に小貫通穴30を形成する構造として実施することができる。
【0010】
上述の通気部3は、納豆の発酵に伴って発生する発酵促進ガスを意図的に外部に逃がすための構造であるから、通気量は極めて僅少でよく、同構造部3の小貫通穴30の通気断面積は虫や異物の侵入を確実に防ぐことができる程度の、微小なものであることが望ましい。また、ここにいう通気部3としての小貫通穴30を形成する。この小貫通穴30の量は、適宜に設定すればよい事項である。
【0011】
【実施例】
以下本発明の実施例の詳細を図面に基いて説明する。図1は本発明の第1実施例の開蓋状態を示す斜視図、図2はその平面図、図3はシール状態の正面図、図4は図2のA−A線に沿った拡大断面図、図5は別の実施例を示す図4と同じ部分の断面図である。
【0012】
図1乃至図4に示した本発明の第1実施例は、合成樹脂シートを膨出成型してなり、上部開口周縁部に外周向きに突出するフランジ縁12を備えた周知の形状の納豆容器であって、図1、図2に示すように、該フランジ縁12の幅の略中間部分に、蓋体2の熱圧着部位13としての連続した無端状リブ15が形成されていて、このリブ15よりも容器中央側の部分のフランジ縁部分に、容器の外部に通じるピンホール状の小さな小貫通穴30を複数個形成してある。この小貫通穴30の形成面は、フランジ縁12に形成された前記無端状リブ15の上面に接着された蓋体2の下面との間に形成された小許の間隙形成部位14となっている。該実施例図面では、前記小貫通穴30を四周に均等して形成してあるものとして示してあるが、この小貫通穴30を形成する箇所は何れか対向する二つの側だけに形成したり、四隅部分や各辺の中間部分だけに形成してあるものとして実施してもよいことは言うまでもない。
【0013】
図5は、前記第1実施例の変形例を第2実施例として示した要部拡大断面図であって、フランジ縁12の内周面側に一段と低い部分16aを形成し、この低い部分16aに小貫通穴30を設けてあるものとし、フランジ縁12の外周面部分をこの一段低い部分16aに比して一段と高いシール用段部16とし、該シール用段部16に蓋体2を接着させたとき、蓋体2の下面との間に小許の間隙が確保される間隙形成部位14を備えた構造としたものである。ここにいう一段と低くして小貫通穴30を設けてある部分16aは、必ずしもフランジ縁12の四周に形成してある必要はなく、何れか対向する二つの側だけに形成したり、四隅部分や各辺の中間部分だけに形成してあるものとして実施してもよく、また、図5において、符号16Aとして示した平坦面部分に前記小貫通穴30を設けてあるものとして実施することもできる。
【0014】
以上本発明の代表的と思われる実施例について説明したが、本発明は必ずしもこれらの実施例構造のみに限定されるものではなく、本発明にいう構成要件を備え、本発明にいう目的を達成し、以下にいう効果を有する範囲内において適宜改変して実施することができるものである。
【0015】
【発明の効果】
以上の説明から既に明らかなように、本発明は、納豆容器であって、容器本体と蓋体との封止部の内側に、容器の外部に通じる小貫通穴を形成し、発酵途中状態で包装出荷された納豆が流通過程中における発酵促進作用によって生じる発酵ガスを、該小貫通穴を通じて容器外に放出させることができる構造としたものであるから、室から出して間もない発酵途中状態の納豆を容器に封緘包装して出荷することが可能となり、納豆の生産サイクルを短縮させて経費の節減を図り、容器入りの納豆を廉価に市場に提供できる効果を有し、更には、発酵途中状態の納豆を包装し出荷しても、容器内が高圧になることはないので、流通過程中の容器内において発酵促進作用を継続させることが出来、好気性納豆菌の好適な発酵を制約することなく、大豆成分を分解してグルタミン酸を多量に含んだ美味しい納豆製品を、市場に提供することができるという顕著な効果を有する。また、市場における購買者に、発酵ガスによって蓋体が膨脹した形態ではなく、包装当初のままのきれいな外観の容器入り納豆を提供することができる利点をも併せて有するに至ったのである。
【0016】
また、本願発明は、全周においてシールを行うものであるから、シールが確実で外部からの本体内へのゴミの侵入を全周面に亘って確実に行い得るものでありながら、請求項1の容器にあっては、従来容器の成型金型に何等の加工をも付加する必要がなく、請求項2の容器にあっては、従来容器の成型金型に一段低い部位を形成する加工を施すだけで形成でき、小貫通穴は容器の周囲の裁断時に同時にピン押し加工でできるので、特別な加工工程を必要とすることなく得られる利点がある。
【図面の簡単な説明】
【図1】第1実施例の開蓋状態を示す斜視図。
【図2】同開蓋状態の平面図。
【図3】同閉蓋状態の正面図。
【図4】図2に於けるA−A線に沿った一部拡大断面図。
【図5】第2実施例の図4相当部分の一部拡大断面図。
【図6】従来の納豆容器の閉蓋状態の正面図。
【符号の説明】
1 容器本体
11 上部開口周縁部
12 フランジ縁
13 蓋体の熱圧着部位
14 間隙の形成部位
15 リブ
16 段部
2 蓋体
3 通気部
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a natto container in a small container package for commercial use, and more particularly to a natto container that enhances production efficiency and does not impair the commercial value.
[0002]
[Prior art]
As shown in FIG. 6 , a natto packaging container which is conventionally commercially available is a natto container body in which a synthetic resin sheet is bulged into a dish shape and a flange edge is projected outward at an upper opening peripheral portion. First, a required amount of natto is accommodated, a partition sheet is put thereon, a seasoning liquid bag and a pepper wrapping bag are put therein, and then the sheet-shaped lid 2 is thermocompression-bonded to the flange edge to be sealed and sealed. Had shipped.
[0003]
[Problems to be solved by the invention]
In the production of natto, raw soybeans are steamed under pressure, inoculated with natto bacteria, packed in containers, placed in a room (muro) at 42 to 45 ° C. for about 24 hours, and propagated for shipment. However, it takes a long time to decompose the soybean tissue softly and ferment it into a so-called stringing state, which increases the production cycle, lowers production efficiency, and increases costs. As a means, as described above, a method of promoting the fermentation at the distribution stage in the container after putting the necessary seasoning bags and the like in the container and sealing the container after the breeding operation of the bacterium by the above-mentioned chamber is proposed. ing.
[0004]
However, in this method, the fermentation gas generated by the fermentation promoting action of natto in the container fills the container, the internal pressure increases, and as shown in FIG. 6 , the lid expands abnormally and impairs the appearance only. However, it is difficult to provide a delicious natto product containing a large amount of glutamic acid by decomposing soybean components to restrict the suitable fermentation of natto bacteria, which is an aerobic spore-forming bacterium, and lowers its commercial value. It was confirmed that there was a problem to be solved.
[0005]
Therefore, the present inventor aims to solve such a technical problem, and in the production and sale of natto, as described above, a container of natto that has not yet come out of the room and is still in the process of promoting fermentation. Immediately sealed and shipped to enhance production efficiency, while gracefully promoting sufficient fermentation promoting action in the container at the distribution stage from the point of shipment to the point of sale, and having the commercial value of the optimal fermentation state. It has developed a natto container that can provide natto products to the market.
