JP3595538B2 - Deodorizing method of synthetic wooden building material, manufacturing method of deodorizing synthetic wooden building material, and deodorizing synthetic wooden building material - Google Patents
Deodorizing method of synthetic wooden building material, manufacturing method of deodorizing synthetic wooden building material, and deodorizing synthetic wooden building material Download PDFInfo
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- JP3595538B2 JP3595538B2 JP2002013682A JP2002013682A JP3595538B2 JP 3595538 B2 JP3595538 B2 JP 3595538B2 JP 2002013682 A JP2002013682 A JP 2002013682A JP 2002013682 A JP2002013682 A JP 2002013682A JP 3595538 B2 JP3595538 B2 JP 3595538B2
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- Prior art keywords
- building material
- synthetic
- wooden building
- hydrazides
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- BOTXQJAHRCGJEG-UHFFFAOYSA-N ethyl 5-methyl-1h-pyrazole-3-carboxylate Chemical compound CCOC(=O)C=1C=C(C)NN=1 BOTXQJAHRCGJEG-UHFFFAOYSA-N 0.000 description 1
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
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- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Landscapes
- Chemical And Physical Treatments For Wood And The Like (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、ホルムアルデヒド等のアルデヒド類を放出しうる合成木質建材について、この放出を効率良く抑える発明に関する。
【0002】
【従来の技術及び発明が解決しようとする課題】
従来、ベニヤ板、化粧合板、プリント合板などの各種合板、集成材、ストランドボード、パーティクルボード、ファイバーボード(インシュレーションボード、MDF及びハードボード)などの合成木質建材が知られているが、何れも天然木とは異なり、木質材料を接着剤で貼り合わせ、或いは接着剤を加えて圧着などして製造された人工的な木質建材であって、均質でくるいが少なく、強度の大きい木質材料であるという特徴を有している。このため、一般住宅その他の建造物の床材、天井材、屋根材、側板材等に用いられる建築用構造材、船舶・鉄道車両等の外板材、家具材料等の各種建材として、広く用いられている。
【0003】
これら合成木質建材の中で、例えば合板は、通常、原木を切断し丸剥(大根の桂剥きの要領で薄板状に剥ぐこと)、裁断して得られる単板(ベニア)に接着剤を塗布し、木目(繊維方向)が直角となるように複数枚(通常奇数枚)積層して加圧接着することにより製造される。
かかる合板は、合板の原料となる原木自体に含まれるアルデヒド類や接着剤の成分に含有されるアルデヒド類をその使用中に環境中に放散するという欠点を有している。この点については、近年、新築家屋等において、所謂、シックハウス症候群と呼ばれる現象の原因とされ、その効果的な対策が求められており、合板以外の合成木質建材についても同様である。
【0004】
本発明は、上記の点に鑑み、より一層消臭効果の高い合成木質建材の消臭方法を提供することを課題とする。
さらに、本発明は、アルデヒド類の放出がより少なく且つ経済性に優れた消臭合成木質建材の製造方法及び消臭合成木質建材を提供することを課題とする。
【0005】
【課題を解決するための手段】
本発明者等は、これまでにヒドラジド類化合物等を用いてアルデヒド類を反応吸着させることで、アルデヒド類の環境中への放出を顕著に抑制する方法を提案し、優れた効果を挙げており、さらに、上記課題を解決すべく、改良研究した結果、本発明を完成させた。
【0006】
即ち、本発明は、合成木質建材の製造時または製造後、60〜140℃の温度下で、ヒドラジド類、アゾール類及びアジン類から選ばれる少なくとも1種の化合物(エポキシ樹脂と混合したものを除く)(以下「ヒドラジド類等」と称することがある)を処理する合成木質建材の消臭方法に係る。
また、本発明は、合成木質建材の製造時または製造後、ヒドラジド類、アゾール類及びアジン類から選ばれる少なくとも1種の化合物(エポキシ樹脂と混合したものを除く)を処理し、60〜140℃の温度に加熱することを特徴とする合成木質建材の消臭方法に係る。
さらに、本発明は、木質材料に接着剤を介在させて100〜150℃で加熱加圧することによって合成木質建材を得る製造方法であって、加熱加圧した直後に、60〜140℃の温度にある間に、ヒドラジド類、アゾール類及びアジン類から選ばれる少なくとも1種の化合物(エポキシ樹脂と混合したものを除く)を処理する消臭合成木質建材の製造方法に係る。
また、本発明は、接着剤を介して木質材料が接着されて構成されている合成木質建材であって、60〜140℃の温度下で、ヒドラジド類、アゾール類及びアジン類から選ばれる少なくとも1種の化合物(エポキシ樹脂と混合したものを除く)が処理されている消臭合成木質建材に係る。
さらに、本発明は、接着剤を介して木質材料が接着されて構成されている合成木質建材であって、ヒドラジド類、アゾール類及びアジン類から選ばれる少なくとも1種の化合物(エポキシ樹脂と混合したものを除く)が処理され、該化合物の存在下、60〜140℃の温度に加熱されてなることを特徴とする消臭合成木質建材に係る。
【0007】
かかる温度で処理又は処理後にかかる温度とすることにより、その作用機構は必ずしも明らかではないが、常温での処理等に比較して、ヒドラジド類等のアルデヒド類除去能(消臭効果)を、顕著に向上させることができる。温度が60℃を下回ると消臭効果の向上を図ることができないため、好ましくない。また、温度が140℃を上回わっても消臭効果の向上効果が低下するため好ましくない。また、ヒドラジド類等を処理するとは、例えばヒドラジド類等を含む処理剤を刷毛やローラーにより被処理体表面に塗布すること、該処理剤を被処理体の表面などに散布、滴下もしくは噴霧すること、該処理剤中に被処理体を浸漬させること、ヒドラジド類等を被処理体に混合することなど、少なくとも被処理体にヒドラジド類等の接触を生じさせる操作、即ち、少なくとも被処理体中又は表面にヒドラジド類等を存在せしめる操作をいう。
