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JP3588753B2 - Support base for taking the press mold in and out of the press - Google Patents
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JP3588753B2 - Support base for taking the press mold in and out of the press - Google Patents

Support base for taking the press mold in and out of the press Download PDF

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Publication number
JP3588753B2
JP3588753B2 JP2001171755A JP2001171755A JP3588753B2 JP 3588753 B2 JP3588753 B2 JP 3588753B2 JP 2001171755 A JP2001171755 A JP 2001171755A JP 2001171755 A JP2001171755 A JP 2001171755A JP 3588753 B2 JP3588753 B2 JP 3588753B2
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JP
Japan
Prior art keywords
ball
sphere
coupling
upper plate
press
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001171755A
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Japanese (ja)
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JP2002331400A (en
Inventor
幸介 ▲浜▼田
Original Assignee
有限会社不二物産
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Publication date
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Priority to JP2001171755A priority Critical patent/JP3588753B2/en
Publication of JP2002331400A publication Critical patent/JP2002331400A/en
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Publication of JP3588753B2 publication Critical patent/JP3588753B2/en
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Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02Dies; Inserts therefor; Mounting thereof; Moulds
    • B30B15/028Loading or unloading of dies, platens or press rams

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、プレス用金型をプレスへ出し入れするための支持台に関する。
【0002】
【従来の技術】
プレスは、その駆動部が材料処理部の上方にあるため、材料処理部に金型を据え付ける場合、クレーンで直接その据え付け位置まで搬送することができない。そこで、ハンドリフトやフォークリフトのテーブルに乗せてプレスの材料処理部横まで運び、そこから人力で材料処理部まで押し込んでいる。
【0003】
しかしながら重量の大きい金型はこの押し込み作業が容易ではない。金型を取り外す場合の取り出し作業も同様である。テーブル面を滑り易くしておけば金型の押し込みおよび取り出しが容易であるが、ハンドリフトやフォークリフトにクレーンから移し換える時や、それらがリフトでの搬送中に予期しない滑りでテーブルから落下する危険がある。
【0004】
【発明が解決しようとする課題】
本発明は、ハンドリフトやフォークリフトのテーブルとして、またはテーブルの上に取り付けて使用できる支持台を、その上に載置される金型が滑りやすい状態と滑りにくい状態の2つの状態に必要に応じて切り替えることができるようにすることを目的としている。
【0005】
【課題を解決するための手段】
上記目的を達成するために、本発明の支持台は、金属製の球を内壁との間に液密状態で収容した全体形状が筒状のカップリングの上部に上記球の上半球面に沿う環状の絞り部と該絞り部に囲まれ上記球の一部が突出し得る大きさの円孔を形成し、このカップリングの多数をその絞り部で上板の多数の開口のそれぞれの縁に取り付け、さらに上記各カップリングの下端を内部に圧油流路を有する底板に液密に固定し、上記圧油流路と各カップリング内の球の下側室を連通孔で連通させると共に上板と底板の各上面間の距離を球の直径より長く形成した。
【0006】
【作用】
上記のように構成された支持台は、球の下側室に油圧が加えられていないとき、球は上板の開口内に完全に没し、支持台上に載置される金型は上板の上面に直接乗るから、金型と上板の摩擦係数に応じた滑り阻止力が生じる。球の下側室に油圧が加えられると、球は上昇して球の一部が上板の開口から突出し、支持台上に載置された金型は、油圧で持ち上げられ底板から離れて回転し易くなった球で支えられるから、金型の横移動が容易になる。
【0007】
【発明の実施の形態】
発明の実施の形態を実施例にもとづき図面を参照して説明する。
図1は、本発明の支持台13を示し、その左半部では、油圧の上昇により球1の一部が上板5の上面より上方に突出した状態を示し、右半部には、油圧の降下により球1が上板5の上面以下に引っ込んだ状態を示す。各カップリング2の球1の下側室11は各連通孔12を介して共通の圧油流路9に連通しているから、同一の支持台13において図1の如く球1の2つの状態が同時に起こることは、実際にはない。説明の都合上、異なる状態の球1を同じ支持台で示した。
【0008】
カップリング2は、ほぼ筒状であり、この筒状内に、球1を収容している。球1はプレス用金型の重量を支えることができるように十分な強度を有する金属製とする。カップリング2の上部には、球1の上半球面に沿う絞り部3と、上記球1の一部が突出し得る大きさの円孔4が形成される。絞り部3はその上方から見た平面視において環状であり、円孔4はこの環状の絞り部3に囲まれている。球1はカップリング2の筒状内壁との間に圧油を漏らさない液密状態を維持しながら上下方向に摺動できると共に、絞り部3に密着する上昇位置にある場合も含めて回転可能である。カップリング2の絞り部3は上板5の開口6の縁7に固定される。その場合、絞り部先端は上板の上面より上に出ないようにする。同じ高さでもよいが、上板上面よりやや低くすれば、プレス金型の重量がカップリング2に直接掛かる恐れがない。
【0009】
カップリング2の下端は底板10に固定される。その場合、その固定部から圧油が漏れないよう液密に固定する。底板10には圧油流路9が設けられており、圧油流路9は連通孔12でカップリング2内の球1の下側室11と連通する。圧油流路9へは、図示しないポンプから圧油が供給され、また、該ポンプに戻されるよう制御される。底板10に圧油流路を設けるには、圧油流路9の配置に合わせた断面半円溝を穿った2枚の板の一方の半円溝の所定位置に連通孔12を設けて、2枚の板の半円溝が互いに合致するようにそれら2枚の板を重ねて一体化するなどによって行なうことができる。
【0010】
上板5と底板10は、前述の如くカップリング2を介して接続されるほか、支持台13としての剛性を高めるため、図1に示す如く側枠14や間隔保持具15によっても接続され得る。図2は本発明の支持台を示すが、側枠や間隔保持具は、図示を省略してある。上板5と底板10の間隔は、上板および底板の各上面間の距離が球の直径以上、好適には球の直径より数mm以上長くなるようにする。上記距離が球の直径より数mm以上長いと、油圧が降下したとき、球の頂部は上板の上面レベルより数mm以上下方まで引っ込み、球が金型の荷重を受けなくなることを確実にする。以上述べたような支持台13は、ハンドリフトやフォークリフトのような荷役運搬具16のテーブルとして、またはテーブルの上に取り付けて、図3のように使用される。荷役運搬具16に設置した支持台13の高さをプレス17上における金型18の挿入位置に合わせて横付けし、支持台の圧油流路9を介して各球1の下側室に油圧を付加すれば球1は上昇してカップリング2の円孔4で規制される高さ(通常、円孔4の5〜10mm上方)まで球頂部が突出し、金型を上板上面から浮かせて球のみで支持する。球は、この状態で容易に回転可能であり、金型18は人力で容易に支持台13からプレス17へ移すことができる。
【0011】
【発明の効果】
本発明は上記の構成であるから、球の下側室の油圧の制御という、簡単な操作で、支持台上の金型の移動に対する抵抗が大きく異なるすべり摩擦ところがり摩擦を、必要に応じて切り換え選択できるので、クレーンが使えないプレスの材料処理部にハンドリフトやフォークリフトで金型を据え付ける際に、作業の容易性と安全性が保証される。また、本発明は、球を油圧で上下動させるものであるから、球の回転抵抗を小さく保つための潤滑が自動的に行なわれ保守作業を簡略にする。
【図面の簡単な説明】
【図 1】本発明の支持台の要部を示す正断面図である。
【図 2】本発明の支持台の斜視図である。
【図 3】本発明の支持台の使用例を示す側面図である。
【符号の説明】
1 球
2 カップリング
3 絞り部
4 円孔
5 上板
6 開口
7 縁
8 下端
