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JP3570861B2 - Submersible pump device with flash valve - Google Patents
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JP3570861B2 - Submersible pump device with flash valve - Google Patents

Submersible pump device with flash valve Download PDF

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Publication number
JP3570861B2
JP3570861B2 JP19934697A JP19934697A JP3570861B2 JP 3570861 B2 JP3570861 B2 JP 3570861B2 JP 19934697 A JP19934697 A JP 19934697A JP 19934697 A JP19934697 A JP 19934697A JP 3570861 B2 JP3570861 B2 JP 3570861B2
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JP
Japan
Prior art keywords
pump
valve
submersible pump
flash valve
flash
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP19934697A
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Japanese (ja)
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JPH1130198A (en
Inventor
知之 柴田
明 伊藤
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Ebara Corp
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Ebara Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、運転開始時に一定時間噴流を吐出して水槽内の曝気と撹拌とを行うフラッシュバルブを備え、例えば下水中継ポンプ槽等の水槽内に着脱自在に設置されるフラッシュバルブ付き水中ポンプ装置に関する。
【0002】
【従来の技術】
前記下水中継ポンプ槽等の水槽内に設置される水中ポンプ装置にあっては、ポンプ槽内における土砂の沈積や、油脂等の有機質成分の流入によるスカム形成を防ぐために、フラッシュバルブを装備し、ポンプの始動特にフラッシュバルブから一定時間噴流をポンプ槽内に吐出することにより、この噴流による撹拌と曝気効果によって、土砂の沈積や、油脂等の有機質成分の流入によるスカム形成を防ぐことが広く行われている。
【0003】
図4は、この種の水中ポンプ装置の従来の一般的な構成を示すもので、水中ポンプ1のポンプケーシング2の側面にフラッシュバルブ3が取付けられており、水中ポンプ1の始動時にこの始動に伴って水中ポンプ1のポンプケーシング2内のボリュート部内を流れる流体をフラッシュバルブ3から一定時間噴出し、通常運転時にはこのフラッシュバルブ3を閉じるようにしている。
【0004】
図5乃至図7は、前記フラッシュバルブ3の内部構造を示すもので、フラッシュバルブ3の弁本体10には、フラッシュバルブ3をポンプケーシング2に取付けるための取付けフランジ部11が設けられている。
【0005】
前記弁本体10の内部には、球状のボール弁12を収納する収納部13が形成され、この収納部13の表面側に内部ダイヤフラム14が周囲を水密的に保持されて配置され、この内部ダイヤフラム14の上面に前記ボール弁12が位置するようになっている。一方、弁本体10の外周部には、調節弁15を介して前記収納部13と内部ダイヤフラム14との間に連通するオイル室16が設けられ、このオイル室16の上端開口部は外部ダイヤフラム17で水密的に覆われている。
【0006】
これにより、ポンプ始動前は、図5に示すように、ボール弁12が収納部13内に位置してフラッシュバルブ3が開の状態にあり、この状態で水中ポンプ1を始動すると、ポンプケーシング2内を流れる流体が弁本体10の内部を通過して外部の水槽へ噴出する。そして、このように、弁本体10内を流体が流れるとここに負圧が発生し、この負圧によって、外部ダイヤフラム17が収縮・下降し、内部ダイアフラム14が上昇して、ボール弁12が持ち上がり始める。
