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JP3605799B2 - Method for producing taraba meat-like kamaboko and taraba meat-like kamaboko product produced by the method - Google Patents
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JP3605799B2 - Method for producing taraba meat-like kamaboko and taraba meat-like kamaboko product produced by the method - Google Patents

Method for producing taraba meat-like kamaboko and taraba meat-like kamaboko product produced by the method Download PDF

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Publication number
JP3605799B2
JP3605799B2 JP2001376883A JP2001376883A JP3605799B2 JP 3605799 B2 JP3605799 B2 JP 3605799B2 JP 2001376883 A JP2001376883 A JP 2001376883A JP 2001376883 A JP2001376883 A JP 2001376883A JP 3605799 B2 JP3605799 B2 JP 3605799B2
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Prior art keywords
meat
taraba
producing
sheet
kamaboko
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Expired - Fee Related
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JP2001376883A
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JP2003174858A (en
Inventor
修 住田
明人 森脇
征四郎 吉川
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若女食品株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は魚肉材料によるタラバ肉状蒲鉾の製造方法及び、該方法により製造されたタラバ肉状蒲鉾製品に関する。
【0002】
【従来の技術】
魚肉練製品となしたシート状成型体に多数の筋目を入れ、その長さ方向で適宜な大きさ寸法に切断しながら端部から糊材や付け身などを使用して簀巻き状に巻き込んで、蟹身風スティック体となすことは知られている。
【0003】
【発明が解決しようとする課題】
上記従来品は隣接する筋目同志が全て同一方向へ揃えられているものとなっており、タラバ蟹風の筋肉質的の団塊状のものが得られるものとならず、従ってタラバ蟹独特の筋肉質的団塊が保有する量的及び質的な食感は決して得られるものとならない。
本発明は上記問題点の解決を図らんとするものである。
【0004】
【課題を解決するための手段】
本発明は、魚肉を澱粉、蟹エキスや調味料などと練成し、これを肉厚寸法0.5mm〜6mm程度の板状シートに成型すると共に、凡そ70℃〜100℃で坐り加熱を施し、次に凡そ20℃〜50℃で冷却して板状シート表面に水分が一定水分率で少し残り、且つ魚肉蛋白、澱粉が完全に凝固、又は糊化していない状態でソウメン機で0.6mm〜5mm程度の巾間隔に切断もしくは筋目を入れて多数の線状体を形成し、これをスクリューポンプやベーンポンプ或いは二軸など多軸押出機内へ受け入れて周囲から一定の絞り込み圧力を加えることにより、これら線状体の相互をランダムな交叉状態に結着させた団塊体を作成し、あと適宜色付けや加熱処理を施して製造することを特徴とする。
このさい、ソウメン機にかける前の板状シート表面水分率は、凡そ3%〜6%とするのが好ましいのであり、これによりタラバ蟹の肉質と同様の量感で筋肉質的団塊製品の得られるものとなる。
【0005】
【発明の実施の形態】
図1は本発明に係るタラバ肉状蒲鉾製品製造の工程略図である。1,1は魚肉シート成型機であって、ステンレスベルトによる搬送手段を備えた加熱冷却機2の前面側へ左右対称的に配置されてなる。該魚肉シート成型機1,1には図示しない練り合わせ機を使用し、すけそうだらなど魚肉を食塩、澱粉、蟹エキスやグリシン等の調味料を加えながら練り合わせたものが、これまた図示しない移送ポンプを介して送り込まれ、加熱冷却機2の回動するステンレスベルト上へ二系列の板状シート3,3になして供出されるものとなる。
【0006】