9 圧油流路
10 底板
11 下側室
12 連通孔
13 支持台
14 側枠
15 間隔保持具
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a support base for taking a press die into and out of a press.
[0002]
[Prior art]
The press cannot be transported directly to the installation position by the crane when the mold is installed in the material processing section because the drive section is located above the material processing section. Therefore, they are carried on the table of a hand lift or a forklift and carried to the side of the material processing section of the press, from where they are manually pushed into the material processing section.
[0003]
However, this pressing operation is not easy for a heavy mold. The same applies to the removal operation when removing the mold. If the table surface is slippery, it is easy to push and remove the mold, but when transferring from a crane to a hand lift or forklift, or danger of falling off the table due to unexpected slippage during transport by lift There is.
[0004]
[Problems to be solved by the invention]
The present invention provides a support table that can be used as a table of a hand lift or a forklift or mounted on a table when a mold placed on the table is slippery or hard. The purpose is to be able to switch.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the support according to the present invention is arranged such that a metal ball is housed in a liquid-tight state between the metal ball and an inner wall, and the entire shape is along the upper hemisphere of the ball above a cylindrical coupling. An annular throttle portion and a circular hole surrounded by the throttle portion and having a size such that a part of the sphere can protrude are formed, and a large number of the couplings are attached to the respective edges of the multiple openings of the upper plate at the throttle portion. Further, the lower end of each of the couplings is liquid-tightly fixed to a bottom plate having a pressure oil passage therein, and the lower plate of the sphere in each coupling is communicated with the pressure oil passage and the upper plate together with a communication hole. The distance between each upper surface of the bottom plate was formed longer than the diameter of the sphere.
[0006]
[Action]
When the hydraulic pressure is not applied to the lower chamber of the ball, the ball is completely immersed in the opening of the upper plate, and the mold placed on the support is the upper plate. , The slip prevention force corresponding to the friction coefficient between the mold and the upper plate is generated. When hydraulic pressure is applied to the lower chamber of the ball, the ball rises and a part of the ball protrudes from the opening of the upper plate, and the mold placed on the support stand is lifted by hydraulic pressure and rotates away from the bottom plate to rotate. Since the ball is supported by the ball which has become easy, the lateral movement of the mold becomes easy.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiments of the present invention will be described based on examples with reference to the drawings.
FIG. 1 shows a support base 13 of the present invention. In the left half, a part of the ball 1 projects upward from the upper surface of the upper plate 5 due to an increase in hydraulic pressure. Shows a state where the ball 1 is retracted below the upper surface of the upper plate 5 due to the lowering of the ball. Since the lower chamber 11 of the ball 1 of each coupling 2 communicates with the common pressure oil flow passage 9 through each communication hole 12, the two states of the ball 1 on the same support table 13 as shown in FIG. It doesn't really happen at the same time. For convenience of explanation, the balls 1 in different states are shown on the same support.
[0008]
The coupling 2 is substantially cylindrical, and houses the ball 1 in this cylindrical shape. The sphere 1 is made of metal having sufficient strength so as to support the weight of the pressing die. In the upper part of the coupling 2, there are formed a constricted portion 3 along the upper hemisphere of the sphere 1 and a circular hole 4 large enough to allow a part of the sphere 1 to protrude. The throttle portion 3 is annular in plan view as viewed from above, and the circular hole 4 is surrounded by the annular throttle portion 3. The ball 1 can slide in the vertical direction while maintaining a liquid-tight state that does not leak pressure oil between the ball 1 and the cylindrical inner wall of the coupling 2, and can rotate even when it is at the ascending position in close contact with the throttle portion 3. It is. The aperture 3 of the coupling 2 is fixed to the edge 7 of the opening 6 of the upper plate 5. In that case, the tip of the narrowed portion should not be raised above the upper surface of the upper plate. The height may be the same, but if the height is slightly lower than the upper surface of the upper plate, there is no possibility that the weight of the press die is directly applied to the coupling 2.