被処理体としては、合成木質建材を構成する部材(たとえば、単板、ストランドチップなどの木質材料、接着剤など)や、製造された合成木質建材自体などが該当する。
【0008】
【発明の実施の形態】
本発明では、ヒドラジド類、アゾール類及びアジン類から選ばれる少なくとも1種の化合物を用いる。
ヒドラジド類としては、分子中に1個のヒドラジド基を有するモノヒドラジド化合物、分子中に2個のヒドラジド基を有するジヒドラジド化合物、分子中に3個以上のヒドラジド基を有するポリヒドラジド化合物等を挙げることができる。
【0009】
モノヒドラジド化合物の具体例としては、例えば、一般式
R−CO−NHNH2 (1)
〔式中、Rは水素原子、アルキル基又は置換基を有することのあるアリール基を示す。〕
で表されるモノヒドラジド化合物を挙げることができる。
【0010】
上記一般式(1)において、Rで示されるアルキル基としては、例えば、メチル基、エチル基、n−プロピル基、n−ブチル基、n−ペンチル基、n−ヘキシル基、n−ヘプチル基、n−オクチル基、n−ノニル基、n−デシル基、n−ウンデシル基等の炭素数1〜12の直鎖状アルキル基を挙げることができる。アリール基としては、例えば、フェニル基、ビフェニル基、ナフチル基等を挙げることができ、これらの中でもフェニル基が好ましい。またアリール基の置換基としては、例えば、水酸基、フッ素、塩素、臭素等のハロゲン原子、メチル基、エチル基、n−プロピル基、iso−プロピル基、n−ブチル基、tert−ブチル基、iso−ブチル基等の炭素数1〜4の直鎖又は分岐鎖状のアルキル基等を挙げることができる。
【0011】
上記一般式(1)のヒドラジド化合物としては、より具体的には、ラウリル酸ヒドラジド、サリチル酸ヒドラジド、ホルムヒドラジド、アセトヒドラジド、プロピオン酸ヒドラジド、p−ヒドロキシ安息香酸ヒドラジド、ナフトエ酸ヒドラジド、3−ヒドロキシ−2−ナフトエ酸ヒドラジド等を例示できる。
【0012】
ジヒドラジド化合物の具体例としては、例えば、一般式
H2NHN−X−NHNH2 (2)
[式中Xは基−CO−又は基−CO−A−CO−を示す。Aはアルキレン基又はアリーレン基を示す。]
で表わされるジヒドラジド化合物を挙げることができる。
【0013】
上記一般式(2)において、Aで示されるアルキレン基としては、例えば、メチレン基、エチレン基、トリメチレン基、テトラメチレン基、ペンタメチレン基、ヘキサメチレン基、ヘプタメチレン基、オクタメチレン基、ノナメチレン基、デカメチレン基、ウンデカメチレン基等の炭素数1〜12の直鎖状アルキレン基を挙げることができる。アルキレン基の置換基としては、例えば水酸基等を挙げることができる。アリーレン基としては、例えば、フェニレン基、ビフェニレン基、ナフチレン基、アントリレン基、フェナントリレン基等を挙げることができ、これらの中でもフェニレン基、ナフチレン基等が好ましい。アリーレン基の置換基としては、上記アリール基の置換基と同様のものを挙げることができる。
【0014】
上記一般式(2)のジヒドラジド化合物は、具体的には、例えば、シュウ酸ジヒドラジド、マロン酸ジヒドラジド、コハク酸ジヒドラジド、アジピン酸ジヒドラジド、アゼライン酸ジヒドラジド、セバシン酸ジヒドラジド、ドデカン−2酸ジヒドラジド、マレイン酸ジヒドラジド、フマル酸ジヒドラジド、ジグリコール酸ジヒドラジド、酒石酸ジヒドラジド、リンゴ酸ジヒドラジド、イソフタル酸ジヒドラジド、テレフタル酸ジヒドラジド、ダイマー酸ジヒドラジド、2,6−ナフトエ酸ジヒドラジド等の2塩基酸ジヒドラジド等が挙げられる。更に、特公平2−4607号公報に記載の各種2塩基酸ジヒドラジド化合物、2,4−ジヒドラジノ−6−メチルアミノ−sym−トリアジン等も本発明のジヒドラジドとして用いることができる。
【0015】
ポリヒドラジド化合物は、具体的には、ポリアクリル酸ヒドラジド等を例示できる。
これらの中でも、ジヒドラジド化合物が好ましく、2塩基酸ジヒドラジドが特に好ましく、アジピン酸ジヒドラジドがより一層好ましい。
上記ヒドラジド化合物は1種を単独で又は2種以上を混合して使用することができる。
【0016】
アゾール類及びアジン類としては、異項原子として2個又は3個の窒素原子を有する、公知の5員乃至6員の複素環化合物を広く使用することができる。これらの複素環化合物には、炭素数1〜4程度の直鎖又は分岐鎖状のアルキル基、1又は2個以上の置換基を有してもよいアリール基、水酸基、アミノ基、アルキルアミノ基、ジアルキルアミノ基、アリールアミノ基、ジアリールアミノ基、メルカプト基、エステル基、カルボキシル基、ベンゾトリアゾリル基、1−ヒドロキシベンゾトリアゾリル基等の置換基が1個又は2個以上置換していてもよい。ここで、炭素数1〜4程度の直鎖又は分岐鎖状のアルキル基としては、例えば、メチル、エチル、n−プロピル、iso−プロピル、n−ブチル、iso−ブチル、tert−ブチル等が挙げられる。またアリール基としては、例えば、フェニル基、ビフェニル基、ナフチル基が挙げられ、これらの基には水酸基、ハロゲン原子、スルホン酸基、炭素数1〜4の直鎖又は分岐鎖状のアルキル基等の置換基が1又は2個以上置換していてもよい。尚、置換基としてカルボキシル基を有する場合には、そのエステルも本発明の有効成分に包含される。
【0017】
アゾール類としては、例えばジアゾール化合物、トリアゾール化合物、チアジアゾール化合物等を挙げることができ、ジアゾール化合物及びトリアゾール化合物を好ましく使用できる。
ジアゾール化合物の具体例としては、例えば3−メチル−5−ピラゾロン、1,3−ジメチル−5−ピラゾロン、3−メチル−1−フェニル−5−ピラゾロン、3−フェニル−6−ピラゾロン、3−メチル−1−(3−スルホフェニル)−5−ピラゾロン等のピラゾロン化合物、ピラゾール、3−メチルピラゾール、1,4−ジメチルピラゾール、3,5−ジメチルピラゾール、3,5−ジメチル−1−フェニルピラゾール、3−アミノピラゾール、5−アミノ−3−メチルピラゾール、3−メチルピラゾール−5−カルボン酸、3−メチルピラゾール−5−カルボン酸メチルエステル、3−メチルピラゾール−5−カルボン酸エチルエステル、3,5−メチルピラゾールジカルボン酸等のピラゾール化合物等を挙げることができる。
【0018】
トリアゾール化合物の具体例としては、例えば1,2,3−トリアゾール、1,2,4−トリアゾール、3−n−ブチル−1,2,4−トリアゾール、3,5−ジメチル−1,2,4−トリアゾール、3,5−ジ−n−ブチル−1,2,4−トリアゾール、3−メルカプト−1,2,4−トリアゾール、3−アミノ−1,2,4−トリアゾール、4−アミノ−1,2,4−トリアゾール、3,5−ジアミノ−1,2,4−トリアゾール、5−アミノ−3−メルカプト−1,2,4−トリアゾール、3−アミノ−5−フェニル−1,2,4−トリアゾール、3,5−ジフェニル−1,2,4−トリアゾール、1,2,4−トリアゾール−3−オン、ウラゾール(3,5−ジオキシ−1,2,4−トリアゾール)、1,2,4−トリアゾール−3−カルボン酸、1−ヒドロキシベンゾトリアゾール、5−ヒドロキシ−7−メチル−1,3,8−トリアザインドリジン、1H−ベンゾトリアゾール、4−メチル−1H−ベンゾトリアゾール、5−メチル−1H−ベンゾトリアゾール等を挙げることができる。
