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JP3591209B2 - Drill path structure - Google Patents
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JP3591209B2 - Drill path structure - Google Patents

Drill path structure Download PDF

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Publication number
JP3591209B2
JP3591209B2 JP10117797A JP10117797A JP3591209B2 JP 3591209 B2 JP3591209 B2 JP 3591209B2 JP 10117797 A JP10117797 A JP 10117797A JP 10117797 A JP10117797 A JP 10117797A JP 3591209 B2 JP3591209 B2 JP 3591209B2
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JP
Japan
Prior art keywords
drill
drill path
path
paths
cylinder block
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP10117797A
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Japanese (ja)
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JPH10288080A (en
Inventor
圭史 南野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
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Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP10117797A priority Critical patent/JP3591209B2/en
Publication of JPH10288080A publication Critical patent/JPH10288080A/en
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Anticipated expiration legal-status Critical
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Description

【0001】
【発明の属する技術分野】
本発明は、内燃機関のシリンダブロックのシリンダボア間に形成される、互いに交差するドリルパスの構造に関する。
【0002】
【従来の技術】
内燃機関のシリンダブロックのシリンダボア間には、たとえば実開平6−18640号公報に開示されているように、また図4に示すように、互いに交差するドリルパス11、12が形成され、そこにシリンダブロック内ウォータジャケットからシリンダヘッド内ウォータジャケットへと流れるエンジン冷却水の一部を通過させて、シリンダボア間部位を冷却している。
従来のドリルパス11、12は、互いにほぼ直交して交差し、かつ互いに同径である。
【0003】
【発明が解決しようとする課題】
しかし、従来のドリルパスにはつぎの問題がある。
(i) ドリルパスが直交するので、ドリルパスがその上端部を除いてシリンダブロック上面から離れてしまい、最も冷却したいシリンダブロックのシリンダボア間部位のシリンダブロック上面に近い部分を効率よく冷却することができない。
(ii) シリンダブロック上面に近い部分を冷却しようとすれば、ドリルパスの交差角を変えてドリルパスの配設部位をシリンダブロック上面に近づければよいが、そうした場合、図5に示すように、加工順序が後の方のドリルパス12を加工するとき交差部13でドリル14の先端が加工順序が先のドリルパス11の方向に逃げてドリルが曲がって折れることがあり、ドリルの寿命が短くなる。
(iii) また、同径のドリルパスが交差するので、交差部の流れ抵抗、圧力損失が増え、冷却速度が低減し、ボア間の冷却効率が悪化する。
本発明の課題は、シリンダブロックのシリンダボア間部位の冷却改善をはかることである。
本発明のもう一つの課題は、シリンダブロックのシリンダボア間部位の冷却改善をはかるとともに、刃具(ドリル)の延命をはかることである。
【0004】
【課題を解決するための手段】
上記課題を達成する本発明は、つぎの通りである。
(1) ボア間でX字状に交差しているドリルパス1、2を有し、交差するドリルパス1、2のシリンダブロック上面に向かって開く角度を90°以上としたドリルパスの構造において、前記交差するドリルパス1、2の径を互いに異ならせ、径の大きい方のドリルパス1を径の小さい方のドリルパス2より後に加工することにより径の大きい方のドリルパス1加工時のドリル刃具の逃げを抑制可能としたことを特徴とするドリルパスの構造。
) 径の大きい方のドリルパス1の上端がエキゾースト側になるように配置した(1)記載のドリルパスの構造。
【0005】
