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JP3591202B2 - Manufacturing method of intermediate cylinder fitting for liquid filled type vibration damping device - Google Patents
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JP3591202B2 - Manufacturing method of intermediate cylinder fitting for liquid filled type vibration damping device - Google Patents

Manufacturing method of intermediate cylinder fitting for liquid filled type vibration damping device Download PDF

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Publication number
JP3591202B2
JP3591202B2 JP7993397A JP7993397A JP3591202B2 JP 3591202 B2 JP3591202 B2 JP 3591202B2 JP 7993397 A JP7993397 A JP 7993397A JP 7993397 A JP7993397 A JP 7993397A JP 3591202 B2 JP3591202 B2 JP 3591202B2
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Japan
Prior art keywords
portions
liquid
damping device
ring
vibration damping
Prior art date
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Expired - Fee Related
Application number
JP7993397A
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Japanese (ja)
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JPH10274277A (en
Inventor
勝久 矢野
正巳 遠藤
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Sumitomo Riko Co Ltd
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Tokai Rubber Industries Ltd
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Priority to JP7993397A priority Critical patent/JP3591202B2/en
Publication of JPH10274277A publication Critical patent/JPH10274277A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、液体封入式防振装置用中間筒金具の製造方法に関する。
【0002】
【従来の技術】
従来より、例えば車両のサスペンション機構にストラットマウントとして用いられる液体封入式防振装置が知られている。この液体封入式防振装置は、図6及び図7に示すように、主軸金具81と、主軸金具81の外側に同軸的に配置され、軸方向に間隔を隔てて同軸状に配置された一対のリング部82aと両リング部82a間に架橋されて両リング部82aとともに周方向に配列された4個の窓部82bを形成する4個の架橋部82cとを有する中間筒金具82と、中間金具82と主軸金具81とを連結し、窓部82bと対応する部位に径方向外方に開口する凹部83aを有するゴム弾性体83と、ゴム弾性体83の凹部83aを液密的に被覆し、ゴム弾性体83との間にオリフィス通路85を介して互いに連通する主液室86及び副液室87を形成する外筒金具84とを備えている。
【0003】
この液体封入式防振装置は、この装置の軸線方向が上下方向となるようにしてサスペンション機構に取付けられる。そして、この液体封入式防振装置の軸直角方向となる車両の左右方向や前後方向に発生する振動を、ゴム弾性体83の弾性作用や、主液室86及び副液室87の容積変化に伴ってオリフィス通路85を流動する液体の液柱共振作用により効果的に減衰させる。
【0004】
【発明が解決しようとする課題】
ところで、上記液体封入式防振装置では、低減を目的とする振動周波数に応じて左右方向の剛性や前後方向の剛性をバランスさせつつチューニングするようにしている。そこで、剛性を高める手段として、図6及び図7に示す液体封入式防振装置では、主軸金具81にストッパ88を取付けたり、中間筒金具82の相対向する一対の架橋部82cを軸心方向に縮径させて形成した段部82dによりストッパ機能をもたせるようにしている。
【0005】
しかし、中間筒金具82の相対向する一対の架橋部82cを絞り加工等により縮径する場合、縮径させない他方の一対の架橋部82cとの間に長さの相違が生じることにより、両側のリング部82aに歪みが生じる。そのため、一対の架橋部82cのみを大きく縮径させるには自ずと限界がある。
本発明は上記実状に鑑み案出されたものであり、中間筒金具の架橋部に縮径量の大きな段部を形成することができる液体封入式防振装置用中間筒金具の製造方法を提供することを解決すべき課題とするものである。
【0006】
【課題を解決するための手段】
上記課題を解決する請求項1記載の発明は、軸方向に間隔を隔てて同軸状に配置された一対のリング部と、両該リング部間に架橋されて両該リング部とともに周方向に配列された窓部を形成しその中央部に軸心方向に縮径された段部を有する一対の架橋部と、両該架橋部の間の位置で両前記リング部の少なくとも一方から他方に向かって延出する延出部と、からなる液体封入式防振装置用中間筒金具の製造方法であって、円筒状の金属パイプ材の所定位置に前記窓部を形成する第1工程と、前記窓部を分離し前記金属パイプ材の両端部を連結している所定部位の連結部に切断加工を施して軸方向の所定長さの部分を除去し前記延出部を形成する第2工程と、前記窓部を分離し前記金属パイプ材を連結している残りの部位の連結部に縮径加工を施して前記段部を形成することにより前記架橋部を形成する第3工程と、を実施するという手段を採用している。
【0007】
請求項2記載の発明は、請求項1記載の発明において、前記第3工程終了後に、前記延出部の先端どうし、又は前記延出部の先端を他方の前記リング部に結合する第4工程を実施するという手段を採用している。
【0008】
【発明の実施の形態】
以下、本発明の実施形態を図面に基づき説明する。
本実施形態は、図1に示す液体封入式防振装置用中間筒金具を製造する方法である。この中間筒金具は、軸方向に間隔を隔てて同軸状に配置された一対のリング部1、2と、両リング部1、2間に架橋されて両リング部1、2とともに周方向に配列された4個の窓部3を形成しその中央部に軸心方向に縮径された段部4a、5aを有する一対の架橋部4、5と、両架橋部4、5の間の位置で両リング部1、2から相対向して延出する2組の延出部6、7とからなる。