【0019】
アジン類としては、例えばジアジン化合物、トリアジン化合物、ピリダジン化合物等を挙げることができ、これらの中でもピリダジン化合物が好ましく使用できる。
ピリダジン化合物の具体例としては、例えば、6−メチル−8−ヒドロキシトリアゾロピリダジン、4,5−ジクロロ−3−ピリダジン、マレイン酸ヒドラジド、6−メチル−3−ピリダゾン等を挙げることができる。
これらの中でも、アゾール類が好ましく、1,2,4−トリアゾール、1,2,3−トリアゾール等のトリアゾール化合物、3,5−ジメチルピラゾール等のピラゾール化合物及び3−メチル−5−ピラゾロン等のピラゾロン化合物が特に好ましい。
【0020】
本発明では、上記アゾール類及びアジン類は、1種を単独で使用でき又は2種以上を併用できる。
【0021】
本発明においては、前記ヒドラジド類等の消臭効果を一層高めるために、弱酸金属塩類やアンモニウム塩類、塩化カルシウム、尿素系化合物等を併用してもよい(特許3029825号、特願平11−168669号参照)。
また、上記ヒドラジド類等は、特許3029825号や特願平11−168669号に開示されているような公知の用法に従い、粉末、溶液又は乳化物の形態で使用され、たとえば、溶液の形態は、ヒドラジド類等の粉末を、水や適当な有機溶媒等の溶剤に溶解させることにより、ヒドラジド類等の処理剤とすることができる。
処理量としては、例えば、消臭合成木質建材が板状である場合、該消臭合成木質建材中及び表面におけるヒドラジド類等の化合物量として板面面積(片面)あたり0.1〜1000g/m2、特に浸漬、塗布又は噴霧により処理する場合には0.1〜10g/m2、接着剤への練り込み等の添加により処理する場合には10g〜1000g/m2となる量が好ましい。
【0022】
本発明における合成木質建材の消臭方法は、合成木質建材の製造過程、又は合成木質建材の製造後に、ヒドラジド類等を処理し、且つ60〜140℃、好ましくは70〜130℃、より好ましくは80〜120℃の温度に加熱するものであり、これによりホルムアルデヒドなどのアルデヒド類が十分に除去された消臭済み合成木質合板を得ることができる。
【0023】
具体的には、
▲1▼.単板・チップなどの木質材料にヒドラジド類等を浸漬、塗布、噴霧などして処理しておき、このヒドラジド類等処理済みの木質材料に接着剤を介在させ、常温下で木質材料を接着して合成木質建材を得た後、この建材を60〜140℃、好ましくは70〜130℃に加熱することによりヒドラジド類等を活性化させ、消臭合成木質建材を得る。
▲2▼.接着剤にヒドラジド類等を混合し、このヒドラジド類等処理済みの接着剤を、単板・チップなどの木質材料に介在させ、常温下で木質材料を接着して合成木質建材を得た後、この建材を60〜140℃、好ましくは70〜130℃に加熱することによりヒドラジド類等を活性化させ、消臭合成木質建材を得る。
▲3▼.単板・チップなどの木質材料にヒドラジド類等を浸漬、塗布、噴霧などして処理しておき、このヒドラジド類等処理済みの木質材料に接着剤を介在させ、60〜140℃、好ましくは70〜130℃下で、木質材料を接着しつつヒドラジド類等を活性化させ、消臭合成木質建材を得る。
▲4▼.接着剤にヒドラジド類等を混合し、このヒドラジド類等処理済みの接着剤を、単板・チップなどの木質材料に介在させ、60〜140℃、好ましくは70〜130℃下で木質材料を接着しつつヒドラジド類等を活性化させ、消臭合成木質建材を得る。
▲5▼.単板・チップなどの木質材料に接着剤を介在させ、常温下で木質材料を接着して合成木質建材を得た後、この建材に、ヒドラジド類等を浸漬、塗布、噴霧などして処理し、この建材を60〜140℃、好ましくは70〜130℃に加熱することによりヒドラジド類等を活性化させ、消臭合成木質建材を得る。
▲6▼.単板・チップなどの木質材料に接着剤を介在させ、60〜140℃、好ましくは70〜130℃下で木質材料を接着して合成木質建材を得た後、この建材に、ヒドラジド類等を浸漬、塗布、噴霧などして処理し、この建材を60〜140℃、好ましくは70〜130℃に加熱することによりヒドラジド類等を活性化させ、消臭合成木質建材を得る。
▲7▼.単板・チップなどの木質材料に接着剤を介在させ、加熱しながら木質材料を接着して合成木質建材を得た後、その直後(この建材の表面温度が60〜140℃、好ましくは70〜130℃下の範囲にある間)に、この建材にヒドラジド類等を浸漬、塗布、噴霧などして処理してヒドラジド類等を活性化させ、消臭合成木質建材を得る。
▲8▼.上記▲1▼〜▲7▼を適宜組み合わして消臭合成木質合板を得る。
など各種の態様が具体的に例示される。
【0024】
上記いずれの態様も、その作用は明らかではないが、ヒドラジド類等が活性化されて、アルデヒド類を効果的に除去することができる。もっとも、何れの態様でも、ヒドラジド類等によるアルデヒド類除去処理時には、処理開始時点における被処理体の温度が60〜140℃の範囲であるものが好ましい。
【0025】
本発明の消臭方法は、単板が複数枚積層接着された合板や集成材、チップ(ストランド、パーティクルなど)が接着されて板状に成形されたストランドボードやパーティクルボードやファイバーボード(インシュレーションボード、MDF及びハードボード)、木毛セメント板、木片セメント板などの各種の合成木質建材に適用することができる。
【0026】
また、本発明の消臭合成木質建材の製造原料となる単板は、原木を切断し丸剥、裁断して得ることができ、チップは、原木を切削加工することにより得ることができ、何れも従来公知のものを用いることができる。
ここで原木としては、ソテツ、イチョウ、イチイ、カヤ、イヌマキ、ナギ、イヌガヤ、ハリイヌガヤ、モミ、ウラジロモミ、アオモリトドマツ、シラベ、アカトドマツ、アオトドマツ、トガサワラ、ツガ、コメツガ、エゾマツ、トウヒ、マツハダ、アカエゾマツ、バラモミ、ヒメバラモミ、ヤツガタケトウヒ、カラマツ、ヒマラヤスギ、クロマツ、アカマツ、ゴヨウ、スギ、セコイヤ、メタセコイヤ、タイワンスギ、ヒノキ、アスナロ、ヒバ、ネズ、ビャクシン、ベイツガ、スプルス等の針葉樹、ポプラ、ヤナギ、ヤマモモ、クルミ、ブナ、イヌブナ、ウバメガシ、クヌギ、カシワ、ミズナラ、コナラ、ナラガシワ、イチイガシ、タモ、クリ、アキニレ、ハルニレ、ケヤキ、エノキ、ムクノキ、クワ、コウゾ、カジノキ、イチジク、ガジュマル、カツラ、アケビ、メギ、ヘビノボラズ、ナンテン、モクレン、ホオノキ、コブシ、クスノキ、ニッケイ、タブノキ、ゲッケイジュ、マンサク、スズカケノキ、ハナミズキ、ウメ、モモ、サクラ、ボケ、カリン、ナシ、センダン、シラキ、ツゲ、カエデ、モミジ、シナ、ボダイジュ、ムクゲ、フヨウ、サルスベリ、ツツジ、コクタン、キンモクセイ、ギンモクセイ、ヒイラギ、オリーブ、キリ、マホガニー、アフリカンマホガニー、ブラジリアンローズウッド、ウオルナット、アルダー、シタン、チーク、アガチス、ラジアータパイン、ネルソンパイン、カメレレ、バルサ、ラワン材(ホワイトラワン、イエローラワン、メラワン、メルサワ、クルイン、ホワイトセラヤ等)等の広葉樹等を例示できる。