【0007】
そして、運転開始から約20〜50秒経過すると、オイル室16から調整弁15を通ってオイルが内部ダイアフラム14と収納室13との空間へ移動し、図6に示すように、内部ダイアフラム14を上方に突出させてボール弁12を噴流の方へと押し出す。これによってフラッシュバルブ3は閉じるので、水中ポンプ1は、フラッシュバルブ3からの吐出をやめ、ポンプの吐出口から揚水するようになる。
【0008】
このようにしてフラッシュバルブ3が閉じると、このバルブ3内の負圧は直ちに正圧に変化し、図7に示すように、この閉じた状態を保持したまま、内部ダイアフラム14、外部ダイヤフラム17及びオイルはポンプ始動前の状態に戻る。
【0009】
以上のバルブ動作によって、水中ポンプ1の始動時の一定時間だけフラッシュバルブ3を通じて水槽内に噴流を吐き出すのであり、これにより、水槽内を効果的に撹拌させて水槽の底へのスラッジ及び土砂の堆積を防ぎ、スカム形成を防止することができる。
【0010】
【発明が解決しようとする課題】
しかしながら、上記従来例のように、水中ポンプのポンプケーシングの側面にフラッシュバルブを取付けると、比較的大きい形状のポンプケーシングにこの側面からの加工を施す必要があって、この加工がかなり困難であるばかりでなく、フラッシュバルブを含めたポンプ装置全体の平面寸法が大きくなってしまう。そして、下水中継ポンプ装置は、一般にマンホール内に設置されるため、このように平面寸法が大きくなると、保守点検時にマンホ一ル蓋を通じてポンプ装置を引き上げる際にこの作業が困難となってしまう。
【0011】
しかも、ポンプ始動時にポンブケーシング側面から直接噴流が吐出されるので、フラッシュバルブが開放状態から閉状態に移行する時にポンプケーシング内の圧力分布が大きく変動し、水中ポンプがその圧力分布の変動に応じて振動してしまうといった問題があった。
【0012】
本発明は上記事情に鑑みて為されたもので、フラッシュバルブを含むポンプ装置全体の平面寸法を小さくすることができるとともに、良好な作業性でフラッシュバルブを取付けることができ、しかもフラッシュバルブの開閉に伴って発生するポンプ振動を小さく抑えることができるようにしたフラッシュバルブ付き水中ポンプ装置を提供することを目的とする。
【0013】
【課題を解決するための手段】
本発明のフラッシュバルブ付き水中ポンプ装置は、運転開始時に一定時間噴流を吐出して水槽内の曝気と撹拌を行うフラッシュバルブを備え、着脱装置を構成する着脱フランジ部を介して水槽内に着脱自在に設置されるフラッシュバルブ付き水中ポンプ装置において、該水中ポンプの吐出側に連結されて前記着脱装置を構成する着脱フランジ部の側面に前記フラッシュバルブを取付けたことを特徴とする。
【0014】
これにより、ポンプケーシングに比べて形状が小さくハンドリングが容易な着脱フランジにフラッシュバルブを取付けて、フラッシュバルブを含めたポンプ装置全体の平面寸法を大幅に小さくまとめるとともに、フラッシュバルブ取付け加工を簡単かつ良好な作業性で行うことができる。しかも、ポンプのボリュー卜部を通過した後の位置にフラッシュバルブ用の開口を位置させることにより、噴流の吐出しに伴ってポンプのボリュート部の圧力分布が部分的に影響されるのを防止して、運転中のポンプに発生する振動を減少させることができる。
【0015】
【発明の実施の形態】
以下、本発明の実施の形態を図1乃至図3を参照して説明する。
図1に示すように、この実施の形態にあっては、マンホール等の下水中継ポンプ槽(水槽)20内に着脱装置21を介して水中ポンプ1が着脱自在に設置され、水中ポンプ1が設置された時に、エルボ管22を介して水中ポンプ1と揚水管23とが互いに連通するようになっている。ここに、前記下水中継ポンプ槽20には、流入管24が接続されているとともに、この内部には、水位センサ25及びフロートスイッチ26が配置され、外部には、制御盤27が備えられている。
【0016】
前記着脱装置21は、図2に示すようにベースプレート30の上面に固定された着脱装置本体31と、この本体31の上面から鉛直方向に延びるガイドレール32と、前記水中ポンプ1の吐出側に接続された着脱フランジ33とから主に構成され、この着脱フランジ33には下方へ開口した係止部を有するフック34が、前記着脱装置本体31にはこのフック34と係合する係止棒35がそれぞれ固着されている。
【0017】
そして、水中ポンプ1には、このモータ部36の上部に設けた吊り具40を介してチェーン41が取付けられており、ガイドレール32を案内として水中ポンプ1をチェーン41で吊下げながら下降させることによって、着脱装置21の係止棒35にフック34を係合させて水中ポンプ1を所定の位置に設置し、チェーン41を引き上げることによって、着脱フランジ33を着脱装置本体31から分離しつつ、ガイドレール32に沿って水中ポンプ1を引き上げることができるようになっている。なお、付号42は、下水中継ポンプ槽20の上端開口部を閉塞する蓋体である。
