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JP3599801B2 - Endoscope treatment tool processing apparatus and processing method - Google Patents
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JP3599801B2 - Endoscope treatment tool processing apparatus and processing method - Google Patents

Endoscope treatment tool processing apparatus and processing method Download PDF

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Publication number
JP3599801B2
JP3599801B2 JP27176294A JP27176294A JP3599801B2 JP 3599801 B2 JP3599801 B2 JP 3599801B2 JP 27176294 A JP27176294 A JP 27176294A JP 27176294 A JP27176294 A JP 27176294A JP 3599801 B2 JP3599801 B2 JP 3599801B2
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Japan
Prior art keywords
stranded wire
treatment tool
endoscope treatment
metal stranded
processing apparatus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP27176294A
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Japanese (ja)
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JPH08107901A (en
Inventor
章秀 若宮
泰 大越
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Olympus Corp
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Olympus Corp
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Filing date
Publication date
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Priority to JP27176294A priority Critical patent/JP3599801B2/en
Publication of JPH08107901A publication Critical patent/JPH08107901A/en
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Description

【0001】
【産業上の利用分野】
本発明は、金属撚線からなる内視鏡処置具の先端部を成形する内視鏡処置具加工装置および加工方法に関する。
【0002】
【従来の技術】
一般に、金属撚線またはワイヤを曲げ加工する装置としては、例えば特開昭62−179840号公報に開示されるようなものが知られている。この装置は、ワイヤを軸方向に送り出しながら、その先端部において、軸に対して決まった垂直方向に打圧を繰り返すことによって、ワイヤを円弧状に曲げ加工するというものである。
【0003】
ところで、金属撚線からなる内視鏡処置具は、内視鏡による処置を行うために使用され、高周波により患部を切断するものである。このため、内視鏡処置具の先端部は、患部の切れ味を良くするために、図5に示すような形状、すなわち金属撚線104からなる内視鏡処置具の最先端部107を湾曲した形状となっており、その製造には同形状の成形を行う機構を備えた内視鏡処置具加工装置が必要となる。
【0004】
従来、このような内視鏡処置具加工装置により内視鏡処置具先端部を成形するには、図6および図7に示すように行っている。
図に示す装置において、一対の成形型を構成する一方の凸型103は、固定台106に固設されている。さらに、固定台106にはシリンダ105が固設されており、このシリンダ105には成形型を構成する他方の凹型101がシャフト110を介して取り付けられている。これにより、凹型101が凸型103に接近離反自在になっている。凸型103にはその上面中央部に金属撚線104を成形するための凸部103aが形成されており、凹型101にはその下面中央部に金属撚線104を成形するための凹部101aが前記凸部103aと嵌合可能な位置、形状に形成されている。
【0005】
このような構成の内視鏡処置具加工装置で成形を行うには、凸型103上に内視鏡処置具素材である金属撚線104を張力をかけて取り付ける。そして、シリンダ105を駆動させて凹型101を下降させ、凸型103と凹型101とにより金属撚線104を押圧し、所定形状に成形する。