【0027】
これらの原木は過剰な樹脂分の除去や加工性の向上のため、必要に応じて丸剥前に煮沸、スチーム等を施して用いることができる。
単板は、接着剤を塗布した後、木目(繊維方向)が略直角となるように交互に複数枚積層し加圧することで接着することができる。積層枚数に特に制限はないが、表裏の特性を一致させるため、通常、3枚、5枚、7枚といった奇数枚の積層を行うのが好ましい。
【0028】
木質材料に介在させる接着剤としては、特に制限はなく、各種の木質材料用接着剤を使用することができるが、フェノール樹脂、メラミン樹脂、ユリア樹脂、エポキシ樹脂等の熱硬化性樹脂が特に好ましく用いられる。これらは1種又は2種以上を併用して用いることができる。
接着後、加圧することにより、単板などの木質材料を相互に接着し合板などの合成木質建材とすることができる。
かかる加圧は常温で行われるが、接着剤として熱硬化性樹脂を用いる場合は、常温での加圧に続けて、接着剤の硬化のため加熱下での加圧(ホットプレス)工程を設けることができる。
加熱下での加圧工程における加熱温度としては、使用する熱硬化性樹脂の硬化温度以上であって、木質材料に実質的な劣化を引き起こさない程度の温度とするのが好ましく、通常、100〜150℃、好ましくは110〜135℃程度の温度が例示できる。
【0029】
本発明のヒドラジド類処理工程は、かかるホットプレス工程の終了後、合成木質建材が60〜140℃、好ましくは70〜130℃の温度にある間に行えば、別途、加熱工程を設けることなく当該処理工程を行うことができ、経済的にも優れるので特に好ましい。もっとも、ホットプレス後、いったん常温まで冷却した後に改めて加熱を行っても支障はない。
また、ホットプレス後、いったん常温まで冷却した後にヒドラジド類を合成木質建材に付着、散布、塗布若しくは含浸させる等の処理を行い、その後に加熱してもよい。得られた消臭合成木質建材は、必要に応じてドラムサンダー、ベルトサンダー等を用いて表面処理を行うことができる。
【0030】
【実施例】
以下に実施例及び比較例を挙げ、本発明を更に詳細に説明する。
【0031】
実施例1
煮沸処理後のイエローラワン材をロータリーレースを用いて丸剥ぎ後、クリッパーを用いて裁断し、乾燥して単板を得た。得られた単板に接着剤(メラミン・ユリア樹脂)を塗布し、木目が直交するよう交互に5枚積層した後、一旦、常温(20℃)、圧力0.98MPa、20分間でプレスした。次いで120℃、0.78MPa、200秒でホットプレスした直後(表面温度約120℃)、その両面にアジピン酸ヒドラジド5重量%水溶液 を4g/尺2(44.44g/m2)の割合で刷毛塗りにより塗布し、常温で24時間保持して乾燥させることにより厚さ12mmの実施例1の合板を得た。
そして、このものを5×15cmの大きさに切断し試験片とした。
【0032】
実施例2〜3及び比較例1〜4
実施例1と同様にして積層体をホットプレスした後、これを常温(20℃)まで冷却し、厚さ12mmの合板を得た。
このものを5×15cmの大きさに切断した。尚、そのうちの一枚を比較例4(未処理)の合板とした。
得られた複数毎の合板片を、それぞれ表1に示す温度の恒温槽に静置し、表面温度がこの恒温槽の設定温度に達したのを確認した後、その両面にアジピン酸ジヒドラジド5重量%水溶液を4g/尺2(44.44g/m2)の割合で刷毛塗りにより塗布し、常温で24時間保持して乾燥させ、実施例2、3及び比較例1〜3の合板(試験片)を得た。
【0033】
試験例
実施例及び比較例で得られた合板につき、ホルムアルデヒド放散量を測定した。
測定方法
デシケーター(JIS R3503に規定する大きさ240mm内容積約10lのもの)の底部に300mlの蒸留水を入れた結晶皿(直径120mm、高さ60mm)を置き、その上に磁性プレートを敷き、上記各試験片をそれぞれ10枚ずつ載せ、20〜25℃で24時間放置して、放出されるホルムアルデヒドを蒸留水に吸収させて試料溶液とした。
試料溶液中のホルムアルデヒド濃度は、JAS ホルムアルデヒド放散量試験に準じ、アセチルアセトン法によって光電比色計を用いて比色定量することにより測定した。
結果を併せて表1に示す。
【0034】
【表1】
【0035】
表1の結果から実施例の消臭合板は、ホルムアルデヒドの放散量が顕著に抑制された高品質の合板であることがわかる。
【0036】
実施例4
常法によって解繊された木質ファイバー100重量部に1重量部のワックスを添加し、さらに、ワックスを含む木質ファイバー100重量部に、13重量部の割合で尿素樹脂接着剤を塗布した後、木質ファイバーを乾式手法によってマット状にフォーミングし、更にプリプレスしたマットを熱盤温度200℃、圧力15.70MPaでホットプレスして厚さ12mmのMDFを得た。
ホットプレスした直後(表面温度約120℃)、その両面にアジピン酸ジヒドラジド5重量%水溶液を4g/尺2(44.44g/m2)の割合で刷毛塗りにより塗布し、常温で24時間保持して乾燥させることにより厚さ12mmの実施例4のMDFを得た。
そして、このものを5cm×15cmの大きさに切断し試験片とした。
【0037】
実施例5〜6及び比較例5〜8
実施例4と同様にマットをホットプレスした後、これを常温(20℃)まで冷却し、厚さ12mmのMDFを得た。このものを5cm×15cmの大きさに切断した。尚、そのうち一枚を比較例8(未処理)の試験片とした。得られた複数枚のMDF片を、それぞれ表2に示す温度の恒温槽に静置し、表面温度がこの恒温槽の設定温度に達したのを確認した後、その両面にアジピン酸ジヒドラジド5重量%水溶液を4g/尺2(44.44g/m2)の割合で刷毛塗りにより塗布し、常温で24時間乾燥させ、実施例5、6及び比較例5〜7のMDF(試験片)を得た。
【0038】
実施例4〜6、比較例5〜8で得られたMDF(試験片)につき、ホルムアルデヒドの放散量を上述の試験例に準じて測定した。
結果を併せて表2に示す。
【0039】
【表2】
【0040】
表2の結果から実施例の消臭合板は、ホルムアルデヒドの放散量が顕著に抑制された高品質のMDFであることがわかる。
【0041】
【発明の効果】
本発明に係る合成木質建材の消臭方法によれば、ホルムアルデヒドなどのアルデヒド類を効率的に除去することができる。
また、本発明に係る消臭合成木質建材の製造方法によれば、ヒドラジド類等を処理する際に、木質材料を接着剤にて接着する際に加熱した熱を利用するため、別途加熱をしなくてもアルデヒド類の放出が低減された消臭合成木質建材を得ることができる。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a synthetic wood building material capable of releasing aldehydes such as formaldehyde and the like, which relates to an invention for efficiently suppressing this release.
