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JP3565277B2 - Organic EL panel - Google Patents
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JP3565277B2 - Organic EL panel - Google Patents

Organic EL panel Download PDF

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Publication number
JP3565277B2
JP3565277B2 JP2002313604A JP2002313604A JP3565277B2 JP 3565277 B2 JP3565277 B2 JP 3565277B2 JP 2002313604 A JP2002313604 A JP 2002313604A JP 2002313604 A JP2002313604 A JP 2002313604A JP 3565277 B2 JP3565277 B2 JP 3565277B2
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Prior art keywords
organic
electrode
layer
insulating layer
panel
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JP2002313604A
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JP2004152511A (en
Inventor
圭一 安井
一則 坂井
和哉 内藤
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Nippon Seiki Co Ltd
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Nippon Seiki Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、少なくとも発光層を有する有機層を少なくとも一方が透光性の一対の電極によって挟持してなる有機EL素子を透光性基板上の複数個所に形成してなる有機ELパネルに関するものである。
【0002】
【従来の技術】
有機EL(electro luminescence)パネルとしては、例えば特許文献1及び特許文献2に開示されるものがある。かかる有機ELパネル1は、図4に示すように、ガラス材料からなるガラス基板(透光性基板)2上に、ITO(indium tin oxide)等によって陽極となる透明電極(第1電極)3と、ポリイミド系やフェノール系の感光性樹脂材料からなる電気絶縁性の絶縁層4と、正孔注入層,正孔輸送層,発光層及び電子輸送層からなる有機層5と、陰極となるアルミニウム(Al)等の非透光性の背面電極(第2電極)6とを順次積層して積層体である有機EL素子7を形成し、この有機EL素子7をガラス材料からなる凹部形状の封止部材8をガラス基板2上に紫外線硬化性接着剤9を介して気密的に配設することで構成されるものである。
【0003】
【特許文献1】
特開2002−8855号公報
【特許文献2】
特開2002−25769号公報
【0004】
【発明が解決しようとする課題】
前述の有機ELパネル1における絶縁層4は、比較的吸収性の高いポリイミド系やフェノール系等の有機物を用いることが多い。絶縁層4は、透明電極3の背面電極6との電気的な絶縁を確保するために、あるいは発光部(有機層5)の輪郭を鮮明にするために、透明電極3の周縁を部分的に覆うとともに、有機層5及び背面電極6によって覆われる構成にある。しかし、絶縁層4は、高温状態(駆動電流印加による発熱や周囲環境による高温状態)や紫外線にさらされると、絶縁層4からの水分放出,アウトガスの発生が生じる。従って、この絶縁層4による水分放出,アウトガスの発生により、絶縁層4の端部(エッジ部分)に重なる有機層5がダメージを受け、その結果、発光領域である有機層5から非発光部分が発生,成長してしまい、表示品位を低下させるだけでなく、有機ELパネル1としての寿命を短くしてしまうといった問題点を有している。
【0005】
そこで、本発明は、前述した問題点に着目し、絶縁層から放出される水分やアウトガスによる有機層への悪影響を抑制し、有機ELパネルの長寿命化を実現することが可能な有機ELパネルを提供することを目的とするものである。
【0006】
【課題を解決するための手段】
本発明は、前記課題を解決するため、請求項1に記載の通り、 透光性基板上に形成される透光性の第1電極からなる表示セグメント部と、前記表示セグメント部の周縁部を覆うように前記透光性基板上に形成される絶縁層と、前記表示セグメント部の輪郭に沿うように前記絶縁層上に形成される略逆台形形状の壁部と、前記表示セグメント部上に形成され少なくとも発光層を有する有機層と、前記有機層上に形成される第2電極と、前記有機層と前記壁部との間に形成され前記第2電極から前記絶縁層に達するように設けられる開口部と、を備えてなるものである。
【0007】
また、請求項2に記載の通り、前記壁部は、破線状もしくは線状に形成されるものである。
【0008】
【発明の実施の形態】
以下、本発明の実施の形態を添付図面に基づき説明するが、従来例と同一もしくは相当個所には同一符号を付してその詳細な説明は省く。
【0009】
図1及び図2を用いて本発明の実施形態について説明する。有機ELパネル1は、ガラス基板(透光性基板)2と、透明電極3と、絶縁層4と、壁部10と、有機層5と、背面電極6と、封止部材8とから主に構成されている。
【0010】
ガラス基板2は、長方形形状からなる透光性の支持基板である。
【0011】
