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JP3595247B2 - Sensor unit for flow velocity measuring device - Google Patents
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JP3595247B2 - Sensor unit for flow velocity measuring device - Google Patents

Sensor unit for flow velocity measuring device Download PDF

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Publication number
JP3595247B2
JP3595247B2 JP2000208944A JP2000208944A JP3595247B2 JP 3595247 B2 JP3595247 B2 JP 3595247B2 JP 2000208944 A JP2000208944 A JP 2000208944A JP 2000208944 A JP2000208944 A JP 2000208944A JP 3595247 B2 JP3595247 B2 JP 3595247B2
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Japan
Prior art keywords
pipe
wave transmitting
wave
receiving
moving body
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JP2000208944A
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JP2002022505A (en
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誠二 戸田
昭成 山極
孝夫 山越
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Ueda Japan Radio Co Ltd
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Ueda Japan Radio Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、配管内の流体に対する波動の送受に基づいてこの流体の流速測定を行う流速測定器用のセンサユニットに関し、特に、波動の送受を行う送受波部の配管表面への接触位置の調整に関する。
【0002】
【従来の技術】
流体配管内の流れは、配管形状(例えば曲がり、内径の拡大/縮小など)、配管内壁の表面状態(例えば凹凸、付着堆積物の有無など)、流体の特性(例えば混合物の有無、粘度など)等、様々な要因に依存して変化するため予測が難しく、流体配管内の実際の流速または流量の計測は非常に有益である。しかしながら、流量計を配管系の各所に固定的に設置したのでは、配管系の構成が複雑化する、あるいは設置コスト若しくはメンテナンスコストが増大する等の問題を生じるため、配管表面の所望の位置に着脱自在なセンサユニットを取り付け、これにより配管内部の流速または流量を測定する流速測定器がある。
【0003】
このような流速測定器用のセンサユニットとして、従来より、図8に示すセンサユニットが知られている。以下図6〜図8を参照して測定原理および従来のセンサユニットの概略構成について説明する。図6は、センサユニットによる超音波の送受を示す説明図を、図7は、配管径が異なる場合の超音波の配管内の伝播を示す模式図を、また図8は、従来のセンサユニットの概略構成図を示す。なお、図8の上段はセンサユニットの平面図を、また下段はセンサユニットの側面図を示す。
【0004】
まず、この流速測定器による流速の測定原理について図6を参照して説明する。流体中で伝播する波動の伝播速度は媒質としての流体の流速に応じて変化する。すなわち、配管内流体において、流体の流れに沿った方向(順流方向)の波動の伝播速度と、流体の流れに逆らった方向(逆流方向)の波動の伝播速度とには速度差が生じる。すなわちこの伝播速度差を捉えれば、配管内流体の流速を測定することができる。この方法は伝播速度差法と呼ばれる。
【0005】
センサユニット90は、配管80の表面上に接触し配管内流体に対して超音波の送受を行う一対の送受波部96を備える。これら一対の送受波部96は、配管80の軸方向すなわち流体の流動方向に沿って所定距離離間して配置される。各送受波部96は、それぞれ送波部および受波部を兼用しており、対を成す他方の送受波部96との間で配管内流体を媒介として超音波の送受を行う。そしてこれら一対の送受波部96間で流体の順流方向および逆流方向にそれぞれ超音波の送受を行い、例えば順流方向の伝播に要した時間と逆流方向の伝播に要した時間との時間差を検出し、この時間差に基づいて配管内流体の流速を測定する(この方法は伝播速度差法の中で伝播時間差法として分類される)。なお、このセンサユニット90は、図6に示すように、配管内壁で反射した超音波を受波する方式(V法)を採用している。
【0006】
受波部における受波強度が最大となる送受波部96間の離間距離L1,L2は、測定実施環境あるいは条件などに応じて異なるため、測定を実施する度にその調整が行われる。特に配管径D1,D2の影響は大きく、例えば図7に示すように、送波部からの超音波の放射方向θが一定であれば、受波強度を最大とする離間距離L1,L2は、配管80の配管径D1,D2に応じて変化する。
【0007】
このため、センサユニット90は、図8に示すように、配管80の軸方向に移動自在な移動体94を備え、一対の送受波部96のうちの一方を支持基台92に、また他方を移動体94にそれぞれ備える。また各送受波部96はそれぞれスプリング98により配管80の表面に押圧される。
【0008】
このセンサユニット90は、配管80に装着されている状態では送受波部96は配管表面に押圧されているため、この状態で移動体94を移動させると、これに担持される送受波部96の当接面または配管80の表面が損傷してしまうおそれがある。このため、移動体94の移動による送受波部96の位置調整は、センサユニット90を配管80から取り外した状態で行う。
【0009】
【発明が解決しようとする課題】
しかしながらこのような位置調整では、一度の調整によっては配管に装着したセンサユニットの受波部において所望の受波強度が得られない場合が多く、この場合、すなわち送受波部の位置調整が再度必要となった場合には、センサユニットを一旦配管より取り外し、送受波部の位置調整を行い、再び配管に装着するという手順となり、多大な労力と時間とを要していた。
【0010】
【課題を解決するための手段】
上記課題に鑑み、本発明によれば、配管表面に着脱自在に装着される支持基台と、配管表面に接触して配管内流体に対する波動の送受を行う一対の送受波部と、前記支持基台に配管の軸方向に沿って動自在に担持され、前記一対の送受波部のうちの一方を担持する移動体と、を備え、波動の送受に基づいて前記配管内流体の流速を測定する流速測定器用のセンサユニットは、前記移動体が、送受波部を配管の略半径方向に移動自在に担持し、且つ、この送受波部を前記配管表面から離間させた状態で前記移動体にロック可能な構成を有し、前記送受波部を配管表面から離間した状態で前記移動体に対してロックすることにより、前記送受波部を配管表面に当接させることなく配管の軸方向への送受波部の位置調整を可能としている
【0011】
このような構成によれば、送受波部が配管表面から離間した状態で移動体を移動させることができるので、センサユニットを配管に装着した状態のまま、より容易かつより迅速に、また送受波部あるいは配管表面を傷つけることなく、送受波部の位置調整を行うことができる。
【0012】
また、本発明によれば、配管表面に着脱自在に装着される支持基台と、前記配管表面に接触して配管内流体に対する波動の送受を行う一対の送受波部と、前記支持基台に配管の軸方向に沿って動自在に担持され、前記一対の送受波部をそれぞれ担持する移動体と、を備え、波動の送受に基づいて前記配管内流体の流速を測定する流速測定器用のセンサユニットは、前記移動体が、送受波部を配管の略半径方向に移動自在に担持し、且つ、この送受波部を前記配管表面から離間させた状態で前記移動体にロック可能な構成を有し、前記送受波部を配管表面から離間した状態で前記移動体に対してロックすることにより、前記送受波部を配管表面に当接させることなく配管の軸方向への送受波部の位置調整を可能としている
