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JP3562855B2 - Adjustment segment for tunnel - Google Patents
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JP3562855B2 - Adjustment segment for tunnel - Google Patents

Adjustment segment for tunnel Download PDF

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Publication number
JP3562855B2
JP3562855B2 JP02782795A JP2782795A JP3562855B2 JP 3562855 B2 JP3562855 B2 JP 3562855B2 JP 02782795 A JP02782795 A JP 02782795A JP 2782795 A JP2782795 A JP 2782795A JP 3562855 B2 JP3562855 B2 JP 3562855B2
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JP
Japan
Prior art keywords
segment
tunnel
butting
adjusting
adjustment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP02782795A
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Japanese (ja)
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JPH08218785A (en
Inventor
勝治 和田
宏志 佐藤
哲治 中村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kubota Corp
Original Assignee
Kubota Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP02782795A priority Critical patent/JP3562855B2/en
Publication of JPH08218785A publication Critical patent/JPH08218785A/en
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Publication of JP3562855B2 publication Critical patent/JP3562855B2/en
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Description

【0001】
【産業上の利用分野】
本発明は、図3に例示するように、トンネル軸芯方向Pに沿って一方側に設置されるコンクリートセグメント1Aと他方側に設置される金属製セグメント1Bとの接続箇所に、トンネル断面の周方向に沿って隣接配置され、且つ、少なくとも前記コンクリートセグメント1Aとの第1突合せ面を、前記コンクリートセグメント1A側の凹凸状の第2突合せ面に嵌合する凹凸形状に形成した金属製のトンネル用調整セグメント1Cに関する。
【0002】
【従来の技術】
上記トンネル用調整セグメント1Cは、従来、例えば、図8に示すように、コンクリートセグメント1Aとの凹凸形状の第1突合せ面(図は、凸状の突合せ面sの例を示す)を備えた一体物に構成していた。そして、上記凹凸形状の第1突合せ面は、トンネル用調整セグメントを構成する湾曲した板ブロック材に各種の機械加工を長時間行い、削り出し加工にて形成していた。
【0003】
【発明が解決しようとする課題】
しかしながら、上記従来技術では、湾曲した状態で長く伸びる凹凸形状の第1突合せ面を形成するための加工費用が著しく高く、調整セグメントのコストが通常のセグメントの数倍になるという不具合があった。因みに、上記凹凸形状の第1突合せ面を、型を使って鋳造にて形成することも可能であるが、この場合には、特殊な技術が必要になって製作行程が複雑になるとともに、凹凸形状の加工精度が十分でないという問題がある。
【0004】
本発明は、上記実情に鑑みてなされたものであって、その目的は、上記従来技術の不具合を解消すべく、所望の精度を確保しつつ、安価に製作することができるトンネル用調整セグメントを提供することにある。
【0005】
【課題を解決するための手段】