ここに、魚肉シート成型機1及び加熱冷却器2は従来公知の市販品であるが、蓋し本発明では該魚肉シート成型機2のステンレスベルト上へ供出される板状シート3の肉厚寸法は凡そ0.5mm〜6mm程度となすのであり、又加熱冷却機2は上記の板状シート3をその長さ方向で回動するステンレスベルト上で凡そ70℃〜100℃の坐り加熱(半加熱)を施し、続いては凡そ20℃〜50℃で冷却することにより、板状シート3に部分的な未加熱部分が存在することにより水分が一定の水分率で少し残る状態となされるのである。このさい、上記水分率は本発明者らの幾多実験結果から凡そ3%〜6%とすることが、次述する各線状体の筋肉質的団塊を形成する上で優れることが解った。
【0007】
4は蒸気過熱冷却機2の終端箇所に配設したスリッター(ソウメン機)であり、上記の板状シート3表面に水分が少し残った状態下で、即ち蛋白と澱粉が完全凝固又は糊化しない状態下で、凡そ0.6mm〜5mm程度の巾間隔に切断若しくは筋目を入れた線状体5に形成する。6はスクリューポンプ或いはベーンポンプであって、上記の各線状体5をこれらポンプ内に受け入れて絞り込み状態に圧送する過程で、隣接する線状体同志が相互に圧着されてランダムな絡み合いの結合体に形成され、所謂筋肉質的な団塊の形成されるものとなる。
【0008】
上記のスクリューポンプやベーンポンプ6は粘稠物の圧送に供される市販品のものであるが、これに代わる同様作用のポンプを採用できることは勿論のこと、二軸など多軸押出機の口金から押し出すことによっても同様の製品が得られるものとなる。
【0009】
上記に於けるポンプ出口や押出機口金から得られる製品は団塊体になされており、適宜色付け(吹付け)したのち加熱処理室7で約30分〜60分、中心温度90℃以上となるようスチーム処理が施され、あと放冷8及び包装9などの行われるのであり、これらの処理は従来のものと変わりがない。10は上記に於ける包装前の製品であって、多数の線状体5は団塊状となされた内外でランダムに絡み合い(a)、且つ適宜な切断(b)と圧着(c)でタラバ蟹肉独特の筋肉質的な団塊体となっている。
【0010】
上記により製品化される団塊体の大きさ寸法は外径を凡そ1cm〜4cm、長さを凡そ1cm〜30cmとなされるのであり、且つ該団塊体の外周面は上記線状体のランダムな絡み合いや、その切断、及び圧着などにより凹凸に形成されるものとなる。
【0011】
本発明は上記の如く団塊体に形成する製品化のほか、これをほぐして図3に示す如きほぐし身製品11とすることもできる。ところで、該ほぐし身製品も複数の線状体による圧着状態で得られるものとなっていることから、独特な質量感のある優れたものである。
【0012】
【発明の効果】
本発明は以上の如く構成するものであって、従来品には見られない線状体相互のランダムな絡み合いや、切断及び圧着などを介してタラバ蟹独特な筋肉質的な団塊体の形成されるものであり、これはスリッターにかける前の板状シートに於ける水分率を一定の比率下で、しかも各種ポンプ手段やスクリュー押出し機などで狭窄状態に絞り込むことにより、連続的且つ効率良く得られるものとなるのである。又、従来の簀巻状にするさいに必要とされる糊材や付け身などの使用や作業手順は全く不要である。
なお、本発明のほぐし身製品となしたものも各線状体相互の絡み合いや圧着により、独特な量感や質感が存するとして優れた評価が得られた。
【図面の簡単な説明】
【図1】本発明に係るタラバ肉状蒲鉾製品製造の工程略図である。
【図2】包装前の製品図である。
【図3】同じく他の製品図である。
【符号の説明】
1 魚肉シート成型機
2 加熱冷却機
3 板状シート
4 スリッター(ソウメン機)
5 線状体
6 スクリューポンプ又はベーンポンプ
7 加熱処理室
8 放冷
9 包装
10,11 製品
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a method for producing a king crab fish fish material, and a product of a king crab meat fish bowl manufactured by the method.
[0002]
[Prior art]
A lot of streaks are put into a sheet-shaped molded product that has been made into a fish meat kneading product, and while being cut to an appropriate size in the length direction, it is wrapped in a wrapping shape using a glue material or an attached body from the end, It is known to make a crab-style stick.
[0003]
[Problems to be solved by the invention]
In the above-mentioned conventional product, all the adjacent streaks are aligned in the same direction, and a muscular nodule like a king crab can not be obtained. The qualitative and qualitative texture held by the company is never obtained.
The present invention seeks to solve the above problems.