[0006]
[Means for Solving the Problems]
The first configuration of the natto container of the present invention, which has been adopted to achieve the above object, will be described with reference to the drawings showing the embodiment and the same reference numerals. In the container body 1 made of a synthetic resin sheet provided with: a sealing rib 15 protruding continuously over the entire periphery of the flange edge 12 as a thermocompression bonding portion 13 between the flange edge 12 and the lid 2. A small gap is formed between the rib 15 and the lower surface of the lid 2 at the center of the container , and a small through hole 30 is formed in the gap forming portion 14 as the ventilation portion 3 communicating with the outside of the container. This is the configuration that has been performed.
[0007]
The second configuration of the natto container of the present invention will be described with reference to the same reference numerals as those in the drawings showing the embodiments. A synthetic resin sheet having an upper opening peripheral edge portion 11 and a flange edge 12 projecting outwardly is also described. In the container main body 1, a lower portion 16 a is provided at the center of the container at the thermocompression bonding portion 13 between the flange edge 12 and the lid 2, and a gap forming portion 14 is formed between the lower portion 16 a and the lower surface of the lid 2. Further, a small through hole 30 is formed in the gap forming portion 14 as the ventilation portion 3 communicating with the outside of the container.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
In practicing the present invention, the container body 1 is manufactured by a bulging means using a synthetic resin sheet such as PET or polystyrene foam. The lid 2 may be simply cut out using a laminate sheet, or may be integrally formed of the same material as the container body 1. A thermocompression bonding portion 13 for thermocompression bonding of the lid 2 referred to in the container body 1 is formed by, for example, projecting a rib 15 over the entire periphery of the flange edge 12 in order to complete thermocompression bonding. Alternatively, the inner peripheral surface side of the flange edge 12 may be formed as a one-step lower portion 16a and the outer peripheral portion may be formed as a one-step higher sealing step 16. When the lid 2 is thermocompression-bonded to the upper surfaces of the ribs 15 and the steps 16 having such a structure, a gap forming portion 14 having a gap between the center of the flange edge 12 and the lid 2 can be formed. it can.
[0009]
The ventilation part 3 is for discharging gas generated by fermentation of natto after the thermocompression bonding of the lid 2 to the outside of the container, and a ventilation part having the following structure is provided for implementation. That is, a gap forming portion 14 is provided between the top of the annular rib 15 formed on the flange edge 12 and the flange surface, and between the flange surface and the lower portion 16 a formed on the inner peripheral surface side portion of the flange edge 12. And a structure in which the small through-hole 30 is formed in the portion.
[0010]
Vent 3 described above, since the structure for releasing the intentional outer fermentation promoting gas generated with the fermentation of natto, aeration may be the very slight, small through-holes 30 of the structure 3 It is desirable that the ventilation cross-sectional area be as small as possible so as to reliably prevent insects and foreign matter from entering. In addition, a small through hole 30 as the ventilation section 3 is formed. The amount of the small through-holes 30 is a matter that can be appropriately set.
[0011]
【Example】
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 is a perspective view showing a first embodiment of the present invention in an open state, FIG. 2 is a plan view thereof, FIG. 3 is a front view of a sealed state, and FIG. 4 is an enlarged cross section taken along line AA of FIG. FIG. 5 and FIG. 5 are sectional views of the same portion as FIG. 4 showing another embodiment.
[0012]
The first embodiment of the present invention shown in FIGS. 1 to 4 is a natto container having a well-known shape formed by bulging a synthetic resin sheet and having a flange edge 12 protruding outward at an upper opening peripheral edge. As shown in FIGS. 1 and 2, a continuous endless rib 15 as a thermocompression bonding portion 13 of the lid 2 is formed substantially in the middle of the width of the flange edge 12. A plurality of small pinhole-shaped small through holes 30 communicating with the outside of the container are formed in the flange edge portion of the portion of the container closer to the center than 15. The surface on which the small through-hole 30 is formed is a small gap forming portion 14 formed between the small end of the lid 2 adhered to the upper surface of the endless rib 15 formed on the flange edge 12. I have. In the drawings of the embodiment, the small through-holes 30 are shown as being formed evenly around four sides, but the small through-holes 30 may be formed only on any two opposite sides. Needless to say, the present invention may be implemented as being formed only at the four corners and the middle part of each side.