透明電極3は、ガラス基板2上にITO等の導電性材料を蒸着法やスパッタリング法等の手段によって形成されるもので、日の字型の表示セグメント部3aと、個々の表示セグメント部3aからそれぞれ引き出し形成されたリード部3bと、リード部3bの終端部に設けられる電極端子3cとを備えており、表示セグメント部3a単位毎に図示しない給電回路からの定電流を選択的に与えることが可能な構造を得ている。尚、電極端子3cは、ガラス基板2の一辺に集中的に配設されるように各表示セグメント部3aに対応するリード部3bが引き出し形成される。
【0012】
絶縁層4は、例えば、ポリイミド系やフェノール系等の絶縁材料からなり、例えばフォトリソグラフィー法等の手段によって形成される。絶縁層4は、表示セグメント部3aに対応した開口部を有し、発光領域の輪郭を鮮明に表示するため、透明電極3の表示セグメント部3aの周縁部と若干重なるように前記開口部が形成され、また、透明電極3と背面電極6との絶縁を確保するためにガラス基板2上に配設される。
【0013】
壁部10は、フェノール系等の感光性樹脂からなる電気絶縁性材料からなり、略逆台形形状(オーバーハング形状)にて有機層5の形成個所の近傍に位置するように形成され、壁部10の高さ方向の厚みは、透明電極3,絶縁層4,有機層5及び背面電極6の各層が堆積される膜厚よりも厚くなるように形成される。壁部10は、日の字型の表示セグメント部3aの各リード部3bを避ける状態で、かつ各表示セグメント部3aの外郭(輪郭)に沿うように破線状もしくは線状に形成されるものである。尚、日の字型の表示セグメント部3aの外郭における壁部10は、リード部3bを避ける状態にて形成されるが、表示セグメント部3aの内郭(輪郭)における壁部10は閉ループ状に形成される。
【0014】
有機層5は、少なくとも発光層を有するものであれば良いが、本発明の実施の形態においては正孔注入層,正孔輸送層,発光層及び電子輸送層を蒸着法等の手段によって順次積層形成してなるものである。有機層5は、透明電極3,壁部10及び絶縁層4上に形成される。
【0015】
背面電極6は、アルミ(Al)やアルミリチウム(Al:Li),マグネシウム銀(Mg:Ag)等の金属性の導電性材料を蒸着法やスパッタリング法等の手段によって有機層6,壁部10及び絶縁層4上に形成してなるもので、有機層5における発光部(表示セグメント部3a)の共通電極となる。背面電極6は、透明電極3の各電極端子3cに隣接するようにガラス基板2の一辺に設けられる陰極用の電極端子6aと電気的に接続される。尚、電極端子6aは透明電極3と同材料により、背面電極6の幅方向に沿うように細長状に形成される。
【0016】
以上のように、ガラス基板2上に透明電極3と絶縁層4と有機層5と背面電極6とを順次積層し積層体を形成することで有機EL素子7が得られる。
【0017】
封止部材8は、例えばガラス材料からなる平板部材に収納部である凹部8aを形成してなるものである。封止部材8は、凹部8aを取り囲むように形成される支持部8bを、例えば紫外線硬化型エポキシ樹脂接着剤9を介しガラス基板2上に気密的に配設する。封止部材8は、透明電極3の電極端子3c及び背面電極6の電極端子6aが外部に露出するようにガラス基板2よりも若干小さ目に構成されている。
【0018】
前述した各部によって有機ELパネル1が構成されるものであるが、前述の第1の実施形態で特徴となる点は、有機層5の近傍に設けられる壁部10によって、背面電極6から絶縁層4に達する開口部11を備える点である。即ち有機ELパネル1は、有機層5の近傍に設けられる壁部10が略逆台形形状に形成されているため、絶縁層4上を覆うはずの有機層5及び背面電極6が段差状態に切断(以下、段切れという)され、この段切れの形成個所に開口部11が形成されるものである。
【0019】
従って、絶縁層4が高温状態や紫外線にさらされた際に発生する水分及びアウトガスを表示セグメント部3aの輪郭に沿って形成される開口部11から放出できるため、前記水分及び前記アウトガスによる有機EL素子7に悪影響を与えることを抑制することができることから、有機ELパネル1の寿命を延長することができる。尚、放出される水分については、ガラス基板2と封止部材8とで構成される有機EL素子7の収納空間内に配設される吸湿部材(図示しない)により吸収される。
【0020】
【発明の効果】
本発明は、透光性基板上に表示セグメント部を備える第1電極と有機層と第2電極とからなる有機EL素子を形成し、前記有機EL素子を覆うように封止部材を前記透光性基板上に配設してなる有機ELパネルに関し、絶縁層から放出される水分やアウトガスによる有機層への悪影響を抑制し、有機ELパネルの長寿命化を実現することができる。
【図面の簡単な説明】
【図1】本発明の実施形態の有機ELパネルの要部断面図。
【図2】同上実施形態の有機ELパネルの平面図。
【図3】従来の有機ELパネルの要部断面図。
【符号の説明】
1 有機ELパネル
2 ガラス基板(透光性基板)
3 透明電極(第1電極)
4 絶縁層
5 有機層
6 背面電極(第2の電極)
7 有機EL素子
10 壁部
11 開口部
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an organic EL panel formed by forming an organic EL element in which at least one of an organic layer having a light emitting layer is sandwiched between a pair of translucent electrodes at a plurality of locations on a translucent substrate. is there.
[0002]
[Prior art]