[0004]
[Means for Solving the Problems]
In the present invention, fish meat is kneaded with starch, a crab extract, a seasoning, and the like, molded into a plate-like sheet having a wall thickness of about 0.5 mm to 6 mm, and heated while sitting at about 70 ° C. to 100 ° C. Then, the mixture is cooled at about 20 ° C. to 50 ° C., and a small amount of moisture remains on the surface of the plate-like sheet at a constant moisture content, and the fish meat protein and starch are not completely coagulated or gelatinized. forming a plurality of linear bodies put cutting or streaks in the width interval of about to 5 mm, which some have screw pump or vane pump apply a constant narrowing pressure from ambient to accept the multi-screw extruder such as twin-screw it allows the mutual these linear body to create a random boomer body is bound to cross state, characterized in that to produce by subjecting an appropriate coloring or heat treatment after.
At this time, it is preferable that the surface moisture content of the plate-like sheet before being applied to the soumen machine is approximately 3% to 6%, whereby a muscular nodule product can be obtained with a feeling similar to the meat quality of the king crab. It becomes.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 1 is a process schematic diagram of the production of king crab meat product according to the present invention. 1, 1 is a fish meat sheet forming machine, which is symmetrically arranged on the front side of a heating / cooling machine 2 provided with a conveying means by a stainless steel belt. A kneading machine (not shown) is used for the fish sheet forming machines 1 and 1, and a transfer pump (not shown) is made by kneading fish meat such as salmon soybeans while adding seasonings such as salt, starch, crab extract and glycine. , And is supplied as two series of plate-like sheets 3 and 3 onto a rotating stainless steel belt of the heating / cooling machine 2.
[0006]
Here, the fish sheet forming machine 1 and the heating / cooling device 2 are conventionally known commercial products, but in the present invention, the thickness of the plate-shaped sheet 3 to be supplied onto the stainless belt of the fish meat sheet forming machine 2 in the present invention. Is about 0.5 mm to 6 mm, and the heating / cooling machine 2 sits the plate-shaped sheet 3 at a temperature of about 70 ° C. to 100 ° C. on a stainless steel belt rotating in its length direction (half-heating). ), Followed by cooling at approximately 20 ° C. to 50 ° C., so that the plate-shaped sheet 3 has a partially unheated portion, so that a small amount of moisture remains at a constant moisture content. . At this time, it was found from the results of many experiments by the present inventors that setting the water content to approximately 3% to 6% was excellent in forming the muscular nodules of the respective linear bodies described below.
[0007]
Reference numeral 4 denotes a slitter (soumen machine) disposed at the end of the steam superheater 2 in a state where a little water remains on the surface of the plate-like sheet 3, that is, the protein and starch do not completely coagulate or gelatinize. Under the condition, it is formed into a linear body 5 cut or creased at a width interval of about 0.6 mm to 5 mm. Numeral 6 denotes a screw pump or a vane pump. In the process of receiving each of the linear members 5 in these pumps and feeding them in a squeezed state, adjacent linear members are pressed against each other to form a random entangled joint. It forms a so-called muscular nodule.
[0008]
The screw pump or the vane pump 6 is a commercially available product that is used for feeding a viscous material. However, a pump having a similar function can be used instead of the screw pump or the vane pump 6. A similar product can be obtained by extruding.
[0009]
Products obtained from at pump outlet and the extruder die above are made to the baby boomer body, about 30 to 60 minutes in the heat treatment chamber 7 After appropriately colored (spraying), to a center temperature 90 ° C. or higher The steam treatment is performed, and then the cooling 8 and the packaging 9 are performed. These treatments are the same as the conventional ones. Reference numeral 10 denotes a product before packaging, in which a large number of linear bodies 5 are randomly entangled (a) inside and outside in a nodular form, and are appropriately cut (b) and crimped (c) to form a crab. It is a muscular nodule unique to meat.
[0010]
The size dimensions of the baby-boom body which is commercialized by the above outer diameter approximately 1Cm~4cm, and than made with 1cm~30cm approximately the length, and the outer peripheral surface of the baby-boom body random entanglement of the linear body And it is formed into irregularities by cutting, pressing and the like.
[0011]
According to the present invention, in addition to the product formed into a nodule as described above, the product can be loosened to form a loosened product 11 as shown in FIG. By the way, since the unraveled product is also obtained in a pressure-bonded state by a plurality of linear bodies, it is an excellent product having a unique mass feeling.