[0013]
FIG. 5 is an enlarged sectional view of a main part showing a modification of the first embodiment as a second embodiment. A lower portion 16a is formed on the inner peripheral surface side of the flange edge 12, and the lower portion 16a is formed. Is provided with a small through hole 30, and the outer peripheral surface of the flange edge 12 is made a sealing step 16 which is higher than this one step lower part 16 a, and the lid 2 is adhered to the sealing step 16. The structure has a gap forming portion 14 for ensuring a small gap between the cover 2 and the lower surface of the cover 2. The portion 16a in which the small through hole 30 is further lowered is not necessarily formed on the four circumferences of the flange edge 12, but may be formed only on any two opposite sides, or may be formed at four corners or It may be implemented as being formed only in the middle part of each side, or may be implemented as having the small through-hole 30 provided in a flat surface portion indicated by reference numeral 16A in FIG. .
[0014]
Although the embodiments which are considered to be representative of the present invention have been described above, the present invention is not necessarily limited to only the structures of these embodiments, but includes the structural requirements of the present invention and achieves the object of the present invention. However, the present invention can be appropriately modified and implemented within a range having the following effects.
[0015]
【The invention's effect】
As already apparent from the above description, the present invention is a natto container, in which a small through-hole communicating with the outside of the container is formed inside the sealing portion between the container body and the lid, and in the state of fermentation. the fermentation gas packaged shipped natto produced by fermentation-promoting effect during the distribution process, since it is obtained by a structure that can be released to the outside of the container through the small through hole, out of the chamber shortly fermented middle state Natto can be sealed and packaged in a container for shipping, shortening the production cycle of natto, reducing costs, and providing natto in containers at a low price. Even if the natto in the middle state is packed and shipped, the inside of the container does not become high pressure, so that the fermentation promoting action can be continued in the container during the distribution process, restricting the preferred fermentation of aerobic natto. Large without Delicious natto products by decomposing the component containing a glutamic acid in a large amount, has a remarkable effect of being able to provide to the market. Further, the present invention has an advantage that it is possible to provide a buyer in the market with natto in a container having a clean appearance as it is at the beginning of packaging, instead of expanding the lid by fermentation gas.
[0016]
In addition, since the present invention seals on the entire circumference, the seal is secure and dust can enter the main body from the outside reliably over the entire peripheral surface. In the case of the container described above, it is not necessary to add any processing to the molding die of the conventional container, and in the case of the container of claim 2, the processing of forming a portion one step lower in the molding die of the conventional container is required. It can be formed simply by applying, and since the small through-hole can be pressed simultaneously with the cutting of the periphery of the container, there is an advantage that it can be obtained without requiring a special processing step.
[Brief description of the drawings]
FIG. 1 is a perspective view showing an opened state of a first embodiment.
FIG. 2 is a plan view of the cover in the open state.
FIG. 3 is a front view of the closed state.
FIG. 4 is a partially enlarged sectional view taken along line AA in FIG. 2;
FIG. 5 is a partially enlarged sectional view of a portion corresponding to FIG. 4 of the second embodiment.
FIG. 6 is a front view of a conventional natto container in a closed state.
[Explanation of symbols]
REFERENCE SIGNS LIST 1 container main body 11 upper opening peripheral edge 12 flange edge 13 lid thermocompression bonding portion 14 gap forming portion 15 rib 16 stepped portion 2 lid 3 ventilation portion

