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JP3602914B2 - Mold clamping device in synthetic resin molding machine - Google Patents
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JP3602914B2 - Mold clamping device in synthetic resin molding machine - Google Patents

Mold clamping device in synthetic resin molding machine Download PDF

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Publication number
JP3602914B2
JP3602914B2 JP13632696A JP13632696A JP3602914B2 JP 3602914 B2 JP3602914 B2 JP 3602914B2 JP 13632696 A JP13632696 A JP 13632696A JP 13632696 A JP13632696 A JP 13632696A JP 3602914 B2 JP3602914 B2 JP 3602914B2
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JP
Japan
Prior art keywords
sliding members
mold
movable head
molding machine
head member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP13632696A
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Japanese (ja)
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JPH09314626A (en
Inventor
嘉夫 栗田
高男 加藤
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Rohm Co Ltd
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Rohm Co Ltd
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Filing date
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Priority to JP13632696A priority Critical patent/JP3602914B2/en
Publication of JPH09314626A publication Critical patent/JPH09314626A/en
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  • Moulds For Moulding Plastics Or The Like (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、合成樹脂の出成形機又はトランスファ成形機において、一対の金型を強い力で型締めするための装置に関するものである。
【0002】
【従来の技術】
従来の成形機においては、下金型及び上金型のうちいずれか一方又は両方を、メイン油圧シリンダにて上下動するように構成し、このメイン油圧シリンダにて両金型を型合わせしたのち、前記メイン油圧シリンダに高圧の油圧を供給することによって、両金型を強い力で型締めするようにしている。
【0003】
【発明が解決しようとする課題】
しかし、このように、両金型の型締めに際して、両金型のうちいずれか一方又は両方を上下するためのメイン油圧シリンダに対して高圧の油圧を供給することは、油圧ポンプ等の油圧源として、高圧の油圧を発生するものにしなければならないことに加えて、油圧切換弁及び油圧管路等の油圧機器も、高圧の油圧に対応するものにしなければならず、油圧ポンプ及び油圧切換弁を含めた全体の油圧装置が、複雑で可成り大型化になると共に、油圧装置の価格が高価になるから、成形に要するコストが大幅にアップするのであった。
【0004】
また、最近では、油圧シリンダにて型締めすることに代えて、ボールねじを使用したジャッキ装置にて型締めを行ようにしているが、ボールねじを使用したジャッキ装置は、構造複雑で大型化するばかりか、価格が高価であるから、これまた、成形に要するコストが大幅にアップするのであった。