上記(1)のドリルパスの構造では、交差するドリルパスの径を互いに異ならせたので、先に径の小さい方のドリルパスを加工し、ついで径の大きい方のドリルパスを加工することにより、径の大きい方のドリルパス加工時に、ドリル刃具が周囲のシリンダブロックの肉によって支持され、径の大きい方のドリルパスを加工する時に径の小さい方のドリルパスの方向に曲がって逃げることがない。これによって、2本のドリルパスの交差角を自由に選定することができ、2本のドリルパスのなすシリンダブロック上面に向かって開く角度を90°より大にしてドリルパスをシリンダブロック上面に近づけることができ、冷却したい部分をより集中的に冷却することができる。また、2本のドリルパスの径を異ならせることにより、同径の場合に比べて交差部位での圧力損失(合流管損失)を低減することができ、冷却水流速を大にすることができ、シリンダボア間部位の冷却効率を上げることができる。さらに、大きい径の方のドリルパスの上端を強く冷却したい部位に選択的に配置することにより、その強く冷却したい部位を強く冷却することができる
記()のドリルパスの構造では、径の大きい方のドリルパスの上端をエキースト側に配置することにより、エキゾースト側の燃焼室まわりを強く冷却することができ、ノック発生を抑えることができる。
【0006】
【発明の実施の形態】
図1〜図3は本発明の一実施例のドリルパスの構造を示している。
図1、図2は、多気筒内燃機関のシリンダブロック4のシリンダボア3間の部位5の断面を示している。シリンダブロック4のシリンダボア間部位5には、互いに交差するドリルパス1、2が形成されている。ドリルパス1、2はドリル加工で形成された冷却水通路で、シリンダブロック4内のウォータジャケット6を通る冷却水の一部をシリンダヘッド7内ウォータジャケットへと導く。
【0007】
交差するドリルパス1、2のなす、シリンダブロック上面にむかって開く角度θは90°以上とされている。これによって、2本のドリルパスは直交する場合に比べて、ドリルパス全長にわたってシリンダブロック上面に近づき、強く冷却したい燃焼室まわりを強く冷却する。
ドリルパス1、2の加工順序は、まず径の小さい方のドリルパス2をドリルで加工し、ついで径の大きい方のドリルパス1をドリルで加工する。
【0008】
2本のドリルパス1、2の径d1 、d2 は互いに異ならされている。望ましくは、ドリルパス1、2の径の比は、約1:0.55としてある。この比は合流管損失係数kを最小とする値である。
また、径の大きい方のドリルパス1を、その上端がエキゾースト側に位置するように配置し、径の小さい方のドリルパス2を、その上端がインテーク側に位置するように配置する。
【0009】
つぎに、作用を説明する。
2本のドリルパス1、2の径を互いに異ならせたので、径の大きい方のドリルパス1を径の小さい方のドリルパス2より後に加工することにより、ドリルパス1、2の交差角度を直角にしなくても浅い角度(θ≧90°)で加工することがきるようになる。すなわち、径の大きい方のドリルパス1を加工するとき、交差部8において、ドリル9は刃具周囲のうち径の小さい方のドリルパス1に交わらない部分10でシリンダブロックによって支持されることにより、ドリルパス2に浅い角度で当たっても、ドリル9の先端がドリルパス2側に曲がらない。すなわち、θを90°以上としても、ドリル先端を曲げることなく、ドリルパス1を加工することができるとともに、ドリルの寿命を伸ばすことができる。
【0010】
そして、上記の如くθ≧90°にてドリルパス1、2を加工することにより、ドリルパス1、2をシリンダブロック上面に近づけることができ、冷却したいピストン上昇した位置での燃焼室まわりを強く冷却することができるようになる。これによって、効率よいシリンダボア間冷却を行うことができる。
【0011】
合流管損失係数kは、ドリルパスの径比を約1:0.55にした場合が最小になることが知られている。したがって、シリンダブロック内ウォータジャケットとシリンダヘッド内ウォータジャケットとの圧力差ΔPを一定としたとき、合流管損失kが最小のときに流速Vは最大となり、熱交換が促進され、冷却効率が向上する。これによっても、シリンダボア間冷却が向上する。
また、径の大きい方のドリルパス1の上端側をエキゾースト側に配置したので、燃焼室まわりのうちエキゾースト側をインテーク側より強く冷却でき、ノッキング発生を抑制することができる。
【0012】
【発明の効果】
請求項1のドリルパスの構造によれば、2本のドリルパスの径を互いに異ならせたので、ドリルパス交差角を浅く(θ≧90°)加工することができ、これによってシリンダボア間上部を強く冷却することができ、しかもドリル寿命を伸ばすことができる
求項のドリルパスの構造によれば、請求項1の効果と同じが得られる他、エキースト側を強く冷却でき、ノッキングの発生を抑えることができるという効果がある。
【図面の簡単な説明】
【図1】多気筒内燃機関の概略平面図である。
【図2】本発明の一実施例のドリルパスの構造を含むシリンダボア間部位の断面図であって、図1の2−2線断面図である。
【図3】ドリルパス交差部位でのドリル刃具の支持状態を示す断面図である。
【図4】従来のドリルパスの構造を含むシリンダボア間部位の断面図である。
【図5】図4でドリルパス加工時にドリルが曲がる状態を示す断面図である。
【符号の説明】
1 ドリルパス(径の大きい方のドリルパス)
2 ドリルパス(径の小さい方のドリルパス)
5 シリンダボア間部分
8 ドリルパス交差部
9 ドリル
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a structure of drill paths which intersect each other and are formed between cylinder bores of a cylinder block of an internal combustion engine.
[0002]
[Prior art]