【0018】
前記着脱フランジ33の側面には、前記図5乃至図7に示すフラッシュバルブ3が取付けられており、ポンプ始動時の一定時間、この着脱フランジ33に取付けたフラッシュバルブ3より下水中継ポンプ槽20内に噴流を吐出するように構成されている。
【0019】
即ち、水中ポンプ1の始動時には、フラッシュバルブ3が開いており(図5参照)、この水中ポンプ1の始動に伴って該水中ポンプ1から着脱フランジ33内を流れる流体が該バルブ3の内部を流れて下水中継ポンプ槽20内へ噴出する。そして、運転開始から約20〜50秒経過すると、このバルブ3が徐々に閉じこの閉じた状態を保持して(図6及び図7参照)、水中ポンプ1は、フラッシュバルブ3からの吐出をやめて、この吐出口から揚水管23を経て揚水するようになる。
【0020】
以上のバルブ動作によって、ポンプ始動時の一定時間だけフラッシュバルブ3を通じて下水中継ポンプ槽20内に噴流を吐き出すのであり、これにより、下水中継ポンプ槽20内を効果的に撹拌させてこの底へのスラッジ及び土砂の堆積を防ぎ、スカム形成を防止することができる。
【0021】
このように、外形寸法が大きいポンプケーシング2に何ら加工を施すことなく、これに比べて形状が小さくハンドリングが容易な着脱フランジ31にフラッシュバルブ3を取付けることにより、フラッシュバルブ3を含めたポンプ装置全体の平面寸法を大幅に小さくまとめるとともに、フラッシュバルブ3を取付けるための加工を簡単かつ良好な作業性で行うことができる。しかも、水中ポンプ1のボリュー卜部を通過した位置にフラッシュバルブ3の開口が位置し、これにより、噴流の吐出に伴ってポンプのボリュート部の圧力分布が部分的に影響されるのを防止して、運転中の水中ポンプ1に発生する振動を減少させることができる。
【0022】
また、着脱装置21から取外して水中ポンプ1を引き上げる際に、フラッシュバルブ3も同時に引き上げることができ、これによって、フラッシュバルブ3自体の点検も容易に行なうことができる。
【0023】
なお、この実施の形態にあっては、下水中継ポンプ槽内に1台の水中ポンプを備えた例を示しているが、複数の水中ポンプを備えるようにしても良く、また、2台の水中ポンプを備えた場合には、1台の水中ポンプのみにフラッシュバルブを設置しても、2台の水中ポンプの双方にフラッシュバルブを設置しても良い。
【0024】
【発明の効果】
以上に説明したように、本発明によれば、フラッシュバルブを含めたポンプ装置全体の平面形状を小さくまとめることができ、これによって、マンホール蓋用開口等を容易に通過させてこの設置の便を図ることができる。また、着脱フランジは比較的小型で、ハンドリングも良いため、フラッシュバルブを取り付けるための加工を簡単且つ良好な作業性で行うことができる。
【0025】
更に、ポンプのボリュー卜部を通過した後の位置にフラッシュバルブ用の開口を位置させることにより、噴流の吐出しに伴ってポンプのボリュート部の圧力分布が部分的に影響されるのを防止して、フラッシュバルブの開閉に伴って発生するポンプ振動を小さく抑えることができる。
【図面の簡単な説明】
【図1】本発明の実施の形態を示す全体概要図である。
【図2】図1の要部拡大図である。
【図3】水中ポンプの平面図である。
【図4】従来の水中ポンプの平面図である。
【図5】フラッシュバルブのポンプ運転を開始した直後の状態を示す断面図である。
【図6】同じく、運転開始からボール弁が移動する状態を示す断面図である。
【図7】同じく、フラッシュバルブが閉じた後のダイアフラムが運転開始前の状態に戻った状態を示す断面図である。
【符号の説明】
1 水中ポンプ
3 フラッシュバルブ
20 下水中継ポンプ槽(水槽)
21 着脱装置
31 着脱装置本体
32 ガイドレール
33 着脱フランジ部
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention provides a submersible pump device with a flush valve that is detachably installed in a water tank such as a sewage relay pump tank, for example, including a flash valve that discharges a jet for a certain time at the start of operation to perform aeration and stirring in the water tank. About.