本発明は、これらの問題を解消した型締め装置を提供することを技術的課題とするものである。
【0005】
【課題を解決するための手段】
この技術的課題を達成するため本発明は、
「下金型及び上金型のうち一方の金型が取付く可動ヘッド部材と、この可動ヘッド部材の背面に位置する支持部材との間に、左右一対の摺動部材を、横方向に移動自在に配設し、この両摺動部材が前記可動ヘッド部材に対して接当する部分及び前記支持部材に対して接当する部分のうちいずれか一方又は両方に、前記両摺動部材の中間の部分から外側に向かって斜め上向き又は斜め下向きに傾斜する傾斜摺動面を設ける一方、前記両摺動部材の間に、当該両摺動部材を互いに離れ移動又は接近移動するようにした作動手段を装架する。」
と言う構成にした。
【0006】
【発明の作用・効果】
この構成において、両金型を型合わせした状態で、両摺動部材の各々を、その作動手段にて、傾斜摺動面に沿って互いに離れ移動するか、或いは接近移動すると、可動ベース部材及びこれに取付けた一方の金型が、両摺動部材がその各々の傾斜摺動面に沿って移動することにより、他方の金型に対して押圧されることになるから、両金型は型締めされることになる。
【0007】
そして、この型締めは、両摺動部材がその各々の傾斜摺動面に沿って移動すると言ういわゆる「くさび」の原理にて行われるもので、例えば、前記傾斜摺動面の勾配を1/100とすれば、両摺動部材を移動する力の100倍の力に拡大して型締めできることになるから、両摺動部材の小さい移動力で、大きい型締め力を得ることができるのである。
【0008】
この場合において、両摺動部材のうち可動ヘッド部材又は支持部材に接当する部分、及び傾斜摺動面に接当する部分に、ローラを回転自在に設けることにより、両摺動部材を移動するときの摩擦損失を小さくすることができるから、両摺動部材の小さい移動力で、より大きい型締め力を得ることができるのである。
従って、本発明によると、型締めを、従来のようにメイン油圧シリンダに高圧の油圧を供給するか、ボールねじを使用したジャッキ装置にて行うものに比べて、大幅に小型・軽量化を図ることができると共に、価格をも大幅に低減できる効果を有する。
【0009】
【発明の実施の形態】
以下、本発明の実施の形態を、図1及び図2の図面について説明する。
この図において、符号1は、合成樹脂の射出成形機を示し、この射出成形機1は、下金型2と上金型3とを備え、この両金型2,3のうち下金型2は、機台4から立設した複数本のコラム5に沿って自在に上下動する下型用可動ヘッド部材6の上面に取付けられる一方、前記上金型3は、前記各コラム5に沿って自在に上下動する上型用可動ヘッド部材7の下面に取付けられている。
【0010】
前記下型用可動ヘッド部材6と、前記機台4との間には、下金型2を上下動するためのトグルリンク式の昇降機構8が設けられている。
このトグルリンク式の昇降機構8は、機台4側に基端をピン8aにて枢着した一方のトグルリンク8bの先端と、前記下型用可動ヘッド部材6側に基端をピン8cにて枢着した他方のトグルリンク8dの先端とをピン8eにて枢着し、前記一方のトグルリンク8bの基端ピン8aに嵌着した歯車8fをモータ8gの出力軸におけるピニオン歯車8hに噛合して、前記一方のトグルリンク8bをモータ8gにて回動することにより、前記下型用可動ヘッド部材6、ひいては下金型2を上下動するように構成されている。
【0011】
一方、前記上金型3が取付く上型用可動ヘッド部材7は、前記各コラム5の上端に固着した支持部材9に対してばね10にて吊設され、この上型用可動ヘッド部材7と、支持部材9との間には、型締め装置11が設けられている。
この型締め装置11は、左右一対の摺動部材12,13を備え、この両摺動部材12,13の各々には、前記下型用可動ヘッド部材7の上面に対して接当するローラ12a,13aと、前記支持部材9の下面に対して接当するローラ12b,13bとを各々回転自在に備えている。
【0012】
そして、前記下型用可動ヘッド部材7の上面のうち両摺動部材12,13における上部ローラ12a,13aが接当する部分を、前記両摺動部材12,13の中間の部分から外側に向かって適宜角度で斜め上向きに傾斜する傾斜摺動面14,15に、前記支持部材9の下面のうち両摺動部材12,13における下部ローラ12b,13bが接当する部分を、前記両摺動部材12,13の中間の部分から外側に向かって適宜角度で斜め下向きに傾斜する傾斜摺動面16,17に各々形成する一方、前記両摺動部材12,13の間に、一対の空気圧シリンダ18,19とか、油圧シリンダ等のような作動手段を装架して、この空気圧シリンダ18,19等の作動手段により、両摺動部材12,13を、互いに接近移動及び離れ移動するように構成する。
【0013】