【0013】
前記従来システムのように送受波部のうち一方が支持基台に固定設置されるものでは、配管に支持基台が装着された時点で、支持基台に固定される送受波部の配管に対する相対的な位置が自動的に定まってしまう。しかし実際の配管系では、配管系の構成上、支持基台の配管への装着位置が制限されたり、送受波部の配管表面への接触位置が制限されたりする場合があり、このような構成ではこれら双方の条件を満たすことができず、良好な測定結果が得られない場合があった。本発明の構成によれば、配管に対する支持基台の装着位置と配管に対する一対の送受波部の接触位置とをそれぞれ独立に設定することができるため、より精度良く流速測定を行うことができる。
【0014】
また本発明では、記移動体に担持される送受波部の前記配管の軸方向の移動位置を読み取り可能なスケールを、前記支持基台に着脱自在に備えるのが好適である。
【0015】
上記のように、受波強度が最大となる送受波部の軸方向位置は配管径の大きさに応じて異なるため、別に準備したスケールにより配管径を測定し、測定した配管径に合わせて位置調整を行っていた。本発明の構成によれば、支持基台に着脱自在なスケールを備え、これにより、配管の外径と送受波部の配管の軸方向位置とを測定することができるので、スケールを別途準備する手間が不要となる。
【0016】
【発明の実施の形態】
以下、本発明の第一の実施の形態について図面を参照しながら説明する。図1は、本実施形態にかかる流速測定器用のセンサユニットの概略構成図を、図2は、移動体と送受波部とを示す側面図を、図3は、ロック機構を示す斜視図を、それぞれ示す。なお、図1の(a)は、図1(b)における矢視Aを、図1(c)は、図1(b)における矢視Bを示す図である。また以下の説明では、便宜上、配管の半径方向において配管の外側へ向かう方向を「上」、配管の内側へ向かう方向を「下」とする。
【0017】
本実施形態にかかるセンサユニット10は、配管80の表面に着脱自在に装着される支持基台12と、この支持基台12に配管80の軸方向の移動を自在に担持される移動体20とを備える。
【0018】
支持基台12は、移動体20を配管80の軸方向の移動を自在に支持案内する案内部としての機能を備える天板12aと、配管表面に立接され天板12aを支持する支持部材12bとを備える。本実施形態では天板12aは長方形の板状に構成され、また支持部材12bは、この天板12aの一対の対向する長辺部にそれぞれ垂設され、この天板12aと一長辺をそれぞれ共有する長方形状の板状部材として構成される。また、二つの支持部材12bは同じ高さに構成される。案内部としては、天板12aの中央部に長手方向に延びる長穴14を備える。また、支持部材12bの長手方向端部近傍にはそれぞれベルト通し穴16が設けられ、このベルト通し穴16を通したベルト70を配管80に巻回することにより、配管80に支持基台12を装着する。
【0019】
移動体20は、支持基台12において、配管80の軸方向における往復移動を自在に担持され、かつ配管80の半径方向(配管80への近接/離間方向)への移動を規制される。本実施形態では、移動体20は、天板12aの上側の第一部材22と天板12aの下側の第二部材24とを備える。これら第一部材22および第二部材24は長穴14を上下に貫通する貫通部26を介して締結される。この第一部材22と第二部材24との締結はねじ締結であり、移動体20を支持基台12に固定する固定機構として機能する。すなわち、第一部材22を回動してねじを締め込んだ場合には、第一部材22および第二部材24により天板12aの長穴14の周辺部が挟み込まれて移動体20が天板12aに固定され、ねじを弛めた場合には、第一部材22および第二部材24による長穴14の周辺部の挟み込みが緩んで軸方向の移動が自在となる。ただしこの場合にも移動体20自体の配管80の半径方向への移動はこれら第一部材22および第二部材24により規制される。なお、この移動体20は、貫通部26において上下に貫通する貫通孔28を備える。この貫通孔28の機能については後述する。
【0020】
またセンサユニット10は、配管表面に接触して配管内流体に対する波動例えば超音波等の送受を行う一対の送受波部30を備える。本実施形態では、一対の送受波部30は双方ともそれぞれ別の移動体20に配管表面との接触/離間を自在に担持される。
【0021】
送受波部30は、第二部材24の下側に位置し送波部および受波部を内蔵する送受波部本体32と、第一部材22の上側に位置し送受波部30の下方への抜け落ちを防止する係止部材34と、移動体20に設けられた貫通孔28に嵌挿されて上下方向に案内され、送受波部本体32と係止部材34とを締結する案内ロッド36と、を備える。移動体20と送受波部30との間には、移動体20に対して送受波部30を下方すなわち配管表面側に付勢するスプリング42を備える。本実施形態では、このスプリング42は、第二部材24と送受波部本体32との間に設けられる。なお、係止部材34は案内ロッド36に対して案内ロッド36の軸方向に回動自在に担持される。
【0022】
各送受波部30は、送波部と受波部とを兼用する送受波素子例えば超音波振動子を内蔵し、送受波部30における波動例えば超音波の送受を図示しない制御器により切り替えられ、一対の送受波部30間で順流方向および逆流方向の波動の送受を行う。送受波素子は配線38を介してこの制御器に接続され、送波の際には制御器からの送信信号を波動に変換して送波し、受波の際には受け取った波動を受信信号に変換して制御器に送信する。制御器では、送信信号あるいは受信信号に基づいて流速が算出される。本実施形態では、送信タイミング、受信タイミング、および制御器に別途入力された送受波部30間の離間距離に基づいて、順流方向および逆流方向の伝播速度、これらの速度差、およびこの速度差に基づいた流速あるいは流量が算出され、図示しない表示部によりこれらが表示される。
【0023】
またセンサユニット10は、送受波部30を配管表面から離間した状態で移動体20にロックするロック機構を備え、移動体20は、送受波部30がロック機構によりロックされた状態で、配管80の軸方向に移動自在となるよう構成される。
【0024】
本実施形態では、ロック機構50として、移動体20に設けられ送受波部30の下方への移動を規制する規制部材52を備える。また送受波部30にはこの規制部材52を逃げて規制部材52による規制を解除する逃げ部54が設けられる。より具体的には、例えば、第一部材22にはその上面から上方に突出する規制部材52例えばピンが複数例えば二個設けられる。また送受波部30例えば係止部材34には、ピン52を緩挿することによりピン52を逃げ、ピン52による規制を解除する逃げ部54例えば解除孔が設けられる。
【0025】
図2(a)に示すように係止部材34が規制部材52を逃げる場合(すなわちピン52が解除孔54に緩挿される回動位置に係止部材34がある場合;ロック解除状態)には、送受波部30はスプリング42により下方に付勢されているため、送受波部30(送受波部本体32)は配管表面に押圧される。一方、図2(b)に示すように係止部材34が規制部材52に規制される場合(すなわちピン52が解除孔54に緩挿される回動位置に係止部材34がない場合;ロック状態)には、係止部材34の下面は第一部材22の上面より上方に位置するピン52の上端に当接し、これにより、送受波部30の下方への移動が規制され、送受波部30(送受波部本体32)が配管80に接触する手前の上方位置に保持されることとなり、送受波部30が配管表面に接触しない状態にロックされる。
【0026】
このような構成により、移動体20は、送受波部30を配管表面から離間保持した状態で配管80の軸方向に沿って移動自在である。このため、送受波部30を配管表面に当接させることなく移動させ、センサユニット10を配管80に装着したまま、より迅速に送受波部30の位置調整を行うことができる。
【0027】
なお、ロック解除状態(図2(a),図3(a))をロック状態(図2(b),図3(b))に変更するには、係止部材34をピン52が解除孔54から抜け出る位置まで引き上げ、係止部材34を所定角度α回動させ、係止部材34を解放すればよい。また係止部材34には鍔部34aが設けられており、この鍔部34aを把持して係止部材34の引き上げを容易に行うことができる。