[0009]
The lower end of the coupling 2 is fixed to the bottom plate 10. In that case, it is liquid-tightly fixed so that pressure oil does not leak from the fixing part. A pressure oil flow passage 9 is provided in the bottom plate 10, and the pressure oil flow passage 9 communicates with a lower chamber 11 of the ball 1 in the coupling 2 through a communication hole 12. Pressure oil is supplied to the pressure oil flow passage 9 from a pump (not shown), and is controlled to return to the pump. In order to provide a pressure oil flow path in the bottom plate 10, a communication hole 12 is provided at a predetermined position of one of the two semi-circular grooves formed with a semi-circular groove corresponding to the arrangement of the pressure oil flow path 9, For example, the two plates may be overlapped and integrated so that the semicircular grooves of the two plates coincide with each other.
[0010]
The upper plate 5 and the bottom plate 10 can be connected via the coupling 2 as described above, or can be connected by the side frame 14 or the spacing holder 15 as shown in FIG. . FIG. 2 shows the support base of the present invention, but the illustration of the side frame and the spacing holder is omitted. The distance between the upper plate 5 and the bottom plate 10 is such that the distance between the upper surfaces of the upper plate and the bottom plate is longer than the diameter of the sphere, preferably several mm longer than the diameter of the sphere. If the distance is more than a few mm longer than the diameter of the sphere, when the oil pressure drops, the top of the sphere will be retracted to more than a few mm below the upper surface level of the upper plate, ensuring that the sphere will not receive the load of the mold. . The support 13 as described above is used as a table of a cargo handling device 16 such as a hand lift or a forklift, or mounted on the table and used as shown in FIG. The height of the support 13 installed on the loading / unloading device 16 is adjusted to the insertion position of the die 18 on the press 17, and the hydraulic pressure is applied to the lower chamber of each ball 1 via the pressure oil flow path 9 of the support. If added, the sphere 1 rises and the top of the sphere projects to a height regulated by the circular hole 4 of the coupling 2 (usually 5 to 10 mm above the circular hole 4), and the mold is lifted from the upper surface of the upper plate to allow the ball to rise. Only support. The sphere can be easily rotated in this state, and the mold 18 can be easily transferred from the support base 13 to the press 17 manually.
[0011]
【The invention's effect】
Since the present invention is configured as described above, the sliding friction and the sliding friction, which greatly differ in resistance to the movement of the mold on the support base, can be switched as required by a simple operation of controlling the hydraulic pressure of the lower chamber of the ball. The choice makes it possible to guarantee the ease and safety of the work when the die is installed with a hand lift or a forklift on the material processing section of the press where a crane cannot be used. Further, in the present invention, since the ball is moved up and down by hydraulic pressure, lubrication for keeping the rotation resistance of the ball small is automatically performed and the maintenance work is simplified.
[Brief description of the drawings]
FIG. 1 is a front sectional view showing a main part of a support base of the present invention.
FIG. 2 is a perspective view of a support base of the present invention.
FIG. 3 is a side view showing an example of use of the support base of the present invention.
[Explanation of symbols]
REFERENCE SIGNS LIST 1 ball 2 coupling 3 throttle 4 circular hole 5 upper plate 6 opening 7 edge 8 lower end 9 pressure oil flow path 10 bottom plate 11 lower chamber 12 communication hole 13 support base 14 side frame 15 interval holder