本発明によるトンネル用調整セグメントは、トンネル軸芯方向に沿って一方側に設置されるコンクリートセグメントと他方側に設置される金属製セグメントとの接続箇所に、トンネル断面の周方向に沿って隣接配置され、且つ、少なくとも前記コンクリートセグメントとの第1突合せ面を、前記コンクリートセグメント側の凹凸状の第2突合せ面に嵌合する凹凸形状に形成した金属製のトンネル用調整セグメントであって、その第1の特徴構成は、前記第1突合せ面を備え且つその第1突合せ面長手方向に分割した複数個の板状の突合せ部材と、前記複数個の板状の突合せ部材を取り付ける調整セグメント本体とからなる点にある。
【0006】
又、第2の特徴構成は、上記第1の特徴構成において、前記突合せ部材又は前記調整セグメント本体の一方に、前記突合せ部材を前記調整セグメント本体に取り付ける際の前記第1突合せ面内での位置を決めるための位置決め孔が設けられ、前記突合せ部材又は前記調整セグメント本体の他方に、前記位置決め孔に嵌合する位置決めピンが設けられている点にある。
【0007】
【作用】
本発明によるトンネル用調整セグメントの第1の特徴構成によれば、少なくともコンクリートセグメント側の凹凸状の第2突合せ面に嵌合する凹凸形状の第1突合せ面を備えてその第1突合せ面長手方向に分割した複数個の板状の突合せ部材夫々を、調整セグメント本体に取り付けて金属製のトンネル用調整セグメントを構成し、そのトンネル用調整セグメントを、トンネル軸芯方向に沿って一方側に設置されるコンクリートセグメントと他方側に設置される金属製セグメントとの接続箇所に、上記凹凸状の第1突合せ面を少なくともコンクリートセグメント側の凹凸状の第2突合せ面に嵌合させた状態で、トンネル断面の周方向に沿って隣接設置する。
【0008】
又、第2の特徴構成によれば、上記第1の特徴構成において、突合せ部材又は調整セグメント本体の一方に設けた位置決め孔に突合せ部材又は調整セグメント本体の他方に設けた位置決めピンを嵌合して、その第1突合せ面内での取り付け位置を決め、その位置決めした状態で複数個の板状の突合せ部材夫々を調整セグメント本体に取り付けて、金属製のトンネル用調整セグメントを構成する。
【0009】
【発明の効果】
従って、本発明によるトンネル用調整セグメントの第1の特徴構成によれば、例えば、板ブロック状の調整セグメント本体を型による鋳造にて製作するとともに、短い幅に分割した各突合せ部材を比較的短時間の機械加工によって、加工費用を低く抑えながら所望の精度にて製作した後、両者を組み付ける行程により、全体としてコスト的に安価なトンネル用調整セグメントが得られる。
【0010】
又、第2の特徴構成によれば、突合せ部材又は調整セグメント本体の一方に設けた位置決め孔に他方に設けた位置決めピンを嵌合するだけで容易に第1突合せ面内での位置が決まるので、例えばこのような位置決め孔等を設けていない場合に比べて組み付け作業を適正且つ迅速に行うことができ、もって、上記第1の特徴構成の好適な手段が得られる。
【0011】
【実施例】
以下、本発明の実施例を図面に基づいて説明する。
図1に示すように、トンネルHは、トンネル用セグメント(以下、単にセグメントと表記する)1の複数個をトンネル周方向に沿った環状に組み、それらを互いに連結固定して横穴周壁Xを構築することによって造成される。
【0012】
上記トンネルHの造成にあたっては、先端部にカッター2a、後端側に推進用ジャッキ2bを備えたシールドトンネル掘削機2を、前記横穴周壁Xに組み立てられたセグメント1に推進反力をとる推進用ジャッキ2bの伸長によって長手方向に移動させつつ、カッター2aをトンネル軸芯P周りに回転させて地中を掘り進み、セグメント1の1リング当たりの推進距離(通常、100cm程度の場合が多い)を推進した後、推進用ジャッキ2bを収縮させて、その推進用ジャッキ2bと横穴周壁Xのセグメント1との間に、順次セグメント1を設置していく。
【0013】
前記セグメント1は、トンネル周方向に沿って湾曲した矩形板状に形成され、材料面から、強度は劣るが安価であるコンクリート製のコンクリートセグメント1Aと、高価であるが強度に優れた鋳物等からなる金属製セグメント1Bの2種類がある。つまり、図2に示すように、例えば地下鉄用のトンネルHにおいて、地上側の道路RDの下方に位置するトンネル部分H1では、安価なコンクリートセグメント1Aを使用し、トンネルHが湾曲して道路RDの下方位置から横にはみ出て地上側の建物BLの下方に位置するトンネル部分H2では、安全面から強度に優れた金属製セグメント1Bを使用している。
【0014】
従って、図3に示すように、トンネル軸芯P方向に沿って一方側に設置されるコンクリートセグメント1Aと他方側に設置される金属製セグメント1Bとの接続箇所に、上記2種類のセグメントを接続させるためのトンネル用調整セグメント1Cが必要になる。尚、図4は、図3のEE断面を図の右側から見た図である。
【0015】