[0002]
Problems to be solved by the prior art and the invention
Conventionally, various types of plywood, such as plywood, decorative plywood, and printed plywood, laminated wood, strand board, particle board, and synthetic wood-based building materials such as fiber board (insulation board, MDF, and hard board) are known, but all are natural. Unlike wood, it is an artificial wooden building material manufactured by bonding wood materials with an adhesive or adding an adhesive and crimping it. It has the feature of. For this reason, it is widely used as a building material used for flooring, ceiling materials, roofing materials, side panels, etc. of general houses and other buildings, as an outer panel material for ships and railway vehicles, and as a variety of building materials such as furniture materials. ing.
[0003]
Among these synthetic wood-based building materials, for example, plywood is usually cut from raw wood and peeled off (peeled off in the same manner as radish flakes), and an adhesive is applied to a veneer obtained by cutting. Then, it is manufactured by laminating a plurality of (usually an odd number) such that the grain (fiber direction) becomes a right angle and bonding them under pressure.
Such plywood has the disadvantage that aldehydes contained in the raw wood itself, which is the raw material of the plywood, and aldehydes contained in the components of the adhesive are released into the environment during use. In this regard, in recent years, this phenomenon is considered to be the cause of a phenomenon called so-called sick house syndrome in newly built houses and the like, and effective countermeasures have been demanded. The same applies to synthetic wooden building materials other than plywood.
[0004]
In view of the above, an object of the present invention is to provide a method for deodorizing a synthetic wooden building material having a higher deodorizing effect.
Furthermore, an object of the present invention is to provide a method for producing a deodorant synthetic wooden building material which emits less aldehydes and is excellent in economical efficiency, and to provide a deodorant synthetic wooden building material.
[0005]
[Means for Solving the Problems]
The present inventors have previously proposed a method of remarkably suppressing the release of aldehydes into the environment by reacting and adsorbing aldehydes using hydrazide compounds and the like, and have shown excellent effects. Further, as a result of an improved study for solving the above problems, the present invention has been completed.
[0006]
That is, the present invention relates to at least one compound selected from hydrazides, azoles and azines at a temperature of 60 to 140 ° C. during or after the production of synthetic wood building materials.(Excluding those mixed with epoxy resin)The present invention relates to a method for deodorizing a synthetic wooden building material for treating (hereinafter, sometimes referred to as “hydrazides or the like”).
In addition, the present invention relates to a method for producing at least one compound selected from hydrazides, azoles and azines during or after the production of synthetic wood building materials.(Excluding those mixed with epoxy resin)And heating the same to a temperature of 60 to 140 ° C.
Further, the present invention provides an100-150A method for producing a synthetic wooden building material by heating and pressurizing at ℃,While at a temperature of 60-140 ° C,At least one compound selected from hydrazides, azoles and azines(Excluding those mixed with epoxy resin)The present invention relates to a method for producing a deodorant synthetic wooden building material.
Further, the present invention relates to a synthetic wooden building material in which a wooden material is bonded via an adhesive, and at least one selected from hydrazides, azoles and azines at a temperature of 60 to 140 ° C. Species of compound(Excluding those mixed with epoxy resin)Pertaining to deodorized synthetic wooden building materials that have been treated.
Furthermore, the present invention relates to a synthetic wooden building material in which a wooden material is adhered via an adhesive, wherein at least one compound selected from hydrazides, azoles and azines(Excluding those mixed with epoxy resin)Which is heated to a temperature of 60 to 140 ° C. in the presence of the compound.
[0007]
Although the mechanism of action is not always clear by treating at such a temperature or at such a temperature after the treatment, the ability to remove aldehydes such as hydrazides (deodorizing effect) is remarkable as compared with treatment at room temperature. Can be improved. If the temperature is lower than 60 ° C., the deodorizing effect cannot be improved, which is not preferable. Further, if the temperature exceeds 140 ° C., the effect of improving the deodorizing effect decreases, which is not preferable. The treatment of hydrazides or the like refers to, for example, applying a treatment agent containing hydrazides or the like to the surface of the object to be treated with a brush or a roller, and spraying, dropping, or spraying the treatment agent on the surface of the object to be treated. An operation for causing contact of a hydrazide or the like to at least the object to be treated, such as immersing the object to be treated in the treatment agent, mixing hydrazides or the like with the object to be treated, that is, at least in the object to be treated or This refers to the operation of causing hydrazides or the like to exist on the surface.
As the object to be treated, a member (for example, a wood material such as a veneer or a strand chip, an adhesive, or the like) constituting the synthetic wood building material, a manufactured synthetic wood building material itself, or the like is applicable.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
In the present invention, at least one compound selected from hydrazides, azoles and azines is used.
Examples of the hydrazides include a monohydrazide compound having one hydrazide group in the molecule, a dihydrazide compound having two hydrazide groups in the molecule, and a polyhydrazide compound having three or more hydrazide groups in the molecule. Can be.