【0006】
【発明が解決しようとする課題】
しかし、上記構成の成形型による成形では、成形後の処置具先端部の形状によじれを生じるという問題点があった。この問題点を図8を用いて説明する。
内視鏡処置具素材である金属撚線104は、複数の細かい金属線が互いに巻き合わされて形成されているため、金属撚線104の軸方向に対して斜め方向(つる巻線方向)に金属線の筋が形成されている。したがって、この筋に沿って変形し易いという性質があり、成形時に、凸型103の凸部103aに倣うようにして、図8(a)に示す押圧前の状態から同図(b)に示す押圧後の状態のように、矢印方向によじれる変形を生じてしまう。そして、成形後は、同図(c)に示すように、金属撚線104はよじれが残った形状となってしまう。このような先端形状では、内視鏡処置具での高周波による患部切断の際に切れ味が悪く、良好な治療を行うことができない。
【0007】
本発明は、かかる従来の問題点に鑑みてなされたもので、内視鏡処置具の先端形状によじれが発生しないように成形し、安定した品質の処置具を得ることができる内視鏡処置具加工装置および加工方法を提供することを目的とする。
【0008】
【課題を解決するための手段】
上記課題を解決するために、請求項1に係る発明は、金属撚線からなる内視鏡処置具の先端部を一対の成形型により加圧成形する内視鏡処置具加工装置において、前記一対の成形型のうち少なくともいずれか一方に、加圧成形時の金属撚線のよじれを防止すべく金属撚線を所定位置に規制する規制部を設けることとした。
【0009】
請求項2に係る発明は、請求項1に係る内視鏡処置具加工装置において、前記規制部は金属撚線を挟んで相反対側に位置する2本のピンからなることを特徴とする。
【0010】
請求項3に係る発明は、請求項1に係る内視鏡処置具加工装置において、前記規制部は金属撚線が係合する溝からなることを特徴とする。
請求項4に係る発明は、金属撚線からなる内視鏡処置具の先端部を一対の成形型により加圧成形する内視鏡処置具加工方法において、前記一対の成形型の一方に、加圧成形時の金属撚線のよじれを防止すべく金属撚線を所定位置に規制する規制部を設け、前記規制部を設けた成形型に金属撚線を取り付けて張力をかけ、前記規制部により金属撚線の位置を規制しつつ該金属撚線を一対の成形型で加圧してよじれのない湾曲形状に成形することを特徴とする。
【0011】
【作用】
本発明の内視鏡処置具加工装置および加工方法においては、加圧成形時に金属撚線を所定位置に規制する規制部を設けているので、金属撚線が変形しようとしても変形は規制され、よじれを生じることなく、成形することができる。
【0012】
【実施例】
[実施例1]
図1および図2はそれぞれ実施例1の内視鏡処置具加工装置を示す正面図および要部(A部)拡大図である。この加工装置に基づいて加工方法の説明も行う。
(構成)
本実施例の内視鏡処置具加工装置において、一対の成形型を構成する一方の凸型3は、図示を省略した部材により床面に垂直に支持された固定台6の下部に固設されている。さらに、固定台6の上部にはシリンダ5が固設されており、このシリンダ5には成形型を構成する他方の凹型1がシャフト10を介して取り付けられている。これにより、凹型1が凸型3に接近離反自在になっている。凸型3にはその上面中央部に固定台6の取付け面に垂直に延在し金属撚線4を成形するための凸部3aが形成されている。一方、凹型1にはその下面中央部に金属撚線4を成形するための凹部1aが前記凸部3aと嵌合可能な位置、形状に形成されている。
【0013】
また、凸型3には、その凸部3aに引っ掛けるようにして金属撚線4が輪状に掛けられ、金属撚線4の下端にはおもり9が取り付けられていて金属撚線4は下方に引っ張られ、凸型3にゆるみなく掛けられている。
【0014】
さらに、凸型3の上面には、図2に示すように、凸部3aを挟んで相反対側に位置し、かつ金属撚線4を挟んで金属撚線4の線厚分だけずれた相反対側の位置にそれぞれピン11が設けられている。この一対のピン11は、頭付きのピンであり、凸型3に設けられたピン孔3bに差し込まれ、ピン孔3b内に設けられたスプリング12により常時上方に付勢されている。ピン孔3bは大径部と小径部とからなる段付き孔で、ピン11の頭部がピン孔3bの段部に係合することでピン11が上方に抜けないようになっている。また、ピン11はその先端(上端)が凸型3に掛けられた金属撚線4よりも高い位置にあるような長さに形成されている。13は凸型3の底面に取り付けられた支板で、スプリング12等が抜け落ちないようになっている。
【0015】
(作用)
上記構成の本実施例の内視鏡処置具加工装置により成形加工を行うには、まず、シリンダ5の圧力により、シャフト10を介して凹型1を下降させる。そして、凸型3の凸部3aと凹型1の凹部1aとが嵌合するように凹型1を凸型3側へ押し付ける。このとき、金属撚線4は、凸部3aと凹部1aとの間に挟まれながら、その形状に倣うようにして成形されるのであるが、前述のように、金属撚線4はその金属線の筋目に沿って前後方向(図2において矢印方向)に変形しようとする。ところが、その変形しようとする位置にピン11が立っており、金属撚線4はその2本のピン11に挟まれて変形が抑制される。
【0016】