Drill paths 11 and 12 intersecting each other are formed between the cylinder bores of the cylinder block of the internal combustion engine, for example, as disclosed in Japanese Utility Model Laid-Open Publication No. 6-18640, and as shown in FIG. A part of the engine cooling water flowing from the inner water jacket to the cylinder head inner water jacket is passed to cool the portion between the cylinder bores.
The conventional drill paths 11 and 12 intersect each other substantially orthogonally and have the same diameter.
[0003]
[Problems to be solved by the invention]
However, the conventional drill path has the following problem.
(I) Since the drill paths are orthogonal to each other, the drill path is separated from the upper surface of the cylinder block except for the upper end thereof, and a portion close to the upper surface of the cylinder block between the cylinder bores of the cylinder block to be most cooled cannot be efficiently cooled.
(Ii) In order to cool a portion close to the upper surface of the cylinder block, it is only necessary to change the crossing angle of the drill path to bring the portion where the drill path is disposed closer to the upper surface of the cylinder block. In such a case, as shown in FIG. When machining the later drill path 12, the tip of the drill 14 may escape in the direction of the earlier drill path 11 at the intersection 13 at the intersection 13 and bend and break, thereby shortening the life of the drill.
(Iii) Further, since the drill paths having the same diameter intersect, the flow resistance and the pressure loss at the intersection increase, the cooling rate decreases, and the cooling efficiency between the bores deteriorates.
An object of the present invention is to improve cooling of a portion between cylinder bores of a cylinder block.
Another object of the present invention is to improve the cooling of the portion between the cylinder bores of the cylinder block and extend the life of the cutting tool (drill).
[0004]
[Means for Solving the Problems]
The present invention that achieves the above object is as follows.
(1) In a drill path structure having drill paths 1 and 2 intersecting in an X-shape between bores and having an angle of opening of the intersecting drill paths 1 and 2 toward the cylinder block upper surface of 90 ° or more, By making the diameters of the drill passes 1 and 2 different from each other and processing the larger diameter drill pass 1 after the smaller diameter drill pass 2, it is possible to suppress the escape of the drill bit when machining the larger diameter drill pass 1. Drill path structure characterized by the following.
( 2 ) The structure of the drill path according to (1), wherein the upper end of the larger diameter drill path 1 is arranged on the exhaust side.