ただし、コンクリートセグメント1Aの桁高は、強度を強くするために、金属製セグメント1Bの桁高よりも厚く形成するとともに、図3に示すように、隣接するコンクリートセグメント1Aの対向する両突合せ面の一方pを凸状に、他方qを凹状に形成してその凹凸形状の両突合せ面p,qで嵌合させて互いの連結強度を高めるようにしていることから、上記トンネル用調整セグメント1Cは、鋳物や鋼鉄等の金属製材料で製作するとともに、コンクリートセグメント1Aとの第1突合せ面を、コンクリートセグメント1A側の凹状の第2突合せ面q又は凸状の第2突合せ面pに嵌合する凹凸形状に形成している。
【0016】
上記トンネル用調整セグメント1Cは、図5〜図6に示すように、コンクリートセグメント1A側に向く凹凸状の第1突合せ面s,rを備え且つその第1突合せ面長手方向に分割した複数個(図では5個)の板状の突合せ部材10と、その5個の板状の突合せ部材10を取り付ける調整セグメント本体11とからなる。この調整セグメント本体11は、例えば型により製作し、突合せ部材10は型にて製作したものをさらに切削加工等して仕上げる。尚、図では、突合せ部材10を5個に分割したものを例示するが、5個に限るものではない。又、図5及び図6において、(イ)は、コンクリートセグメント1A側の凹状の第2突合せ面qに嵌合する凸状の第1突合せ面sのものを、(ロ)は、コンクリートセグメント1A側の凸状の第2突合せ面pに嵌合する凹状の第1突合せ面rのものを示す。
【0017】
そして、図7に示すように、前記突合せ部材10又は前記調整セグメント本体11の一方に、突合せ部材10を調整セグメント本体11に取り付ける際の前記第1突合せ面内での位置を決めるための位置決め孔12が設けられ、前記突合せ部材10又は前記調整セグメント本体11の他方に、前記位置決め孔12に嵌合する位置決めピン13が設けられている。尚、図は、位置決め孔12を突合せ部材10側に、位置決めピン13を調整セグメント本体11側に設けた場合を示すが、逆に、位置決め孔12を調整セグメント本体11側に、位置決めピン13を突合せ部材10側に設けてもよい。又、突合せ部材10を調整セグメント本体11にビス15で取り付けるための取付孔14を突合せ部材10に設け、突合せ部材10及び調整セグメント本体11の第1突合せ面に沿った全周に亘って、隣接するセグメント間をシールしてセグメント背面側からトンネルH内への漏水を防止するシール材設置用の溝部16を設けてある。
【0018】
〔別実施例〕
上記実施例では、各突合せ部材10に形成する凹凸形状の第1突合せ面s,rを、コンクリートセグメント1Aに設けた凹凸状の第2突合せ面p,qに嵌合する突合せ面に構成したが、金属製セグメント1Bに凹凸状の突合せ面を形成した場合には、コンクリートセグメント1A及び金属製セグメント1Bの両方の凹凸状の突合せ面に嵌合する突合せ面をトンネル用調整セグメント1Cに設ける。
【0019】
尚、特許請求の範囲の項に図面との対照を便利にする為に符号を記すが、該記入により本発明は添付図面の構成に限定されるものではない。
【図面の簡単な説明】
【図1】シールドトンネルを表す縦断面図
【図2】トンネル造成位置を示す平面図
【図3】シールドトンネルの要部を表す縦断面図
【図4】シールドトンネルの要部を表す横断面図
【図5】トンネル用調整セグメントを示す斜視図
【図6】トンネル用調整セグメントを示す断面図
【図7】突合せ部材を示す断面図
【図8】従来のトンネル用調整セグメントを示す断面図
【符号の説明】
1A コンクリートセグメント
1B 金属製セグメント
10 突合せ部材
11 調整セグメント本体
12 位置決め孔
13 位置決めピン
[0001]
[Industrial applications]
As shown in FIG. 3, the present invention is applied to the connection point between the concrete segment 1A installed on one side and the metal segment 1B installed on the other side along the tunnel axis direction P, as shown in FIG. For metal tunnels arranged adjacent to each other in the direction and having at least a first abutting surface with the concrete segment 1A formed in an uneven shape to be fitted to a second abutting surface on the concrete segment 1A side. Regarding the adjustment segment 1C.