2. Description of the Related Art As an organic EL (electro luminescence) panel, for example, those disclosed in Patent Documents 1 and 2 are known. As shown in FIG. 4, such an organic EL panel 1 has a transparent electrode (first electrode) 3 serving as an anode made of ITO (indium tin oxide) on a glass substrate (translucent substrate) 2 made of a glass material. An insulating layer 4 made of a polyimide or phenol-based photosensitive resin material; an organic layer 5 consisting of a hole injection layer, a hole transport layer, a light emitting layer and an electron transport layer; Al) or other non-translucent back electrode (second electrode) 6 is sequentially laminated to form an organic EL element 7 as a laminate, and the organic EL element 7 is sealed in a concave shape made of a glass material. The member 8 is provided by airtightly disposing the member 8 on the glass substrate 2 with an ultraviolet curable adhesive 9 interposed therebetween.
[0003]
[Patent Document 1]
JP-A-2002-8855 [Patent Document 2]
JP-A-2002-25769
[Problems to be solved by the invention]
The insulating layer 4 in the above-mentioned organic EL panel 1 often uses an organic substance such as a polyimide-based or phenol-based organic substance having relatively high absorbency. The insulating layer 4 partially covers the periphery of the transparent electrode 3 in order to ensure electrical insulation of the transparent electrode 3 from the back electrode 6 or to sharpen the contour of the light emitting portion (organic layer 5). It is configured to be covered and covered by the organic layer 5 and the back electrode 6. However, when the insulating layer 4 is exposed to a high-temperature state (heat generated by application of a driving current or a high-temperature state due to an ambient environment) or ultraviolet rays, moisture is released from the insulating layer 4 and outgassing occurs. Therefore, the organic layer 5 overlapping the end portion (edge portion) of the insulating layer 4 is damaged due to the release of moisture and the generation of outgas by the insulating layer 4, and as a result, the non-light emitting portion is shifted from the organic layer 5 as the light emitting region. It has a problem that it generates and grows and not only deteriorates the display quality but also shortens the life of the organic EL panel 1.
[0005]
In view of the above, the present invention focuses on the above-described problems, and suppresses an adverse effect on the organic layer due to moisture and outgas released from the insulating layer, thereby realizing a longer life of the organic EL panel. The purpose is to provide.