【0028】
また本実施形態では、支持基台12に着脱自在に設けられ、移動体20に担持される送受波部30の配管軸方向の位置を読み取り可能なスケール62を備える。移動体20にはこのスケールを指示する指示針29が固定され、移動体20の配管軸方向の位置を容易に測定することができる。またこのスケール62は磁性体例えば永久磁石を備え、磁性体例えば鉄からなる支持部材12bに対して着脱自在に構成される。支持部材12bには、スケール62の貼付姿勢を案内するガイド部18例えばガイド突起が設けられる。このガイド部18は、当接面が配管80の軸方向に平行となるように延設され、この当接面にスケール62の端辺を当接させることによりスケール62を配管80の軸方向に平行に装着することができる。このような構成により、送受波部30の配管軸方向の位置をより精度良く調整することができる。また、スケール62を支持部材12bから取り外して配管80の外径を測定することができるので、この測定結果に基づいて移動体20に担持される送受波部30の配管軸方向の位置あるいは一対の送受波部30間の配管軸方向の離間距離を、配管80の外径に応じたより適切な値に設定することができる。
【0029】
次に、本発明の第二の実施形態について説明する。図4は、本実施形態にかかるセンサユニットの移動体および送受波部の概略構成を示す断面図である。なお本実施形態はロック機構に関する構成以外は第一の実施形態と同様であるため、ロック機構以外についての説明は省略する。
【0030】
本実施形態では、送受波部30の下方への移動を規制する規制部材521が送受波部30に設けられる。一方、この規制部材521を逃げて規制部材521による規制を解除する逃げ部541が、移動体20に設けられる。より具体的には、例えば、案内ロッド36に回動自在に担持される係止部材341にはその下面から下方に突出する規制部材521例えばピンが複数例えば二個設けられる。また移動体20例えば第一部材221には、ピン521を緩挿することによりピン521を逃げ、ピン521による規制を解除する逃げ部541例えば解除孔が設けられる。
【0031】
図4(a)に示すように規制部材521が係止部材341を逃げる場合(すなわちピン521が解除孔541に緩挿される回動位置に係止部材341がある場合;ロック解除状態)には、送受波部30はスプリング42により下方に付勢されているため、送受波部30(送受波部本体32)は配管表面に押圧される。一方、図4(b)に示すように規制部材521が第一部材221に規制される場合(すなわちピン521が解除孔541に緩挿される回動位置に係止部材341がない場合;ロック状態)には、ピン521の下端は第一部材221の上面に当接し、これにより、送受波部30の下方への移動が規制され、送受波部30(送受波部本体32)が配管80に接触する手前の上方位置に保持されることとなり、送受波部30が配管表面に接触しない状態にロックされる。
【0032】
次に、本発明の第三の実施形態について説明する。図5は、本実施形態にかかるセンサユニットの移動体の概略構成を示す断面図である。なお本実施形態もロック機構の構成以外は第一の実施形態と同様であるため、ロック機構以外についての説明は省略する。
【0033】
前記第一および第二の実施形態では、送受波部30の下方への移動を規制する規制部材52,521を設けたが、本実施形態では、移動体20に対する送受波部30の上下方向の係止位置が変化するように構成する。より具体的には案内ロッド362に雄ねじ部362aを設け、また係止部材342に雌ねじ部342aを設け、これらを螺合させる。本実施形態では、移動体20に対する送受波部30の係止位置は、係止部材342の下面である。係止部材342をねじ込み方向に回動させた場合には案内ロッド362および送受波部本体32が上昇し、送受波部30(送受波部本体32)が配管表面に接触しない状態となり(図5(b))、逆に係止部材342をねじの弛緩方向に回動させた場合には案内ロッド362および送受波部30本体が下降して送受波部30(送受波部本体32)が配管表面に接触する(図5(a))。
【0034】
なお、上記実施形態ではいずれも、一対の送受波部は双方ともそれぞれ別の移動体に配管表面との接触/離間を自在に担持されるものであったが、一対の送受波部のうちの一方が少なくとも移動体に配管表面との接触/離間を自在に担持されるセンサユニットにおいても、移動体に担持される送受波部を配管表面から離間した状態でロックするロック機構を備えることにより、この送受波部の位置調整において同様の効果を奏することは自明である。
【0035】
【発明の効果】
以上説明したように、本発明によれば、配管表面に接触しない状態で送受波部を移動体にロックするロック機構を備え、送受波部が移動体にロックされた状態で配管軸方向に移動自在となるよう構成されるので、より迅速またはより精度良く配管流速あるいは流量の測定を行うことができる。
【図面の簡単な説明】
【図1】本発明の実施の形態にかかる流速測定器用のセンサユニットの概略構成図である。
【図2】本発明の第一の実施の形態にかかる流速測定器用のセンサユニットの移動体および送受波部の側面図(一部断面図)である。
【図3】本発明の第一の実施の形態にかかる流速測定器用のセンサユニットの移動体の斜視図である。
【図4】本発明の第二の実施の形態にかかる流速測定器用のセンサユニットの移動体および送受波部の側面図(一部断面図)である。
【図5】本発明の第三の実施の形態にかかる流速測定器用のセンサユニットの移動体および送受波部の側面図(一部断面図)である。
【図6】波動の送受による配管内流体の流速測定を示す説明図である。
【図7】配管径が異なる場合の超音波の配管内の伝播を示す模式図である。
【図8】従来の流速測定器用のセンサユニットの概略構成図である。
【符号の説明】
10 センサユニット、12 支持基台、14 長穴(案内部)、20 移動体、30 送受波部、50 ロック機構、52,521 ピン(規制部材)、54,541 解除孔(逃げ部)、62 スケール、70 ベルト、80 配管。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a sensor unit for a flow velocity measuring device that measures the flow velocity of a fluid based on transmission / reception of a wave to / from a fluid in a pipe, and more particularly to adjustment of a contact position of a transmission / reception unit that transmits / receives a wave to a pipe surface. .
[0002]
[Prior art]
The flow in the fluid pipe depends on the shape of the pipe (eg, bend, enlargement / reduction of inner diameter, etc.), the surface condition of the inner wall of the pipe (eg, unevenness, presence of attached deposits, etc.), and the characteristics of the fluid (eg, presence / absence of a mixture, viscosity, etc.) For example, it is difficult to predict because it changes depending on various factors, and the measurement of the actual flow rate or flow rate in the fluid piping is very useful. However, if the flowmeter is fixedly installed at various points in the piping system, the configuration of the piping system becomes complicated, or the installation cost or the maintenance cost increases. 2. Description of the Related Art There is a flow rate measuring device that has a detachable sensor unit attached thereto and measures the flow velocity or flow rate inside a pipe using the sensor unit.