Claims (1)

全体形状が略筒状であり、該筒状内に、十分な強度を有する金属製の球(1)を筒状内壁との間に液密状態を維持しながら上下方向の摺動および回転を可能な状態で収容したカップリング(2)の上部には、上記球(1)の上半球面に沿う環状の絞り部(3)と、該絞り部(3)に囲まれ上記球(1)の一部が突出し得る大きさの円孔(4)が形成され、このカップリング(2)の上記絞り部(3)を上板(5)の開口(6)の縁(7)に固定することにより多数のカップリング(2)が上板(5)に取り付けられ、さらに、これら多数のカップリング(2)の下端(8)は内部に圧油流路(9)を有する底板(10)に液密に固定され上記圧油流路(9)と各カップリング(2)内の球(1)の下側室(11)が連通孔(12)により連通していると共に前記上板(5)と底板(10)の各上面間の距離が球(1)の直径より長く形成されていることを特徴とするプレス用金型をプレスへ出し入れするための支持台The overall shape is substantially cylindrical, and a metal ball (1) having sufficient strength is placed in the cylindrical shape to slide and rotate in a vertical direction while maintaining a liquid-tight state with the cylindrical inner wall. On the upper part of the coupling (2) housed in a possible state, an annular diaphragm (3) along the upper hemisphere of the sphere (1) and the sphere (1) surrounded by the diaphragm (3) A circular hole (4) large enough to protrude is formed, and the aperture (3) of the coupling (2) is fixed to the edge (7) of the opening (6) of the upper plate (5). As a result, a number of couplings (2) are attached to the upper plate (5), and the lower end (8) of the number of couplings (2) has a bottom plate (10) having a pressure oil flow path (9) inside. The pressure oil flow path (9) and the lower chamber (11) of the ball (1) in each coupling (2) are communicated by a communication hole (12). And a distance between respective upper surfaces of the upper plate (5) and the bottom plate (10) is formed to be longer than a diameter of the sphere (1). Table
JP2001171755A 2001-05-02 2001-05-02 Support base for taking the press mold in and out of the press Expired - Fee Related JP3588753B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001171755A JP3588753B2 (en) 2001-05-02 2001-05-02 Support base for taking the press mold in and out of the press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001171755A JP3588753B2 (en) 2001-05-02 2001-05-02 Support base for taking the press mold in and out of the press

Publications (2)

Publication Number Publication Date
JP2002331400A JP2002331400A (en) 2002-11-19
JP3588753B2 true JP3588753B2 (en) 2004-11-17

Family

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Family Applications (1)

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Country Status (1)

Country Link
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