なお、成形中、ピン11は、凹型1の下面が先端部に当たって押されると、金属撚線4の変形を抑制しつつ、スプリング12の付勢力に抗してピン孔3b内部に沈み込む。また、凹型1を上昇させると、ピン11は、スプリング12の復元力により上方へ突き出る。
【0017】
(効果)
本実施例によれば、成形時の金属撚線4の筋目に沿った変形を防止することができ、安定した品質の内視鏡処置具を成形加工することができる。
【0018】
なお、上記実施例1では、凹型1が凸型3側へ押し付けられた際に、ピン11がピン孔3b内に沈み込む構成としたが、図3に示すように、ピン11を凸型3の上面に固設するとともに、凹型1の下面にそのピン11が嵌入可能な逃げ部の孔1bを設けても良い。
【0019】
[実施例2]
図4は本実施例の内視鏡処置具加工装置の凸型3を示す斜視図で、他の構成は前記実施例1と同様であり、図示およびその説明は省略する。
(構成)
本実施例では、凸型3上面の両側R部には、金属撚線4の径とほぼ等しい幅の溝(切り欠き)3dが形成されている。そして、その溝3dには、金属撚線4が係合して掛けられており、金属撚線4の位置が規制されている。
【0020】
(作用)
上記構成の本実施例の内視鏡処置具加工装置により成形加工を行うには、実施例1と同様にして、凸型3の凸部3aと凹型の凹部とが嵌合するように凹型を凸型3側へ押し付ける。このとき、金属撚線4は、前述のように、その金属線の筋目に沿って変形しようとするが、溝3d内において位置が規制されており、変形が抑制される。
【0021】
(効果)
本実施例によれば、簡単な構成で、成形時の金属撚線4の筋目に沿った変形を防止することができ、安定した品質の内視鏡処置具を成形加工することができる。
【0022】
【発明の効果】
以上のように、本発明の内視鏡処置具加工装置および加工方法によれば、内視鏡処置具の先端形状によじれが発生しないように成形し、安定した品質の処置具を得ることができる。
【図面の簡単な説明】
【図1】実施例1の内視鏡処置具加工装置を示す正面図である。
【図2】実施例1の内視鏡処置具加工装置の要部を示す(a)平面図、(b)一部破断正面図である。
【図3】実施例1の変形例を示す要部正面図である。
【図4】実施例2の内視鏡処置具加工装置の凸型を示す斜視図である。
【図5】内視鏡処置具の先端を示す正面図である。
【図6】従来の内視鏡処置具加工装置を示す斜視図である。
【図7】従来の内視鏡処置具加工装置を示す正面図である。
【図8】従来の成形による変形を説明するための要部平面図である。
【符号の説明】
1,101 凹型
1a,101a 凹部
3,103 凸型
3a,103a 凸部
3d 溝
4,104 金属撚線
11 ピン
[0001]
[Industrial applications]
The present invention relates to an endoscope treatment tool processing apparatus and a processing method for forming a distal end portion of an endoscope treatment tool made of a metal stranded wire.
[0002]
[Prior art]
Generally, as a device for bending a metal stranded wire or wire, for example, a device disclosed in Japanese Patent Application Laid-Open No. Sho 62-179840 is known. In this apparatus, a wire is bent in an arc shape by repeating a pressing force in a direction perpendicular to an axis at a tip portion while feeding the wire in an axial direction.
[0003]
By the way, an endoscope treatment tool made of a metal stranded wire is used for performing treatment with an endoscope, and cuts an affected part by high frequency. For this reason, in order to improve the sharpness of the affected part, the distal end portion of the endoscope treatment tool has a shape as shown in FIG. It requires an endoscope treatment tool processing device equipped with a mechanism for forming the same shape.
[0004]
Conventionally, a distal end portion of an endoscope treatment tool is formed by such an endoscope treatment tool processing apparatus as shown in FIGS. 6 and 7.