この構成において、下金型2を、そのトグルリンク式の昇降機構8にて上昇動することにより、上金型3に対して型合わせし(このとき、前記トグルリンク式の昇降機構8における両トグルリンク8b,8dは、鉛直に一直線状に起立して、下金型2を下降動不能に支持する)、この状態で、両摺動部材12,13の各々を、その空気圧シリンダ18,19等の作動手段にて、互いに離れ移動することにより、上型用可動ベース部材7及びこれに取付けた上金型3が、両摺動部材12,13がその各々の傾斜摺動面14,15,16,17の各々に沿って移動することに伴って下降動して、前記トグルリンク式の昇降機構8にて支持されている下金型2に対して押圧されることになるから、両金型2,3は型締めされることになる。
【0014】
そして、この型締めは、両摺動部材12,13がその各々の傾斜摺動面14,15,16,17に沿って移動すると言ういわゆる「くさび」の原理にて行われるもので、例えば、前記各傾斜摺動面14,15,16,17の勾配を1/100とすれば、両摺動部材12,13を移動する力の100倍の力に拡大して型締めできることになるから、両摺動部材12,13の小さい移動力で、大きい型締め力を得ることができるのである。
【0015】
また、両摺動部材12,13のうち各傾斜摺動面14,15,16,17に接当する部分には、ローラ12a,13a,12b,13bが各々回転自在に設けられていることにより、両摺動部材12,13を移動するときの摩擦損失を小さくすることができるのである。
なお、前記した実施の形態は、上型用可動ベース部材7の上面と、支持部材9の下面との両方の各々に傾斜摺動面14,15,16,17を設けた場合を示したが、本発明はこれに限らず、図3に示すように、上型用可動ベース部材7の上面にのみ傾斜摺動面14,15を設けたり、或いは、図4に示すように、支持部材9の下面にのみ傾斜摺動面16,17を設けるように構成しても良いのである。
【0016】
また、前記各傾斜摺動面14,15,16,17における傾斜の方向を、図5に示すように逆向きとして、両摺動部材12,13の接近動によって型締めするように構成しても良いのである。
更にまた、前記した実施の形態は、型締め装置11を、上型用可動ヘッド部材7と、この上型用可動ヘッド部材7の背面に位置する支持部材9との間に設けた場合を示したが、本発明は、これに限らず、前記上型用可動ヘッド部材7を、前記トグルリンク式の昇降機構8等にて上下動するように構成する一方、下型用可動ヘッド部材6と、機台4(この場合には、この機台4が、特許請求の範囲における支持部材に該当する)との間に、型締め装置11を設けると言う構成にしても良いのであり、しかも、本発明は、下金型2及び上金型3の両方を上下動するようにした成形機に対しても適用できることは言うまでもない。
【0017】
なお、前記ローラ12a,12bを互いに接当すると共に、ローラ13a,13bを互いに接当するように構成することにより、これら各ローラ12a,12b,13a,13bに対する荷重を互いに支持することができて、その各々の軸受け部における軸受け荷重を軽減できるから、両摺動部材12,13の小型・軽量化を図ることができる利点がある。
【図面の簡単な説明】
【図1】本発明における第1の実施形態を示す正面図である。
【図2】図1のII−II視平断面図である。
【図3】本発明における第2の実施形態を示す正面図である。
【図4】本発明における第3の実施形態を示す正面図である。
【図5】本発明における第4の実施形態を示す正面図である。
【符号の説明】
1 合成樹脂の射出成形機
2 下金型
3 上金型
4 機台
5 コラム
6 下型用可動ヘッド部材
7 上型用可動ヘッド部材
8 昇降機構
9 支持部材
11 型締め装置
12,13 摺動部材
12a,12b,13a,13b ローラ
14,15,16,17 傾斜摺動面
18,19 空気圧シリンダ
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention provides a molding machine or a transfer molding machine out morphism synthetic resin, to an apparatus for clamping a strong force the pair of molds.
[0002]
[Prior art]
In a conventional molding machine, one or both of a lower mold and an upper mold are configured to move up and down by a main hydraulic cylinder. By supplying a high-pressure hydraulic pressure to the main hydraulic cylinder, both dies are clamped with a strong force.