[0009]
Specific examples of the monohydrazide compound include, for example, those represented by the general formula
R-CO-NHNH2 (1)
[In the formula, R represents a hydrogen atom, an alkyl group, or an aryl group which may have a substituent. ]
And a monohydrazide compound represented by the following formula:
[0010]
In the general formula (1), examples of the alkyl group represented by R include a methyl group, an ethyl group, an n-propyl group, an n-butyl group, an n-pentyl group, an n-hexyl group, an n-heptyl group, Examples thereof include a linear alkyl group having 1 to 12 carbon atoms such as an n-octyl group, an n-nonyl group, an n-decyl group, and an n-undecyl group. Examples of the aryl group include a phenyl group, a biphenyl group, a naphthyl group and the like, and among these, a phenyl group is preferable. Examples of the substituent of the aryl group include a hydroxyl group, a halogen atom such as fluorine, chlorine, and bromine, a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a tert-butyl group, and an iso group. And a straight-chain or branched-chain alkyl group having 1 to 4 carbon atoms such as -butyl group.
[0011]
More specifically, the hydrazide compound of the general formula (1) includes, for example, lauric hydrazide, salicylic hydrazide, form hydrazide, acetohydrazide, propionic hydrazide, p-hydroxybenzoic hydrazide, naphthoic hydrazide, and 3-hydroxy-hydrazide. Examples thereof include 2-naphthoic acid hydrazide.
[0012]
Specific examples of the dihydrazide compound include, for example, those represented by the general formula
H2NHN-X-NHNH2 (2)
[In the formula, X represents a group -CO- or a group -CO-A-CO-. A represents an alkylene group or an arylene group. ]
And a dihydrazide compound represented by the following formula:
[0013]
In the general formula (2), examples of the alkylene group represented by A include a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, a hexamethylene group, a heptamethylene group, an octamethylene group, and a nonamethylene group. And a straight-chain alkylene group having 1 to 12 carbon atoms such as a decamethylene group and an undecamethylene group. Examples of the substituent of the alkylene group include a hydroxyl group. Examples of the arylene group include a phenylene group, a biphenylene group, a naphthylene group, an anthrylene group, and a phenanthrylene group. Of these, a phenylene group, a naphthylene group and the like are preferable. Examples of the substituent for the arylene group include the same substituents as those for the aryl group.
[0014]
Specific examples of the dihydrazide compound of the general formula (2) include, for example, oxalic acid dihydrazide, malonic acid dihydrazide, succinic acid dihydrazide, adipic acid dihydrazide, azelaic acid dihydrazide, sebacic acid dihydrazide, dodecane diacid dihydrazide, and maleic acid. Dihydrazide such as dihydrazide, fumaric acid dihydrazide, diglycolic acid dihydrazide, tartaric acid dihydrazide, malic acid dihydrazide, isophthalic acid dihydrazide, terephthalic acid dihydrazide, dimer acid dihydrazide, and 2,6-naphthoic acid dihydrazide. Further, various dibasic acid dihydrazide compounds described in JP-B-2-4607, 2,4-dihydrazino-6-methylamino-sym-triazine and the like can also be used as the dihydrazide of the present invention.
[0015]
Specific examples of the polyhydrazide compound include polyacrylic hydrazide.
Among these, a dihydrazide compound is preferred, dibasic dihydrazide is particularly preferred, and adipic dihydrazide is even more preferred.
The above hydrazide compounds can be used alone or in combination of two or more.
[0016]
As the azoles and azines, known 5- or 6-membered heterocyclic compounds having two or three nitrogen atoms as hetero atoms can be widely used. These heterocyclic compounds include a linear or branched alkyl group having about 1 to 4 carbon atoms, an aryl group which may have one or more substituents, a hydroxyl group, an amino group, and an alkylamino group. , One or more substituents such as dialkylamino, arylamino, diarylamino, mercapto, ester, carboxyl, benzotriazolyl, 1-hydroxybenzotriazolyl, etc. You may. Here, examples of the linear or branched alkyl group having about 1 to 4 carbon atoms include methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl and the like. Can be Examples of the aryl group include a phenyl group, a biphenyl group, and a naphthyl group. These groups include a hydroxyl group, a halogen atom, a sulfonic acid group, and a linear or branched alkyl group having 1 to 4 carbon atoms. May have one or more substituents. When the compound has a carboxyl group as a substituent, its ester is also included in the active ingredient of the present invention.
[0017]
Examples of the azoles include a diazole compound, a triazole compound, a thiadiazole compound and the like, and a diazole compound and a triazole compound can be preferably used.
Specific examples of the diazole compound include, for example, 3-methyl-5-pyrazolone, 1,3-dimethyl-5-pyrazolone, 3-methyl-1-phenyl-5-pyrazolone, 3-phenyl-6-pyrazolone, 3-methyl Pyrazolone compounds such as -1- (3-sulfophenyl) -5-pyrazolone, pyrazole, 3-methylpyrazole, 1,4-dimethylpyrazole, 3,5-dimethylpyrazole, 3,5-dimethyl-1-phenylpyrazole, 3-aminopyrazole, 5-amino-3-methylpyrazole, 3-methylpyrazole-5-carboxylic acid, 3-methylpyrazole-5-carboxylic acid methyl ester, 3-methylpyrazole-5-carboxylic acid ethyl ester, 3, Pyrazole compounds such as 5-methylpyrazoledicarboxylic acid can be exemplified.
[0018]
Specific examples of the triazole compound include, for example, 1,2,3-triazole, 1,2,4-triazole, 3-n-butyl-1,2,4-triazole, 3,5-dimethyl-1,2,4 -Triazole, 3,5-di-n-butyl-1,2,4-triazole, 3-mercapto-1,2,4-triazole, 3-amino-1,2,4-triazole, 4-amino-1 , 2,4-triazole, 3,5-diamino-1,2,4-triazole, 5-amino-3-mercapto-1,2,4-triazole, 3-amino-5-phenyl-1,2,4 -Triazole, 3,5-diphenyl-1,2,4-triazole, 1,2,4-triazol-3-one, urazole (3,5-dioxy-1,2,4-triazole), 1,2,2 4-triazole-3 Carboxylic acid, 1-hydroxybenzotriazole, 5-hydroxy-7-methyl-1,3,8-triazaindolizine, 1H-benzotriazole, 4-methyl-1H-benzotriazole, 5-methyl-1H-benzotriazole And the like.
[0019]
Examples of the azines include diazine compounds, triazine compounds, pyridazine compounds and the like, and among these, pyridazine compounds can be preferably used.
Specific examples of the pyridazine compound include, for example, 6-methyl-8-hydroxytriazolopyridazine, 4,5-dichloro-3-pyridazine, maleic hydrazide, 6-methyl-3-pyridazone, and the like.
Among these, azoles are preferable, and triazole compounds such as 1,2,4-triazole and 1,2,3-triazole, pyrazole compounds such as 3,5-dimethylpyrazole, and pyrazolones such as 3-methyl-5-pyrazolone. Compounds are particularly preferred.
[0020]
In the present invention, the above-mentioned azoles and azines can be used alone or in combination of two or more.