In the apparatus shown in the drawing, one convex mold 103 constituting a pair of molding dies is fixed to a fixed base 106. Further, a cylinder 105 is fixed to the fixed base 106, and the other concave mold 101 constituting a molding die is attached to the cylinder 105 via a shaft 110. Thereby, the concave mold 101 can freely approach and separate from the convex mold 103. The convex 103 has a convex portion 103a formed at the center of the upper surface thereof for forming the metal stranded wire 104, and the concave die 101 has a concave portion 101a formed at the center of the lower surface thereof for forming the metal stranded wire 104. It is formed in a position and a shape that can be fitted with the convex portion 103a.
[0005]
In order to perform molding with the endoscope treatment tool processing apparatus having such a configuration, a metal stranded wire 104 as an endoscope treatment tool material is attached to the convex 103 with tension. Then, the cylinder 105 is driven to lower the concave mold 101, and the metal stranded wire 104 is pressed by the convex mold 103 and the concave mold 101 to form a predetermined shape.
[0006]
[Problems to be solved by the invention]
However, there is a problem that the shape of the distal end portion of the treatment tool after the molding is distorted in the molding by the molding die having the above configuration. This problem will be described with reference to FIG.
The metal stranded wire 104, which is a material for an endoscope treatment tool, is formed by winding a plurality of fine metal wires around each other, so that the metal stranded wire is oblique to the axial direction of the metal stranded wire 104 (the vine winding direction). Line streaks are formed. Therefore, it has the property of being easily deformed along these streaks, and it is shown in FIG. 8B from the state before pressing shown in FIG. As in the state after the pressing, a deformation is generated in the direction of the arrow. After forming, the twisted metal wire 104 has a twisted shape as shown in FIG. With such a distal end shape, when the affected part is cut by a high frequency with an endoscope treatment tool, the sharpness is poor, and good treatment cannot be performed.
[0007]
SUMMARY OF THE INVENTION The present invention has been made in view of the above-described conventional problems, and is formed so that a distal end shape of an endoscope treatment tool is not kinked and an endoscope treatment which can obtain a treatment instrument of stable quality. It is an object to provide a tool processing device and a processing method.
[0008]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the invention according to claim 1 is an endoscope treatment tool processing apparatus for press-molding a distal end portion of an endoscope treatment tool made of a metal stranded wire using a pair of molding dies. At least one of the molding dies is provided with a regulating portion for regulating the metal stranded wire to a predetermined position in order to prevent kinking of the metal stranded wire during pressure molding.
[0009]
According to a second aspect of the present invention, in the endoscope treatment tool processing apparatus according to the first aspect, the restricting portion includes two pins located on opposite sides of the metal stranded wire.
[0010]
According to a third aspect of the present invention, in the endoscope treatment tool processing apparatus according to the first aspect, the restricting portion includes a groove in which the metal stranded wire is engaged.
The invention according to claim 4 is a method for processing an endoscope treatment tool in which a distal end portion of an endoscope treatment tool made of a metal stranded wire is pressure-formed by a pair of molding dies. A regulating portion for regulating the metal stranded wire at a predetermined position to prevent twisting of the metal stranded wire at the time of pressure forming is provided, a metal stranded wire is attached to a forming die provided with the regulating portion, tension is applied, and the regulating portion is used. The method is characterized in that the metal stranded wire is pressurized with a pair of forming dies to form a curved shape without twisting while regulating the position of the metal stranded wire.
[0011]
[Action]
In the endoscope treatment tool processing apparatus and processing method of the present invention, since the regulating portion that regulates the metal stranded wire at a predetermined position during pressure molding is provided, even if the metal stranded wire is deformed, the deformation is regulated, Molding can be performed without causing kinking.
[0012]
【Example】
[Example 1]
1 and 2 are a front view and an enlarged view of a main part (A part) showing an endoscope treatment tool processing apparatus according to a first embodiment, respectively. A processing method will also be described based on this processing apparatus.