[0003]
[Problems to be solved by the invention]
However, supplying high-pressure hydraulic pressure to the main hydraulic cylinder for raising and lowering one or both of the two dies when clamping the two dies as described above requires a hydraulic source such as a hydraulic pump. In addition to having to generate high-pressure oil pressure, hydraulic equipment such as a hydraulic switching valve and a hydraulic pipeline must also be adapted to high-pressure oil pressure, and a hydraulic pump and a hydraulic switching valve In addition, the entire hydraulic apparatus including the above becomes complicated and considerably large, and the price of the hydraulic apparatus becomes expensive, so that the cost required for molding is greatly increased.
[0004]
In recent years, instead of using a hydraulic cylinder to perform mold clamping, a jack device that uses a ball screw has been used to perform mold clamping. However, a jack device that uses a ball screw has a complicated and large structure. In addition, the cost is high, so that the cost required for molding is greatly increased.
An object of the present invention is to provide a mold clamping device that solves these problems.
[0005]
[Means for Solving the Problems]
To achieve this technical problem, the present invention
"A pair of left and right sliding members are moved laterally between a movable head member to which one of the lower mold and the upper mold is attached, and a support member located on the back of the movable head member. The two sliding members are freely disposed, and one or both of a portion where the two sliding members contact the movable head member and a portion which contacts the support member are provided between the two sliding members. Actuating means provided with an inclined sliding surface which is inclined obliquely upward or obliquely downward from the portion to the outside, and between the two sliding members, the two sliding members are moved away from or approaching each other. Will be mounted. "
It was configured to say.
[0006]
[Action and Effect of the Invention]
In this configuration, in a state where the two dies are matched, when each of the two sliding members is moved away from each other along the inclined sliding surface by the operating means, or is moved close to each other, the movable base member and One of the molds attached thereto is pressed against the other mold by the movement of the two sliding members along their respective inclined sliding surfaces. Will be tightened.
[0007]
This mold clamping is performed according to the so-called "wedge" principle that both sliding members move along their respective inclined sliding surfaces. For example, the inclination of the inclined sliding surface is reduced by 1 /. If it is set to 100, the clamping force can be enlarged to 100 times the force of moving both sliding members, so that a large clamping force can be obtained with a small moving force of both sliding members. .
[0008]
In this case, the rollers are rotatably provided on a portion of the two sliding members that contacts the movable head member or the support member and a portion that contacts the inclined sliding surface, so that the two sliding members are moved. Since the friction loss at the time can be reduced, a large clamping force can be obtained with a small moving force of both sliding members.
Therefore, according to the present invention, the mold clamping is greatly reduced in size and weight as compared with the conventional method in which high pressure hydraulic pressure is supplied to the main hydraulic cylinder or a jack device using a ball screw. This has the effect that the price can be greatly reduced.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
In this drawing, reference numeral 1 denotes a synthetic resin injection molding machine. The injection molding machine 1 includes a lower mold 2 and an upper mold 3, and the lower mold 2 of the two molds 2, 3. Is mounted on the upper surface of a lower mold movable head member 6 which freely moves up and down along a plurality of columns 5 erected from a machine stand 4, while the upper mold 3 is mounted along each of the columns 5. It is attached to the lower surface of the movable head member 7 for the upper die that moves freely up and down.
[0010]
A toggle link type lifting mechanism 8 for vertically moving the lower die 2 is provided between the lower die movable head member 6 and the machine base 4.
This toggle link type elevating mechanism 8 includes a tip of one toggle link 8b whose base end is pivotally connected to the machine base 4 by a pin 8a, and a base end to the pin 8c on the side of the lower movable head member 6 side. The tip of the other toggle link 8d pivotally connected is pivotally connected with a pin 8e, and the gear 8f fitted to the proximal pin 8a of the one toggle link 8b meshes with the pinion gear 8h on the output shaft of the motor 8g. By rotating one of the toggle links 8b by a motor 8g, the lower movable head member 6 and thus the lower mold 2 are vertically moved.