[0021]
In the present invention, in order to further enhance the deodorizing effect of the hydrazides and the like, weak acid metal salts, ammonium salts, calcium chloride, urea compounds and the like may be used in combination (Japanese Patent No. 3029825, Japanese Patent Application No. 11-168669). No.).
The hydrazides and the like are used in the form of a powder, a solution or an emulsion according to a known usage as disclosed in Japanese Patent No. 3029825 and Japanese Patent Application No. 11-168669. By dissolving a powder such as hydrazide in a solvent such as water or a suitable organic solvent, a treating agent such as hydrazide can be obtained.
As the treatment amount, for example, when the deodorized synthetic wooden building material has a plate shape, the amount of the compound such as hydrazide in the deodorized synthetic wooden building material and on the surface is 0.1 to 1000 g / m per plate surface area (one side).20.1 to 10 g / m, especially when treated by dipping, coating or spraying2, 10 g to 1000 g / m 2 when processing by addition of kneading or the like to an adhesive2Is preferable.
[0022]
The method for deodorizing a synthetic wooden building material in the present invention is a process for producing a synthetic wooden building material, or after manufacturing a synthetic wooden building material, treating hydrazides and the like, and 60 to 140 ° C, preferably 70 to 130 ° C, more preferably It is heated to a temperature of 80 to 120 ° C., whereby a deodorized synthetic wood plywood from which aldehydes such as formaldehyde have been sufficiently removed can be obtained.
[0023]
In particular,
▲ 1 ▼. Hydrazides, etc. are immersed, coated, sprayed, etc. on wooden materials such as veneers, chips, etc., and treated with an adhesive between the treated hydrazides, etc., and the wooden materials are bonded at room temperature. After the synthetic wooden building material is obtained by heating, the building material is heated to 60 to 140 ° C., preferably 70 to 130 ° C. to activate hydrazides and the like to obtain a deodorized synthetic wooden building material.
▲ 2 ▼. Hydrazides are mixed with the adhesive, and the treated adhesive such as hydrazides is interposed in a wood material such as veneer / chip, and the wood material is bonded at room temperature to obtain a synthetic wood building material. By heating this building material to 60 to 140 ° C., preferably 70 to 130 ° C., hydrazides and the like are activated, and a deodorized synthetic wooden building material is obtained.
(3). Hydrazides and the like are immersed, coated, sprayed, etc., on wood materials such as veneers and chips, and an adhesive is interposed between the treated wood materials such as hydrazides and the like. At ~ 130 ° C, hydrazides and the like are activated while adhering the woody material to obtain a deodorized synthetic woody building material.
▲ 4 ▼. Hydrazides are mixed with the adhesive, and the treated adhesive such as hydrazides is interposed between wood materials such as veneers and chips, and the wood materials are bonded at 60 to 140 ° C, preferably 70 to 130 ° C. While hydrazides are activated, a deodorant synthetic wooden building material is obtained.
▲ 5 ▼. An adhesive is interposed between wood materials such as veneers and chips, and the wood materials are bonded at room temperature to obtain a synthetic wood building material.Then, hydrazides, etc. are immersed, coated, sprayed, etc. on this building material and treated. By heating this building material to 60 to 140 ° C., preferably 70 to 130 ° C., hydrazides and the like are activated to obtain a deodorized synthetic wooden building material.
▲ 6 ▼. An adhesive is interposed between wood materials such as veneers and chips, and the wood materials are bonded at 60 to 140 ° C., preferably 70 to 130 ° C. to obtain a synthetic wood building material. Then, hydrazides and the like are added to the building material. The building material is treated by dipping, coating, spraying, and the like, and the building material is heated to 60 to 140 ° C., preferably 70 to 130 ° C. to activate hydrazides and the like, thereby obtaining a deodorized synthetic wooden building material.
▲ 7 ▼. Immediately after a synthetic wood building material is obtained by bonding a wood material such as veneer or chip with an adhesive and heating the wood material to obtain a synthetic wood building material (the surface temperature of this building material is 60 to 140 ° C., preferably 70 to 140 ° C.). While the temperature is in the range of 130 ° C. or lower), hydrazides and the like are immersed, applied, and sprayed in the building materials to activate the hydrazides and the like, thereby obtaining deodorized synthetic wooden building materials.
<8>. The above (1) to (7) are appropriately combined to obtain a deodorized synthetic wood plywood.
Various embodiments are specifically exemplified.
[0024]
Although the function of any of the above embodiments is not clear, hydrazides and the like are activated and aldehydes can be effectively removed. However, in any of the embodiments, at the time of the aldehyde removal treatment with hydrazides or the like, it is preferable that the temperature of the object at the start of the treatment is in the range of 60 to 140 ° C.
[0025]
The deodorizing method of the present invention relates to a plywood or a laminated material in which a plurality of veneers are laminated and bonded, and a strand board, a particle board, or a fiber board (insulation) formed in a plate shape by bonding chips (strands, particles, etc.). The present invention can be applied to various synthetic wooden building materials such as board, MDF and hard board), wood wool cement board, and wood chip cement board.
[0026]
Moreover, the veneer used as a raw material for producing the deodorized synthetic wood building material of the present invention can be obtained by cutting and rounding off a log, and cutting, and a chip can be obtained by cutting a log. Conventionally known ones can also be used.
Here, as the raw wood, cycad, ginkgo, yew, kaya, inumaki, nagi, inugaya, hedgehog, fir, urajiro fir, aomoritodomatsu, hirabe, okatodomatsu, aotodomatsu, togasawara, tsuga, kometsuga, zomatsu, spruce, matsuhada, matsubara , Japanese cedar, Japanese cedar, Japanese black pine, Japanese red pine, Japanese cedar, Japanese cedar, Sequoia, Metasequoia, Thai cedar, Japanese cypress, Asunaro, Hiba, Nezu, Juniperus, Conifer, Populus, Yanakul, Yamamo, etc. , Beech, Inubuna, Ubamegashi, Kunugi, Kashiwa, Mizunara, Konara, Narugashiwa, Ichigashi, Tamo, Chestnut, Akinile, Harunire, Zelkova, Enoki, Mukunoki, Mulberry, Kouzo, Casinoki, Fig, Gajuma , Wig, akebi, barberry, hebino boraz, nanten, magnolia, honoki, kobushi, camphor tree, nikkei, taboki, bayberry, mansaku, suzukamoki, dogwood, ume, peach, cherry tree, karin, pear, sendan, shiraki, boxwood , Maple, china, bodaige, mukuge, sycamore, sarsberg, azalea, kokutan, chinmokusei, gimokusei, holly, olive, kiri, mahogany, african mahogany, brazilian rosewood, walnut, alder, rosewood, teak, agathis, radiata pine, nelson Hardwoods such as pine, chamelere, balsa, and lauan timber (white lauan, yellow lauan, melawan, mersawa, cruin, white Celaya, etc.) can be exemplified.
[0027]
These raw woods can be used after being boiled, steamed, etc., as necessary, before stripping in order to remove excess resin content and improve workability.