【0009】
この中間筒金具の製造に際して、図2に示すような所定寸法に形成された円筒状の金属パイプ材Wを用意する。
そして、第1工程では、その金属パイプ材Wの所定位置に打抜き加工を施し、図3に示すように、周方向に配列された4個の窓部3を形成する。
次の第2工程では、窓部3を分離し両リング部1、2を連結している4個の連結部のうちの軸対称位置にある2個の連結部の中央部に切断加工を施し、軸方向の所定長さの部分を除去する。これにより、図4に示すように、両リング部1、2から相対向して延出する2組の延出部6、7が形成される。なお、切断加工により除去される部分の所定長さは、次の第3工程で段部4a、5aが形成されたときに、相対向する延出部6、7の先端どうしの間に所定間隔が形成される長さに設定されている。
【0010】
そして、第3工程では、残りの軸対称位置にある2個の連結部に縮径加工を施して段部4a、5aを形成する。このとき、連結部の縮径に伴って両側のリング部1、2及び相対向する延出部6、7が近づくように移動するが、相対向する延出部6、7の先端どうしが当接しないので、縮径量の大きな段部4a、5aが形成される。これにより、中央部に大きく縮径された段部4a、5aを有する架橋部4、5が形成され、図1に示すような中間筒金具が完成する。
【0011】
以上のように、本実施形態の中間筒金具の製造方法によれば、第2工程において、所定部位の連結部に切断加工を施して軸方向の所定長さの部分を除去し延出部6、7を形成するようにしているため、第3工程において架橋部4、5の段部4a、5aを形成する際に、縮径量の大きな段部4a、5aを形成することができる。
【0012】
なお、本実施形態では、同じ長さの延出部6、7が両リング部1、2から延出するように設けられているが、この延出部6、7の長さは、第2工程で、切断加工により除去される部分の位置を適宜選択することにより、種々変更することができる。例えば、いずれか一方のリング部1、2からのみ延出部6、7が延出するようにしてもよい。
【0013】
なお、上記実施形態で製造される中間筒金具は、相対向する延出部6、7の先端どうしの間に所定間隔が形成されるように構成されているが、中間筒金具の軸方向のより大きな剛性が要求される場合には、第3工程終了後に、延出部6、7の先端どうしを溶接などにより結合する第4工程を実施し、図5に示すように、連結された延出部16、17が両リング部11、12間に架橋されるようにすることができる。なお、この場合には、第2工程で延出部16、17を形成する際に、切断加工により除去する部分の長さを適宜変更すればよい。
【0014】
【発明の効果】
請求項1記載の発明によれば、第2工程で、窓部を分離し金属パイプ材の両端部を連結している所定部位の連結部に切断加工を施して軸方向の所定長さの部分を除去し延出部を形成するようにしているため、第3工程で架橋部の段部を形成する際に、縮径量の大きな段部を形成することができる。
【0015】
請求項2記載の発明によれば、前記第3工程終了後に、延出部の先端どうし、又は延出部の先端を他方のリング部に結合する第4工程を実施することにより、軸方向のより大きな剛性を有する中間筒金具を製造することができる。
【図面の簡単な説明】
【図1】本発明の実施形態において製造される液体封入式防振装置用中間筒金具の斜視図である。
【図2】本発明の実施形態において用いられる金属パイプ材の斜視図である。
【図3】本発明の実施形態において第1工程終了後の金属パイプ材の斜視図である。
【図4】本発明の実施形態において第2工程終了後の金属パイプ材の斜視図である。
【図5】本発明の他の実施形態において製造される液体封入式防振装置用中間筒金具の斜視図である。
【図6】従来の中間筒金具が用いられた液体封入式防振装置の軸直角方向の断面図である。
【図7】図6の VII−VII 線矢視断面図である。
【符号の説明】
1、2、11、12…リング部 3…窓部 4、5…架橋部
4a、5a…段部 6、7、16、17…延出部
W…金属パイプ材
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method of manufacturing an intermediate cylindrical metal fitting for a liquid-sealed type vibration damping device.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, for example, a liquid filled type vibration damping device used as a strut mount in a suspension mechanism of a vehicle has been known. As shown in FIGS. 6 and 7, this liquid-filled type vibration damping device includes a main shaft 81 and a pair of coaxially arranged coaxially outside the main shaft 81 and spaced apart in the axial direction. An intermediate tubular metal fitting 82 having four ring portions 82a and four bridge portions 82c which are bridged between the two ring portions 82a to form four window portions 82b arranged in the circumferential direction together with the two ring portions 82a; The metal fitting 82 and the main shaft metal fitting 81 are connected to each other, and a rubber elastic body 83 having a concave portion 83a opened radially outward in a portion corresponding to the window portion 82b, and a concave portion 83a of the rubber elastic body 83 are liquid-tightly covered. And an outer cylinder 84 forming a main liquid chamber 86 and a sub liquid chamber 87 communicating with the rubber elastic body 83 via an orifice passage 85.
[0003]