[0002]
[Prior art]
In a submersible pump device installed in a water tank such as the sewage relay pump tank, in order to prevent scum formation due to sedimentation of the earth and sand in the pump tank and inflow of organic components such as fats and oils, a flash valve is provided, By starting the pump, in particular, jetting a jet from the flash valve into the pump tank for a certain period of time, the agitation and aeration effect of this jet can widely prevent sedimentation of soil and scum formation due to inflow of organic components such as oils and fats. Has been done.
[0003]
FIG. 4 shows a conventional general configuration of this type of submersible pump device. A flush valve 3 is attached to a side surface of a pump casing 2 of the submersible pump 1. Accordingly, the fluid flowing in the volute portion in the pump casing 2 of the submersible pump 1 is jetted from the flash valve 3 for a certain period of time, and the flash valve 3 is closed during normal operation.
[0004]
FIGS. 5 to 7 show the internal structure of the flash valve 3. The valve body 10 of the flash valve 3 is provided with a mounting flange 11 for mounting the flash valve 3 on the pump casing 2.
[0005]
A storage portion 13 for storing the spherical ball valve 12 is formed inside the valve body 10, and an internal diaphragm 14 is disposed on the front surface side of the storage portion 13 with the periphery thereof being held in a watertight manner. The ball valve 12 is located on the upper surface of the valve. On the other hand, an oil chamber 16 communicating between the storage section 13 and the internal diaphragm 14 via a control valve 15 is provided on an outer peripheral portion of the valve body 10, and an upper end opening of the oil chamber 16 is provided with an external diaphragm 17. It is covered in watertight.
[0006]
As a result, before the pump is started, as shown in FIG. 5, the ball valve 12 is located in the storage portion 13 and the flash valve 3 is open. When the submersible pump 1 is started in this state, the pump casing 2 The fluid flowing inside passes through the inside of the valve body 10 and squirts into an external water tank. When the fluid flows in the valve main body 10, a negative pressure is generated here, and the external pressure causes the external diaphragm 17 to contract and descend, the internal diaphragm 14 to rise, and the ball valve 12 to be lifted. start.
[0007]
Then, when about 20 to 50 seconds have elapsed from the start of operation, the oil moves from the oil chamber 16 to the space between the internal diaphragm 14 and the storage chamber 13 through the adjustment valve 15, and as shown in FIG. By projecting upward, the ball valve 12 is pushed out toward the jet. As a result, the flush valve 3 is closed, so that the submersible pump 1 stops discharging from the flush valve 3 and pumps water from the discharge port of the pump.
[0008]
When the flash valve 3 is closed in this way, the negative pressure in the valve 3 immediately changes to a positive pressure. As shown in FIG. 7, while maintaining the closed state, the internal diaphragm 14, the external diaphragm 17, and The oil returns to the state before starting the pump.
[0009]
By the above valve operation, a jet is discharged into the water tank through the flash valve 3 only for a certain time when the submersible pump 1 is started, whereby the inside of the water tank is effectively agitated, and the sludge and the sediment are deposited on the bottom of the water tank. Deposition can be prevented and scum formation can be prevented.
[0010]
[Problems to be solved by the invention]
However, if the flush valve is attached to the side surface of the pump casing of the submersible pump as in the above-described conventional example, it is necessary to process the pump casing having a relatively large shape from this side surface, and this processing is considerably difficult. Not only that, the planar size of the entire pump device including the flash valve becomes large. Since the sewage relay pump device is generally installed in a manhole, such a large plane dimension makes it difficult to lift the pump device through the manhole cover during maintenance and inspection.