[0012]
【The invention's effect】
The present invention is configured as described above, and a random entanglement between linear bodies, which is not seen in conventional products, and a unique muscular nodule formed by a king crab is formed through cutting and crimping. This is obtained continuously and efficiently by narrowing the water content of the plate-like sheet before being slittered to a stenotic state under a certain ratio, and by using various pump means or screw extruders. It becomes something. In addition, there is no need to use a glue material or an attachment or the like, which is necessary for the conventional wrapping process.
In addition, what was made into the loosened body product of the present invention was evaluated excellently because of the entanglement and press-bonding of the respective linear bodies, as having a unique volume and texture.
[Brief description of the drawings]
FIG. 1 is a process schematic diagram of the production of a king crab fish product according to the present invention.
FIG. 2 is a view of a product before packaging.
FIG. 3 is another product drawing.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Fish meat forming machine 2 Heating / cooling machine 3 Plate-shaped sheet 4 Slitter (Soumen machine)
5 Linear body 6 Screw pump or vane pump 7 Heat treatment chamber 8 Cooling 9 Packaging 10, 11 Products

Claims (4)

魚肉を澱粉、蟹エキスや調味料などと練成し、これを肉厚寸法0.5mm〜6mm程度の板状シートに成型すると共に、凡そ70℃〜100℃で坐り加熱を施し、次に凡そ20℃〜50℃で冷却して板状シート表面に水分が一定水分率で少し残り、且つ魚肉蛋白、澱粉が完全に凝固、又は糊化していない状態でソウメン機により0.6mm〜5mm程度の巾間隔に切断もしくは筋目を入れて多数の線状体を形成し、これをスクリューポンプやベーンポンプ或いは二軸など多軸押出機内へ受け入れて周囲から一定の絞り込み圧力を加えることにより、これら線状体の相互をランダムな交叉状態に結着させた団塊体を作成し、あと適宜色付けや加熱処理を施して製造することを特徴としたタラバ肉状蒲鉾の製造方法。Fish meat is kneaded with starch, crab extract and seasoning, etc., and molded into a plate-like sheet with a wall thickness of about 0.5 mm to 6 mm, and is heated while sitting at about 70 ° C. to 100 ° C. After cooling at 20 ° C. to 50 ° C., a small amount of moisture remains on the surface of the plate-like sheet at a constant moisture content, and the fish meat protein and starch are not completely coagulated or gelatinized. forming a plurality of linear bodies put cutting or streaks in the width intervals, by which it certain have screw pump or vane pump to add a certain narrowing pressure from ambient to accept the multi-screw extruder such as twin-screw, these A method for producing a king crab meat ball, which comprises producing a nodule in which linear bodies are bound in a random crossing state and then appropriately coloring and heating. ソウメン機にかける前のシート表面水分率を、凡そ3%〜6%となしたことを特徴とする請求項1記載のタラバ肉状蒲鉾の製造方法。2. The method of claim 1, wherein the water content of the sheet before being applied to a soumen machine is about 3% to 6%. 団塊体の大きさ寸法は径寸法が凡そ1cm〜4cm、長さ寸法は凡そ1cm〜30cmとなし、又加熱処理は蒸気過熱で約30分〜60分、中心温度が90℃以上となるように処理することを特徴とした請求項1又は2記載のタラバ肉状蒲鉾の製造方法。The size dimensions of the baby-boom body diameter is approximately 1Cm~4cm, length dimension approximately 1cm~30cm ungated, also the heat treatment is to be about 30 to 60 minutes in steam superheating, the central temperature becomes 90 ° C. or higher 3. The method for producing a king crab meat of claim 1 or 2, wherein the processing is performed. 請求項1,2又は3記載の方法で製造されたタラバ肉状蒲鉾製品。A taraba meat-like kamaboko product produced by the method according to claim 1, 2 or 3.
JP2001376883A 2001-12-11 2001-12-11 Method for producing taraba meat-like kamaboko and taraba meat-like kamaboko product produced by the method Expired - Fee Related JP3605799B2 (en)

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US9848631B2 (en) 2008-11-07 2017-12-26 Kraft Foods Group Brands Llc Home-style meat product and method of producing same
US9629374B2 (en) 2008-11-07 2017-04-25 Kraft Foods Group Brands Llc Home-style meat product and method of producing same
KR101276377B1 (en) * 2010-08-13 2013-06-18 씨제이제일제당 (주) Method of making fish cake by heating with superheated steam

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