[0003]
As a sensor unit for such a flow velocity measuring device, a sensor unit shown in FIG. 8 has been conventionally known. The measurement principle and the schematic configuration of a conventional sensor unit will be described below with reference to FIGS. 6 is an explanatory diagram showing transmission and reception of ultrasonic waves by the sensor unit, FIG. 7 is a schematic diagram showing propagation of ultrasonic waves in a pipe when the pipe diameter is different, and FIG. 8 is a diagram showing a conventional sensor unit. FIG. The upper part of FIG. 8 is a plan view of the sensor unit, and the lower part is a side view of the sensor unit.
[0004]
First, the principle of measuring the flow velocity by the flow velocity measuring device will be described with reference to FIG. The propagation speed of a wave propagating in a fluid changes according to the flow velocity of the fluid as a medium. That is, in the fluid in the pipe, there is a speed difference between the propagation speed of the wave in the direction along the flow of the fluid (forward flow direction) and the propagation speed of the wave in the direction opposite to the flow of the fluid (backflow direction). That is, if the difference in the propagation velocities is grasped, the flow velocity of the fluid in the pipe can be measured. This method is called a propagation velocity difference method.
[0005]
The sensor unit 90 includes a pair of wave transmitting / receiving sections 96 that contact the surface of the pipe 80 and transmit and receive ultrasonic waves to and from the fluid in the pipe. The pair of wave transmitting / receiving sections 96 are arranged at a predetermined distance from each other in the axial direction of the pipe 80, that is, in the flowing direction of the fluid. Each of the wave transmitting / receiving units 96 also serves as a wave transmitting unit and a wave receiving unit, and transmits / receives ultrasonic waves to / from the other wave transmitting / receiving unit 96 forming a pair via the fluid in the pipe. Then, ultrasonic waves are transmitted and received between the pair of wave transmitting and receiving units 96 in the forward flow direction and the backward flow direction of the fluid, and for example, a time difference between a time required for propagation in the forward flow direction and a time required for propagation in the backward flow direction is detected. The flow velocity of the fluid in the pipe is measured based on the time difference (this method is classified as the propagation time difference method in the propagation speed difference method). As shown in FIG. 6, the sensor unit 90 employs a method (V method) of receiving ultrasonic waves reflected on the inner wall of the pipe.
[0006]
Since the separation distances L1 and L2 between the transmitting and receiving units 96 at which the receiving intensity at the receiving unit is maximum differ depending on the measurement environment or conditions, the adjustment is performed each time the measurement is performed. In particular, the influence of the pipe diameters D1 and D2 is great. For example, as shown in FIG. 7, if the radiation direction θ of the ultrasonic wave from the transmitting unit is constant, the separation distances L1 and L2 that maximize the receiving intensity are: It changes according to the pipe diameters D1, D2 of the pipe 80.