[0011]
In addition, since the jet is directly discharged from the side of the pump casing when the pump starts, the pressure distribution in the pump casing fluctuates greatly when the flash valve shifts from the open state to the closed state, and the submersible pump responds to the fluctuation of the pressure distribution. There was a problem that it would vibrate.
[0012]
The present invention has been made in view of the above circumstances, and it is possible to reduce the planar dimension of the entire pump device including the flash valve, to mount the flash valve with good workability, and to open and close the flash valve. It is an object of the present invention to provide a submersible pump device with a flush valve, which can suppress pump vibrations caused by the above.
[0013]
[Means for Solving the Problems]
The submersible pump device with a flush valve of the present invention includes a flush valve that discharges a jet for a certain period of time at the start of operation to perform aeration and agitation in the water tank, and is detachable into the water tank via a detachable flange portion that constitutes a detachable device. Wherein the flush valve is mounted on a side surface of a detachable flange portion connected to a discharge side of the submersible pump and constituting the detachable device.
[0014]
As a result, the flush valve is mounted on a detachable flange that is smaller in shape and easier to handle than the pump casing, and the overall dimensions of the pump device including the flash valve are greatly reduced. Workability. In addition, by positioning the opening for the flash valve at a position after passing through the volute of the pump, it is possible to prevent the pressure distribution of the volute of the pump from being partially affected by the discharge of the jet. In addition, vibration generated in the pump during operation can be reduced.
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of the present invention will be described below with reference to FIGS.
As shown in FIG. 1, in this embodiment, the submersible pump 1 is detachably installed in a sewage relay pump tank (water tank) 20 such as a manhole via an attaching / detaching device 21, and the submersible pump 1 is installed. Then, the submersible pump 1 and the pumping pipe 23 communicate with each other via the elbow pipe 22. Here, an inflow pipe 24 is connected to the sewage relay pump tank 20, a water level sensor 25 and a float switch 26 are disposed inside the pipe, and a control panel 27 is provided outside. .
[0016]
The attaching / detaching device 21 is connected to the attaching / detaching device main body 31 fixed to the upper surface of the base plate 30, a guide rail 32 extending vertically from the upper surface of the main body 31, and the discharge side of the submersible pump 1, as shown in FIG. A hook 34 having a locking portion opened downward is provided on the mounting / dismounting flange 33, and a locking bar 35 for engaging with the hook 34 is provided on the mounting / removing device main body 31. Each is fixed.
[0017]
A chain 41 is attached to the submersible pump 1 via a hanger 40 provided above the motor unit 36. The submersible pump 1 is lowered while being suspended by the chain 41 using the guide rail 32 as a guide. The hook 34 is engaged with the locking rod 35 of the attaching / detaching device 21 to set the submersible pump 1 in a predetermined position, and the chain 41 is pulled up to separate the attaching / detaching flange 33 from the attaching / detaching device main body 31 and guide the submerged pump 33. The submersible pump 1 can be pulled up along the rail 32. Reference numeral 42 denotes a lid that closes an upper end opening of the sewage relay pump tank 20.
[0018]
The flush valve 3 shown in FIGS. 5 to 7 is attached to a side surface of the detachable flange 33, and the flush valve 3 attached to the detachable flange 33 is disposed in the sewage relay pump tank 20 for a certain time when the pump is started. It is configured to discharge a jet.
[0019]
That is, when the submersible pump 1 is started, the flush valve 3 is open (see FIG. 5), and the fluid flowing from the submersible pump 1 through the detachable flange 33 with the start of the submersible pump 1 flows through the inside of the valve 3. It flows and spouts into the sewage relay pump tank 20. When about 20 to 50 seconds have elapsed from the start of operation, the valve 3 is gradually closed and maintained in the closed state (see FIGS. 6 and 7), and the submersible pump 1 stops discharging from the flash valve 3. Then, water is pumped from the discharge port through the water pumping pipe 23.
[0020]
By the above valve operation, a jet is discharged into the sewage relay pump tank 20 through the flash valve 3 for a certain time at the time of starting the pump. It is possible to prevent sludge and sediment accumulation and prevent scum formation.