(Constitution)
In the endoscope treatment tool processing apparatus of the present embodiment, one of the convex molds 3 constituting a pair of molding dies is fixed to a lower portion of a fixed base 6 vertically supported on a floor surface by a member not shown. ing. Further, a cylinder 5 is fixedly provided on the upper part of the fixed base 6, and the other concave mold 1 constituting a molding die is attached to the cylinder 5 via a shaft 10. As a result, the concave mold 1 can freely move toward and away from the convex mold 3. At the center of the upper surface of the convex mold 3, a convex portion 3a is formed which extends perpendicularly to the mounting surface of the fixing base 6 and forms the metal stranded wire 4. On the other hand, in the concave mold 1, a concave portion 1a for forming the metal stranded wire 4 is formed at a position and a shape that can be fitted with the convex portion 3a at the center of the lower surface.
[0013]
Further, a metal stranded wire 4 is hung around the convex portion 3a so as to be hooked on the convex portion 3a, and a weight 9 is attached to a lower end of the metal stranded wire 4, and the metal stranded wire 4 is pulled downward. And is hung loosely on the convex 3.
[0014]
Further, as shown in FIG. 2, on the upper surface of the convex mold 3, a phase which is located on the opposite side with the convex portion 3 a interposed therebetween and shifted by the wire thickness of the metal stranded wire 4 with the metal stranded wire 4 interposed therebetween. Pins 11 are provided at opposite positions. The pair of pins 11 is a pin with a head, is inserted into a pin hole 3b provided in the projection 3, and is constantly urged upward by a spring 12 provided in the pin hole 3b. The pin hole 3b is a stepped hole having a large diameter portion and a small diameter portion, and the head of the pin 11 is engaged with the step portion of the pin hole 3b so that the pin 11 cannot be pulled out. The pin 11 is formed to have such a length that its tip (upper end) is at a position higher than the metal stranded wire 4 hung on the convex 3. Reference numeral 13 denotes a support plate attached to the bottom surface of the convex 3 so that the spring 12 and the like do not fall off.
[0015]
(Action)
In order to perform the forming processing by the endoscope treatment tool processing apparatus of the present embodiment having the above-described configuration, first, the concave mold 1 is lowered via the shaft 10 by the pressure of the cylinder 5. Then, the concave mold 1 is pressed toward the convex mold 3 so that the convex portion 3a of the convex mold 3 and the concave portion 1a of the concave mold 1 are fitted. At this time, the metal stranded wire 4 is formed so as to follow the shape thereof while being sandwiched between the convex portion 3a and the concave portion 1a. Along the line (in FIG. 2, the direction of the arrow). However, the pin 11 stands at the position to be deformed, and the metal stranded wire 4 is sandwiched between the two pins 11 to suppress the deformation.
[0016]
During molding, the pin 11 sinks into the pin hole 3b against the urging force of the spring 12 while suppressing deformation of the metal stranded wire 4 when the lower surface of the concave mold 1 is pressed against the tip. When the concave mold 1 is raised, the pin 11 protrudes upward due to the restoring force of the spring 12.
[0017]
(effect)
According to the present embodiment, it is possible to prevent deformation of the metal stranded wire 4 along the crease at the time of molding, and it is possible to mold and process a stable quality endoscope treatment tool.
[0018]
In the first embodiment, the pin 11 sinks into the pin hole 3b when the concave mold 1 is pressed to the convex mold 3 side. However, as shown in FIG. May be fixed to the upper surface, and a hole 1b of an escape portion into which the pin 11 can be fitted may be provided on the lower surface of the concave mold 1.
[0019]
[Example 2]
FIG. 4 is a perspective view showing the convex mold 3 of the endoscope treatment tool processing apparatus according to the present embodiment. The other configuration is the same as that of the first embodiment, and illustration and description thereof are omitted.
(Constitution)
In this embodiment, grooves (notches) 3 d having a width substantially equal to the diameter of the metal stranded wire 4 are formed in the R portions on both sides of the upper surface of the convex mold 3. The metal stranded wire 4 is engaged with and hung in the groove 3d, and the position of the metal stranded wire 4 is regulated.
[0020]
(Action)
In order to perform the forming process by the endoscope treatment tool processing apparatus of the present embodiment having the above configuration, similarly to the first embodiment, the concave mold is formed so that the convex portion 3a of the convex mold 3 and the concave concave portion are fitted. Press against the convex 3 side. At this time, as described above, the metal stranded wire 4 tries to deform along the crease of the metal wire, but the position is regulated in the groove 3d, and the deformation is suppressed.