[0007]
For this reason, as shown in FIG. 8, the sensor unit 90 includes a movable body 94 that is movable in the axial direction of the pipe 80, and one of the pair of wave transmitting / receiving sections 96 is supported on the support base 92 and the other is mounted on the support base 92. The moving body 94 is provided. Each wave transmitting / receiving section 96 is pressed against the surface of the pipe 80 by a spring 98.
[0008]
In this sensor unit 90, the wave transmitting / receiving section 96 is pressed against the surface of the pipe when mounted on the pipe 80. Therefore, when the moving body 94 is moved in this state, the wave transmitting / receiving section 96 The contact surface or the surface of the pipe 80 may be damaged. Therefore, the position adjustment of the wave transmitting / receiving unit 96 by the movement of the moving body 94 is performed with the sensor unit 90 removed from the pipe 80.
[0009]
[Problems to be solved by the invention]
However, in such a position adjustment, in many cases, a desired reception intensity cannot be obtained in the reception unit of the sensor unit attached to the pipe by a single adjustment. In this case, the position adjustment of the transmission / reception unit is necessary again. In such a case, the procedure is such that the sensor unit is temporarily removed from the pipe, the position of the wave transmitting / receiving section is adjusted, and the sensor unit is attached to the pipe again, which requires a great deal of labor and time.
[0010]
[Means for Solving the Problems]
In view of the above problems, according to the present invention, a support base detachably mounted on a pipe surface, a pair of wave transmitting / receiving sections for transmitting and receiving a wave to and from a fluid in the pipe by contacting the pipe surface, table to be carried on moving self standing along the axial direction of the pipe, and a moving body responsible lifting one of the pair of wave transceiver section, the flow rate of the pipe fluid based on transmission and reception of wave In the sensor unit for the flow velocity measuring device for measuring the flow rate, the moving body carries the wave transmitting / receiving section movably in a substantially radial direction of the pipe, and moves the wave transmitting / receiving section in a state of being separated from the pipe surface. It has a configuration that can be locked to a body, and by locking the wave transmitting and receiving unit to the moving body in a state where the wave transmitting and receiving unit is separated from the pipe surface, the axial direction of the pipe without bringing the wave transmitting and receiving unit into contact with the pipe surface. The position adjustment of the wave transmitting / receiving part is made possible .
[0011]
According to such a configuration, the moving body can be moved in a state where the wave transmitting / receiving section is separated from the pipe surface, so that the sensor unit can be easily and more quickly transmitted and received while the sensor unit is mounted on the pipe. The position of the wave transmitting / receiving section can be adjusted without damaging the section or the pipe surface.
[0012]
Further, according to the present invention, a support base detachably mounted on the pipe surface, a pair of wave transmitting and receiving units for transmitting and receiving a wave to and from the fluid in the pipe in contact with the pipe surface, and the support base , is carried axially move self standing along the pipe, and a moving body that their respective carrying said pair of wave transceiver unit, measuring the flow rate of the pipe fluid based on transmission and reception of wave A sensor unit for a flow velocity measuring device, wherein the moving body supports the wave transmitting / receiving portion movably in a substantially radial direction of the pipe, and the moving body is attached to the moving body in a state where the wave transmitting / receiving section is separated from the pipe surface. It has a lockable configuration, and by locking the wave transmitting and receiving unit to the moving body in a state where the wave transmitting and receiving unit is separated from the pipe surface, the wave transmitting and receiving unit can be axially moved without contacting the wave transmitting and receiving unit with the surface of the pipe. The position of the transmitting and receiving part can be adjusted .
[0013]
In the case where one of the transmitting and receiving units is fixedly installed on the support base as in the conventional system, at the time when the support base is mounted on the piping, the relative position of the transmitting and receiving unit fixed to the support base with respect to the piping is changed. Position is automatically determined. However, in an actual piping system, the mounting position of the support base on the piping may be limited or the contact position of the wave transmitting / receiving section on the piping surface may be limited due to the configuration of the piping system. In some cases, these conditions could not be satisfied, and good measurement results could not be obtained. According to the configuration of the present invention, the mounting position of the support base on the pipe and the contact position of the pair of wave transmitting / receiving sections on the pipe can be set independently of each other, so that the flow velocity can be measured more accurately.
[0014]
In the present invention also scale readable movement position in the axial direction of the pipe of the wave transceiver unit to be carried on before Symbol mobile, it is preferable to comprise removably to said supporting base.
[0015]
As described above, the axial position of the wave transmitting and receiving unit where the wave receiving intensity is maximized differs depending on the size of the pipe diameter, so the pipe diameter is measured with a separately prepared scale, and the position is adjusted according to the measured pipe diameter. Adjustments were being made. According to the configuration of the present invention, the support base is provided with a detachable scale, and thereby, the outer diameter of the pipe and the axial position of the pipe of the transmitting / receiving section can be measured. No labor is required.
[0016]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, a first embodiment of the present invention will be described with reference to the drawings. 1 is a schematic configuration diagram of a sensor unit for a flow velocity measuring device according to the present embodiment, FIG. 2 is a side view showing a moving body and a wave transmitting / receiving unit, and FIG. 3 is a perspective view showing a lock mechanism. Shown respectively. 1 (a) is a view showing an arrow A in FIG. 1 (b), and FIG. 1 (c) is a view showing an arrow B in FIG. 1 (b). Further, in the following description, for convenience, the direction toward the outside of the pipe in the radial direction of the pipe is referred to as “up”, and the direction toward the inside of the pipe is referred to as “down”.
[0017]
The sensor unit 10 according to the present embodiment includes a support base 12 detachably mounted on the surface of the pipe 80, a moving body 20 supported on the support base 12 to freely move the pipe 80 in the axial direction. Is provided.