[0006]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, according to the present invention, as described in claim 1, a display segment formed of a light-transmitting first electrode formed on a light-transmitting substrate, and a peripheral edge of the display segment are formed. An insulating layer formed on the translucent substrate so as to cover, a substantially inverted trapezoidal wall formed on the insulating layer along the contour of the display segment, and An organic layer formed and having at least a light-emitting layer, a second electrode formed on the organic layer, and provided between the organic layer and the wall to reach the insulating layer from the second electrode. And an opening to be formed.
[0007]
Further, as described in claim 2, the wall portion is formed in a broken line shape or a linear shape.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings, but the same or corresponding parts as those in the conventional example will be denoted by the same reference numerals and detailed description thereof will be omitted.
[0009]
An embodiment of the present invention will be described with reference to FIGS. The organic EL panel 1 mainly includes a glass substrate (translucent substrate) 2, a transparent electrode 3, an insulating layer 4, a wall portion 10, an organic layer 5, a back electrode 6, and a sealing member 8. It is configured.
[0010]
The glass substrate 2 is a light-transmitting support substrate having a rectangular shape.
[0011]
The transparent electrode 3 is formed by depositing a conductive material such as ITO on the glass substrate 2 by a method such as a vapor deposition method or a sputtering method. Each of the lead portions 3b is provided with an electrode terminal 3c provided at the end of the lead portion 3b, and a constant current from a power supply circuit (not shown) can be selectively applied to each display segment 3a. I have a possible structure. In the electrode terminals 3c, lead portions 3b corresponding to the respective display segment portions 3a are drawn out so as to be intensively arranged on one side of the glass substrate 2.
[0012]
The insulating layer 4 is made of, for example, a polyimide-based or phenol-based insulating material, and is formed by, for example, a photolithography method. The insulating layer 4 has an opening corresponding to the display segment 3a, and the opening is formed so as to slightly overlap the periphery of the display segment 3a of the transparent electrode 3 in order to clearly display the outline of the light emitting region. In addition, it is disposed on the glass substrate 2 to ensure insulation between the transparent electrode 3 and the back electrode 6.
[0013]
The wall portion 10 is made of an electrically insulating material made of a photosensitive resin such as a phenol-based resin, and is formed in a substantially inverted trapezoidal shape (overhang shape) so as to be located near the location where the organic layer 5 is formed. The thickness 10 in the height direction is formed so as to be larger than the film thickness on which the transparent electrode 3, the insulating layer 4, the organic layer 5, and the back electrode 6 are deposited. The wall portion 10 is formed in a dashed line shape or a linear shape so as to avoid the lead portions 3b of the display segment portion 3a in the shape of the sun and along the outer contour (outline) of each display segment portion 3a. is there. In addition, the wall portion 10 in the outer periphery of the display segment 3a in the shape of the sun is formed so as to avoid the lead portion 3b, but the wall portion 10 in the inner contour (outline) of the display segment portion 3a has a closed loop shape. It is formed.
[0014]
The organic layer 5 may have at least a light emitting layer, but in the embodiment of the present invention, a hole injection layer, a hole transport layer, a light emitting layer, and an electron transport layer are sequentially laminated by means such as a vapor deposition method. It is formed. The organic layer 5 is formed on the transparent electrode 3, the wall 10, and the insulating layer 4.
[0015]
The back electrode 6 is made of a metallic conductive material such as aluminum (Al), aluminum lithium (Al: Li), magnesium silver (Mg: Ag), an organic layer 6, a wall 10 by means of a vapor deposition method or a sputtering method. And formed on the insulating layer 4, and serves as a common electrode of the light emitting section (display segment section 3 a) in the organic layer 5. The back electrode 6 is electrically connected to a cathode electrode terminal 6 a provided on one side of the glass substrate 2 so as to be adjacent to each electrode terminal 3 c of the transparent electrode 3. The electrode terminal 6a is formed of the same material as the transparent electrode 3 in an elongated shape along the width direction of the back electrode 6.
[0016]
As described above, the transparent electrode 3, the insulating layer 4, the organic layer 5, and the back electrode 6 are sequentially laminated on the glass substrate 2 to form a laminate, whereby the organic EL element 7 is obtained.