[0021]
(effect)
According to the present embodiment, it is possible to prevent deformation of the metal stranded wire 4 along the streaks during molding with a simple configuration, and it is possible to mold and process a stable quality endoscope treatment tool.
[0022]
【The invention's effect】
As described above, according to the endoscope treatment tool processing apparatus and the processing method of the present invention, it is possible to obtain a treatment tool of stable quality by shaping the endoscope treatment tool so that the distal end shape of the treatment tool does not become kinked. it can.
[Brief description of the drawings]
FIG. 1 is a front view showing an endoscope treatment tool processing apparatus according to a first embodiment.
FIG. 2A is a plan view and FIG. 2B is a partially cutaway front view showing a main part of the endoscope treatment tool processing apparatus according to the first embodiment.
FIG. 3 is a front view of a main part showing a modification of the first embodiment.
FIG. 4 is a perspective view showing a convex shape of the endoscope treatment tool processing apparatus according to the second embodiment.
FIG. 5 is a front view showing a distal end of the endoscope treatment tool.
FIG. 6 is a perspective view showing a conventional endoscope treatment tool processing apparatus.
FIG. 7 is a front view showing a conventional endoscope treatment tool processing apparatus.
FIG. 8 is a plan view of relevant parts for explaining deformation due to conventional molding.
[Explanation of symbols]
1,101 concave mold 1a, 101a concave 3,103 convex mold 3a, 103a convex 3d groove 4,104 metal stranded wire 11 pin

Claims (4)

金属撚線からなる内視鏡処置具の先端部を一対の成形型により加圧成形する内視鏡処置具加工装置において、前記一対の成形型のうち少なくともいずれか一方に、加圧成形時の金属撚線のよじれを防止すべく金属撚線を所定位置に規制する規制部を設けたことを特徴とする内視鏡処置具加工装置。In an endoscope treatment tool processing apparatus that press-molds the distal end portion of an endoscope treatment tool made of a metal stranded wire using a pair of molds, at least one of the pair of molds has a An endoscope treatment tool processing device, further comprising a restricting portion for restricting the metal stranded wire to a predetermined position in order to prevent twisting of the metal stranded wire. 前記規制部は金属撚線を挟んで相反対側に位置する2本のピンからなることを特徴とする請求項1記載の内視鏡処置具加工装置。The endoscope treatment tool processing apparatus according to claim 1, wherein the restricting portion includes two pins located on opposite sides of the metal stranded wire. 前記規制部は金属撚線が係合する溝からなることを特徴とする請求項1記載の内視鏡処置具加工装置。The endoscope treatment tool processing device according to claim 1, wherein the restricting portion is formed of a groove with which a metal stranded wire engages. 金属撚線からなる内視鏡処置具の先端部を一対の成形型により加圧成形する内視鏡処置具加工方法において、前記一対の成形型の一方に、加圧成形時の金属撚線のよじれを防止すべく金属撚線を所定位置に規制する規制部を設け、前記規制部を設けた成形型に金属撚線を取り付けて張力をかけ、前記規制部により金属撚線の位置を規制しつつ該金属撚線を一対の成形型で加圧してよじれのない湾曲形状に成形することを特徴とする内視鏡処置具加工方法。In an endoscope treatment tool processing method in which a distal end portion of an endoscope treatment tool made of a metal stranded wire is pressure-formed by a pair of molding dies, one of the pair of molding dies is provided with a metal stranded wire during pressure molding. A regulating portion for regulating the metal stranded wire to a predetermined position to prevent kinking is provided, the metal stranded wire is attached to a molding die provided with the regulating portion, tension is applied, and the position of the metal stranded wire is regulated by the regulating portion. A method for processing an endoscope treatment tool, wherein the metal stranded wire is pressed by a pair of forming dies to form a curved shape without kinking.
JP27176294A 1994-10-11 1994-10-11 Endoscope treatment tool processing apparatus and processing method Expired - Fee Related JP3599801B2 (en)

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JP3599801B2 true JP3599801B2 (en) 2004-12-08

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