[0018]
The support base 12 is provided with a top plate 12a having a function as a guide portion for freely supporting and guiding the moving body 20 in the axial direction of the pipe 80, and a support member 12b standing upright on the pipe surface and supporting the top plate 12a. And In the present embodiment, the top plate 12a is formed in a rectangular plate shape, and the support members 12b are respectively suspended from a pair of opposed long sides of the top plate 12a. It is configured as a shared rectangular plate-like member. Further, the two support members 12b are configured at the same height. The guide portion has a long hole 14 extending in the longitudinal direction at the center of the top plate 12a. A belt through hole 16 is provided in the vicinity of the longitudinal end of the support member 12b. By winding the belt 70 through the belt through hole 16 around the pipe 80, the support base 12 is attached to the pipe 80. Installing.
[0019]
The moving body 20 is supported on the support base 12 so as to freely reciprocate in the axial direction of the pipe 80, and the movement of the pipe 80 in the radial direction (the direction of approach / separation from the pipe 80) is restricted. In the present embodiment, the moving body 20 includes a first member 22 above the top plate 12a and a second member 24 below the top plate 12a. The first member 22 and the second member 24 are fastened through a penetrating portion 26 vertically penetrating the elongated hole 14. The fastening between the first member 22 and the second member 24 is a screw fastening, and functions as a fixing mechanism for fixing the moving body 20 to the support base 12. That is, when the first member 22 is turned and the screw is tightened, the periphery of the long hole 14 of the top plate 12a is sandwiched by the first member 22 and the second member 24, and the moving body 20 is moved to the top plate. When the screw is loosened and fixed to 12a, the peripheral portion of the elongated hole 14 between the first member 22 and the second member 24 is loosely pinched, and the axial direction can be freely moved. However, also in this case, the movement of the moving body 20 itself in the radial direction of the pipe 80 is regulated by the first member 22 and the second member 24. The moving body 20 includes a through hole 28 that penetrates vertically in the through portion 26. The function of the through hole 28 will be described later.
[0020]
In addition, the sensor unit 10 includes a pair of wave transmitting and receiving units 30 that contact the pipe surface and transmit and receive a wave, for example, an ultrasonic wave, to the fluid in the pipe. In the present embodiment, both of the pair of wave transmitting and receiving units 30 are respectively supported by different moving bodies 20 so as to freely contact / separate from the pipe surface.
[0021]
The wave transmitting / receiving section 30 is located below the second member 24 and includes a wave transmitting / receiving section main body 32 having a built-in wave transmitting section and a wave receiving section, and is located above the first member 22 and located below the wave transmitting / receiving section 30. A locking member 34 for preventing falling off, a guide rod 36 which is inserted into the through hole 28 provided in the moving body 20 and is guided in the up-down direction to fasten the transmitting / receiving section main body 32 and the locking member 34; Is provided. A spring 42 is provided between the moving body 20 and the wave transmitting / receiving unit 30 to urge the wave transmitting / receiving unit 30 downward with respect to the moving body 20, that is, toward the pipe surface side. In the present embodiment, the spring 42 is provided between the second member 24 and the wave transmitting / receiving section main body 32. The locking member 34 is rotatably supported on the guide rod 36 in the axial direction of the guide rod 36.
[0022]
Each transmitting and receiving unit 30 incorporates a transmitting and receiving element such as an ultrasonic transducer that also serves as a transmitting unit and a receiving unit, and a controller (not shown) switches the transmission and reception of the wave in the transmitting and receiving unit 30, for example, the ultrasonic wave, Waves in the forward flow direction and the backward flow direction are transmitted and received between the pair of wave transmitting and receiving units 30. The transmitting / receiving element is connected to this controller via a wiring 38. When transmitting, the transmitting signal from the controller is converted into a wave and transmitted, and when receiving, the received wave is converted into a receiving signal. And send it to the controller. The controller calculates the flow velocity based on the transmission signal or the reception signal. In the present embodiment, based on the transmission timing, the reception timing, and the separation distance between the transmission / reception units 30 separately input to the controller, the propagation velocities in the forward flow direction and the reverse flow direction, the speed difference between them, and the speed difference, Based on the calculated flow velocity or flow rate, these are displayed on a display unit (not shown).
[0023]
Further, the sensor unit 10 includes a lock mechanism for locking the wave transmitting / receiving section 30 to the moving body 20 in a state where the wave transmitting / receiving section 30 is separated from the pipe surface. The moving body 20 is connected to the pipe 80 with the wave transmitting / receiving section 30 locked by the lock mechanism. It is configured to be movable in the axial direction.
[0024]
In the present embodiment, the lock mechanism 50 includes a regulating member 52 that is provided on the moving body 20 and regulates the downward movement of the wave transmitting and receiving unit 30. The wave transmitting / receiving section 30 is provided with an escape section 54 for escaping the regulation member 52 and releasing the regulation by the regulation member 52. More specifically, for example, the first member 22 is provided with a plurality of, for example, two pins, for example, two or more regulating members 52 protruding upward from the upper surface thereof. In the wave transmitting / receiving section 30, for example, the locking member 34, an escape section 54 for releasing the pin 52 by loosely inserting the pin 52 to release the restriction by the pin 52, for example, a release hole is provided.
[0025]
As shown in FIG. 2A, when the locking member 34 escapes the regulating member 52 (that is, when the locking member 34 is at the rotation position where the pin 52 is loosely inserted into the release hole 54; unlocked state). Since the wave transmitting and receiving unit 30 is urged downward by the spring 42, the wave transmitting and receiving unit 30 (the wave transmitting and receiving unit main body 32) is pressed against the surface of the pipe. On the other hand, when the locking member 34 is regulated by the regulating member 52 as shown in FIG. 2B (that is, when the locking member 34 is not at the rotation position where the pin 52 is loosely inserted into the release hole 54; locked state). ), The lower surface of the locking member 34 abuts on the upper end of the pin 52 located above the upper surface of the first member 22, thereby restricting the downward movement of the wave transmitting / receiving section 30 and the wave transmitting / receiving section 30. The (wave transmitting / receiving section main body 32) is held at an upper position before coming into contact with the pipe 80, and the wave transmitting / receiving section 30 is locked so as not to contact the pipe surface.