[0002]
[Prior art]
Conventionally, as shown in FIG. 8, for example, as shown in FIG. 8, the tunnel adjusting segment 1 </ b> C has an integrated structure having a first butting surface having an uneven shape with the concrete segment 1 </ b> A (the drawing shows an example of a projecting butting surface s). Was composed of things. Then, the first butted surface having the uneven shape is formed by performing various types of machining for a long time on a curved plate block material that constitutes the adjusting segment for tunnel, and then shaving.
[0003]
[Problems to be solved by the invention]
However, in the above-mentioned prior art, there is a problem that the processing cost for forming the first butting surface having a concave-convex shape that extends long in a curved state is extremely high, and the cost of the adjustment segment is several times that of a normal segment. Incidentally, it is also possible to form the first butting surface of the uneven shape by casting using a mold, but in this case, a special technique is required, and the manufacturing process becomes complicated, and the unevenness is increased. There is a problem that the processing accuracy of the shape is not sufficient.
[0004]
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a tunnel adjusting segment that can be manufactured at a low cost while securing desired accuracy in order to solve the above-described disadvantages of the related art. To provide.
[0005]
[Means for Solving the Problems]
The tunnel adjusting segment according to the present invention is disposed adjacent to a connection point between a concrete segment installed on one side and a metal segment installed on the other side along the tunnel axis direction along the circumferential direction of the tunnel cross section. And a metal adjusting segment for a tunnel, wherein at least a first abutting surface with the concrete segment is formed in an uneven shape to be fitted to an uneven second abutting surface on the concrete segment side. A feature of the first aspect is that a plurality of plate-shaped butting members provided with the first butting surface and divided in the longitudinal direction of the first butting surface, and an adjustment segment main body to which the plurality of plate-shaped butting members are attached. It is in the point.
[0006]
Further, a second characteristic configuration is the position in the first butting surface when the butting member is attached to one of the butting member or the adjusting segment main body and the adjusting segment body in the first characteristic configuration. And a positioning pin is provided on the other of the butting member and the adjustment segment main body to be fitted in the positioning hole.
[0007]
[Action]
According to the first characterizing feature of the adjustment segment tunnel according to the invention, the first abutment surface longitudinally provided with a first abutment surface of the uneven shape to be fitted to the second abutting face uneven least concrete segment side Each of the plurality of plate-shaped butting members divided into a plurality is attached to an adjusting segment main body to form a metal adjusting segment for a tunnel, and the adjusting segment for the tunnel is installed on one side along the tunnel axis direction. At the connection point between the concrete segment to be connected and the metal segment installed on the other side, the above-mentioned uneven first contact surface is fitted to at least the uneven second contact surface on the concrete segment side, and the tunnel cross section is formed. Are installed adjacent to each other along the circumferential direction.
[0008]
According to the second feature configuration, in the first feature configuration, a positioning pin provided on one side of the butting member or the adjustment segment main body is fitted into a positioning hole provided on one of the butting member or the adjustment segment main body. Then, the mounting position within the first butting surface is determined, and in the positioned state, each of the plurality of plate-shaped butting members is mounted on the adjusting segment main body to form a metal tunnel adjusting segment.
[0009]
【The invention's effect】
Therefore, according to the first characteristic configuration of the adjusting segment for tunnel according to the present invention, for example, the adjusting segment main body in the form of a plate block is manufactured by casting with a mold, and each butting member divided into short widths is relatively short. After manufacturing with a desired precision while keeping the processing cost low by time machining, a process for assembling the both can provide a tunnel adjustment segment that is inexpensive as a whole.
[0010]
Further, according to the second characteristic configuration, the position in the first abutting surface can be easily determined simply by fitting the positioning pin provided in the other in the positioning hole provided in one of the butting member or the adjusting segment body. For example, assembling work can be performed more appropriately and more quickly than when such a positioning hole or the like is not provided, so that suitable means of the first characteristic configuration can be obtained.
[0011]
【Example】
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As shown in FIG. 1, a tunnel H is formed by assembling a plurality of tunnel segments (hereinafter simply referred to as segments) 1 in an annular shape along the tunnel circumferential direction, and connecting and fixing them together to form a lateral hole peripheral wall X. It is created by doing.