This liquid-filled type vibration damping device is attached to a suspension mechanism such that the axial direction of the device is vertical. The vibration generated in the left-right direction and the front-back direction of the vehicle, which is perpendicular to the axis of the liquid-filled type vibration damping device, is caused by the elastic action of the rubber elastic body 83 and the volume change of the main liquid chamber 86 and the sub liquid chamber 87. Accordingly, the liquid flowing through the orifice passage 85 is effectively attenuated by the liquid column resonance action.
[0004]
[Problems to be solved by the invention]
By the way, in the liquid filled type vibration damping device, the tuning is performed while balancing the rigidity in the left-right direction and the rigidity in the front-rear direction in accordance with the vibration frequency to be reduced. Therefore, as means for increasing the rigidity, in the liquid filled type vibration damping device shown in FIGS. 6 and 7, a stopper 88 is attached to the main shaft metal member 81 or a pair of opposed bridge portions 82c of the intermediate cylindrical metal member 82 are moved in the axial direction. A stopper function is provided by a stepped portion 82d formed by reducing the diameter.
[0005]
However, when the diameter of the pair of opposed bridging portions 82c of the intermediate cylindrical metal member 82 is reduced by drawing or the like, a difference in length occurs between the pair of bridging portions 82c that are not reduced in diameter, and thus the two bridging portions 82c on both sides are reduced. The distortion occurs in the ring portion 82a. Therefore, there is naturally a limit to greatly reducing the diameter of only the pair of bridge portions 82c.
The present invention has been devised in view of the above situation, and provides a method of manufacturing an intermediate cylinder fitting for a liquid-filled type vibration damping device capable of forming a step having a large diameter reduction amount at a bridge portion of the intermediate cylinder fitting. Is to be solved.
[0006]
[Means for Solving the Problems]
The invention according to claim 1, which solves the above-mentioned problem, comprises a pair of ring portions arranged coaxially at an interval in the axial direction, and a bridge arranged between the ring portions and arranged circumferentially together with the ring portions. A pair of bridge portions having a stepped portion formed in the center thereof and having a diameter reduced in the axial direction at the center thereof, and at least one of the ring portions toward the other at a position between the bridge portions. A method of manufacturing an intermediate cylindrical metal fitting for a liquid-filled type vibration damping device, comprising: an extending portion that extends; a first step of forming the window portion at a predetermined position of a cylindrical metal pipe material; A second step of cutting the connecting portion of a predetermined portion connecting both ends of the metal pipe material by separating the portion and removing the portion having a predetermined length in the axial direction to form the extending portion; Reduce the diameter of the connecting part of the remaining part connecting the metal pipe material by separating the window part. It employs the means of carrying out a third step of forming the bridge portion by forming the step portion with.