[0017]
The sealing member 8 is formed by forming a concave portion 8a as a storage portion on a flat plate member made of, for example, a glass material. In the sealing member 8, a support portion 8b formed so as to surround the concave portion 8a is hermetically disposed on the glass substrate 2 via, for example, an ultraviolet curing epoxy resin adhesive 9. The sealing member 8 is slightly smaller than the glass substrate 2 so that the electrode terminal 3c of the transparent electrode 3 and the electrode terminal 6a of the back electrode 6 are exposed to the outside.
[0018]
The organic EL panel 1 is configured by the above-described components. The feature of the above-described first embodiment is that the wall portion 10 provided near the organic layer 5 separates the back electrode 6 from the insulating layer. 4 in that it has an opening 11 that reaches four. That is, in the organic EL panel 1, since the wall 10 provided near the organic layer 5 is formed in a substantially inverted trapezoidal shape, the organic layer 5 and the back electrode 6, which should cover the insulating layer 4, are cut into a stepped state. (Hereinafter, referred to as a step break), and an opening 11 is formed at a place where the step break is formed.
[0019]
Therefore, moisture and outgas generated when the insulating layer 4 is exposed to a high temperature state or ultraviolet rays can be released from the opening 11 formed along the contour of the display segment 3a. Since the adverse effect on the element 7 can be suppressed, the life of the organic EL panel 1 can be extended. The released moisture is absorbed by a moisture absorbing member (not shown) provided in the storage space of the organic EL element 7 composed of the glass substrate 2 and the sealing member 8.
[0020]
【The invention's effect】
According to the present invention, an organic EL element including a first electrode having a display segment portion, an organic layer, and a second electrode is formed on a light-transmitting substrate, and the sealing member covers the organic EL element so as to cover the organic EL element. With respect to the organic EL panel provided on the conductive substrate, it is possible to suppress the adverse effect on the organic layer due to moisture or outgas released from the insulating layer, and to achieve a longer life of the organic EL panel.
[Brief description of the drawings]
FIG. 1 is a sectional view of a main part of an organic EL panel according to an embodiment of the present invention.
FIG. 2 is a plan view of the organic EL panel of the embodiment.
FIG. 3 is a sectional view of a main part of a conventional organic EL panel.
[Explanation of symbols]
1 Organic EL panel 2 Glass substrate (translucent substrate)
3 Transparent electrode (first electrode)
4 insulating layer 5 organic layer 6 back electrode (second electrode)
7 Organic EL element 10 Wall 11 Opening

Claims (2)

透光性基板上に形成される透光性の第1電極からなる表示セグメント部と、
前記表示セグメント部の周縁部を覆うように前記透光性基板上に形成される絶縁層と、
前記表示セグメント部の輪郭に沿うように前記絶縁層上に形成される略逆台形形状の壁部と、
前記表示セグメント部上に形成され少なくとも発光層を有する有機層と、
前記有機層上に形成される第2電極と、
前記有機層と前記壁部との間に形成され前記第2電極から前記絶縁層に達するように設けられる開口部と、
を備えてなることを特徴とする有機ELパネル。
A display segment comprising a light-transmitting first electrode formed on a light-transmitting substrate;
An insulating layer formed on the light-transmitting substrate so as to cover a peripheral portion of the display segment portion;
A generally inverted trapezoidal wall formed on the insulating layer so as to follow the contour of the display segment,
An organic layer formed on the display segment portion and having at least a light emitting layer,
A second electrode formed on the organic layer;
An opening formed between the organic layer and the wall portion and provided to reach the insulating layer from the second electrode;
The organic EL panel characterized in that it comprises a.
前記壁部は、破線状もしくは線状に形成されることを特徴とする請求項1に記載の有機ELパネル。The organic EL panel according to claim 1, wherein the wall is formed in a broken line or a line .
JP2002313604A 2002-10-29 2002-10-29 Organic EL panel Expired - Fee Related JP3565277B2 (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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JP2004152511A JP2004152511A (en) 2004-05-27
JP3565277B2 true JP3565277B2 (en) 2004-09-15

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