[0026]
With such a configuration, the moving body 20 is movable along the axial direction of the pipe 80 in a state where the wave transmitting / receiving section 30 is kept apart from the pipe surface. For this reason, it is possible to move the wave transmitting / receiving section 30 without making contact with the surface of the pipe, and more quickly adjust the position of the wave transmitting / receiving section 30 while the sensor unit 10 is attached to the pipe 80.
[0027]
In order to change the unlocked state (FIGS. 2 (a) and 3 (a)) to the locked state (FIGS. 2 (b) and 3 (b)), the pin 52 is used to lock the locking member 34 with the release hole. The locking member 34 may be released by pulling it up to a position where the locking member 34 is pulled out, turning the locking member 34 by a predetermined angle α, and releasing the locking member 34. Further, the locking member 34 is provided with a flange 34a, and the locking member 34 can be easily pulled up by gripping the flange 34a.
[0028]
Further, in the present embodiment, a scale 62 is provided detachably on the support base 12 and is capable of reading the position of the wave transmitting and receiving unit 30 carried by the moving body 20 in the pipe axis direction. An indicator needle 29 for indicating the scale is fixed to the moving body 20, and the position of the moving body 20 in the pipe axis direction can be easily measured. The scale 62 includes a magnetic material such as a permanent magnet, and is configured to be detachable from the support member 12b made of a magnetic material such as iron. The support member 12b is provided with a guide portion 18, for example, a guide protrusion for guiding the sticking posture of the scale 62. The guide portion 18 is extended so that the contact surface is parallel to the axial direction of the pipe 80, and the scale 62 is moved in the axial direction of the pipe 80 by bringing the end of the scale 62 into contact with the contact surface. Can be mounted in parallel. With such a configuration, the position of the wave transmitting / receiving unit 30 in the pipe axis direction can be adjusted with higher accuracy. In addition, since the outer diameter of the pipe 80 can be measured by removing the scale 62 from the support member 12b, the position of the wave transmitting / receiving section 30 carried on the moving body 20 in the pipe axial direction or a pair of The distance between the wave transmitting and receiving units 30 in the pipe axis direction can be set to a more appropriate value according to the outer diameter of the pipe 80.
[0029]
Next, a second embodiment of the present invention will be described. FIG. 4 is a cross-sectional view illustrating a schematic configuration of a moving body and a wave transmitting / receiving unit of the sensor unit according to the present embodiment. Note that the present embodiment is the same as the first embodiment except for the configuration related to the lock mechanism, and a description of the components other than the lock mechanism will be omitted.
[0030]
In the present embodiment, a regulating member 521 that regulates the downward movement of the wave transmitting and receiving unit 30 is provided in the wave transmitting and receiving unit 30. On the other hand, an escape portion 541 is provided in the moving body 20 to escape the regulation member 521 and release the regulation by the regulation member 521. More specifically, for example, the locking member 341 rotatably supported by the guide rod 36 is provided with a plurality of, for example, two pins, for example, two or more regulating members 521 protruding downward from the lower surface thereof. In addition, the movable body 20, for example, the first member 221 is provided with a relief portion 541, for example, a release hole for releasing the pin 521 by loosely inserting the pin 521 and releasing the regulation by the pin 521.
[0031]
As shown in FIG. 4A, when the regulating member 521 escapes the locking member 341 (that is, when the locking member 341 is located at the rotation position where the pin 521 is loosely inserted into the release hole 541; unlocked state). Since the wave transmitting and receiving unit 30 is urged downward by the spring 42, the wave transmitting and receiving unit 30 (the wave transmitting and receiving unit main body 32) is pressed against the surface of the pipe. On the other hand, as shown in FIG. 4B, when the regulating member 521 is regulated by the first member 221 (that is, when the locking member 341 is not at the rotation position where the pin 521 is loosely inserted into the release hole 541; locked state). ), The lower end of the pin 521 is in contact with the upper surface of the first member 221, whereby the downward movement of the wave transmitting / receiving section 30 is restricted, and the wave transmitting / receiving section 30 (wave transmitting / receiving section main body 32) is connected to the pipe 80. The wave transmitting and receiving unit 30 is held at an upper position before the contact, so that the wave transmitting / receiving unit 30 is locked so as not to contact the pipe surface.
[0032]
Next, a third embodiment of the present invention will be described. FIG. 5 is a cross-sectional view illustrating a schematic configuration of a moving body of the sensor unit according to the present embodiment. Note that this embodiment is the same as the first embodiment except for the configuration of the lock mechanism, and a description of components other than the lock mechanism will be omitted.
[0033]
In the first and second embodiments, the regulating members 52 and 521 for regulating the downward movement of the wave transmitting / receiving unit 30 are provided. However, in the present embodiment, the vertical direction of the wave transmitting / receiving unit 30 with respect to the moving body 20 is provided. The locking position is changed. More specifically, a male thread 362a is provided on the guide rod 362, and a female thread 342a is provided on the locking member 342, and these are screwed together. In the present embodiment, the locking position of the wave transmitting and receiving unit 30 with respect to the moving body 20 is the lower surface of the locking member 342. When the locking member 342 is rotated in the screwing direction, the guide rod 362 and the wave transmitting / receiving section main body 32 rise, and the wave transmitting / receiving section 30 (the wave transmitting / receiving section main body 32) does not contact the pipe surface (FIG. 5). (B)) On the contrary, when the locking member 342 is rotated in the loosening direction of the screw, the guide rod 362 and the main body of the wave transmitting / receiving section 30 are lowered, and the wave transmitting / receiving section 30 (the wave transmitting / receiving section main body 32) is connected to the pipe. It comes into contact with the surface (FIG. 5 (a)).
[0034]
In each of the above embodiments, both of the pair of wave transmitting / receiving sections are freely supported by separate moving bodies so as to freely contact / separate from the pipe surface. Even in a sensor unit in which at least one of the movable units is freely held in contact with / separation from the pipe surface, by providing a lock mechanism for locking the wave transmitting / receiving unit carried by the mobile unit in a state separated from the pipe surface, It is obvious that a similar effect is exerted in the position adjustment of the transmitting / receiving section.