[0011]
On the other hand, the upper mold movable head member 7 to which the upper mold 3 is attached is suspended by a spring 10 with respect to a support member 9 fixed to the upper end of each column 5. And a supporting member 9, a mold clamping device 11 is provided.
The mold clamping device 11 includes a pair of left and right sliding members 12 and 13, and each of the two sliding members 12 and 13 has a roller 12 a that comes into contact with the upper surface of the lower mold movable head member 7. , 13a, and rollers 12b, 13b which are in contact with the lower surface of the support member 9 are rotatably provided.
[0012]
A portion of the upper surface of the lower die movable head member 7 where the upper rollers 12a and 13a of the two sliding members 12 and 13 come into contact with each other is directed outward from an intermediate portion between the two sliding members 12 and 13. The portions of the lower surface of the support member 9 where the lower rollers 12b and 13b of the two sliding members 12 and 13 contact the inclined sliding surfaces 14 and 15 that are inclined obliquely upward at an appropriate angle. A pair of pneumatic cylinders are formed between the sliding members 12, 13, respectively, while being formed on inclined sliding surfaces 16, 17 which are inclined downward at an appropriate angle from the middle portion of the members 12, 13 to the outside. An operating means such as a hydraulic cylinder 18 or 19 is mounted, and the sliding members 12 and 13 are moved toward and away from each other by the operating means such as the pneumatic cylinders 18 and 19. That.
[0013]
In this configuration, the lower die 2 is moved up and down by the toggle link type elevating mechanism 8 so that the lower die 2 is matched with the upper die 3 (at this time, both the upper and lower mechanisms in the toggle link type elevating mechanism 8 are used). The toggle links 8b and 8d stand vertically in a straight line to support the lower mold 2 so as not to move downward. In this state, each of the sliding members 12 and 13 is connected to the pneumatic cylinders 18 and 19 thereof. The movable base member 7 for the upper die and the upper die 3 attached to the movable base member 7 are moved apart from each other by operating means such as , 16, and 17, and moves down to be pressed against the lower mold 2 supported by the toggle link type lifting mechanism 8. The dies 2 and 3 are clamped.
[0014]
This mold clamping is performed according to the so-called "wedge" principle in which both sliding members 12, 13 move along their respective inclined sliding surfaces 14, 15, 16, 17, and for example, If the slope of each of the inclined sliding surfaces 14, 15, 16, 17 is set to 1/100, the mold can be clamped by enlarging to 100 times the force of moving both sliding members 12, 13. A large clamping force can be obtained with a small moving force of the two sliding members 12 and 13.
[0015]
In addition, rollers 12a, 13a, 12b, and 13b are rotatably provided at portions of the two sliding members 12, 13 that contact the inclined sliding surfaces 14, 15, 16, 17, respectively. Thus, the friction loss when moving the sliding members 12, 13 can be reduced.
In the above-described embodiment, the case where the inclined sliding surfaces 14, 15, 16, 17 are provided on both the upper surface of the upper die movable base member 7 and the lower surface of the support member 9 has been described. The present invention is not limited to this. For example, as shown in FIG. 3, the inclined sliding surfaces 14, 15 are provided only on the upper surface of the upper movable base member 7, or as shown in FIG. May be configured such that the inclined sliding surfaces 16 and 17 are provided only on the lower surface of.
[0016]
Further, the direction of the inclination on each of the inclined sliding surfaces 14, 15, 16, 17 is reversed as shown in FIG. 5, and the mold is clamped by the approaching movement of the two sliding members 12, 13. Is also good.
Furthermore, the above-described embodiment shows a case where the mold clamping device 11 is provided between the upper mold movable head member 7 and the support member 9 located on the back surface of the upper mold movable head member 7. However, the present invention is not limited to this, and the upper movable head member 7 is configured to move up and down by the toggle link type lifting mechanism 8 and the like, while the lower movable movable member 6 And the machine base 4 (in this case, the machine base 4 corresponds to the support member in the claims), the mold clamping device 11 may be provided. It goes without saying that the present invention can be applied to a molding machine in which both the lower mold 2 and the upper mold 3 are moved up and down.