After applying the adhesive, the veneers can be bonded by laminating and pressing a plurality of veneers alternately so that the grain (fiber direction) is substantially perpendicular. Although there is no particular limitation on the number of stacked layers, it is usually preferable to stack an odd number of layers such as three, five, and seven in order to match the characteristics of the front and back sides.
[0028]
The adhesive interposed in the wood material is not particularly limited, and various wood material adhesives can be used, and thermosetting resins such as phenol resin, melamine resin, urea resin, and epoxy resin are particularly preferable. Used. These can be used alone or in combination of two or more.
After bonding, by applying pressure, wood materials such as veneers can be bonded to each other to form a synthetic wood building material such as plywood.
Such pressurization is performed at room temperature, but when a thermosetting resin is used as the adhesive, a pressurization step under heating (hot press) for curing the adhesive is provided following the pressurization at room temperature. be able to.
The heating temperature in the pressurizing step under heating is preferably equal to or higher than the curing temperature of the thermosetting resin to be used, and is set to a temperature that does not cause substantial deterioration of the woody material. A temperature of 150 ° C., preferably about 110 to 135 ° C. can be exemplified.
[0029]
If the hydrazide treatment step of the present invention is performed while the synthetic wood building material is at a temperature of 60 to 140 ° C., preferably 70 to 130 ° C. after completion of the hot pressing step, the hydrazide treatment step can be performed without providing a separate heating step. It is particularly preferable because the treatment step can be carried out and is economically excellent. However, there is no problem even after the hot press, once cooled to room temperature, and then heated again.
Further, after the hot press, once cooled to room temperature, a treatment such as attaching, spraying, applying or impregnating the hydrazide to the synthetic wooden building material may be performed, and then heating may be performed. The resulting deodorized synthetic wooden building material can be subjected to a surface treatment using a drum sander, a belt sander, or the like as necessary.
[0030]
【Example】
Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples.
[0031]
Example 1
The boiled yellow lauan wood was peeled off using a rotary lace, cut using a clipper, and dried to obtain a veneer. An adhesive (melamine / urea resin) was applied to the obtained veneer, and five sheets were alternately laminated so that the grain was perpendicular to each other, and then pressed once at normal temperature (20 ° C.) and a pressure of 0.98 MPa for 20 minutes. Immediately after hot pressing at 120 ° C. and 0.78 MPa for 200 seconds (surface temperature of about 120 ° C.), 4 g / scale of a 5% by weight aqueous solution of adipic hydrazide was applied to both surfaces thereof.2(44.44 g / m2) Was applied by brushing, held at room temperature for 24 hours, and dried to obtain a plywood of Example 1 having a thickness of 12 mm.
Then, this was cut into a size of 5 × 15 cm to obtain a test piece.
[0032]
Examples 2-3 and Comparative Examples 1-4
After hot pressing the laminate in the same manner as in Example 1, the laminate was cooled to room temperature (20 ° C.) to obtain a plywood having a thickness of 12 mm.
This was cut into a size of 5 × 15 cm. One of them was used as a plywood of Comparative Example 4 (untreated).
Each of the obtained pieces of plywood was allowed to stand still in a thermostat at the temperature shown in Table 1, and after confirming that the surface temperature had reached the set temperature of the thermostat, 5 weight parts of adipic dihydrazide were applied to both surfaces thereof. 4% aqueous solution2(44.44 g / m2) Was applied by brushing, held at room temperature for 24 hours and dried to obtain plywood (test pieces) of Examples 2, 3 and Comparative Examples 1 to 3.
[0033]
Test example
For the plywood obtained in the examples and comparative examples, the amount of formaldehyde emission was measured.
Measuring method
A crystal dish (120 mm in diameter, 60 mm in height) containing 300 ml of distilled water was placed on the bottom of a desiccator (having a size of 240 mm and an internal volume of about 10 l as defined in JIS R3503), and a magnetic plate was spread over the crystal dish. Ten test pieces were placed on each and left at 20 to 25 ° C. for 24 hours. The released formaldehyde was absorbed in distilled water to obtain a sample solution.
The formaldehyde concentration in the sample solution was measured by colorimetry using the photoelectric colorimeter by the acetylacetone method according to the JAS formaldehyde emission test.
Table 1 also shows the results.
[0034]
[Table 1]
[0035]
From the results in Table 1, it can be seen that the deodorized plywood of the example is a high-quality plywood in which the amount of formaldehyde emission is significantly suppressed.
[0036]
Example 4
1 part by weight of wax is added to 100 parts by weight of the wood fiber defibrated by an ordinary method, and a urea resin adhesive is applied at a ratio of 13 parts by weight to 100 parts by weight of the wood fiber containing wax. The fiber was formed into a mat by a dry method, and the pre-pressed mat was hot-pressed at a hot plate temperature of 200 ° C. and a pressure of 15.70 MPa to obtain a 12 mm thick MDF.
Immediately after hot pressing (surface temperature of about 120 ° C.), 4 g / size of 5% by weight aqueous solution of adipic dihydrazide is applied on both surfaces.2(44.44 g / m2) Was applied by brushing, and kept at room temperature for 24 hours and dried to obtain a 12 mm thick MDF of Example 4.
Then, this was cut into a size of 5 cm × 15 cm to obtain a test piece.
[0037]
Examples 5 to 6 and Comparative Examples 5 to 8
After hot-pressing the mat in the same manner as in Example 4, the mat was cooled to room temperature (20 ° C.) to obtain an MDF having a thickness of 12 mm. This was cut into a size of 5 cm × 15 cm. One of them was used as a test piece of Comparative Example 8 (untreated). Each of the obtained MDF pieces was allowed to stand still in a thermostat at the temperature shown in Table 2, and after confirming that the surface temperature had reached the set temperature of the thermostat, adipic dihydrazide 5 wt. 4% aqueous solution2(44.44 g / m2) Was applied by brushing and dried at room temperature for 24 hours to obtain MDFs (test pieces) of Examples 5, 6 and Comparative Examples 5 to 7.
[0038]
With respect to the MDF (test piece) obtained in Examples 4 to 6 and Comparative Examples 5 to 8, the emission amount of formaldehyde was measured according to the above-described test examples.
Table 2 also shows the results.
[0039]
[Table 2]
[0040]
From the results in Table 2, it can be seen that the deodorized plywood of the example is a high quality MDF in which the amount of formaldehyde emission is significantly suppressed.
[0041]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to the deodorizing method of the synthetic wooden building material which concerns on this invention, aldehydes, such as formaldehyde, can be removed efficiently.
Further, according to the method for producing a deodorant synthetic wood building material according to the present invention, when treating hydrazides and the like, in order to utilize the heat that was heated when bonding the wood material with an adhesive, it was separately heated. A deodorant synthetic wooden building material with reduced emission of aldehydes can be obtained even without such a material.
Claims (5)
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