[0021]
As described above, the pump device including the flash valve 3 is mounted by attaching the flash valve 3 to the detachable flange 31 having a smaller shape and easier handling without performing any processing on the pump casing 2 having a large outer dimension. The overall planar dimensions can be significantly reduced, and processing for mounting the flash valve 3 can be performed easily and with good workability. In addition, the opening of the flash valve 3 is located at a position passing through the volute portion of the submersible pump 1, thereby preventing the pressure distribution of the volute portion of the pump from being partially affected by the discharge of the jet. The vibration generated in the submersible pump 1 during operation can be reduced.
[0022]
Also, when the submersible pump 1 is removed from the attaching / detaching device 21 and the submersible pump 1 is pulled up, the flash valve 3 can be pulled up at the same time, so that the flash valve 3 itself can be easily inspected.
[0023]
In this embodiment, an example in which one submersible pump is provided in the sewage relay pump tank is shown, but a plurality of submersible pumps may be provided, or two submersible pumps may be provided. When a pump is provided, a flush valve may be installed on only one submersible pump, or a flush valve may be installed on both of the two submersible pumps.
[0024]
【The invention's effect】
As described above, according to the present invention, it is possible to reduce the planar shape of the entire pump device including the flash valve, thereby facilitating the installation of the pump device by easily passing through the manhole cover opening and the like. Can be planned. In addition, since the detachable flange is relatively small and has good handling, processing for mounting the flash valve can be performed easily and with good workability.
[0025]
Further, by positioning the opening for the flash valve at a position after passing through the volute portion of the pump, it is possible to prevent the pressure distribution of the volute portion of the pump from being partially affected by the discharge of the jet. In addition, pump vibration generated due to opening and closing of the flash valve can be suppressed to a small value.
[Brief description of the drawings]
FIG. 1 is an overall schematic diagram showing an embodiment of the present invention.
FIG. 2 is an enlarged view of a main part of FIG.
FIG. 3 is a plan view of a submersible pump.
FIG. 4 is a plan view of a conventional submersible pump.
FIG. 5 is a sectional view showing a state immediately after the pump operation of the flash valve is started.
FIG. 6 is a cross-sectional view showing a state in which a ball valve moves from the start of operation.
FIG. 7 is a cross-sectional view showing a state in which the diaphragm returns to a state before the operation is started after the flash valve is closed.
[Explanation of symbols]
1 Submersible pump 3 Flush valve 20 Sewage relay pump tank (water tank)
21 Detachable device 31 Detachable device body 32 Guide rail 33 Detachable flange

Claims (1)

運転開始時に一定時間噴流を吐出して水槽内の曝気と撹拌とを行うフラッシュバルブを備え、着脱装置を構成する着脱フランジ部を介して水槽内に着脱自在に設置されるフラッシュバルブ付き水中ポンプ装置において、
該水中ポンプの吐出側に連結されて前記着脱装置を構成する着脱フランジ部の側面に前記フラッシュバルブを取付けたことを特徴とするフラッシュバルブ付き水中ポンプ装置。
A submersible pump device with a flush valve that is equipped with a flush valve that discharges a jet for a certain period of time at the start of operation to perform aeration and agitation in the water tank, and that is detachably installed in the water tank via a detachable flange part that constitutes a detachable device At
A submersible pump device equipped with a flush valve, wherein the flush valve is attached to a side surface of a detachable flange portion connected to a discharge side of the submersible pump to constitute the detachable device.
JP19934697A 1997-07-09 1997-07-09 Submersible pump device with flash valve Expired - Lifetime JP3570861B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19934697A JP3570861B2 (en) 1997-07-09 1997-07-09 Submersible pump device with flash valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19934697A JP3570861B2 (en) 1997-07-09 1997-07-09 Submersible pump device with flash valve

Publications (2)

Publication Number Publication Date
JPH1130198A JPH1130198A (en) 1999-02-02
JP3570861B2 true JP3570861B2 (en) 2004-09-29

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Country Status (1)

Country Link
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