[0035]
【The invention's effect】
As described above, according to the present invention, a lock mechanism is provided for locking the wave transmitting / receiving section to the moving body in a state where the wave transmitting / receiving section is not in contact with the pipe surface. Because it is configured to be free, the flow velocity or flow rate of the pipe can be measured more quickly or more accurately.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of a sensor unit for a flow velocity measuring device according to an embodiment of the present invention.
FIG. 2 is a side view (partially sectional view) of a moving body and a wave transmitting / receiving section of the sensor unit for the flow velocity measuring device according to the first embodiment of the present invention.
FIG. 3 is a perspective view of a moving body of the sensor unit for the flow velocity measuring device according to the first embodiment of the present invention.
FIG. 4 is a side view (partially sectional view) of a moving body and a wave transmitting / receiving section of a sensor unit for a flow velocity measuring device according to a second embodiment of the present invention.
FIG. 5 is a side view (partially sectional view) of a moving body and a wave transmitting / receiving section of a sensor unit for a flow velocity measuring device according to a third embodiment of the present invention.
FIG. 6 is an explanatory diagram showing a flow velocity measurement of a fluid in a pipe by transmitting and receiving a wave.
FIG. 7 is a schematic diagram showing propagation of ultrasonic waves in a pipe when pipe diameters are different.
FIG. 8 is a schematic configuration diagram of a conventional sensor unit for a flow velocity measuring device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Sensor unit, 12 support base, 14 long hole (guide part), 20 moving body, 30 wave transmitting / receiving part, 50 lock mechanism, 52,521 pin (restriction member), 54,541 release hole (escape part), 62 Scale, 70 belts, 80 pipes.

Claims (3)

配管表面に着脱自在に装着される支持基台と、配管表面に接触して配管内流体に対する波動の送受を行う一対の送受波部と、前記支持基台に配管の軸方向に沿って動自在に担持され、前記一対の送受波部のうちの一方を担持する移動体と、を備え、波動の送受に基づいて前記配管内流体の流速を測定する流速測定器用のセンサユニットにおいて、
前記移動体は、送受波部を配管の略半径方向に移動自在に担持し、且つ、この送受波部を前記配管表面から離間させた状態で前記移動体にロック可能な構成を有し、
前記送受波部を配管表面から離間した状態で前記移動体に対してロックすることにより、前記送受波部を配管表面に当接させることなく配管の軸方向への送受波部の位置調整を可能としたことを特徴とする流速測定器用のセンサユニット。
A support base that is removably attached to the pipe surface, and a pair of wave transceiver section in contact with the pipe surface performing wave transmission and reception of to the fluid in the pipe, moves along the axial direction of the pipe to the support base kinematic supported on its own stationary, and a movable body responsible lifting one of the pair of wave transceiver section, at a flow rate measuring dexterity of the sensor unit for measuring the flow rate of the pipe fluid based on transmission and reception of the wave,
The moving body has a configuration that supports the wave transmitting / receiving portion so as to be movable in a substantially radial direction of the pipe, and can be locked to the moving body in a state where the wave transmitting / receiving section is separated from the pipe surface ,
By locking the wave transmitting and receiving unit to the moving body in a state where the wave transmitting and receiving unit is separated from the pipe surface, it is possible to adjust the position of the wave transmitting and receiving unit in the axial direction of the pipe without bringing the wave transmitting and receiving unit into contact with the pipe surface. velocimetry dexterity of the sensor unit, characterized in that the the.
配管表面に着脱自在に装着される支持基台と、前記配管表面に接触して配管内流体に対する波動の送受を行う一対の送受波部と、前記支持基台に配管の軸方向に沿って動自在に担持され、前記一対の送受波部をそれぞれ担持する移動体と、を備え、波動の送受に基づいて前記配管内流体の流速を測定する流速測定器用のセンサユニットにおいて、
前記移動体は、送受波部を配管の略半径方向に移動自在に担持し、且つ、この送受波部を前記配管表面から離間させた状態で前記移動体にロック可能な構成を有し、
前記送受波部を配管表面から離間した状態で前記移動体に対してロックすることにより、前記送受波部を配管表面に当接させることなく配管の軸方向への送受波部の位置調整を可能としたことを特徴とする流速測定器用のセンサユニット。
A support base detachably mounted on the surface of the pipe, a pair of wave transmitting / receiving sections for transmitting and receiving a wave to and from the fluid in the pipe in contact with the surface of the pipe, and the support base along the axial direction of the pipe; supported on moving self standing, and a moving body that their respective carrying said pair of wave transceiver section, at a flow rate measuring dexterity of the sensor unit for measuring the flow rate of the pipe fluid based on transmission and reception of wave ,
The moving body has a configuration that supports the wave transmitting / receiving portion so as to be movable in a substantially radial direction of the pipe, and can be locked to the moving body in a state where the wave transmitting / receiving section is separated from the pipe surface ,
By locking the wave transmitting and receiving unit to the moving body in a state where the wave transmitting and receiving unit is separated from the pipe surface, it is possible to adjust the position of the wave transmitting and receiving unit in the axial direction of the pipe without bringing the wave transmitting and receiving unit into contact with the pipe surface. velocimetry dexterity of the sensor unit, characterized in that the the.
記移動体に担持される送受波部の前記配管の軸方向の移動位置を読み取り可能なスケールを、前記支持基台に着脱自在に備えることを特徴とする請求項1または2に記載の流体測定器用のセンサユニット。Fluid according to scale readable movement position in the axial direction of the pipe of the wave transceiver unit to be carried on before Symbol mobile, to claim 1 or 2, characterized in that it comprises removably to said supporting base Sensor unit for measuring instruments.
JP2000208944A 2000-07-10 2000-07-10 Sensor unit for flow velocity measuring device Expired - Fee Related JP3595247B2 (en)

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JP2006047243A (en) * 2004-08-09 2006-02-16 Honda Electronic Co Ltd Ultrasonic flowmeter
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