[0005]
In the structure of the drill path in the above (1), the diameters of the intersecting drill paths are different from each other, so that the smaller diameter drill path is processed first, and then the larger diameter drill path is processed. The drill bit is supported by the surrounding cylinder block during machining of the larger drill path, and does not bend in the direction of the smaller diameter drill path when machining the larger diameter drill path. Thus, the intersection angle of the two drill paths can be freely selected, and the angle of the two drill paths that opens toward the upper surface of the cylinder block can be made larger than 90 ° so that the drill path can be closer to the upper surface of the cylinder block. Thus, the part to be cooled can be cooled more intensively. Further, by making the diameters of the two drill paths different, it is possible to reduce the pressure loss (combination pipe loss) at the intersection, as compared with the case of the same diameter, and to increase the cooling water flow velocity, The cooling efficiency in the region between the cylinder bores can be increased. Furthermore, by selectively arranging the upper end of the drill path having the larger diameter at the portion where the cooling is desired, the portion where the cooling is desired can be strongly cooled .
In the structure of the drill path above SL (2), by placing the larger upper end of the drill path of the diameter to the liquid zone paste side can be cooled strongly around the combustion chamber of the exhaust side, it is possible to suppress the knock it can.
[0006]
BEST MODE FOR CARRYING OUT THE INVENTION
1 to 3 show the structure of a drill path according to an embodiment of the present invention.
1 and 2 show a cross section of a portion 5 between cylinder bores 3 of a cylinder block 4 of a multi-cylinder internal combustion engine. Drill paths 1 and 2 that intersect each other are formed in a portion 5 between the cylinder bores of the cylinder block 4. Drill paths 1 and 2 are cooling water passages formed by drilling, and guide a part of the cooling water passing through the water jacket 6 in the cylinder block 4 to the water jacket in the cylinder head 7.
[0007]
The angle θ of the intersecting drill paths 1 and 2 that opens toward the upper surface of the cylinder block is 90 ° or more. As a result, the two drill paths approach the upper surface of the cylinder block over the entire length of the drill path as compared with the case where they are orthogonal to each other, and cool the periphery of the combustion chamber to be strongly cooled.
The processing order of the drill paths 1 and 2 is as follows. First, the drill path 2 with the smaller diameter is drilled, and then the drill path 1 with the larger diameter is drilled.
[0008]
The diameters d 1 and d 2 of the two drill passes 1 and 2 are different from each other. Desirably, the ratio of the diameters of the drill passes 1 and 2 is about 1: 0.55. This ratio is a value that minimizes the joint pipe loss coefficient k.
Further, the larger diameter drill path 1 is arranged so that its upper end is located on the exhaust side, and the smaller diameter drill path 2 is arranged such that its upper end is located on the intake side.
[0009]
Next, the operation will be described.
Since the diameters of the two drill paths 1 and 2 are different from each other, the crossing angle of the drill paths 1 and 2 is not made to be a right angle by machining the larger diameter drill path 1 after the smaller diameter drill path 2. Can also be processed at a shallow angle (θ ≧ 90 °). That is, when machining the larger diameter drill path 1, at the intersection 8, the drill 9 is supported by the cylinder block at a portion 10 of the periphery of the cutting tool that does not intersect with the smaller diameter drill path 1, so that the drill path 2 is formed. The tip of the drill 9 does not bend toward the drill path 2 even when the drill 9 hits at a shallow angle. That is, even when θ is 90 ° or more, the drill path 1 can be processed without bending the drill tip, and the life of the drill can be extended.
[0010]
By machining the drill paths 1 and 2 at θ ≧ 90 ° as described above, the drill paths 1 and 2 can be made closer to the upper surface of the cylinder block, and the area around the combustion chamber at the position where the piston to be cooled has risen is strongly cooled. Will be able to do it. Thereby, efficient cooling between the cylinder bores can be performed.
[0011]
It is known that the joint pipe loss coefficient k is minimized when the diameter ratio of the drill path is set to about 1: 0.55. Therefore, when the pressure difference ΔP between the water jacket in the cylinder block and the water jacket in the cylinder head is constant, the flow velocity V becomes maximum when the joining pipe loss k is minimum, heat exchange is promoted, and cooling efficiency is improved. . This also improves the cooling between the cylinder bores.