[0007]
According to a second aspect of the present invention, in the first aspect of the present invention, after the third step is completed, a fourth step of connecting the distal ends of the extended portions to each other or the distal end of the extended portion to the other ring portion. Is implemented.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
The present embodiment is a method of manufacturing the intermediate cylinder fitting for a liquid-filled type vibration damping device shown in FIG. This intermediate cylindrical fitting is provided with a pair of ring portions 1 and 2 coaxially arranged at an interval in the axial direction, and is bridged between both ring portions 1 and 2 and arranged in the circumferential direction together with both ring portions 1 and 2. A pair of bridges 4 and 5 having stepped portions 4a and 5a whose diameters are reduced in the axial direction at the center of the four windows 3 formed at the positions between the two bridges 4 and 5. It consists of two sets of extending parts 6 and 7 which extend from both ring parts 1 and 2 to face each other.
[0009]
In manufacturing the intermediate cylindrical fitting, a cylindrical metal pipe member W having a predetermined size as shown in FIG. 2 is prepared.
Then, in the first step, punching is performed at a predetermined position of the metal pipe material W to form four windows 3 arranged in the circumferential direction as shown in FIG.
In the next second step, the window 3 is separated and the center of two of the four connecting parts connecting the two ring parts 1 and 2 at the axially symmetric position is cut. , A portion having a predetermined length in the axial direction is removed. As a result, as shown in FIG. 4, two sets of extending portions 6 and 7 extending opposite to each other from both ring portions 1 and 2 are formed. The predetermined length of the portion to be removed by the cutting process is a predetermined distance between the tips of the opposing extending portions 6 and 7 when the step portions 4a and 5a are formed in the next third step. Is set to the length at which is formed.
[0010]
Then, in the third step, the two connecting portions located at the remaining axially symmetric positions are subjected to diameter reduction processing to form step portions 4a, 5a. At this time, the ring portions 1 and 2 on both sides and the opposing extension portions 6 and 7 move so as to approach each other as the diameter of the connecting portion decreases, but the tips of the opposing extension portions 6 and 7 abut each other. Since they are not in contact with each other, step portions 4a and 5a having a large diameter reduction amount are formed. As a result, the bridging portions 4 and 5 having the step portions 4a and 5a whose diameters are greatly reduced in the center portion are formed, and the intermediate cylindrical fitting as shown in FIG. 1 is completed.
[0011]
As described above, according to the method of manufacturing the intermediate tubular metal fitting of the present embodiment, in the second step, the connecting portion of the predetermined portion is cut to remove the portion having the predetermined length in the axial direction, and the extension portion 6 is formed. , 7 are formed, the step portions 4a, 5a having a large diameter reduction amount can be formed when the step portions 4a, 5a of the bridge portions 4, 5 are formed in the third step.
[0012]
In the present embodiment, the extending portions 6 and 7 having the same length are provided so as to extend from both the ring portions 1 and 2, but the length of the extending portions 6 and 7 is equal to the second length. In the process, various changes can be made by appropriately selecting the position of the portion to be removed by cutting. For example, the extension portions 6 and 7 may extend from only one of the ring portions 1 and 2.
[0013]
The intermediate cylindrical member manufactured in the above embodiment is configured such that a predetermined interval is formed between the tips of the opposing extending portions 6 and 7, but the axial direction of the intermediate cylindrical member is different from that of the intermediate cylindrical member. If greater rigidity is required, after the third step is completed, a fourth step of joining the tips of the extension portions 6 and 7 by welding or the like is performed, and as shown in FIG. The protrusions 16 and 17 can be bridged between the ring portions 11 and 12. In this case, when forming the extension portions 16 and 17 in the second step, the length of the portion to be removed by cutting may be changed as appropriate.
[0014]
【The invention's effect】
According to the first aspect of the present invention, in the second step, the connecting portion of the predetermined portion connecting the both ends of the metal pipe material by separating the window portion is cut to form a portion having a predetermined length in the axial direction. Is removed to form the extended portion, so that when forming the step portion of the bridged portion in the third step, a step portion having a large diameter reduction amount can be formed.