[0017]
By configuring the rollers 12a and 12b to be in contact with each other and the rollers 13a and 13b to be in contact with each other, it is possible to mutually support the load on these rollers 12a, 12b, 13a and 13b. Since the bearing load on each bearing portion can be reduced, there is an advantage that both sliding members 12 and 13 can be reduced in size and weight.
[Brief description of the drawings]
FIG. 1 is a front view showing a first embodiment of the present invention.
FIG. 2 is a sectional view taken along the line II-II of FIG.
FIG. 3 is a front view showing a second embodiment of the present invention.
FIG. 4 is a front view showing a third embodiment of the present invention.
FIG. 5 is a front view showing a fourth embodiment of the present invention.
[Explanation of symbols]
REFERENCE SIGNS LIST 1 synthetic resin injection molding machine 2 lower mold 3 upper mold 4 machine stand 5 column 6 lower mold movable head member 7 upper mold movable head member 8 elevating mechanism 9 support member 11 mold clamping devices 12, 13 sliding members 12a, 12b, 13a, 13b Rollers 14, 15, 16, 17 Inclined sliding surfaces 18, 19 Pneumatic cylinder

Claims (2)

下金型及び上金型のうち一方の金型が取付く可動ヘッド部材と、この可動ヘッド部材の背面に位置する支持部材との間に、左右一対の摺動部材を、横方向に移動自在に配設し、この両摺動部材が前記可動ヘッド部材に対して接当する部分及び前記支持部材に対して接当する部分のうちいずれか一方又は両方に、前記両摺動部材の中間の部分から外側に向かって斜め上向き又は斜め下向きに傾斜する傾斜摺動面を設ける一方、前記両摺動部材の間に、当該両摺動部材を互いに離れ移動又は接近移動するようにした作動手段を装架したことを特徴とする合成樹脂成形機における型締め装置。A pair of left and right sliding members can be moved laterally between a movable head member to which one of the lower mold and the upper mold is attached, and a support member located on the back of the movable head member. The sliding member is provided at one or both of a portion contacting the movable head member and a portion contacting the supporting member, and an intermediate portion between the sliding members. While providing an inclined sliding surface that is inclined obliquely upward or obliquely downward from the portion toward the outside, an actuating means is provided between the two sliding members so as to move the two sliding members away from or close to each other. A mold clamping device in a synthetic resin molding machine characterized by being mounted. 前記「請求項」において、両摺動部材のうち可動ヘッド部材又は支持部材に接当する部分、及び傾斜摺動面に接当する部分に、ローラを回転自在に設けたことを特徴とする合成樹脂成形機における型締め装置。In the above-mentioned "Claim 1 ", a roller is rotatably provided on a portion of the two sliding members that contacts the movable head member or the support member and a portion that contacts the inclined sliding surface. A mold clamping device in a synthetic resin molding machine.
JP13632696A 1996-05-30 1996-05-30 Mold clamping device in synthetic resin molding machine Expired - Fee Related JP3602914B2 (en)

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JP13632696A JP3602914B2 (en) 1996-05-30 1996-05-30 Mold clamping device in synthetic resin molding machine

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Application Number Priority Date Filing Date Title
JP13632696A JP3602914B2 (en) 1996-05-30 1996-05-30 Mold clamping device in synthetic resin molding machine

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JPH09314626A JPH09314626A (en) 1997-12-09
JP3602914B2 true JP3602914B2 (en) 2004-12-15

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Publication number Priority date Publication date Assignee Title
JP2005144762A (en) * 2003-11-12 2005-06-09 Canon Chemicals Inc Injection molding machine
SG195617A1 (en) * 2009-11-30 2013-12-30 Husky Injection Molding Molding apparatus

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