Further, since the upper end side of the larger diameter drill path 1 is disposed on the exhaust side, the exhaust side of the periphery of the combustion chamber can be cooled more strongly than the intake side, and knocking can be suppressed.
[0012]
【The invention's effect】
According to the structure of the drill path of the first aspect, since the diameters of the two drill paths are different from each other, the crossing angle of the drill path can be made shallow (θ ≧ 90 °), whereby the upper portion between the cylinder bores is strongly cooled. And the life of the drill can be extended .
According to the structure of the drill path of Motomeko 2, except that the same as the effect of the first aspect is obtained, it can be cooled strongly equi zone paste side, there is an effect that it is possible to suppress the occurrence of knocking.
[Brief description of the drawings]
FIG. 1 is a schematic plan view of a multi-cylinder internal combustion engine.
FIG. 2 is a sectional view of a portion between cylinder bores including a structure of a drill path according to one embodiment of the present invention, and is a sectional view taken along line 2-2 of FIG. 1;
FIG. 3 is a cross-sectional view showing a state in which a drill bit is supported at an intersection of a drill path.
FIG. 4 is a cross-sectional view of a portion between cylinder bores including the structure of a conventional drill path.
FIG. 5 is a cross-sectional view showing a state in which the drill is bent at the time of drill pass processing in FIG. 4;
[Explanation of symbols]
1 Drill path (larger diameter drill path)
2 drill path (the smaller diameter path)
5 Cylinder bore section 8 Drill path intersection 9 Drill

Claims (2)

ボア間でX字状に交差しているドリルパス1、2を有し、交差するドリルパス1、2のシリンダブロック上面に向かって開く角度を90°以上としたドリルパスの構造において、前記交差するドリルパス1、2の径を互いに異ならせ、径の大きい方のドリルパス1を径の小さい方のドリルパス2より後に加工することにより径の大きい方のドリルパス1加工時のドリル刃具の逃げを抑制可能としたことを特徴とするドリルパスの構造。In a drill path structure having drill paths 1 and 2 intersecting in an X-shape between bores and having an angle of opening of the intersecting drill paths 1 and 2 toward the cylinder block upper surface of 90 ° or more, the intersecting drill path 1 2, the diameter of the drill path 2 is made different from each other, and the larger diameter drill path 1 is processed after the smaller diameter drill path 2 so that the escape of the drill bit at the time of processing the larger diameter drill path 1 can be suppressed. Drill path structure characterized by: 径の大きい方のドリルパス1の上端がエキゾースト側になるように配置した請求項1記載のドリルパスの構造。The drill path structure according to claim 1, wherein the upper end of the larger diameter drill path (1) is arranged on the exhaust side.
JP10117797A 1997-04-18 1997-04-18 Drill path structure Expired - Fee Related JP3591209B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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JP3591209B2 true JP3591209B2 (en) 2004-11-17

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT414012B (en) * 2003-12-02 2006-08-15 Avl List Gmbh LIQUID-COOLED INTERNAL COMBUSTION ENGINE WITH AT LEAST TWO CYLINDERS
KR101261938B1 (en) 2007-11-19 2013-05-09 기아자동차주식회사 Cylinder head for diesel engine
JP2015075018A (en) * 2013-10-08 2015-04-20 トヨタ自動車株式会社 Cylinder block
JP6642244B2 (en) * 2016-04-27 2020-02-05 株式会社豊田自動織機 Cylinder block
DE102017206716B4 (en) * 2017-04-21 2021-05-06 Ford Global Technologies, Llc Cylinder block of an internal combustion engine
CN107313870A (en) * 2017-08-25 2017-11-03 奇瑞汽车股份有限公司 Water jacket of engine cylinder

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