[0012]
In constructing the tunnel H, a shield tunnel excavator 2 having a cutter 2a at a front end and a propulsion jack 2b at a rear end side is used for propulsion for applying a propulsion reaction force to the segment 1 assembled to the side wall X. While moving the cutter 2a in the longitudinal direction by the extension of the jack 2b, the cutter 2a is rotated around the tunnel axis P to dig in the ground, and the propulsion distance per ring of the segment 1 (usually, often about 100 cm) is increased. After the propulsion, the propulsion jack 2b is contracted, and the segments 1 are sequentially installed between the propulsion jack 2b and the segment 1 of the side wall peripheral wall X.
[0013]
The segment 1 is formed in the shape of a rectangular plate curved along the circumferential direction of the tunnel, and is made of a concrete segment 1A made of concrete, which is inferior in strength but inexpensive in terms of material, and an expensive but high-strength casting. There are two types of metal segments 1B. That is, as shown in FIG. 2, for example, in a subway tunnel H, an inexpensive concrete segment 1A is used in a tunnel portion H1 located below the road RD on the ground side, and the tunnel H is curved and the road RD is cut off. In the tunnel portion H2 which protrudes laterally from the lower position and is located below the building BL on the ground side, a metal segment 1B having excellent strength from a safety aspect is used.
[0014]
Therefore, as shown in FIG. 3, the above two types of segments are connected to the connection point between the concrete segment 1A installed on one side and the metal segment 1B installed on the other side along the tunnel axis P direction. The adjustment segment 1C for tunnels is required. FIG. 4 is a view of the EE section of FIG. 3 as viewed from the right side of the figure.
[0015]
However, the girder height of the concrete segment 1A is formed thicker than the girder height of the metal segment 1B in order to increase the strength, and as shown in FIG. Since one p is formed in a convex shape and the other q is formed in a concave shape, and the two mating surfaces p and q are fitted to each other to increase the connection strength, the tunnel adjusting segment 1C is , Made of a metal material such as casting or steel, and the first butting surface with the concrete segment 1A is fitted to the concave second butting surface q or the convex second butting surface p on the concrete segment 1A side. It is formed in an uneven shape.
[0016]
As shown in FIGS. 5 and 6, the tunnel adjusting segment 1 </ b> C has a first abutting surface s, r having an uneven shape facing the concrete segment 1 </ b> A side, and is divided into a plurality of pieces in the longitudinal direction of the first abutting surface. (Five in the figure) a plate-shaped butting member 10 and an adjustment segment main body 11 to which the five plate-shaped butting members 10 are attached. The adjustment segment main body 11 is manufactured by, for example, a mold, and the butting member 10 is manufactured by a mold, and is further finished by cutting or the like. In the figure, the butting member 10 is illustrated as being divided into five parts, but the number is not limited to five. 5 and 6, (A) shows the convex first butting surface s fitted to the concave second butting surface q on the concrete segment 1A side, and (B) shows the concrete segment 1A. 1 shows a concave first butting surface r fitted to the second convex butting surface p on the side.
[0017]
Then, as shown in FIG. 7, a positioning hole for determining a position in the first butting surface when attaching the butting member 10 to the adjusting segment body 11 in one of the butting member 10 or the adjusting segment body 11. A positioning pin 13 that fits into the positioning hole 12 is provided on the other of the butting member 10 and the adjustment segment main body 11. The figure shows a case where the positioning hole 12 is provided on the butting member 10 side and the positioning pin 13 is provided on the adjustment segment main body 11 side. Conversely, the positioning hole 12 is provided on the adjustment segment main body 11 side and the positioning pin 13 is provided on the adjustment segment main body 11 side. It may be provided on the butting member 10 side. Further, a mounting hole 14 for mounting the butting member 10 to the adjustment segment main body 11 with a screw 15 is provided in the butting member 10, and the butting member 10 and the adjusting segment main body 11 are adjacently provided along the entire circumference along the first butting surface. There is provided a groove 16 for installing a sealing material for sealing between the segments to be sealed and preventing water leakage from the back side of the segment into the tunnel H.