[0015]
According to the second aspect of the present invention, after the third step is completed, the fourth step of connecting the distal ends of the extending portions to each other or the distal end of the extending portion to the other ring portion is carried out, so that the axial direction is reduced. It is possible to manufacture an intermediate cylinder fitting having greater rigidity.
[Brief description of the drawings]
FIG. 1 is a perspective view of an intermediate cylinder fitting for a liquid-filled type vibration damping device manufactured in an embodiment of the present invention.
FIG. 2 is a perspective view of a metal pipe material used in the embodiment of the present invention.
FIG. 3 is a perspective view of the metal pipe member after the first step in the embodiment of the present invention.
FIG. 4 is a perspective view of the metal pipe member after the second step in the embodiment of the present invention.
FIG. 5 is a perspective view of an intermediate cylinder fitting for a liquid-filled type vibration damping device manufactured in another embodiment of the present invention.
FIG. 6 is a cross-sectional view in a direction perpendicular to an axis of a liquid-filled type vibration damping device using a conventional intermediate cylinder fitting.
FIG. 7 is a sectional view taken along line VII-VII of FIG. 6;
[Explanation of symbols]
1, 2, 11, 12 ... ring part 3 ... window part 4, 5 ... bridge part 4a, 5a ... step part 6, 7, 16, 17 ... extension part W ... metal pipe material

Claims (2)

軸方向に間隔を隔てて同軸状に配置された一対のリング部と、両該リング部間に架橋されて両該リング部とともに周方向に配列された窓部を形成しその中央部に軸心方向に縮径された段部を有する一対の架橋部と、両該架橋部の間の位置で両前記リング部の少なくとも一方から他方に向かって延出する延出部と、からなる液体封入式防振装置用中間筒金具の製造方法であって、
円筒状の金属パイプ材の所定位置に前記窓部を形成する第1工程と、
前記窓部を分離し前記金属パイプ材の両端部を連結している所定部位の連結部に切断加工を施して軸方向の所定長さの部分を除去し前記延出部を形成する第2工程と、
前記窓部を分離し前記金属パイプ材を連結している残りの部位の連結部に縮径加工を施して前記段部を形成することにより前記架橋部を形成する第3工程と、を実施することを特徴とする液体封入式防振装置用中間筒金具の製造方法。
A pair of ring portions coaxially arranged at an interval in the axial direction, and a window portion bridged between the ring portions and arranged in a circumferential direction together with the ring portions; A liquid-filling type comprising: a pair of bridging portions having a step portion whose diameter is reduced in the direction, and an extending portion extending from at least one of the two ring portions toward the other at a position between the two bridging portions. A method of manufacturing an intermediate cylinder fitting for a vibration isolator,
A first step of forming the window at a predetermined position of a cylindrical metal pipe material;
A second step of cutting the connecting portion of a predetermined portion connecting the both ends of the metal pipe material by separating the window portion and removing a portion having a predetermined length in the axial direction to form the extension portion; When,
Performing a third step of forming the cross-linking portion by forming the step by reducing the diameter of the connection portion of the remaining portion connecting the metal pipe material by separating the window portion. A method for producing an intermediate cylindrical metal fitting for a liquid-sealed type vibration damping device.
前記第3工程終了後に、前記延出部の先端どうし、又は前記延出部の先端を他方の前記リング部に結合する第4工程を実施することを特徴とする請求項1記載の液体封入式防振装置用中間筒金具の製造方法。The liquid filling type according to claim 1, wherein after the third step is completed, a fourth step of connecting the distal ends of the extended portions or the distal end of the extended portion to the other ring portion is performed. A method for manufacturing an intermediate cylinder fitting for a vibration isolator.
JP7993397A 1997-03-31 1997-03-31 Manufacturing method of intermediate cylinder fitting for liquid filled type vibration damping device Expired - Fee Related JP3591202B2 (en)

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JP7993397A JP3591202B2 (en) 1997-03-31 1997-03-31 Manufacturing method of intermediate cylinder fitting for liquid filled type vibration damping device

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JPH10274277A JPH10274277A (en) 1998-10-13
JP3591202B2 true JP3591202B2 (en) 2004-11-17

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