Claims (2)

上部開口周縁部(11)に外向きに突出するフランジ縁(12)を備えた合成樹脂シート製の容器本体(1)に於ける、当該フランジ縁(12)と蓋体(2)との熱圧着部位(13)としてフランジ縁 (12) の全周に亘って一連に突出されたシール用リブ (15) を形成し、該リブ (15)の容器中央側に蓋体(2)の下面との間に小許の間隙を形成し、該間隙形成部位(14)に、容器の外部に通じる通気部(3)としての小貫通穴 (30)が形成されている納豆容器。In a synthetic resin sheet container body (1) having an outwardly projecting flange edge (12) at the upper opening peripheral edge (11), heat generated between the flange edge (12) and the lid body (2). Forming a sealing rib (15) protruding continuously over the entire periphery of the flange edge (12 ) as a crimping portion (13) , and the lower surface of the lid (2) at the container center side of the rib (15). A natto container in which a small gap is formed therebetween, and a small through hole (30) is formed in the gap forming portion (14) as a ventilation part (3) communicating with the outside of the container. 上部開口周縁部(11)に外向きに突出するフランジ縁(12)を備えた合成樹脂シート製の容器本体(1)に於ける、当該フランジ縁(12)と蓋体(2)との熱圧着部位(13)の容器中央側に一段低い部位 (16a) を設けて蓋体(2)の下面との間に間隙形成部位 (14)を形成し、該間隙形成部位(14)に容器の外部に通じる通気部(3)としての小貫通穴 (30)が形成されている納豆容器。In a synthetic resin sheet container body (1) having an outwardly projecting flange edge (12) at the upper opening peripheral edge (11), heat generated between the flange edge (12) and the lid body (2). A lower portion (16a) is provided on the container center side of the crimping portion (13) to form a gap forming portion (14) between the crimping portion (13) and the lower surface of the lid (2). A natto container having a small through-hole (30) as a ventilation part (3) communicating with the outside.
JP2000083755A 2000-03-24 2000-03-24 Natto container Expired - Fee Related JP3557433B2 (en)

Priority Applications (1)

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JP2000083755A JP3557433B2 (en) 2000-03-24 2000-03-24 Natto container

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Application Number Priority Date Filing Date Title
JP2000083755A JP3557433B2 (en) 2000-03-24 2000-03-24 Natto container

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JP2001270583A JP2001270583A (en) 2001-10-02
JP3557433B2 true JP3557433B2 (en) 2004-08-25

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010149921A (en) * 2008-12-26 2010-07-08 Zen Yoki Kk Fermented soybean container and its manufacturing method
JP7146266B2 (en) * 2019-02-15 2022-10-04 株式会社コバヤシ food packaging container for microwave oven

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