[0018]
(Another embodiment)
In the above-described embodiment, the first butting surfaces s and r of the uneven shape formed on each butting member 10 are formed as the butting surfaces that fit with the second butting surfaces p and q of the uneven shape provided on the concrete segment 1A. If the metal segment 1B is formed with an uneven butting surface, the butting surface that fits into the uneven butting surface of both the concrete segment 1A and the metal segment 1B is provided on the tunnel adjusting segment 1C.
[0019]
In the claims, reference numerals are provided for convenience of comparison with the drawings, but the present invention is not limited to the configuration of the attached drawings by the entry.
[Brief description of the drawings]
FIG. 1 is a vertical sectional view showing a shield tunnel. FIG. 2 is a plan view showing a tunnel creation position. FIG. 3 is a vertical sectional view showing a main part of the shield tunnel. FIG. 4 is a cross sectional view showing a main part of the shield tunnel. FIG. 5 is a perspective view showing an adjusting segment for tunnel. FIG. 6 is a cross-sectional view showing an adjusting segment for tunnel. FIG. 7 is a cross-sectional view showing a butt member. FIG. 8 is a cross-sectional view showing a conventional adjusting segment for tunnel. Description]
1A Concrete segment 1B Metal segment 10 Butt member 11 Adjustable segment main body 12 Positioning hole 13 Positioning pin

Claims (2)

トンネル軸芯方向に沿って一方側に設置されるコンクリートセグメント(1A)と他方側に設置される金属製セグメント(1B)との接続箇所に、トンネル断面の周方向に沿って隣接配置され、且つ、少なくとも前記コンクリートセグメント(1A)との第1突合せ面を、前記コンクリートセグメント(1A)側の凹凸状の第2突合せ面に嵌合する凹凸形状に形成した金属製のトンネル用調整セグメントであって、
前記第1突合せ面を備え且つその第1突合せ面長手方向に分割した複数個の板状の突合せ部材(10)と、前記複数個の板状の突合せ部材(10)を取り付ける調整セグメント本体(11)とからなるトンネル用調整セグメント。
Along the connection direction between the concrete segment (1A) installed on one side and the metal segment (1B) installed on the other side along the tunnel axis direction, it is arranged adjacently along the circumferential direction of the tunnel cross section, and A metal adjusting segment for a tunnel, wherein at least a first abutting surface with the concrete segment (1A) is formed into an uneven shape to be fitted to an uneven second abutting surface on the concrete segment (1A) side. ,
Wherein the first and plurality of plate-shaped butt member in and divided into a first abutment surface longitudinally with the abutting face (10), adjustment segment body for mounting said plurality of plate-shaped butting member (10) (11 ) And an adjustment segment for tunnels.
前記突合せ部材(10)又は前記調整セグメント本体(11)の一方に、前記突合せ部材(10)を前記調整セグメント本体(11)に取り付ける際の前記第1突合せ面内での位置を決めるための位置決め孔(12)が設けられ、前記突合せ部材 (10)又は前記調整セグメント本体(11)の他方に、前記位置決め孔(12)に嵌合する位置決めピン(13)が設けられている請求項1記載のトンネル用調整セグメント。Positioning for determining a position in the first butting surface when attaching the butting member (10) to the adjusting segment body (11) to one of the butting member (10) or the adjusting segment body (11). The positioning pin (13) fitted in the positioning hole (12) is provided in the hole (12), and the other of the butting member (10) or the adjustment segment body (11) is provided. Adjustment segment for tunnels.
JP02782795A 1995-02-16 1995-02-16 Adjustment segment for tunnel Expired - Fee Related JP3562855B2 (en)

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JP02782795A JP3562855B2 (en) 1995-02-16 1995-02-16 Adjustment segment for tunnel

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Application Number Priority Date Filing Date Title
JP02782795A JP3562855B2 (en) 1995-02-16 1995-02-16 Adjustment segment for tunnel

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JPH08218785A JPH08218785A (en) 1996-08-27
JP3562855B2 true JP3562855B2 (en) 2004-09-08

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JP5954980B2 (en) * 2011-12-19 2016-07-20 株式会社クボタ工建 Tunnel segment

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